Operating Instructions: Decentralized Drive Systems in Category 3D

Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized Drive Systems

Explosion-Proof MOVIMOT® MM..D Drives
in Category 3D
Edition 08/2011 19259611 / EN

SEW-EURODRIVE—Driving the world
Contents
Contents
1 Valid Components............................................................................................... 6
1.1 MOVIMOT® MM..D in category 3D ............................................................. 6
1.2 Fieldbus interfaces in category 3D (zone 22) ............................................. 7
1.3 Setpoint converter MLA12A in category 3D................................................ 7
2 General Information ............................................................................................ 8
2.1 Use of this documentation .......................................................................... 8
2.2 Structure of the safety notes ....................................................................... 8
2.3 Rights to claim under limited warranty ........................................................ 9
2.4 Exclusion of liability..................................................................................... 9
2.5 Copyright..................................................................................................... 9
2.6 Product names and trademarks .................................................................. 9
3 Safety Notes ...................................................................................................... 10
3.1 Preliminary information ............................................................................. 10
3.2 General information .................................................................................. 10
3.3 Target group ............................................................................................. 10
3.4 Designated use ......................................................................................... 11
3.5 Other applicable documentation ............................................................... 11
3.6 Transportation, storage ............................................................................. 12
3.7 Installation ................................................................................................. 12
3.8 Electrical connection ................................................................................. 12
3.9 Safe disconnection.................................................................................... 12
3.10 Operation .................................................................................................. 13
4 Unit Structure .................................................................................................... 14
4.1 MOVIMOT® drive ...................................................................................... 14
4.2 MOVIMOT® inverter.................................................................................. 15
4.3 Fieldbus interfaces .................................................................................... 17
4.4 MOVIMOT® drive type designation........................................................... 19
4.5 Type designation of MOVIMOT® inverter ................................................. 20
4.6 Unit designation for fieldbus interfaces ..................................................... 21
4.7 Designations for explosion protection ....................................................... 22
5 Mechanical Installation..................................................................................... 24
5.1 MOVIMOT® gearmotor installation ........................................................... 24
5.2 Fieldbus interface installation.................................................................... 28
5.3 Installing the MLA12A setpoint converter ................................................. 30
6 Electrical Installation ........................................................................................ 31
6.1 MOVIMOT® drive connection.................................................................... 31
6.2 Connection – MOVIMOT® in conjunction with fieldbus interface .............. 43
7 Startup................................................................................................................ 52
7.1 Important notes on startup ........................................................................ 52
7.2 Requirements............................................................................................ 53
7.3 Description of control elements................................................................. 53
7.4 Description of the DIP switches S1 ........................................................... 56
7.5 Description of DIP switches S2 ................................................................. 57
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 3

Contents
7.6 Available additional functions MM..D-503-04............................................ 59

7.7 Startup with binary control ........................................................................ 64
7.8 Startup with the MLA12A setpoint converter............................................. 67
8 Startup with RS485 Interface/Fieldbus............................................................ 70
8.1 Important notes on startup ........................................................................ 70
8.2 Requirements............................................................................................ 70
8.3 Startup with RS485 master ....................................................................... 72
8.4 Coding of process data ............................................................................. 75
8.5 Function with RS485 master..................................................................... 80
8.6 Startup with MFP PROFIBUS interface .................................................... 85
8.7 Function of MFP PROFIBUS interface ..................................................... 90
8.8 Startup with MFI INTERBUS interface ...................................................... 98
8.9 Function of the MFI INTERBUS interface (copper Line) ......................... 106
9 Operation ......................................................................................................... 113
9.1 Operating display .................................................................................... 113
9.2 Drive ID module ...................................................................................... 114
10 Service ............................................................................................................. 115
10.1 Status and error display .......................................................................... 115
10.2 Unit replacement ..................................................................................... 119
10.3 SEW Service ........................................................................................... 121
10.4 Shut down ............................................................................................... 121
10.5 Storage ................................................................................................... 122
10.6 Extended storage.................................................................................... 122
10.7 Disposal .................................................................................................. 122
11 Inspection/Maintenance ................................................................................. 123
11.1 Inspection and maintenance intervals..................................................... 125
11.2 Bearing lubrication .................................................................................. 125
11.3 Corrosion protection................................................................................ 125
11.4 Inspection/maintenance for EDR.71 – EDR.112 motors......................... 126
11.5 Inspection/maintenance for EDR.71 – EDR.112 brakemotors................ 128
12 Technical Data................................................................................................. 142
12.1 Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz ................... 142
12.2 Technical data of option MLA12A 3D ..................................................... 143
12.3 Integrated RS485 interface ..................................................................... 144
12.4 Drive ID module assignment................................................................... 144
12.5 Permitted operating types ....................................................................... 145
12.6 Overhung loads....................................................................................... 147
12.7 Permitted rolling bearing types ............................................................... 151
12.8 Lubricant tables....................................................................................... 152
12.9 Order information for lubricants and anti-corrosion agents ..................... 152
12.10 Operating characteristics ........................................................................ 153
12.11 Braking torque assignment ..................................................................... 154
12.12 Braking work, working air gap, braking torque ....................................... 154
12.13 Permitted braking work ........................................................................... 155
12.14 Resistance and assignment of the brake coil ......................................... 159
4 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

Contents
12.15 Assignment of internal braking resistors ................................................. 159

12.16 PROFIBUS interface MFP21D/Z21D/3D ................................................ 160
12.17 INTERBUS interface MFI21A/Z11A/3D .................................................. 161
13 Declarations of Conformity ............................................................................ 162
14 Address List .................................................................................................... 164
Index................................................................................................................. 175

Valid Components
1 MOVIMOT® MM..D in category 3D
1 Valid Components
INFORMATION
These operating instructions apply to the following MOVIMOT® drives:
1.1 MOVIMOT® MM..D in category 3D

The following figure shows the available MOVIMOT® drives in category 3D:
3800507019
1.1.1 1400 rpm 댴 3 x 400 – 500 V (400 V)
Type Pn Mn Ma/Mn nn In1 cos φ Brake MBmax

[kW] [Nm] [Nm] [rpm] [A] [Nm]
EDRS71S4../MM03/3D 0.25 1.7 1.8 1400 1.0 0.99 BE05 5
EDRS71M4../MM05/3D 0.37 2.5 1.8 1400 1.3 0.99 BE1 10
EDRS80S4../MM07/3D 0.55 3.75 1.8 1400 1.6 0.99 BE2 20
EDRE80M4../MM11/3D 0.75 5.1 1.8 1400 1.9 0.99 BE2 20
EDRE90M4../MM15/3D 1.1 7.5 1.8 1400 2.4 0.99 BE2 20
EDRE90L4../MM22/3D 1.5 10.2 1.8 1400 3.5 0.99 BE2 20
EDRE100L4../MM30/3D 2.2 15 1.8 1400 5.0 0.99 BE5 55
EDRE112M4../MM40/3D 3.0 20.5 1.8 1400 6.7 0.99 BE5 55
1.1.2 2900 rpm 쑶 3 x 400 – 500 V (400 V)
Type Pn Mn Ma/Mn nn In1 cos φ Brake MBmax

[kW] [Nm] [Nm] [rpm] [A] [Nm]
EDRS71S4../MM05/3D 0.37 1.2 1.8 2900 1.3 0.99 BE05 5
EDRS71M4../MM07/3D 0.55 1.8 1.8 2900 1.6 0.99 BE1 10
EDRS80S4../MM11/3D 0.75 2.5 1.8 2900 1.9 0.99 BE2 20
EDRE80M4../MM15/3D 1.1 3.6 1.8 2900 2.4 0.99 BE2 20
EDRE90M4../MM22/3D 1.5 4.9 1.8 2900 3.5 0.99 BE2 20
EDRE90L4../MM30/3D 2.2 7.2 1.8 2900 5.0 0.99 BE2 20
EDRE100L4../MM40/3D 3.0 9.9 1.8 2900 6.7 0.99 BE5 55

Valid Components
Fieldbus interfaces in category 3D (zone 22)
1
1.2 Fieldbus interfaces in category 3D (zone 22)1)

The following figure shows the available fieldbus interfaces in category 3D:
®
P R O F I
PROCESS FIELD BUS
B U S
MFZ21 MFZ11
MFP21 MFI21
3794106763
1.2.1 Available variants

Variants
Fieldbus interface + module terminal box MFP21D/Z21D/3D
Part number 0 823 680 1
Connection technology sensors / actuators Terminals
Binary inputs 4
Binary outputs 2
Variants
Fieldbus interface + module terminal box MFI21A/Z11A/3D
Part number 0 823 681 X
Connection technology sensors / actuators Terminals
Binary inputs 4
Binary outputs 2
1.3 Setpoint converter MLA12A in category 3D

The following figure shows the setpoint converter MLA12A in category 3D:
Setpoint converter MLA12A
The setpoint converter MLA12A in category 3D is

available mounted to the MOVIMOT® terminal box
only.
3800464907
1) In conjunction with MOVIMOT® in category 3D (zone 22)

General Information
2 Use of this documentation
2 General Information
2.1 Use of this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, startup, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
2.2 Structure of the safety notes

2.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its
environment
NOTE ON Important note on explosion Suspension of explosion protection and
EXPLOSION protection resulting hazards
PROTECTION
INFORMATION Useful information or tip: Simpli-
fies the handling of the drive
system.
2.2.2 Structure of the section-related safety notes

Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.
2.2.3 Structure of the embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the descrip-
tion of the dangerous action.
This is the formal structure of an embedded safety note:
• SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.

General Information
Rights to claim under limited warranty
2
2.3 Rights to claim under limited warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Read the documen-
tation before you start working with the unit!
2.4 Exclusion of liability

You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance
features. SEW-EURODRIVE assumes no liability for injury to persons or damage to
equipment or property resulting from non-observance of these operating instructions. In
such cases, any liability for defects is excluded.
2.5 Copyright
© 2011 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
2.6 Product names and trademarks

All brands and product names in this documentation are trademarks or registered trade-
marks of their respective titleholders.

Safety Notes
3 Preliminary information
3 Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Make sure that persons responsible for the plant and its operation, as well
as persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation or if you require further information, please contact SEW-
EURODRIVE.
3.1 Preliminary information

The following safety notes are primarily concerned with the use of MOVIMOT® drives.
If you use other SEW components, also refer to the safety notes for the respective com-
ponents in the corresponding documentation.
Please also observe the supplementary safety notes in the individual chapters of this
documentation.
3.2 General information

Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, the MOVIMOT® drives can have movable or rotating parts as well as
hot surfaces.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property. Refer to the
documentation for additional information.
3.3 Target group

Only qualified personnel is authorized to install, startup or service the units or correct
unit faults (observing EN 60079-14, IEC 60364 and/or CENELEC HD 384 or DIN VDE
0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guide-
lines).
Qualified personnel in the context of these basic safety notes are persons familiar with
installation, assembly, startup and operation of the product who possess the necessary
qualifications.
Any activities regarding transportation, storage, operation, and disposal must be carried
out by persons who have been instructed appropriately.

Safety Notes
Designated use
3
3.4 Designated use

The explosion-proof MOVIMOT® inverters are components intended for installation in
electrical systems or machines.
In case of installation in machines, startup of MOVIMOT® inverters (i.e. start of desig-
nated operation) is prohibited until it is determined that the machine meets the require-
ments stipulated in the Machinery Directive 2006/42/EC.
Startup (i.e. the start of designated use) is only permitted under observance of the EMC
directive 2004/108/EC.
The standards given in the declaration of conformity are used for the MOVIMOT® in-
verter.
You must observe the technical data and information on the connection requirements
as provided on the nameplate and in the documentation.
NOTES ON EXPLOSION PROTECTION

• The MOVIMOT® drive is only permitted for explosion protection in category 3D,
zone 22, see chapter "Unit structure" / "Designations for explosion protection".
• The MOVIMOT® inverter must be installed on the motor. Remote installation of the
inverter is not permitted.
• The MOVIMOT® drive is only allowed to be operated under the conditions de-
scribed in the "Startup" section.
• The MOVIMOT® drive may only be operated if the requirements of the prototype
test certificates and/or this documentation and the information on the nameplate of
the motor, if available, are fulfilled.
• Make sure that there are no aggressive substances in the vicinity that could dam-
age the paint and seals.
• The drive must not be operated in areas/applications that cause strong electrical
charge on the motor housing, e.g. as a fan motor in a dust-transporting tube as this
may cause electrostatic charge of the coated surfaces.
Observe the nameplate information regarding the ambient temperature. The ambient
conditions must comply with all the specifications on the nameplate.
3.4.1 Safety functions

Explosion-proof MOVIMOT® inverters must not assume any safety functions.
3.4.2 Hoist applications

Explosion-proof MOVIMOT® inverters are not permitted for hoist applications.
3.5 Other applicable documentation

Note also the following documentation:
• Operating instructions for the explosion-proof gear unit (only for MOVIMOT® gear-
motors)
You can download or order this publication on the Internet (http://www.sew-euro-
drive.com under the heading "Documentation").

Safety Notes
3 Transportation, storage
3.6 Transportation, storage

You must observe the notes on transportation, storage and proper handling. Comply
with the requirements for climatic conditions stated in chapter "Technical Data". Tighten
installed eyebolts securely. They are designed for the weight of the MOVIMOT® drive.
Do not attach any additional loads. Use suitable, sufficiently rated handling equipment
(e.g. rope guides) if required.
3.7 Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
Protect the MOVIMOT® inverters from improper strain.
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications with strong mechanical oscillation and impact
loads; see chapter "Technical Data".
3.8 Electrical connection

Observe the applicable national accident prevention guidelines when working on live
MOVIMOT® drive inverters (e.g. BGV A3).
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). For any additional information, refer
to the applicable documentation.
For notes on EMC compliant installation, such as shielding, grounding, arrangement of
filters and routing of lines, refer to chapter "Installation instructions". The manufacturer
of the system or machine is responsible for maintaining the limits established by EMC
legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1 and EN 60079-14).
A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the
MOVIMOT® drives prior to startup in order to ensure the insulation.
3.9 Safe disconnection

MOVIMOT® inverters meet all requirements for safe disconnection of power and elec-
tronic connections in accordance with EN 61800-5-1. All connected circuits must also
satisfy the requirements for safe disconnection.

Safety Notes
Operation
3
3.10 Operation
Systems with integrated MOVIMOT® inverters must be equipped with additional moni-
toring and protection devices according to the applicable safety guidelines, such as the
law governing technical equipment, accident prevention regulations, etc. Additional pro-
tective measures may be necessary for applications with increased potential risk.
Do not touch live components and power connections immediately after separation of
the MOVIMOT® inverter from the supply voltage because there may still be some
charged capacitors. Wait at least for 1 minute after having switched off the supply volt-
age.
As soon as supply voltages are present at the MOVIMOT® inverter, the connection box
must be closed (i.e. the MOVIMOT® inverter must be connected).
The fact that the status LED and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the supply system and no longer
carries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive re-
starting automatically. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the supply system before correcting the error.
Caution: Danger of burns: The surface temperature of the MOVIMOT® drive and of ex-
ternal options can exceed 60 °C during operation.

Unit Structure
4 MOVIMOT® drive
4 Unit Structure
4.1 MOVIMOT® drive
The following figure shows a MOVIMOT® drive with helical gear unit:
[1]
[2]
[3]
[4]
3992077451
[1] MOVIMOT® inverter

[2] Connection box
[3] Motor
[4] Helical gear unit
A MOVIMOT® drive is a combination of:

• MOVIMOT® inverter
• Motor
• Gear unit (optional, see gear unit operating instructions)

Unit Structure
MOVIMOT® inverter
4
4.2 MOVIMOT® inverter

The following figure shows the connection box and the MOVIMOT® inverter:
[4]
[1] [2] [3]
012 012
[5] [6] [7] [8] [9] [10] [11] [7] [5] [12] [13] [14] [15] [16] [17] [18]
615683595
[1] Connection box

[2] X10: Plug connector for BEM option
[3] Plug connector for MOVIMOT® inverter
[4] MOVIMOT® inverter with heat sink
[5] Cable glands
[6] Connection unit with terminals
[7] Screw for PE connection 댷
[8] X5, X6: Electronics terminal strips
[9] X1: Connection for brake coil (motors with brake) or braking resistor (motors without brake)
[10] X1: Line connection L1, L2, L3
[11] Connection type identification
[12] Drive-ID module
[13] Nameplate of the MOVIMOT® inverter
[14] Setpoint switch f2 (green)
[15] DIP switches S2/5 – S2/8
[16] Switch t1 for integrator ramp (white)

Unit Structure
4 MOVIMOT® inverter
The following figure shows the top of the MOVIMOT® inverter:
[1] [3]
[2]
[4]
3990534539
[1] X50: Diagnostics interface with screw plug

[2] Setpoint potentiometer f1 with screw plug
[3] Status LED
[4] Unit identification

Unit Structure
Fieldbus interfaces
4
4.3 Fieldbus interfaces

4.3.1 MF.21 fieldbus interfaces
[1]
[2]
1132777611
[1] Diagnostic LEDs

[2] Diagnostics interface (underneath the gland)
NOTE ON EXPLOSION PROTECTION

Do not loosen the screw fitting of the diagnostics interface [2] in potentially explosive
atmospheres.
4.3.2 Underside of the interface unit (all MF.. interfaces)
[1]
[2]
[3]
1132786955
[1] Connection to connection module

[2] DIP switches (dependent on variant)
[3] Gasket

Unit Structure
4 Fieldbus interfaces
4.3.3 MFZ.. connection module unit structure
[2]
[1] [3]
[5]
[4]
[3]
[3] [4]
1136176011
[1] Terminal strip (X20)

[2] Isolated terminal block for 24 V through-wiring
(Caution: do not use for shielding.)
[3] M20 cable gland
[4] M12 cable gland
[5] Grounding terminal

Unit Structure
MOVIMOT® drive type designation
4
4.4 MOVIMOT® drive type designation

4.4.1 Nameplate
The following figure gives an example of a nameplate of a MOVIMOT® drive. The name-
plate is attached to the motor.
6205-2Z-J-C3
6205-2Z-J-C3
EDRE80M4 BE2/3D/MM11
01.1207730201.0001.11 Jahr 2011 3~IEC60034
kW 0,75 r/min 1400 Hz 50 V 400-500 IP 65
Hz 50-60
A 1,9
Iso.Kl. 155(F) II3D Ex tc IIIC T 120°C Dc
Vbr 120
IM B5 Nm 20
UTIL 130(B)
kg 16 AMB °C -20...+40 1886150 Made in Germany
3801494923
4.4.2 Type designation

The following table shows the type designation of the MOVIMOT® drive:
RF 47 E DRE 90M4 BE2 / MM22 / 3D / MO
Additional feature: inverter 1)
Category 3D (explosion protection)
MOVIMOT® inverter
Optional design motor (brake)
Size, number of poles on motor

Motor series
EDRS = EDRS motor
EDRE = EDRE motor
Code letter for explosion protection of

the motor
Gear unit size
Gear unit series
1) The nameplate only displays options installed at the factory.

Unit Structure
4 Type designation of MOVIMOT® inverter
4.5 Type designation of MOVIMOT® inverter

4.5.1 Nameplate
The following figure gives an example of a nameplate of a MOVIMOT® inverter:
Status: 50 10 -- A -- -- 15 10 13 15/11 387
Type: MM05D-503-04/3D
P#: 18245439 S#: 1366928
Eingang / Input Ausgang / Output
U = 3x400...500V AC U = 3x0V...Uin
D – 7664 Bruchsal I = 1.3A AC I = 2.0A AC
Made in Germany f = 50...60Hz f = 2...120Hz
MOVIMOT T = -20...+50 C
Antriebsumrichter P-Motor: 0.37kW / 0.5HP
Drive Inverter
3915092235

The following table shows the type designation of the MOVIMOT® inverter:
MM 15 D – 503 – 04/3D
Special design 04
Connection type
3 = 3-phase
Supply voltage
50 = AC 400 – 500 V
Version D
Motor power
15 = 1.5 kW
Unit series
MM = MOVIMOT®
4.5.3 Unit identification

The unit identification [1] on the top of the MOVIMOT® inverter provides information
about the inverter type [2], inverter part number [3], unit power [4].
[2]
[3] [4]
[1]
3801638795

Unit Structure
Type designation of fieldbus interfaces
4
4.6 Type designation of fieldbus interfaces

4.6.1 Nameplate
The following figure shows a sample nameplate of a fieldbus interface:
II3D Ex tc IIIC T120°C Dc

Made in Germany Feldbus-Schnittstelle / Fieldbus interface
TYP: MFP21D/Z21D/3D
Sach-NR.: 08236801
3871728907

The following table shows the type designation of the fieldbus interface:
MFP 21 A / Z21 D / 3D
Variant
Connection module
Z11 = for INTERBUS
Z21 = for PROFIBUS
Variant
Inputs/outputs
21 = 4 x I / 2 x O (connection via terminals)
Fieldbus
MFI.. = INTERBUS
MFP.. = PROFIBUS

Unit Structure
4 Designations for explosion protection
4.7 Designations for explosion protection

With the revision of the explosion protection standards, new designations have been im-
plemented internationally (IEC), the so-called Equipment Protection Levels (EPL). Par-
allel to the explosion protection categories, these levels specify the applicability of the
devices according to the zone categorization of the potentially explosive atmospheres.
With the revision of EN 60079-0, from 2010, the EPL have also been adopted to Euro-
pean standards.
The following table shows the assignment of the EPL to the zones:
Gas Dust
EPL Category Use in zone EPL Category Use in zone
Ga 1G 0 Da 1D 20
Gb 2G 1 Db 2D 21
Gc 3G 2 Dc 3D 22
With the revision of the IEC 60079 "electrical apparatus for potentially explosive atmo-
spheres" the dust explosion protection has been integrated in this set of standards as
part 31. The separate dust standard IEC 61241-1 has become invalid with the release
of IEC 60079-31 in November 2008.
The international standard IEC 60079 will be harmonized as EN standard with the same
number and the same content in the foreseeable future.
The equipment group III for dust has also been implemented as part of this integration.
Thus there are 3 equipment groups in international standards:
Equipment group Equipment for the use
I In mine openings with a risk of firedamp (underground mining)
II In areas with potentially explosive gas/air mixtures
III In areas with potentially explosive dust/air mixtures
In addition, the new equipment group III has been split up into three subgroups "A", "B"
and "C" depending on the type of dust:
Equipment group Suitable for atmospheres with Minimum degree of protec-
tion IP (x = placeholder)
IIIA Inflammable fluffing 5x
IIIB Non-conducting dust 5x
IIIC Conducting dust 6x
The specific values of equipment group IIIA to IIIC for the dust/air mixture correspond to
the previous designation IIA to IIC for gas/air mixtures.
Previously, the designation IIA to IIC has only be used for motors in EX-d design (flame-
proof). Now, the designation of motors of a protection type with increased safety "e" is
changed from II (without letter) to IIA, IIB, or IIC. This implies demands on the prevention
of electrostatic charge of plastic surfaces, e.g. fans and coated, metal surfaces.

Unit Structure
Designations for explosion protection
4
The standard changes described above also cause a change of the EX designation of
motors that must also be specified on the motor nameplate. The following table lists
some examples:
Previous designation New designation
(ATEX) (IECEx)
(until 2010) (as of 2010) (as of 2010)
II2G Ex e II T3 II2G Ex e IIC T3 Gb Ex e IIC T3 Gb
II3G Ex nA II T3 II3G Ex nA IIC T3 Gc Ex nA IIC T3 Gc
II2D Ex tD A21 IP65 T120°C II2D Ex tb IIIC T120°C Db Ex tb IIIC T120°C Db
II3D Ex tD A22 IP54 T120°C II3D Ex tc IIIB T120°C Dc Ex tc IIIB T120°C Dc
II3D Ex tD A22 IP65 T120°C II3D Ex tc IIIC T120°C Dc Ex tc IIIC T120°C Dc
With the designation of the explosion protection, you have to distinguish between the
designation according to Directive, e.g. II3D, and the designation according to standard,
e.g. Ex tc IIIC T120°C Dc.
II3D Ex tc IIIC T120°C Dc
Designation according to standard
Designation according to directive
Equipment sold within the scope of the European Directive 94/9/EC must show the des-
ignation according to Directive 94/9/EC in addition to the standard designation. It is im-
portant to note that the Directive designation (e.g. with II) and the standard designation
(e.g. with II) are two different designations.
As the Directive contains both, the gas and the dust atmospheres in category II, a motor
is designated with II3D according to the Directive and IIIC according to the standard, for
example.
The new standard designation is to clearly and explicitly specify the zone and the mix-
ture, the individual drive is approved for.

