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AMIGOS Co. Ltd.

, Quality Management System Ref: QMS-04


Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 1 of 26

PROCEDURE FOR

DOCUMENT AND DATA CONTROL

Prepared By CAS Date 25.2.04 Signature


Reviewed By VN Date 26.2.04 Signature
Approved By BJA Date 28.2.04 Signature
Issue Date 1.3.04 Effective Date 1.3.04
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 2 of 26

AMENDMENT CONTROL SHEET


Rev Date Section Description By Approved
A Aug ‘01 All Issued for review & comments CAS N/a
B Nov ‘01 All Comments incorporated CAS
C Nov ‘02 All Issued for final review CAS
0 07.11.02 All First Issue CAS BJA
1 25.02.04 All Minor Changes CN 006 CAS BJA
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 3 of 26

CONTENTS

Document Revision History

1. Purpose

2. Scope

3. Definitions

4. Related Documents

5. Responsibilities

6. Procedure

6.1 QUALITY SYSTEM DOCUMENTATION FORMAT

6.1.1 Standard Form


6.1.2 Standard Format
6.1.3 Guide to Content
6.1.4 General Layout
6.1.5 Appendix
6.1.6 Subject
6.1.7 Cross Referencing

6.2 GENERAL DOCUMENTS

6.2.1 Originator of Documents


6.2.2 Review & Approval
6.2.3 Control of Documents
6.2.4 Document Numbering Format
6.2.5 Distribution Control
6.2.6 Obsolete Documents
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 4 of 26

6.2.7 Original Copies of Documents


6.2.8 Document Changes/Modifications
6.2.9 Identification of Change
6.2.10 Master List
6.2.11 Uncontrolled Documents

7. External Documents.

8. Electronic Documents & Data

9. Appendix

Appendix 1: Document Control Flowchart


Appendix 2: Change Notice
Appendix 3: Distribution List
Appendix 4: Document Master List
Appendix 5: Document Distribution Record
Appendix 6: External Document List
Appendix 7: External Document Control Log
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 5 of 26

1. PURPOSE

The purpose of this procedure is:

(1) to define the basic format for writing any Quality Management System
(QMS) Procedures for Quality System Documentation; and

(2) to ensure effective control of documents that are required to be controlled


under the QMS.

2. SCOPE

2.1 All QMS procedures that are to be controlled and used at all departments
within AMIGOS.

2.2 Documents to be controlled under our Quality Management System are:

(1) Quality Manual


(2) Quality System Procedures
(3) Work Instructions
(4) Quality Plans
(5) Drawings
(6) Specifications
(7) Workmanship Standards
(8) External Standards
(9) Customer supplied documents and drawings.

Note: Items (3) to (9) are controlled where applicable depending on


client’s contractual requirements.

2.3 Project documents such as items (4) to (8) shall be controlled in


accordance with QMS-04A.

3. DEFINITIONS
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 6 of 26

3.1 Quality Management System (QMS) Procedures are documents that


describe the system outline of a particular function/department and define
the responsibilities for such procedures.

3.2 Controlled documents are documents that have an impact on the product
quality when in use and are controlled by the QMS Document Controller
and/or the respective Department Managers.

3.3 Uncontrolled documents are documents used for reference or for


information and will not be updated once issued.

4. RELATED DOCUMENTS

ISO 9001-2000

QMS-15 Control of Quality Records Procedure

QMS-04A Project Document Control Procedure

5. RESPONSIBILITIES

5.1 All persons writing quality system procedures shall adhere to the format
as specified in Section 6.1 in this procedure.

5.2 It shall be the responsibility of each Department Manager to ensure that


the procedures stated herewith are strictly adhered to.

5.3 The QMS Document Controller shall ensure that:

(1) any documents within the scope of this procedure prior to the
approval of the document, adhere strictly to the format specified in
this procedure.
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 7 of 26

(2) the Document and Data Control Procedure (QMS-04) is in


accordance with the requirements of ISO 9001-2000 International
Quality Standard.

5.4 The Managing Director shall review and approve all Quality Management
System (QMS) Procedures.

5.5 Each Department Manager shall review all procedures related to their
departments and then they shall be approved by the Managing Director.

