You are on page 1of 6

JFE TECHNICAL REPORT

No. 18 (Mar. 2013)

Metallurgical Features of NANOHITENTM


and Application to Warm Stamping†
FUNAKAWA Yoshimasa *1   FUJITA Takeshi *2   YAMADA Katsumi *3

Abstract: containing retained austenite and dual phase steel (DP


NANOHITENTM in 780 MPa grade of tensile strength steel) sheets, which are known to show high elongation,
has achieved excellent stretch flange formability as the have been applied in order to obtain good stretch-flange
same level of 440 MPa grade with ferrite grains formability, none of these efforts has arrived at a funda-
strengthened by nanometer-sized carbides. Uniform fine mental solution. Bainitic steel and bainitic ferrite single
carbides in NANOHITENTM are dispersed into ferrite phase steels have also been developed, but it is difficult
grains by interphase-precipitation phenomena. The to realize high strength, particularly tensile strength of
diameter of the fine carbides became 1/10 compared 780 MPa class and higher. Moreover, even assuming
with the conventional TiC, and the amount of that stretch-flange formability is improved, negative
precipitation-strengthening increased to 300 MPa. Since effects, such as a remarkable decrease in elongation, are
fine carbides in NANOHITENTM are hardly coarsened, unavoidable. Thus, numerous practical problems remain
NANOHITENTM is suitable to warm stamping. Experi- to be solved.
mental results of warm stamping indicated that warm In contrast, JFE Steel developed a new high strength
stamped NANOHITENTM with 980 MPa grade showed hot-rolled steel sheet named NANOHITENTM, which is
good formability at the same level of cold stamped high suitable for chassis parts, based on a completely new
strength steel with 590 MPa grade. concept of microstructure design. NANOHITENTM is a
high strength hot-rolled steel sheet with a microstructure
consisting of ferrite grains in which ultra-fine, nanome-
1. Introduction
ter-sized carbides are dispersed, and displays mechani-
Heavy gauge hot-rolled steel sheets and cast parts are cal properties different from those of conventional mul-
used in automobile chassis parts (e.g., suspensions and tiphase high strength steel sheets, represented by DP
frames). In addition to strength and stiffness, durability- steel sheets and TRIP steel sheets, which consist of a
related properties such as fatigue resistance, corrosion ferrite phase and a hard phase. This unique feature is not
resistance, etc. are required. In order to reduce the limited to the original target of application to chassis
weight of these chassis parts, steel sheets with thick- parts. Use of NANOHITENTM in body parts is also con-
nesses of 2.6–4 mm and tensile strength of 440– sidered to be possible.
590 MPa class are now generally used. Because the This paper describes this new technology, focusing
stretch-flange formability of the steel sheet is particu- mainly on 780 MPa class NANOHITENTM, and then
larly important when chassis parts are formed by press- discusses development to higher strength materials and
stamping, development of materials with higher stretch- warm stamping, and also touches on expansion of appli-
flange formability is continuing. cations from chassis parts to body parts.
Although improvement of the phase ratio and hard-
ness distribution in low alloy steel (TRIP steel) sheets


Originally published in JFE GIHO No. 30 (Aug. 2012), p. 1–5 *2
Dr. Eng., Senior Researcher Deputy General Manager,
Forming Technology Res. Dept., Steel Res. Lab.,
JFE Steel (Present Staff Deputy General Manager,
Automotive Steel Sec., Products Design & Quality
Control for Sheet & Strip Dept., West Japan Works)

*1
Dr. Eng., *3
Dr. Eng.,
Senior Researcher Deputy General Manager, Senior Researcher Deputy General Manager,
Sheet Products Res. Dept., Steel Res. Lab., JFE Steel Analysis & Characterization Res. Dept.,
(Present Staff Deputy General Manager, Steel Res. Lab.,
Research Planning & Administration Dept.) JFE Steel

