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Composites Part B 92 (2016) 94e132

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Composites Part B
journal homepage: www.elsevier.com/locate/compositesb

A review of recent research on the use of cellulosic fibres, their fibre


fabric reinforced cementitious, geo-polymer and polymer composites
in civil engineering
Libo Yan a, b, *, Bohumil Kasal a, b, Liang Huang c
a
Department of Organic and Wood-Based Construction Materials, Technical University of Braunschweig, Hopfengarten 20, Braunschweig 38102, Germany
b
Centre for Light and Environmentally-Friendly Structures, Fraunhofer Wilhelm-Klauditz-Institut WKI, Bienroder Weg 54E, Braunschweig 38108, Germany
c
College of Civil Engineering, Hunan University, Changsha 410082, China

a r t i c l e i n f o a b s t r a c t

Article history: Environmentally-friendly monofilament cellulosic fibres have been widely used as alternatives for
Received 3 November 2015 conventional steel reinforcement within concrete. Recently, the use of cellulosic fibre fabrics and their
Received in revised form fabric reinforced polymer composites as reinforcement materials within and/or outside of construction
27 January 2016
materials (e.g. concrete) has gained popularity due to their inexpensive cost and favourable specific
Accepted 1 February 2016
Available online 27 February 2016
mechanical properties compared with synthetic fibre fabrics (e.g. E-glass). This review presents a
summary of recent development on cellulosic fibre Fabric Reinforced Cementitious (FRC) and Fabric
Reinforced Geopolymer (FRG) composites, as well as their cellulosic Fabric Reinforced Polymer (FRP)
Keywords:
A. Fibres
composites as reinforcements of concrete, masonry and timber structures for civil engineering appli-
A. Fabrics/textiles cations. This review covers: (1) properties (i.e. chemical composition, microstructure, mechanical
A. Polymerematrix composites (PMCs) properties and cost) of monofilament cellulosic fibres and their comparison with synthetic fibres, the
B. Interfaces relationship between fibre chemical composition and fibre mechanical properties, parameters affect fibre
B. Environmental degradation properties; (2) properties (e.g. fabrication of monofilament fibres to fabrics and structures) of cellulosic
fibre fabrics, properties of polymer matrices, and properties (i.e. flexural, tensile, impact, insulation and
fire properties) of cellulosic fabric FRP composites; and (3) properties (compressive, flexural and tensile
and impact properties) of cellulosic FRC and FRG composites, and the properties of cellulosic FRP
composites reinforced concrete, masonry and timber structures. In addition, the degradation mecha-
nisms of cellulosic FRC and FRP are discussed. Furthermore, the durability of FRC, FRG and FRP com-
posites are reviewed and the methods to improve the durability of FRC, FRG and FRP composites from the
aspects of fibre modification and matrix modification are reviewed and summarized.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction cannabinus, eucalyptus pulp, malva, ramie, pineapple leaf, kenaf


bast, sansevieria leaf, abaca leaf, vakka, bamboo, banana, and palm
Because of ever-increasing environmental concern and a and sugarcane fibres, etc. Cellulosic fibres are widely available in
requirement for development of environmentally-friendly and most countries and cost-effectively with low density. They are
energy-efficient materials, monofilament cellulosic fibres have biodegradable, renewable, non-hazardous and non-abrasive. In
been widely used as alternatives for steel or synthetic fibres as addition, their specific mechanical properties (i.e. specific strength
reinforcements within cementitious composites for decades [1e8]. and modulus) are comparable to those of synthetic fibres (e.g. E-
These cellulosic fibres include flax, sisal, jute, hemp, coir, hibiscus glass) when used as reinforcement materials [9e11]. These ad-
vantageous make cellulosic fibres to be convenient materials as
reinforcement of cement-based materials. The purpose of adding
these monofilament cellulosic fibres is to enhance the mechanical
* Corresponding author. Department of Organic and Wood-Based Construction
Materials, Technical University of Braunschweig, Hopfengarten 20, Braunschweig
properties (e.g. tensile, flexural and impact properties) of brittle
38102, Germany. Tel.: þ49 531 220 7725. building materials, such as cement, mortar or concrete, especially
E-mail addresses: libo.yan@wki.fraunhofer.de, l.yan@tu-braunschweig.de for improving ductility and post-cracking toughness of cement-
(L. Yan).

http://dx.doi.org/10.1016/j.compositesb.2016.02.002
1359-8368/© 2016 Elsevier Ltd. All rights reserved.
L. Yan et al. / Composites Part B 92 (2016) 94e132 95

based composite materials provided by the fibres after cracking these fibres were embedded within the cement matrix only. But for
started [12e16]. The embedded monofilament cellulosic fibres cellulosic fibre fabrics and their FRP composites, these re-
bridge the cracks of cement matrix and transfer the stresses. inforcements can be used either within and/or outside of concrete
Moreover, the addition of monofilament cellulosic fibres can reduce members to retrofit/strengthen of existing concrete structures [e.g.
free plastic shrinkage [17] and thermal conductivity [18], and Refs. [37e43]] and to create new hybrid composite concrete
improve sound absorption [19] and vibration damping properties structures [e.g. Refs. [44e52]] or to be new fibre fabric reinforced
of cementitious materials [20]. geo-polymer (FRG) composites [53e64], and (4) can be used with
Although there are many aforementioned advantageous, several other conventional construction materials. Unlike the mono-
shortcomings in producing cellulosic fibre reinforced cementitious filament cellulosic fibres normally embedded within cementitious
materials at industrial scale still exist: (1) Suspect of durability. matrix, the cellulosic fibre fabrics and their FRP composites can be
One major obstacle which needs to be overcame for successful used as reinforcement materials of other conventional construction
commercialization of cellulosic fibre reinforced cementitious ma- materials, such as timber [e.g. Refs. [65e69]] and masonry [e.g.
terials is their durability. The lack of data related to the durability is Refs. [70e75]].
a critical challenge that needed to be addressed prior to the Therefore, this study presents an overview of recent develop-
widespread acceptance and implementation of these materials in ment on the use of cellulosic fibres, their fabric reinforced
engineering areas [21e24], (2) use of small fibre fraction/content cementitious (FRC) composites, and cellulosic fabric reinforced
leads to relatively limited reinforcement effect. In monofilament geopolymer (FRG) composites and the cellulosic fabric FRP com-
configuration, normally the amount of cellulosic fibre used within posite reinforced concrete, timber and masonry structures for civil
cementitious materials is relatively small, i.e. the fibre volume engineering applications. Firstly, the physical and mechanical
fraction is controlled within the range from 0.2 to 2.0% properties and cost of various cellulosic fibres were summarized
[2,16,23e28]. As well known, for monofilament cellulosic fibre and compared with the synthetic fibres such as glass, carbon and
reinforced cementitious composite, a large fibre content can cause aramid. Next, the microstructures of several most commonly-used
difficulties in concrete mixing and distribution of fibre, and even a celluloses fibres (i.e. flax, sisal, hemp, cotton and jute) were pre-
significant reduction in workability of the fresh concrete which sented. The relationship between chemical compositions and me-
possible results in large growth of porosity [25e28]. Thus, the chanical properties of monofilament cellulosic fibres were
improvement in mechanical properties of cementitious composites discussed. Then, the parameters which influent the mechanical
by adding the small amount of cellulosic fibre is positive but also properties of cellulosic fibres were summarized. After that, the
relatively limited, and (3) significant variations in fibre proper- properties such as fabrication of fabrics from monofilament fibres
ties. Cellulosic fibres have significant variations in chemical com- and structures of cellulosic fibre fabrics, properties of polymer
positions, diameter, length and surface roughness resulting in the matrices, and the mechanical properties of their FRP composites
significant scattering in fibre mechanical properties [29e33]. were discussed. Afterwards, the mechanical properties of fabric FRC
Consequently, this may cause scattering in mechanical properties of and FRG composites, and those of FRP composite strengthened
these cellulosic fibre reinforced cementitious materials. concrete, masonry and timber structures were reviewed. In addi-
As the aforementioned reasons, in recent years, there is an tion, the degradation mechanisms of cellulosic FRC and FRP com-
increasing tendency to use cellulosic fibre fabrics and their fabric posites were discussed. Furthermore, the durability of FRC, FRG and
reinforced polymer (FRP) composites as reinforcement materials of FRP composites were reviewed and the methods to improve the
conventional building materials. Polymer matrix, reinforced by durability of FRC, FRG and FRP composites from the aspects of fibre
woven fabrics, is the form of composites which have been used modification and matrix modification were reviewed and
most commonly in structural applications such as aircrafts, boats summarized.
and automobiles [34]. The advantageous to use cellulosic fibre
fabrics and their FRP composites of construction materials (e.g. 2. Characteristics of cellulosic fibres
concrete) are as follows: (1) Good stability in mechanical prop-
erties. Fine and regular long monofilament cellulosic fibres are 2.1. Chemical compositions of cellulosic fibres
usually spun into yarns, and next, a number of fibre yarns are
twisted into a continuous strand, and then these strand yarns are Cellulosic fibres are natural fibres based on the classification
woven into fabrics with different yarn structures such as configu- according to their origin or botanical type, as shown in Fig. 1 [91].
ration, alignment and packing of constituent fibres in the yarn cross Cellulosic fibre itself is a composite material which is consists of
section [35,36]. With a standardized manufacturing process, cellulose, hemicellulose, lignin, wax and pectin as main constitu-
cellulosic woven fabric allows the control of fibre orientation and ents and minor amounts of sugars, starch proteins in varying
quality, good reproducibility and high productivity. Consequently, quantities. The properties of a cellulosic fibre are highly dependent
the issues, such as significant variations in monofilament cellulosic on its chemical composition. The basic chemical components of a
fibre properties, hard to dispersion and random distribution of cellulosic fibre are cellulose, hemicellulose and lignin. In a cellulosic
cellulosic fibres in cementitious matrix (i.e. which may be not along fibre, the cellulose is the stiffest and strongest organic component
the loading direction and cannot provide effective reinforcement), which provides the fibre with strength, stiffness and stability. Cel-
can be overcame in the case of cellulosic fibre fabrics. Therefore, lulose is a natural polymer and the cellulose molecules include
these fabrics and their FRP composites exhibit good stability in glucose units linked together in long chairs, which in turn are lined
mechanical properties so as their reinforced structural materials, together in bundles named micro-fibrils [22]. However, cellulose is
(2) provide effective reinforcements in multi-directions. semi-crystalline polysaccharide with a large amount of hydroxyl
Compared with monofilament cellulosic fibres in cementitious group. This hydrophilic nature causes a poor resistance of cellulosic
matrix which only provide reinforcement effect in the fibre longi- fibre to moisture absorption and the poor interfacial bond when
tudinal direction, the woven cellulosic fabrics can offer effective these fibres are used as reinforcement of hydrophobic matrix, such
reinforcements for the matrix in multi-directions (e.g. bi- as polymer [22,76]. Hemicelluloses are polysaccharides bonded
directional woven fabric in both weft and wrap directions), (3) together in relatively short, branching chains. They are intimately
not only used within but also outside of cementitious matrix. In associated with cellulose micro-fibrils, embedding the cellulose in a
monofilament cellulosic fibre reinforced cementitious composite, matrix [22]. Hemicellulose has an open structure and is fully
96 L. Yan et al. / Composites Part B 92 (2016) 94e132

Fig. 1. Classification of natural and synthetic fibres (Reproduced with permission from Ref. [91]).

amorphous including large numbers of hydroxyl and acetyl groups. conditions, and the variety of the plant, agricultural variables such
Therefore, hemicellulose is soluble in water and hygroscopic media. as soil quality, the weathering conditions, the level of plant matu-
The hemicellulose is strongly bonded to cellulose fibrils by rity, and the quality of the retting process [22,78,79]. All these
hydrogen bonds [77,78]. Lignin is amorphous, highly complex, and factors could influent the chemical compositions of the fibres and
mainly aromatic; polymers of phenyl propane units but have the in turn the fibre properties.
least water sorption of the cellulosic fibre components. It is a
complex aromatic hydrocarbon polymer that imparts rigidity to 2.2. Physical and mechanical properties of cellulosic fibres and their
plants. Without lignin, plants could not attain great heights. Lignin comparison with synthetic fibres
is a three-dimensional polymer which serves as a chemical adhe-
sive within and between fibres [22,76,78]. Pectin is a compound The mechanical properties of cellulosic fibres also depend on the
name of heteropolysaccharides and imparts flexibility to plants, physical properties of these fibres such as fibre diameter, length,
which is found in bast fibres and fruits. Both lignin and pectin density, moisture gain and micro-fibril angle, etc. Table 2 lists the
provide the function as bonding agents [22,31]. Most of plant waxes physical properties of various cellulosic fibres [22,78]. As listed in
are mixtures of substituted long chains of aliphatic hydrocarbons. Table 2, the fibres are varies in diameter, length, density, moisture
They contain alkaline, fatty acids, primary and secondary alcohols, gain and micro-fibril angle. Generally, the tensile strength of a
ketones, aldehydes and other ingredients. The wax in cellulosic fi- cellulosic fibre decreases when the fibre length increases. The
bres impacts the wettability and adhesion of these fibres [22,78]. longer the fibre, the higher its probability of containing a defect
The chemical compositions of several cellulosic fibres are given in (e.g. kink bands) and thus of failing prematurely compared to a
Table 1 [91]. As shown in Table 1, the chemical composition con- shorter fibre [80]. Since cellulosic fibres are highly hydrophilic,
tents are varies from fibre to fibre. Some fibres, i.e. cotton, flax, their high moisture absorption and poor dimensional stability
hemp, ramie, sisal, are rich in cellulose, which accounts for more (swelling) characteristics could degrade fibre properties. In addi-
than 70% of the total chemical composition. These fibres are the tion, the hydrophilic characteristics of cellulosic fibre can cause a
commonly used cellulosic fibres for making woven fabrics studied poor fibre/matrix adhesion due to the presence of pendant hy-
in the literature because their high contents in cellulose enable droxyl and polar groups in the components, which lead to high
them to be widely used as reinforcement materials of polymer moisture uptake and lower the properties of the fibres themselves
composites. The chemical compositions of cellulosic fibres are seriously and thus, lower the mechanical performance of their fibre
highly influenced by the species, geographical and climatic reinforced polymer composites. Table 3 gives the estimated
L. Yan et al. / Composites Part B 92 (2016) 94e132 97

Table 1
Chemical compositions of different cellulosic fibres (Reproduced with permission from Ref. [91]).

Cellulosic fibres Cellulose (%) Hemi-cellulose (%) Pectin (%) Lignin (%) Wax (%)

Abaca 62.5 21 0.8 12 3


Alfa 45.4 38.5 e 38.5 2
Bagasse 37 21 10 22 e
Banana 62.5 12.5 4 7.5 e
Bamboo 34.5 20.5 e 26 e
Coir 46 0.3 4 45 e
Cotton 89 4 6 0.75 0.6
Curaua 73.6 5 e 7.5 e
Flax 72.5 14.5 0.9 2.5 e
Hemp 81 20 0.9 4 0.8
Henequen 60 28 e 8 0.5
Isora 74 e e 23 1.1
Jute 67 16 0.2 9 0.5
Kenaf 53.5 21 2 17 e
Phormium 67 30 e 11 e
Pineapple 80.5 17.5 4 8.3 e
Ramie 72 14 2.0 0.8 e
Sisal 60 11.5 1.2 8 e

Table 2
Physical properties of different cellulosic fibres (Reproduced with permission from Ref. [78]).

Cellulosic fibres Diameter (mm) Length (mm) Density (kg/m3) Moisture gain (%) Micro-fibril angle (degree)

Abaca 18.2 4.9 1500 14 e


Alfa e e 890 e e
Bagasse 10e34 1.7 900 e e
Banana 12e30 2.9 1325 e 11
Bamboo 12e30 2 1500 e e
Coir 10e460 1.3 1250 13 44
Cotton 10e45 42 1550 8.5 25
Curaua 7e10 e 1400 e e
Flax 12e600 31.7 1450 12 10
Hemp 25e600 11.2 1200 12 6.2
Henequen e e 1200 e e
Isora e e 1400 1.2 e
Jute 20e200 2.6 1400 17 8.1
Kenaf 19.8 2.4 1310 17 e
Phormium 15.9 5.4 e e e
Pineapple 50 e 1540 e 10
Ramie 20e80 160 1550 8.5 e
Sisal 8e200 2.5 1400 14 16

Table 3
Estimated global production volume averages of different natural fibres (in million metric tons per year) (Reproduced with permission from
Ref. [22]).

Fibre type Production per year (Million tonnes) Main producer countries

Abaca 0.10 Philippines, Equator


Cotton 25 China, USA, India, Pakistan
Coir 0.45 India, Sri Lanka
Flaxa 0.50e1.5 China, France, Belgium, Ukraine
Hempb 0.10 China
Henequen 0.03 Mexico
Jute 2.5 India, Bangladesh
Kenaf 0.45 China, India, Thailand
Ramie 0.15 China
Silk 0.10 China, India
Sisal 0.30 Brazil, China, Tanzania, Kenya
a
The real production of flax was underestimated because the production of flax in Canada is not considered for calculation.
b
China has announced plan to substantially increase the hemp production for textiles in the coming years to 1.5 million tonnes of fibre per
year.

production volumes of several commonly used cellulosic fibres. Table 4 makes a comparison between cellulosic fibres and syn-
Cotton has the largest yield. Jute and flax fibres also have the thetic fibres in mechanical properties [22,82,83]. In this table, the
relatively high annual yield [22]. The production yield of cellulosic specific modulus was approximated using the average of the
fibres should be sufficient once they are used as construction and extreme values (the upper and lower values) of stiffness and the
building materials. average of the extreme values of density found in the literature
98 L. Yan et al. / Composites Part B 92 (2016) 94e132

Table 4
Mechanical properties of cellulosic fibres and synthetic fibres (Reproduced with permission from Ref. [22]).