Mechanical Installation
5 MOVIMOT® gearmotor installation
5 Mechanical Installation
5.1 MOVIMOT® gearmotor installation
5.1.1 General information
• Observe the general safety notes.
• Strictly observe all instructions as to the technical data and the permissible condi-
tions regarding the place of installation.
• Only use the provided attachment options when mounting the MOVIMOT® drive.
• Only use mounting and locking elements that fit into the existing bores, threads and
countersinks.
5.1.2 Installation requirements

Make sure that the following requirements are met before you start installing the unit:
• The data on the nameplate of the drive matches the voltage supply system.
• The drive is undamaged (no damage caused by transportation or storage)
• The ambient temperature corresponds to the specifications in chapter "Technical
Data". Note that the temperature range of the gear unit may also be restricted (see
gear unit operating instructions).
• The MOVIMOT® drive must not be installed under the following harmful ambient con-
ditions:
– Potentially explosive atmospheres
– Oils
– Acids
– Gases
– Vapors
– Radiation
– etc.
• When the drive is installed in abrasive ambient conditions, protect the output end oil
seals against wear.
Installation toler- The following tables shows the permitted tolerances of the shaft ends and flanges of the
ances MOVIMOT® drive.
Shaft end Flanges
Diameter tolerance according to EN 50347 Centering shoulder tolerance in accordance
• ISO j6 with Ø ≤ 26 mm with EN 50347
• ISO k6 with Ø ≤ 38 mm up to ≤ 48 mm • ISO j6 with Ø ≤ 250 mm
• ISO m6 at Ø > 55 mm • ISO h6 with Ø > 300 mm
• Center bore in accordance with DIN 332,
shape DR..

MOVIMOT® gearmotor installation
5
5.1.3 Installing the MOVIMOT®
CAUTION
Sharp edges due to open keyway.
Minor injuries.
• Insert key in keyway.
• Pull protective sleeve over shaft.
NOTICE
Improper mounting may result in damages to the motor.
Possible damage to property
• Note the following:
NOTICE
Loss of warranted degree of protection if the MOVIMOT® inverter is installed incor-
rectly or not at all.
Damage to the MOVIMOT® inverter.
• If you remove the MOVIMOT® inverter from the connection box, you must protect
it from moisture and dust.
NOTICE
The mounting position for installation must correspond to the specifications on the
nameplate.
Observe the following notes for mounting the MOVIMOT® drive:

• Only install the MOVIMOT® drive on a level, low-vibration, and torsionally rigid sup-
port structure.
• Observe the mounting position specified on the motor nameplate.
• Thoroughly clean the shaft ends and make sure that they are free from anti-corrosion
agent, dirt or the like. Use a commercially available solvent. Do not allow the solvent
to penetrate the bearings and shaft seals – this could damage the material.
• Make sure the customer's counter-bearing is unobstructed and can move freely.
• Align the motor carefully to avoid placing any unacceptable strain on the motor
shafts. Observe the permitted overhung and axial loads specified in the "MOVIMOT®
Gearmotors" catalog.
• Do not jolt or hammer the shaft end.
• Ensure sufficient clearance around the unit to allow for adequate cooling. Avoid the
drawing in of warm outlet air of other units. Adhere to the following minimum dis-
tances:
h Motor type h in mm
EDR.71, EDR.80 15
EDR.90, EDR.100 20
EDR.112 25

5 MOVIMOT® gearmotor installation
• Balance components that were subsequently mounted to the shaft with a half key
(output shafts are balanced with a half key).
• If using brakemotors with manual brake release, screw in either the hand lever (with
self-reengaging manual brake release) or the setscrew (with lockable manual brake
release).
INFORMATION
• If using belt pulleys:
– Only use belts that do not build up an electrostatic charge.
– Do not exceed the maximum permitted overhung load
for motors without gear unit, refer to chapter "Technical data".
• Motors in vertical mounting position (e.g. M4/V1) are equipped with a canopy /C as
standard.
On request, the motor can be delivered without canopy. In this case, you have to
install a cover when you install the drive in the plant/machine in order to prevent
objects from falling into the drive. Observe the requirements of EN / IEC 60079-0.
This cover must not obstruct the cooling air supply.
• For mounting positions with the motor output shaft pointing upwards (e.g. M2/V3),
you have to provide for a cover in order to prevent small objects from falling into
the fan guard, see EN / IEC 60079-0. This cover must not obstruct the cooling air
supply.
5.1.4 Installation in damp locations or in the open

Observe the following notes for mounting the MOVIMOT® drive in damp areas or in the
open:
• Use suitable cable glands for the cables. Use reducing adapters, if necessary.
• Coat the threads of the cable glands and filler plugs with sealing compound and
tighten them properly. Then coat the cable glands again.
• Seal the cable entries properly.
• Clean the sealing faces of the MOVIMOT® inverter well before re-assembly.
• If the corrosion protection coating is damaged, restore the coating.
• Check whether the degree of protection specified on the nameplate is permitted in
the ambient conditions on site.

MOVIMOT® gearmotor installation
5
5.1.5 Tightening torques

MOVIMOT® Tighten the screws on the MOVIMOT® inverter using 3.0 Nm (27 lb.in) working diago-
inverter nally across.
458577931
Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in).
458570379
Cable glands It is essential to observe the manufacturer's specifications for the cable glands.
Screw plugs for Tighten screw plugs with 2.5 Nm (22 lb.in).
cable entries
322777611

5 Fieldbus interface installation
Tightening torques Use the following tightening torques for terminals during installation:
for terminals
[3] [1] [2] [3]

458605067
[1] 0.8 – 1.5 Nm (7 – 13 lb.in)

[2] 1.2 – 1.6 Nm (11 – 14 lb.in)
[3] 2.0 – 2.4 Nm (18 – 21 lb.in)
5.2 Fieldbus interface installation

Only trained personnel from SEW-EURODRIVE may perform installation and assem-
bly work on MOVIMOT®.
5.2.1 General information

• Observe the general safety notes.
• Strictly observe all instructions as to the technical data and the permissible condi-
tions regarding the place of installation.
• Only use the provided attachment options when mounting the MOVIMOT® drive.
• Only use mounting and locking elements that fit into the existing bores, threads and
countersinks.
• Read the notes in the section "Electrical Installation" when installing cable glands.

Fieldbus interface installation
5
5.2.2 Remote installation in the field

Only install the fieldbus interface on a level, low-vibration, and torsionally rigid support
structure.
Use M4 screws with matching washers to connect the MFZ.1 connection module.
Tighten the screws with a torque wrench (permitted tightening torque 2.8 to 3.1 Nm (25
– 27 lb.in)).
The following figure illustrates the remote installation of the fieldbus interface:
m m
102
mm
51
82,5 mm
M4
.
Z..
MF
M4
[1]
..
MF
3803177355
[1] Length of screws min. 40 mm

5 Installing the MLA12A setpoint converter
5.2.3 Tightening torques

Fieldbus interface Tighten the screws for connecting the fieldbus interface to the connection module using
2.5 Nm (22 lb.in) working diagonally across.
3802955019
Connection Tighten the retaining screws of the connection module with 2.8 – 3.1 Nm (25 – 27 lb.in).
module
5.3 Installing the MLA12A setpoint converter

• The MLA12A setpoint converter in category 3D is only available in conjunction with
a MOVIMOT® drive.
• Only trained personnel from SEW-EURODRIVE may perform installation and
assembly work on MOVIMOT®.

Electrical Installation
MOVIMOT® drive connection
6
6 Electrical Installation
During installation, observe the information in chapters "General information" and
"Safety notes".
6.1 MOVIMOT® drive connection

6.1.1 Installation instructions
Additional In addition to the generally applicable installation regulations for low-voltage electrical
regulations equipment (e.g. in Germany: DIN VDE 0100, DIN VDE 0105), you must observe the
special provisions on setting up electrical machinery in potentially explosive atmo-
spheres (operating safety regulations in Germany; EN 60079-14-2 and specific provi-
sions for the machine).
Cable glands

The terminal boxes have metric threaded holes according to EN 60079-0 and
EN 60079-31 or NPT threaded holes according to ANSI B1.20.1-1983. All bores are
equipped with explosion-proof screw plugs upon delivery.
• In order to provide for a correct cable entry, you have to replace the screw plugs
with cable glands with strain relief, that are certified for the use in the respective
explosion-proof zone.
• Select the cable glands according to the diameter of the respective cable. For fur-
ther information, refer to the documentation from the cable gland manufacturer.
• The cable glands must comply with the requirements according to EN 60079-0 and
EN 60079-31. The enclosure must be ensured in accordance with the data on
nameplate.
• For ambient temperatures > 40 °C, you have to use cable glands and cables that
are suited for a temperature > 90 °C.
• Close all cable entries you do not require with suitable closing plugs.

6 MOVIMOT® drive connection
Supply system • The rated voltage and frequency of the MOVIMOT® inverter must correspond to the
connection data for the power supply system.
• Install line fuses at the beginning of the power supply cable behind the supply bus
junction, see F11/F12/F13 in chapter "Connection of MOVIMOT® drive".
Use only D, D0 or NH fuses, or circuit breakers for F11/F12/F13. Select the fuse size
according to the cable cross section.
• SEW-EURODRIVE recommends using earth-leakage monitors with pulse code
measuring in voltage supply systems with a non-grounded star point (IT systems).
The use of such devices prevents the earth-leakage monitor mis-tripping due to the
earth capacitance of the inverter.
• Cable cross section: according to input current Imains for rated power (see chapter
"Technical Data").
Permitted cable cross section

Power terminals Observe the permitted cable cross sections for installation:
Power terminals
Cable cross section 1.0 mm2 – 4.0 mm2 (2 x 4.0 mm2)
AWG17 – AWG12 (2 x AWG12)
Conductor end sleeves • For single assignment:
Only connect single-wire conductors or flexible conduc-
tors with conductor end sleeve (DIN 46228, material E-
CU) with or without insulating shrouds
• For double assignment:
Only connect flexible conductors with conductor end
sleeve (DIN 46228-1, material E-CU) without insulat-
ing shrouds
• Permitted length of the conductor end sleeve: At least
8 mm
Control terminals Observe the permitted cable cross sections for installation:
Control terminals
Cable cross section
• Single-wire conductor
(bare wire) 0.5 mm2 – 1.0 mm2
• Flexible conductor AWG20 – AWG17
(bare litz wire)
• Conductor with end sleeve
Without insulating shrouds
• Conductor with end sleeve 0.5 mm2 – 0.75 mm2
With insulating shrouds AWG20 – AWG19
Conductor end sleeves • Only connect single-wire conductors or flexible conduc-
tors with or without conductor end sleeve (DIN 46228,
material E-CU)
• Permitted length of the conductor end sleeve: At least
8 mm

6
Using the control Note the following information for actuating the control terminal clamps:
terminals X5 – X6
Connect the conductor Connect the conductor
without pushing the activation button after pressing the activation button
1.
2.
9007199919965835 9007200623153931
The following conductors can be installed When connecting the following conduc-
directly (without tool) up to two cross- tors, you must press the actuation button
section sizes below the nominal cross on top to open the clamping spring:
section: • Untreated, flexible conductors
• Single-wire conductors • Conductors with small cross sections
• Flexible conductors with end sleeves that cannot be plugged in directly
Removing the conductor

After pressing the activation button
1.
2.
9007199735787147
Before removing the conductor, first press the actuation button on top.

Earth-leakage
circuit breaker
WARNING
Electric shock due to incorrect earth-leakage circuit breaker type.
Severe or fatal injuries.
MOVIMOT® can cause direct current in the protective earth. In cases where an earth-
leakage circuit breaker is used for protection against direct or indirect contact, only
install a type B earth-leakage circuit breaker on the power supply end of the
MOVIMOT® inverter.
• Do not use a conventional earth leakage circuit-breaker as a protective device.

Universal current-sensitive earth leakage circuit-breakers (tripping current 300 mA)
are permitted as a protective device. During normal operation of MOVIMOT®
inverter, earth-leakage currents of > 3.5 mA can occur.
• SEW-EURODRIVE recommends that you do not use RCDs. However, if an earth-
leakage circuit breaker is stipulated for direct or indirect protection against contact,
observe the note above in accordance with EN 61800-5-1.
Line contactor
NOTICE
Damage to the MOVIMOT® inverter due to jogging of the K11 line contactor.
• Do not use the K11 input contactor for jog mode, but only for switching the inverter
on and off. For jog mode, use the the commands "CW / Stop" or "CCW / Stop".
• For the line contactor K11 and the 24 V supply, observe a minimum switch-off time
of 2 s.
• Only use a contactor of utilization category AC3 (EN 60947-4-1) as a line contactor.
Equipotential In accordance with EN 60079-14, connection may have to be made to an equipotential

bonding bonding system.

6
Notes on PE connection
WARNING
Electric shock due to incorrect connection of PE.
• The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in).
• Observe the following notes regarding PE connection.
Prohibited assembly Recommendation: Assembly with solid connecting wire

Assembly with forked cable lug Permitted for cross sections up to
Permitted for all cross sections max. 2.5 mm2
M5
M5
2.5 mm²
[1]
323042443 323034251 323038347
[1] Forked cable lug suitable for M5 PE screws
Earth-leakage currents ≥ 3.5 mA can occur during normal operation. To meet the
requirements of EN 61800-5-1, observe the following notes:
• The protective earth (PE) connection must meet the requirements for plants with high
earth-leakage currents.
• This usually means
– installing a PE connection cable with a minimum cross section of 10 mm2
– or installing a second PE connection cable in parallel with the original PE connec-
tion (see the following figure).

Install a second PE conductor with a minimum cross section of 10 mm2 outside of the
stator housing according to the following figure:
EDR.71S / M and EDR80S / M EDR.90M / L

[1] [2] 3
[1]
5
5
[3] 2
[2]1
0
[4]
[3]1
8
[5] 9
[4]9
[6]
[5]
[6]
4134903819 3552101899
[1] Using the tapped hole
[2] Grounding element with self-tapping screw DIN 7500 M6 x 10, customer M8 x 16, tightening torque
6 Nm (53.1 lb.in)
[3] Ground strap
[4] Disk ISO 7090
[5] Serrated lock washer DIN 6798
[6] M8 nut
EDR.100L and EDR.112M
[1]
[2]
[3]
[4]
[5]
[6]
4027096715
[1] Use of tapped hole for lifting eyes
[2] Disk ISO 7090
[3] Ground strap
[4] Disk ISO 7090
[5] Serrated lock washer DIN 6798
[6] Hex head screw ISO 4017 M8 x 16, tightening torque 6 Nm (53.1 lb.in)
The illustrated connection element is included in the scope of delivery of explosion-proof

MOVIMOT® drives in category 3D.

6
EMC-compliant
installation
INFORMATION
This drive system is not designed for operation on a public low voltage supply system
that supplies residential areas.
This is a product with restricted availability in accordance with IEC 61800-3. It may
cause EMC interference. In this case, it is recommended for the operator to take suit-
able measures.
Additional information is available in the SEW publication "Drive Engineering – Prac-
tical Implementation, EMC in Drive Engineering."
With respect to the EMC regulation, frequency inverters cannot be operated as stand-
alone units. Regarding EMC, they can only be evaluated when they are integrated in a
drive system. Conformity is declared for a described, CE-typical drive system. These op-
erating instructions contain further information.
Installation altitude The maximum installation altitude of 1000 m above sea level must not be exceeded.
Connecting 24 V • Power the MOVIMOT® inverter either via an external 24 V supply or the MLA12A
supply option.
Binary control • Connect the required control leads.

• Use shielded cables as control cables and route them separately from supply system
cables.

Control via RS485 The MOVIMOT® drive is controlled via the RS485 interface by one of the following con-
interface trollers:
• MF.. fieldbus interfaces
• PLC bus master
• MLA12A option
INFORMATION
• Connect only one bus master to the MOVIMOT® drive.
• Use shielded twisted-pair cables as control cables.
• Route the control cables separately from the power supply cables.
Protection devices • MOVIMOT® drives are equipped with integrated protection devices against overload.
External overload devices are not necessary.
Ambient conditions during operation

Ambient If the MOVIMOT® drives are used at temperatures above +40 °C (max. +50°C), the
temperature cables and cable glands must be suited for temperatures ≥ 90 °C.
Hazardous The MOVIMOT® drives must not be subjected to hazardous radiation (such as ionizing
radiation radiation). Consult SEW-EURODRIVE if required.
Harmful gas, vapor If used according to their designated use, explosion-proof motors are incapable of ignit-
and dust ing explosive gases, vapors or dusts. However, explosion-proof motors may not be
subjected to gases, vapors or dusts that endanger operational safety, for example
through
• Corrosion
• Damage to the protective coating
• Damage to the sealing material, etc.
Gasket selection If the motor is operated in environments with high environmental impact, such as
increased ozone values, EDR motors can be equipped with high-quality gaskets. If you
have doubts regarding the stability of the gaskets in connection with the respective
environmental impacts, consult SEW-EURODRIVE.

6
6.1.2 Protection concept

In order to avoid an overtemperature, you may only operate the MOVIMOT® drive and
accordance with the operating characteristics, see "Operating characteristics" in chap-
ter "Technical data".
• MOVIMOT® drives in category 3D are supplied with a thermostat (TH). The TH trips
if the motor winding temperature exceeds the maximum value.
• The tripping of the TH must be monitored by an independent evaluation unit.
• Disconnect the drive from the power supply source when the TH triggers.
• The TH automatically switches itself back on when the temperature drops below the
maximum value! A restart lockout must prevent the drive from starting again.
• Important: Do not switch the drive back on until the cause of the problem has been
checked. This check must be performed by a trained specialist.
Protection concept TH was wired in factory in connection with the MLA12A setpoint converter. Conse-
in conjunction with quently, the DC 24 V supply of the MOVIMOT® inverter is interrupted when the TH trips
MLA12A and the drive is stopped. At the same time, the ready contact of the MOVIMOT® drops
out (ready signal terminals).
A restart lockout must prevent the drive from being energized again automatically when
the TH switches back on.

6.1.3 Connection – MOVIMOT® with binary control

The following wiring diagram shows the connection of MOVIMOT® with binary control:
L1
L2
L3
PE
F11/F12/F13
K11
X1: L1
X1: L2
X1: L3
MOVIMOT®
M BE
3~
RS-485
[1] [2] [3] [4] [5] [6] [7] [8]

K1
WH
BU
RD
R X6: 11,12
HT1 X5: 21,22

HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
24V X6: 1,2,3
X6: 4,5,6
L X6: 9,10
f1/f2 X6: 7,8
X1: 15
X1: 14
X1: 13
X10:1
X10:2
X10:3
[9]
댷 댷
3807433227
[1] DC 24 V supply
[2] CW/stop
[3] CCW/stop
[4] Setpoint changeover f1/f2
[5] HT1 / HT2: Intermediate terminals for temperature switch TH (max. 24 V + 10% to ground)
[6] Ready signal (contact closed = ready for operation)
[7] Higher-level controller (PLC)
[8] Independent evaluation unit with restart lockout
The independent evaluation unit must contain basic insulation from safe electrically isolated circuits.
[9] Metal cable gland

6
6.1.4 Connection – MOVIMOT® with MLA12A setpoint converter

The following wiring diagram shows the connection of MOVIMOT® in conjunction with
the MLA12A setpoint converter:
L1
L2
L3
PE
F11/F12/F13
K11
4 [8]
MLA12A 3 AI-
2 AI+
X1: L1
X1: L2
X1: L3
4
MOVIMOT® AI-
MLA12A 3 - [9]
AI+ +
2
M BE
3~
RS-485
MLA12A
[1] [2] [3] [4] [5] [6] YE x10 [7]
YE
x9
GN
K1
x8 4
OG AI- -
x7 3 [9]
WH
AI+
BU
RD
RD x6 2 +
R X6: 11,12
HT1 X5: 21,22

HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
24V X6: 1,2,3
X6: 4,5,6
BU PE
L X6: 9,10
x5 1
f1/f2 X6: 7,8
X1: 15
X1: 14
X1: 13
X10:1
X10:2
X10:3
Start/Stop
[10]
3814382731
[1] DC 24 V supply
[2] CW/stop
[3] CCW/stop
[7] MLA12A setpoint converter
[8] Connection example with several MLA12A setpoint converters
[9] Higher-level controller (PLC)
[10] Relay monitoring with restart lockout

6.1.5 Connection – MOVIMOT® with RS485 bus operation

The following wiring diagram shows the connection of MOVIMOT® with RS485 bus
operation:
L1
L2
L3
PE
F11/F12/F13
K11
X1: L1
X1: L2
X1: L3
MOVIMOT®
M BE
3~
RS485
[1] [2] [3] [4] [5] [6] [7] [8]

K1
WH
BU
RD
R X6: 11,12
HT1 X5: 21,22

HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
24V X6: 1,2,3
X6: 4,5,6
L X6: 9,10
f1/f2 X6: 7,8
X1: 15
X1: 14
X1: 13
RS485
X10:1
X10:2
X10:3
[9] [10]
댷 댷
[11]
3814446603
[1] DC 24 V supply
[2] CW/stop
[3] CCW/stop
[7] RS485 bus master
[9] Both directions of rotation are enabled
[11] Equipotential bonding with RS485 bus master

Connection – MOVIMOT® in conjunction with fieldbus interface
6
6.2 Connection – MOVIMOT® in conjunction with fieldbus interface

6.2.1 Installation planning considering EMC aspects
Arrangement of Successful installation of decentralized drives depends on selecting the correct cables,
installation providing correct grounding and a functioning equipotential bonding.
components
You must always apply the relevant standards. Observe the following notes:
• Equipotential bonding
Low-impedance, HF-capable equipotential bonding must be provided independent of
the functional ground (PE terminal) (see also VDE 0113 or VDE 0100 part 540)
using, for example
– Flat contact surface connection of metal components
– Using flat grounding strips (HF stranded wire)
Do not use the cable shields of data lines for equipotential bonding.
• Data cables and 24 V supply
Route data lines and 24 V supply separately from cables that emit interference (such
as control cables of solenoid valves, motor cables).
Cable glands
Select a cable gland with a shield connected over a large area.
Cable shield
– The cable shield must have good EMC characteristics (high shield attenuation).
– It must protect the cable mechanically and serve as a shield.
– It must be connected to a wide area of the unit's metal housing at the cable ends
(via EMC metal cable glands).
INFORMATION
Additional information is available in the SEW publication "Drive Engineering – Prac-
tical Implementation, EMC in Drive Engineering."

6 Connection – MOVIMOT® in conjunction with fieldbus interface
6.2.2 Installation instructions for fieldbus interfaces

In addition to the generally applicable installation regulations, the following regulations
in accordance with the operating safety regulations (in Germany, BetrSichV) or other
national regulations must be observed:
• EN 60079-14 "Potentially-explosive atmosphere – project planning, selection and
setup for electrical plants")
• And other specific provisions for the machine
In Germany:
• DIN VDE 0100 "Setup of power installations with up to 1000 V"
Cable glands • For the cable entry, only use metal cable glands with strain relief according to
EN 60079-0 for the potentially explosive area.
– Manufacturer, e.g. Hummel, Waldkirch (http://www.hummel-online.de)
• Use the following cable glands to avoid damages to the housing seal:
– M12 x 1.5 wrench size maximum 15 mm
– M20 x 1.5 wrench size maximum 24 mm
• Select the cable glands according to the diameter of the respective cable. For further
information, refer to the documentation from the cable gland manufacturer.
• Always follow the instructions of the manufacturer when installing cable glands in
potentially explosive areas. Perform any work with the utmost care.
• When the cable gland is on the side of the unit, route the cable using a drip loop.
• Check and, if necessary, clean the sealing surfaces before re-mounting the fieldbus
interface.
• Make sure that any cable entries you are not using are sealed with screw plugs for
potentially explosive areas in accordance with EN 60079-0.
• The enclosure must be ensured in accordance with the data on nameplate (at least
IP54).
Permitted connec-
tion cross section
Power terminals X1, X21 Control terminals X20
(screw terminals) (cage clamp terminals)
Connection cross section 0.2 mm2 – 4 mm2 0.08 mm2 – 2.5 mm2
AWG 24 – AWG 10 AWG 28 – AWG 12
Current carrying capacity 32 A max. continuous current 12 A max. continuous current
The permitted tightening torque of the power terminals is 0.6 Nm (5 Ib.in).

6
Looping through • Two M4 x 12 studs are located on the connection part of the DC 24 V supply. These
the DC 24 V studs can be used for looping through the DC 24 V supply voltage.
voltage supply
1140831499
• The terminal studs have a current carrying capacity of 16 A.

