Precision Blackbody User Manual Issue v1.0 Date 2019-01-24Precision Blackbody Precautions User Manual Precautions Precautions Fully understand this document before using this device, and strictly observe rules in this document when using this device. Failure to correctly use electrical products may cause fire and severe injuries. To prevent accidents, carefully read the following context: Symbols This document may contain the following symbols whose meanings are described accordingly. Symbol Description Italerts you to fatal dangers which, if not avoided, may DANGER | case deaths or severe injuries. Italerts you to moderate dangers which, if not avoided, WARNING | ™y cause minor or moderate injuries, It alerts you to risks, Neglect of these risks may cause / t \ CAUTION | “vice damage, data loss, device performance deterioration, or unpredictable results, © TIP It provides a tip that may help you resolve problems or save time, (O note It provides additional information. Special Announcement Damage caused by improper use and storage of this product is not covered by the warranty. Our company quickly responds to the customer's repair information, and provides solutions in time; slight fault telephone guide to solve, serious damage return to the factory or field maintenance. This manual may contain misprints, technology information that is not accurate enough, or product function and operation description that is slightly inconsistent with the actual product. The manufacturer will update this manual according to product function Issue V1.0 (2019-01-24)Precision Blackbody User Manual Precautions enhancement or changes and regularly update the software and hardware described in this manual. Update information will be added to new versions of this manual without prior notice.Prei Precautions Contents Precautions... 1 Overview 1.1 Introduction 1.2 Unpacking. 1.3 Environmental Conditions... 1.4 Safefy Information .... 2 Devic 3 Operation. 3.1 Procedure ... 3.2 Calibration. 3.3 Maintenance 3.4 Technology Service @S®ruiwas 4 Troubleshooting... iv Issue V1.0 (2019-01-24)Precision Blackbody User Manual Overview 1 Overview 1.1 Introduction The Precision Blackbody is used as a temperature calibrator for calibrating point IR thermometers or thermal imager in the lab. The instruments feature: © Temperature is accurately and stably controlled by import intelligent temperature controller © Special high-emissivity coating is used on target surface, © — Rapid heating, 1.2 Unpacking © Unpack the blackbody carefully and inspect it for any damage that may have occurred during shipment. If there is shipping damage, notify the carrier immediately. © Put the blackbody on a steady workbench and DO NOT touch the target surface. Always carry the blackbody in an upright position. 1.3 Environmental Conditions © DO NOT operate the blackbody in excessively wet, oily, dusty, or dirty environments. DO NOT operate near flammable materials. © Allow at least 15 cm of clearance around the blackbody. © The blackbody operate: ifely under the following conditions: > Ambient temperature range: 0° C -40° C. > Ambient relative humidity: maximum 80%. > Vibrations in the calibration environment should be minimized. Issue V1.0 (2019-01-24) 1Overview. Precision Blackbody User Manual 1.4 Safefy Information e DO NOT use this blackbody for any application other than calibration work. The blackbody was designed for temperature calibration. Any other use of the blackbody may cause unknown hazards to the user. This blackbody is intended to operating at ambient temperature 0°C-40°C. DO NOT put the blackbody in the high-low temperature chamber. Calibration Equipment should only be used by Trained Personnel. This blackbody must be plugged into a 220VAC/SOHz outlet, The power cord of the blackbody is equipped with a three-pronged grounding plug for your protection against electrical shock hazards. It must be plugged directly into a properly grounded three-prong receptacle. DO NOT touch the IR target surface or areas surrounding the target of the instrument to avoid scathe on target surface. DO NOT change the values of the calibration constants from the factory set values, The correct setting of these parameters is important to the safety and proper operation of the calibrator. Issue V1.0 (2019-01-24)Precision Blackbody User Manual Device 2 Device Figure 2-1 shows the device. Figure 2-1 Appearance (unit: mm) a ae Issue V1.0 (2019-01-24)Precision Blackbody Device User Manual Figure 2-2 Operation screen Power switch Power socket Be sure to use a grounded power! Table 2-1 Specifications Parameters Description ‘Temperature range 40.0°C (Ambient temp.+5.0°C to 50.0°C) Target diameter 70 mm*70mm ‘Temperature resolution 01°C Accuracy = 0.2°C(at 40°C) Stability = (0,1~0.2) °C/30min Emissivity 0,970.02 Power 220VAC SOHZ or 10VAC 60HZ Weight 18KG Size W110 mmxH120 mmxD180 mm Operating ambient temp _| 0°C~40°C/ <80% 4 Issue V1.0 (2019-01-24)Precision Blackbody ‘User Manual Operation 3.1 Procedure 3 Operation Step 1 Plug the power cord of the instrument into a mains outlet of the proper voltage, frequency, and current capability. Step 2 Turn on the power switch on the back of the blackbody. Step3 The temperature controller as shown in Figure 3-1, the present temperature value (PV). Press“, “\V"to set the desired set-point temperature(SV) and “SEL” to save it. The instrument starts to operate normally and heat to the designated set-point. When the PV is stable, the temperature calibration can be started. (Detail information please refers Table 3-1. Figure 3-1 Temperature controller panel Step 4 At the end of the work, turn off the power switch to shut down the blackbody Table 3-1 Temperature controller panel Parameters | Name Description cl Conte ouput Lamp is lit if control output | is ON oO Control output Lamp is lit if control output 2 is ON indicator 2 ALI Alarm lamp 1 Alarm lamp is lit ifalarm output | is ON AL2 Alarm lamp 2 ‘Alarm lamp is lit ffalarm output 2 is ON sv Show set value Display target temperature Issue V1.0 (2019-01-24)Operation Precision Blackbody User Manual Parameters | Name Description SEL Set parameters Used to select and set the parameters. (For button internal debugging ) A Increase button Increase the SV value v Reduction button | Decrease the SV value 6 Issue V1.0 (2019-01-24)Precision Blackbody User Manual Operation 3.2 Calibration To ensure the blackbody’s temperature accuracy, we suggest the blackbody should be calibrated by a qualified measuring and testing institution every year. 3.3 Maintenance © The equipment should be maintained by the specified person. And all the records should be archived. © Put the blackbody into case to avoid dust when it is not used. Ensure appropriate storage temperature and humidity. © Clean the outside of the instrument with a damp cloth and mild detergent. Use a soft brush to clean dust over the blackbody target surface. © The instrument should be handled with care, Avoid knocking or dropping the instrument. 3.4 Technology Service © Available for manufacturing instrument with special specification materials and dimension. © Products can be customized according to special requirements. © Products updates are available according to customers’ special requirements. Issue V1.0 (2019-01-24) 7Troubleshooting Precision Blackbody User Manual 4. Troubleshooting Table 4-1 Troubleshooting list No. _| Parameters Description 1 No display Fuse break —Replace fuse 2 Show UUUU, Transducer Short circuit -+Retumn to factory ‘Temperature exceeds the range—Reduce temperature 3 Show LLLL. Transducer open circuit —-Retum to factory 4 Show FRL7 Control output indeterminacy—>Retum to factory Fan is out of work | Fan damage —Return to factory Noise Add lubricant oil 6 After setting SV value, | Heating wire burnout ->Return to factory PV value is not responding SV value is close to room temperature— Increase SV value Temperature controller damage-> Return to factory Issue V1.0 (2019-01-24)