Fibre type Relative density (g/cm3) Tensile strength (MPa) Elastic modulus (GPa) Specific modulus (GPa  cm3/g) Elongation at failure (%)

Abaca 1.5 400e980 6.2e20 9 1.0e10


Alfa 0.89 35 22 25 5.8
Bagasse 1.25 222e290 17e27.1 18 1.1
Bamboo 0.6e1.1 140e800 11e32 25 2.5e3.7
Banana 1.35 500 12 9 1.5e9
Coir 1.15e1.46 95e230 2.8e6 4 15e51.4
Cotton 1.5e1.6 287e800 5.5e12.6 6 3e10
Curaua 1.4 87e1150 11.8e96 39 1.3e4.9
Flax 1.4e1.5 343e2000 27.6e103 45 1.2e3.3
Hemp 1.4e1.5 270e900 23.5e90 40 1e3.5
Henequen 1.2 430e570 10.1e16.3 11 3.7e5.9
Isora 1.2e1.3 500e600 e e 5e6
Jute 1.3e1.49 320e800 30 30 1e1.8
Kenaf 1.4 223e930 14.5e53 24 1.5e2.7
Piassava 1.4 134e143 1.07e4.59 2 7.8e21.9
Palf 0.8e1.6 180e1627 1.44e82.5 35 1.6e14.5
Ramie 1.0e1.55 400e1000 24.5e128 60 1.2e4.0
Sisal 1.33e1.5 363e700 9.0e38 17 2.0e7.0
Aramid 1.4 3000e3150 63e67 46.4 3.3e3.7
Carbon 1.4 4000 200e240 157 1.4e1.8
E-glass 2.5 1000e3500 70e76 29 0.5
S-glass 2.5 4570 86 34.4 2.8

[9,22]. As shown in the table, ramie fibre has the largest specific Among various cellulosic fibres, flax fibre offers the best potential
Young's modulus (up to 60 GPa  cm3/g), followed by flax, curaua, combination of low cost, light weight, and high strength and stiff-
hemp and jute with the modulus over 30 GPa  cm3/g. The specific ness for structural application [9,22]. Fig. 3 shows two Ashby plots,
modulus of ramie, flax, hemp fibres are larger than that of the where the densities of various materials are plotted against tensile
commonly used synthetic E-glass fibre. Flax, ramie, kenaf, jute and strength and Young's modulus on logarithmic scales for facilitating
hemp are the strongest fibres among those cellulosic fibres with easy comparison of materials for differing design criteria [107]. The
high tensile strength, which are relatively close to that of E-glass. dashed lines in Fig. 3 are guidelines for minimum weight tie, beam
When taking the density into account, the specific tensile strength and plate design. By this it means that from any material that falls
of some cellulosic fibres, e.g. flax, is comparable to that of E-glass. It on the same guideline or on any line parallel to these - a structure,
should be pointed out that the elongation at break of cellulosic fi- classed as either a tie, beam or plate can be designed with equal
bres, such as flax, jute, hemp, is significantly larger than that of E- weight and equivalent stiffness or strength [108]. Fig. 3 shows that
glass. Fig. 2 shows the comparison between cellulosic fibres and E- cellulosic fibres and glass fibres are comparable in specific stiffness
glass fibres in cost per weight and cost per unit length [9,22]. It is and specific strength. However, there is a wide gap when
clear that the cost per weight of most cellulose fibres are much comparing the mechanical properties of their fibre reinforced
lower than that of E-glass, as illustrated in Fig. 2(b). To consider a polymer composite materials. This disparity between the proper-
better way to compare the costs of various cellulosic fibres, the ties of the raw material and their composite materials are attrib-
range of values for cost per weight is multiplied by the range of uted to the use of low volume fractions of short, unaligned,
values for the fibre density and an assumed 100 kN load and reinforcement in the cellulosic fibre reinforced polymer compos-
divided by the range of values for tensile strength, as shown in ites. Therefore, when taking the cost (Fig. 2), yield (Table 3) and
Fig. 2(b). The resulting range of values indicates the potential cost mechanical properties (Table 4 & Fig. 3) into account, among
per length of fibre material capable of resisting the 100 kN load [9]. various cellulosic fibres, flax, hemp, jute, sisal and cotton are the

Fig. 2. Comparison between E-glass and cellulosic fibres: (a) cost per weight and (b) cost per unit length (capable of resisting 100 kN load) (Reproduced with permission from
Ref. [22]).
L. Yan et al. / Composites Part B 92 (2016) 94e132 99

Fig. 3. Density specific tensile modulus (a) and tensile strength (b) properties. Dashed lines indicate constant material performance for tie stiffness E/q and strength r/q, beam
stiffness E1/2/q and strength r2/3/q and plate stiffness E1/3/q and strength r1/2/q (Reproduced with permission from Ref. [107]).

most promising candidates that can be used to replace glass fibres which differ from each other in terms of thickness and arrange-
as reinforcement materials in composite application. It should be ment of their constitutive components [22]. At the centre of the
pointed out here that except for the natural fibres listed in Table 4, elementary fibre, the concentric cylinders with a small open
most recently, more and more new natural fibres such as Ferula channel in the middle, i.e. the lumen, which contributes to water
communis (chakshir) fibres [221], Arundo donax L. [222], Althaea uptake. On the outer side, the thin primary cell wall coats the
officinalis L. (Marshmallow) fibres [223], Sansevieria ehrenbergii fi- thicker secondary cell wall which is responsible for the strength of
bres [224], Artichoke (Cynara cardunculus L.) fibres [225], Piassava the fibre and encloses the lumen. Each layer is composed of micro-
(Attalea funifera) fibres [226] and Okra (Abelmoschus esculentus) fibrils of cellulose which run parallel one to another and form a
fibres [227] are used as reinforcement materials of polymer com- micro-fibril angle with the fibre direction; this angle is minimum
posites. These new and environmentally-friendly natural fibres in the secondary cell wall [22,84]. The bulk of the fibre is essen-
have potential to be used as reinforcement materials in civil tially constituted by the layer S2 of the secondary cell wall
engineering. (dominating the cross section), as shown in Fig. 5 [92]. This
thickest cell wall (S2) contains numerous crystalline cellulose
2.3. Structures of fibres micro-fibrils and amorphous hemicellulose which are oriented at
approximately 10 with the fibre axis and give fibre its high tensile
2.3.1. Flax strength [22]. At the nanoscale, a micro-fibril is constituted of
Flax (Linum usitatissimum) is one of the most widely used cellulose chains (crystalline zones) embedded in an amorphous
cellulosic fibres. Flax is bast fibre originated from the stem of flax matrix mainly made of pectin and hemicellulose [84]. These
plant. Flax is the oldest and the strongest of the cellulosic fibres. It micro-fibrils represent about 70% of the weight of a flax fibre and
is relatively soft, absorbs moisture and dries quickly. Fig. 4 shows a function as the reinforcement material of the fibre [85]. The
schematic view of the multi-scale structures of flax from stem to typical tensile stressestrain curve of a single flax fibre is given in
the cellulosic fibrils [85]. At the macroscopic level, a flax stem is Fig. 6 [84]. The curve is consists of: (i) an initial linear region
composed, from the outer towards the inner part, of bark, phloem, (strain from 0 to 0.3%) associated with the deformation of each cell
xylem and a central void [22]. At the mesoscopic level, the cross- wall, which allows the measurement of modulus; (ii) a second
section of a bundle contains between 10 and 40 fibres which are non-linear region (strain from 0.3 to 1.5%) associated with an
linked together mainly by pectin [22,84,85]. At the microscopic elasto-visco-plastic deformation of the fibre; especially of
scale, each elementary fibre itself is made of concentric cell walls, the thickest cell wall (S2), since the alignment of the cellulosic
100 L. Yan et al. / Composites Part B 92 (2016) 94e132

Fig. 4. Flax structure from the stem to the cellulosic fibrils (Reproduced with permission from Ref. [85]).

Fig. 5. The micro-structure of a flax fibre cell (a) and cross-section of flax stem (b) (Reproduced with permission from Ref. [22]).

micro-fibrils with the tensile axis led to the re-arrangement of the


amorphous parts of the wall (mainly made of pectin and hemi-
celluloses) and (iii) the final linear stage (strain from 1.5% to
rupture), corresponding to an elastic response of the aligned
micro-fibrils to the applied load [22,84].

2.3.2. Sisal
Sisal (Agave sisalana) is one of the other most widely used
cellulosic fibres. Sisal is extracted from the leaves of the sisal
plant. Fig. 7 shows a photograph of sisal plants. A sisal plant has
200 ± 250 leaves and each leaf contains 1000 ± 1200 fibre
bundles which are composed of 4% fibre, 0.75% cuticle, 8% dry
Fig. 6. Tensile stressestrain curve of a flax fibre (Reproduced with permission from matter and 87.25% water [86,87]. The sisal leaf includes three
Ref. [22]). types of fibres: mechanical, ribbon and xylem. Fig. 8 shows the
L. Yan et al. / Composites Part B 92 (2016) 94e132 101

Fig. 7. Photograph of a sisal plant (https://www.flickr.com/photos/40295335@N00/


5219408347).
Fig. 9. Tensile stressestrain curve of a single sisal fibre (Reproduced with permission
from Ref. [93]).

2.3.3. Hemp
After flax and sisal, hemp (Cannabis sativa) is one of the most
widely used cellulosic fibres used as reinforcement in composites.
Hemp is also a bast fibre originated from the stem of hemp plant.
Fig.10 shows a picture of hemp plants and Fig.11 shows the schematic
representation of a hemp fibre from stem to micro-fibril and the
schematic structure of a hemp fibre cell wall [88]. Like flax, hemp fibre
is a cellulose polymer with similar microstructure. The reported
micro-fibril angle of hemp fibre was 6.2 [78]. The typical tensile
stressestrain curve of a single hemp fibre is given in Fig. 12 [94]. The
curve shows the fibre possessing a non-linear response during the
testing range.

2.3.4. Jute
Jute (Corchorus capsularis (white jute) and Corchorus olitorius (dark
jute)) is also a bast fibre originated from the bark of the jute plant, as
shown in Fig.13. The jute fibre, which forms only a small portion of the
jute plant (5e6% of the green weight) is located between the outer
Fig. 8. Cross-section of a ribbon-fibre bundle (Reproduced with permission from bark and the central pith, or stick [90]. The fibre is extracted from the
Ref. [86]). jute plant by steeping in water (retting). The schematic structure of a
jute fibre cell wall is given in Fig. 14 [90,91]. The reported micro-fibril
angle of jute fibre was 8.1 [22]. The typical tensile stressestrain curve
cross-section of a sisal ribbon-fibre bundle [86]. The mechanical
of a single jute fibre is given in Fig. 15 [95], showing an approximate
fibres are extracted from the periphery of the leaf which are the
linear response.
most commercially useful of the sisal fibres [86]. Sisal fibre is a
bundle of hollow sub-fibres in which the cell walls are reinforced
with spirally oriented cellulose in a hemi-cellulose and lignin
matrix. The composition of the external surface of the cell wall is
a layer of ligneous material and waxy substances which bond the
cell to its adjacent neighbours. The micro-fibril angle of sisal fibre
was reported between 16 and 25 [78,85,86]. The typical tensile
stressestrain curve of a single sisal fibre is given in Fig. 9 [93].
The sisal fibre exhibits a brittle behaviour with a sudden load
drop. Like flax fibre, the curve of sisal can also be divided into
three parts: (i) an initial linear stage with the strain from 0 to
0.2%; (ii) an non-elastic response with the strain from 0.2% to 5%,
corresponding to the elasto-visco-plastic deformation of the
fibre, as the alignment of the cellulosic micro-fibrils with the
tensile axis led to the re-arrangement of the amorphous parts of
the wall (mainly made of pectin and hemicelluloses) and (ii) a
final linear response (5.0% to failure) accompanying with an
elastic response of the aligned micro-fibrils to the applied
tensile load.
Fig. 10. Hemp plants (http://www.hempwickbeeline.com/illegalhemp/).
102 L. Yan et al. / Composites Part B 92 (2016) 94e132

Fig. 11. (a) Schematic representation of a hemp fibre from stem to microfibrils and (b) schematic structure of a hemp fibre cell wall (Reproduced with permission from Ref. [88]).

Fig. 13. Jute plants (http://julzcrafts.com/tag/jute-harvesting-basic-processing/).


Fig. 12. Tensile stressestrain curve of a single hemp fibre (Reproduced with permis-
sion from Ref. [94]).

dry-cleanable. Even though it is not the most ecological crop to


grow, cotton is relatively inexpensive to produce. Like flax, hemp
2.3.5. Cotton and jute, cotton fibre also has a complex structure [92]. The cuticle
Cotton (Gossypium) is the most used fibre for textile engineering layer consists of wax and pectin materials. The outer wax layer
in the world. Cotton fibres are obtained from the seeds of the cotton protects the primary wall, which is composed of cellulose crystal-
plant. Cotton absorbs moisture and dries quickly. It is washable and line fibrils. The photos of cotton plants and the cotton fibre from the
L. Yan et al. / Composites Part B 92 (2016) 94e132 103

Fig. 14. Jute fibre cell wall (Reproduced with permission from Ref. [90]).

Fig. 16. Cotton plants (https://simple.wikipedia.org/wiki/Cotton).

cellulosic fibres to behave differently. Komuraiah et al. [78] pro-


vided a study on the Pearson rank correlation coefficients between
chemical compositions and the mechanical properties of cellulosic
fibres. To find the rank correlation between the two quantities, the
tensile strength, Young's modulus and density were considered as
Fig. 15. Tensile stressestrain curve of a single jute fibre (Reproduced with permission variable I and their fibre constituents of cellulose, hemi-celluloses,
from Ref. [95]). lignin, pectin and wax were considered as variables II. Once the
rank correlation was found, the regression graphs were drawn, the
stalk are given in Figs. 16 and 17, respectively [92]. The micro-fibril equation of the regression line could be found, and the influence of
angle of cotton fibre was reported 25 [22]. The schematic of the the various chemical compositions on the fibre mechanical prop-
microstructure of cotton fibre is given in Fig. 18 [96]. erties was revealed. Komuraiah et al. [78] reported that the cellu-
Based on the descriptions above, it can be concluded that for lose has a positive correlation with tensile strength, specific
these cellulosic fibres (i.e. flax, hemp, jute, sisal and cotton), their strength, specific Young's modulus, diameter and the length of
macroscopic structure is a tubular cylinder with a central cavity, cellulosic fibres. In addition, cellulose has a negligible effect on fibre
called lumen. On the microscopic scale, the cellulosic fibre is made diameter. However, it is said that cellulose has a negative correla-
of two cell walls: the primary cell wall and the secondary cell wall. tion with the micro-fibril angle of a cellulosic fibre but a little effect
The primary wall is very thin and coated with a polymer matrix on the moisture gain and strain at failure [78]. Hemicellulose has a
(designated as middle lamellae and intercellular junctions) that positive correlation with the specific Young's modulus, specific
insure the intercellular cohesion in a fibre bundle. The primary cell strength, diameter and moisture gain. An increase in hemicellulose
wall is consists of pectin, some lignin and hemicellulose. The sec- content increases these characteristics of the cellulosic fibres. The
ondary cell wall can be divided into three layers from the outer to hemicellulose has a strong correlation with the specific Young's
inner: S1, S2 (the thickness) and S3. The main constituents of the modulus, specific strength and moisture gain. However, it has a
secondary cell were cellulose micro-fibrils with particular orien- negligible effect on fibre diameter. It also has a negative correlation
tations. The secondary cell wall gives a cellulosic fibre with tensile with the tensile strength, density, micro-fibril angle and failure
strength. strain of cellulosic fibres. Lignin is reported to have a positive cor-
relation with the micro-fibril angle, failure strain, and moisture
2.4. Relationship between chemical composition and mechanical gain. Lignin has a negative correlation with the tensile strength,
properties of cellulosic fibres specific strength, specific Young's modulus, density, diameter, and
length [78]. Lignin strongly effects cellulosic fibre tensile strength,
As mentioned above, the main constituents of cellulosic fibres specific strength, length, and specific Young's modulus. The effect
are the same, but varying in contents. This nature makes the of lignin on the fibre density and diameter is small. Pectin has a
104 L. Yan et al. / Composites Part B 92 (2016) 94e132

Fig. 17. Cotton fibre from cotton stalk (Reproduced with permission from Ref. [92]).