• The permitted tightening torque for the hex nuts of the terminal studs is 1.2 Nm (11
Ib.in) ± 20%.
Transmission rates For transmission rates > 1.5 MBaud, make sure that the PROFIBUS cables in the
> 1.5 MBaud connection module are as short as possible have the same length for the incoming and
outgoing bus.
Notes on PE connection
WARNING
Electric shock due to incorrect connection of PE.
• The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in).
• Observe the following notes regarding PE connection.
Prohibited assembly Recommendation: Assembly with solid connecting wire

Assembly with forked cable lug Permitted for cross sections up to
Permitted for all cross sections max. 2.5 mm2
M5
M5
2.5 mm²
[1]
323042443 323034251 323038347
[1] Forked cable lug suitable for M5 PE screws

6.2.3 Connection – PROFIBUS cables (only for PROFIBUS variants)

The following wiring diagram shows the connection of MOVIMOT® with PROFIBUS
interface:
MFZ21 (PROFIBUS) X20 [1]

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
0 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
RS+
VP
GND
GND
GND
24 V
24 V
24 V
RS-
DGND
DGND
DGND
res.
res.
B
B
A
[2]
A A
B B
PROFIBUS DP
3815544459
0 = Potential level 0 1 = Potential level 1
[1] Assignment of terminals 19-36

see chapter "Connection of fieldbus interface inputs/outputs (I/O)" (page 50)
[2] Ensure equipotential bonding between all bus nodes
Terminal assignment
No. Name Direction Function
X20 1 A Input PROFIBUS DP data line A (incoming)
2 B Input PROFIBUS DP data line B (incoming)
3 DGND – Data reference potential for PROFIBUS DP (for test purposes only)
4 A Output PROFIBUS DP data line A (outgoing)
5 B Output PROFIBUS DP data line B (outgoing)
6 DGND – Data reference potential for PROFIBUS DP (for test purposes only)
7 - – Reserved
8 VP Output DC 5 V output (max. 10 mA) (for test purposes only)
9 DGND – Reference potential for VP (terminal 8, for test purposes only)
10 - – Reserved
11 24 V Input DC 24 V voltage supply for module electronics and sensors
12 24 V Output DC 24 V voltage supply (jumpered with terminal X20/11)
13 GND – DC 0V24 reference potential for module electronics and sensors
14 GND – 0V24 reference potential for module electronics and sensors
15 24 V Output 24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)
16 RS+ Output Communication link to MOVIMOT® terminal RS+
17 RS- Output Communication link to MOVIMOT® terminal RS-
18 GND – 0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)

6
6.2.4 Connection – INTERBUS cables (only for INTERBUS variants)

The following wiring diagram shows the connection of MOVIMOT® with INTERBUS
interface:
MFZ11 (InterBus) X20 [1]

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
0 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
GND
GND
GND
24 V
24 V
24 V
RS+
RS-
[2]
/DI
COM
COM
/DO
/DO
DO
DO
/DI
DI
DI
3815606027
[1] Assignment of terminals 19 - 36

see chapter "Connection of fieldbus interface inputs/outputs (I/O)" (page 50)
[2] Ensure equipotential bonding between all bus nodes
Terminal assignment
No. Name Direction Function
X20 1 /DO Input Incoming remote bus, negated data send direction (green)
2 DO Input Incoming remote bus, data send direction (yellow)
3 /DI Input Incoming remote bus, negated data reception direction (pink)
4 DI Input Incoming remote bus, data reception direction (gray)
5 COM – Reference potential (brown)
6 /DO Output Outgoing remote bus, negated data send direction (green)
7 DO Output Outgoing remote bus, data send direction (yellow)
8 /DI Output Outgoing remote bus, negated data reception direction (pink)
9 DI Output Outgoing remote bus, data reception direction (gray)
10 COM – Reference potential (brown)
11 24 V Input DC 24 V voltage supply for module electronics and sensors
12 24 V Output DC 24 V voltage supply (jumpered with terminal X20/11)
15 24 V Output DC 24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)
16 RS+ Output Communication link to MOVIMOT® terminal RS+
17 RS- Output Communication link to MOVIMOT® terminal RS-
18 GND – 0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)

6.2.5 Connection MOVIMOT®, remote installation of the fieldbus interface

The following wiring diagram shows the connection of MOVIMOT® with remote fieldbus
interface:
L1
L2
L3
PE
F11/F12/F13
K11
X1: L1
X1: L2
X1: L3
MOVIMOT®
M BE
3~
RS485
MFZ.. / 3D
[1] [2] [3] [4] [5] [6] [7] [8]
K1
WH
BU
RD
X20/16
X20/17
X20/15
X20/18
X20/11
X20/13
R X6: 11,12
HT1 X5: 21,22

HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
24V X6: 1,2,3
X6: 4,5,6
L X6: 9,10
f1/f2 X6: 7,8
X1: 15
X1: 14
X1: 13
X10:1
X10:2
X10:3
=
[9] [10]
DC 24 V
댷 댷
[11]
3815148555
[1] DC 24 V
[2] CW/stop
[3] CCW/stop
[7] MFZ connection module with fieldbus interface (remote installation)
[11] Equipotential bonding with the MFZ connection module

6
6.2.6 Connection MOVIMOT®, installation of the fieldbus interface on the drive

The following wiring diagram shows the connection of MOVIMOT® with integrated field-
bus interface:
L1
L2
L3
PE
F11/F12/F13
K11
X1: L1
X1: L2
X1: L3
MOVIMOT®
M BE
3~ MFZ.. / 3D
RS485
[1] [2] [3] [4] [5] [6] [7] [8]

K1
WH
BU
RD
X20/16
X20/17
X20/15
X20/18
X20/11
X20/13
R X6: 11,12
HT1 X5: 21,22

HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
24V X6: 1,2,3
X6: 4,5,6
L X6: 9,10
f1/f2 X6: 7,8
X1: 15
X1: 14
X1: 13
X10:1
X10:2
X10:3
=
[9]
DC 24 V
3815393419
[1] DC 24 V
[2] CW/stop
[3] CCW/stop
[7] MFZ connection module with fieldbus interface (remote installation)

6.2.7 Connection – binary inputs/outputs (I/O) of the fieldbus interfaces

The following wiring diagram shows the connection of the binary inputs/outputs of the
fieldbus interface:
GND2
GND2
GND2
V2I24
VO24
VO24
VO24
VO24
GND
GND
GND
GND
DO0
DO1
DI0
DI1
DI2
DI3
X20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 2
3815762699
No. Name Direc- Function

tion
X20 19 DI0 Input Control signal of sensor 1
20 GND - 0V24 reference potential for sensor 1
21 V024 Output 24 V voltage supply for sensor 1
22 DI1 Input Control signal of sensor 2
31 DO0 Output Control signal of actuator 1
32 GND2 - 0V24 reference potential for actuator 1
33 DO1 Output Control signal of actuator 2
34 GND2 - 0V24 reference potential for actuator 2
35 V2I24 Input 24 V voltage supply for actuators
36 GND2 - 0V24 reference potential for actuators

6
6.2.8 Wiring check

It is necessary to check the wiring before energizing the system for the first time in order
to prevent injury to persons or damage to the system.
• Remove all the fieldbus interfaces from the connection module.
• Check the isolation of the wiring according to the regionally applicable standards.
• Check the grounding
• Check the isolation between the supply system cable and the DC 24 V cable.
• Check the insulation between mains cable and communication cable.
• Check the polarity of the DC 24 V cable.
• Check the polarity of the communication cable.
• Provide for the equipotential bonding between the fieldbus interfaces.
After the wiring • Install all the fieldbus interfaces.

check

I Startup
7 Important notes on startup
0
7 Startup
7.1 Important notes on startup
INFORMATION
You must comply with the general safety notes in chapter "Safety Notes" during
startup.
WARNING
Risk of crushing due to missing or defective protective covers.
• Install the protective covers of the plant according to the instructions, also see the
operating instructions of the gear unit.
• Never start up the MOVIMOT® drive if the protective covers are not installed.
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
• De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
• Secure the drive against unintended re-connection to the voltage supply.
• Wait for at least 1 minute before removing the MOVIMOT® inverter.
WARNING
Danger of burns due to hot surfaces of the MOVIMOT® drive (especially the heat sink)
or external options.
Severe injuries.
• Do not touch the MOVIMOT® drive and external options until they have cooled
down sufficiently.
WARNING
Unit malfunction due to incorrect unit setting.
• Observe the startup instructions.
• The installation must only be carried out by qualified personnel.
• Only use settings that are consistent with the function.
INFORMATION
To ensure fault-free operation, do not disconnect or connect power or signal cables
during operation.
INFORMATION
• Remove paint protection cap from the status LED before startup.
• Remove paint protection film from the nameplates before startup.
• Observe a minimum switch-off time of 2 seconds for the line contactor K11.

Startup I
Requirements
7
0
7.2 Requirements
The following conditions apply to startup:
• The MOVIMOT® drive must be installed correctly both mechanically and electrically.
• Appropriate safety measures prevent the drives from starting up unintentionally.
• Appropriate safety measures must be taken to prevent risk of injury or damage to
machine.
7.3 Description of control elements

7.3.1 Setpoint potentiometer f1
NOTICE
Loss of warranted degree of protection if the screw plugs of the f1 setpoint potentiom-
eter or the X50 diagnostics interface are installed incorrectly or not at all.
• After setting the setpoint, make sure the screw plug of the setpoint potentiometer
has a seal and screw it in.
Depending on the operating mode of the MOVIMOT® inverter, the potentiometer f1 has
different functions:
• Binary control: Setting setpoint f1
(f1 is selected via terminal f1/f2 X6:7,8 = "0")
• Control via RS485: Setting maximum frequency fmax
f [Hz] 100
f1 5 6
75
50
25
2
0 1 2 3 4 5 6 7 8 9 10 [1]
[1] Potentiometer setting 329413003

I Startup
7 Description of control elements
0
7.3.2 Switch f2
Depending on the operating mode of the MOVIMOT® inverter, switch f2 has different
functions:
• Binary control: Setting setpoint f2
(f2 is selected via terminal f1/f2 X6:7,8 = "1")
• Control via RS485: Setting minimum frequency fmin
Switch f2
3 4
Detent setting 0 1 2 3 4 5 6 7 8 9 10
5 6 7 8
Setpoint f2 [Hz] 5 7 10 15 20 25 35 50 60 70 100

Minimum frequency 2 5 7 10 12 15 20 25 30 35 40
[Hz]
7.3.3 Switch t1
Use switch t1 to set the acceleration of the MOVIMOT® drive. The ramp times are based
on a setpoint step change of 1500 rpm (50 Hz).
3 4
Switch t1
5 6 7 8
Detent setting 0 1 2 3 4 5 6 7 8 9 10
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

Startup I
Description of control elements
7
0
7.3.4 DIP switches S1 and S2
NOTICE
Damage to the DIP switches caused by unsuitable tools.
Damage to the DIP switches.
• To set the DIP switches, use only suitable tools, such as a slotted screwdriver with
a blade width of no more than 3 mm.
• The force used for setting the DIP switches must not exceed 5 N.
626648587
DIP switch S1:

S1 1 2 3 4 5 6 7 8
Meaning Binary coding Motor Motor power PWM No-load
RS485 unit protection rating frequency damping
address
20 21 22 23
Variable (16,
ON 1 1 1 1 Off
No function 1) 8, 4 kHz) No function 2)
OFF 0 0 0 0 On 4 kHz
1) The motor power stage is always adapted.
2) The no-load damping is always disabled.
DIP switch S2:

S2 1 2 3 4 5 6 7 8
Meaning Brake Operating Speed Binary encoding
released mode monitoring additional
without functions
enable 20 21 22 23
ON On No function On 1 1 1 1
No function 1)
OFF Off Off 0 0 0 0
1) The operating mode is always set to VFC.

I Startup
7 Description of the DIP switches S1
0
7.4 Description of the DIP switches S1

7.4.1 DIP switches S1/1 – S1/4
Selecting the RS485 address of the MOVIMOT® drive via binary coding
Decimal
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
address
S1/1 – X – X – X – X – X – X – X – X
S1/2 – – X X – – X X – – X X – – X X
S1/3 – – – – X X X X – – – – X X X X
S1/4 – – – – – – – – X X X X X X X X
X = ON
– = OFF
Set the following addresses depending on how the MOVIMOT® inverter is controlled:
Control RS485 address
Binary control 0
Via MLA12A setpoint converter 1
Via MF.. fieldbus interface 1
7.4.2 DIP switch S1/5

Motor protection switched on / off
SEW-EURODRIVE recommends to always keep the motor protection enabled,
i.e. S1/5 = "OFF".

Setting the maximum PWM frequency
• When DIP switch S1/7 is set to "OFF", MOVIMOT® operates with PWM frequency of
4 kHz.
• When DIP switch S1/7 is set to "ON", MOVIMOT® operates with PWM frequency of
16 kHz (low noise). The unit switches to lower cycle frequencies depending on the
heat sink temperature and inverter load.

Startup I
Description of DIP switches S2
7
0
7.5 Description of DIP switches S2

Brake release without enable
When DIP switch S2/2 is set to "ON", it is possible to release the brake even if there is
no drive enable.
Binary control In binary control, the brake can be released by setting the signal at terminal f1/f2 X6:7,8
functions subject to the following preconditions:
Terminal status Enable Error Brake function
R L f1/f2 status status
X6:11,12 X6:9,10 X6:7,8
"1" "0" "0" Unit enabled No unit The MOVIMOT® inverter controls
"0" "1" error the brake.
setpoint f1
"1" "0" "1" Unit enabled No unit The MOVIMOT® inverter controls
"0" "1" error the brake.
setpoint f2
"1" "1" "0" Unit not No unit Brake applied
"0" "0" enabled error
"1" "1" "1" Unit not No unit Brake applied
enabled error
"0" "0" "1" Unit not No unit Brake is released for manual
enabled error movement1)
All states possible Unit not Unit Brake applied
enabled error
1) In "Expert" mode, parameter P600 (terminal configuration) must be set to = "0" (default) for this purpose
=> "setpoint changeover CCW/stop - CW/stop".

I Startup
7 Description of DIP switches S2
0
Functions with In RS485 control, the brake is released via the control word:
control via RS485
Master MOVIMOT ®
PO
PO1 PO2 PO3 DO
PI1 PI2 PI3 DI

PI
-+
329547915
PO = Process output data PI = Process input data

PO1 = Control word PI1 = Status word 1
PO2 = Speed [%] PI2 = Output current
PO3 = Ramp PI3 = Status word 2
DO = Binary outputs DI = Binary inputs
By setting bit 8 in the control word, the brake can be released if the following conditions
are met:
Basic control block
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Control word
Not
Bit Bit "1" = "1 1 0" = enable,
not assigned1) assign Not assigned1)
"9" "8" 1 Reset otherwise stop
ed
Virtual terminals for releasing the brake with-

out drive enable
Virtual terminal for applying brake and inhibit-

ing output stage "Stop" control command
1) Recommendation for all bits that are not assigned = "0"
Enable Error status Status of bit 8 in Brake function

status control word
Unit enabled No unit error / "0" The MOVIMOT®
no communication timeout inverter controls the
brake.
Unit enabled No unit error / "1" The MOVIMOT®
no communication timeout inverter controls the
brake.
Unit not No unit error / "0" Brake applied
enabled no communication timeout
Unit not No unit error/no communica- "1" Brake is released for
enabled tion timeout manual movement
Unit not Unit error/communication timeout "1" or "0" Brake applied
enabled

Startup I
Description of DIP switches S2
7
0
Setpoint selection Setpoint selection in binary control depending on the state of terminal f1/f2 X6: 7,8:
for binary control
Enable status Terminal f1/f2 X6:7,8 Active setpoint
Unit enabled Terminal f1/f2 X6:7,8 = "0" Setpoint potentiometer f1 active
Unit enabled Terminal f1/f2 X6:7,8 = "1" Setpoint potentiometer f2 active
Behavior if unit not If the unit is not ready, the brake is always applied irrespective of the status of terminal
ready f1/f2 X6:7,8 or bit 8 in the control word.
LED display The status LED flashes periodically at a fast rate (ton : toff = 100 ms : 300 ms) if the brake
has been released for manual movement. This applies both for binary control and for
control via RS485.

Speed monitoring
• Speed monitoring (S2/4 = "ON") protects the drive when it is blocked.
• If the drive is operated at the current limit for longer than 1 second when speed mon-
itoring is active (S2/4 = "ON"), the MOVIMOT® inverter trips the speed monitoring.
The status LED of the MOVIMOT® inverter signalizes the error by slowly flashing red
(error code 08). This error only occurs when the current limit has been reached for
the duration of the deceleration time.
7.5.3 DIP switches S2/5 – S2/8

Additional functions
• The binary coding of the DIP switches S2/5 - S2/8 allows for the activation of addi-
tional functions.
• Proceed as follows to activate possible additional functions:
Decimal 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
value
S2/5 – X – X – X – X – X – X – X – X
S2/6 – – X X – – X X – – X X – – X X
S2/7 – – – – X X X X – – – – X X X X
S2/8 – – – – – – – – X X X X X X X X
X = ON
– = OFF
• For an overview of additional functions, refer to section "Available additional func-

tions".

I Startup
7 Available additional functions MM..D-503-04
0
7.6 Available additional functions MM..D-503-04

7.6.1 Overview of the available additional functions
You can activate the following additional functions at the DIP switches S2/5 – S2/8:
Decimal Brief description Operating mode Description
value Control via Binary
RS485 control
0 Basic functionality, no additional function active X X –
1 MOVIMOT® with increased ramp times X X (page 60)
2–5 Not connected – – –
®
6 MOVIMOT with maximum PWM frequency of 8 kHz X X (page 61)
7–9 Not connected – – –
10 MOVIMOT® with minimum frequency 0 Hz and reduced
X X (page 62)
torque at low frequencies
11 – 15 Not connected – – –
7.6.2 Additional function 1

MOVIMOT® with increased ramp times
ON
5 6 7 8
S2
329690891
Functional • It is possible to set ramp times of up to 40 s.

description
• In RS485 control mode, a ramp time of max. 40 s can be transmitted when using 3
process data units.
Changed ramp
times
Switch t1
3 4
Detent setting 0 1 2 3 4 5 6 7 8 9 10
5 6 7 8
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 20 25 30 35 40
= corresponds to standard setting

= changed ramp times

Startup I
Available additional functions MM..D-503-04
7
0

MOVIMOT® with maximum 8 kHz PWM frequency
ON
5 6 7 8
S2
330028171
Functional • This additional function reduces the PWM frequency from 16 kHz to 8 kHz.
description
• When DIP switch S1/7 is set to "ON", the unit operates with an 8 kHz PWM frequency
and switches back to 4 kHz depending on the heat sink temperature.
S1/7 S1/7
without additional function 6 with additional function 6
PWM frequency variable PWM frequency variable
ON
16, 8, 4 kHz 8, 4 kHz
OFF PWM frequency 4 kHz PWM frequency 4 kHz

I Startup
7 Available additional functions MM..D-503-04
0

MOVIMOT® with reduced torque at low frequencies
ON
5 6 7 8
S2
330179211
Functional • Through reducing the slip compensation and active current at low speeds, the drive
description only develops a reduced torque (see the illustration which follows):
• Minimum frequency = 0 Hz
[1]
M
[2]
5 10 15 f [Hz]
334866315
[1] Maximum torque in VFC mode

[2] Maximum torque when additional function 10 is activated

Startup I
Available additional functions MM..D-503-04
7
0
Minimum Control via RS485:

frequency = 0 Hz
In detent position 0 of switch f2, the minimum frequency with the activated additional
function is 0 Hz. All other values that can be set remain unchanged.
Switch f2
Detent setting 0 1 2 3 4 5 6 7 8 9 10
Minimum frequency [Hz] with
0 5 7 10 12 15 20 25 30 35 40
active additional function 10
Minimum frequency [Hz]
without additional function 2 5 7 10 12 15 20 25 30 35 40
10
Binary control:
In detent position 0 of switch f2, the setpoint f2 with the activated additional function is
0 Hz. All other values that can be set remain unchanged.
Switch f2
Detent setting 0 1 2 3 4 5 6 7 8 9 10
Setpoint f2 [Hz] with active 0 7 10 15 20 25 35 50 60 70 100
additional function 10
Setpoint f2 [Hz] without 5 7 10 15 20 25 35 50 60 70 100
additional function 10

I Startup
7 Startup with binary control
0
7.7 Startup with binary control
WARNING
supply.
• Secure the inverter against unintended re-connection to the voltage supply.
• Wait for at least 1 minute before removing the inverter.
1. Check whether the MOVIMOT® drive is installed correctly both mechanically and
electrically.
See chapters "Mechanical Installation" and "Electrical Installation".
2. Make sure that the DIP switches S1/1 – S1/4 are set to "OFF" (address = 0).
This means MOVIMOT® is controlled binary via terminals.
ON
ON
11 22 3
3 4
4 5 6 7 8
337484811
3. Set the first speed at the setpoint potentiometer f1 (active when terminals f1/f2 X6:7,8
= "0"), factory setting: about 50 Hz (1500 rpm).
f [Hz] 100
f1 5 6
75
50
25
2
0 1 2 3 4 5 6 7 8 9 10 [1]
329413003
[1] Potentiometer setting

Startup I
Startup with binary control
7
0
4. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.
NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint
potentiometer or the X50 diagnostics interface are installed incorrectly or not at all.
• Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.

During operation, the openings of potentiometer f1 and the diagnostics interface X50
must be closed with the closing plugs. This is the only way to provide for explosion pro-
tection. You may only remove the closing plugs if there is no explosive dust/air mixture.
5. Set the 2nd speed at switch f2 (active when terminals f1/f2 X6, 7, 8 = "1").
Switch f2
3 4
Detent setting 0 1 2 3 4 5 6 7 8 9 10
5 6 7 8
Setpoint f2 [Hz] 5 7 10 15 20 25 35 50 60 70 100
INFORMATION
The first speed can be changed infinitely variable during operation using the setpoint
potentiometer f1, which is accessible from the outside.
Speeds f1 and f2 can be set independently of each other.
6. Set the ramp time at the switch t1.

The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).
3 4
Switch t1
5 6 7 8
Detent setting 0 1 2 3 4 5 6 7 8 9 10
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10
7. Place the MOVIMOT® inverter onto the connection box and screw it on.
8. Switch on the DC 24 V and the supply system voltage.

I Startup
7 Startup with binary control
0
7.7.1 Inverter behavior depending on terminal level

The following table shows the behavior of the MOVIMOT® inverter subject to the level
at the control terminals:
Inverter Terminal level Status
behavior Supply 24V f1/f2 CW/stop CCW/stop LED
system
X1:L1 – L3 X6:1,2,3 X6:7,8 X6:11,12 X6:9,10
Inverter off 0 0 X X X Off
Inverter off 1 0 X X X Off
Stop, no supply 0 1 X X X Flashing
system yellow
Stop 1 1 X 0 0 Yellow
CW operation 1 1 0 1 0 Green
with f1
CCW operation 1 1 0 0 1 Green
with f1
CW operation 1 1 1 1 0 Green
with f2
CCW operation 1 1 1 0 1 Green
with f2
Stop 1 1 x 1 1 Yellow
Key:
0 = No voltage
1 = Voltage
X = Any
7.7.2 Evaluation of the TH

• The disconnection of the TH must be monitored by an independent evaluation unit.

• The TH automatically switches itself back on when the temperature drops below
the maximum value. The evaluation unit must prevent the automatic restart of the
drive (restart lockout).
• Do not switch the drive back on until the cause of the problem has been checked.
This check must be performed by a trained specialist.
7.7.3 Function check of the brake

• If you use brakemotors, you have to check the brake for flawless functioning.
• Make sure that the brake does not drag.
• You must prevent any dragging and the resulting unacceptable heating of the
brake.

Startup I
Startup with the MLA12A setpoint converter
7
0
7.8 Startup with the MLA12A setpoint converter
WARNING
supply.
electrically.
2. Set DIP switch S1/1 of the MOVIMOT® to "ON" (= address 1).
ON
ON
1 2 3 4 5 6 7 8
1 2
337783947
3. Set minimum frequency fmin with switch f2.

3 4
Switch f2
5 6 7 8
Detent setting 0 1 2 3 4 5 6 7 8 9 10
Minimum frequency fmin 2 5 7 10 12 15 20 25 30 35 40
[Hz]
4. Set the ramp time at the switch t1.

3 4
Switch t1
5 6 7 8
Detent setting 0 1 2 3 4 5 6 7 8 9 10
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

I Startup
7 Startup with the MLA12A setpoint converter
0
6. Set the required maximum speed using setpoint potentiometer f1.
f [Hz] 100
f1 5 6
75
50
25
2
0 1 2 3 4 5 6 7 8 9 10 [1]
329413003
INFORMATION

8. Set the sign for the analog input (terminal 2 and 3) and thus the direction of rotation
via DIP switch S1 in the connection box of the MLA12A option.
Direction of rotation S1/1 S1/2
Clockwise rotation OFF N. C.
Counterclockwise rotation ON N. C.

Startup I
Startup with the MLA12A setpoint converter
7
0
7.8.1 Control
Control the speed of the MOVIMOT® drive via the analog signal at the terminals 2 and
3 between fmin and fmax.
7.8.2 Setpoint stop function

The following diagram shows the output frequency depending on the setpoint analog
signal of the MLA12A option:
f
[Hz]
5
f min 2
0
0 0,2 0,4 0,6 0,8 1,0 I
[mA]
3819321099

• TH was wired at factory in connection with MLA12A option.
• Consequently, the 24 V power supply of the MOVIMOT® unit is interrupted when the
TH trips and the drive is stopped. At the same time, the "Ready contact" of the
MOVIMOT® drops out ("Ready contact" terminals).


brake.

I Startup with RS485 Interface/Fieldbus
8 Important notes on startup
0
8 Startup with RS485 Interface/Fieldbus

8.1 Important notes on startup
INFORMATION
You must comply with the general safety notes in chapter "Safety Notes" during
startup.
WARNING
Risk of crushing due to missing or defective protective covers.
• Install the protective covers of the plant according to the instructions, also see the
operating instructions of the gear unit.
• Never start up the MOVIMOT® drive if the protective covers are not installed.
WARNING
supply.
WARNING
Severe injuries.
down sufficiently.
WARNING
Unit malfunction due to incorrect unit setting.
• Observe the startup instructions.
• The installation must only be carried out by qualified personnel.
• Only use settings that are consistent with the function.
INFORMATION
To ensure fault-free operation, do not disconnect or connect power or signal cables
during operation.
INFORMATION
• Remove paint protection cap from the status LED before startup.
• Remove paint protection film from the nameplates before startup.
• Observe a minimum switch-off time of 2 seconds for the line contactor K11.

Startup with RS485 Interface/Fieldbus I
Requirements
8
0
8.2 Requirements
The following conditions apply to startup:
• The MOVIMOT® drive must be installed correctly both mechanically and electrically.
• Appropriate safety measures prevent the drives from starting up unintentionally.
• Appropriate safety measures must be taken to prevent risk of injury or damage to
machine.

