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Bl-LEVEL SUBSOILER PERFORMANCE USING TANDEM SHANKS

L. N. Mielke, R. D. Grisso, L. L. Bashford, A. M. Parkhurst


MEMBER MEMBER MEMBER
ASAE ASAE ASAE

ABSTRACT. A subsoiler was modified by mounting a shallow shank ahead of a conventional subsoil shank. Wings with a
total effective width of 300 mm (12 in.) were attached to the foot of the shallow shank. The surface soil was lifted by the
winged foot of the leading shallow shank before the soil below the shallow shank was fractured and lifted by the deeper
shank. Power requirements and soil eruption were used to evaluate the effect of treatments of the bi-level subsoiler.
Treatments consisted of the following shank combinations: 1) conventional shank at 457-mm (18-in.) depth with variable
shallow winged shank depths and 2) shallow winged shanks set at 229 mm (9 in.) above the conventional shank and deep
shank depths of 356, 406, and 457 mm (14, 16, and 18 in.). Tandem shanks have the potential for increasing tillage
efficiency. Keywords. Tillage, Tillage tools, Subsoiling, Soil cone index, Agricultrual machinery.

C
umulative effects of heavy field equipment have However, forces applied to a tillage implement produce a
become more apparent in the past decade with given effect on the soil that can be readily measured.
increased frequency of soil compaction problems. The purposes of our research effort were to:
Subsoilers of different designs have been • Evaluate power requirements of a bi-level subsoiler
developed and used in attempts to reduce compaction. with a shallow winged shank leading a conventional
Whatever the benefits may be, subsoiling is a high energy subsoil shank at various depths.
tillage operation and should be done only after carefully • Evaluate the soil eruption effectiveness of tandem
considering all management options. shanks at various operating depths.
Draft and time requirements usually dictate the size of
power units required on a given farm. Since the power unit
represents a major capital investment, knowledge of draft LITERATURE REVIEW
requirements is necessary in making machinery Spoor and Godwin (1978) measured draft forces and
management decisions. Draft requirements are also needed area disturbed by a subsoiler with a conventional shank and
for decisions that will be used in future energy different wings operated at 350 and 420 mm (13.8 and
management of agricultural machinery. Optimum use of 16.5 in.) depths. The different wings tested had two widths,
energy is an important design criterion for any agricultural the first (Wl) was 300 mm (12 in.) and the second (W2)
machine. was 420 mm (16.5 in.). At an operating depth of 350 mm
Quantitative evaluation of tillage implement (13.8 in.), the soil disturbance area was 0.098, 0.184, and
performance requires a measurement of induced forces 0.200 m 2 (1.05, 1.98, and 2.15 ft2) for a conventional
from the soil-tool interaction and a measure of soil subsoiler (no wings), Wl, and W2 wings, respectively. At
conditions to determine when and how much change the deeper depth [420 mm (16.5 in.)], the area of
occurred in the soil. Generally, quantitative descriptions of disturbance was 0.087, 0.250, and 0.263 m 2 (0.9, 2.70, and
implement performance are difficult because no standard 2.83 ft2) for a conventional subsoiler (no wing), Wl, and
methods exist for adequately describing soil conditions. W2 wings, respectively. They observed a critical tillage
depth below which soil flowed around the shank,
compaction occurred and little soil disturbance was
observed. When all shanks were operated above the critical
Article was submitted for publication by May 1993; reviewed and
depth, the conventional subsoiler had a significantly lower
approved for publication by the Power and Machinery Div. of ASAE in draft than the winged shanks. In these cases, the addition
December 1993. Presented as ASAE Paper No. 92-1527. of the wings to the subsoiler foot increased draft by 30%.
Contributions from the USDA-Agricultural Research Service and For the 30% draft increase, however, the total soil
Depts. of Agronomy and Biological Systems Engineering. Has been disturbance area was doubled, giving a significant
assigned Journal Series No. 10212, University of Nebraska, Lincoln.
Mention of a trade name or product does not constitute a recommendation improvement in tillage effectiveness. At the deep working
or endorsement for use by the USDA or the University of Nebraska, depth [420 mm (16.5 in.)], the conventional subsoiler was
Lincoln. below its critical depth. Both winged shanks were still
The authors are Lloyd N. Mielke, Soil Scientist/Professor, Depts. of above their critical depth and soil disturbance was
Agronomy and Biological Systems Engineering, Robert D. Grisso, significantly increased. At this depth, the winged shanks
Associate Professor, and Leonard L. Bashford, Professor, Dept. of had only marginally greater draft than the conventional
Biological Systems Engineering, and Anne M. Parkhurst, Professor,
Biometry Dept., University of Nebraska.