diameter, and specific strength of fibres. It has a considerable effect


on the density, length, failure strain, and diameter but it has a
negligible effect on the tensile strength and micro-fibril angle.
Overall, the tensile strength and Young's modulus of cellulosic
fibres increase with an increase in cellulose content. The high cel-
lulose content in the fibre results in its high tensile strength. The
content of cellulose affects the micro-fibril angle. Fibres are rigid
and have a high tensile strength if the fibrils are aligned with the
fibre axis. A decrease in cellulose content increases the fibre micro-
fibril angle, thus decreases fibre tensile strength. The tensile failure
of cellulosic fibres can be described by the theory of composite [78].
The cellulosic fibre can be considered as a composite material
consisting of cellulose, hemi-celluloses, pectin, lignin, and waxes.
The reinforcing elements of cellulosic fibres are cellulose micro-
fibrils; the micro-fibrils are surrounded by the matrix elements -
hemicelluloses and lignin. When a load is applied, the micro-fibrils
become aligned with fibre axis. The failure of fibre takes place when
matrix element losses its bonding with the reinforcing fibrils and
the hydrogen bonding in the cellulose micro-fibril is broken. Hence,
the smaller the content of cellulose, the lower the fibre tensile
strength is. A cellulosic fibre contains more hemicelluloses, the
content of cellulose is lower. Therefore, an increase in the content of
hemicelluloses decreases the fibre tensile strength. An increase in
content of hemicellulose increases the moisture absorption of the
cellulosic fibres. The content of lignin in cellulosic fibres affects
their structural properties and morphology. An increase in lignin
content increases the water absorption of the fibre. An increase in
lignin content also increases the failure strain of the cellulosic fibre.
Fig. 18. Schematic of the microstructure of cotton fibre (Reproduced with permission Pectin occurs in matured fibres and binds them together. When a
from Ref. [96]). fibre fails, the load is transferred to other fibres through pectin. As
the content of waxes in natural fibres is the least, their influence on
the fibre is the smallest. Cellulosic fibres with low micro-fibril an-
positive correlation with the density, micro-fibril angle, failure gles in the S2-layer of the cell wall are stiff and show only marginal
strain, specific strength of fibres. Pectin considerably affects the yielding before rupture. In contrast, cellulosic fibres with high
failure strength, but has a negligible effect on the specific strength. cellulose micro-fibril angles are less stiff in a short initial elastic
Pectin also has a negative correlation with the specific strength, range and undergo large plastic deformations after yielding [97].
moisture gain, Young's modulus, length, specific strength. Pectin
considerably affects the moisture gain and Young's modulus and it
has a negligible effect on the tensile strength and diameter of fibres. 2.5. Parameters affect mechanical properties of cellulosic fibres
Wax has a positive correlation with the specific Young's modulus
and moisture gain. With increasing content of wax, the specific Unlike synthetic fibres, cellulosic fibres have great variability in
Young's modulus and moisture gain both increase. Wax has a their mechanical properties due to the conditions experienced in
negative correlation with the density, length, failure strain, the field and the potential damage arising from the processes of
L. Yan et al. / Composites Part B 92 (2016) 94e132 105

production and measurement conditions. These factors which cellulose content from an fibre to another and also is a result of the
affect the mechanical properties of cellulosic fibres are summarized randomness of the location and size of defects along each fibre,
in Table 5 [22]. In the process of production of cellulosic fibres, there rather than the scattering of the microstructural (with respect to
are several different stages: plant growth, harvesting, fibre fibre lumen diameter, porosity) of the cellulosic fibres should be
extraction and supply. In each stage several factors can influent the responsible for the scattering of the tensile properties [103,104].
quality of fibres. Except for the structure and property of the fibre Cell wall defects in cellulosic fibres are also one of the most
itself, experimental conditions such as fibre gauge length, test important parameters which determine the fibre tensile properties.
speed, etc., have effect on the mechanical properties of cellulosic The fibre strength is to a large extent determined by cell wall de-
fibres. It is well known that the mechanical properties (e.g. tensile fects as kink bands, since the presence of kink bands limits the
properties) of single cellulosic fibre have great variability which is tensile strengths of cellulosic fibres. Defect in fibre is also one
mainly attributed to several factors such as test parameters, test reason for large dispersion in the tensile properties of cellulosic
conditions, area measurements and plant characteristics. For these fibres [99,103,105].
reasons, a statistical approach is needed to evaluate the mechanical
properties. The experimental data obtained by mechanical char- 2.6. From monofilament cellulosic fibres to fabrics
acterization were statistically analyzed using a two-parameter
Weibull distribution, a method widely used to analyze mechani- Like agriculture, textiles have been a fundamental part of human
cal and physical properties of cellulosic fibres, as suggested by life since the dawn of civilization. Fragments of cotton articles dated
Charlet et al. [29], Andersons et al. [103], De Fiore et al. [225] and De from 5000 BC have been excavated in Mexico and Pakistan. Cellu-
Rosa et al. [227]. losic fibre such as jute has been cultivated since antiquity. While the
Since cellulosic fibres are highly hydrophilic, their tensile methods used to make fabrics have changed greatly since then,
moduli are strongly dependent on the environmental relative hu- their functions have changed very little: today, most cellulosic fi-
midity (RH). Both static and dynamic moduli of cellulosic fibres (e.g. bres are still used to make clothing and containers and to insulate,
flax) decreased remarkably with an increase in RH (i.e. RH values soften and decorate our living spaces [106]. In textile engineering,
from 30% to 90%) [98]. In general, a cellulosic fibre possessing a fine and regular long cellulosic fibres (e.g. flax, hemp, jute) are
higher tensile strength if fibre length used is short during fibre usually spun into yarns for textiles. For example, flax fabric main-
tensile test. In other words, the fibre tensile strength decreases with tains a strong traditional niche among high quality household
an increase in fibre length. This is because: (i) the longer the fibre, textiles, such as bed linen, furnishing fabrics and interior decora-
the higher its probability of containing a defect (e.g. kink bands) tion accessories. Shorter flax fibres produce heavier yarns suitable
and thus of failing prematurely compared to a shorter fibre. As the for kitchen towels, sails, tents and canvas. Lower fibre grades as
test length increases, the number of weak links or imperfections reinforcement and filler in composites are used in automotive
also increases, thus resulting in reduction in tensile strength [22], interior substrates and furniture [79].
and (ii) the failure mechanism of monofilament cellulosic fibres at Monofilament fibres are the basic component of fabrics. Cellu-
shorter clamping length is different from that at longer clamping losic fibres are twisted together to form yarns and threads that are
length. At large clamping length, cellulosic fibre failure takes place then woven or knit into fabrics. Yarn is the name of a group of fibres
through the relatively weak pectin interphase that bonds the with or without twist which has substantial length and relatively
elementary fibres together. The pectin interphase is oriented pre- small cross-section. In twisted yarns, the friction resulting from
dominantly in the length direction of the fibre, it breaks by shear twist consolidates fibres. A twist is introduced to a continuous
failure. At clamping length below the elementary fibre length, filament yarn by twisting. For a twisted yarn made of staple fibres,
failure can no longer take place through the pectin interphase, but the process is called spinning and involves a long chain of prepa-
the crack must now run through the stronger, cellulosic cell wall of ratory operations. There is different yarn spinning processes (ring
the elementary fibres [99]. Chemical treatments, such as silane and spinning, open-end spinning, friction spinning) leading to yarns
alkalization, can improve cellulosic fibre tensile properties with distinctive internal distributions of fibres [118].
remarkably because the removal of some substances by chemical When spinning monofilament fibres to yarns, a number of fibre
treatments increases the ratio of cellulose in the material, the filaments are twisted into a continuous strand producing radial
component which gives the mechanical properties of fibres [100]. forces which cause movements of some of these filaments relative
In addition, the tensile properties of cellulosic fibres are highly to others, and leads to a closer packing of all the filaments within
dependent on the gauge length used for the measurement. The any given cross-section. However, the tensile strength of the
tensile strength of a cellulosic fibre decreases remarkably with an monofilament cellulosic fibre bundle cannot achieve that of the
increase in gauge length. Except for gauge length effect, the di- yarn because close to failure some monofilament fibres break and
ameters of the fibres also impact the tensile properties. Young's the rest slip [34]. For fabric with loose packing of fibres in the yarns,
modulus and strength tend to decrease with an increase of fibre the yarn failure mechanism is slippage dominated, thus the load-
diameter although a large scattering of the test results [101,102]. bearing capacity of the slipped fibre is reduced drastically and the
The dispersion of cellulosic fibre properties is due to the variation in final yarn strength is poor. Three distinctive common fabric types

Table 5
Factors affecting the mechanical properties of cellulosic fibres (Reproduced with permission from Ref. [22]).

Plant growth Specimens of plant, crop cultivation, crop geographical origin, fibre location in plant, local climate, e.g. rainfall and temperature during growth
Harvesting stage Fibre ripeness, which effects: cell wall thickness, coarseness of fibres, adhesion between fibres and surrounding structure, size and shape of lumen,
porosity, microfibril angle
Fibre extraction Decortication process, type of retting method, separating conditions
stage
Supply stage Transportation conditions, storage conditions, age of fibres
Measurement Tensile speed, initial gauge length, moisture, temperature, different cross-section of fibres at different points
conditions
Surface treatment Chemical treatment, upgrading treatment, water treatment, drying treatment, etc
106 L. Yan et al. / Composites Part B 92 (2016) 94e132

are woven, knitted and nonwoven fabrics produced by weaving, structural member, protects fibres from chemical and corrosion,
knitting and various non-woven processes, respectively. Fig. 19 influent the performance behaviours such as impact and ductility.
shows different types of fabric structure. Woven fabrics generally Polymer matrix has two categories, which are thermoplastics and
consist of two sets of yarns that are interlaced and lie at right angles thermoset. The properties of some commonly used thermoplastics
to each other. The threads that run along the length of the fabric are and thermoset are listed in Tables 6 and 7, respectively [22]. Ther-
known as warp ends whilst the threads run from selvedge to moplastics have many advantages over thermoset polymers in
selvedge, that is from one side to the other side of the fabric, are fabrication of composites such as low processing, design flexibility,
weft picks. Frequently, they are simply referred as ends and picks and ease of moulding complex parts. However, the development of
[119]. Knitted fabric consists of interloping yarns either weft (weft thermoplastic cellulosic fibre reinforced polymer composites is
knitting) or warp (warp knitting) directions. Warp knitting is a restricted by the processing temperature [22]. Generally, the tem-
method of manufacturing a fabric by standard knitting means, in perature should be below 230  C to avoid degradation of cellulosic
which the loops made from each warp are formed substantially fibres. Among the thermoplastic polymers, PP is the most widely
along the length of the fabric while weft knitting is a method of used in composites. Nowadays more and more researchers are
producing a fabric by normal knitting means, in which the loops by looking toward to using thermosets since thermoset polymers
each weft thread are formed considerably across the width of the outperform thermoplastics in the aspects of mechanical properties,
fabric [120]. chemical resistance, thermal stability, and overall durability [22]. In
A nonwoven is a textile structure produced by the bonding or addition, thermosets allow for more flexibility in structural fibre
interlocking of fibres, or both, accomplished by mechanical, configurations and can often be processed at room temperature or
chemical, thermal or solvent means and combinations thereof at temperatures comfortably within the safe range for cellulosic
[118]. One of the major advantages of nonwoven manufacture is fibres. Among thermosets, epoxy is the most common one. Most
that it is generally done in one continuous process directly from the recently, the research of cellulosic fibres reinforced with biode-
raw material to the finished fabric, although there are some ex- gradable polymers “green” composites has increased substantially,
ceptions to this [121]. Fabric types mentioned are the usual single as shown in Table 8. The biodegradable polymers can be classified
plane structures also known as 2-D fabrics in which high- based on the origin: naturally occurring or synthetic. Natural
performance fibres are available. Nowadays, fabrics in multi- polymers are available in large quantities from renewable sources
plane structures or 3-D fabrics can be manufactured by weaving, while synthetic polymers are produced from non-renewable pe-
warp knitting, braiding, non-woven and other specially modified troleum-based resources [22]. However, one main limitation of
techniques. The various techniques on fabric manufacturing allow these bio-polymers is their high initial cost. Most biodegradable
more flexibility on tailoring the textile material which could be resins currently cost three to five times the commonly used resins
used in diverse of applications [118]. such as PP [22].
Scardino [119] divided the textile structures or reinforcement Depending on the different polymer matrices, proper
forms into four categories which include simple fabrics (2-D) and manufacturing techniques should be selected for fabrication of
advanced fabrics (3-D) systems. These kinds of reinforcement are cellulosic fibre reinforced polymer composites. For cellulosic fibre
preferably used by manufacturer or researcher because basically reinforced thermosetting composites, the techniques are hand lay-
they are easy to handle. Fig. 20 shows some common textile fabrics up and spraying, compression, transfer, resin transfer moulding,
used as composite reinforcement [118,123]. Utilizing of 2-D as well injection moulding, compression injection, pressure bag moulding,
as 3-D fabrics made of cellulosic fibres can be used for various pultrusion, vacuum assisted resin transfer moulding, casting in-
application and purposes. jection moulding and polyurethane foam moulding. For cellulosic
fibre reinforced thermoplastic composites, the processing tech-
niques include extrusion, injection moulding, thermoforming,
2.7. From fabrics to fabric reinforced polymer composites
compression method, cold pressing, heating, filament winding,
foam moulding, rotational moulding, calendaring and co-extrusion.
Increasingly, traditional textiles are being used for industrial
More details regarding the different manufacturing techniques can
purposes as well as in fibre fabric reinforced polymer composite
be found in Refs. [22,219,220]. Fig. 21 gives the materials selection
(FRP) materials. In FRP composites, polymer matrix holds the fibres
chart for cellulosic fibre reinforced polymer composites manufac-
together to provide a shape and transfer the load to the fibres by
tured with thermoplastic (unfilled balloons) or thermoset (filled
adhesion and/or friction. Matrix also provides rigidity and shape to

Fig. 19. Types of common fabric; (a) woven, (b) knitted and (c) non-woven fabrics (Reproduced with permission from Ref. [118]).
L. Yan et al. / Composites Part B 92 (2016) 94e132 107

Fig. 20. Structure of textile fabric; (aec) 2-D woven fabrics, (d) 3-D fabric, (e and f) braided fabrics, (g and h) knitted fabric and (i) multiaxial multiply warp-knitted fabrics
(Reproduced with permission from Ref. [118]).

Table 6
Properties of typical thermoplastic polymers used in natural fibre composite fabrication (Reproduced with permission from Ref. [22]).

Properties PP LDPE HDPE PS

Density 0.899e0.920 0.910e0.925 0.94e0.96 1.04e10.6


Water absorption (24 h@20  C) 0.01e0.02 <0.015 0.01e0.2 0.03e0.10
Tg ( C) 10 to 230 125 133 to 1000 N/A
Tm ( C) 160e176 105e116 120e140 110e1350
Heat deflection temp ( C) 50e63 32e50 43e60 Max. 220
Coefficient of thermal expansion (mm/mm/ C  105) 6.8e13.5 10 12e13 6e8
Tensile strength (MPa) 26e41.4 40e78 14.5e38 25e69
Elastic modulus (GPa) 0.95e1.77 0.055e0.38 0.4e1.5 4e5
Elongation (%) 15e700 90e800 2.0e130 1e2.5
Izod impact strength (J/m) 21.4e267 >854 26.7e1068 1.1

PP ¼ polypropylene, LDPE ¼ low density polyethylene, HDPE ¼ high-density polyethylene and PS ¼ polystyrene.

Table 7
Properties of typical thermoset polymers used in cellulosic fibre reinforced polymer 3. Mechanical properties of FRC, FRG and FRP reinforced
composites (Reproduced with permission from Ref. [22]). structures
Property Epoxy Polyester Vinyl ester Phenolic
3
3.1. Cellulosic fabric FRC composites
Density (g/cm ) 1.1e1.4 1.2e1.5 1.2e1.4 1.29
Elastic modulus (GPa) 3e6 2e4.5 3.1e3.8 2.8e4.8
Tensile strength (MPa) 35e100 40e90 69e83 35e62 3.1.1. Fabrication of cellulosic fabric FRC composites
Compressive strength (MPa) 100e200 90e250 100 210e360 Cellulosic fabrics have been used as reinforcement materials
Elongation (%) 1e6 2 4e7 1.5e2 within cement-based composites for civil engineering applications
Cure shrinkage (%) 1e2 4e8 N/A e
[e.g. Refs. [53e57,169,170]]. Hakamy et al. [54] reported on using
Water absorption (24 h@20  C) 0.1e0.4 0.1e0.3 0.1 0.1e0.36
Cure temperature ( C) 25e200 25e200 25e150 25e200
hemp fabrics as reinforcement of cementitious composites. The
Izod impact strength (J/m) 0.3 0.15e3.2 2.5 e hemp fabric had a density of 600 kg/m3, modulus of elasticity of
Cost (US$/kg) 3e20 1.5e4.0 3.2e6.4 6.5e12.0 38e58 GPa and tensile strength of 591e857 MPa. For the fabrica-
tion of fabric reinforced cement composites, the hemp fabrics were
first soaked into the cement matrix in the openings of the fabrics.
The fabrication details of the hemp fabric reinforced cement com-
balloons) resins, short-random or long-aligned fibre re- posite specimens were as follows: First, a thin layer of matrix was
inforcements, and various manufacturing routes [220]. The figure poured into the mould, then the pre-soaked hemp fabric was laid
will be beneficial for researchers to select a proper manufacturing on top of it, then another layer of matrix was poured into the mould
technique for making cellulosic fibre reinforced polymer compos- followed by another presoaked hemp fabric and the final layer of
ites with specific fibre configuration and polymer matrix. matrix. The total amount of hemp fabric in each specimen was
108 L. Yan et al. / Composites Part B 92 (2016) 94e132

Table 8
Properties of some biodegradable polymers used in cellulosic fibre reinforced polymer composites (Reproduced with permission from Ref. [22]).

Property PEA PLA SPI PHB PHBV

Density (g/cm3) 1.18 0.9e1.27 1.2e1.5 1.25 1.25


Elastic modulus (GPa) 0.42 1.5e2.7 0.1 0.93 2.38
Tensile strength (MPa) 16.4 60 6.0 21 25.9
Elongation (%) 85e119 8 170e236 5.2e8.4 1.4
Melting temperature ( C) 175 160e190 4e8 161 153
Glass transition temperature ( C) e 56e65 10 1

Note: PEA: polyesteramide, PLA: polylactides, SPI: soy protein isolate resin, PHB: polyhydroxybutyrate, PHBV: polyhydroxybutyrate-co-hydroxyvalerate.