8 Startup with RS485 master
0
8.3 Startup with RS485 master
WARNING
supply.
electrically.
2. Set the correct RS485 address on DIP switches S1/1 – S1/4.
Always set address "1" in conjunction with SEW fieldbus interfaces (MF..).
Decimal
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
address
S1/1 – X – X – X – X – X – X – X – X
S1/2 – – X X – – X X – – X X – – X X
S1/3 – – – – X X X X – – – – X X X X
S1/4 – – – – – – – – X X X X X X X X
X = ON
– = OFF
3. Set minimum frequency fmin with switch f2.

3 4
Switch f2
5 6 7 8
Detent setting 0 1 2 3 4 5 6 7 8 9 10
Minimum frequency fmin 2 5 7 10 12 15 20 25 30 35 40
[Hz]
4. If the ramp is not specified via fieldbus, set the ramp time at switch t1.
Switch t1
3 4
Detent setting 0 1 2 3 4 5 6 7 8 9 10
5 6 7 8
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

Startup with RS485 master
8
0
5. Check to see if requested direction of rotation has been enabled.

CW/stop CCW/stop Meaning
Activated Activated • Both directions of rotation are enabled
X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L
Activated Not activated • Only CW direction of rotation is enabled
• Setting setpoints for CCW rotation will stop the drive
X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L
Not activated Activated • Only CCW direction of rotation is enabled

• Setting setpoints for CW rotation will stop the drive
X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L
Not activated Not activated • Unit is inhibited or drive brought to a stop

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L
7. Set the required maximum speed using setpoint potentiometer f1.
f [Hz] 100
f1 5 6
75
50
25
2
0 1 2 3 4 5 6 7 8 9 10 [1]
329413003
INFORMATION


8 Startup with RS485 master
0



brake.

Coding of process data
8
0
8.4 Coding of process data

The same process data information is used for control and setpoint setting in all fieldbus
systems. The process data is coded according to the standard MOVILINK® profile for
SEW drive inverters.
MOVIMOT® offers the following variants:
• 2 process data words (2 PD)
• 3 process data words (3 PD)
Master PO MOVIMOT ®
PO1 PO2 PO3
PI1 PI2 PI3
PI
339252747
PO = Process output data PI = Process input data

PO1 = Control word PI1 = Status word 1
PO2 = Speed [%] PI2 = Output current
PO3 = Ramp PI3 = Status word 2
8.4.1 2 process data words

For controlling the MOVIMOT® drive via 2 process data words, the higher-level control-
ler sends the process output data "Control word" and "Speed [%]" to the MOVIMOT®
inverter. The MOVIMOT® inverter sends the process input data "Status word 1" and
"Output current" to the higher-level controller.
8.4.2 3 process data words

For control with 3 process data words, the "ramp" is sent as an additional process data
output word and "Status word 2" is sent as the third process data input word.

8 Coding of process data
0
8.4.3 Process output data

Process output data is sent from the higher-level controller to the MOVIMOT® inverter
(control information and setpoints). However, they only become effective in the
MOVIMOT® inverter if the RS485 address in MOVIMOT® (DIP switches S1/1 to S1/4)
is set to a value other than 0.
The higher-level controller controls the MOVIMOT® drive using the following process
output data:
• PO1: Control word
• PO2: Speed [%] (setpoint)
• PO3: Ramp
Virtual terminal for applying brake and inhibiting
output stage in case of "Stop" control command
Virtual terminals for releasing the brake without

drive enable
Drive enable, only when DIP switch S2/2 = "ON"
Basic control block
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
not assigned1) Bit Bit Not "1 1 0" = Enable

"1" =
PO1: Control word assign Not assigned1)
Reserved for special functions "9" "8" 1 Reset otherwise stop
ed
Signed percentage value / 0.0061%

PO2: Setpoint
Example: -80 % / 0.0061 % = - 13115 = CCC5hex
PO3: Ramp (only for Time from 0 to 50 Hz in ms (range: 100 – 10000 ms)
3-word protocol) Example: 2.0 s = 2000 ms = 07D0hex
1) Recommendation for all bits that are not assigned = "0"
Control word, bit 0 The "Enable" control command is specified with bits 0 – 2 by entering the control word
–2 = 0006hex. To enable the MOVIMOT® inverter, you must also switch terminal R
X6:11,12 and/or L X6:9,10 to +24 V (jumper with terminal 24V X6:1,2,3).
The "Stop" control command is issued by resetting bit 2 = "0." Use the stop command
0002hex to ensure compatibility with other SEW inverter series. If bit 2 = "0", the
MOVIMOT® inverter stops the drive with the current ramp.
Control word, bit 6 In the event of a malfunction, the fault can be acknowledged by setting bit 6 = "1" (reset).
= reset Set unassigned control bits to "0" for compatibility reasons.
Control word, bit 8 If DIP switch S2/2 = "ON", the brake can be released without drive enable by setting
= Release brake bit 8.
without drive
enable
Control word, bit 9 If bit 9 is set after activating the control command "Stop", the MOVIMOT® inverter
= Apply brake applies the brake and inhibits the output stage.
when control
command "Stop" is
issued

8
0
Speed [%] The speed setpoint is given as a percentage and refers to maximum speed set at the
setpoint potentiometer f1.
Coding: C000hex = -100% (CCW rotation)
4000hex = +100% (CW rotation)
→ 1 digit = 0.0061%
Example: 80 % fmax, CCW rotation:
Calculation: -80 % / 0.0061 = -13115dec = CCC5hex
Ramp If process data is exchanged via three process data words, the current integrator ramp
is transmitted in the process data output word PO3. The integrator ramp set with switch
t1 is used if the MOVIMOT® inverter is controlled via two process data words.
Coding: → 1 digit = 1 ms
Range: 100 – 10000 ms
Example: 2.0 s = 2000 ms = 2000dec = 07D0hex
8.4.4 Process input data

The MOVIMOT® inverter sends back process input data to the higher-level controller.
The process input data consists of status and actual value information.
The MOVIMOT® inverter supports the following process input data:
• PI1: Status word 1
• PI2: Output current
• PI3: Status word 2

8 Coding of process data
0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Output stage enabled = "1"
Inverter ready = "1"
Unit status PO data enabled = "1"

(Bit 5 = "0")
0dec = 24 V operation Reserved
PI1: Status word 1 2dec = No enable
4dec = Enable Reserved
18dec = Manual operation active
Malfunction/warning = "1"
Error number (Bit 5 = "1")
Reserved
Reserved
PI2: Current actual 16 bit integer with sign x 0.1% IN

value Example: 0320hex = 800 x 0.1% IN = 80% IN
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Output stage enabled = "1"
Inverter ready = "1"
PO data enabled = "1"
Reserved
Reserved
Malfunction/warning = "1"
Reserved
PI3: Status word 2 Reserved

(for
3-word protocol O1 (brake)
only) "0" = Brake released
"1" = Brake applied
O2 (ready)
I1 (terminal R X6:11,12)
I2 (terminal L X6:9,10)
I3 (terminal f1/f2 X6:7,8)

Startup mode
"0" = "Easy" mode
"1" = "Expert" mode
Reserved 0
Reserved 0

8
0
The following table shows the assignment of status word 1:

Bit Meaning Explanation
0 Output stage enabled 1: MOVIMOT® drive is enabled
0: MOVIMOT® drive is not enabled
1 Inverter ready 1: MOVIMOT® drive is ready for operation
0: MOVIMOT® drive is not ready for operation
2 PO data enabled 1: Process data is enabled;
Drive can be controlled via fieldbus
0: Process data is inhibited;
Drive cannot be controlled via fieldbus
3 Reserved Reserved = 0
5 Error/warning 1: Error/warning present
0: No fault/warning
8–15 Bit 5 = 0: Unit status If there is no fault/warning (bit 5 = 0), the operating/enable
0dec: 24 V operation status of the inverter power section is displayed in this byte.
2dec: No enable If there is a fault/warning (bit 5 = 1), the fault number is
4dec: Enable displayed in this byte.
18dec: Manual operation
active
Bit 5 = 1: Error number
The following table shows the assignment of status word 2:

Bit Meaning Explanation
0 Output stage enabled 1: MOVIMOT® drive is enabled
0: MOVIMOT® drive is not enabled
1 Inverter ready 1: MOVIMOT® drive is ready for operation
2 PO data enabled 1: Process data is enabled;
Drive can be controlled via fieldbus
0: Process data is inhibited;
Drive cannot be controlled via fieldbus
5 Error/warning 1: Error/warning present
0: No fault/warning
8 O1 brake 1: Brake applied
0: Brake released
9 O2 ready 1: MOVIMOT® drive is ready for operation
10 I1 (R X6:11,12) 1: Binary input is set
11 I2 (L X6:9,10) 0: Binary input is not set
12 I3 (f1/f2 X6:7,8)
13 Startup mode 1: "Expert" startup mode
0: "Easy" startup mode

8 Function with RS485 master
0
8.5 Function with RS485 master

• The higher-level controller (e.g. PLC) is the master, the MOVIMOT® inverter is the
slave.
• 1 start bit, 1 stop bit and 1 parity bit (even parity) will be used.
• Transmission complies with the SEW MOVILINK® protocol (see chapter "Coding of
process data") with a fixed transfer rate of 9600 baud.
8.5.1 Message structure
WARNING
Danger of fatal injury due to uncontrolled operation.
There is no timeout monitoring when "acyclical" messages (type = "acyclical") are
sent. The drive can continue to operate uncontrolled when the bus connection is inter-
rupted.
• Run the bus connection between master and MOVIMOT® inverter only with "cycli-
cal" transmission.
The following figure shows the message structure between the RS485 master and the
MOVIMOT® inverter:
Request message
Idle SD1 ADR TYP Protocol Data Unit (PDU) BCC
Idle SD2 ADR TYP Protocol Data Unit (PDU) BCC
Master Response message MOVIMOT ®
339909643
Idle =
Idle period of at least 3.44 ms
SD1 Start delimiter 1: Master → MOVIMOT®: 02hex
=
SD2 Start delimiter 2: MOVIMOT® → master: 1Dhex
=
ADR =
Address 1 – 15
Group address 101 – 115
254 = Point-to-point
255 = Broadcast
TYPE = User data type
PDU = User data
BCC = Block check character: XOR all bytes
INFORMATION
When "cyclic" messages (type = "cyclic") are sent, the MOVIMOT® inverter expects
the next bus activity after a maximum wait of one second (master protocol). If this bus
activity is not detected, the MOVIMOT® inverter automatically stops the drive (timeout
monitoring).

Function with RS485 master
8
0
8.5.2 Idle and start delimiter

The MOVIMOT® inverter detects the start of a request message by means of an idle
period lasting at least 3.44 ms, followed by the character 02hex (start delimiter 1). In the
event that the transmission of a valid request message is canceled by the master, a new
request message may not be sent until at least twice the idle period (approx. 6.88 ms)
has elapsed.
8.5.3 Address (ADR)

The MOVIMOT® inverter supports the address range from 0 to 15 as well as access via
the point-to-point address (254) or via the broadcast address (255).
It is only possible to read the current process input data (status word, output current) via
address 0. The process output data sent by the master does not come into effect
because PO data processing is not active when the address setting is 0.
8.5.4 Group address

Furthermore, ADR = 101 – 115 makes it possible to group several MOVIMOT® inverters.
This sets all MOVIMOT® inverters in one group to the same RS485 address (e.g. group
1: ADR = 1, group 2: ADR = 2).
The master can now assign new setpoints to these groups by using ADR = 101 (set-
points to inverters in group 1) and ADR = 102 (setpoints for group 2). The inverters will
not send a reply in this addressing version. The master must observe a min. rest time of
25 ms between two broadcast or group messages!
8.5.5 User data type (TYP)

As a rule, the MOVIMOT® inverter supports 4 different PDU (Protocol Data Unit) types.
These types are principally determined by the process data length and transmission
variant.
Type Transmission Process data User data
variant length
03hex Cyclical 2 words Control word / speed [%] / status word 1 / output
83hex acyclical 2 words current
05hex Cyclical 3 words Control word / speed [%] / ramp / status word 1 /
85hex acyclical 3 words output current / status word 2
8.5.6 Timeout monitoring

In the "cyclical" transmission variant, the MOVIMOT® inverter expects the next bus
activity (request message of types named above) after a maximum of one second. If this
bus activity is not detected, the drive automatically decelerates with the most recently
valid ramp (timeout monitoring). The "ready signal" relay drops out. There is no timeout
monitoring if the "acyclical" transmission variant is selected.

0
8.5.7 Block check character BCC

The block check character (BCC) is used in conjunction with even parity formation to
ensure reliable data transfer. The block check character is formed by means of an XOR
logic operation of all message characters. The result is entered in the BCC at the end of
the message.
Example The following figure gives an example of how a block check character is created for an
acyclical message of type PDU 85hex with 3 process data items. The XOR logic opera-
tion on the characters SD1 – PO3low results in the value 13hex as the block check char-
acter BCC. This BCC will be sent as the last character of the message. The recipient
checks the character parity after having received the individual characters. Following
this, the block check character is created from the received characters SD1 – PO3low in
accordance with the procedure below. The message has been correctly transmitted if
the calculated and received BCCs are identical and there is no character parity error.
Any other result will be displayed as a transmission error. The message may have to be
repeated.
PO
Idle 02 hex 01 hex 85 hex 00 hex 06 hex 20 hex 00 hex 0B hex B8 hex 13 hex
SD1 ADR TYP PO1high PO1low PO2high PO2low PO3high PO3low BCC
Parity
Start
Stop
SD1 : 02 hex 1 0 0 0 0 0 0 1 0
XOR
ADR : 01 hex 1 0 0 0 0 0 0 0 1
XOR
TYP : 85hex 1 1 0 0 0 1 0 0 1
XOR
PO1high : 00 hex 0 0 0 0 0 0 0 0 0
XOR
PO1low : 06 hex 0 0 0 0 0 1 0 1 0
XOR
PO2high : 20 hex 1 0 0 1 0 0 0 0 0
XOR
PO2low : 00 hex 0 0 0 0 0 0 0 0 0
XOR
PO3high : 0B hex 1 0 0 0 0 0 1 1 1
XOR
PO3low : B8 hex 0 1 0 1 1 0 1 0 0
BCC : 13hex 1 0 0 0 1 0 0 1 1
640978571

Function with RS485 master
8
0
8.5.8 Message processing in the MOVILINK® master

The following algorithm must be observed for sending and receiving MOVILINK® mes-
sages in any programmable controller to ensure correct data transmission.
a) Sending a Example: sending setpoints to the MOVIMOT® inverter

request message
1. Wait for expiration of idle period (at least 3.44 ms, at least 25 ms with group or broad-
cast messages).
2. Send request message to inverter.
b) Receive (Acknowledgement signal + actual values from MOVIMOT® inverter)

response message
1. The response message must be received within approx. 100 ms, otherwise, for
example, it is sent again.
2. Calculated block check character (BCC) of the response message = received BCC?
3. Start delimiter of response message = 1Dhex?
4. Response address = Request address?
5. Response PDU type = Request PDU type?
6. All criteria satisfied: => transfer OK! Process data valid.
7. The next request message can now be sent (continue from point a).
All criteria satisfied: => transfer OK! Process data valid. The next request
message can now be sent (continue from point a).

0
8.5.9 Sample message

This example shows the control of a MOVIMOT® drive via three process data words of
PDU type 85hex (3 PD acyclical). The RS485 master sends three process output data
words (PO) to the MOVIMOT® inverter. The MOVIMOT® inverter replies by sending
three process input data words (PI).
Request message
from the RS485 PO1: 0006hex Control word 1 = Enable
master to
PO2: 2000hex Speed [%] setpoint = 50 % (of fmax1))
MOVIMOT®
PO3: 0BB8hex Ramp = 3 s
1) fmax is set via setpoint potentiometer f1
Response
message from PI1: 0406hex Status word 1
MOVIMOT® to
PI2: 0300hex Output current [% IN]
RS485 master
PI3: 0607hex Status word 2
For more information on the coding of the process data, refer to sec. "Coding process
data" (page 75).
Sample message "3 PD acyclical"
Process output data (PO)
Idle 02 hex 01 hex 85 hex 00 hex 06 hex 20 hex 00 hex 0B hex B8 hex 13
hex
SD1 ADR TYP BCC
PO3: Ramp
0BB8hex = 3s
PO2: Speed [%]
2000hex = 50% fmax
PO1: Control word
0006hex = Enable
RS-485 master
Process input data (PI) MOVIMOT ®
Idle 1D hex 01 hex 85 hex 04 hex 07 hex 03 hex 00 hex 06 hex 07 hex 98 hex
SD1 ADR TYP BCC
PI3: Status word 2
PI2: Output current
PI1: Status word 1

340030731
This example shows the acyclical transmission variant. The timeout monitoring in the
MOVIMOT® inverter is deactivated. The cyclical transmission variant can be imple-
mented with the entry TYPE = 05hex. In this case, the MOVIMOT® inverter expects the
next bus activity (request message of types named above) after a no more than one
second. Otherwise, the MOVIMOT® inverter automatically stops the drive (timeout mon-
itoring).

Startup with MFP PROFIBUS interface
8
0
8.6 Startup with MFP PROFIBUS interface
WARNING
supply.

Switch off the DC 24 V supply before removing/mounting the fieldbus interface.
electrically.
ON
ON
1 2 3 4 5 6 7 8
1 2
337783947
3. Set the maximum frequency using setpoint potentiometer f1.
f [Hz] 100
f1 5 6
75
50
25
2
0 1 2 3 4 5 6 7 8 9 10 [1]
329413003

8 Startup with MFP PROFIBUS interface
0

5. Set the minimum frequency at switch f2.

Switch f2
3 4
Detent setting 0 1 2 3 4 5 6 7 8 9 10
5 6 7 8
Setpoint f2 [Hz] 2 5 7 10 12 15 20 25 30 35 40
6. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 of
3 4
Switch t1
Detent setting 0 1 2 3 4 5 6 7 8 9 10
5 6 7 8
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L

8
0
8. Set the PROFIBUS address on the MFP fieldbus interface.

Use DIP switches 1 to 7 to set the PROFIBUS address (factory setting: address 4).
[2]
8
[1] Example: Address 17
26 x 0 = 0 [2] Switch 8 = reserved
7
25 x 0 = 0
6
4
2 x 1 = 16 Address 0 – 125: valid address
5 Address 126: is not supported
23 x 0 =
4
0 Address 127: Broadcast
[1]
2
3
2 x 0 = 0
21 x 0 =
2
0
ON
0
1
2 x 1 = 1
17
1148935435
In the following table, address 17 is used to show how to determine the DIP switch
settings for any bus address.
Calculation Remainder DIP switch setting Significance
17 / 2 = 8 1 DIP 1 = "ON" 1
8/2=4 0 DIP 2 = "OFF" 2
4/2=2 0 DIP 3 = "OFF" 4
2/2=1 0 DIP 4 = "OFF" 8
1/2=0 1 DIP 5 = "ON" 16
0/2=0 0 DIP 6 = "OFF" 32
0/2=0 0 DIP 7 = "OFF" 64

8 Startup with MFP PROFIBUS interface
0
9. Connect the bus terminating resistors of the MFP fieldbus interface to the last bus
node.
• If the MFP fieldbus interface is located at the end of a PROFIBUS segment, it is
only connected to the PROFIBUS network via the incoming PROFIBUS cable
(terminals 1/2).
• To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUS
segment must be terminated using bus terminating resistors at the first and last
stations.
• The bus terminating resistors are already implemented in the MFP fieldbus inter-
face and can be activated using two DIP switches (see following figure). Bus ter-
mination is implemented for cable type A to EN 50170 (volume 2)
Bus termination ON Bus termination OFF
Factory setting
10
10
ON
ON
9
9
1148939147 1148956299
10.Place the MOVIMOT® inverter onto the connection box and screw it on.
11.Place the fieldbus interface on the connection module and tighten the screws.
12.Switch on the DC 24 V supply voltage for the MFP PROFIBUS interface and the
MOVIMOT® inverter. The green "RUN" LED of the MFP fieldbus interface should
now light up and the red "SYS-F" LED should go out.
13.Carry out the project planning for the MFP PROFIBUS interface in the PROFIBIUS
DP master.



8
0

brake.
8.6.3 Configuration of the PROFIBUS master

There are "GSD files" for the DP master configuration. These files are copied into spe-
cial directories in the project planning software and updated as part of this software.
Refer to the relevant configuration software manuals for details on the procedure.
INFORMATION
For the latest version of the GSD file, refer to: http://www.SEW-EURODRIVE.com
Project planning 1. Observe the notes in the README.TXT file on the GSD disk.
for the PROFIBUS
2. Install the GSD file SEW_6001.GSD (version 1.5 or higher) according to the instruc-
DP interface MFP
tions of the project planning software for the DP master. After successful installation,
the "MFP + MOVIMOT" unit appears in the list of slave stations.
3. Add the fieldbus interface under the name "MFP/MFQ + MOVIMOT" into the PROFI-
BUS structure and assign the PROFIBUS address.
4. Select the process data configuration required for your application (see the section
"Function of MFP PROFIBUS Interface").
5. Enter the I/O or periphery addresses for the configured data widths. Save the config-
uration.
6. Expand your application program by the data exchange with the MFP. Process data
transfer is not consistent. Do not use SFC14 and SFC15 to transfer process data;
they are only required for the parameter channel.
7. Once you have saved the project, loaded it in the DP master and started the DP mas-
ter, the "Bus-F" LED of the MFP should go out. If this is not the case, check the con-
nections and terminating resistors of the PROFIBUS and the project planning, espe-
cially the PROFIBUS address.

8 Function of MFP PROFIBUS interface
0
8.7 Function of MFP PROFIBUS interface

8.7.1 Processing of process data, sensors and actuators
The MFP PROFIBUS interfaces not only make it possible to control MOVIMOT® AC
motors but also permit connection of sensors/actuators to binary input and output termi-
nals. An additional I/O byte is added to the PROFIBUS DP protocol following the
process data for MOVIMOT®. The extra binary inputs and outputs of the MFP are
mapped in this I/O byte. The process data is coded according to the standard
MOVILINK® profile for SEW drive inverters.
PROFIBUS DP
configuration "3 Master MOVIMOT ® + MF..
PD + I/O:" PO
PO1 PO2 PO3 DO
PI1 PI2 PI3 DI

PI
-+
1149187595
PO Process output data PI Process input data

PO1 Control word PI1 Status word 1
PO2 Speed [%] PI2 Output current
PO3 Ramp PI3 Status word 2
DO Binary outputs DI Binary inputs

Function of MFP PROFIBUS interface
8
0
8.7.2 Structure of the input/output byte

MFP21/22
Reserved, value = 0
Output terminal DO 1
Output terminal DO 0
7 6 5 4 3 2 1 0
Byte: Digital outputs
Fieldbus
MFP21/22
master
Byte: Digital inputs
7 6 5 4 3 2 1 0
Input terminal DI 0
Input terminal DI 1
Input terminal DI 2
Input terminal DI 3
Reserved, value = 0

0
8.7.3 DP configuration
In general, only functions supported by the MFP variants can be configured. Certain
functions can be deactivated, i.e. you can deselect the binary outputs from a configura-
tion in case of an MFP21, by selecting the DP configuration " ... + DI".
The MFP versions allow for a variety of DP configurations. The following table lists all
DP configurations and the supported MFP versions. The decimal identifications of indi-
vidual slots for the DP master configuration software are listed in the "DP Ident" column.
Name Supported Description DP identifier
MFP version 0 1 2
2 PD all MFP MOVIMOT® control via two process data 113dec 0dec –
versions words
3 PD all MFP MOVIMOT® control via three process data 114dec 0dec –
versions words
0 PD + DI/DO MFP21/22 No MOVIMOT® control, processing of binary 0dec 48dec –
inputs and outputs.
2 PD + DI/DO MFP21/22 MOVIMOT® control using two process data 113dec 48dec –
words and processing of binary inputs and
outputs
3 PD + DI/DO MFP21/22 MOVIMOT® control using 3 process data 114dec 48dec –
words and processing of binary inputs and
outputs
0 PD + DI all MFP No MOVIMOT® control, processing of binary 0dec 16dec –
versions inputs only.
The binary outputs of the MFP are not used
2 PD + DI all MFP MOVIMOT® control using 2 process data 113dec 16dec –
versions words and processing of binary inputs.
3 PD + DI all MFP MOVIMOT® control using 3 process data 114dec 16dec –
versions words and processing of binary inputs.
Universal all MFP Reserved for special configurations 0dec 0dec 0dec
configuration versions

8
0
8.7.4 LED display

The PROFIBUS interface MFP has 3 diagnostic LEDs.
• LED "RUN" (green) for displaying the normal operating status.
• LED "BUS-F" (red) for displaying errors at the PROFIBUS DP.
• LED "SYS-F" (red) indicates system faults of the MFP PROFIBUS interface or the
MOVIMOT® inverter
INFORMATION
The LED "SYS-F" is generally without any function in the DP configurations "0PD+DI/
DO" and "0PD+DI."
MFP PROFIBUS DP
RUN
BUS-F
SYS-F
1149342347
LED "RUN"
(green)
RUN BUS-F SYS-F Meaning Remedy
On x x • MFP components hardware –
OK
On Off Off • Correct MFP operation –
• MFP is currently exchanging
data with the DP master (data
exchange) and MOVIMOT®
Off x x • MFP not ready for operation • Check the DC 24 V supply
• No DC 24 V supply • Switch the MFP interface
back on. Replace the
module if problem occurs
again.
Flashi x x • PROFIBUS address is set • Check the PROFIBUS
ng higher than 125. address set on the MFP
fieldbus interface.
x = any status
LED "BUS-F" (red)

On Off x • MFP is currently exchanging –
data with the DP master (data
exchange).