Applied Engineering in Agriculture


VOL. 10(3): 345-349 1994 American Society of Agricultural Engineers 345
shank, but the increase in total soil disturbance area was disturbed was measured by hand excavation. His results
threefold. showed three trends. First, the larger rake or approach
Several methods have been used to reduce the power angle caused a greater rise of soil and the swell factor was
requirements for subsoil tillage. Araya (1985) injected fluid increased. Secondly, tillage tools with larger depth to width
from the tip of the chisel point to break down the soil ratio (slender tillage blades) loosened soil to a greater
structure in front of the subsoiler. He found that draft extent. Finally, the soil water content influenced soil
reduction was affected by the travel speed, the flow rate of disturbance from a tillage pass. Drier soil allowed more
injected fluid (in this case sludge) and the base draft when soil loosening for all tool geometries, increased friability,
no fluid was injected. In one case, the base power and reduced the plasticity of the soil following tillage.
requirement was 2.08 kW (2.79 hp) and the power required Ahmed and Godwin (1983) examined the significance
to inject the fluid was 43.3 W (0.03 hp), which resulted in a of wing position on soil disturbance. The shank used had a
total energy savings of 30%. share with a 20° rake angle and a right angle shank. The
Garner et al. (1987) measured energy requirements for wings were swept and sloped and the working depth was
subsoiling coastal plain soils. They measured draft, travel 300 mm (12 in.). Wing position was found to have no
speed, engine speed, wheel slip, and fuel consumption in significant effect on the area of soil disturbance. However,
five different soil conditions. They found draft values in the no-wing configuration produced a significantly smaller
the range published in the ASAE Standards (1990a), but in disturbed area.
the lower portion of the range. They observed an increase Owen (1988) examined the soil disturbance associated
in all force components, wheel slip and fuel consumption with deep subsoiling in compact soils. The subsoiler was
with increasing subsoiling depth. Garner and Wolf (1981) operated with and without wings at depths of 320, 520, and
reported that the draft for a subsoiler and subsoiler bedder 720 mm (12.6, 20.5, and 28.3 in.). The results confirmed
in a loamy sandy soil was a positive linear function of the existence of a critical depth, below which little soil
subsoiling depth. loosening occurs. When operated above the critical depth,
Smith and Williford (1988) examined the forces and the results showed that a 260-mm (10-in.) wing had no
power requirement differences of conventional, parabolic, advantage over the 75 mm (3.0 in.) share in terms of soil
and triplex subsoil shanks. Results indicated that a single disturbed. The wings significantly increased the critical
parabolic subsoil shank required 10 to 16% less draft to depth and reduced the bulk density.
operate than a single conventional or triplex subsoiler. Bernier et al. (1989) studied the soil disturbance of a
Draft requirements were similar for the conventional and winged subsoiler in a sandy loam and clay loam soil. The
triplex subsoil shanks, but the triplex was slightly higher in subsoil unit consisted of four shanks spaced 1 m (3.3 ft)
both respects. They concluded that subsoil shank shape has apart. Each shank had a wing 100 mm (4.0 in.) long in the
a significant impact on power requirement. direction of travel which extended 200 mm (8.0 in.) from
Owen (1989) investigated the effect of travel speed on the shank center and was angled for soil lift. Disturbance
draft forces and soil disturbance associated with subsoiling. patterns caused by the passage of the subsoiler showed that
The subsoiler was operated at a depth of 450 mm (17.7 in.). one-pass loosening of the sandy loam soil was more evenly
The subsoil shank had a wing mounted behind the share distributed laterally than in clay soil. The dry bulk density
with an overall width of 260 mm (10.2 in.). He found that profiles indicated that passage of the subsoiler compacted
the draft force was significantly correlated with the square the topsoil while loosening the subsoil. They concluded
of travel speed. However, travel speed had no significant that the effects of tillage on soil physical properties could
effect on soil disturbance. not be satisfactorily interpreted by conventional statistics.
McKyes (1985) listed several factors that are important Small differences were undetected due to other sources of
in soil structural alteration. These included a change in soil variation. They suggested that initial conditions prior to
volume and density, alteration in structural unit sizes, and tillage needed to be closely defined to permit accurate
new physical properties of the soil matrix. He defined a measurement of soil change following tillage.
swell factor (SF) as a percentage increase in soil volume
over the original volume such as:
METHODS
SITE DESCRIPTION
Yo
SF = ( - f l - 1 | x l 0 0 % = .7Tf xl00% (1) Soil and machine measurements were made at the
Roger's Memorial Farm located in Lancaster County,
12 km (7.5 mile) east of Lincoln, Nebraska. The soil is silty
where clay loam, Kennebec, fine silty, mixed, mesic Cumulic
tff = soil volume after tillage Hapludoll. The surface was smooth with a uniform slope
$ 0 = original soil volume less than 1%. An oat crop was harvested 14 days prior to
Yf = soil density after tillage field tests for the experiment. Soil water content was
y 0 = original soil density uniform across the test site. Weed growth was controlled
Desir (1981) conducted a series of field tests in two after the oat crop harvest.
soils with tillage tools ranging from 62.5 to 200 mm (2.5 to
8.0 in.) wide and operating at depths from 150 to 250 mm SUBSOILER
(6.0 to 10 in.). Soil densities were measured before and The subsoil machine was made from a toolbar with a
after tillage by a Troxler 2401 gamma ray probe. Final soil three-point hitch built by Blue Jet Manufacturing
surface elevations were recorded from fixed reference Company, Thurston, Nebraska. The straight shanks were
points and the cross-sectional area of soil that was made of rigid steel with dimensions of 28.6 x 154 mm