Fig. 21. Materials selection chart for cellulosic fibre reinforced composites manufactured with thermoplastic (unfilled balloons) or thermoset (filled balloons) resins, shortrandom
or long-aligned fibre reinforcements, and various manufacturing routes. Charts show (a) absolute properties, (b) specific properties, (c) properties per unit cost, and (d) properties
per unit eco-impact (Reproduced with permission from Ref. [220]).

about 2.5 wt%. Then, the specimens were demolded after 24 h of hydrate (CeSeH) gel. Hemp fabric reinforced cement nano-
casting and kept in water for curing for 28 days [54]. composites show much better thermal stability than that of the
cement paste due to the resistance of nanoclay to decomposition,
3.1.2. Mechanical properties of cellulosic fabric FRC composites (ii) temperature between 420 and 500  C, corresponded to the
3.1.2.1. Thermal properties. The thermal stability of hemp fabric decomposition of Ca(OH)2. In this stage, the hemp fabric reinforced
(HF) reinforced nanoclay cementitious composites was studied by cement nanocomposites containing 1 wt% nanoparticles show a
thermogravimetric analysis (TGA) in terms of the weight loss as a better thermal stability than all other samples due to dense and
function of temperature (a heating rate of 10  C/min from 25 to compact nanomatrix through consumption of calcium-hydroxide
1000  C) in Argon atmosphere [53,54]. Fig. 22 gives the TGA curves (CH) and the formation of secondary CeSeH gels during pozzo-
for nanoclay, hemp fabric, cement paste, HF reinforced cement lanic reaction, (iii) temperature between 670 and 780  C, corre-
composites and HF reinforced cement nanoclay composites. TGA sponded to decomposition of CaCO3. At 800e1000  C, hemp fabric
curves exhibit three distinct stages of decomposition in nanoclay, reinforced cement nanocomposites containing 1 wt% show thermal
hemp fabric, cement paste, hemp fabric reinforced cement com- stability slightly less than that of cement paste, but better than the
posites and fabric reinforced cement nanocomposites: (i) Temper- other samples. At 1000  C, the char residue of cement paste and
ature between room and 230  C, which was related to the hemp fabric reinforced cement composite is 76.1% and 60.0 wt%,
decomposition of Ettringite and dehydration of calcium silicate respectively. The char residue of hemp fabric reinforced cement
L. Yan et al. / Composites Part B 92 (2016) 94e132 109

Fig. 22. Thermogravimetric analysis curves of nanoclay, hemp fabric (HF), cement paste, HF-reinforced cement composite and HF reinforced nanocomposites (Reproduced with
permission from Ref. [54]).

nanocomposites containing 1, 2 and 3 wt% nanoparticles is 74.9%, microstructure of nanocomposites denser than the cement paste,
70.9% and 67.6 wt%, respectively. It can be seen that hemp fabric and (ii) the pozzolanic reaction, in which the nanoclay reacts with
reinforced cement nanocomposites containing 1 wt% performed free CH in the cement matrix to produce more CeSeH that also
better in thermal stability with higher char residue of 74.9 wt% than deposited in pore system [54e57]. Thus, the hemp fabric rein-
other samples [54]. forced nanocomposite matrix adhesion is mostly improved
through consumption of CH by nanoclay, especially in the case of
using 1 wt% nanoclay, which is evident from the higher flexural
3.1.2.2. Flexural properties. Fig. 23 shows the flexural strength of
strength value.
hemp fabric reinforced nanoclay-cement nanocomposites as a
function of nanoclay content and the load vs. displacements of the
fabric reinforced cement composites with and without nanoclay 3.1.2.3. Impact properties. Impact strength can be defined as the
[55,56]. It is clear that the addition of nanoclay in cement led to a ability of a material to withstand impact loading [54]. Fig. 24
modest improvement in the flexural strength of all the hemp shows that the presence of nanoclay enhanced the impact
fabric reinforced cement nanocomposites, e.g. with an addition of strength for hemp fabric reinforced cement nanocomposites
1 wt% nanoclay, the flexural strength increased from 4.9 to remarkably [54]. The impact strength of hemp fabric reinforced
6.2 MPa. This improvement in flexural strength was believed nanocomposites containing 1 wt% nanoclay was 2.45 kJ/m2,
attributed to two-fold: (i) the filling effect, where the nanoclay which was about 23% enhancement compared to that of the
filled the voids or pores in the cement paste in which the nano- hemp fabric reinforced cement composite. This can be inter-
particles are uniformly dispersed in the matrix thus making the preted by a good interfacial bonding between the fibres and the

Fig. 23. Flexural strength as a function of nanoclay content of hemp fabric reinforced nanoclay-cement nanocomposites (a) and load vs. mid-span deflection curves for HF-
reinforced cement composite and HF-reinforced cement nanocomposites (b) (Reproduced with permission from Ref. [57]).
110 L. Yan et al. / Composites Part B 92 (2016) 94e132

nano-matrix [54]. But, the impact strength decreased when the 3.2. Cellulosic fabric FRG composites
clay loading increased. For example, the impact strength of hemp
fabric reinforced nanocomposites containing 3 wt% nanoclay was 3.2.1. Introduction of geopolymer
2.25 kJ/m2, which was about 13% of reduction compared to that of Ordinary Portland cement (OPC) is a commonly used binder in
hemp fabric reinforced cement composite. This reduction in concrete. Currently, the concrete industry faces challenges to meet
impact strength at higher clay loading was attributed to the for- the growing demand of Portland cement due to limited reserves of
mation of clay agglomerates and voids resulting in reduced fibre limestone, slow manufacturing growth and increasing carbon
and nano-matrix adhesion. Follow-up studies [57,58] indicated taxes. The carbon taxes arises from the environmental issues and
that the use of NaOH treatment (i.e. the hemp fabrics were greenhouse gases emission resulting from the production of OPC
immersed in NaOH solution (pH ¼ 14) for 48 h at 25  C and then [109]. This calls for the development of alternate binders (such as
neutralized with 1% vol. acetic acid) on the hemp fabric can alkali-activated cement, calcium sulphoaluminate cement, mag-
improve the impact strength of the hemp fabric reinforced nesium oxy carbonate cement, etc.) to Portland cement aiming at to
nanoclay cement composites remarkably (up to 10% increase). reduce the environmental impact of construction, use of greater
Thus, relatively good interfacial bonding between the hemp fabric proportion of waste pozzolan, and also to improve concrete per-
and cement matrix was due to the fracture resistance by hemp formance [110]. Geopolymer is one of these alternate binders which
fabrics which resulted in increased energy dissipation from crack- attracts considerable attentions because of its early compressive
deflection at the fibreematrix interface, fibre-debonding, fibre- strength, low permeability, good chemical resistance and excellent
bridging, fibre pull-out and fibre-fracture, as explained by Hak- fire resistant behaviour. Because of these advantageous, the geo-
amy et al. [57]. polymer is considered as a promising candidate to replace OPC for
developing various sustainable products in making building ma-
terials, concrete, fire resistant coatings, fibre reinforced geopolymer
3.1.3. Failure mechanism of cellulosic fabric FRC composites
composites and waste immobilization solutions for chemical and
For cellulosic FRC composites, the dominated failure mecha-
nuclear industries. In addition, one interest to use geopolymer is
nisms include fibre/cement interfacial debonding, fibre pull-out,
also due to their exceptionally high thermal, adhesive behaviour
and rupture of fibre and fracture of the cement matrix [54e58].
and long-term durability. Geopolymer is environmentally-friendly
Fig. 25 shows the Scanning Electronic Microscope (SEM) micro-
material whose manufacturing creates less CO2 emission than
graphs of the fracture surface and HF/matrix interface of HF
that of OPC [111,112]. The term “geopolymer” is generically used to
reinforced cement composite and HF reinforced cement nano-
describe an amorphous alkali aluminosilicate which is also
composite containing 1 wt% and 3 wt% nanoclay after fracture
commonly used for as “inorganic polymers”, “alkali-activated ce-
toughness test. The examination of fracture surface of HF rein-
ments”, “geocements”, “alkali-bonded ceramics”, “hydroceramics”
forced nanocomposites containing 1 wt% nanoclay shows good
etc. [109]. Despite this variety of nomenclature, these terms all
penetration of matrix between hemp filaments (see Fig. 25(c)) as
describe materials synthesized utilizing the same chemistry [113].
well as rough hemp fibre surface (see Fig. 25(d)) [57]. However,
It essentially consists of a repeating unit of silicate monomer
poor adhesion between fibres and matrix is observed in HF
(eSieOeAleOe). A variety of aluminosilicate materials such as
reinforced cement composite ((see Fig. 25(a) and (b)). In HF
kaolinite, feldspar and industrial solid residues such as fly ash,
reinforced cement nanocomposite containing 3 wt% nanoclay,
metallurgical slag, mining wastes etc. have been used as solid raw
macro-crack is observed which revealed relativity weak matrix as
materials in the geopolymerization technology [109,113].
shown in Fig. 25(e), and also debonding of fibre occurs (see
Fig. 25(f)). NaOH treatment of hemp fabrics before the fabrication
3.2.2. Fabrication of cellulosic fabric FRG composites
of the cement composites was an effective technique to improve
Despite the aforementioned desirable properties, geopolymer
the fabric/cement matrix interfacial bond since the treatment
suffers from brittle failure. On the basis of this, in recent years,
introduced the fabric fibre rough surfaces which facilitated the
geopolymer reinforced with monofilament cellulosic fibres have
mechanical interlocking between the fabrics and the cement
been studied by different researchers, e.g. Refs. [59,114]. These
matrix [58].
studies showed the improvement in physical and mechanical
properties of geopolymer due to the use of monofilament cellulosic
fibres as reinforcement. However, these studies also pointed out
that the use of monofilament cellulosic fibres can be limited to fibre
damage, agglomeration of fibres and the generation of voids, which
compromise the quality of the geopolymer composite [59,116].
Therefore, most recently, the utilization of continuous cellulosic
fibres, i.e. fabrics to instead of monofilament fibres, as reinforce-
ment of geopolymer has been investigated, which showed prom-
ising results for the cellulosic fabric reinforced geopolymer
composites [59e64]. In general, the fabrication of cellulosic fabric
FRG composites includes several steps [58]: (1) mould preparation,
(2) pre-dry of fabrication, (3) mixing of geopolymer, (4) application
of first layer primer, (5) application of fabric, (5) repetition of
application of geopolymer layer and fabric layer until the desig-
nated thickness, and (6) curing of specimens.

3.2.3. Mechanical properties of cellulosic fabric FRG composites


3.2.3.1. Density and porosity. Alomayri et al. [58e64] reported that
the density of cotton fabric FRG was between 1.50 and 1.85 g/cm3.
Fig. 24. Impact strength as a function of nanoclay content for HF reinforced composite The density of the FRG composites decreased with an increase of
and HF-reinforced nanocomposites (Reproduced with permission from Ref. [54]). cotton fabric layers. Compared with normal concrete (e.g. 2.25 g/
L. Yan et al. / Composites Part B 92 (2016) 94e132 111

Fig. 25. SEM images showing the fracture surfaces of samples at low and high magnification: (a) and (b) HF-reinforced cement composite, (c) and (d) HF-reinforced nanocomposite
containing 1 wt% nanoclay, (e) and (f) HF-reinforced nanocomposite containing 3 wt% nanoclay (Reproduced with permission from Ref. [57]).

cm3), the density of cotton FRG is much lower. It is found that an experienced minor weight loss at the high temperature (up to
increase in number of cotton fabric layers also caused a gradual 800  C), indicating that geopolymer itself acts as protection of the
increase in porosity of the composites, which was reported be- cellulosic fibre from the effect of thermal degradation because of its
tween 20% and 30%. The increase in porosity of cotton FRG com- possible barrier function to reduce the ingress of air and the
posites was believed attributable to the voids which trapped resultant oxidative degradation [59]. In other words, the use of
beneath the cotton fabric sheets during casting, which in turn geopolymer paste for cellulosic fibres can improve the thermal
caused higher porosity. The high porosity may lead to poor adhe- degradation resistance of the fibres.
sion between the fibre and the matrix, as explained by Alomayri
et al. [59]. To reduce the porosity and avoid the possible poor fibre/
matrix interfacial bond of cellulosic fabric FRG composites, the 3.2.3.3. Flexural properties. As shown in Fig. 27, the use of cotton
addition of small content of nanoclay, such as nanoclay platelets fabric reinforcement increases the flexural strength and modulus of
(Cloisite 30B) and nano-SiO2 particles during the mixing was rec- the cotton fabric FRG composites remarkably [60]. The increase in
ommended because of the good filling effect of these nanoparticles flexural strength due to 2-layer, 3-layer, 4-layer and 6-layer cotton
[64,117]. fabric reinforcement is approximately 35%, 64%, 50% and 48%
respectively. The increase in flexural modulus due to the increase of
cotton fabric layers is 37%, 83%, 66% and 42%, respectively. The in-
3.2.3.2. Thermal properties. TGA is an effective method to evaluate crease in the flexural properties results from the orientation of
the thermal stability of fabric FRG composites. The thermograms of fabrics within the geopolymer. The FRG composite can achieve the
pure geopolymer, cotton FRG composite and cotton fabric are given maximum flexural properties if the fabric orientation is parallel to
in Fig. 26 [60]. It is clear that the cotton fabric shows significant the applied load direction where the stress is uniformly distributed
weight loss due to moisture loss and decomposition of the fibre. In among the fibres [60e62]. However, this cannot be achieved in
contrast, both pure geopolymer and cotton FRG composite monofilament fibre reinforced cementitious or geopolymer
112 L. Yan et al. / Composites Part B 92 (2016) 94e132

Fig. 28. Fracture toughness as a function of OPC content for geopolymers with and
without cotton fabric (Reproduced with permission from Ref. [64]).

hindered the energy absorption mechanisms provided by fibre pull


out and fibre debonding [60e62].

3.2.3.5. Impact strength. The impact strength of geopolymer matrix


containing different OPC contents is shown in Fig. 29 [64]. It is clear
that the impact strength of the geopolymer matrix containing OPC
is higher than that of the pure geopolymer. The impact strength of
Fig. 26. TGA curves of: (a) pure geopolymer, (b) cotton FRG composite and (c) cotton
the geopolymer increases with an increase in OPC content, which
fabric (Reproduced with permission from Ref. [60]).
might be interpreted by the higher toughness and the ability to
absorb energy by forming tortuous pathways for crack propagation
composites because of the random distribution of the short fibres in which enhance the impact strength [62,64]. Thus, an increase in
the matrices. OPC content is very useful to improve the impact strength of a
geopolymer matrix. In addition, the use of cotton fabric also in-
creases the impact strength of all the cotton FRG composites
3.2.3.4. Fracture energy. The influence of OPC content on the frac- remarkably due to the favourable capability to absorb impact en-
ture toughness of the geopolymer matrix and cotton fabric FRG ergy. Compared with the cotton FRG without OPC of 6.9 kJ/m2, the
composites is shown in Fig. 28 [64]. Among all the composites, the use of 5 wt%, 8 wt% and 10 wt% of OPC improved the impact
fracture toughness of the FRG composite containing 5 wt% OPC is strength of the composites 7.3 kJ/m2, 7.5 kJ/m2 and 7.8 kJ/m2,
highest. In addition, the fracture toughness of cotton FRG com- respectively. This can be attributed to a good penetration of CSH
posite is much higher than that of the pure geopolymer matrix with into the cotton fabric, which strongly held the filaments of the
and without OPC. This can be interpreted by the cotton fibre fabric together and led to an enhancement fabric/matrix interfacial
bridging effects which resulted in increased energy dissipation adhesion [64].
from crack-deflection at the fibre/matrix interface, fibre-
debonding, fibre-bridging, fibre pull-out and fibre-fracture. How- 3.2.3.6. Compressive strength. Fig. 30 shows the compressive
ever, fracture toughness decreased when the OPC content increased strength of the flax fabric reinforced geopolymer composites [180].
beyond 5 wt%. The OPC addition resulted in desirable strength As can be seen, the increase of flax fabric content leads to a
properties as a result of an improvement in fibre/matrix adhesion, remarkable increase in compressive strength of the fabric FRG
which also made the composites behaved brittle. The addition of composites, i.e. the compressive strength of the pure geopolymer
OPC increased the fibre/matrix adhesion, but on the other hand, paste increased from 19.4 to 91 MPa after the addition of 4.1 wt%

Fig. 27. Flexural strength (a) and flexural modulus (b) of cotton fabric reinforced geopolymer composites as a function of cotton fibre content (Reproduced with permission from
Ref. [60]).
L. Yan et al. / Composites Part B 92 (2016) 94e132 113

studies in Fig. 31 also showed that the fabric fibres bridged the
surface of the cracks in the geopolymer. In addition, the geo-
polymer residual paste attached to the flax fibre surface was
observed, indicating a good fibre and geopolymer matrix interfacial
adhesion. Regarding the techniques to improve cellulosic fibres/
geopolymer adhesion, rare studies can be found in the literature.
Future studies should be focused on this subject to further improve
the fibre/geopolymer matrix interfacial bonding and thus the
composite mechanical properties.

3.3. Cellulosic fabric FRP reinforced construction structures

3.3.1. Mechanical properties of cellulosic fabric FRP composites


Yan et al. [34] studied the effect of alkali treatment on the me-
Fig. 29. Impact strength as a function of OPC content for geopolymers with and
without cotton fabric (CF) (Reproduced with permission from Ref. [64]).
chanical properties of flax fabric/epoxy composites. The SEM
studies indicated that the breakage of fibre along the load direction,
fibre debonding, fibre pull-out and brittle fracture of the matrix are
flax fabric, corresponding to an increase of 369.1%. It should be the dominated failure mechanisms of flax fabric/epoxy composites,
pointed out here that based on the best knowledge of the authors, which are similar to those of cellulosic fabric FRC composites [58] in
such significant enhancement in compressive strength of either Fig. 25 and cellulosic fabric FRG composites in Fig. 31 [180]. In
geopolymer or cementitious composites due to the addition of addition, it was confirmed that the alkali treatment is beneficial to
monofilament cellulosic fibres has never been reported in the clean the fibre surface, modify the chemistry on the fibre surface,
literature. The huge enhancement in compressive strength of flax lower the moisture uptake and increase fibre surface roughness.
FRG composite was believed attributed to the interface between the The treatment also removed the impurities and waxy substances
flax fabric and the matrix which was not exposed to any shear from the fibre surface and created a rougher topography which
loading, and in turn reduced the possibility of fabric detachments facilitated the mechanical interlocking between the fibre and the
or delamination from the matrix at high loads, as explained by polymer. Alkali treatment improved the flax fibre/matrix adhesion
Assaedi et al. [180]. A similar remarkable improvement in thus increasing the tensile properties of the flax fabric reinforced
compressive strength was reported by Alomayri et al. [59,60] on epoxy composites. However, the fracture toughness of flax fabric/
cotton fabric FRG composites. epoxy composite is dominated by the fibre volume fraction, rather
than the reinforcement architecture. An improved in yarn and
textile design leads to a superior balance of stiffness, strength and
3.2.4. Failure mechanisms of cellulosic fabric FRG composites toughness of flax fabric reinforced composites [22].
Assaedi et al. [180] also studied the failure mechanisms of flax Porras et al. [228] investigated a new natural fabric extracted
fabric FRG composites. They stated that the fibre breakage, fibre from Manicaria saccifera palm as reinforcement material in poly-
debonding, fibre imprint and pull-out and fracture of the geo- mer composite and they [229] further studied the thermo-
polymer matrix are the dominated failure mechanisms of fabric mechanical properties of a novel Manicaria fabric reinforced Poly-
FRG composites. Fig. 31 shows the failure mechanisms of flax FRG Lactic Acid (PLA) green composite. They found that Manicaria fabric
composites, which are similar to those of cellulosic fabric reinforced showed good thermal stability, low density, low moisture content
cementitious (FRC) composites illustrated in Ref. [58]. The SEM and good tensile properties. Further, their properties are

Fig. 30. Compressive strength as a function of flax fabric content of flax fabric reinforced geopolymer composites (Reproduced with permission from Ref. [180]).
114 L. Yan et al. / Composites Part B 92 (2016) 94e132