0

On Flash- x • Baud rate is detected, but not • Check project planning of
ing addressed by DP master. the DP master
• MFP was not configured in
DP master or configured
incorrectly
On On x • Connection to the DP master • Check the PROFIBUS DP
has failed connection to the MFP
• MFP does not detect baud • Check the DP master
rate. • Check all cables in your
• Bus interruption PROFIBUS DP network
• DP master not in operation.
x = any status
LED "SYS-F" (red)

On x Off • Standard operating –
status of MFP and
MOVIMOT®
On x Flashes • MFP operating status • Evaluate the error number of
1x OK, MOVIMOT® status word 1 in
• MOVIMOT® signals the controller.
fault • Read the MOVIMOT® operat-
ing instructions for information
about error rectification
• Reset MOVIMOT® with pro-
grammable controller (reset bit
in control word 1) if necessary
On x Flashes • MOVIMOT® does not • Check the DIP switches
2x respond to setpoints S1/1 – 4 in the MOVIMOT®
from DP master • Set RS485 address 1 to
because PO data are enable the PO data.
not enabled.
On x On • Communication link • Check the electrical connec-
between MFP and tion between MFP and
MOVIMOT® is MOVIMOT® (terminals RS+
disrupted or interrupted and RS-)
• see chapters "Electrical
Installation" and "Installation
planning considering EMC
aspects".
• Maintenance switch on • Check setting of maintenance
the field distributor is switch on field distributor
set to "OFF"
x = any status

8
0
8.7.5 MFP system fault/MOVIMOT® fault

The communications link between the MFP fieldbus interface and MOVIMOT® is inter-
rupted if the MFP signals a system fault ("SYS-F" LED steady light). This system fault is
signaled to the PLC as error code 91dec via the diagnostics channel and via the status
words of the process input data.
This system fault usually indicates wiring problems or missing 24 V supply of the
MOVIMOT® inverter. This fault cannot be RESET via the control word. As soon as
the communication link is reestablished, the fault automatically resets itself.
Check the electrical connection of MFP and MOVIMOT®. In the event of a system fault,
the process input data returns a fixed bit pattern because valid MOVIMOT® status infor-
mation is no longer available. Consequently, only status word bit 5 (malfunction) and the
fault code can be used for evaluation in the controller. All other information is invalid!
Process input word Hex Meaning
value
PI1: Status word 1 5B20hex Error code 91 (5Bhex), bit 5 (malfunction) = 1 No
other status information is valid!
PI2: Current actual value 0000hex Invalid information.
PI3: Status word 2 0020hex Bit 5 (fault) = 1 all other status information invalid!
Input byte of binary inputs XXhex The input information of the binary inputs contin-
ues to be updated.
The input information of the binary inputs continues to be updated, and can therefore
continue to be evaluated within the controller.
PROFIBUS DP If the data transfer via PROFIBUS DP is faulty or interrupted, the response monitoring
timeout time in the MFP fieldbus interface elapses (if configured in the DP master). The "BUS-
F" LED lights up (or flashes) to signal that no new user data are being received.
MOVIMOT® decelerates with the most recently valid ramp, the "ready" relay drops out
after about 1 second to signal a malfunction.
The binary outputs will be reset immediately after the response monitoring time has
elapsed.
DP master active/ When the PLC switches from RUN state to STOP state, the DP master sets all process
control failure output data to "0". In 3 PD operation, the MOVIMOT® inverter now receives the ramp
setpoint = "0".
The binary outputs DO0 and DO1 are also reset by the DP master.

0
8.7.6 Diagnostics
Slave diagnostic The MFP PROFIBUS interface reports all errors via the diagnostics channel of the
information PROFIBUS DP to the control. These error messages are evaluated by the controller with
the help of system functions (e.g. diagnostic alarm OB 82/SFC 13 for the S7-400 PLC).
The following figure shows the structure of diagnostic data that is composed of diagnos-
tic information to EN 50170 (volume 2) and (in case of a MOVIMOT®/MFP error) the
unit-specific diagnostic data.
Byte 0: Station status 1 •
Byte 3: DP Master address •
Byte 4: Ident Number High [60] •
Byte 5: Ident Number Low [01] •
Byte 6: Header [02] • X
Byte 7: Error code MOVIMOT®/MFP X
• DIN/EN
X Only in case of an error
[...] contains constant codes of MFP, Rest variable
The coding of bytes 0 – 3 is defined in EN 50170 (volume 2). Bytes 4, 5 and 6 include
the constant codes seen in the figure.
Byte 7 includes:
• MOVIMOT® error codes (see the respective MOVIMOT® operating instructions) or
• MFP error codes: Error code 91dec = SYS-FAULT

8
0
Turning the alarm All error information is sent to the controller directly via the status words of the process
on/off input data. You can therefore set the user-specific parameters of PROFIBUS DP in such
a way that no diagnostic alarm is triggered by a MOVIMOT®/MFP error.
Note: With this mechanism, you only turn off the diagnostic alarm that will be triggered
by a MOVIMOT® or MFP error. The PROFIBUS DP system can trigger diagnostic
alarms in the DP master at any time. You should therefore create suitable organization
modules (e.g. OB82 for S7-400) in the controller.
Procedure Additional, application-specific parameters can be defined during configuration of a DP

slave; they are transmitted to the slave during initialization of the PROFIBUS DP. Ten
application-specific parameter data have been set up for the MFP interface, with only
byte 1 having been assigned the following function:
Byte: Permitted Function
value
0 00hex Reserved
1 00hex MOVIMOT®/MFP error triggers diagnostic alarm
01hex MOVIMOT®/MFP error does not trigger a diagnostic
alarm
2-9 00hex Reserved
Values not listed here are not permitted as they can cause malfunctions in the MFP
PROFIBUS interface.
Example for
project planning
Parameter data (hex) Function
00,00,00,00,00,00,00,00,00,00, Diagnostic alarms are generated also in case of an error
00,01,00,00,00,00,00,00,00,00, Diagnostic alarms are not generated if there is a fault

8 Startup with MFI INTERBUS interface
0
8.8 Startup with MFI INTERBUS interface
WARNING
supply.

Switch off the DC 24 V supply before removing/mounting the fieldbus interface.
electrically.
ON
ON
1 2 3 4 5 6 7 8
1 2
337783947
3. Set the maximum frequency using setpoint potentiometer f1.
f [Hz] 100
f1 5 6
75
50
25
2
0 1 2 3 4 5 6 7 8 9 10 [1]
329413003

Startup with MFI INTERBUS interface
8
0

5. Set the minimum frequency at switch f2.

Switch f2
3 4
Detent setting 0 1 2 3 4 5 6 7 8 9 10
5 6 7 8
Setpoint f2 [Hz] 2 5 7 10 12 15 20 25 30 35 40
6. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 of
3 4
Switch t1
5 6 7 8
Detent setting 0 1 2 3 4 5 6 7 8 9 10
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L

X6: 11,12
24V X6: 1,2,3
X6: 9,10
R
L

0
8. Set the MFI DIP switch as described in chapter "Setting the MFI DIP switch" (refer to
next page).
10.Place the fieldbus interface on the connection module and tighten the screws.
11.Switch on the DC 24 V supply voltage for the MFI INTERBUS interface and the
MOVIMOT® inverter. The "UL" and "RD" LEDs of the MFI should now light up and
the red "SYS-F" LED should go out. If this is not the case, you can localize potential
wiring or setting errors via the LED states as described in chapter "Meaning of the
LED display".
12.Project the MFI INTERBUS interface in the INTERBUS master according to chapter
"Configuring (projecting) the INTERBUS master (page 102)".



brake.

8
0
8.8.3 Setting the MFI DIP switch

MFI DIP switches 1 to 6 make it possible to set the MOVIMOT® process data width, the
MFI operating mode and the physical continuation of the ring circuit.
Process data The process data length for MOVIMOT® is set via DIP switches 1 and 2. The MFI
length, operating INTERBUS interface for MOVIMOT® supports the process data length 2 PD and 3 PD.
mode You can select an additional word to transmit the binary I/Os via DIP switch 5 (I/Os).
NEXT/END switch The NEXT/END switch signals to the MFI whether another INTERBUS module follows.
It is therefore necessary to set the switch to the "NEXT" position when a continuing
remote bus is connected to terminals 6 to 10. This switch must be set to the "END"
position if the MFI is the last module on the INTERBUS.
All reserved switches must be in OFF position. Else, the INTERBUS protocol chip will
not be initialized. The MFI reports the ID code "MP_Not_Ready" (ID code 78hex). In this
case, the INTERBUS masters signal an initialization fault.
The following figure shows the SEW factory setting:
• 3 PD for MOVIMOT® + 1 word for binary I/O = 64 bit data width in INTERBUS
• Additional INTERBUS module follows (NEXT)
[1] [2]
END NEXT [3]

6
I/O [4]
5
4
[5]
3
21
2
[6]
20
ON
1381565835
[1] MFI is the final INTERBUS module, no outgoing bus cable is connected
[2] Another INTERBUS module follows, outgoing bus cable connected
[3] INTERBUS termination
[4] ON = process data length + 1 for binary I/Os
[5] Reserved, position = OFF
[6] Process data length for MOVIMOT® inverters

0
Settings variants of The following table shows the setting variants of the INTERBUS data width with DIP
the INTERBUS switches 1, 2 and 5
data width
DIP 1: DIP 2: DIP 5: Designation Function INTERBUS
20 21 +1 I/O data width
OFF OFF OFF Reserved None IB Init error
®
ON OFF OFF Reserved Not possible with MOVIMOT IB Init error
®
OFF ON OFF 2 PD 2 PD to MOVIMOT 32 bit
®
ON ON OFF 3 PD 3 PD to MOVIMOT 48 bit
OFF OFF ON 0 PD + DI/DO I/O only 16 bit
ON OFF ON Reserved Not possible with MOVIMOT® IB Init error
®
OFF ON ON 2 PD + DI/DO 2 PD to MOVIMOT + I/O 48 bit
®
ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT + I/O 64 bit
8.8.4 Configuring (projecting) the INTERBUS master

There are 2 steps involved in configuring the MFI in the INTERBUS master interface
module using the project planning software CMD tool (Configuration-Monitoring-Diag-
nostics). The bus structure is created in the first step. Next, the process data must be
described and addressed.
Configuring the The bus structure can be configured online or offline using the "IBS CMD" CMD tool. In
bus structure offline status, the MFI is configured using "Insert with ID code". The following information
must be entered:
Offline
configuration:
Program setting: Function/Meaning
Insert with ID Code
Ident-Code: 3 decimal Binary module with input/output
data
Process data This setting depends on DIP switches 1, 2 and 5 on the MFI
channel:
32 bit 2 PD
48 bit 3 PD or 2 PD + I/O
64 Bit (delivery condition) 3 PD + I/O
Type of station: Remote bus station
Online The INTERBUS system can also be fully installed first, with all MFI interface modules
configuration: wired up, and then the DIP switches can be set. Next, the CMD tool can be used to load
Reading the entire bus structure (configuration frame). All MFIs are detected automatically with
configuration their data width settings.
frame
For process data channel lengths of 48 bit, check the setting of MFI DIP switches 1, 2
and 5 as this process data length is used both for the 3 PD and the 2 PD + DI/DO
configuration.
The MFI appears as a binary I/O module (type DIO) after the loading procedure is
complete.

8
0
8.8.5 Creating the process data description

The CMD tool usually provides a default description for all MFI process data. You can
use a start address for the input and output area of the control. In this variant, the ad-
dresses of the binary inputs and outputs are located directly after the MOVIMOT® pro-
cess data addresses and could be in the (analog) periphery range of the control. In this
case, the reserved bits of the I/O word take up unnecessary memory in the controller. A
corresponding process data description makes it possible to mask out the reserved bits
and assign each process data word its own address.
Example 1: Default The following table shows the simplest version of the process data description. The 4
process data process data words of the MFI indicate that the process data configuration in question
description is that for 3 PD+DI/DO. The start address P132 will now be assigned separately for the
input and output area. All process data words are now lined up without any spaces be-
tween them.
Station name ID T- Process data I/O Length Byte Bit Assignment
no. name
MOVIMOT® + MFI 3 1.0 MFI 21 IN I 64 0 0 P132
®
MOVIMOT + MFI 3 1.0 MFI21 OUT O 64 0 0 P132
The following figure shows the representation of the process data in the address area
of the INTERBUS master module.
[1]
PO MOVIMOT ®+ MFI
P132 PO1
P134 PO2 PO1 PO2 PO3 DO
[2]
P136 PO3
P138 DO (Word)
PI
P132 PI1
P134 PI2 PI1 PI2 PI3 DI
[3]
P136 PI3
P138 DI (Word) -+
1381688075
[1] INTERBUS master address PO Process output data PI Process input data
range
[2] Output addresses PO1 Control word PI1 Status word 1
[3] Input addresses PO2 Speed [%] PI2 Output current
You can now access the process data in the control as follows:
Writing on PO1 – 3: T PW 132, T PW 134, T PW 136
Reading from PI1 – 3: L PW 132, L PW 134, L PW 136
Setting the outputs: T PW 138
Reading the inputs: L PW 138

0
Example 2: It is much more efficient to separate the MOVIMOT® process data and the I/O data of
Separation and the binary inputs and outputs that should be located in the bit-addressable area of the
optimization of pro- controller. The following table shows how the separation is made.
cess data for
Station name ID T- Process data I/O Length Byte Bit Assign-
MOVIMOT® and
no. name ment
DI/DO
MOVIMOT® + MFI 3 1.0 MFI 21 IN I 64 0 0
P132
MOVIMOT® + MFI 3 1.0 MFI-PI1 – 3 I 48 0 0
MOVIMOT® + MFI 3 1.0 MFI-DI I 16 7 0 P100
®
MOVIMOT + MFI 3 1.0 MFI 21 OUT O 64 0 0
P132
MOVIMOT® + MFI 3 1.0 MFI-PO1 – 3 O 48 0 0
MOVIMOT® + MFI 3 1.0 MFI-DO O 16 7 0 P100
The following figure shows the representation of the process data in the address area
of the INTERBUS master module for this optimized design.
[1]
AB100 DO (Lowbyte) MOVIMOT ®+ MFI

[2] P132 PO1
P134 PO2 PO1 PO2 PO3 DO
P136 PO3 PO
EB100 DI (Lowbyte)
[3] P132 PI1 PI1 PI2 PI3 DI

P134 PI2
PI
P136 PI3 -+
1381706507
[1] INTERBUS master PO Process output data PI Process input data

Master
[2] Output addresses PO1 Control word PI1 Status word 1
[3] Input addresses PO2 Speed [%] PI2 Output current
You can now access the process data in the control as follows:
Writing on PO1 – 3: T PW 132, T PW 134, T PW 136
Reading from PI1 – 3: L PW 132, L PW 134, L PW 136
Setting the outputs: AB 100 (e.g. S A 100.0)
Reading the inputs: EB 100 (e.g. U E 100.0)

8
0
Example 3: This example uses the same separation of process data for MOVIMOT® and DI/DO as
Detailed process example 2. Each process data word is, however, described individually. This setup
data description of significantly increases the clarity. The process data can be accessed in the same way
the MFI as in example 2.
Station name ID T- Process data I/O Length Byte Bit Assign-
no. name ment
MOVIMOT® + MFI 3 1.0 MFI 21 IN I 64 0 0
®
MOVIMOT + MFI 3 1.0 MFI-PI1 I 16 0 0 P132
®
®
MOVIMOT® + MFI 3 1.0 MFI-DI I 16 7 0 P100
MOVIMOT® + MFI 3 1.0 MFI 21 OUT O 64 0 0
®
MOVIMOT + MFI 3 1.0 MFI-PO1 O 16 0 0 P132
®
MOVIMOT + MFI 3 1.0 MFI-PO2 O 16 2 0 P134
MOVIMOT® + MFI 3 1.0 MFI-PO3 O 16 4 0 P136
®
MOVIMOT + MFI 3 1.0 MFI-DO O 16 7 0 P100

8 Function of the MFI INTERBUS interface (copper Line)
0
8.9 Function of the MFI INTERBUS interface (copper Line)

8.9.1 Process data and sensor/actuator processing
MFI INTERBUS interfaces not only make it possible to control MOVIMOT® AC motors
but also permit connection of sensors/actuators to 4 binary input terminals and 2 binary
output terminals. An additional I/O word is added to the INTERBUS protocol following
the process data for MOVIMOT®. The extra binary inputs and outputs of the MFI are
mapped in this I/O word.
The process data is coded according to the standard MOVILINK® profile for SEW drive
inverters.
Maximum
INTERBUS MOVIMOT ® + MF..
configuration
"3 PD + DI/DO": Master PO
PO1 PO2 PO3 DO
PI1 PI2 PI3 DI

PI
-+
1381875851
PO Process output data PI Process input data

PO1 Control word PI1 Status word 1
PO2 Speed [%] PI2 Output current

Function of the MFI INTERBUS interface (copper Line)
8
0
8.9.2 Structure of the MFI input/output word

The following illustration shows the terminal information on the individual bits of the input
and output word. All reserved bits can be masked out by the process data description in
the INTERBUS CMD tool so that the memory area of the controller is not restricted
unnecessarily.
MFI21/22
Reserved, value = 0
Output terminal DI 1
Output terminal DI 0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Digital outputs
INTERBUS
MFI21/22
master
Digital inputs
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Input terminal DI 0
Input terminal DI 1
Input terminal DI 2
Input terminal DI 3
Reserved, value = 0

0
8.9.3 Meaning of the LED display

The MFI INTERBUS interface has 5 LEDs for INTERBUS diagnostics and a further LED
for displaying system faults.
1382338059
LED UL "U Logic"

(green)
Status Meaning Remedy
On • Supply voltage is -
present
Off • Supply voltage is • Check the DC 24 V voltage supply and wiring
missing of the MFI
LED RC "Remote
Bus Check"
(green)
On • Incoming remote bus -
connection is function-
ing properly
Off • Incoming remote bus • Check the incoming remote bus cable
connection is malfunc-
tioning
LED BA "Bus
Active" (green)
On • Data transfer on -
INTERBUS is active
Off • No data transfer; • Check the incoming remote bus cable
INTERBUS stopped • Use the diagnostic display on the master
interface module to localize the fault further
Flashing • Bus active, no cyclical -
data transmission

8
0
LED RD "Remote
Bus Disable" (red)
On • Outgoing remote bus is -
switched off (only in
case of an error).
Off • Outgoing remote bus -
not switched off
LED TR "Transmit"
(green)
On • Parameter data -
exchange via PCP
Off • No parameter data -
exchange via PCP
LED SYS-F
"System fault"
(red)
Off • Standard operating -
state of MFI and
MOVIMOT®
Flashes 1x • MFI operating state OK, • Evaluate the error number of MOVIMOT®
MOVIMOT® reports status word 1 in the controller.
fault • Read the MOVIMOT® operating instructions
for information about fault rectification
• Reset MOVIMOT® with programmable
controller if required (reset bit in control word
1)
Flashes 2x • MOVIMOT® does not • Check DIP switches S1/1 to S1/4 in
respond to setpoints MOVIMOT®
from INTERBUS master • Set RS485 address 1 to enable the PO data.
because PO data are
not enabled
On • Communication link • Check the electrical connection between MFI
between MFI and and MOVIMOT® (terminals RS+ and RS-)
MOVIMOT® is
disrupted or interrupted
• Maintenance switch on • Check setting of maintenance switch on field
the field distributor is set distributor
to OFF
The LED "SYS-F" is generally deactivated in the PD configurations 0 PD + DIDO

and 0 PD + DI because only the I/O module function of the MFI is activated in this
operating mode.

0
8.9.4 MFI system fault/MOVIMOT® fault

The communications link between MFI and the MOVIMOT® inverter is interrupted if the
MFI interface signals a system fault ("SYS-F" LED steady light). This system error is
reported to the PLC as error code 91dec by way of the status words of the process input
data. Since this system fault generally calls attention to cabling problems or a
missing 24 V supply of the MOVIMOT® inverter, a RESET via control word is not
possible! As soon as the communication link is reestablished, the error automat-
ically resets itself. Check the electrical connection of MFI and MOVIMOT®. In the
event of a system fault, the process input data returns a fixed bit pattern as valid
MOVIMOT® status information is no longer available. Consequently, only status word
bit 5 (malfunction) and the fault code can be used for evaluation in the controller. All
other information is invalid!
Process input word Hex Meaning
value
PI1: Status word 1 5B20hex Fault code 91, Bit 5 (problem) = 1
All other status information is invalid.
PI2: Current actual value 0000hex Invalid information.
PI3: Status word 2 0020hex Bit 5 (malfunction) = 1
All other status information is invalid.
Input byte of binary inputs XXhex The input information of the binary inputs contin-
ues to be updated.
The input information of the binary inputs continues to be updated, and can therefore
continue to be evaluated within the controller.
INTERBUS If the master interrupts the data transmission via INTERBUS, the fieldbus timeout period
timeout will start running on the MFI interface (default value 630 ms). If the transmission is
physically interrupted, the interval is approximately 25 ms. The bus active LED "BA"
lights up to signal that no INTERBUS data are being transmitted. MOVIMOT® deceler-
ates immediately with the most recently valid ramp, the "Ready" relay drops out after
about 1 second to signal a malfunction.
The binary outputs will be reset immediately after the fieldbus timeout interval has
elapsed.
INTERBUS master The INTERBUS master sets all process output data to 0 if the PLC is switched from RUN
active/control to STOP status. MOVIMOT® then receives the ramp setpoint = 0 in 3 PD mode.
failure
The binary outputs DO 0 and DO 1 are also reset by the INTERBUS master.

8
0
8.9.5 Diagnostics via INTERBUS master interface module (G4)

All generation 4 (G4) INTERBUS master interface modules offer extensive diagnostic
options, both by way of the status and diagnostic display and within the controller. All
major G4 diagnostic options are supported because the MFI interface is based on the
INTERBUS protocol chip SUPI 3. Refer to the documentation for the master module for
more information about diagnostics. The following table provides more detailed trouble-
shooting information about the most important fault codes in conjunction with the MFI.
Diagnostics
reports via status
Error Error Description Remedy
and diagnostics
name code
displays of the G4
(hex)
master modules
OUT1 0C8A Error in the outgoing MFI interface. Check the setting of DIP switch
Outgoing interface (OUT1) was 6 (NEXT/END). If the MFI is the
activated even though no station is last station, this switch must be
connected or was configured in the set to END.
master.
DEV 0C40 Fault in a station (device). The length Check the DIP switch setting on
code of the indicated MFI does not the MFI.
correspond with the entry in the
configuration frame.
DEV 0C70 Data transfer was cancelled, either Check the DIP switch setting on
because the initialization of SUPI 3 the MFI for validity.
failed or the MFI is defective. This
fault code will also be displayed
when selecting a reserved DIP
switch setting!
PF TEN 0BB4 Fault history of the last 10 periphery Check the wiring and shielding
faults (PF). The MFI signals a periph- of the MFI. Switch on the MFI.
ery fault when a microprocessor Install a new MFI electronic unit
reset has been carried out (due to or contact SEW if the fault
EMC problems or defective hard- reoccurs.
ware).
Additional diagnostic messages are available in the description of your INTERBUS

master module.

0
8.9.6 Process data monitoring

When the INTERBUS is in RUN mode, you can analyze the process data exchange be-
tween the master module and the MFI using the status and diagnostic display of the
master module in monitor mode ("MONI"). This is a simple mechanism to analyze which
setpoints and actual values are to be exchanged between master and MFI. The follow-
ing example demonstrates the use of this monitoring function.
Example for The MFI is operated with the "3 PD + DI/DO" configuration. The addresses were
process data assigned as follows in the process data description:
monitoring
Process output data from INTERBUS master to MFI (OUT):

MFI-PO 1 – 3: Address P132 – 136
MFI-DO Address P100
Process input data from MFI to INTERBUS master (IN):

MFI-PI 1 – 3: Address P132 – 136
MFI-DI: Address P100
You can now analyze the MFI process data as follows using the MONI operating mode:
Meaning Process data Setting diagnostics display:
Name MONI (Monitor) operating
mode
Direction Assignment
®
Control word 1 for MOVIMOT MFI-PO1 OUT P132
Speed setpoint [%] for MOVIMOT® MFI-PO2 OUT P134
®
Ramp [ms] for MOVIMOT MFI-PO3 OUT P136
Status of MFI binary outputs MFI-DO OUT P100
®
Status word 1 for MOVIMOT MFI-PI1 IN P132
Apparent current actual value of MFI-PI2 IN P134
MOVIMOT®
Status word 2 for MOVIMOT® MFI-PI3 IN P136
Status of MFI binary inputs MFI-DI IN P100

Operation
Operating display
9
9 Operation
9.1 Operating display
The status LED is located on the top of the MOVIMOT® inverter.
[1]
[1] MOVIMOT® status LED 3990600331
9.1.1 Meaning of the status LED states

The three-color status LED indicates the operating and error states of the MOVIMOT®
inverter.
LED LED status Operating state Description
color
– Off Not ready No 24 V power supply
Yel- Flashes steadily Not ready Self-test phase active or 24 V power supply
low present but supply voltage not OK
Yel- Flashing evenly, Ready Releasing the brake without drive enable
low fast active (only with S2/2 = "ON")
Yel- Steady light Ready, 24 V power supply and supply voltage OK,
low but unit inhibited but no enable signal
If drive does not run when enable signal is
present - check startup!
Yel- 2x flashing, break Ready, 24 V power supply and supply voltage OK
low but manual oper- Stop manual mode to activate automatic
ation without unit mode
enable
Green Flashing with Ready, Faulty communication with cyclical data
/yel- alternating colors but timeout exchange
low
Green Steady light Unit enabled Motor in operation
Green Flashing evenly, Current limit Drive operating at current limit
fast active
Green Flashes steadily Ready Standstill current function active
Red Steady light Not ready Check the 24 V supply.
Make sure that there is a smoothed DC volt-
age with low ripple (residual ripple max. 13%)
present
Status LED flash codes

Flashing steadily: LED 600 ms on, 600 ms off
Flashing evenly, fast: LED 100 ms on, 300 ms off
Flashing with alternating colors: LED 600 ms green, 600 ms yellow
For a description of the error statuses, refer to sec. "Meaning of the status LED states"
(page 115).