346 APPLIED ENGINEERING IN AGRICULTURE


(1.1 x 6 in.). The shanks were mounted with a forward EXPERIMENTAL DESIGN
angle of 15°. The replaceable foot plates were 100 mm The experimental plots were divided into two treatment
(4.0 in.) wide at the lead edge and were designed with areas. Tested in the first treatment area were combinations
approximately 30° rake angle of lift. The subsoiler was with the deep shank fixed at 457 mm (18 in.) and the
modified by mounting a shallow winged shank in front of shallow winged shank set at soil depths of 76, 127, 178,
the trailing deep shank (fig. 1). The shallow shank was of and 229 mm (3.0, 5.0, 7.0, and 9.0 in.). As a control, the
the same design as the deep shank except for the foot plate. conventional (deep) shank was operated at 457 mm (18 in.)
The foot plate on the shallow shank was 75 mm (3 in.) without the shallow winged shank. Then the shallow
wide. Wings made from a steel plate 9.5 mm (0.37 in.) winged shank was operated as a single shank for all depths
thick were welded to the foot plate. Total width of wings except at the 76 mm (3.0 in.) depth where lack of draft
was 300 mm (12.0 in.). The wings were 150 mm (6.0 in.) sensitivity was a concern. The second set of tests was
long with a 30° foot plate angle of lift. The soil moving conducted with the deep shank set at 356, 406, and
over the wings was lifted a minimum of 75 mm (3.0 in.). 457 mm (14, 16, and 18 in.) and the shallow winged shank
Two sets of shanks in tandem were mounted on the tool set at 229 mm (9 in.) above the deep shank. Again each
bar 0.66 m (26 in.) on either side of the center line 1.32 m shank was operated separately for the depth under
(52.0 in.) apart. Gage wheels with mechanical adjustment investigation. Each treatment area was completely
for depth control were mounted with the wheels on each randomized and each treatment was replicated four times.
side and trailing the tool bar. Another set of gage wheels The treatment plots were 3 x 23 m (10 x 75 ft) in size and
was mounted ahead of the tool bar so as not to interfere at the end of each plot, a 12.2-m (40-ft) alley allowed for
with the tractor drive wheels. tractor turns and acceleration areas.
The shallow lead shanks were designed to be adjustable
for depth by raising or lowering the shank in 50-mm SOIL MEASUREMENTS
(2.0-in.) increments. The deeper shank depths were Soil water content was determined at the time of draft
changed by adjusting the gage wheels in 50 mm (2.0 in.) measurements at 0 to 75, 75 to 150, 150 to 300, and 300 to
depth increments. Other shank options were deep shanks 600 mm (0 to 3, 3 to 6, 6 to 12, and 12 to 24 in.) depths.
without shallow winged shanks and shallow winged shanks Four replications were measured across the test area.
without the conventional shanks. Effects of the subsoil shanks on soil disturbance were
evaluated by measuring the amount of soil lifting or