Fig. 31. SEM images of the fracture surface for geopolymer composites reinforced with flax fibres show (a) fibre debonding, (b) fibre imprint and pull-out, (c) fibre bridging cracks
((d) and (e) show the adhesion between fibre and matrix), and (f) fibre fracture (Reproduced with permission from Ref. [180]).

comparable to most natural cellulose fabrics and some synthetic replace synthetic composites used in construction, automotive and
fabrics, such as fibre glass fabrics. The Manciaria saccifera fabric aerospace industries if it was properly design.
reinforced PLA composite exhibited good tensile properties and Liang et al. [127] made a comparative study of fatigue behaviour
excellent energy absorption capabilities. of flax fabric reinforced epoxy (FFRE) and glass fabric reinforced
Huang and Netravali [124] studied flax fabric reinforced epoxy (GFRE) composites. Both composites are made of dry rollers
concentrated soy protein biodegradable green composites with a of non-crimp fabrics with areal weights of flax of 235 g/m2 and
fabric volume fraction of 43%. The tested tensile strength and glass of 434 g/m2. Two stacking sequences of composites, i.e. [0/
modulus was 62 MPa and 1.2 GPa for warp direction, 81.9 MPa and 90]3S and (b) [±45]3S, were fabricated. The measured thickness and
1.3 GPa for weft direction respectively. Flexural strength and flex- fibre volume fraction of FFRE and GFRE are 2.18 mm and 43.7%, and
ural modulus was 25.2 MPa and 1.3 GPa for warp direction, 2.33 mm and 42.5%, respectively. The tensionetension fatigue
46.7 MPa and 1.5 GPa for weft direction respectively. Assarar et al. loading test results indicated that the specific stress-number of
[126] compared the tensile properties of flax fabric/epoxy and glass cycles to failure curves, show that for the [0/90]3S specimens, flax
fabric/epoxy composites which were fabricated by a hand lay-up fabric reinforced epoxy has lower fatigue endurance than glass
process. It was found that the tensile strength of flax composites fabric reinforced epoxy, but the [± 45]3S flax fabric reinforced epoxy
reached up to 380 MPa - making it close to that of glass-fabric specimens offer better specific fatigue endurance than similar glass
reinforced epoxy composites. fabric reinforced epoxy, in the studied life range (<2  106).
Jawaid et al. [125] investigated hybrid jute fabric and oil palm Song et al. [128] examined the thermal properties and visco-
fibre (EFB) reinforced epoxy composites. It was found that the elastic behaviour of hemp/poly (lactic acid) (PLA) composites. They
tensile properties increased with an increase of jute fabric in the used twill and plain woven hemp fabrics as reinforcements by
hybrid composites. Dynamic mechanical analysis showed that the stacking film method. The impact and tensile properties of PLA
storage modulus, loss modulus and glass transition temperature resin reinforced with twill structure fabric were found 15% and 10%
also increased slightly with the increment of jute loading. They higher than the plain woven respectively. Twill woven hemp fabric
stated that the oil palm/jute hybrid composite material could composites showed better mechanical strength, thermal and
L. Yan et al. / Composites Part B 92 (2016) 94e132 115

viscoelastic behaviour than plain woven hemp fabric composites epoxy composite is also larger than that of wood flour/polyethylene
and this is due to the structure of the twill fabrics, such as fewer composites [43].
interlacing and closer packing. Increment of fibre volume fraction Bharath and Basavarajappa [139] investigated the flammability
from 6% to 20% were the reason why the coefficient of thermal properties of woven coconut tree leaf sheath (CLS) reinforced
expansion of the fabricated hemp fabric composites decreased Phenol Formaldehyde (PF) composites. The CLS composites were
considerably (from 70  106 m/ C to the most 10  106 m/ C), prepared in both treated (5% NaOH solution) and untreated forms.
which indicates that the composites have great potential for parts It was found that for the alkali-treated composites, the mass loss
experiencing a wide range of temperatures, such as automobile and rate and flame propagation rate decreased and resistance to flame
aerospace applications. increased by both vertical and horizontal Underwriter tests. LOI
Christian and Billington [129] fabricated hemp fabric composite results also showed that the alkaline treated CLS fibre with PF resin
to reinforce poly(b-hydroxybutyrate) biopolymer in order to eval- has more compatibility. They concluded that this fabric reinforced
uate its feasibility for construction applications as replacements for composite has promising application in construction and decora-
wood or petroleum-based composites. Michel and Billington [130] tive purposes.
claimed that their bio based polymer composites have suitable Caschera et al. [168] investigated the flame retardant properties
initial specific strength and stiffness for use in commercial appli- plasma pre-treated diamond like carbon (DLC) coated cotton fab-
cations but the long-term performance of these materials under rics used for advanced composite fabrication. Fourier transform-
variable environmental conditions is largely unknown. Kabir et al. infrared spectroscopy analysis has revealed that different plasma
[131] reported that the impact resistant of hemp fabric reinforced pre-treatments can impose surface modifications on the chemical
epoxy composites ranged from 30 to 210 J/m. Lei et al. [132] showed structure of cotton, especially in carboxylic and hydroxyl groups,
that of woven ramie fabric reinforced composites ranged 6e18 kJ/ leading to a radical alteration of surface roughness and of the
m2 and the impact resistance of bamboo fabric reinforced com- crystalline cellulosic external structure. The pre-treated DLC cot-
posites was between 13.4 and 26.9 kJ/m2, as reported by Porras and tons exhibited good potential as flame-retardant materials used as
Maranon [133]. reinforcement of polymer composites, showing improved thermal
Michalak and Krucinska [134] tested thermal insulation prop- stability in respect to untreated cotton, as evidenced by increased
erties of a smart fabric used for making fabric reinforced polymer ignition times. Moreover, vertical burning tests have demonstrated
composites. The fabric prototype developed was made of three that the DLC cotton systems exhibited enhanced flammability
layers of nonwovens manufactured from the blends of flax and resistance.
steel fibres and the two interlayers included spirals, made from
NiTi or a reference copper (Cu) wire. The inner layer (heater) was 3.3.2. Cellulosic fabric FRP composites as reinforcement materials of
heated by electrical current. The external prototype layers imitated construction structures
the fabric. Mirrors and infrared camera were used to measure the 3.3.2.1. For concrete structures. Cellulosic fabric FRP composites
thermal properties. The test results showed that composites with have been used as external strengthening reinforcement of con-
this new multilayer textile fabric prototype providing more heat crete columns [e.g. Refs. [8,42,49,166]] and beams [e.g. Refs.
insulation through the use of shape-memory elements. The [37e43]]. Yan et al. [42] studied the compressive behaviour of plain
incorporation of the shape-memory material into textile structure concrete (PC) and coir fibre reinforced concrete (CFRC) by flax fabric
makes it possible to increase heat insulation because of the in- FRP composite wrappings. It was found that the flax FRP (FFRP)
crease in the air layer thickness in the transverse direction of a flat wrappings increased the ultimate compressive strength, axial
textile fabric. strain, fracture energy and ductility of both PC and CFRC remark-
Hughes et al. [135] tested unidirectional flax fabric/epoxy ably, i.e. compared with PC (strength of 32 MPa) and CFRC (31
composites and concluded that the non-linear tensile stressestrain strength of MPa), the use of 4-layer FFRP wrapping increased the
relationship of the composites with respect to the flax/matrix ultimate strength of PC and CFRC to 52.9 MPa (an increase of 65.3%)
adhesion and the presence of kink bands. Muralidhar [136,137] and 48.7 MPa (an increase of 57.1%), respectively. With an increase
stated that the compressive properties of flax fabric/epoxy com- of numbers of flax fabric layers, the ultimate compressive strength
posites were mainly contributed by the matrix whereas the tensile of the strengthened concrete also increased. The increase in
properties of the composites were highly influenced by the fabric strength is directly proportional to the increase of the fabric layers
volume fraction in the tension direction. The effect of woven flax [48]. A similar result was also observed for jute fabric FRP wrapped
fabric on fracture toughness of flax/epoxy composites was reported plain concrete in uni-axial compression [8]. Compared with the
by Liu and Hughes [138]. FFRP wrapped PC, the use of coir fibre within concrete reduced the
Fire performance of cellulosic fabric FRP composites is an numbers and widths of the cracks in the concrete core [42]. The
important parameter for their practical application. Yan et al. [43] increase in ultimate compressive strength of concrete by FFRP
compared the fire performance of flax fabric reinforced epoxy composites is even more pronounced compared with that of con-
composites with other construction materials by Limited Oxygen crete by basalt fabric reinforced polymer wrappings, although the
Index (LOI) test. LOT test describes the tendency of a material to tensile properties of FFRP composites are significantly lower than
sustain a flame and provides a convenient, reproducible means of those of basalt fibre composites, as stated by Fiore et al. [166].
determining a numerical measure of flammability. The LOI test For concrete beams, Yan et al. [42,43] investigated the micro-
determines the minimum concentration of oxygen in a mixture of structure and flexural behaviour of PC and CFRC beams externally
oxygen and nitrogen flowing upward in a test column that will just strengthened with flax fabric FRP plates. The flax fabric/epoxy
support combustion. Material with a higher LOI value corresponds composite plates enhanced the load carrying capacity, flexural
to a better fire performance of the material. The LOI of solid pine- strength, deflection and fracture energy of PC and CFRC beams
wood is slightly higher than that of flax fabric/epoxy composite, remarkably, i.e. compared with unreinforced PC and CFRC in three-
indicating that pinewood may be more difficult to be ignited than point bending test, the increase in load and fracture energy by 6-
flax fabric/epoxy composite due to the higher concentration of layer FFRP is 327% and 8160%, and 337% and 1064%, respectively.
oxygen required sustaining burning. The LOI of flax fabric rein- With an increase of number of FFRP layer, the failure mode of
forced epoxy composite (23.6%) is larger than the hemp fabric/ strengthened PC and CFRC beams varies gradually from flexure to
epoxy and glass fabric/epoxy composites. The LOI of flax fabric/ shear. SEM studies indicate that the FFRP composites and concrete
116 L. Yan et al. / Composites Part B 92 (2016) 94e132

show good interfacial adhesion because of the epoxy adhesive, Ibarra-Castanedo et al. [71] also used the active infrared thermog-
which contributing to the significant improvement in their flexural raphy to assess the structural behaviour of (1) a laboratory masonry
properties of the strengthening concrete beams. Sen and Jaganna- specimen reinforced with flax fabric/epoxy composites and con-
tha Reddy [37,39] compared the flexural behaviour of conventional taining several artificial defects; and (2) an actual flax fabric/epoxy
steel reinforced concrete (RC) beams externally strengthened by composite retrofitted masonry wall in the Faculty of Engineering of
jute fabric, carbon and glass fabric FRP composite plates using full the University of L'Aquila (Italy) that was seriously affected by the
wrapping and strip wrapping techniques. The results depicted that 2009 earthquake. All these studies indicated cellulosic fabric rein-
jute fabric FRP composites, carbon fabric FRP composites and glass forced composites (e.g. flax, hemp and jute) are feasible as prom-
fabric FRP composites, strengthening improved the ultimate flex- ising strengthening systems for masonry structures, especially for
ural strength of the RC beams by 62.5%, 150% and 125%, respectively, historical masonry buildings.
with full wrapping technique and by 25%, 50% and 37.5%, respec-
tively with strip wrapping technique. However, jute FRP compos- 3.3.2.3. For timber structures. Cellulosic fibre fabric FRP composites
ites strengthening displayed the highest deformability index and have been used as external strengthening reinforcement of timber
proved that jute fabric FRP material has potential as a structural structures, such as laminated veneer lumber, solid wood and glu-
strengthening material. It should be pointed out here that the jute lam [e.g. Refs. [65e69]]. Andre  et al. [65] used cellulosic flax fabric
fabric composites had a tensile strength of 189.5 MPa, which was FRP composites as strengthening of glue-laminated timber in ten-
only 21% of the tensile strength of carbon fabric composites and sion perpendicular to the gain because flax fibres are recyclable and
28% of the tensile strength of glass (E-glass) fabric reinforced CO2 neutral with low density and high specific mechanical prop-
composites. The jute FRP composites had a flexural strength of erties. Fig. 32 shows the test set up of the reinforced glulam [65].
208.7 MPa, which was 13% and 32% of the flexural strength of The results also compared with glass fabric reinforced polymer
carbon and glass (E-glass) fabric reinforced polymer composites, strengthened specimens. It was found that both flax and glass
respectively. Sisal fabric reinforced polymer composite plates were fabric FRP composites strengthening modified the failure of glulam
also used to strengthen RC beams [38]. The flexure tests showed from brittle to semi-ductile, with warning cracks in the glulam
good increase in its flexural strength and improvement in load before failure in the fibres. The increase in tensile strength of the
deflection behaviour due to sisal fabric reinforced polymer com- timber specimen by glass FRP composites (250 g/m2) and flax fabric
posites strengthening. The RC beam strengthened by sisal FRP reinforced composites (230 g/m2) is 246% and 204%, the increase in
composite showed high ductility and also delayed the formation of modulus of elasticity due to glass and flax FRP strengthening is
cracks, without delamination of the sisal fabric composite plates 161% and 165%, respectively. The higher increase in tensile strength
from the concrete, indicating a good compatibility between the by glass FRP is attributed to the significantly higher tensile strength
sisal fabric composite plate and the concrete. Alam et al. [40,41] also of the glass FRP laminates (131 MPa of flax reinforced composites
use kenaf fabric, jute fabric and jute rope reinforced polymer vs. 850 MPa of glass reinforced composites) and the higher fibre
composite plates to retrofit RC beams. Their test results showed the content (45% of glass vs. 25% of flax) in glass fabric composite
potential to use these cellulosic fabric FRP composites as external laminates. This study showed flax FRP strengthened glulam with
strengthening materials of concrete structures. very promising properties. Speranzini and Agnetti [68] compared
the structural performance of solid wood beams (size of
3.3.2.2. For masonry structures. Cellulosic fibre fabric FRP com- 40 mm  50 mm  1000 mm) strengthened with basalt, carbon,
posites have been also used as external strengthening reinforce- glass, flax and hemp fabric FRP laminates under four-point bending
ment of masonry structures due to their environmental impact to tests. The tensile load-deflection curves of unreinforced and rein-
masonry [e.g. Refs. [70e75]]. Another important reason is that forced solid wooden beams are given in Fig. 33. It shows that the
historical masonry is characterized by moderate compressive and reinforced specimens have a different behaviour from those
shear strengths, very low tensile strength and low to moderate without reinforcement, namely, they have a much higher tensile
stiffness. Thus, a suitable strengthening system for masonry strength and ductility due to the reinforcement. The enhancement
structures should possess a similar stiffness for mechanical in flexural strength and ductility of flax and hemp fabric FRP lam-
compatibility with the substrate, while exhibiting enough tensile inates strengthening are comparable to those by carbon, glass or
capacity. Within this context, the use of cellulosic fibres/fabrics basalt fabric FRP laminates, although the tensile properties of flax
seems quite appealing, more than the use of high performance fi- and hemp composites are significantly lower than those of carbon,
bres such as carbon, which present a too high stiffness, hardly glass and basalt composites. A follow-up test was conducted to
compatible with the substrate and a non-exploitable tensile investigate the flexural behaviour of large scale (200 mm
strength [70,71]. Codispoti et al. [72] stated that flax, hemp and jute  200 mm  4000 mm) beams strengthened by flax and basalt
fabric FRP composites have potentials as strengthening systems of fabric FRP laminates after 6 month and 12 month seasoning [67,69].
masonry structures. Olivito et al. [73] also tested the mechanical The load-deflection curves are shown in Fig. 34. It is clear that the
properties of flax and sisal fabric FRP composites and concluded flax fabric FRP laminate strengthening wooden beams showed
that these cellulosic fabric reinforced composites with ductile comparable (at 6 month seasoning) or even higher (at 12 month
behaviour and suitable mechanical performance for strengthening seasoning) load resistance compared with the specimens by basalt
application in masonry structures. In addition, considering fabric FRP laminates. After 12 month seasoning, the test results indicated
geometry and physical properties such as the mass per unit area that the flax fabric reinforcement increased the load resistance of
and the linear density, the flax fabric provided better anchorage the beam up to 66% on average, while the basalt fabric reinforce-
development than sisal and glass fabrics in composites used for ment gave an average increase of about 38%. The stiffness of the
strengthening of masonry structures. Cevallos et al. [74,75] tested beams did not show significant increase by the reinforcement. In
flax fabric FRP strengthened masonry elements subjected to this study, the tensile strength of basalt and flax fabric FRP com-
concentric and eccentric loading conditions. Analysis of the posite is 2000 MPa and 352 MPa and the modulus of elasticity of
loadedisplacement and momentecurvature response revealed the basalt and flax fibre composite is 95 GPa and 34 GPa, respec-
that the flax fabric composite-based strengthening systems tively [67]. Another study on flax, hemp and basalt fabric FRP
improve the strength and deformability of masonry which help laminate strengthened laminated veneer lumber beams indicated
prevent the composite and the masonry substrate from debonding. that the flax and hemp fabric reinforced polymer laminate provided
L. Yan et al. / Composites Part B 92 (2016) 94e132 117

Fig. 32. Test set up of flax fabric reinforced polymer composites strengthened glulam (Reproduced with permission from Ref. [65]).

glass composite are 83 MPa and 3.7 GPa, and 269 MPa and 33.7 GPa,
respectively. The test results showed that the sandwich panels with
flax fabric FRP skins can indeed provide equivalent structural per-
formance to panels with glass fabric FRP skins. Flax fibre sandwich
panels show a more ductile failure than the glass fibre sandwich
panels.
Cellulosic flax fabric FRP composites in the form of pre-
fabricated tubes have been used with concrete to be a hybrid
structure, i.e. flax fabric reinforced polymer (FFRP) composite tube
encased coir fibre reinforced concrete (CFRC), which is termed as
FFRPeCFRC [e.g. Refs. [44e52]]. This steel-free hybrid structure is
composed an outer FFRP tube and a CFRC core. The pre-fabricated
FFRP tube serves as the permanent formwork for fresh concrete
and also as a jacket protects the concrete core from outer aggressive
environments. As the reinforcement and confinement device of
concrete, the tube also increases the load carrying capacity and
ductility of the concrete. Coir fibres are added within the concrete
to reduce concrete cracks and eventually modify the failure mode
of concrete from brittle to ductile because of fibre bridging effect.
Previous studies [44e46] showed a good potential of FFRPeCFRC
structure as axial and flexural structural members, i.e. in axial
Fig. 33. Tensile load-deflection curves for unreinforced and basalt, flax and hemp
fabric reinforced composites strengthened solid wooden beams (Reproduced with
compression, compared with unconfined CFRC, all the specimens
permission from Ref. [68]). with FFRP tube confinement their peak strength, axial strain at
peak strength and energy absorption capacity increased remark-
ably, i.e. the confinement effectiveness (defined as the ratio of peak
a comparable reinforcement effect on the laminated veneer lumber stress of the confined concrete that of the unconfined concrete) of
beams with that reinforced by basalt fabric reinforced laminates. 2-layer, 4-layer and 6-layer specimens is 1.59, 2.35 and 3.13,
respectively. Therefore, as FFRP thickness or the number of FFRP
3.3.2.4. Cellulosic fabric FRP composites used in hybrid structures. layers increases, the FFRP tube confinement became more effective.
Cellulosic flax fabric reinforced epoxidized pine-oil resin compos- In flexure, compared with the peak load and energy absorption
ites have been used with rigid closed-cell polyisocyanurate foam to capacity of the unconfined CFRC beam, the increases in load for by
be structural sandwich panels as light-weight thermal insulation FFRP tube with 6 layer fabrics is 907.7% and 7048%, respectively. The
walls for civil engineering [167]. The sandwich panel is composed structural performance of FFRPeCFRC beams also was compared
of flax/epoxidized pine-oil composite skins and an inner poly- with the conventional RC beams with a same dimension. The re-
isocyanurate foam. The flexural behaviour of flax FRP panels is sults showed that the load carrying capacity of RC beam with an
compared with panels with glass FRP skins. The tested tensile over reinforcement ratio of 2.56% was 27.1 kN, but that of the 2-
strength and modulus of flax composite and glass composite are layer and 4-layer FFRPeCFRC was 29.7 kN and 84.7 kN, respec-
177 MPa and 11.8 GPa, and 735 MPa and 39.2 GPa, respectively. The tively. The fracture energy of the RC beam was 348 J, while that of 2-
tested compressive strength and modulus of flax composite and layer and 4-layer FFRPeCFRC was 184 J and 794 J. In addition, the
118 L. Yan et al. / Composites Part B 92 (2016) 94e132

Fig. 34. Load-deflection curves for reinforced and unreinforced beams after (a) 6 months seasoning and (b) 12 month reasoning (Reproduced with permission from Ref. [69]).