74
Metallurgical Features of NANOHITENTM and Application to Warm Stamping

2. Features of NANOHITENTM the conventional high strength steel sheet.


The following describes the nanometer-sized car-
2.1 Microstructure of NANOHITENTM
bides which are used to achieve high strength in
NANOHITENTM (NANO: New application of nano NANOHITENTM. The strength of ferrite microstructures
obstacles for dislocation movement)1) is a steel sheet which do not fine contain carbides, for example, mild
which is strengthened by using nanometer-sized carbides steel, is only about 300 MPa in tensile strength. This is
to harden the ferrite grains. Its features are as follows. strengthened up to 780 MPa class by nanometer-sized
(1) Single phase microstructure of ferrite with excellent carbides dispersed in the ferrite grains. A transmission
formability. electron micrograph of the carbides in the ferrite grains
(2) Strengthened by carbides refined to a size of several of NANOHITENTM is shown in Photo 2. For compari-
nanometers. son, the photo also shows the carbides in a conventional
(3) Carbides resist coarsening even when heated. high strength steel sheet. The carbides in
(4) Because high strength is achieved by precipitation- NANOHITENTM are shown by the contrast of dots with
strengthening, an alloy design without addition of a size of several nanometers, which can be observed
solid-solution strengthening elements such as Si, etc. aligned in a row-like form from the upper left to the
is possible. lower right in the micrograph of NANOHITENTM.
As a comparison with the microstructure of Refinement can be confirmed by comparing the fine
NANOHITENTM, a scanning electron micrograph of a NANOHITENTM carbides with the coarse carbides in
conventional high strength steel sheet is shown in the conventional high strength steel sheet, which are
Photo 1. In the conventional high strength steel sheet, several tens of nanometers in size. The fact that the car-
high strength is achieved by dispersing a hard phase of bides display this row-like form shows interface precip-
martensite in the ferrite matrix. In contrast, only ferrite itation of carbides. Interface precipitation is a phenome-
grains, which have high formability, are observed in non in which carbides precipitate at the interface
NANOHITENTM. Furthermore, the ferrite grains in between the austenite and ferrite phases during austen-
NANOHITENTM are fine in comparison with those of ite-ferrite transformation, and was first reported by Mor-
rison2).
Ferrite A transmission electron micrograph when a carbide
grain Hard phase in NANOHITENTM was observed at a higher magnifica-
tion is shown in Photo 3. As the carbide has a disk-
shaped morphology, Photo 3 was observed from the
[110] direction of matrix, which is the thickness direc-
tion of the disk. The carbide exists in the Baker-
Nutting3) relationship with the ferrite crystal, namely,
(001) carbide // (001) ferrite, <100> carbide // <110>
ferrite. The atoms mutually at the interfaces between the
ferrite and the upper/lower faces of the disk-shaped car-
10 μm bide have a one-to-one correspondence, and thus form a
type of interface termed coherent.
(a) NANOHITENTM (b) Dual phase steel
A schematic diagram showing that high strength is
Photo 1  Scanning electron micrographs showing microstructures

[110]
[110] Carbide

100 nm
2 nm
(b) Conventional precipitation-
(a) NANOHITEN TM
strengthened steel
Photo 3 T
  ransmission electron micrographs showing carbide 
Photo 2  Transmission electron micrographs showing carbides in NANOHITENTM

JFE TECHNICAL REPORT No. 18 (Mar. 2013) 75


Metallurgical Features of NANOHITENTM and Application to Warm Stamping

1 200 forming element, as exemplified by the conventional


Precipitation
strengthening TiC or NbC6) are used in the conventional steels. Fig-
1 000
ure 2 shows room temperature hardness after holding at
Carbide in NANOHITENTM
650°C for NANOHITENTM and a steel in which fine TiC
was dispersed in the same manner as in NANOHITENTM
Tensile strength (MPa)