Related project procedures and documents shall be reviewed by the


individual Manager responsible and approved by the QA/QC Manager as
described in the Document Approval and Issue Matrix in this procedure.
The control of project documents shall be in accordance to QMS-04A.

6. PROCEDURE

6.1 QUALITY SYSTEM DOCUMENTATION FORMAT

6.1.1 Standard Form

QMS procedures shall be written using the standard form as in this


procedure.

6.1.2 Standard Format

QMS procedures shall be written in the standard format as follow:

(1) PURPOSE
(2) SCOPE
(3) DEFINITIONS
(4) RELATED DOCUMENTS
(5) RESPONSIBILITIES
(6) PROCEDURE
(7) APPENDIX

Notes:
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 8 of 26

(1) PURPOSE

To state the objective or intention of the document.

(2) SCOPE

To define the area, department, function or personnel to


which the procedures applies.

(3) DEFINITIONS

To define any terms that may not be easily understood.

(4) RELATED DOCUMENTS

To state all documents and its corresponding document


number that has a bearing on the activities within the
procedure.

(5) RESPONSIBILITIES

To specify the responsibilities of those involved in the


execution of the procedure and those responsible for
ensuring the effective implementation of the procedure.

(6) PROCEDURE

To describe in detail the steps required in order to meet the


requirements of the objective of the procedure.

(7) APPENDIX

Procedure flow chart may be attached to appendix to


provide a quick reference and better understanding of the
procedure. Any "forms" or "stamps", "samples”, etc. used
in the procedure will be attached in the appendix in full.

6.1.3 Guide to Content

• BE CLEAR, SIMPLE AND SPECIFIC


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 9 of 26

The extent to which the detailed content is to be included in


each procedure should be limited to ensure the objective of the
procedure and/or the requirements of ISO 9001-2000 are met.

Procedures should be specific enough to ensure the proper


execution by specified personnel. Detailed instructions such as
how to operate or calibrate equipment or what to inspect for
each product should be defined in the respective Work
Instructions or specifications.

Except when it is difficult to separate two or more related


subjects, the scope of each procedure should be limited to one
subject or task.

• USE OF WORDS LIKE "SHALL", "SHOULD" and "MAY"

Choice of words should be simple, clear and specific for easy


understanding.

- When a task is mandatory, the word "SHALL” shall be used.


- When an activity is important for an effective quality system,
"SHOULD" is used.
- When a task or activity is optional, "MAY" will be used.

• SENTENCE CONSTRUCTION SHOULD BE SHORT AND


CLEAR

Each sentence should be kept as short as possible. If it is


difficult to keep the sentence short, punctuation should be
used.

6.1.4 General Layout

Prime paragraphs should be identified from the left typing margin.


Secondary paragraphs and tertiary paragraphs should be set in the
format as follows:

For example:

6. PROCEDURE (Prime paragraph)


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 10 of 26

6.1 Quality System Documentation Format


(Secondary Paragraph)

6.1.1 Standard Form (Tertiary Paragraph)

When a phrase is used for which a contraction


acronym or letter group could be substituted
then, on the first occasion of use, it should be
stated in full with the acronym in bracket. For
example, Quality Management System (QMS).

6.1.5 Appendix

Provide a quick reference of the procedure. This may include any


"forms", "stamps" or "samples", etc. used in the procedure.

6.1.6 Subject

Subject title chosen for the procedure should be as concise and


specific as possible.

6.1.7 Cross Referencing

Whenever a procedure or document that needs to be cross-


referenced to, the document number should be stated at the
respective sentences or at the bottom of the paragraph.

6.2 GENERAL DOCUMENTS

6.2.1 Originator of Documents

The originator of any controlled documentation, except for


catalogues and standards, shall ensure that all affected parties
have been consulted and modifications done when necessary
before sending the document for review and approval.

6.2.2 Review and Approval

Upon routing to all affected parties, all documents within the scope
of this procedure shall be reviewed and approved by authorized
personnel prior to issue.
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 11 of 26

The authority for review and approval of documents are described


in the matrix shown below.