Operation
9 Drive ID module
9.2 Drive ID module

The pluggable Drive ID module is installed in the basic unit.
The following figure shows the Drive ID module and its position in the MOVIMOT®
inverter.
[1] [1]
493300363
[1] Drive-ID module
The Drive ID module receives a memory module on which the following information is
stored:
• Motor data
• Brake data
• User parameters
If a MOVIMOT® inverter has to be replaced, you can re-startup the system by simply re-
plugging the Drive ID module without a PC or data backup.
INFORMATION
If, during a unit replacement
• the DIP switch setting is not transmitted correctly,
• or a MOVIMOT® inverter with a different part number is used (e.g. with a different
power level),
The MOVIMOT® inverter detects a change in configuration. This may reinitialize
certain startup parameters.
This is why the MOVIMOT® inverter must only be replaced with a MOVIMOT® inverter
with the same part number.
For information regarding unit replacements, refer to chapter "Unit replacement"

(page 119).

Service
Status and error display
10
10 Service
10.1 Status and error display
10.1.1 Meaning of the status LED
The status LED is located on the top of the MOVIMOT® inverter.
The three-color status LED indicates the operating and error states of the MOVIMOT®
inverter.
LED LED status Error code/unit Description
color status
– Off Not ready No 24 V power supply
Yellow Flashes steadily Not ready Self-test phase active or 24 V power supply present but supply
voltage not OK
Yellow Flashing evenly, Ready Releasing the brake without drive enable active (only with S2/2 =
fast "ON")
Yellow Steady light Ready but unit 24 V power supply and supply voltage OK, but no enable signal
inhibited If the drive does not run when enable signal is present - check
startup
Yellow 2x flashing, Ready, 24 V power supply and supply voltage OK
break but manual mode Stop manual mode to activate automatic mode
without unit enable
Green/ Flashing with Ready but timeout Faulty communication with cyclical data exchange
yellow alternating col-
ors
Green Steady light Unit enabled Motor in operation
Green Flashing evenly, Current limit active Drive operating at current limit
fast
Green Flashes steadily Ready Standstill current function active
Red 2x flashing, Error 07 DC link voltage too high
break
Red Flashing slowly Error 08 Speed monitoring error (only with S2/4 = "ON")
or additional function 13 is active
Error 09 Startup error
Additional functions 4, 5, 12 (DIP switches S2/5 – S2/8) are not
permitted
Error 15 24 V supply error
Faults 17-24, 37 CPU error
Error 25, 94 EEPROM error
Error 38, 45 Unit/motor data error
Error 44 Current limit exceeded for more than 500 ms (only with additional
function 2)
Error 90 Incorrect motor/inverter assignment
Error 97 Error while transmitting a parameter set
3x flashing, Error 01 Overcurrent in output stage
Red
break Error 11 Overtemperature in output stage
Red 4x flashing, Error 84 Overload in motor
break
Red 5x flashing, Error 4 Brake chopper error
break
Error 89 Overtemperature in brake
Assignment of motor to frequency inverter incorrect

Service
10 Status and error display
LED LED status Error code/unit Description

color status
Red 6x flashing, Error 06 Mains phase failure
break
Error 81 Start condition1)
Error 82 Output phases interrupted1)
1) Only in hoist applications
Status LED flash codes

Flashing steadily: LED 600 ms on, 600 ms off
Flashing evenly, fast: LED 100 ms on, 300 ms off
Flashing with alternating colors: LED 600 ms green, 600 ms yellow
N x flashing, pause: LED N x (600 ms red, 300 ms off), then LED off for 1 s
10.1.2 Error list

The following table helps you with troubleshooting:
Error Cause Solution
Communication timeout Missing connection ⬜, RS+, Check and establish connection, especially earth.
RS- between MOVIMOT® and
(motor stops, without error code) RS485 master.
EMC influence Check shielding of data lines and improve, if neces-
sary.
Incorrect type (cyclical) for Check the number of MOVIMOT® drives connected
acyclical data traffic, protocol to the master. If the timeout interval is 1 s, for
period between the individual example, you can connect a maximum of 8
messages is longer than the MOVIMOT® drives as slaves for cyclical
set timeout interval. communication.
Reduce message cycle, increase timeout interval, or
select message type "acyclic".
DC link voltage too low, supply Supply voltage not present. Check supply system leads, supply voltage and 24 V
system off was detected electronics supply voltage for interruption.
24 V electronics supply voltage Check the 24 V electronics supply voltage
(motor stops, without error code) not OK. Permitted voltage: DC 24 V ± 25%, EN 61131-2,
residual ripple max. 13%)
Motor restarts automatically as soon as the voltage reaches normal values.
Error code 01 Short circuit on inverter output Check the connection between the inverter output
Overcurrent in output stage and the motor as well as the motor winding for short
circuits.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Error code 04 Overcurrent in brake output, Check the connection of the resistor/replace it.
Brake chopper resistor damaged, resistance
too low
Error code 06 Phase failure Check the supply system cable for phase failure.
Phase failure Reset the error by switching off the DC 24 V supply
(The error can only be detected voltage or resetting the error.
when the drive is under load)

Service
Status and error display
10

Error code 07 Ramp time too short. Extend the ramp time
DC link voltage too high Reset the error by switching off the DC 24 V supply
Faulty connection between Check the braking resistor/brake coil connection.
brake coil/braking resistor Correct, if necessary.
Incorrect internal resistance of Check internal resistance of brake coil/braking resis-
brake coil/braking resistor tor (see chapter "Technical Data").
Thermal overload in braking Dimension the braking resistor correctly.
resistor, wrong size of braking Reset the error by switching off the DC 24 V supply
resistor selected. voltage or resetting the error.
Invalid voltage range of supply Check supply input voltage for permitted voltage
input voltage range.
Error code 08 Speed deviation due to opera- Reduce the load on the drive
Speed monitoring tion at the current limit Reset the error by switching off the DC 24 V supply
Error code 09 Incorrect DIM module or no The ATEX MOVIMOT® drive may only be operated
Startup DIM module in the ATEX with an ATEX DIM module.
MOVIMOT® inverter Check/correct the Drive ID module.
Error code 11 Heat sink is dirty. Clean the heat sink.
Thermal overload of the output Reset the error by switching off the DC 24 V supply
stage or internal unit error voltage or resetting the error.
Ambient temperature too high. Lower ambient temperature
Heat accumulation at the Prevent heat build-up
MOVIMOT® drive. Reset the error by switching off the DC 24 V supply
Drive load too high. Reduce the load on the drive
Error code 15 Voltage dip in the 24 V supply Check the 24 V supply. Reset the error by switching
24 V monitoring on the 24 V supply voltage.
Error codes 17 to 24, 37 CPU error Reset the error by switching off the DC 24 V supply
CPU error voltage or resetting the error.
Error code 25 Error while accessing Set parameter P802 to "Delivery state".
EEPROM error EEPROM Reset the error and parameterize the MOVIMOT®
inverter again.
Consult the SEW Service if the error reoccurs.
Error code 26 External signal at terminal X6: Correct/reset external error.
External terminal 9,10 not present
Error code 35 Operating type not available, Replace DIM module
Operating type DIM module defective
Error code 38 Contact SEW Service.
Error code 43 Communication timeout during Check/re-establish the communication link between
communication timeout cyclical communication via the RS485 master and the MOVIMOT® inverter.
RS485. Check the number of slaves connected to the RS485
If this error occurs, the drive is master. If the timeout interval of the MOVIMOT®
decelerated and stopped along inverter is set to 1 s, you can connect a maximum of
the set ramp. 8 MOVIMOT® inverters (slaves) to the RS485 mas-
ter for cyclical communication.
Notice! The drive is enabled again after communication has been re-established.

Service
10 Status and error display

Error code 44 The set current limit was Reduce load or increase current limit at switch f2
Current limit exceeded exceeded for more than (only with additional function 2).
500 ms. This error is only
active with additional function
2. The status LED flashes red.
Error code 81 The motor could not be Check connection between MOVIMOT® inverter and
Start condition error supplied with the correct motor.
amount of current during the
pre-magnetizing time.
Rated motor power too small in
relation to nominal inverter
power.
Error code 82 2 or all output phases inter- Check connection between MOVIMOT® inverter and
Output open error rupted. motor.
Rated motor power too small in
relation to nominal inverter
power.
Error code 84 The power section is set incor- Check the setting of DIP switch S1/6.
Thermal overload of motor rectly for the combination of Reset the error by switching off the DC 24 V supply
MOVIMOT® inverter and voltage or resetting the error.
motor.
Ambient temperature too high. Lower ambient temperature
Heat accumulation at the Prevent heat build-up
MOVIMOT® drive. Reset the error by switching off the DC 24 V supply
Motor load too high. Reduce the load on the motor.
Speed too low. Increase speed.
Reset the error by switching off the 24 V power sup-
ply or via error reset.
If the error is signaled just after Check the combination of motor and MOVIMOT®
the first enable signal. inverter.
The temperature monitoring in Reduce the load on the motor.
the motor (TH winding thermo- Reset the error by switching off the DC 24 V supply
stat) has tripped when using a voltage or resetting the error.
MOVIMOT® inverter with the
selected extra function 5.
Error code 90 The inverter/motor combination Check/correct the settings of DIP switches S1/
Output stage detection is not permitted. 6 and S2/1.
Check/correct the connection type of the motor.
Check whether the DIM module fits the motor and is
plugged in correctly.
Use a MOVIMOT® inverter or motor with another
power rating.
Error code 91 Timeout between the fieldbus Check/re-establish the communication link between
Communication timeout bus interface and the MOVIMOT® the fieldbus interface and the MOVIMOT® inverter.
module – MOVIMOT® inverter. The fieldbus interface reports the error only to the
higher-level controller.
Error code 94 Defective EEPROM Contact SEW Service.
EEPROM checksum error

Service
Unit replacement
10

Error code 97 DBG keypad or PC discon- Before acknowledging the error, load the factory
Copy error nected during the copy setting or the complete data record from the DBG
process. keypad or the MOVITOOLS® MotionStudio software.
Switching the 24 V supply
voltage off and on during the
copying process.
Error code 110 MOVIMOT was operated at a Increase setpoint speed.
Ex-e protection setpoint speed below 5 Hz for Reset the error by switching off the DC 24 V supply
more than 60 seconds. voltage or resetting the error.
10.2 Unit replacement

WARNING
supply.
1. Remove the screws and take off the MOVIMOT® inverter from the connection box.
2. Compare the data on the nameplate of the previous MOVIMOT® inverter with the
data on the nameplate of the newMOVIMOT® inverter.
INFORMATION
The previous MOVIMOT® inverter can only be replaced by a MOVIMOT® inverter
with the same part number.
3. Set all controls

• DIP switch S1
• DIP switch S2
• Setpoint potentiometer f1
• Switch f2
• Switch t1
on the new MOVIMOT® inverter analogously to the controls of the previous
MOVIMOT® inverter.

Service
10 Unit replacement
4. Unlock the Drive ID module of the new MOVIMOT® inverter and pull it out carefully.
1.
1.
2.
519203595
®
5. Unlock the Drive ID module of the previous MOVIMOT inverter as well and pull it
out carefully.
Insert this Drive ID module into the new MOVIMOT® inverter.
Make sure that the Drive ID module locks in place.
6. Place the new MOVIMOT® inverter onto the connection box and screw it on.
7. Supply voltage to the MOVIMOT® inverter.
INFORMATION
When switching on the new inverter the first time after a unit replacement, the 24 V
supply must be connected for at least 10 seconds without interruptions.
After the unit replacement, it can take up to 6 s before the MOVIMOT® inverter
signals the ready message "K1a" – "K1b" at the relay output.
8. Check whether the new MOVIMOT® inverter is functioning properly.

Service
SEW Service
10
10.3 SEW Service

If a fault cannot be remedied, please contact SEW Service (see "Address List").
Please have the following information at hand when you consult the SEW Service:
• Service code [1]
• Type designation on inverter nameplate [2]
• Part number [3]
• Serial number [4]
• Type designation on motor nameplate [5]
• Serial number [6]
• Short description of application (application, binary control or via RS485)
• Nature of the fault
• Accompanying circumstances (e.g. initial startup)
• Your own presumptions as to what has happened, any unusual events preceding the
problem, etc.
[1] Status: 50 10 -- A -- -- 15 10 13 15/11 387
[2] Type: MM05D-503-04/3D

[3] P#: 18245439 S#: 1366928 [4]
Eingang / Input Ausgang / Output
U = 3x400...500V AC U = 3x0V...Uin
D – 7664 Bruchsal I = 1.3A AC I = 2.0A AC
Made in Germany f = 50...60Hz f = 2...120Hz
MOVIMOT T = -20...+50 C
Antriebsumrichter P-Motor: 0.37kW / 0.5HP
Drive Inverter
6205-2Z-J-C3
6205-2Z-J-C3
[5] EDRE80M4 BE2/3D/MM11
[6] 01.1207730201.0001.11 Jahr 2011 3~IEC60034
kW 0,75 r/min 1400 Hz 50 V 400-500 IP 65
Hz 50-60
A 1,9
Iso.Kl. 155(F) II3D Ex tc IIIC T 120°C Dc
Vbr 120
IM B5 Nm 20
UTIL 130(B)
kg 16 AMB °C -20...+40 1886150 Made in Germany
3974427915
10.4 Shut down

To shut down the MOVIMOT® drive, de-energize the drive using appropriate measures.
WARNING
Electric shock due to charged capacitors
• Observe a minimum switch-off time of 1 minute after disconnecting the power
supply.

Service
10 Storage
10.5 Storage
Observe the following instructions when shutting down or storing the MOVIMOT® drive:
• If you shut down and store the MOVIMOT® drive for a longer period, you must close
open cable entries and cover contacts with protective caps.
• Make sure that the unit is not subject to mechanical impact during storage.
Observe the notes on storage temperature in the "Technical Data" chapter.
10.6 Extended storage

If the unit is stored for a long time, connect it to the supply system voltage for at least
5 minutes every 2 years. Otherwise, the unit's service life may be reduced.
10.7 Disposal
This product consists of:
• Iron
• Aluminum
• Copper
• Plastics
• Electronic components
Dispose of all components in accordance with applicable regulations!

Inspection/Maintenance
11
11 Inspection/Maintenance
WARNING
supply.
WARNING
Severe injuries.
down sufficiently.
NOTICE
For assembly, the ambient temperature and the oil seals themselves may not be
colder than 0 °C, else the oil seals might be damaged.
Only SEW service staff, repair workshops or plants that provide the necessary expertise
may repair or modify the motor.
Prior to restartup of the motor, check the compliance with the regulations. Confirm the
check with a corresponding identification on the motor or by issuing a test report.
Always perform safety and functional tests following all maintenance and repair work
(thermal protection).

11
NOTES ON EXPLOSION PROTECTION

• Use only genuine spare parts in accordance with the valid parts list. Otherwise the
Ex approval is no longer valid.
• The routine test must be repeated whenever motor parts relating to explosion
protection are replaced.
• Ensure that the motor is assembled correctly and all openings have been plugged
after service and maintenance work.
• Regularly clean the motors in explosion-protected areas. Avoid dust accumulations

with a thickness of > 5 mm.
• Explosion protection is largely dependent on the IP enclosure. Therefore, always

check that the seals are fitted correctly and in perfect condition when performing
any work on the machine.
• Explosion protection can only be ensured if motors are serviced and maintained
correctly.
• If you recoat the motors or gearmotors, you have to observe the requirements
regarding the prevention of electrostatic charge according to EN 60079-0.

Inspection and maintenance intervals
11
11.1 Inspection and maintenance intervals

The following table lists the inspection and maintenance intervals:
Unit / unit Time interval What to do?
part
BE brake • If used as a working brake: Inspect the brake:
At least every 3000 hours of • Measure thickness of the brake disk
operation1) • Check brake disk, lining.
• Measuring + adjusting working air gap
• If used as a holding brake: • Check pressure plate.
Every 2 to 4 years, depending on • Check carrier/gearing.
operating conditions 1) • Check pressure rings.
• Vacuum up the abraded matter.
• Inspect the switch elements and
change if necessary (e.g. in case of
burn-out).
Motor • Every 10 000 operating hours2) Inspect motor:
• Check rolling bearing and change if
necessary.
• Change the oil seal
Drive • Different 2) • Clean cooling air passages and
surface of the drive.
• Touch up or renew the surface
protection/anticorrosion coating.
• Clean clogged bores.
1) The amount of wear depends on many factors and may be high. The machine designer must calculate the
required inspection/maintenance intervals individually in accordance with the project planning documents
(e.g. "Project Planning for Drives").
2) The interval depends on outer influences and can be very short, e.g. in the event of high dust concentra-
tion in the environment.
If you open the motor during inspection or maintenance, you have to clean it before you
close it.
11.2 Bearing lubrication

In the standard design, the motor bearings are lubricated for life.
11.3 Corrosion protection

For all explosion-proof brakemotors and for moors with the /KS corrosion protection
option in IP56 or IP66, you have to replace the duroplastic sealing compound at the
studs with new duroplastic sealing compound, e.g. "SEW L Spezial" (page 152) during
maintenance.

11 Inspection/maintenance for EDR.71 – EDR.112 motors
11.4 Inspection/maintenance for EDR.71 – EDR.112 motors

11.4.1 General structure of EDR.71 – EDR.112 motors
The following figure illustrates the structure of the EDR.71 – EDR.112 motors:
[487]
[490]
[486]
[481]
[707]
[716]
[480]
[705]
[715] [706]
[30] [35]
[16] [13]
[9] [42] [36]

[12] [32]
[41] [22]
[392] [44]
[24]
[108]
[106] [1]
[109]
[107]
[90] [3]
[100] [11]
[7] [103] [93] [10]

[2]
3915590795
[1] Rotor [32] Retaining ring [109] Grooved pin
[2] Retaining ring [35] Fan guard [392] Gasket
[3] Key [36] Fan [480] Gasket
[7] Flanged endshield [41] Shim [481] Connection box
[9] Screw plug [42] B-side endshield [486] Pan head screw
[10] Retaining ring [44] Grooved ball bearing [487] Hex head screw
[11] Grooved ball bearing [90] Base plate [490] MOVIMOT® inverter
[12] Retaining ring [93] Countersunk screw [705] Canopy
[13] Pan head screw [100] Hex nut [706] Spacers
[16] Stator [103] Stud [707] Pan head screw
[22] Hex head screw [106] Oil seal [715] Blind rivet
[24] Eyebolt [107] Oil flinger [716] Washer
[30] Oil seal [108] Nameplate

Inspection/maintenance for EDR.71 – EDR.112 motors
11
11.4.2 EDR.71 – EDR.112 motor inspection steps
WARNING
Risk of crushing if the drive starts up unintentionally.
• De-energize the MOVIMOT® drive using a suitable cut-off device before you
proceed.
• Wait for at least 1 minute before you proceed.
• Strictly adhere to the following procedure.
1. Remove fan guard [35] and fan [36].

2. Remove stator:
– Remove pan head screws [13] from flanged endshield [7] and B-side endshield
[42].
– Remove stator [16] from flange endshield [7].
3. Visual inspection: Is there any moisture or gear unit oil inside the stator?
– If not, proceed with step 6.
– If there is moisture, proceed with step 4
– If there is gear oil, have the motor repaired by a specialist workshop
4. If there is moisture inside the stator:
– With gearmotors: Remove the motor from the gear unit.
– With motors without a gear unit: Remove the A-flange
– Remove the rotor [1].
5. Clean the winding, dry it and check it electrically.
6. Replace the grooved ball bearings [11] [44] with permitted ball bearings.
See chapter "Permitted rolling bearing types" (page 151).
7. Reseal the shaft:
– A-side: Replace the oil seal [106].
– B-side: Replace the oil seal [30].
Apply grease (page 152) to the sealing lip.
8. Reseal the stator seat:
– Seal the sealing surface with duroplastic sealing compound
(Operating temperature -40 – +180 °C) e.g. "SEW L Spezial" (page 152).
– Replace sealing [392].
9. Install the motor and accessory equipment.

11 Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11.5 Inspection/maintenance for EDR.71 – EDR.112 brakemotors

11.5.1 Basic structure of EDR.71 – EDR.80 brakemotors
The following figure illustrates the structure of the EDR.71 – EDR.80 brakemotors:
[1] [71] [70] [68] [49] [718] [66] [157]
[51]
[61]
[65]
[67]
[60]
[50] [54] [95] [59] [53] [56] [57] [58] [36] [62] [35] [22]
3915925131
[1] Motor with brake endshield [56] Stud [67] Counter spring
[22] Hex head screw [57] Conical spring [68] Brake disk
[35] Fan guard [58] Setting nut [70] Driver
[36] Fan [59] Parallel pin [71] Key
[49] Pressure plate [60] Stud [95] Sealing ring
[50] Brake spring [61] Hex nut [157] Clamping straps
[51] Hand lever [62] Retaining ring [718] Damping plate
[53] Release lever [65] Pressure ring
[54] Magnets, complete [66] Rubber sealing collar

Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
11.5.2 Basic structure of EDR.90 – EDR.112 brakemotors

The following figure illustrates the structure of the EDR.90 – EDR.112: brakemotors:
[35 ]
[51]
[57] [32] [22]
[36]
[58]
[56]
[59] [53]
[95]
[550]
[900]
[62]
[70]
[901]
[1] [71]
487513227
[1] Motor with brake endshield [53] Release lever [70] Driver
[22] Hex head screw [56] Stud [71] Key
[32] Retaining ring [57] Conical spring [95] Sealing ring
[35] Fan guard [58] Setting nut [550] Pre-assembled brake
[36] Fan [59] Parallel pin [900] Screw
[51] Hand lever [62] Retaining ring [901] Gasket

11.5.3 Basic structure of BE05 – BE2 brakes (EDR.71 – EDR.80)

[157]
[66]
[61]
[60]
[54]
[50]/[276]
[718]
[49]
[65]
[67]
[68]
[42]
3850425483
[42] Brake endshield [61] Hex nut [68] Brake disk
[49] Pressure plate [65] Pressure ring [157] Clamping straps
[50] Brake spring (normal) [66] Rubber sealing collar [276] Brake spring (blue)
[54] Magnets, complete [67] Counter spring [718] Damping plate
[60] Stud

11
11.5.4 Basic structure of BE1 – BE5 brakes (EDR.90 – EDR.112)
[157]
[66]
[61]
[60]
[54]
[50]/[276]
[63]
[718]
[49]
[65]
[67]
[68]
[69]
[702]
3850423563
[49] Pressure plate [63] Pole sheet [69] Circular spring

[50] Brake spring (normal) [65] Pressure ring [157] Clamping straps
[54] Magnets, complete [66] Rubber sealing collar [276] Brake spring (blue)
[60] Stud [67] Counter spring [702] Friction disk
[61] Hex nut [68] Brake disk [718] Damping plate

11.5.5 EDR.71 – EDR.112 brakemotor inspection steps
WARNING
proceed.
1. Remove fan guard [35] and fan [36].

2. Remove stator:
– Remove pan head screws [13] from flange endshield [7].
– Remove brake endshield [42] and stator [16] from flange endshield [7].
3. Remove MOVIMOT® inverter
Remove the brake cable from the rectifier.
4. Push the brake off the stator and carefully lift it off.
5. Pull the stator back by about 3 to 4 cm.
6. Visual inspection: Is there any moisture or gear unit oil inside the stator?
– If not, proceed with step 9.
– If there is moisture, proceed with step 7.
– If there is gear oil, have the motor repaired by a specialist workshop
7. If there is moisture inside the stator:
– With gearmotors: Remove the motor from the gear unit.
– With motors without a gear unit: Remove the A-flange
– Remove the rotor [1].
8. Clean the winding, dry it and check it electrically.
9. Replace the grooved ball bearings [11] [44] with permitted ball bearings.
See section "Permitted anti-friction bearing types" (page 151).
10.Reseal the shaft:
– A-side: Replace the oil seal [106].
– B-side: Replace the oil seal [95].
11.Reseal the stator seat:
– Seal the sealing surface with duroplastic sealing compound
(Operating temperature- 40 – +180 °C) e.g. "SEW L Spezial" (page 152).
– Replace sealing [392].
12.Install the motor, the brake and accessory equipment.