POWER MEASUREMENTS surface eruption from a shank pass. This was determined
Data for draft, vertical force, torque and travel speed by measuring the rise of the soil surface at 50 mm (2.0 in.)
were collected with a data acquisition system horizontal increments using a reference beam positioned
(Lackas et al., 1991). The main components of the system 300 mm (12 in.) above the undisturbed soil surface. Three
were a laptop computer, a Daytronic analog/digital (A/D) replications were obtained along each field plot.
signal conditioning unit, a three-point hitch dynamometer Soil resistance was determined with a tractor mounted
and a fifth-wheel ground speed sensor. The A/D unit and cone penetrometer. Four probes were made in a
the laptop computer were small enough to be placed in the representative area of a treatment area. The cone base was
tractor operator's cab. 3.2 cm 2 (0.5 in.2) and procedures were followed according
The subsoiler power requirements were determined to ASAE Standard S313.1 (ASAE, 1990b). The
from 8 to 10 individual observations of draft and travel penetrometer included a load cell, a depth position
speed. Data from each plot were averaged. Each replicated indicator, and a data logger. Signals from the load cell and
plot observation was then analyzed using the analysis of position indicator were received by the data logger and a
variance and contrasts for various treatments. program was used to convert the signals to penetration
resistance force and position. A computer program
processed the resistance data and calculated the average
cone index for the depth ranges of 0 to 75, 75 to 150, 150
to 300, and 300 to 600 mm (0 to 3, 3 to 6, 6 to 12, and
12 to 24 in.) for each site.

RESULTS AND DISCUSSION


Illustrated in table 1 are the soil water content and cone
penetrometer resistance measured before tillage. Soil water
content at time of measuring draft was fairly dry in the
surface 0 to 75 mm (0 to 3 in.) depth and considerably
wetter from 75 to 600 mm (3 to 24 in.) depth. Soil
resistance measurements were made within hours of the
draft measurements allowing only minimal changes in the
soil water content due to evaporation.
The average power measurements are shown in tables 2
and 3 for the two test sequences. The results showed that
Figure 1-The bi-level subsoiler using tandem shanks. The shallow the winged shallow shank operating alone had very low
shank has a wing with a total width of 300 mm (12.0 in.) leading a power requirements for 127 and 178 mm (5.0 and 7.0 in.)
conventional subsoil shank. depth. However, for the next increment in depth, 229 mm

VOL. 10(3):345-349 347


Table 1. Soil water content (dry basis) and cone
penetrometer resistance before tillage
Soil Profile Depth Soil Water Content Cone Index
mm (in.) % SD* kPa (psi)
0-75 (0-3) 13.6 0.4 1193 (173 0)
75-150 (3-6) 22.6 1.7 1526 (221.3)
150-300 (6-12) 28.5 3.2 1346 (195.2)
300-600 (12-24) 27.8 3.8 1590 (230.6)
* Standard deviation.