800
TiC in conventional steel by applying the ideal thermal history in the laboratory.
Virtually no decrease in the hardness of NANOHITENTM
600
Solid can be observed, even after holding at 650°C for 24 h.
solution In contrast, the hardness of the TiC strengthened steel
400 Grain refinement strengthening
strengthening decreased remarkably. From this result, it is clear that
the nanometer-sized carbides of NANOHITENTM resist
200 coarsening even when heated.
3 nm
Base
0
2.2 Formability of NANOHITENTM
0 5 10 15 20 25
In conventional multiphase high strength steel sheets,
Carbide diameter (nm)
stretch-flange formability decreases remarkably at
Fig. 1 S
 chematic diagram of relationship between amount of higher strength levels. This is attributed to the larger
tensile strength and carbide diameter volume percentage of the hard phase which is used to
achieve high strength. A schematic diagram explaining
obtained by carbide refinement to the above-mentioned this condition is presented in Fig. 3. Here, the hole
nanometer-size carbides is shown in Fig. 1. In calcula- expanding ratio, which is included in the standards of
tions of the amount of strengthening, yield strength was the Japan Iron and Steel Federation, is used as an index
calculated assuming the Ashby-Orowan equation4) and of stretch-flange formability. In the hole expanding test,
an empirical equation for solute strengthening proposed a punched hole is opened in the specimen steel sheet
by Pickering5). Tensile strength was then calculated before hole expanding. However, voids are generated at
assuming a yield ratio of 0.9. In Fig. 1, only precipita- the interface between the ferrite and hard phase when
tion strengthening on the order of 100 MPa could be punching is performed, and during the following process
obtained with the carbides precipitated in the conven- of hole expanding, cracks are easily generated by link-
tional high strength steel sheet, but in contrast, precipi- age of these voids. In order to improve the hole expand-
tation strengthening of NANOHITENTM was high, at ing ratio, it is necessary to suppress the formation of
300 MPa, and high strength of 780 MPa class in tensile voids. Reducing the hardness ratio of the ferrite phase
strength was realized. and hard phase is effective for achieving high hole
It is thought that fine carbides generally undergo expanding ratio7). Since NANOHITENTM does not con-
remarkable coarsening by Ostwald ripening. However, tain a hard phase, it is considered that an excellent hole
in spite of the ultra-fine size of the carbides of expanding ratio can be obtained because the hardness of
NANOHITENTM, these carbides show no significant the hypothetical hard phase is identical with that of the
coarsening under heating. ferrite phase.
This technology by using carbides formed by 2 or Since NANOHITENTM possesses excellent formabil-
more kinds of carbide-forming elements is realized for ity, as described above, application of 780 MPa class
the first time; carbides formed by a kind of carbide- material to chassis parts is being promoted. This high

150
40
Hole-expanding ratio, λ(%)

Carbide in NANOHITENTM
120
Increase in hardness, ΔHV

20 NANOHITEN TM

0 90 Incr
ea
se Hard Void
−20 i nh
60 ard phase
−40 ph
30 as Ferrite
e
−60
TiC 0 1 μm
−80 300 400 500 600 700 800 900 1 000
−100 2 4 6 8 2 4 6 8 Tensile strength (MPa)
104 105
Holding time at 650°C (s) Fig. 3 C
 hange in hole-expanding ratio of dual phase steel
w i t h i n c r e a s e i n t e n s i l e s t r e n g t h a n d that of
Fig. 2  Change in hardness of sample after holding at 650°C NANOHITENTM

76  JFE TECHNICAL REPORT No. 18 (Mar. 2013)


Metallurgical Features of NANOHITENTM and Application to Warm Stamping

NANOHITENTM performed with a lower press load than that in cold


1 200
stamping because the sheet is stamped while in a heated
1 000 condition. Application of hot stamping has expanded in
Yield strength (MPa)

recent years. However, warm stamping does not require


800
die cooling to the same extent as in hot stamping, and
600 Precipitation for this reason, the lower dead point which is necessary
in hot stamping is not required in warm stamping. This
400
Solid eliminates the need of special press machines, and also
Grain refinement solution
200 increases productivity. Warm stamping technology is
already being used in the field of light metal sheets, such
0 Base
780 MPa 980 MPa 1 180 MPa as stainless steel sheets and aluminum alloy sheets, in
which phase transformation dose not become a problem.
Grade in tensile strength
If applied to the conventional type high strength steel
Fig. 4 C
 hange in precipitation-strengthening with increase in sheets, the microstructure would be changed by the heat-
tensile strength ing process before pressing, and it would not be possible
to obtain the required strength. Therefore, warm stamp-
strength NANOHITENTM has already been applied to ing could not be performed with the conventional type
multiple types of automobiles, and has made an impor- of high strength steel sheets.
tant contribution to weight reduction. In Chapter 2, Fig. 2 showed that the room tempera-
ture strength of NANOHITENTM is not reduced by heat-
2.3 Realizing Higher Strength
ing. In other words, if the carbides of NANOHITENTM
in NANOHITENTM
are used, warm stamping of high strength steel sheets
As high strength is realized in NANOHITENTM by becomes possible. Therefore, as a simulation of warm
fine carbides, higher strength can be obtained by increas- stamping, the tensile strength of steel sheets at each tem-
ing the content of carbides. Figure 4 shows a schematic perature was measured. The room temperature tensile
diagram of strengthening from 780 MPa to 980 MPa and strength of steel sheets after heated to each temperature
1 180 MPa. The y-axis is yield strength, and shows the
breakdown of the increment of strengthening at each
strength level. High strength up to the 1 180 MPa class 1 200
was successfully realized by increasing the amount of
1 000
Tensile strength (MPa)