11
11.5.6 Setting the working air gap of brakes BE05 – BE5
WARNING
proceed.
1. Remove the fan guard [35].

2. Push the sealing strip [66] aside.
– For BE05 and BE1: Remove the tie rods of the motor
– loosen the clamping straps [157]
– Vacuum up the abraded matter.
3. Measure the brake disk [68]:
– Minimum brake disk thickness see chapter "Technical Data".
– Replace brake disk if necessary, see chapter "Replacing the brake disk of brakes
BE05 – BE5".
4. Measure the working air gap A between the pressure plate [49] and the damping
plate [718], see the following figure.
(use a feeler gauge and measure at three points offset by 120°)
A
1
12
0°
0°
12
3 2
120°
179978635
5. Tighten the hex nuts [61] until the working air gap is set correctly, see chapter
"Technical Data".
6. Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).

7. Mount sealing strip [66], clamping strap [157], and tie rods if applicable, re-install the
removed parts.
11.5.7 Replacing the brake disk of brakes BE05 – BE5

In addition to the brake elements listed in column "BE brake", see chapter "Inspection
and maintenance intervals", check the hex nut nuts [61] for wear and replace them if
required when you replace the brake disk.
WARNING
proceed.
INFORMATION
• The brake of EDR.71 – EDR.80 motor sizes cannot be removed from the motor
because the BE brake is directly installed on the brake endshield of the motor.
• The brake of EDR.90 – EDR.112 motor sizes can be removed from the motor for
replacing the brake disk because the BE brake is pre-installed on the brake end-
shield of the motor via a friction disk .

3. For BE05 and BE1: Remove the tie rods of the motor.
– Remove the sealing strip [66] and clamping strap [157]
4. Loosen hex nuts [61], carefully pull off the magnet [54] (brake cable!) and take out
the brake springs [50].
5. Remove the damping plate [718], pressure plate [49] and brake disk [68]
6. Clean the brake parts, check for damage, and replace if necessary.
7. Install a new brake disk.
8. Re-install the brake components,
– Except for the fan and the fan guard, because the working air gap has to be set
first, see chapter "Setting the working air gap of the BE05 – BE5 brakes".
– Replace the sealing ring [95].

11
10.With manual brake release: Use setting nuts to set the floating clearance "s" between
the conical coil springs (pressed flat) and the setting nuts (see following figure).
WARNING
No braking due to incorrectly set floating clearance "s".
• Set the floating clearance "s" correctly according to the following figure and table
so that the pressure plate can move up as the brake lining wears.
177241867
Brake Floating clearance s [mm]

BE05, BE1, BE2 1.5
BE5 2
11.Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).
12.Mount sealing strip [66], clamping strap [157], and tie rods if applicable, re-install the
removed parts.
INFORMATION
• The lockable manual brake release (type HF) is already released when resistance
is encountered when operating the grub screw.
• The self-reengaging manual brake release (type HR) can be operated with normal
hand pressure.
• In brake motors with self-reengaging manual brake release, the manual brake
release lever must be removed after startup/maintenance! A bracket is provided for
storing the lever on the outside of the motor.
INFORMATION
After replacing the brake disk, the maximum braking torque is reached only after
several cycles.

11.5.8 Replacing the brake spring of BE05 – BE5 brakes
WARNING
proceed.
The braking torque can be changed in steps depending on the type an number of brake
springs
For the possible braking torque steps, refer to chapter "Braking torque assignment"
(page 154).

2. Remove retaining ring [32/62] and fan [36].
4. For BE05 – BE1: Remove the tie rods of the motor.
Remove the sealing strip [66] and clamping straps, remove manual brake release if
necessary:
– setting nuts [58], conical coil springs [57], studs [56], releasing lever [53], spiral
dowel pin [59]
5. Unfasten hex nuts [61] and pull off the magnet [54]
– By about 50 mm (mind the brake cable!)
6. Replace or add brake springs [50/276]
– Position the brake springs symmetrically, see chapter "Work done, working air
gap, braking torques" (page 154).
7. Re-install the brake components,
first, see chapter "Setting the working air gap of the BE05 – BE5 brakes"
(page 133).

11
8. With manual brake release: Use setting nuts to set the floating clearance "s" between
WARNING
177241867

BE05, BE1, BE2 1.5
BE5 2
9. Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).
removed parts.
INFORMATION
Replace the hex head nuts [61] if the removal procedure is repeated.

11.5.9 BE05 – BE32 brake magnet replacement
WARNING
proceed.

4. For BE05 – BE1: Remove the tie rods of the motor.
Remove the sealing strip [66] and clamping straps, remove manual brake release if
necessary:
– setting nuts [58], conical coil springs [57], studs [56], releasing lever [53], spiral
dowel pin [59]
5. Unfasten hex nuts [61], remove complete magnet [54], remove brake springs [50/
276].
6. Install new magnet with brake springs.
For the possible braking torque steps, refer to chapter "Technical Data" (page 154).
7. Clean the brake parts, check for damage, and replace if necessary.
8. Re-install the brake components
first, see chapter "Setting the working air gap of the BE05 – BE5 brakes".

11
WARNING
177241867

BE05, BE1, BE2 1.5
BE5 2
(page 152).
removed parts.
13.Replace brake controller in the event of a brake failure due to an interturn short circuit
or a short circuit to frame.
INFORMATION
Replace the hex head nuts [61] if the removal procedure is repeated.

11.5.10 Replacing the brake of EDR.71 – EDR.80
WARNING
• Isolate the motor, brake, and forced cooling fan, if installed, from the power supply
before starting work, safeguarding them against unintentional re-start.
• Carefully observe the steps described below.

Remove brake cables from the rectifier and attach trailing wire to the brake cables if
required.
4. Loosen pan head screws [13] and remove brake endshield with brake from stator.
5. Loosen the clamping straps [157] and store them.
6. Insert the brake cable of the new brake into the connection box.
7. Install the new brake, observing the alignment of the cams of the brake endshield.
8. Mount the stored clamping straps [157] to the new brake.
WARNING
177241867

BE05, BE1, BE2 1.5
(page 152).
12.Install MOVIMOT® inverter, fan [36], retaining ring [32/62] and fan guard [35].

11
11.5.11 Replacing the brake of EDR.90 – EDR.112
WARNING
• Isolate the motor, brake, and forced cooling fan, if installed, from the power supply
before starting work, safeguarding them against unintentional re-start.
• Carefully observe the steps described below.

4. Unfasten screws [900] and remove brake from brake endshield.
5. Loosen the clamping straps [157] and store them.
6. Pay attention to the alignment of the gasket [901].
7. Connect the brake cables of the new brake.
8. Install the new brake, observing the alignment of the cams of the friction disk.
9. Mount the stored clamping straps [157] to the new brake.
10.Reseal the shaft:
WARNING
s
177241867

BE05, BE1, BE2 1.5
BE5 2
(page 152).
13.Install MOVIMOT® inverter, fan [36], retaining ring [32/62] and fan guard [35].

kVA n Technical Data
12 f
Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz
i
P Hz
12 Technical Data
12.1 Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz
MOVIMOT® type MM 03D- MM 05D- MM 07D- MM 11D- MM 15D- MM 22D- MM 30D- MM 40D-
503-04 503-04 503-04 503-04 503-04 503-04 503-04 503-04
Part number 18245420 18245439 18245447 18245455 18245463 18245471 18245498 18245501
Size 1 Size 2 Size 2L
Apparent output power at SN 0,8 kVA 1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA 3.8 kVA 5.1 kVA
Vline = AC 400 – 500 V
Supply voltages Vline AC 3 x 400 V / 415 V / 460 V / 500 V
Permitted range Vsupply = AC 400 V –10% – AC 500 V +10%
Line frequency fline 50 – 60 Hz ± 10%
Nominal line current (at Iline AC 1.0 A AC 1.3 A AC 1.6 A AC 1.9 A AC 2.4 A AC 3.5 A AC 5.0 A AC 6.7 A
Vline = AC 400 V)
Output frequency fo 2 – 100 Hz
Resolution 0.01 Hz
Operating point 400 V at 50 Hz / 100 Hz
Nominal output current IN AC 1.6 A AC 2.0 A AC 2.5 A AC 3.2 A AC 4.0 A AC 5.5 A AC 7.3 A AC 8.7 A
Motor power S1 0.25 kW 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 3.0 kW
PMot
0.34 HP 0.5 HP 0.75 HP 1.0 HP 1.5 HP 2.0 HP 3.0 HP 4.0 HP
PWM frequency 4 (factory setting) / 8 / 161) kHz
Current limitation Imax motor: 160% at 댴 and 쑶
Regenerative: 160% at 댴 and 쑶
External braking resistor Rmin Installation is not permitted
Interference immunity Meets EN 61800-3
Interference emission Complies with category C2 according to EN 61800-3 (limit class A to EN 55011 and EN 55014)
Ambient temperature ϑA –20 – +40 °C at a maximum surface temperature of 120 °C
–20 – +50 °C at a maximum surface temperature of 140 °C
Climate class EN 60721-3-3, class 3K3
Storage temperature2) –30 to +85 °C (EN 60721-3-3, class 3K3)
Maximum permitted vibra- according to EN 50178
tion and shock load
Degree of protection IP54, IP55, IP65 (optional, specify when ordering)
(depending on the motor) (Connection box closed and all cable entries sealed, the degree of protection of the MOVIMOT®
drive decreases with a lower degree of protection of the motor)
Operating type S1 (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 minutes
Cooling type (DIN 41751) Self-cooling
Installation altitude h ≤ 1000 m above sea level
Mass
Dimensions, dimension
See "MOVIMOT® Gearmotors" catalog
drawings
Output torque ratings
Required preventive mea- Grounding the unit
sures

Technical Data kVA n
Technical data of option MLA12A 3D
f 12
i
P Hz
MOVIMOT® type MM 03D- MM 05D- MM 07D- MM 11D- MM 15D- MM 22D- MM 30D- MM 40D-
503-04 503-04 503-04 503-04 503-04 503-04 503-04 503-04
Part number 18245420 18245439 18245447 18245455 18245463 18245471 18245498 18245501
Size 1 Size 2 Size 2L
External electronics Cl. 24 V V = +24 V ± 25%, EN 61131-2, residual ripple max. 13%
supply X6:1,2,3 IE ≤ 250 mA (typically 120 mA at 24 V)
Input capacitance 120 µF
3 binary inputs Isolated via optocoupler; PLC compatible (EN 61131-2)
Ri ≈ 3.0 kΩ , IE ≈ 10 mA, sampling interval ≤ 5 ms
Signal level +13 – +30 V = "1" = Contact closed
–3 – +5 V = "0" = Contact open
Control functions Cl. R CW/stop
X6:11,12
Cl. L CCW/stop
X6:9,10
Cl. f1/f2 "0" = setpoint 1
X6:7,8 "1" = setpoint 2
Output relay Cl. K1a Response time ≤ 15 ms
Contact information X5:25,26 DC 24 V / 0.6 A / DC 12 to IEC 60947-5-1 (only SELV or PELV circuits)
Cl. K1b
X5:27,28
Signaling function NO contact for ready signal Contact closed:
– with voltage present (24 V system)
– if no fault was detected
– after completion of self-testing phase (when unit is turned
on)
Serial interface Cl. RS+ RS485
X5:29,30
Cl. RS-
X5:31,32
1) 16 kHz PWM frequency (low-noise): When DIP SWITCH S1/7 is set to ON, the units operate at a PWM frequency of 16 kHz (low noise)
and switch back in steps to lower switching frequencies depending on the heat sink temperature and the load.
2) If the unit is stored for a long time, connect it to the supply system voltage for at least 5 minutes every 2 years. Otherwise, the unit's service
life may be reduced.
12.2 Technical data of option MLA12A 3D

MLA12A 3D
Function Setpoint converter
Input voltage X9 / X10 AC 400 – 500 V ± 10 %
Output voltage X6 DC 24 V ± 25 % (max. 200 mA)
X5 0 V reference potential
Terminals Cl. 1 PE
Analog input: Cl. 2 / cl. 3 0 – 20 mA
Cl. 4 Reference potential analog input
Serial interface X7/X8 RS485 (to EIA standard) transmission rate:
9600 / 31250 Baud
Degree of protection IP65

12 f
Integrated RS485 interface
i
P Hz
12.3 Integrated RS485 interface

RS485 interface
Standard RS485 to EIA standard (with integrated dynamic terminating resistor)
Baud rate 9.6 kBd
31.25 kBaud (in connection with MF.. fieldbus interfaces)
Start bits 1 start bit
Stop bits 1 stop bit
Data bits 8 data bits
Parity 1 parity bit, completing for even parity (even parity)
Data direction Bi-directional
Operating type asynchronous, semi-duplex
Timeout interval 1s
Cable length max. 200 m in RS485 operation with 9600 Baud
max. 30 m at transmission rate: 31250 Baud 1)
Number of • max. 32 stations (1 bus master2) + 31 MOVIMOT®), broadcast and group
stations addresses possible
• 15 MOVIMOT® can be addressed individually
1) Transmission rate of 31,250 Bd will be detected automatically in case of operation with MF.. fieldbus
interface.
2) ext control or option MBG11A, MWA21A or MLG..A
12.4 Drive ID module assignment

Motor Drive-ID module
Type Line voltage Line Labeling ID color Part number
frequency
[V] [Hz]
EDRS / EDRE 230 / 400 50 eDRE/3D/400/50 mint-green 1 824 459 9

Permitted operating types
f 12
i
P Hz
12.5 Permitted operating types

The following operating modes are permitted with MOVIMOT® units in category 3D:
• 4Q operation for motors with mechanical brake
• 4Q operation with integrated BW.. braking resistor (in motors without mechanical
brake)

4Q operation with external braking resistor is not permitted for MOVIMOT® in
category 3D.
12.5.1 4Q operation with motors with a mechanical brake

• In 4Q operation, the brake coil can be used as a braking resistor.
• You must not connect an external braking resistor.
• Brake voltage is generated internally within the unit, which means it is mains-
independent.
The following figure shows the regenerative load capacity of the BE brake coils:
25.000
[J]
20.000
BE5 (120V)
15.000
10.000 BE2 (230V)
BE2 (120V)
5.000
BE1 (230V)
BE05 (230V)
0
1 10 [c/h] 100 1.000 10.000
4225643019
[J] Braking work in joule

[c/h] Cycles/hour

12 f
Permitted operating types
i
P Hz
12.5.2 4Q operation with integrated braking resistor BW..

The following figure illustrates the braking resistor in the connection box:
3834077963
• The brake resistor is integrated in the terminal box of MOVIMOT® as standard in

motors without mechanical brake.
• For applications with little regenerative energy, SEW-EURODRIVE recommends the
4Q operation.
• The resistor protects itself (reversible) against regenerative overload by changing
abruptly to high resistance and no longer consuming any more energy. The inverter
then switches off and issues an "overvoltage" error (error code 07).
The following figure shows the regenerative load capacity of the internal braking
resistor:
BW2 BW1
1200 600
[J] [1]
1000 500
800 400 [2]
[3]
600 300
400 200
200 100
0 0
0 10 50 100 200 500 1000 2000 3000 4000 5000 6000 [c/h]
3834069515
[J] Braking work in joule

[c/h] Cycles/hour
[1] Brake ramp = 10 s
[3] Brake ramp = 4 s
[4] Brake ramp = 0.2 s

Overhung loads
f 12
i
P Hz
12.6 Overhung loads

12.6.1 Permitted overhung loads
Refer to the following diagrams for the permitted overhung load FRx for EDR AC brake-
motors. In order to read the permitted overhung load from the diagram, you must know
what the distance x is between the force application point of the overhung load FR and
the shaft shoulder.
The following figure shows the application point of the overhung load.
l
x
FA
FRx
2636511499
l = Length of the shaft end FRx = Overhung load at force application

point
x = Distance between overhung load application FA = Axial force
point and shaft shoulder
The following diagram shows an example of how you can read the overhung load from
the diagram:
1400
1200
Ø14x30
1000
Ø19x40
FRx [N]
800
[2]
600 [1]
400
[1] [2]
200
0
0 10 20 30 40 50 60
x [mm]
2636513163
[1] Motor with shaft diameter 14 mm, force application x at 22 mm, permitted overhung load FRx = 600 N
[2] Motor with shaft diameter 19 mm, force application x at 30 mm, permitted overhung load FRx = 700 N
Permitted axial load for EDR motors

You can then determine the permitted axial load FA by means of the previously deter-
mined overhung load FRx:
FA = 0.2 × FRx

12 f
Overhung loads
i
P Hz
12.6.2 Overhung load diagrams of the 4-pole EDR motors

Overhung load Overhung load diagram for 4-pole EDR.71 motors:
diagram EDR.71 EDR.71
1400
1200
Ø14x30
1000
Ø19x40
FRx [N]
800
600
400
200
0
0 10 20 30 40 50 60
x [mm]
2637430411
Overhung load Overhung load diagram for 4-pole EDR.71 motors at 2nd shaft end:
diagram EDR.71 EDR.71/2W
on the 2nd shaft 350
end
Ø11x23 ../2W
300
Ø11x23 ..BE../2W
250
FRx [N]
200
150
100
50
0
0 5 10 15 20 25 30 35
x [mm]
2636893835

Overhung loads
f 12
i
P Hz

diagram EDR.80
EDR.80
1600
1400
Ø19x40
1200 Ø24x50
FRx [N]
1000
800
600
400
200
0
0 10 20 30 40 50 60 70
x [mm]
2636896523
diagram EDR.80
on the 2nd shaft EDR.80/2W
end 300
Ø14x30 ../2W
250 Ø14x30 ..BE../2W
200
FRx [N]
150
100
50
0
0 5 10 15 20 25 30 35 40 45
x [mm]
2636899211

12 f
Overhung loads
i
P Hz
Overhung load Overhung load diagram for 4-pole EDR.90 and EDR.100 motors:
diagram EDR.90
and EDR.100 EDR.90/100
3500
3000
Ø24x50
2500 Ø28x60
FRx [N]
2000
1500
1000
500
0
0 10 20 30 40 50 60 70 80 90
x [mm]
2636901899
Overhung load Overhung load diagram for 4-pole EDR.90 and EDR.100 motors at 2nd shaft end:
diagram EDR.90
and EDR.100 at EDR.90/100/2W
2nd shaft end 400
350
Ø14x30 ../2W
300
Ø14x30 ..BE../2W
250
FRx [N]
200
150
100
50
0
0 5 10 15 20 25 30 35 40 45
x [mm]
2636904587

Permitted rolling bearing types
f 12
i
P Hz

diagram EDR.112
EDR.112
4500
4000
3500
Ø28x60
3000 Ø38x80
FRx [N]
2500
2000
1500
1000
500
0
0 20 40 60 80 100 120
x [mm]
4131473035
diagram EDR.112
on the 2. shaft end EDR.112/2W
400
350
300 Ø19x40 ../2W und

Ø19x40 ..BE../2W
250
FRx [N]
200
150
100
50
0
0 10 20 30 40 50 60
x [mm]
4131505035
12.7 Permitted rolling bearing types
A-side bearing B-side bearing

Motor type
IEC motor Gearmotor AC motor Brakemotor
EDR.71 6204-2Z-J-C3 6303-2Z-J-C3 6203-2Z-J-C3 6203-2RS-J-C3
EDR.80 6205-2Z-J-C3 6304-2Z-J-C3 6304-2Z-J-C3 6304-2RS-J-C3
EDR.90 6306-2Z-J-C3 6205-2Z-J-C3 6205-2RS-J-C3
EDR.100
EDR.112 6308-2Z-J-C3 6207-2Z-J-C3 6207-2RS-J-C3

12 f
Lubricant tables
i
P Hz
12.8 Lubricant tables

12.8.1 Lubricant table for rolling bearings
INFORMATION
Inadequate bearing greases may result in increased motor noise.
Motor size DR.71- The bearings are 2Z or 2RS closed bearings and cannot be re-lubricated.
DR.112
Ambient temperature Manufacturers Type DIN designation
1)
Motor rolling -20 °C – +80 °C Esso Polyrex EM K2P-20
bearings
1) mineral lubricant (= mineral-based rolling bearing grease)
12.9 Order information for lubricants and anti-corrosion agents

Lubricants and anti-corrosion agents may be obtained directly from SEW-EURODRIVE
using the following order numbers.
Use Manufacturers Type Packaging unit Order number
Lubricant for roll- Esso Polyrex EM 400 g 09101470

ing bearings SKF GXN 400 g 09101276
Duroplastic seal-
Marston Domsel SEW L Spezial 80 g 09112286
ing compound
Klübersynth HLR 46-
Klüber On request On request
371 for [95]
Lubricant for Petamo GHY 133 for
Klüber 10 g 04963458
Sealing rings [30], [37], [106]
Renolit CX-Tom 15 for
Fuchs On request On request
[30], [37], [106]
anti-corrosion
agent SEW-EURO-
NOCO® FLUID 5.5 g 09107819
DRIVE
Lubricant

Operating characteristics
f 12
i
P Hz
12.10 Operating characteristics

• The operating characteristics indicate the torques with which the MOVIMOT® units
may be loaded depending on the speed.
• Permanent overload results in excessive heating.
• Short-term overloads are permitted.
12.10.1 50 Hz 댴
1,0
0,8
S1
M / Mnenn
0,6
0,4
0,2
0
0 500 1000 1500 2000 2500 3000
n [1/min]
3868259467
12.10.2 100 Hz 쑶
1,0
S1
0,8
M / Mnenn
0,6
0,4
0,2
0
0 500 1000 1500 2000 2500 3000
n [1/min]
3871662859

12 f
Braking torque assignment
i
P Hz
12.11 Braking torque assignment

Motor type Brake type Braking torque steps [Nm]
EDR.71S BE05 1.8 2.5 3.5 5.0
EDR.71M BE1 5.0 7.0 10
EDR.80 BE2 7.0 10 14 20
EDR.90 BE2 7.0 10 14 20
EDR.100 BE5 20 28 40 55
EDR.112 BE5 20 28 40 55
Brake voltage
MOVIMOT® type Brake voltage
®
MOVIMOT MM..D-503, size 1 (MM03.. to MM15..). 230 V
MOVIMOT® MM..D-503, size 2 (MM22.. to MM40..) 120 V
12.12 Braking work, working air gap, braking torque

Brake Braking Working air Brake Braking torque settings
Type work gap disk Part number
until damping
[mm] [mm] plate/pole Braking Type and number Order number of
Mainte- torque of brake springs
nance sheet
brake springs
[106 J] min. max. min. [Nm (lb-in)] Stan- Blue Standard Blue
1)
dard
5.0 (44) 3 –
3.5 (31) – 6
BE05 60 0.25 0.6 9.0 1374 056 3 0135 017 X 1374 137 3
2.5 (22) – 4
1.8 (16) – 3
10 (88.5) 6 –
BE1 60 0.25 0.6 9.0 1374 056 3 7.0 (62) 4 2 0135 017 X 1374 137 3
5.0 (44) 3 –
20 (177) 6 –
14 (124) 2 4
BE2 90 0.25 0.6 9.0 1374 019 9 1374 024 5 1374 052 0
10 (88.5) 2 2
7.0 (62) – 4
55 (487) 6 –
40 (354) 2 4
BE5 190 0.25 0.6 9.0 1374 069 5 1374 070 9 1374 071 7
28 (248) 2 2
20 (177) – 4
1) When checking the working air gap, note: Parallelism tolerances on the brake disk may cause deviations of ± 0.15 mm after a test run.
The following table shows the brake spring layout:

BE05 – BE5:
6 springs 3 + 3 springs 4 + 2 springs 2 + 2 springs 4 springs 3 springs

Permitted braking work
f 12
i
P Hz
12.13 Permitted braking work

If you are using a brake motor, you have to check whether the brake is approved for use
with the required starting frequency Z. The following diagrams show the permitted brak-
ing work Wmax per braking operation for different brakes and rated speeds. The values
are given with reference to the required switching frequency Z in cycles/hour (1h).
750 min -1
100000
Wmax
BE05 BE1
(J)
BE2
BE5
10000
1000
100
10
1 10 100 1000 10000
Z (1/h)
4130078091

12 f
i
P Hz
-1
1000 min
100000
Wmax
BE05 BE1
(J)
BE2
BE5
10000
1000
100
10
1 10 100 1000 10000
Z (1/h)
4130375947

f 12
i
P Hz
-1
1500 min
100000
Wmax BE05, BE1

(J)
BE2
BE5
10000
1000
100
10
1 10 100 1000 10000
Z (1/h)
4130379147

12 f
i
P Hz
3000 min-1
100000
Wmax
(J)
BE05, BE1
BE 2
BE 5
10000
1000
100
10
1 10 100 1000 10000
Z (1/h)
4130382091

Resistance and assignment of the brake coil
f 12
i
P Hz
12.14 Resistance and assignment of the brake coil
Brake Brake coil resistance1)

120 V 230 V
BE05 – 312 Ω
BE1 – 312 Ω
BE2 58 Ω 232 Ω
BE5 51 Ω –
1) Nominal value measured between the red connection (terminal 13) and the blue connection (terminal 15)
at 20°C, temperature-dependent fluctuations in the range –25% +40% are possible.
12.15 Assignment of internal braking resistors