Table 2. Power measurements from deep shank at 457 mm (18 in.) 6


depth with shallow winged shanks at 76,127,17, and
299 mm (3,5,7, and 9 in.) depths ^>*>«fr «$,V*\$*,^ *\#-,«r\*V$*
,r^*\ ,9-i^
«\<«
0''

Shallow Winged Deep Shank Average Shallow Winged/Conventional Shank Subsoiler


Shank Depth Depth Speed Power
Figure 2-Power measurements from deep shank at 457-mm (18-in.)
mm (in.) mm (in.) Km/h (mile/h) kW (hp) depth with shallow winged shanks at 76,127,178, and 299 mm (3, 5,
127 (5.0) ( ) 7.4 (4.6) 6.4 (8.6)c* 7, and 9 in.) depth. The cross-hatched bars are obtained by summing
7.4 (4.6) 7.3 (9.8)c individual power requirements for each shank (single passes).
178 (7.0) ( )
229 (9.0) ( ) 7.4 (4.6) 15.0 (20 l)b
( ) 457 (18) 7.1 (4.4) 50.0 (67.0)a (9 in.), the power requirements more than doubled. The test
76 (3.0) 457 (18) 7.1 (4.4) 516 (69.2)a sites were previously cropped to oats, which was double-
127 (5.0) 457 (18) 7.1 (4.4) 56.8 (76.2)a disked approximately four months prior to sampling and
178 (7.0) 457 (18) 7.1 (4.4) 51.4 (68.9)a the upper 150 mm (6 in.) of soil was drier than the soil in
229 (9.0) 457 (18) 7.1 (4.4) 52.6 (70 6)a the profile deeper than 150 mm (6 in.). The top 75-mm
(3-in.) surface layer was not consolidated except for
* Treatment means with same letter are not significantly different
(LSD, p > 0.05). rainfall and thus had low soil strength. The cone resistance
results (table 1) also indicate that soil strength for the soil
Table 3. Power measurements from deep shank at 356,406, in the 75- to 600-mm (3- to 24-in.) profile was higher than
and 457 mm (14,16, and 18 in.) with shallow winged for the 0- to 75-mm (0- to 3-in.) profile section.
shank spaced 229 mm (9 in.) above the deep shank No significant difference in power requirements
Shallow Winged Deep Shank Average between the conventional subsoil shank at 457 mm (18 in.)
Shank Depth Depth Speed Power depth and the conventional subsoil shank led with the
mm (in.) mm (in.) km/h (mile/h) kW (hp) shallow winged shank were found (table 2). However,
127 (5.0) ) 7.4 (4 6) 5.6 (7.5)f* when contrasted with the sum of power requirements of
178 (7.0) ) 7.4 (4.6) 7.2 (9.6)f single shanks during two separate passes (table 4), there
229 (9.0) ) 7.4 (4 6) 18.0 (24 l)e was significant savings in power by running tandem shanks
356 7.2 (4.5) 33.3 (44.7)d in a single pass (fig. 2). Even though no increase in power
( ) (14)
7.2 (4 5) 43.3 (58.0)c
requirements was observed when the shallow winged
( ) 406 (16)
shank was added, the amount of soil eruption or soil
( ) 457 (18) 71 (4.4) 47.5 (63.7)b
disturbance was significantly increased (table 5).
127 (5.0) 356 (14) 7.2 (4.5) 42.5 (57.0)c
178 (7.0) 406 (16) 7.2 (4 5) 50.0 (67.0)ab
229 (9.0) 457 (18) 7.1 (4.4) 51.4 (68.9)a
Table 5. Mean soil eruption for shank combinations
Treatment means with same letter are not significantly different in both test sequences*
(LSD, p > 0.05).
Shallow Winged Deep Shank Mean Soil
Shank Depth Depth Eruption
Table 4. Power measurement between tandem shanks from (in.) im (in.) (in.2)
single pass vs. the sum of the individual shanks mm
from two separate passes 127 (5.0) ( ) 6,600 (10.2)ef
Shallow Power for 178 (7.0) ( ) 12,500 (19.4)e
Winged Deep Tandem Power for 229 (9.0) ( ) 32,300 (50.1)d
Shank Shank Shanks of Sum of Contrast
Depth Depth Single Pass Two Passes Statistics ( ) 356 (14) 45,400 (70.4)c