precipitation strengthening. Room


temperature
Furthermore, NANOHITENTM has excellent hot-roll- 800
ing properties because the amount of solution strength- NANOHITENTM
600
ening elements is reduced. As a result, it is possible to
manufacture sheets with thicknesses of 2 mm and less, 400 Ferrite

even in high strength hot-rolled steel sheets. By apply- Carbides


ing NANOHITENTM with the high yield strength shown 200
0 200 400 600 800
in Fig. 4, for example, 1 180 MPa class NANOHITENTM,
Deformation temperature (°C)
to automobile frame components, it is possible to obtain (a) NANOHITENTM
absorbed energy in bending collapse on the same level
as that of hot stamped materials. 1 200
Chapter 3 presents examples of application of a spe-
cial warm stamping technology using NANOHITENTM 1 000
Tensile strength (MPa)

Room
to automobile frame components. temperature
800
Dual phase
3. NANOHITEN TM
Warm Stamping Technology 600
Ferrite

3.1 Warm Stamping Technology 400


and NANOHITENTM Martensite
200
Warm stamping is a technology in which a steel sheet 0 200 400 600 800
Deformation temperature (°C)
is heated from approximately 200°C to around 700°C
(b) Dual phase steel
before pressing-forming (“stamping”), and then is
immediately pressed with a die. Accordingly, it is a dis- Fig. 5 T
 ensile strength at high temperatures and at room
tinctive feature of this technology that stamping can be temperature after deformation

JFE TECHNICAL REPORT No. 18 (Mar. 2013)  77


Metallurgical Features of NANOHITENTM and Application to Warm Stamping

and subjected to 5% strain are also measured. The sheets


(Stamping rate : 20 Stamps per minute)
used in this experiment were 980 MPa class 100

Difference between size of punch


980 MPa Grade 980 1 180
NANOHITENTM and a conventional 980 MPa class NANOHITENTM
multiphase high strength steel sheet (980DP). In both 95 Cold stamping 400°C
cases, the sheet thickness was 1.6 mm. The relationship

and pressed parts (mm)


Warm stamping
500°C
between the deformation temperature and strength is 590
90 600°C
shown in Fig. 5. With NANOHITENTM, tensile strength 440
decreased with the increase of the deformation tempera- 270 Warm stamping
85
ture, and room temperature strength after deformation
maintained the original strength. At the same time, elon-
80
gation was the same as that of the base material, reveal-
0 200 400 600 800 1 000 1 200 1 400
ing that applied strain is relaxed by warm stamping. On Tensile strength (MPa)
the other hand, with the conventional multiphase steel
sheet, although the decrease in tensile strength with the Fig. 6 C
 hange in difference between size of punch and
pressed parts with tensile strength
increase of the deformation temperature was similar to
that of NANOHITENTM, room temperature strength
after deformation also decreased. This is attributed to
the progress of tempering of the martensite phase.
SEC3
From these results, it can be concluded that
NANOHITENTM is a high strength steel sheet that is
suitable for warm stamping, and thus is a material which
SEC1
did not exist in the past.