DOCUMENT APPROVAL AND ISSUE MATRIX

Document Descriptions Reviewed Approved


Quality By By
Level
0 • National Quality Standards Not Not
Applicable Applicable
• Statutory Requirements

• Contract Requirements Client's Furnished Client and Client


Documents/Drawings Individual
Responsible
Manager
1 • Quality Manual Managing
• Company’s Internal Standard General Director
Manager
• Company’s Management Statement of
Policy
2 • Quality Procedures Individual Managing
Department Director
Manager

• Project Quality Manual Individual Individual


Responsible
• Other "... Manual" e.g. Safety Manual Responsible
Manager Manager
• Project related documents and/or and/or
Project Project
Manager Manager
and/or
General
Manager
(as required)
3 • Quality Work Instructions Project Managing
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 12 of 26

Engineer/
Individual Director
Responsible
Manager
• Work Instructions e.g. Welding Lead (Chief)
Work Instructions Individual
Engineer or
Responsible
Project
Manager
Engineer

Notes:
(1) Document Quality Level 0 denotes external documents.
Document Quality Level 1, 2 & 3 denotes in-house
documents.

(2) Further classification of the document approval and issue


matrix is dependent on the nature of the project scope,
which is defined by the Project Manager.

(3) In the absence of approving authority, a designated


approving authority shall be appointed or the higher
authority personnel shall have the authority and
responsibility to review and approve any documents within
their control.

6.2.3 Control of Documents

All controlled documents shall bear the stamp "CONTROLLED"


stamp in Red on first page of the document. Controlled documents
shall contain document title, document number, revision status and
effective date for easy reference.

6.2.4 Document Numbering Format

Controlled documents shall be distinctly numbered by having a


separate numbering format for Quality Manual and Quality System
Procedures except for Work Instructions which shall follow our in-
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 13 of 26

house standard practice.

(1) Quality Manual

AMG - QM - 001

AMIGOS Ltd

Quality Manual

Serial No. (e.g. 001, 002, 003, ...)

(2) Quality Management System Procedures

QMS - - 001

Quality Management System Procedure

* Serial No. (e.g. 001, 002, 003, ...)

Note : * Serial No. denotes the various type of Quality System Procedures.
Prior to review and approval, procedure revisions shall have a suffix A, B,
C, etc., after review and approval, procedures revisions shall have a suffix
0, 1, 2, etc..
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 14 of 26

6.2.5 Distribution Control

The QMS Document Controller shall be responsible for the


distribution of the approved Quality Manual and Quality System
Procedures to each Department Manager according to the
distribution list in Appendix 3.

The QMS Document Controller shall ensure that all documents


distributed are in the correct format specified in QMS-04 and have
been properly approved by the authorized personnel.

When all necessary checks have been completed, the QMS


Document Controller shall record on the Document Master List
(Appendix 4) and the required number of documents shall be made
and stamped as per 6.2.3 stated above.

The recipient shall acknowledge receipt of the document by


signing the Document Distribution Record (see Appendix 5). The
signed Document Distribution Record shall be returned together
with any obsolete documents to the Document Controller for
proper filing and/or disposition.

Each Department Manager is responsible to ensure that all


controlled documents issued to them are properly filed, maintained
and are readily accessible at all relevant locations. They are to
ensure that the documents are current and up-to-date.

Upon receipt of new revisions, the obsolete/invalid documents are


returned to the Document Controller for necessary actions.

The Document Distribution Record shall be maintained by the


QMS Document Controller when issuing the approved Quality
Documentation. This record shall include the document title,
document number, revision number, issue number, effective date,
copy no. and signature of recipients.

6.2.6 Obsolete Documents.

The respective Department Managers shall ensure that all


obsolete/invalid Quality Documentation are promptly removed from
the place of use upon obsolescence unless contractually required.
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 15 of 26

All obsolete/invalid Quality Manuals and QMS procedures shall be


forwarded to the Document Controller who shall dispose of them
after the new documents come into effect. Other obsolete / invalid
documents shall be disposed of by the respective Department
Managers.