mm (in.) mm (in.) kW (hp) kW (hp) Pr>F


( ) 406 (16) 46,200 (71.6)c
( ) 457 (18) 49,600 (76.9)c
127 (5.0) 356 (14) 42.5 (57.0) 38.9 (52.2) 0.0001
127 (5.0) 356 (14) 52,700 (81.7)bc
178 (7.0) 406 (16) 50.0 (67.0) 50.4 (67.6) 0.0001 127 (5.0) 457 (18) 72,200 (111.9)a
178 (7.0) 406 (16) 60,400 (93.6)b
229 (9.0) 457 (18) 51.4 (68.9) 65.5 (87.8) 0.0407
178 (7.0) 457 (18) 74,300 (115.2)a
127 (5.0) 457 (18) 56.8 (76.2) 56.1 (75.2) 0.0001 229 (9.0) 457 (18) 59,000 (91.5)b
178 (7.0) 457 (18) 51.4 (68.9) 57.3 (76.8) 0.0001 * Averaged from three profile measurements within each of the four
replications.
229 (9.0) 457 (18) 52.6 (70.6) 65.0 (87.1) 0.0001 t Treatment means with same letter are not significantly different
(LSD, p > 0.05).

348 APPLIED ENGINEERING IN AGRICULTURE


120 in a given soil type by altering some of the geometrical
parameters of the tool. An increase in the effective tool
100 Q- width, for example, will increase the critical depth for a
fixed critical depth ratio, as well as improve the volume of
soil lifted."

CONCLUSION
In all cases, the addition of the shallow winged shank to
a conventional subsoiler increased the soil eruption,
I demonstrating that additional soil disturbance is possible
with the shallow winged shank and in some cases without
increasing energy required.
The influence from the shallow winged shank was not
conclusive. In some cases, the power requirements were
Shallow Winged/Conventional Shank Subsoiler
not increased due to the shallow winged shank. However,
as the bi-level subsoiling depth increased, the additional
Figure 3-Power measurements from deep shank set at 356, 406, and
457 mm (14, 16, and 18 in.) with shallow wing shank spaced at power requirement for the shallow winged shank
229 mm (9 in.) above the deep shank. The cross-hatched bars are decreased. This indicated that there is a critical depth
obtained by summing individual power requirements for each shank beyond which the addition of the shallow winged shank
(single passes). could increase the tillage efficiency as indicated by soil
eruption.
Significant power was required by the shallow winged
shank (table 3). The addition of the shallow winged shank
required 9.2, 6.7, and 3.9 kW (12.3, 9.0, and 5.2 hp) more REFERENCES
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indicates that the power needed for the addition of a Eng. Res. 28(5):489-492.
Araya, K. 1985. Soil failure by introducing fluid underpressure. In
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(fig. 3). The benefit of using the shallow winged shank Continuing Education, Auburn Univ., Auburn, Ala.
could be greater on deeper tillage operations, but the ASAE Standards, 37th Ed. 1990a. D497. Agricultural machinery
approach is less beneficial at shallow depths. Similar management data. St. Joseph, Mich.: ASAE.
results concerning a critical working depth were found by . 1990b. S313.1. Soil cone penetrometer. St. Joseph,
other researchers (Owen, 1988; Desir, 1981; Spoor and Mich.: ASAE.
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Figure 4-Mean soil eruption for shank combinations in both test
sequences. Averaged from three profile measurements within each of
the four replications of all treatments.

VOL. 10(3): 345-349 349

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