FFRPeCFRC beams showed comparable ductility with that of RC investigated the degradation of cellulosic fibres in cement. They
beams. Compared with the confinement effectiveness of synthetic stated that the dissolution of lignin and hemicellulose in a cement
(i.e. glass, carbon or aramid) fabric FRP composite tube on concrete pore solution and alkaline hydrolysis of cellulose molecules, which
columns, the confinement performance of natural flax fabric FRP causes the degradation of molecular chains and the reduction in the
composite tube on concrete columns is comparable [49]. The ten- degree of polymerization and the tensile strength were the main
sile properties of the glass or carbon FRP composites used for their ageing mechanisms of cellulosic fibres in cement-based compos-
confined concrete varied from 381 to 4400 MPa and 38.1e580 GPa. ites. In addition, the crystallization of lime in the lumen and middle
The confinement effectiveness and confinement ratio of glass or lamellae also degraded the flexibility and strength of cellulosic fi-
carbon FRP confined concrete varies from 1.11 to 2.96 and from bres [183]. Melo Filho et al. [184] investigated two fibre degradation
0.033 to 0.604. The obtained confinement effectiveness and mechanisms in Portland cement composites: fibre mineralization
confinement ratio of FFRP confined concrete are 1.46e2.08 and and degradation of cellulose, hemicellulose and lignin due to the
0.210e0.566, respectively. However, it should be pointed out here existence of calcium hydroxide and absorption of calcium and hy-
that the tensile strength and tensile modulus of the flax FRP com- droxyl ions. However, the results obtained so far have been insuf-
posites is significantly lower than those of glass or carbon FRP ficient, primarily because the intrinsic degradation kinetics and
composites, which is 130 MPa and 8.7 GPa, respectively [49]. In mechanisms of cellulosic fibre and its three main components,
addition, in hammer-induced longitudinal, transversal and cellulose, hemicellulose and lignin, in solid phase and pore solution
torsional vibration patterns, compared with the unreinforced of cement have not been successfully investigated.
concrete beams, the FFRP tube and coir fibre increased the damping Wei and Meyer [23] described the degradation of cellulosic fi-
characteristics of the hybrid concrete beams significantly, thus bres (e.g. sisal) in cement including: (1) the alkaline degradation
reduced the effect of dynamic loadings on the structural response (hydrolysis) and (2) mineralization. Lignin functions as cuticle or
[20]. A follow-up shake table test of FFRPeCFRC columns showed glue in the cell wall of cellulosic fibre giving its structure and
that this hybrid structure has the potential to be future earthquake- protecting the fibre against microbial or chemical degradation of
resistant structures such as bridge piers [50e52]. the polysaccharides. Wei and Meyer stated that the alkaline
It should be pointed out here that cellulosic fabrics also have degradation of cellulosic fibre in a cement matrix is believed
potential to be used as reinforcement of plaster, although the attributed to the high alkalinity of cement solid phase and pore
literature reported mainly studies regarding the use of mono- solution. As shown in Fig. 35, the alkaline degradation of cellulosic
filament cellulosic fibres as reinforcement of plasters [e.g. Refs. fibre in cement can be divided into four steps: (i) Degradation of
[230e233]]. lignin and part of hemicellulose, which leads to the exposure of
holocellulose in the pore solution and solid phase of the matrix; (ii)
In this step, degradation occurs mainly on hemicellulose, which
4. Degradation mechanisms of FRC, FRG and FRP composites
causes the decrease of integrity and stability of the cell wall of
cellulosic fibre; (iii) After the degradation of lignin, hemicellulose
4.1. Degradation mechanisms of cellulosic fibre/fabric in
and intramolecular hydrogen bonding, there remains no binding
cementitious matrix
for cellulose micro-fibrils, and as a result cellulose fibres disperse in
the pore solution of the matrix, which in turn, accelerates the
Although cellulosic fibres/fabrics as reinforcement materials
degradation of cellulose; (iv) The last step is the failure of cellulose
exhibited promising results to improve the mechanical properties
micro-fibrils, which is caused by alkaline hydrolysis of amorphous
of geopolymer and cementitious remarkably, but their usefulness in
regions containing non-reducing end, and leads to the complete
cement-based matrices is limited by the relatively low degradation
degradation of the cellulosic fibre [23]. As the degradation pro-
resistance in alkaline environments, which means the strength of
ceeds, the hydration products, such as CeSeH and soluble por-
the cellulosic fibres/fabrics degrades when added in cement
tlandite, gradually infiltrate into the cell wall, which in turn leads to
matrices exposed to aggressive environmental conditions [181].
mineralization and embrittlement of the cellulosic fibre [23].
The degradation of cellulosic fibres/fabrics in the alkaline envi-
Except for the alkali hydrolysis of cellulose, hemi-cellulose and
ronment of cement depletes their reinforcing effect, which is a
lignin, cell wall mineralization is also an important degradation
challenge that should be addressed prior to the widespread
mechanism which leads to the fibre embrittlement and the
acceptance and implementation of their cement-based composites
reduction of strength and strain capacity. Caused by the migration
in practical engineering. Gram [182] and Tole ^do Filho [21]
L. Yan et al. / Composites Part B 92 (2016) 94e132 119

Fig. 35. Diagrammatic sketch of microstructure (a) and cellulosic fibre's alkaline degradation process (b) (Reproduced with permission from Ref. [23]).

of hydration products to lumens and to the middle lamella, and precipitation of hydration products, likely calcium hydroxide,
volume variation in these fibres due to their high water absorption, within the fibre cell wall structure is the main reason for cell wall
fibre mineralization is sensitive to the CH amount of the matrix mineralization [23,25].
[185]. In addition, two mineralization mechanisms are proposed by
Wei and Meyer [23]: CH-mineralization and self-mineralization. 4.2. Degradation mechanism of cellulosic fibre/fabric and their FRP
Caused by the migration of hydration products (calcium hydrox- composites
ide) to lumens and to the middle lamella, and volume variation, CH-
mineralization indicates that the CH content of the matrix and Ca2þ Like cellulosic fibre/fabric FRG and FRC composites, there are
concentration in the pore solution contributes to the degradation of many promising achievements at laboratory or pilot scale for
natural fibre. However, self-mineralization demonstrates the hy- cellulosic fibre/fabric FRP composites, several challenges in
drolysis rate of amorphous components (lignin and hemicellulose), applying their composites at the industrial scale are still exist [22].
therefore the contribution of alkalinity of the matrix to the fibre One major obstacle which needs to be overcame is to understand
degradation can be determined. It is well known that the the degradation mechanisms of FRP composites in different ageing
120 L. Yan et al. / Composites Part B 92 (2016) 94e132

conditions and how their degradation impacts the durability. As Degradation processes by weathering which includes photo-
mentioned before, some disadvantages associated with the use of radiation, thermal degradation, photo-oxidation and hydrolysis
cellulosic fibre/fabric as reinforcement in polymer composites are provide changes in the chemical, physical and mechanical proper-
their incompatibility due to the hydrophilic nature of cellulosic fi- ties of materials [186,189,191]. Photodegradation of polymers due
bres, poor moisture resistance, inferior fire resistance, limited to photo-oxidation is promoted by UV irradiation. Oxidation gra-
processing temperatures, lower durability and variation in quality. dients cause density gradients that results in stresses, and when
In a polymer composite, the transport of water can be facilitated by combined with chain scission (reduction in molecular weight)
three mechanisms which are: (i) by diffusion inside the matrix, (ii) which leads to shorter polymer chains, will initiate and propagate
by imperfections within the matrix (microspace, pores or cracks), cracks. Cracks on surface leads to light diffusion (a whitening effect
and (iii) by capillarity along the fibre/matrix interface. When a in appearance) and deterioration of mechanical properties [191].
cellulosic fibre/polymer composite is exposed to moisture, water For widespread use of cellulosic fibre/fabric reinforced polymer
penetrates and attaches onto hydrophilic groups of fibre, estab- composites, one critical technical barrier is the degree of fire
lishing intermolecular hydrogen bonding with fibres and reduces resistance of the material [186,192]. At lower of 100e200  C, FRP
interfacial adhesion of fibre and matrix. Degradation process occurs composites soften, creep and distort (degradation of mechanical
when swelling of cellulosic fibres develop stress at interface regions property) causing buckling for load bearing structure. At
leading to microcracking mechanism in the matrix around swollen 300e500  C, polymer matrix decomposes, releasing heat and toxic
fibres and this promotes capillarity and transport via microcracks. volatiles. Decomposition of burning polymers includes the pro-
Water soluble substances start leaching from fibres and eventually duction of combustible gases, non-combustible gases, liquids,
lead to ultimate debonding between fibre and matrix. Debonding solids (usually char), and entrained solid particles (smoke). These
between fibre and matrix is initiated by the development of os- outcomes may produce hazards such as the evolution of toxic gases,
motic pressure pockets at the surface of fibres due to the leaching of loss of physical integrity, and melting and dripping thereby
water soluble substances from the fibre surface [186]. The effect of providing other ignition sources [186]. For cellulosic fibres, flam-
water on cellulosic fibre and polymer matrix interfacial bond is mability is due to differences in chemical composition. Higher
illustrated in Fig. 36. After long period, biological activities such as cellulose content results in higher flammability while higher lignin
fungi growth degrade cellulosic fibres [186]. The characteristics of content results in greater char formation. The present of silica or
natural fibre composites immersed in water are influenced by the ash provides better fire resistance [186]. In terms of the fibre
nature of the fibre and matrix materials, by the relative humidity microstructure, high crystallinity and lower polymerization
and manufacturing technique, which determines factors such as improve fire resistance. Polymer by itself when exposed to high
porosity and volume fraction of fibres [187]. The manner in which temperature behaves poorly and becomes very hazardous. Fibre is
composite materials absorb water depends upon several factors introduced to improve this condition but in the case of cellulosic
such as temperature, fibre volume fraction, orientation of rein- fibres, the improvement is limited due to the characteristics of the
forcement, permeability nature of fibre, and area of exposed sur- fibres which are more flammable than synthetic fibres [192]. Fig. 38
faces, diffusivity, reaction between water and matrix and surface shows the degradation of pure epoxy and kenaf/epoxy composite at
protection [188]. different temperature exposure.
Yan et al. [189,190] investigated the long-term degradation of
cellulosic fabric/epoxy composites (e.g. flax) in different ageing 5. Durability of cellulosic FRC, FRP and FRG composites
conditions, e.g. water, seawater and alkaline solutions for 1 year, UV
and water spraying cycle for 1500 h. Several degradation mecha- If being used in practice, cellulosic fibre and their fabric FRC, FRG
nisms of the cellulosic fabric FRP composites were confirmed: (1) and FRP composites will be exposed to various harsh environments
change in chemical compositions of fibres, (2) degradation in such as temperature and humidity variance, raining, acid and
strength of fibre, (3) degradation in polymer matrix, and (4) alkaline solutions, UV light, freeze-thaw, thermal cycles, sulphate
degradation in fibre/polymer matrix interfacial bond. These studies or chloride attack, etc., resulting degradation of these composite
found that the reduction in the mechanical properties (i.e. tensile materials and thus raising safety concerns. Therefore, under-
and flexural) of the flax fabric/epoxy composites was mainly standing the durability performance of these composites has po-
attributed to degradation of flax fibres and fibre/matrix interfacial tential industrial significance. Durability of cellulosic FRC, FRG and
bonding. UV and high humidity (water spraying) cycles had nega- FRP composites is related to the ability to resist both external (e.g.
tive effect on chemical contents of cellulose, hemicellulose, and temperature and humidity variance, raining, acid and alkaline so-
lignin within the flax fibre. The breaking down of cellulose, hemi- lutions, UV light, sulphate or chloride attack, etc.) and internal
cellulose and lignin after exposure led to poor fibre and matrix damage (compatibility between fibres and various matrices, volu-
interfacial bond. Weathering cycles tended to increase wettability metric changes) [31,189,190].
of flax fibres by removing the hydrophobic substances such as For durability of cellulosic fibre/fabric FRC composites, Gram
hydrocarbons, waxes and lignin, which also contributed to the [182] explained that cellulosic fibres immersed in Portland cement
degradation of fibre/matrix interfacial bond, as lignin and waxes act will degrade because the high alkaline environment will dissolve
mainly as bonding agents in flax fibres. In addition, micro-cracks on the fundamental constituents of the fibres, such as lignin and
weathered composite surfaces restricted the efficiency of stress hemicellulose, and in turn weakening the structure of the cellulosic
transfer from epoxy matrix to fibres, causing poor tensile properties fibres, such as coir and sisal. Gram [182] also concluded that the coir
[190]. Fig. 37 shows the comparison in fibre/polymer matrix in- and sisal fibres could preserve their tensile strength in carbonated
terfaces of flax fabric/epoxy composites after immersed in different concrete with the value of pH less than 9. A similar durability
ageing solutions for 1 year. In ultraviolet radiation cycle, photo- investigation on sisal and coir fibres was also performed by Filho
degradation caused changes in all scales of polymer dimension, et al. [16]. These fibres were placed in a sodium hydroxide solution
including the monomer unit (oxidation), the chain (crosslinking or for 420 days. It was observed that there was 27.3% and 39.1%
chain scission), the morphology (breakdown of tie molecules and reduction in tensile strength for sisal and coir fibres, respectively.
crystal), and on the macroscopic scale [189]. The ultraviolet radia- John et al. [193] investigated coir fibre reinforced blast-furnace slag
tion absorbed by polymers modifies the chemical structure, cement mortar, which was taken from the internal and external
providing molecular chain scission and/or chain crosslinking. walls of a 12 year old house. Fibres removed from the old samples
L. Yan et al. / Composites Part B 92 (2016) 94e132 121

Fig. 36. Effect of water on cellulosic fibre and polymer matrix interfacial bond (Reproduced with permission from Ref. [186]).

