09 HYDRAULIC SYSTEM GENERAL

Hydraulic System EC240B-09-01

Full Hydraulic Circuit(1/2) EC240B-09-02
Full Hydraulic Circuit(2/2) EC240B-09-03
Brief Hydraulic Circuit(1/2) EC240B-09-04
Brief Hydraulic Circuit(2/2) EC240B-09-05

CLICK THE VOLVO-LOGO IN

MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Hydraulic System

Swivel joint

Swing motor

Swing
Boom Option
Travel motor Travel motor
Bucket Arm
Travel Travel

P1 P2 P3

Engine Gear pump

Main pump

Volvo Construction Equipment EC240B-09-01

Korea Ltd.
 Full Hydraulic Circuit(1/2)
4 4
Left Right A
B(back) A(back) 33
(58-3)Pi
A(for) B(for) P T 32
C E G B F D (51-T)
(31-T6)
(2-BL4) (2-BR3) (12-A2)
SH(58-2) 2 Piece boom X3 (Rotator)
(2-AL4) (2-AR3) (51-P)
(3-Dr) 3 PG
B C(2-PR1)
17 (11-A3) 40 54 53 52
150k 56 55
50 Pi(43-A) (17-G) (9-S2)
T(21-Td1) Dr
(53-P) (21-Td8) (2-PS) (27-in) a
pw 5 PR2 (2-Px1) A (11-A2) Return pipe t2)T
Pb dr5 PL Py
(21-Td7) (2-Pi) (2-Py)
48 PR Ps B
Po
P3 P3 (9-PS1) dr4 1 T P 2
320 +5/0 k at 200 lpm b (37-out)P A
P2 P2 Pg2 (2-dr2) dr3 Mu(2-Rs1) 270k (31-T4)
62 350 +5/0 k at 200 lpm 64
(36-P3)Y (21-Td6) 61 (31-P4) 57
Pi Pi pi(2-Pg1)
3Pi b 180k
(2-ar1) a C(51-Pi)
365k

R
P(2-Pr2) G Dr
P1 T T P1 (16-SL1) (return pipe t4)
BR1 al1
(2-ar1) 63
38 65 bl1(16-SR1)
Quickfit
BL1 A B
(21-Td4) 36
(3-Mu)Rs1 39 AL1
(16-BD1) PR1(40-C)
(2-3Pi) ar1 * See the note. PS(12-P1) P3(2-Y)
al2(59-2) A
(48-Pi) 69
(16-BU1)br1 bl2(59-1)
B
AR1
365 +5/0 k at 28 lpm BL2
365 +5/0 k AL2
at 28 lpm 150 +5/0 k at 200 lpm A B T(Return pipe t1)
365 +5/0 k at 28 lpm
(16-BI1)ar2 70 Pd(60-4)
7 (16-BO1)br2 pa(28-3)
49
(16-AI1) Pi
BR2 al3 (58-4) X1 (Hammer & shear)
66 bl3(16-AO1) 6
4Pi
Clamshell

AR2 (12-A3)
BL3 (2-a)
35 71 P1 P2 (40-Pi)
(15-3)ar3 A 44
AL3 dr2(2-dr4)
(15-4)br3
365k 43 42
al4(15-1) 13 Left
(17-D)BR3 bl4(15-2) T1 T2 T(21-Td5)
(17-F)AR3 1 P 2
ST7 ST9 T(31-T3)
67 BL4(17-C) P 29 29
(21-Td3) (21-Td3)
AL4(17-E)
67 (2-4Pi) 3 5 4 (2-Pd)4 5 3(46-Pi)
(12-A3)a b(12-A2) 59
or 58 4 1 3 2 4 45 6 60
2 1 1 2
(43-A)X1 2P 68 68 34 (33-Pi) (12-A1) 41
3 1 AI2 (31-T5)t 29 P(31-P5) T (2-al2) (2-bl2)
2 AI A B
2 (3-SH) (2-al3)AI1
AO (11-T) b a
(2-bl3)AO1 P A
R Fr(1-Pi2) Px2 dr1 Pg1 Px1 Fl(1-Pi1) AM SR
Pi 28 2 (2-Pa) (31-P2)P T(31-T2)
(21-Td5) (2-bl1)SR1
(2-Po) 29 (9-S3) (1-Pi1) 29
PL 30 PR (53-pi) 1 3 (2-al1)SL1
SW SL 14 Right
20 19 1 (2-Ps) P1 T1(21-Td2) (2-ar2)BI1 Hammer Shear 46
Psv BI
Oil leak (16-Bu2) (2-br2)BO1 ST7 ST9 B T
4.5k 3k (41-P) (41-T) BO
34 P2 T2 (42-T)
(14-P)P3 (3-PG) (2-ar1)BD1
T3 (14-T) BD A
18 (52-P) (52-T) 51 (2-br1)BU1
(15-P) P4 P BU 1 4
(1-Dr) T4 (15-T) (53-C) 16 3 2 In
(13-P)P5 T5(13-T) Pi BU2 (31-T3)t
t1(36-T) 29 Pi(60-3) dr
(3-Dr) 31 Tilting
In 26 t2(55-t) P6 T6 (33-T) T(33-T) A P(31-P3) (21-Td6)
(2-Fl) (12-P1)(12-T) (2-Px1) (2-BL2) Out
27 t3(47-out) Pi1 (33-P) (2-a) 47
(2-AL2)
Pi2 34 (Return pipe t3)
Out
(53-R)t4 (2-b) X1 2P(43-A)
21 (45-A) (2-Fr) A2(2-Py) A3(17-B) A2 A3
A1 (59-6)A1
T Add X1 10
(40-T) (2-Pg2) 11 12
22 a3 15
(11-T) Td1 (45-T)
(31-T1)Td2 23 Engine 9 G AC (21-Td1) T (31-T6) 2 1 3
(49-T1) P2 4
Td3 170 PS/2000 rpm T (2-bl4) T (2-al4) (2-br3) (2-ar3)
(49-T2) 24 29 P1
(48-T)Td4 Td6 Td7 Td8 A3 PS PS1 P1 P2 P3 (31-T4) P
Td5 Out 40k S3 (45-P) 29 29 29 29
29 (31-P4)
25 8 S1 S2(3-PG)
(43-T) (2-dr4)(2-dr5) 37 (55-P) (31-P6)
B3 Dr(27-in)
(2-dr1) (46-dr) (36-PS)