Any obsolete/invalid documents to be retained for legal and/or


knowledge -preservation purposes shall be stamped "OBSOLETE"
on first page of the document. These obsolete/invalid documents
shall be kept separately to protect them from unintended use.

For external standards such as AWS, API, ASME, etc., the old
editions shall be maintained, as they may still be used depending
on Client’s requirement.

6.2.7 Originals of Documents

The original documents relating to the individual department shall


be maintained by the Department Manager.

The original Quality Manual, QMS Procedures and Work


Instructions shall be maintained by the QMS Document controller.

6.2.8 Document Changes/ Modifications

Any changes to the documents such as Quality Manual and QMS


Procedures shall be raised using the Change Notice (CN) as in
Appendix 2. Changes/modifications of document shall be made by
or referred to the originator of the original document for review and
approval.

Changes/modifications of document and the reason for the change


shall be clearly stated in the CN. It should include the effective
date of change. If the change/modification is not approved, the
reason for rejection shall be indicated in the CN. The approving
authority shall record the effective date of any changes.

The QMS Document Controller shall allocate a number for each


CN and shall maintain a record of all CN numbers.

6.2.9 Identification of Change


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 16 of 26

(1) All controlled documents issued shall show the current


revision status and approval by the authorized personnel.

(2) Any change/modification to the Quality Manual and Quality


System Procedures shall be identified within the procedure
concerned. When substantial changes or modifications to
the Quality Manual or QMS procedures, the complete
procedure may be re-issued under a new issue number and
therefore changes & modifications will not be identified
within the procedure.

6.2.10 Master List

The QMS Document Controller shall maintain a Document Master


List (Appendix 4) for Quality Manual, Quality System Procedures
and Quality Work Instructions showing the latest revision. This list
shall contain document number, document title, revision number,
originator and effective date. This list shall be distributed, as and
when there is a new update, to all personnel having custody over
the Controlled documents. This is to ensure that the Controlled
documents held by the respective personnel are complete and of
the latest revision.

For external standards, the master list shall be developed as


appropriate.

Any discrepancies found shall be reported to the QMS Document


Controller for the necessary action.

6.2.11 Uncontrolled Documents

For external parties e.g. subsidiary companies, vendors, clients,


etc., uncontrolled documents should be used in place of Controlled
Documents. These documents shall not be automatically updated
when a new revision is released unless otherwise specifically
requested, when it shall be subject to management approval.

7.0 External Document Control.

External document such as Codes Of Practice, International Standards and


Material Specifications shall be kept in a central technical library and it shall be
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 17 of 26

the responsibility of the QMS Document Controller or Technical secretary to


ensure that amendments to individual documents (as supplied by the document
vendor) are inserted as required.

The QMS Document Controller or the technical secretary shall keep a logbook
for the control of documents withdrawn by individuals or departments and shall
ensure that such documents are returned to the Technical Library.

8.0 Electronic Documents & Data.

Electronic copies of some Documents and Data may be accessed via The
Company’s computer network. Access will be controlled by the Document
Controller and IT administrator via the computer server using the same criteria
as for written documents.
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 18 of 26

9. APPENDIX 1
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 19 of 26

Appendix 1: Document Control Flowchart


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 20 of 26

Originator of Document

Yes No
New Document ?

Generate
document Changes/
Modification?

Raise CN and
revise document

Routing Review & Approval


of document

Record document
in Master List

Issue document according


to Distribution List

Acknowledge receipt and


retrieve obsolete document
(if applicable)

Check copies distributed


and all obsolete documents
return to Document Engineer

Follow-up on obsolete
documents not returned.
AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 21 of 26

Appendix 2: Change Notice


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 22 of 26

Appendix 3: Distribution List


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 23 of 26

Appendix 4: Document Master List


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 24 of 26

Appendix 5: Document Distribution Record


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 25 of 26

Appendix 6: External Document List


AMIGOS Co. Ltd., Quality Management System Ref: QMS-04
Dong Xuyen Industrial Park. Procedure Rev: 1
Ward 10, Procedure For Issue: 1
Vung Tau City. Document and Data Control Date: 25th February 2004
S.R. Vietnam Page 26 of 26

Appendix 7: External Document Control Log

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