Fig. 37. SEM image of flax fibre/polymer interfaces: (a) control specimen without ageing, (b) aged in water for 1 year, (c) aged in seawater for 1 year and (d) aged in 5% NaOH
solution for 1 year (Reproduced with permission from Ref. [189]).
122 L. Yan et al. / Composites Part B 92 (2016) 94e132

Fig. 38. Physical observation of kenaf/epoxy composite and neat epoxy at different temperature exposure (Reproduced with permission from Ref. [192]).

were reported to be undamaged. No significant difference was conditions may also produce colour change, weight loss, surface
found in the lignin content of fibres removed from external and roughening and strength reduction of the cellulosic fibre reinforced
internal walls, confirming the durability of coconut fibres in cement polymer composites [197].
composites. Siva raja et al. [194] tested the mechanical properties of For durability of cellulosic fibre/fabric FRG composites, no
sisal fibre reinforced concrete at an interval of 3 months for a period studies can be found in the literature. However, the Thermogravi-
of 2 years under alternate wetting and drying conditions. The test metric analysis by Alomayri et al. [58,60,62] confirmed that the
results indicated that the compressive strength increased from geopolymer itself acts as protection of the cellulosic fibre (i.e. cot-
27.8 MPa to 30.3 MPa, splitting tensile strength enhanced from ton fabric) from the effect of thermal degradation because of its
3.28 MPa to 3.58 MPa and the modulus of rupture added from possible barrier function to reduce the ingress of air and the
4.79 MPa to 4.85 MPa at the ages of 28 days to 2 years. The wetting resultant oxidative degradation. In other words, the use of geo-
and drying for a period of 2 years had an insignificant effect on the polymer paste for cellulosic fibres/fabric can improve the thermal
mechanical properties of CFRC. Li et al. [195] studied untreated and degradation resistance of these fibres/fabrics. In order to have du-
alkaline-treated coir fibre reinforced cementitious composites for rable cellulosic fibre/fabric FRC, FRP and FRG composites used in
normal curing and accelerated ageing. For accelerated ageing in the civil engineering, in principal, there are two strategies to achieve:
last two days of curing, the specimens were taken out of the water fibre treatment and matrix treatment.
tank, air dried, and then frozen at 10  C for 24 h, followed by
thawing the specimens at 24  C for 2 h and baking them in a forced 5.1. Methods to improve the durability of cellulosic fibre/fabric FRC
draft oven at 90  C for 22 h. The resulting mortar with treated fibres composites
had lesser flexural strength (0.8%) and ductility (4%) but greater
toughness (19%) than mortar with untreated fibres for normal 5.1.1. Treatment of cellulosic fibre/fabric
cured specimens. However, for accelerated ageing specimens, For cellulosic fibre/fabric FRC composites, their mechanical
treated fibres reinforced mortar had a lesser flexural strength (38%) properties are highly dependent on the properties of the fibre/
but greater toughness (44%) and ductility (73%) than that of un- fabric and the cement matrix used, as well as the interfacial bond
treated fibres reinforced mortar. behaviour between the fabric/fibre and the matrix since the stress
For durability of cellulosic fibre/fabric FRP composites, Yan et al. transfers from the matrix to the fabric/fibre are via their interfaces.
[190] indicated that flax fabric reinforced epoxy composites had All cellulosic fibres are hydrophilic in nature since the lignocellu-
reduction in tensile and flexural properties after immersed in wa- lose within their structure contains strongly polarized hydroxyl
ter, seawater and alkaline (5% NaOH) solution ageing for 1 year, e.g. groups. These fibres, therefore, are inherently incompatible with
the reduction in tensile strength and modulus was 22.6e31.1% and various matrices, such as cementitious. In addition, as discussed
24.0e36.4% and the reduction in flexural strength and modulus was before, the high alkalinity of water in the pore of the cementitious
9.3e23.5% and 13.9e25.2%, respectively. Alkaline solution ageing matrix weakens the cellulosic fibres, induces their mineralization.
led to the largest reduction, followed by the seawater and then the Moreover, the severe weathering conditions that the composites
water ageing. The exposure of flax fabric reinforced epoxy com- exposed induce water uptake and release of the composites, which
posites in an UV and water spraying accelerated weathering results in continuous volume changes of the porous cement matrix
chamber [189] also showed that the tensile strength/modulus of and the hydrophilic cellulosic fibre cell walls [2,23,28,31,171]. All
the weathered composites decreased 29.9% and 34.9%, respectively. these issues may lead to degradation at the cellulosic fibre and the
The flexural strength/modulus reduced 10.0% and 10.2%, respec- cement matrix interfaces and in turn the durability degradation of
tively. Stamboulis et al. [196] confirmed that the development of the composites. Therefore, generally speaking, the treatment of
fungus and bacteria in flax fabric reinforced composites due to cellulosic fibres and/or fabrics by physical and chemical treatments
biodegradation or moisture retention is a major concern in their aims to improve the fibre/cement matrix interfacial adhesion and
development as structural materials. Different weathering thus the durability of their composites.
L. Yan et al. / Composites Part B 92 (2016) 94e132 123

It was reported that hornification of cellulosic fibres can obtain (cured for 90 days) are 36.2 and 10.4 MPa, respectively. Addition-
more durable cellulosic fibre reinforced cementitious composites ally, based on the analyses of the bending properties, it is assessed
[27]. Hornification is an irreversible effect which occurs on cellu- that the fracture toughness, toughness indices and post-cracking
losic fibres subjected to drying and rewetting cycles principally, resistance energy of alkali-treated jute fibre reinforced mortar are
which leads to cellulosic fibres with higher dimensional stability improved by 1.5, 0.6 and 22.5 times, respectively, as compared to
and lower water retention values [28]. It was found that the that of the control mortar. Whereas, the above properties of raw
hornification treatment is effectively to improve the durability of jute fibre reinforced mortar samples are improved by 1.4, 0.5 and
sisal, coir and cotton fibre reinforced cementitious composites 20.4 times, respectively, as compared to that of the control mortar
[27,177]. Ferreira et al. [244] investigated the effect of wet and dry counterpart. A similar result was observed by Sedan et al. [179] on
cycles on sisal fibre and cement matrix bonding. Compared with alkali-treated hemp fibre reinforced cement composites. Alkali
untreated fibres, the adhesion and frictional bond strength of the treatment is highly effective to enhance mechanical, physical and
treated fibres increased 40% and 50% respectively. Moreover, the thermal properties of fibres and composites. Additionally, it could
maximum pull-out load increased with the embedment length, increase the interface interaction between cellulosic fibres and the
reaching 6.35 and 8.46 N for the untreated and treated fibres, matrices. Removal of hemi-celluloses and other soluble sugars, and
respectively, for a fibre length of 25 mm. The hornification process splitting of fibre into fibrils due to alkali treatment play a significant
reduced the dimensional changes of the fibres in the cement role in enhancing the mechanical properties of the composites. The
matrix. enhancement of effective surface area of fibres due to the alkali-
Tonoli et al. [171] evaluated the surface modification (i.e. use treatment increases the availability of the effective surface area
Methacryloxypropyltrimethoxysilane (MPTS) and Amino- for bonding between fibres and the matrix at the interface [24,179].
propyltriethoxysilane (APTS)) of cellulosic pulp fibres on the me- Moslemi et al. [177] reported that cellulosic fibre/matrix in-
chanical and microstructure of cellulosic fibre reinforced cement compatibility can be eliminated by some special treatment onto the
composites. The surface modification showed significant influence fibre surface, i.e. the hotecold water extraction, soaking and
on the microstructure of the composites on the fibre/matrix chemical extraction of wood fibres improve the fibre/matrix
interface and in the mineralization of the fibre lumen. At 28 days, interfacial compatibility and long term durability. Other re-
compared with the untreated fibre reinforced composites, both searchers reported that the use of water-repellents or fibre
treatments increased the modulus of rupture and modulus of impregnation with sodium silicate, sodium sulphite or magnesium
elasticity of the composites remarkably. Under 200 accelerated sulphate can improve the cellulosic fibres and concrete interfacial
ageing cycles, the modulus of rupture and modulus of elasticity of adhesion which in turn enhanced their mechanical properties and
both treated composites were larger than the untreated one durability [180,181,198], e.g. the use of a water-repellent in bamboo
although the cycles decreased modulus of rupture and toughness of fibres allowed for only 4% water absorption. Cellulosic fibres with
all the composites. Composites reinforced with MPTS-modified fi- coatings can be water-resistant and alkaline-free, and improve the
bres presented fibres free from cement hydration products, while cement-based composite durability. Bilba and Arsene [178] also
APTS-modified fibres presented accelerated mineralization. Higher recommended using silane coating to improve the durability of
mineralization of the fibres led to higher embrittlement of the cellulosic fibre reinforced concrete, such as bagasse. Toledo et al.
composite after accelerated ageing cycles. These observations were [17] recommend the immersion of the fibre in silica fume slurry
therefore very useful for understanding the mechanisms of before adding it to the mix which can obtain more durable com-
degradation of fibre/cement composites and improving their posites. Savastano et al. [199,200] mentioned that using pulped
durability. fibres can improve the durability performance. Jua rez et al. [201]
Belgacem and Gandini [172] investigated the use of chemical stated that the fibre extraction process can prevent durability re-
surface treatment on cellulosic fibres to reduce their hydrophilic ductions. Motta et al. [202] used compression and temperature
character and improve their adhesion on the cement matrix. The (120, 160 and 200  C) to increase fibre stiffness and decrease fibre
blocking through chemical pathways reduces the number of reac- moisture absorption. Combining pyrolysis and silane treatment
tive hydroxyl groups concomitant with the formation of bonds improved the water resistance of the fibres, which become more
between the cellulose fibres and the cementitious matrix, resulting hydrophobic [203]. Other studies were performed to investigate
in the diminution of the water absorption and in improvements of Eucalyptus kraft pulp fibres submitted to chemical treatment in
the mechanical properties and durability of the cellulosic fibre order to reduce their hydrophilic character and thus increase the
reinforced cementitious composite. durability [204,205].
Blankenhorn et al. [173,174] and Bilba and Arsene [178] reported
that the use of silane coupling agents like alkyl-alkoxysilane to treat 5.1.2. Treatment of cementitious matrix
cellulosic fibres enhanced the cellulosic fibre and cement matrix To increase the durability of cellulosic fibre/fabric reinforced
adhesion and their composite durability. Xu and Chung [175] cementitious composites, some authors suggested to modify the
described that the use of silane bridged the cellulosic fibre sur- cement matrix, e.g. using low alkaline concrete and adding poz-
face, the fumed silica and the cement matrix, yielding denser and zolans such as husk ash, blast furnace slag or fly ash to Portland
stronger composites. In a patent by Merkley and Luo [176] cement [12,206]. The principal to use pozzolans is that the pozzo-
described the improvement in cellulosic fibre reinforced cement lanic reaction is completed during the hydration process between
composite strength and durability though enhancing the fibre/ the calcium hydroxide and the amorphous silica, producing the
cement interfacial adhesion using silane agents, alkoxysilanes, stable hydrated calcium silicate salt, which promotes the trans-
alkyl-alkoxysilanes, halide organosilanes, carboxylated organo- formation of portlandite into CeSeH gel [28]. Mohr et al. [207] used
silanes and epoxy-alkoxysilanes. ternary blends including metakaolin, ground granulated blast
Jo et al. [24] reported on the use of alkali treatment on jute fibres furnace slag, class F fly ash, class C fly ash, volcanic ash and silica
to improve the mechanical properties and durability of the rein- fume in the cellulosic fibre reinforced cementitious composites. It
forced mortar composites. The compressive and flexural strengths was found that these supplementary materials mitigated the
of the control cement mortar (cured for 90 days) are 34.5 MPa and degradation of kraft pulp fibre reinforced cement-based compos-
7.4 MPa, respectively. In contrast, the compressive and flexural ites and in turn improved the durability of the composites due to
strengths of the alkali-treated jute fibre reinforced cement mortar the wet-drying cycling and the reduction in the calcium hydroxide
124 L. Yan et al. / Composites Part B 92 (2016) 94e132

content and the stabilization of the alkali content. In addition, the treatment of various cellulosic fibres. These treatments improved
partial replacement of OPC with undensified silica fume and blast- the mechanical bonding with the matrix and in turn improved the
furnace slag (10% and 40% by weight of OPC) can reduce the alka- composite properties [140,141]. Plasma treatment is an effective
linity of the cementitious matrix and the content of calcium hy- method to modify the surface of cellulosic fibres without changing
droxide, which in turn improve the composite durability [16]. The their bulk properties. The plasma discharge can be generated by
matrix treatment with undensified silica fume mitigated the either corona treatment or cold plasma treatment. Both methods
strength reduction of the composites [16]. D'Almeida et al. [208] are considered as a plasma treatment when ionized gas has an
used metakaolin to replace 50% of Portland cement in the cement equivalent number of positive and negative charged molecules that
matrix in order to have a free of calcium hydroxide, which pre- react with the surface of the present material. The distinguishing
vented migration of calcium hydroxide to the fibre lumen, middle feature between the two categories of plasmas is the frequency of
lamella and cell walls and thus avoid embrittlement behaviour. the electric discharge. High-frequency cold plasma can be produced
Toledo Filho et al. [185] also used calcined clay to replace the OPC so by microwave energy, whereas a lower frequency alternating cur-
as to have a matrix free of calcium hydroxide for sisal fibre rein- rent discharge at atmospheric pressure produces corona plasma
forced cementitious composites. This study confirmed that the [142]. The type of ionized gas and the length of exposure influenced
long-term embrittlement of the composites was completely avoi- the modification of the wood and synthetic polymer surfaces [142].
ded through the use of this CH-free matrix (with 50% calcined clay Chemical and morphological modification can be very heteroge-
as partial replacement of OPC), and eventually a more durable sisal neous depending on the treatment conditions, therefore it is not
fibre reinforced cement-based composite was obtained. easy to generalize; process control is a critical aspect and the final
In addition, accelerating the carbonation process can induce surface modifications strongly depend on it [143]. Plasma treat-
lower alkalinity which improves the durability of cellulosic fibre ment was found to be effective for modified cellulosic fibre/poly-
reinforced cementitious composites. Carbonation allows the quick mer interface and their composites such as made from flax and
reaction of Ca(OH)2 with carbon dioxide (CO2) resulting in CaCO3. hemp fibres [144]. To have durable flax fibre reinforced composites,
This process also has an influence on the mechanical properties and the modification of the poor environmental and dimensional sta-
the durability of cellulosic fibre/fabric reinforced cementitious bility of lignocellulosic materials, e.g. using Duralin treatment of
composites [28]. Tonoli et al. [209] investigated the effect of flax fibres to reduce moisture absorption and swelling, was rec-
accelerated carbonation in cellulosic fibre reinforced cementitious ommended [196]. It confirmed that the moisture absorption and
composites (e.g. coir and sisal) used as roofing tiles. They found that swelling of the Duralin treated flax composites is approximately
used artificial carbonation in order to obtain CaCO3 from Ca(OH)2 30% lower than that of the composites based on untreated flax fi-
leads to an increasing strength and reduced water absorption of the bres. Improved understanding of interfacial properties is also
composites. A similar research was conducted on eucalyptus pulp essential to optimize the mechanical properties and durability of
fibre reinforced cementitious composites [210]. It proved that he bio-composites materials. Le Duigou et al. [104] used different
accelerated carbonation could be considered as a viable curing thermal treatments, i.e. cooling rate and annealing to increase
condition when looking for durable eucalyptus cellulosic pulp interfacial bonding of flax fibre/poly(L-lactide) composites.
reinforced cement-based composites. The decrease in the alkalinity The chemical methods for surface modification of cellulosic fi-
of the cement matrix, lower porosity, and smaller average pore bres include alkaline treatment, silane treatment, acetylation,
diameter associated with the densification of the matrix for the benzoylation treatment, stearic acid treatment, peroxide treat-
higher precipitation of CaCO3 could explain the mitigation of the ment, acrylation treatment, maleated couplings agents, perman-
composite degradation [210]. ganate treatment, isocyanate treatment and enzymatic treatment
[22,142e146] for improving fibre strength, fibre fitness and/or
5.2. Methods to improve the durability of cellulosic fibre/fabric FRP fibre/matrix interfacial adhesion and their composite durability:
composites
(1) Alkali treatment (mercerization): It is one of the most
5.2.1. Treatment of cellulosic fibre/fabric commonly used method to treat cellulosic fibres or their fibre
The main problem of cellulosic fibres and polymer matrix is fabrics. In this treatment, parameters as type and concen-
their incompatibility. The hydrophilic characteristics of the cellu- tration of the alkali solution, operational temperature, tem-
losic fibres lead to high moisture uptake which can seriously lower perature treatment time, material strength, as well as the
the tensile properties of the fibres themselves and thus lower the applied additives are considered. The fibre or fabric was
mechanical performance and durability of their FRP composites. In immersed in various alkali solutions with different concen-
addition, pectin and waxy substance covers the reactive functional trations at different temperatures for different periods, and
groups of the cellulosic fibres and act as a barrier to interlocking then the fibre or fabric was washed with water or distill
with the matrix [22]. Therefore, in order to improve fibre/matrix water and dried in ventilated oven. It allows disrupting fibre
interfacial bonding to have more durable cellulosic fibre/fabric clusters and obtaining smaller and better quality fibres and
reinforced polymer composites, surface modifications of cellulosic also improves fibre wetting [145]. Various alkali solutions
fibres can be considered, i.e. physical methods, chemical methods, were found to have effectively improve the interface prop-
reactive additives and coupling agents. As a result, better me- erties, mechanical properties and durability of composites
chanical and thermal properties of their fibre reinforced compos- such as flax fabric/epoxy [34,36], jute fabric/biopol [147] and
ites can be achieved. jute fabric/polyester [15], and cotton fabric/polyester [149]
The commonly used physical methods for surface modification composites. It should be pointed out here that a proper se-
of cellulosic fibres include electric discharge (corona, cold plasma), lection of treatment time, treatment temperature and con-
corona treatment, stretching, calendaring, thermos-treatments, centration of the alkali solution is critical to have improved
hybrid yarn. These physical methods do not make changes on the mechanical properties of cellulosic fibres and their fibre
structural composition but modify the surface properties of the reinforced polymer composites by fibre alkalization. For
fibres. This is one of the most used techniques for surface oxidation example, Alawar et al. [234] investigated the effect of NaOH
activation of cellulosic fibres, which changes the surface energy of solution treatment with concentrations of 0.5%, 1%, 1.5%, 2.5%
the fibres. The same effects can be achieved by cold plasma and 5% at 100  C for 1 h on data palm fibre and they found
L. Yan et al. / Composites Part B 92 (2016) 94e132 125

