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Culture Documents
†
Originally published in JFE GIHO No. 30 (Aug. 2012), p. 1–5 *2
Dr. Eng., Senior Researcher Deputy General Manager,
Forming Technology Res. Dept., Steel Res. Lab.,
JFE Steel (Present Staff Deputy General Manager,
Automotive Steel Sec., Products Design & Quality
Control for Sheet & Strip Dept., West Japan Works)
*1
Dr. Eng., *3
Dr. Eng.,
Senior Researcher Deputy General Manager, Senior Researcher Deputy General Manager,
Sheet Products Res. Dept., Steel Res. Lab., JFE Steel Analysis & Characterization Res. Dept.,
(Present Staff Deputy General Manager, Steel Res. Lab.,
Research Planning & Administration Dept.) JFE Steel
74
Metallurgical Features of NANOHITENTM and Application to Warm Stamping
[110]
[110] Carbide
100 nm
2 nm
(b) Conventional precipitation-
(a) NANOHITEN TM
strengthened steel
Photo 3 T
ransmission electron micrographs showing carbide
Photo 2 Transmission electron micrographs showing carbides in NANOHITENTM
800
TiC in conventional steel by applying the ideal thermal history in the laboratory.
Virtually no decrease in the hardness of NANOHITENTM
600
Solid can be observed, even after holding at 650°C for 24 h.
solution In contrast, the hardness of the TiC strengthened steel
400 Grain refinement strengthening
strengthening decreased remarkably. From this result, it is clear that
the nanometer-sized carbides of NANOHITENTM resist
200 coarsening even when heated.
3 nm
Base
0
2.2 Formability of NANOHITENTM
0 5 10 15 20 25
In conventional multiphase high strength steel sheets,
Carbide diameter (nm)
stretch-flange formability decreases remarkably at
Fig. 1 S
chematic diagram of relationship between amount of higher strength levels. This is attributed to the larger
tensile strength and carbide diameter volume percentage of the hard phase which is used to
achieve high strength. A schematic diagram explaining
obtained by carbide refinement to the above-mentioned this condition is presented in Fig. 3. Here, the hole
nanometer-size carbides is shown in Fig. 1. In calcula- expanding ratio, which is included in the standards of
tions of the amount of strengthening, yield strength was the Japan Iron and Steel Federation, is used as an index
calculated assuming the Ashby-Orowan equation4) and of stretch-flange formability. In the hole expanding test,
an empirical equation for solute strengthening proposed a punched hole is opened in the specimen steel sheet
by Pickering5). Tensile strength was then calculated before hole expanding. However, voids are generated at
assuming a yield ratio of 0.9. In Fig. 1, only precipita- the interface between the ferrite and hard phase when
tion strengthening on the order of 100 MPa could be punching is performed, and during the following process
obtained with the carbides precipitated in the conven- of hole expanding, cracks are easily generated by link-
tional high strength steel sheet, but in contrast, precipi- age of these voids. In order to improve the hole expand-
tation strengthening of NANOHITENTM was high, at ing ratio, it is necessary to suppress the formation of
300 MPa, and high strength of 780 MPa class in tensile voids. Reducing the hardness ratio of the ferrite phase
strength was realized. and hard phase is effective for achieving high hole
It is thought that fine carbides generally undergo expanding ratio7). Since NANOHITENTM does not con-
remarkable coarsening by Ostwald ripening. However, tain a hard phase, it is considered that an excellent hole
in spite of the ultra-fine size of the carbides of expanding ratio can be obtained because the hardness of
NANOHITENTM, these carbides show no significant the hypothetical hard phase is identical with that of the
coarsening under heating. ferrite phase.
This technology by using carbides formed by 2 or Since NANOHITENTM possesses excellent formabil-
more kinds of carbide-forming elements is realized for ity, as described above, application of 780 MPa class
the first time; carbides formed by a kind of carbide- material to chassis parts is being promoted. This high
150
40
Hole-expanding ratio, λ(%)
Carbide in NANOHITENTM
120
Increase in hardness, ΔHV
20 NANOHITEN TM
0 90 Incr
ea
se Hard Void
−20 i nh
60 ard phase
−40 ph
30 as Ferrite
e
−60
TiC 0 1 μm
−80 300 400 500 600 700 800 900 1 000
−100 2 4 6 8 2 4 6 8 Tensile strength (MPa)
104 105
Holding time at 650°C (s) Fig. 3 C
hange in hole-expanding ratio of dual phase steel
w i t h i n c r e a s e i n t e n s i l e s t r e n g t h a n d that of
Fig. 2 Change in hardness of sample after holding at 650°C NANOHITENTM
Room
to automobile frame components. temperature
800
Dual phase
3. NANOHITEN TM
Warm Stamping Technology 600
Ferrite
1.6
SEC1 and SEC3 (°)
strength materials could not be used previously due to strengthen the ferrite grains. Thus, as a single phase
the problem of shape. Furthermore, by applying high material with no hard phase for strengthening,
yield strength NANOHITENTM to auto frame compo- NANOHITEN TM exhibits excellent formability.
nents, it is possible to obtain high component strength Expanded application of high strength steel sheets to
and high impact absorbed energy. For example, by using hard-to-form parts can be expected by applying warm
1 180 MPa class NANOHITENTM, it is considered pos- stamping, taking advantage of the features of
sible to obtain the same absorbed energy as with hot NANOHITENTM, and it is considered that this will con-
stamped components. Considering these advantages, tribute to automobile weight reduction.
progress in the adoption of high strength materials in References
automotive parts is expected by applying
NANOHITENTM in combination with warm stamping 1) Funakawa, Y.; Shiozaki, T. et. al. ISIJ International. 2004, vol. 44,
no. 11, p. 1945.
technology. 2) W.B. Morrison. J. Iron Steel Inst. 1963, vol. 201, p. 317.
3) Baker, R.G.; Nutting, J. ISI Special Report. 1959, no. 64, p. 1.
4. Conclusion 4) Gladman, T.; Dulieu, D.; Mclvor, I. D. Proc. of Symp. on Micro-
alloying 75. New York, Union Carbide, 1976, p. 32.
This paper introduced the features of NANOHITENTM 5) Pickering, F. B. Physical Metallurgy and the Design od Steels.
steel sheets, and showed that NANOHITENTM is a high London, Applied Science Publishing, 1978, p. 63.
strength steel sheet which is suitable for warm stamping. 6) Funakawa, Y.; Seto, K. Tetsu-to-Hagané. 2007, vol. 93, no. 1,
p. 49.
NANOHITENTM is a steel which was developed based 7) Hasegawa, K.; Kawamura, K.; Urabe, T.; Hosoya, Y. ISIJ Interna-
on the new concept of using ultra-fine carbides to tional. 2004, vol. 44, no. 3, p. 603.