3.2 Warm Stamping Property


of NANOHITENTM
Shape of punch
In cold stamping of high strength steel sheets, spring- Twist
back and twist easily become issues. On the other hand,
Shape of pressed parts
because the press load is reduced in warm stamping of
NANOHITENTM, reductions in the spring-back and Fig. 7  Schematic illustration of model parts of center pillar
twist can be expected. First, hat-shaped parts were pro-
duced by the warm stamping of NANOHITENTM, and
2.0
the difference between the size of the punch and the 1.8
pressed part was measured. For comparison, the differ-
Twist angle between

1.6
SEC1 and SEC3 (°)

ence was also measured when multiphase cold-rolled 1.4


1.2
sheets of each strength level were cold stamped with the 1.0
same die. The stamping method was form molding, and 0.8
the sheet thickness of the base materials was 1.6 mm. A 0.6
0.4
stamping rate of 20 stamps per minute (spm) was used. 0.2
The relationship between the strength of the steel sheet 0
590 MPa 980 MPa Grade 980 MPa Grade
and the difference between the size of the punch and the Grade Y NANOHITENTM NANOHITENTM
pressed part is shown in Fig. 6. When 980 MPa class (Cold) (Cold) (Warm)
NANOHITENTM was stamped at 500°C, the difference
Fig. 8  Actual twist angle of model parts
was the same as that of the cold-stamped steel sheet with
tensile strength of 700 MPa class, and when 980 MPa
NANOHITENTM was stamped at 600°C, the difference in Fig. 8. Although 980 MPa class NANOHITENTM
was on the same order as that of the cold-stamped showed larger twist than the 590 MPa class high strength
590 MPa class high strength steel sheet which are cur- steel sheet when the NANOHITENTM material was cold-
rently used. stamped, these results clarified the fact that twist was
Next, the amount of twist generated in actual warm substantially identical to that of the 590 MPa high
stamping using a model die of a center pillar will be dis- strength steel sheet when 980 MPa class NANOHITENTM
cussed. The shape of the model die of the center pillar was warm-stamped at 600°C.
and the method of measuring twist are shown in Fig. 7. Based on these results, if NANOHITENTM is used, it
The difference between the shape of the die and the is considered possible to apply high strength materials
shape of the part when using the respective dies is shown of 980 MPa class and higher to parts in which high

78  JFE TECHNICAL REPORT No. 18 (Mar. 2013)


Metallurgical Features of NANOHITENTM and Application to Warm Stamping

strength materials could not be used previously due to strengthen the ferrite grains. Thus, as a single phase
the problem of shape. Furthermore, by applying high material with no hard phase for strengthening,
yield strength NANOHITENTM to auto frame compo- NANOHITEN TM exhibits excellent formability.
nents, it is possible to obtain high component strength Expanded application of high strength steel sheets to
and high impact absorbed energy. For example, by using hard-to-form parts can be expected by applying warm
1 180 MPa class NANOHITENTM, it is considered pos- stamping, taking advantage of the features of
sible to obtain the same absorbed energy as with hot NANOHITENTM, and it is considered that this will con-
stamped components. Considering these advantages, tribute to automobile weight reduction.
progress in the adoption of high strength materials in References
automotive parts is expected by applying
NANOHITENTM in combination with warm stamping   1) Funakawa, Y.; Shiozaki, T. et. al. ISIJ International. 2004, vol. 44,
no. 11, p. 1945.
technology.   2) W.B. Morrison. J. Iron Steel Inst. 1963, vol. 201, p. 317.
  3) Baker, R.G.; Nutting, J. ISI Special Report. 1959, no. 64, p. 1.
4. Conclusion   4) Gladman, T.; Dulieu, D.; Mclvor, I. D. Proc. of Symp. on Micro-
alloying 75. New York, Union Carbide, 1976, p. 32.
This paper introduced the features of NANOHITENTM   5) Pickering, F. B. Physical Metallurgy and the Design od Steels.
steel sheets, and showed that NANOHITENTM is a high London, Applied Science Publishing, 1978, p. 63.
strength steel sheet which is suitable for warm stamping.   6) Funakawa, Y.; Seto, K. Tetsu-to-Hagané. 2007, vol. 93, no. 1,
p. 49.
NANOHITENTM is a steel which was developed based   7) Hasegawa, K.; Kawamura, K.; Urabe, T.; Hosoya, Y. ISIJ Interna-
on the new concept of using ultra-fine carbides to tional. 2004, vol. 44, no. 3, p. 603.

JFE TECHNICAL REPORT No. 18 (Mar. 2013)  79

You might also like