that 1% NaOH showed optimum mechanical properties of the strength of composite, decreasing its water absorption and
fibres. Mylsamy and Rajendran [235] studied the effect of improving its thermal stability. Benzoylation was found to be
NaOH solution treatment on Agave fibre at varying concen- effective for composites such as sisal/polystyrene [152] and
trations (i.e. 5%, 10% and 15%), temperature (i.e. 40  C, 50  C, flax/polyethylene [153] composites.
60  C, 80  C, 100  C) and treatment time (i.e. 30 min and 1 h). (5) Stearic acid treatment: Stearic acid mixed in ethyl alcohol
They found that the fibre treated at 5% NaOH, at 80  C and for solution can be used to treat cellulosic fibres because this
30 min showed the optimum tensile properties. Mohd treatment removed non-crystalline constituents of the
Edderozey et al. [236] treated kenaf fibres with NaOH solu- cellulosic fibres, which alters the fibre surface topography
tion with concentrations of 3%, 6% and 9% for 3 h at room [145]. The treated cellulosic fibres were more crystalline than
temperature and found that 6% NaOH showed optimum the untreated and reduced the fibre surface free energy.
tensile properties of the fibres. Mahjoub et al. [238] treated Stearic acid treatment was found to be effective for com-
kenaf fibres with NaOH solution with concentrations of 5%, posites such as sisal/low density polyethylene [154] and flax/
7%, 10% and 15% for 3 h and 24 h and they found that 5% polypropylene [155] composites.
NaOH for 3 h was the best for the tensile properties of kenaf (6) Peroxide treatment: Peroxide is a specific functional group or
fibres. Fiore et al. [239] treated kenaf fibres in a NaOH solu- a molecule with the functional group ROOR containing the
tion (6% in weight) at room temperature for 48 h and 144 h. divalent ion OeO. Organic peroxides tend to decompose
They found that treatment at 48 h allowed the fibres to have easily to free radicals of the form RO; RO then reacts with the
clear surface and improved the mechanical properties of the hydrogen group of the matrix and cellulose fibres which
composites due to the improvement in the fibre/matrix reduces the hydrophilicity of cellulosic fibres and increases
compatibility. the tensile properties of the fibres [145]. Peroxide treatment
(2) Silane treatment: Silane is a chemical compound with was found to be effective for composites such as sisal/low
chemical formula SiH4. Silanes are used as coupling agents to density polyethylene [154] and oil palm/phenol formalde-
let cellulosic fibres adhere to a polymer matrix, stabilizing hyde [156] composites.
the composite material. Silane coupling agents may reduce (7) Acrylation treatment: Acrylation reaction is initiated by free
the number of cellulose hydroxyl groups in the fibreematrix radicals of the cellulose molecule. Cellulose can be treated
interface. In the presence of moisture, hydrolyzable alkoxy with high energy radiation to generate radicals together with
group leads to the formation of silanols. The silanol then chain scission [145]. The treatment can improve the water
reacts with the hydroxyl group of the fibre, forming stable absorption of cellulosic fibres and their mechanical proper-
covalent bonds to the cell wall that are chemisorbed onto the ties of the composites. Acrylation treatment was found to be
fibre surface. Therefore, the hydrocarbon chains provided by effective for composites such as oil palm/phenol formalde-
the application of silane restrain the swelling of the fibre by hyde [156] and flax/high density polyethylene [157]
creating a crosslinked network due to covalent bonding be- composites.
tween the matrix and the fibre [145]. Kushwaha and Kumar (8) Maleated couplings agents: Maleated coupling agents are
[240] concluded that the silane treatment improved the widely used to strengthen composites containing fillers and
water resistant properties of bamboo fibre reinforced poly- fibre reinforcements. The difference with other chemical
mer composites. Bisanda and Ansell [241] found that the treatments is that maleic anhydride is not only used to
silane treatment is effective in reducing moisture uptake of modify fibre surface but also the PP matrix to achieve better
sisal fibres and in improving the tensile and flexural prop- interfacial bonding and mechanical properties in composites.
erties of sisal fibre reinforced epoxy composites due to the The PP chain permits maleic anhydride to be cohesive and
improvement of fibre/matrix adhesion. Silanes were also produce maleic anhydride grafted polypropylene (MAPP).
found to be effective for modified cellulosic fibre/polymer Then the treatment of cellulose fibres with hot MAPP co-
interface and their composites such as henequen/high den- polymers provides covalent bonds across the interface [145].
sity polyethylene [142], alfa/low density polyethylene [141], This treatment can increase the surface energy of cellulosic
pinewood/low density polyethylene [141] composites. fibres which can be closer to the surface energy of matrix,
(3) Acetylation treatment: Acetylation of cellulosic fibres is a which resulting in better wettability and higher interfacial
well-known esterification method causing plasticization of adhesion of the cellulosic fibres. Maleated couplings agents
cellulosic fibres [145]. The reaction involves the generation of were found to be effective for composites such as jute/
acetic acid (CH3COOH) as by-product which must be polyester [158] and flax/polypropylene [211,212] composites.
removed from the lignocellulosic material before the fibre is (9) Permanganate treatment: Permanganate is a compound that
used. Chemical modification with acetic anhydride sub- contains permanganate group MnO4  . Permanganate treat-
stitutes the polymer hydroxyl groups of the cell wall with ment leads to the formation of cellulose radical through
acetyl groups, modifying the properties of these polymers so MnO3  ion formation. Then, highly reactive Mn3þ ions are
that they become hydrophobic [150]. Thus, acetylation re- responsible for initiating graft copolymerization. This treat-
duces the hygroscopic nature of cellulosic fibres and in- ment can reduce the hydrophilic nature of cellulosic fibres
creases the dimensional stability of their composites. and thus improve the composite properties. Permanganate
Acetylation was found to be effective for composites such as treatment was found to be effective for composites such as
sisal/epoxy [151] and henequen/high density polyethylene sisal/low-density polyethylene [154] and oil palm/phenol
composites [141]. formaldehyde [156] composites.
(4) Benzoylation treatment: Benzoylation is an important trans- (10) Isocyanate treatment: An isocyanate is a compound contain-
formation in organic synthesis [43]. Benzoyl chloride is most ing the isocyanate functional group eN]C]O, which is
often used in fibre treatment [145]. Benzoyl chloride includes highly susceptible to reaction with the hydroxyl groups of
benzoyl which is attributed to the decreased hydrophilic cellulose and lignin in fibres, thus improving the interface
nature of the treated fibre and improved interaction with the adhesion between cellulosic fibres and the polymer matrix.
hydrophobic PS matrix. Benzoylation of fibre improves fibre Isocyanate treatment was found to be effective for
matrix adhesion, thereby considerably increasing the
126 L. Yan et al. / Composites Part B 92 (2016) 94e132

composites such as sisal/polyethylene [159] and pineapple/ content, extent of intermingling of fibres, and arrangement of both
polyethylene [160] composites. of the fibres. Rule of mixtures can be used to determine the prop-
(11) Enzymatic treatment: Enzymes are an increasingly interesting erties of the hybrid system consisting of two components. More-
option as such or when combined with chemical and me- over, successful use of hybrid composites is determined by the
chanical methods for modification and processing of com- mechanical, chemical, and physical stability of the fibre/matrix
posites. This is due to the fact that enzymes are highly system [213]. Reinforcements have been incorporated either by: (1)
specific and efficient catalysts and they work in mild, energy- intermingling of two types of short fibres thoroughly before
saving conditions. Oxidative enzymes, such as laccases or incorporating them into the polymer in a mixer, or added alter-
peroxidases, can be used to activate and further functionalize nately into the polymer with or without modification, (2) sand-
lignocellulosic [161]. The primary reaction of laccase is the wiching of fibres or their mats or fabrics and (3) using non-woven
oxidation of phenolic hydroxyls to phenoxy radicals in the or woven fabrics of both types of reinforcements [213].
presence of oxygen. Laccases can thus be used to activate Duxon et al. [113] considered hybridization of cellulosic fibre
lignin and different types of lipophilic extractives present in (e.g. flax) with stronger and more corrosion-resistant synthetic
the complex lignocellulosic materials. Enzymatic treatment fibre, for example, glass or carbon fibre, can improve the stiffness,
was found to be effective for composites made from sisal and strength and moisture resistance of the composite. Priya and Rai
flax fibres [162e165]. [215] stated that the bamboo-glass/PP hybrid composite showed
better fatigue resistance than bamboo/PP composites at all load
Some recent studies show an increasing tendency to use alter- levels tested and the silk/glass hybrid composites had less water
native and eco-friendly treatments of cellulosic fibres. For example, uptakes than that of the silk fibre reinforced composites. Cicala
Fiore et al. [242] used a treatment based on sodium bicarbonate et al. [216] considered the hybridization of glass fibres with cellu-
solution to treat sisal fibres and its epoxy composite. The sisal fibres losic fibres (i.e. hemp, flax and kenaf) for applications in the piping
were treated with a 10% in weight solution of sodium bicarbonate industry. The hybrid composite laminates were tested after im-
for 24, 120 and 240 h at room temperature, respectively. They found mersion in aqueous acid solutions for 40 days. The mechanical test
that the treated fibres showed notable improvements of mechan- showed that only small variations of the mechanical properties
ical properties compared to untreated one. In particular, the 24 h after immersion were obtained. The use of hybrid lay-up led to a
treated fibres showed improvements up to about 138.5% and 63.2% pipe which fulfilled the requirements of mechanical resistance for
of tensile strength and modulus, respectively. After 120 h of the intended use. Fiore et al. [217] investigated the effect of external
treatment, tensile strength and modulus showed variations basalt layers on the durability behaviour of flax reinforced com-
of þ197.9% and þ115.0%. A further increment in tensile modulus posites. The flax fabric reinforced polymer composites and the
was also observed between 120 h and 240 h of treatment whereas hybrid flax/basalt reinforced composites were exposed to the crit-
the tensile strength slightly decreased (i.e. from 930.9 MPa to ical environmental conditions including salt fog had a chemical
911.2 MPa, for fibres treated 120 h and 240 h, respectively). Ishak composition of 5% NaCl solution at 35  C for 2 months. They found
et al. [243] used seawater to treat sugar palm fibre and its epoxy that the hybridization improved the durability of flax fabric rein-
composite. The fibres were soaked in the seawater (taken from forced epoxy composites remarkably due to the use of external
Pantai Bagan Lalang, Sepang, Selangor, Malaysia) for 30 days. The basalt fabric layers.
test results indicated that the seawater treatment increased the
impact and flexural strength of the composites with fibre content of 5.3. Methods to improve the durability of cellulosic fibre/fabric FRG
20% and 30% due to the improved surface characteristics of fibres by composites
removal of the outer layer of hemicellulose and pectin, and led to
improve fibre-matrix interface. 5.3.1. Treatment of cellulosic fibre/fabric
Based on the best knowledge of the authors, no studies can be
5.2.2. Treatment of polymer matrix found in the literature regarding the durability investigation of
Modification of polymer matrix can also be effectively to cellulosic fibre/fabric FRG composites. However, theoretically
improve the durability of cellulosic fibre/fabric FRP composites. A speaking, the fibre treatment techniques described for cellulosic
proper modification such as functionalizing and blending on fibre/fabric FRC composites might be appropriate to improve the
polymer matrix (e.g. by acrylic acid and vinyl trimethoxy silane durability of cellulosic fibre/fabric FRG composites because these
[197]) is also beneficial for the development of durable cellulosic two kind of composites have the same reinforcement materials,
fibre reinforced polymer composites. In addition, the use of maleic namely, cellulosic fibres. In the future study, research should be
anhydride-polypropylene copolymer (MAPP) [211] and as Poly- carried out to verify if these fibre treatment techniques (e.g.
propylene-graft-Maleic anhydride (PP-g-MA, Grade: G-3015) and hornification, surface modification with alkaline solution, MPTS,
Polyethylene-graft-Maleic anhydride (PE-g-MA, Grade: G-2608) APTS and silane coupling agents, use of water-repellents or fibre
[218] as compatibilizers to treat polymer matrix (i.e. PP) results in impregnation with sodium silicate, sodium sulphite or magnesium
reduced water uptake and improved mechanical properties and sulphate, silane coatings, etc.) used for improving the durability of
durability of short flax/PP composites. cellulosic FRC are also appropriate for cellulosic FRG composites.

5.2.3. Hybridization of cellulosic fibre/fabric with synthetic fibre/ 5.3.2. Treatment of geopolymer matrix
fabric Based on the best knowledge of the authors, no studies can be
To have durable cellulosic fibre/fabric FRP composites, recently also found in the literature regarding the durability investigation of
some researchers considered the hybridization of cellulosic fibre/ cellulosic fibre/fabric FRG composites by modification of geo-
fabric with synthetic fibre/fabric to fabricate composites. Hybrid polymer matrix. However, it should be highlighted here that the
composites are usually designed and processed by the combination geopolymer matrix itself is a binder which can be designed with
of a synthetic fibre and cellulosic fibre in a matrix. The behaviour of high content of fly ash, blast-furnace slag, metakaolin and silica.
hybrid composites is a weighed sum of the individual components. These compositions have been found to be effective for improving
The hybrid composite properties exclusively governed by the the durability of cellulosic fibre/fabric FRC composites with addi-
length of individual fibres, orientation, fibre to matrix bonding, tion of small fractions [e.g. Refs. [16,23,182,185,208]], as discussed
L. Yan et al. / Composites Part B 92 (2016) 94e132 127

in Section 5.1.2. Therefore, the geopolymer matrices with high ductility, toughness, deformation and load carrying capacity.
content of compositions such as fly ash, blast-furnace slag, meta- For cellulosic fibre fabric reinforced cementitious, reinforced
kaolin and silica themselves can act as protection of the cellulosic geopolymer and reinforced polymer composites, their failure
fibre and thus improve the cellulosic fibre/fabric FRG composites. mechanisms are the same, i.e. fibre breakage, fibre pull-out,
To further improve the durability of cellulosic FRG composites, rupture of matrix and fibre debonding from the matrix.
geopolymer matrices with higher content of these protective (5) The degradation mechanisms of cellulosic fibre/fabric in
compositions can be designed and tailored properly to reduce the cementitious composites mainly include twofold: (a) alka-
degradation of cellulosic fibre/fabric in their matrices. line degradation (hydrolysis) and (b) fibre mineralization.
The alkaline degradation of cellulosic fibres is due to the high
6. Concluding remarks alkalinity of cement solid phase and pore solution. The
degradation progress includes: (i) degradation of lignin and
This paper provides an overview on the recent developments of part of hemicellulose; (ii) degradation of hemicellulose; (iii)
cellulosic fibre fabric reinforced cementitious (FRC) and fabric degradation of cellulose; and (iv) failure of cellulose micro-
reinforced geopolymer (FRG) composites, as well as cellulosic fibre fibrils and then the complete degradation of the cellulosic
fabric reinforced polymer (FRP) composites as reinforcement of fibre. Cell wall mineralization (i.e. CH-mineralization and
concrete, masonry and timber structures used for civil engineering self-mineralization) is also an important degradation
applications. The main conclusions are as follows: mechanism which leads to the fibre embrittlement and the
reduction of strength and strain capacity. Caused by the
(1) Among cellulosic fibres, flax, hemp, jute, sisal and cotton are migration of hydration products to lumens and to the middle
the most commonly cellulosic fibres used for fabric rein- lamella, and volume variation in these fibres due to their
forcement materials of cementitious, geopolymer and poly- high water absorption, fibre mineralization is sensitive to the
mer composites due to their relatively good specific strength CH amount of the matrix. The precipitation of hydration
and modulus. For cellulosic fibres such as flax, hemp, jute, products, likely calcium hydroxide, within the fibre cell wall
sisal and cotton, their macroscopic structure can be sketched structure is the main reason for cell wall mineralization.
as a tubular cylinder with a central cavity, the lumen. On the (6) The degradation mechanisms of cellulosic fibre/fabric in
microscopic scale, the fibres are made of two cell walls, the polymer composites due to UV and different ageing solutions
very thin primary cell wall and the secondary cell wall, which (i.e. water, seawater and alkali solutions) mainly include: (a)
can be divided into three layers from the outer to inner, S1, S2 change in chemical compositions of fibres; (b) degradation in
(the thickest) and S3. strength of fibre; (c) degradation in polymer matrix; and (d)
(2) The chemical compositions of cellulosic fibres are cellulose, degradation in fibre/polymer matrix interfacial bond. UV and
hemi-cellulose, lignin, wax and pectin as the main constit- high humidity (water spraying) cycles had negative effect on
uents and minor amounts of sugars, starch proteins in chemical contents of cellulose, hemicellulose, and lignin
varying quantities. Cellulose is the stiffest and the strongest within cellulosic fibres. The breaking down of cellulose,
organic component which provides the fibres with strength, hemicellulose and lignin after exposure could lead to poor
stiffness and stability. Hemicellulose has an open structure fibre and matrix interfacial bond. Weathering cycles tend to
including large numbers of hydroxyl and acetyl groups which increase wettability of cellulosic fibres (e.g. flax) by removing
is responsible for fibre moisture content. Lignin and pectin the hydrophobic substances such as hydrocarbons, waxes
serve as a chemical adhesive within and between fibres. and lignin, which also contributed to the degradation of
Cellulosic fibre possessing high cellulose content has high fibre/matrix interfacial bond, as lignin and waxes act mainly
tensile strength and modulus. A decrease in the cellulose as bonding agents in flax fibres. In addition, micro-cracks on
content increases the micro-fibril angle of the fibre, thus weathered composite surfaces restricted the efficiency of
decreasing the fibre tensile strength. Cellulosic fibre with stress transfer from epoxy matrix to fibres, causing poor
small micro-fibril angle is rigid and has a high tensile tensile properties. In ultraviolet radiation cycle, photo-
strength. An increase in content of hemicellulose decreases degradation caused changes in all scales of polymer dimen-
the fibre tensile strength but increases fibre moisture gain. sion, including the monomer unit (oxidation), the chain
An increase in lignin content increases fibre water absorption (crosslinking or chain scission), the morphology (breakdown
and fibre failure strain. Stresses transfer from fibres to fibres of tie molecules and crystal), and on the macroscopic scale.
are via pectin. Degradation processes by weathering which includes photo-
(3) Cellulosic fibres have great variability in fibre mechanical radiation, thermal degradation, photo-oxidation and hydro-
properties of the conditions the species, geographical and lysis provide changes in the chemical, physical and me-
climatic conditions, and the variety of the plant, agricultural chanical properties of materials.
variables such as soil quality, the weathering conditions, the (7) To have durable cellulosic fibre/fabric reinforced cementi-
level of plant maturity, and the quality of the retting process tious composites, treatments can be performed for fibres and
and measurement conditions of that include or exclude the matrix. For fibre treatment, it includes: hornification of
moisture. The measurement conditions include fibre gauge cellulosic fibres, wet and dry cycle treatment, surface modi-
length, test speed, relative humidity, and location of the fibre fication with alkaline solutions (e.g. NaOH), silane coupling
in the plant, fibre length, fibre diameter, and fibre defects agents like alkoxysilanes, alkyl-alkoxysilanes, halide orga-
(e.g. kink bands). nosilanes, carboxylated organosilanes and epoxy-
(4) Cellulosic fibre fabrics with cementitious, geopolymer and alkoxysilanes, Methacryloxypropyltrimethoxysilane (MPTS)
polymer matrices exhibited promising structural perfor- and Aminopropyltriethoxysilane (APTS), water-repellents,
mance such as compressive, impact, tensile, flexural, and fibre impregnation with silica fume slurry, sodium silicate,
thermal and toughness properties. Cellulosic fibre fabrics sodium sulphite or magnesium sulphate, fibre with silane
reinforced polymer composites as reinforcement materials coating. For cement matrix treatment, it includes: (i) using
enhanced the structural performance of the concrete, ma- low alkaline concrete, adding pozzolans such as husk ash,
sonry and timber structure remarkably in the terms of blast furnace slag, metakaolin and fly ash to Portland cement,
128 L. Yan et al. / Composites Part B 92 (2016) 94e132

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