(2-dr3)

Volvo Construction Equipment EC240B-09-02

Korea Ltd.
Full Hydraulic Circuit(2/2)
1 Main pump 26 Air breather 51 Adj. boom selector valve
2 Main control valve 27 Drain filter 52 Adj. boom RCV
3 Swing motor & gear box 28 Valve block 53 Adj. boom valve
4 Travel motor & gear box 29 Filter connector 54 2nd boom cylinder
5 Boom cylinder 30 Filter connector 55 Rotator valve
6 Arm cylinder 31 Valve block 56 Rotator solenoid valve
7 Bucket cylinder 32 Swing ring gear 57 Check valve for rotator
8 Servo hydraulic filter 33 Pilot selector valve 58 Block
9 Accumulator block 34 Pressure switch 59 Shuttle valve block(A) for X1
10 Accumulator 35 3 way selector valve for grapple 60 Shuttle valve block(B) for X1
11 Solenoid valve 36 Quickfit valve 61 Arm conflux valve
12 solenoid valve 37 Rotator pump 62 Logic valve
13 Remote control valve - left 38 Cap(orifice) 63 Boom holding valve
14 Remote control valve - right 39 Cap(check valve) 64 Main relief valve
15 Remote control valve - travel 40 Option conflux selector valve 65 Orifice
16 Shuttle valve block 41 Solenoid valve 66 Straight travel valve
17 Turning joint 42 Remote control valve(pedal) for X1 67 Center bypass valve
18 Hydraulic oil cooler 43 Solenoid valve 68 Flow sensing valve
19 Check valve(3k) 44 Hammer pressure switch 69 Port relief valve
20 Check valve(4.5k) 45 Flow control valve 70 Arm regenerating valve
21 Hydraulic oil tank 46 3 way selector valve for X1 71 Arm holding valve
22 Return filter element 47 Return filter
23 Bypass valve 48 Boom line rupture valve
24 Bypass strainer 49 Arm line rupture valve
25 Strainer 50 Hammer pressure switch

Volvo Construction Equipment EC240B-09-03

Korea Ltd.
Brief Hydraulic Circuit(1/2) (31-T6)T P(12-A2)
33 (2-PS) (11-A2)
(2-Px1) (2-Py) Pb A (21-Td8)dr5 PL Py
5 (21-Td7)
(2-Pi)
(2-dr2) Po Ps
(21-Td6)
(9-PS1)Pg2 dr4 dr3
61 62 64
Y PR
(2-ar1)3Pi

BR1 65 al1(16-SL1)
63
bl1(16-SR1)
BL1 A B
(3-Mu)Rs1 AL1
(16-BD1)
ar1 al2
(2-3Pi)
bl2
(16-BU1)br1
69 BL2
AR1 AL2

(16-BI1)ar2 70 Pd
(16-BO1)br2 pa(28-3)
7 6
al3(16-AI1)
BR2 (58-4)
66 bl3(16-AO1) 4Pi
AR2
BL3
71
(15-3)ar3
(15-4)br3 AL3 dr2(2-dr4)
al4(15-1)
(17-D)BR3 bl4(15-2)
(17-F)AR3
BL4(17-C)
67
67 AL4(17-E)
(12-A3)a b(12-A2)
68
68
2
2 (2-pa)
R Fr(1-Pi2) Px2 (21-Td5)dr1 29 Px1 Fl(1-Pi1) 28
(2-Po)Pi (9-S1)Pg1 (58-2)
1 3
(2-Ps)
(16-BU2)

Volvo Construction Equipment EC240B-09-04

Korea Ltd.
Brief Hydraulic Circuit(2/2)
Left
13
(2-4Pi) 2
P1 T1(21-Td2)
58 4
1
P2 T2 (33-Pi)
3 1 AI2
(14-P)P3 T3(14-T) 2 AI
(3-SH) (2-al3)AI1
(15-P)P4 T4(15-T) AM AO
(2-bl3)AO1 4
(13-P)P5 SR
T5(13-T) (2-bl1)SR1
(28-3) 3
31 SW SL
P6 T6 (2-al1)SL1 (31-T5)T
(12-P1) (33-T) P(31-P5)
34 BI
(2-ar2)BI1
(12-T) BO
(2-br2)BO1 Right 14
BD 2
A1 A2(2-Py) A3(17-B) (2-ar1)BD1
(2-Pg2) BU
(2-br1)BU1
10 11 1
16
BU2
9 G AC
(21-Td1)T P2
(Servo pump)
PS PS1
P1 3
S3 (33-P)
S1 S2(3-PG) (2-Px1)
(Pg1) (2-b) 4
A1 A2 A3(2-a) (31-T3)t P(31-P3)
12
15
(31-T6)T
(31-P6)P1
P2 P3
2 1 4 3
(2-bl4) T (2-al4)(2-br3) (2-ar3)
(31-T4) P (31-P4)

Volvo Construction Equipment EC240B-09-05

Korea Ltd.