MOVIMOT® type Braking resistor Part number
MM03D-503-04 – MM15D-503-04 BW1 0 822 897 31)
MM22D-503-04 – MM40D-503-04 BW2 0 823 136 21)
1) Two screws M4 x 8, included in scope of delivery

12 f
PROFIBUS interface MFP21D/Z21D/3D
i
P Hz
12.16 PROFIBUS interface MFP21D/Z21D/3D

MFP electrical specification
Power supply to MFP control electronics V = +24 V +/- 25%, IE ≤ 150 mA
Electrical isolation • PROFIBUS DP connection potential-free
• Between logic and 24 V supply voltage
• Between logic and peripherals/MOVIMOT® via opto-coupler
Bus connection technology Two cage clamp terminals each for incoming and outgoing bus cables (optional M12)
Shielding via ATEX-certified EMC metal cable glands
Binary inputs (sensors) PLC-compatible according to EN 61131-2 (binary inputs type 1), Ri ≈ 3.0 kΩ,
Sampling interval about 5 ms
Signal level 15 V – +30 V: "1" = contact closed
-3 V – +5 V: "0" = contact open
Sensor supply DC 24 V to EN 61131-2, interference voltage proof and short-circuit proof
Rated current Σ 500 mA
Internal voltage drop Max. 1 V
Binary outputs (actuators) PLC-compatible to EN 61131-2, interference-voltage proof and short-circuit proof
Signal level "0" = 0 V; "1" = 24 V
Rated current 500 mA
Leakage current Max. 0.2 mA
Length of RS485 cable max. 30 m between MFP and MOVIMOT® if installed separately
Ambient temperature -20 – +50 °C
Storage temperature -25 – +85 °C
Degree of protection IP65 (installed on MFZ.. connection module, all plug connections sealed)
PROFIBUS specifications
PROFIBUS protocol option PROFIBUS DP
Supported baud rates 9.6 kBaud – 1.5 MBaud / 3 – 12 MBaud (with automatic detection)
Bus termination integrated, can be set via DIP switch to EN 50170 (V2)
Permitted cable length for PROFIBUS • 9.6 kBaud: 1200 m To extend the length, several segments can
• 19.2 kBaud: 1200 m be coupled using repeaters. The maximum
• 93,2 kBaud: 1200 m expansion/cascading depth can be found in
• 187.5 kBaud: 1000 m the manuals for the DP master or the repeater
• 500 kBaud: 400 m modules.
• 1.5 MBaud: 200 m
• 12 MBaud: 100 m
DP ID number 6001hex (24577dec)
DP configurations without DI/DO 2 PD, configuration: 113dec, 0dec
3 PD, configuration: 114dec, 0dec
DP configurations with DI/DO 2 PD + DI/DO, configuration: 113dec, 48dec
3 PD + DI/DO, configuration: 114dec, 48dec
0 PD + DI/DO, configuration: 0dec, 48dec,
DP configurations with DI 2 PD + DI, configuration: 113dec, 16dec
3 PD + DI, configuration: 114dec, 16dec
0 PD + DI, configuration: 0dec, 16dec,
Universal configuration for direct entry of configurations
Set-Prm application data Max. 10 bytes
Hex parameter setting:
00,00,00,00,00,00,00,00,00,00 diagnostic alarm active (default)
00,01,00,00,00,00,00,00,00,00 diagnostic alarm not active
Length of diagnostics data Max. 8 bytes, incl. 2 bytes equipment-specific diagnostics
Address settings is not supported, adjustable via DIP switch
GSD file name SEW_6001.GSD
Bitmap file name SEW6001N.BMP SEW6001S.BMP

INTERBUS interface MFI21A/Z11A/3D
f 12
i
P Hz
12.17 INTERBUS interface MFI21A/Z11A/3D

MFI electrical specification
MFI electronics power supply V = +24 V +/- 25%, IE ≤ 150 mA
Electrical isolation • Floating INTERBUS connection
• Between logic and 24 V supply voltage
• Between logic and peripherals/MOVIMOT® via opto-coupler
Bus connection technology Five cage clamp terminals each for incoming and outgoing bus cables
Shielding via ATEX-certified EMC metal cable glands
Binary inputs (sensors) PLC-compatible according to EN 61131-2 (binary inputs type 1), Ri ≈ 3.0 kΩ,
Sampling interval about 5 ms
Signal level 15 V – +30 V: "1" = contact closed
-3 V – +5 V: "0" = contact open
Sensor supply DC 24 V to EN 61131-2, interference voltage proof and short-circuit proof
Rated current Σ 500 mA
Binary outputs (actuators) PLC-compatible to EN 61131-2, interference-voltage proof and short-circuit proof
Signal level "0" = 0 V; "1" = 24 V
Rated current 500 mA
Leakage current Max. 0.2 mA
Length of RS485 cable 30 m between MFI and MOVIMOT® if installed separately
Ambient temperature -20 – +50 °C
Storage temperature -25 – +85 °C
Degree of protection IP65 (installed on MFZ.. connection module, all plug connections sealed)
Programming data
INTERBUS interface Remote bus and installation remote bus
Protocol mode Two conductor asynchronous protocol 500 kbaud
ID code 03hex (03dec) = Digital module with input and output data
Length code 2hex/ 3hex/ 4hex depending on the DIP switch setting
Register length on the bus 2, 3 or 4 words (depending on DIP switch setting)
Parameter channel (PCP) 0 words
Data on remote bus interface

Cable length between 2 MFIs in the remote bus Typical for INTERBUS, max. 400 m
Maximum number of MFIs on remote bus Dependent on INTERBUS master
64 (configuration 3 PD + DI/DO) – 128 (configuration 2 PD)
Data on installation remote bus interface

Cable length between 2 MFIs in the INTERBUS specific, max. 50 m between first and last station
installation remote bus
Maximum number of MFIs on installation remote Limited by the total current consumption (max. 4.5 A) of MFI in
bus installation remote bus line and voltage drop in the last MFI connection

Declarations of Conformity
13
13 Declarations of Conformity
EC Declaration of Conformity

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DVVHVVPHQWZDVYHULILHGIRUDW\SLFDOV\VWHPFRQVWHOODWLRQEXWQRWIRUWKHLQGLYLGXDOSURGXFW
Bruchsal
Johann Soder
Place Date Managing Director Technology a) b)
a) Authorized representative for issuing this declaration on behalf of the manufacturer

b) Authorized representative for compiling the technical documents
3123025291

Declarations of Conformity
13
EC Declaration of Conformity
901170011
SEW-EURODRIVE GmbH & Co KG

Ernst-Blickle-Straße 42, D-76646 Bruchsal
declares under sole responsibility that the
frequency inverters of the series MOVIMOT® D
possibly in connection with

motors of the series EDRS71...EDRE112
variant /3D
category 3D
labeling II3D Ex tc IIIB T120°C Dc

II3D Ex tc IIIB T140°C Dc
are in conformity with
ATEX Directive 1994/9/EC
EMC Directive 2004/108/EC 4)
Applied harmonized standards EN 60079-0:2009

EN 60034-1:2004
EN 60079-31:2010
EN 61800-3:2007
4) According to the EMC Directive, the listed products are not independently operable products. EMC
assessment is only possible after these products have been integrated in an overall system. The
assessment was verified for a typical system constellation, but not for the individual product.
Bruchsal 11.07.11
Johann Soder
Place Date Managing Director Technology a) b)
a) Authorized representative for issuing this declaration on behalf of the manufacturer

b) Authorized representative for compiling the technical documents
4164685707

Address List
14
14 Address List
Germany
Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970
Sales D-76646 Bruchsal http://www.sew-eurodrive.de
P.O. Box sew@sew-eurodrive.de
Postfach 3023 • D-76642 Bruchsal
Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
trial Gears Christian-Pähr-Str.10 Fax +49 7251 75-2970
D-76646 Bruchsal
Service Compe- Central SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1710
tence Center Ernst-Blickle-Straße 1 Fax +49 7251 75-1711
D-76676 Graben-Neudorf sc-mitte@sew-eurodrive.de
North SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-30
Alte Ricklinger Straße 40-42 Fax +49 5137 8798-55
D-30823 Garbsen (near Hannover) sc-nord@sew-eurodrive.de
East SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0
Dänkritzer Weg 1 Fax +49 3764 7606-30
D-08393 Meerane (near Zwickau) sc-ost@sew-eurodrive.de
South SEW-EURODRIVE GmbH & Co KG Tel. +49 89 909552-10
Domagkstraße 5 Fax +49 89 909552-50
D-85551 Kirchheim (near München) sc-sued@sew-eurodrive.de
West SEW-EURODRIVE GmbH & Co KG Tel. +49 2173 8507-30
Siemensstraße 1 Fax +49 2173 8507-55
D-40764 Langenfeld (near Düsseldorf) sc-west@sew-eurodrive.de
Electronics SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1780
Ernst-Blickle-Straße 42 Fax +49 7251 75-1769
D-76646 Bruchsal sc-elektronik@sew-eurodrive.de
Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP
+49 180 5 7394357
14 euro cents/min on the German land-
line network. Max 42 euro cents/min
from a German mobile network. Prices
for mobile and international calls may
differ.
Additional addresses for service in Germany provided on request!
France
Production Haguenau SEW-USOCOME Tel. +33 3 88 73 67 00
Sales 48-54 route de Soufflenheim Fax +33 3 88 73 66 00
Service B. P. 20185 http://www.usocome.com
F-67506 Haguenau Cedex sew@usocome.com
Production Forbach SEW-USOCOME Tel. +33 3 87 29 38 00
Zone industrielle
Technopôle Forbach Sud
B. P. 30269
F-57604 Forbach Cedex
Assembly Bordeaux SEW-USOCOME Tel. +33 5 57 26 39 00
Sales Parc d'activités de Magellan Fax +33 5 57 26 39 09
Service 62 avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Lyon SEW-USOCOME Tel. +33 4 72 15 37 00
Parc d'affaires Roosevelt Fax +33 4 72 15 37 15
Rue Jacques Tati
F-69120 Vaulx en Velin

Address List
14
France
Nantes SEW-USOCOME Tel. +33 2 40 78 42 00
Parc d’activités de la forêt Fax +33 2 40 78 42 20
4 rue des Fontenelles
F-44140 Le Bignon
Paris SEW-USOCOME Tel. +33 1 64 42 40 80
Zone industrielle Fax +33 1 64 42 40 88
2 rue Denis Papin
F-77390 Verneuil I'Etang
Additional addresses for service in France provided on request!
Algeria
Sales Alger REDUCOM Sarl Tel. +213 21 8214-91
16, rue des Frères Zaghnoune Fax +213 21 8222-84
Bellevue info@reducom-dz.com
16200 El Harrach Alger http://www.reducom-dz.com
Argentina
Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84
Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21
Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar
1619 Garin http://www.sew-eurodrive.com.ar
Australia
Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000
Sales 27 Beverage Drive Fax +61 3 9933-1003
Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au
Sydney SEW-EURODRIVE PTY. LTD. Tel. +61 2 9725-9900
9, Sleigh Place, Wetherill Park Fax +61 2 9725-9905
New South Wales, 2164 enquires@sew-eurodrive.com.au
Austria
Assembly Wien SEW-EURODRIVE Ges.m.b.H. Tel. +43 1 617 55 00-0
Sales Richard-Strauss-Strasse 24 Fax +43 1 617 55 00-30
Service A-1230 Wien http://www.sew-eurodrive.at
sew@sew-eurodrive.at
Belarus
Sales Minsk SEW-EURODRIVE BY Tel.+375 17 298 47 56 / 298 47 58
RybalkoStr. 26 Fax +375 17 298 47 54
BY-220033 Minsk http://www.sew.by
sales@sew.by
Belgium
Assembly Brussels SEW-EURODRIVE n.v./s.a. Tel. +32 16 386-311
Sales Researchpark Haasrode 1060 Fax +32 16 386-336
Service Evenementenlaan 7 http://www.sew-eurodrive.be
BE-3001 Leuven info@sew-eurodrive.be
Service Compe- Industrial Gears SEW-EURODRIVE n.v./s.a. Tel. +32 84 219-878
tence Center Rue de Parc Industriel, 31 Fax +32 84 219-879
BE-6900 Marche-en-Famenne http://www.sew-eurodrive.be
service-wallonie@sew-eurodrive.be
Brazil
Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Tel. +55 11 2489-9133
Sales Avenida Amâncio Gaiolli, 152 - Rodovia Presi- Fax +55 11 2480-3328
Service dente Dutra Km 208 http://www.sew-eurodrive.com.br
Guarulhos - 07251-250 - SP sew@sew.com.br
SAT - SEW ATENDE - 0800 7700496

Address List
14
Bulgaria
Sales Sofia BEVER-DRIVE GmbH Tel. +359 2 9151160
Bogdanovetz Str.1 Fax +359 2 9151166
BG-1606 Sofia bever@bever.bg
Cameroon
Sales Douala Electro-Services Tel. +237 33 431137
Rue Drouot Akwa Fax +237 33 431137
B.P. 2024 electrojemba@yahoo.fr
Douala
Canada
Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553
Sales 210 Walker Drive Fax +1 905 791-2999
Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca
l.watson@sew-eurodrive.ca
Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 604 946-5535
Tilbury Industrial Park Fax +1 604 946-2513
7188 Honeyman Street b.wake@sew-eurodrive.ca
Delta, BC V4G 1G1
Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124
2555 Rue Leger Fax +1 514 367-3677
Lasalle, PQ H8N 2V9 a.peluso@sew-eurodrive.ca
Additional addresses for service in Canada provided on request!
Chile
Assembly Santiago de SEW-EURODRIVE CHILE LTDA. Tel. +56 2 75770-00
Sales Chile Las Encinas 1295 Fax +56 2 75770-01
Service Parque Industrial Valle Grande http://www.sew-eurodrive.cl
LAMPA ventas@sew-eurodrive.cl
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile
China
Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612
Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25323273
Sales Tianjin 300457 info@sew-eurodrive.cn
Service http://www.sew-eurodrive.com.cn
Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781
Sales 333, Suhong Middle Road Fax +86 512 62581783
Service Suzhou Industrial Park suzhou@sew-eurodrive.cn
Jiangsu Province, 215021
Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890
No. 9, JunDa Road Fax +86 20 82267922
East Section of GETDD guangzhou@sew-eurodrive.cn
Guangzhou 510530
Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. Tel. +86 24 25382538
10A-2, 6th Road Fax +86 24 25382580
Shenyang Economic Technological Develop- shenyang@sew-eurodrive.cn
ment Area
Shenyang, 110141
Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd. Tel. +86 27 84478388
10A-2, 6th Road Fax +86 27 84478389
No. 59, the 4th Quanli Road, WEDA wuhan@sew-eurodrive.cn
430056 Wuhan

Address List
14
China
Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. Tel. +86 29 68686262
No. 12 Jinye 2nd Road Fax +86 29 68686311
Xi'An High-Technology Industrial Development xian@sew-eurodrive.cn
Zone
Xi'An 710065
Additional addresses for service in China provided on request!
Colombia
Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50
Sales Calle 22 No. 132-60 Fax +57 1 54750-44
Service Bodega 6, Manzana B http://www.sew-eurodrive.com.co
Santafé de Bogotá sewcol@sew-eurodrive.com.co
Croatia
Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158
Service Zeleni dol 10 Fax +385 1 4613-158
HR 10 000 Zagreb kompeks@inet.hr
Czech Republic
Sales Prague SEW-EURODRIVE CZ S.R.O. Tel. +420 255 709 601
Business Centrum Praha Fax +420 220 121 237
Lužná 591 http://www.sew-eurodrive.cz
CZ-16000 Praha 6 - Vokovice sew@sew-eurodrive.cz
Denmark
Assembly Copenhagen SEW-EURODRIVEA/S Tel. +45 43 9585-00
Sales Geminivej 28-30 Fax +45 43 9585-09
Service DK-2670 Greve http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Egypt
Sales Cairo Copam Egypt Tel. +20 2 22566-299 +1 23143088
Service for Engineering & Agencies Fax +20 2 22594-757
33 EI Hegaz ST, Heliopolis, Cairo http://www.copam-egypt.com/
copam@datum.com.eg
Estonia
Sales Tallin ALAS-KUUL AS Tel. +372 6593230
Reti tee 4 Fax +372 6593231
EE-75301 Peetri küla, Rae vald, Harjumaa veiko.soots@alas-kuul.ee
Finland
Assembly Lahti SEW-EURODRIVE OY Tel. +358 201 589-300
Sales Vesimäentie 4 Fax +358 3 780-6211
Service FIN-15860 Hollola 2 http://www.sew-eurodrive.fi
sew@sew.fi
Production Karkkila SEW Industrial Gears Oy Tel. +358 201 589-300
Assembly Valurinkatu 6, PL 8 Fax +358 201 589-310
FI-03600 Karkkila, 03601 Karkkila sew@sew.fi
http://www.sew-eurodrive.fi
Gabon
Sales Libreville ESG Electro Services Gabun Tel. +241 741059
Feu Rouge Lalala Fax +241 741059
1889 Libreville esg_services@yahoo.fr
Gabun

Address List
14
Great Britain
Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855
Sales Beckbridge Industrial Estate Fax +44 1924 893-702
Service Normanton http://www.sew-eurodrive.co.uk
West Yorkshire info@sew-eurodrive.co.uk
WF6 1QR
Drive Service Hotline / 24 Hour Service Tel. 01924 896911
Greece
Sales Athens Christ. Boznos & Son S.A. Tel. +30 2 1042 251-34
12, K. Mavromichali Street Fax +30 2 1042 251-59
P.O. Box 80136 http://www.boznos.gr
GR-18545 Piraeus info@boznos.gr
Hong Kong
Assembly Hong Kong SEW-EURODRIVE LTD. Tel. +852 36902200
Sales Unit No. 801-806, 8th Floor Fax +852 36902211
Service Hong Leong Industrial Complex contact@sew-eurodrive.hk
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Hungary
Sales Budapest SEW-EURODRIVE Kft. Tel. +36 1 437 06-58
Service H-1037 Budapest Fax +36 1 437 06-50
Kunigunda u. 18 office@sew-eurodrive.hu
India
Registered Office Vadodara SEW-EURODRIVE India Private Limited Tel. +91 265 3045200, +91 265
Assembly Plot No. 4, GIDC 2831086
Sales POR Ramangamdi • Vadodara - 391 243 Fax +91 265 3045300, +91 265
2831087
Service Gujarat
http://www.seweurodriveindia.com
salesvadodara@seweurodrivein-
dia.com
Assembly Chennai SEW-EURODRIVE India Private Limited Tel. +91 44 37188888
Sales Plot No. K3/1, Sipcot Industrial Park Phase II Fax +91 44 37188811
Service Mambakkam Village saleschennai@seweurodriveindia.com
Sriperumbudur - 602105
Kancheepuram Dist, Tamil Nadu
Ireland
Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277
Service 48 Moyle Road Fax +353 1 830-6458
Dublin Industrial Estate info@alperton.ie
Glasnevin, Dublin 11 http://www.alperton.ie
Israel
Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511
Ahofer Str 34B / 228 Fax +972 3 5599512
58858 Holon http://www.liraz-handasa.co.il
office@liraz-handasa.co.il
Italy
Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801
Sales Via Bernini,14 Fax +39 02 96 799781
Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it
sewit@sew-eurodrive.it

Address List
14
Ivory Coast
Sales Abidjan SICA Tel. +225 21 25 79 44
Société industrielle & commerciale pour Fax +225 21 25 88 28
l'Afrique sicamot@aviso.ci
165, Boulevard de Marseille
26 BP 1115 Abidjan 26
Japan
Assembly Iwata SEW-EURODRIVE JAPAN CO., LTD Tel. +81 538 373811
Sales 250-1, Shimoman-no, Fax +81 538 373855
Service Iwata http://www.sew-eurodrive.co.jp
Shizuoka 438-0818 sewjapan@sew-eurodrive.co.jp
Kazakhstan
Sales Almaty ТОО "СЕВ-ЕВРОДРАЙВ" Тел. +7 (727) 334 1880
пр.Райымбека, 348 Факс +7 (727) 334 1881
050061 г. Алматы http://www.sew-eurodrive.kz
Республика Казахстан sew@sew-eurodrive.kz
Latvia
Sales Riga SIA Alas-Kuul Tel. +371 6 7139253
Katlakalna 11C Fax +371 6 7139386
LV-1073 Riga http://www.alas-kuul.com
info@alas-kuul.com
Lebanon
Sales Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532
B. P. 80484 Fax +961 1 494 971
Bourj Hammoud, Beirut ssacar@inco.com.lb
Jordan Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786
Kuwait Sin El Fil. Fax +961 1 494 971
Saudi Arabia B. P. 55-378 info@medrives.com
Syria Beirut http://www.medrives.com
Lithuania
Sales Alytus UAB Irseva Tel. +370 315 79204
Statybininku 106C Fax +370 315 56175
LT-63431 Alytus irmantas@irseva.lt
http://www.sew-eurodrive.lt
Luxembourg
Assembly Brussels SEW-EURODRIVE n.v./s.a. Tel. +32 16 386-311
Sales Researchpark Haasrode 1060 Fax +32 16 386-336
Service Evenementenlaan 7 http://www.sew-eurodrive.lu
BE-3001 Leuven info@sew-eurodrive.be
Malaysia
Assembly Johore SEW-EURODRIVE SDN BHD Tel. +60 7 3549409
Sales No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404
Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my
West Malaysia
Mexico
Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300
Sales SEM-981118-M93 Fax +52 442 1030-301
Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx
Parque Industrial Quéretaro scmexico@seweurodrive.com.mx
C.P. 76220
Quéretaro, México

Address List
14
Morocco
Sales Casablanca Afit Tel. +212 522633700
Route D’El Jadida Fax +212 522621588
KM 14 RP8 fatima.haquiq@premium.net.ma
Province de Nouaceur http://www.groupe-premium.com
Commune Rurale de Bouskoura
MA 20300 Casablanca
Netherlands
Assembly Rotterdam VECTOR Aandrijftechniek B.V. Tel. +31 10 4463-700
Sales Industrieweg 175 Fax +31 10 4155-552
Service NL-3044 AS Rotterdam http://www.sew-eurodrive.nl
Postbus 10085 info@sew-eurodrive.nl
NL-3004 AB Rotterdam
New Zealand
Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627
Sales P.O. Box 58-428 Fax +64 9 2740165
Service 82 Greenmount drive http://www.sew-eurodrive.co.nz
East Tamaki Auckland sales@sew-eurodrive.co.nz
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251
10 Settlers Crescent, Ferrymead Fax +64 3 384-6455
Christchurch sales@sew-eurodrive.co.nz
Norway
Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 24 10 20
Sales Solgaard skog 71 Fax +47 69 24 10 40
Service N-1599 Moss http://www.sew-eurodrive.no
sew@sew-eurodrive.no
Pakistan
Sales Karachi Industrial Power Drives Tel. +92 21 452 9369
Al-Fatah Chamber A/3, 1st Floor Central Com- Fax +92-21-454 7365
mercial Area, seweurodrive@cyber.net.pk
Sultan Ahmed Shah Road, Block 7/8,
Karachi
Peru
Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280
Sales S.A.C. Fax +51 1 3493002
Service Los Calderos, 120-124 http://www.sew-eurodrive.com.pe
Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe
Poland
Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 676 53 00
Sales ul. Techniczna 5 Fax +48 42 676 53 49
Service PL-92-518 Łódź http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl
Service Tel. +48 42 6765332 / 42 6765343 Linia serwisowa Hotline 24H
Fax +48 42 6765346 Tel. +48 602 739 739
(+48 602 SEW SEW)
serwis@sew-eurodrive.pl
Portugal
Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670
Sales Apartado 15 Fax +351 231 20 3685
Service P-3050-901 Mealhada http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt

Address List
14
Romania
Sales Bucharest Sialco Trading SRL Tel. +40 21 230-1328
Service str. Madrid nr.4 Fax +40 21 230-7170
011785 Bucuresti sialco@sialco.ro
Russia
Assembly St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 3332522 +7 812 5357142
Sales P.O. Box 36 Fax +7 812 3332523
Service 195220 St. Petersburg Russia http://www.sew-eurodrive.ru
sew@sew-eurodrive.ru
Senegal
Sales Dakar SENEMECA Tel. +221 338 494 770
Mécanique Générale Fax +221 338 494 771
Km 8, Route de Rufisque senemeca@sentoo.sn
B.P. 3251, Dakar http://www.senemeca.com
Serbia
Sales Beograd DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288
Ustanicka 128a 0393
PC Košum, IV sprat Fax +381 11 347 1337
SRB-11000 Beograd office@dipar.rs
Singapore
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Sales No 9, Tuas Drive 2 Fax +65 68612827
Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg
Singapore 638644 sewsingapore@sew-eurodrive.com
Slovakia
Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 33595 202
Rybničná 40 Fax +421 2 33595 200
SK-831 06 Bratislava sew@sew-eurodrive.sk
http://www.sew-eurodrive.sk
Žilina SEW-Eurodrive SK s.r.o. Tel. +421 41 700 2513
Industry Park - PChZ Fax +421 41 700 2514
ulica M.R.Štefánika 71 sew@sew-eurodrive.sk
SK-010 01 Žilina
Banská Bystrica SEW-Eurodrive SK s.r.o. Tel. +421 48 414 6564
Rudlovská cesta 85 Fax +421 48 414 6566
SK-974 11 Banská Bystrica sew@sew-eurodrive.sk
Košice SEW-Eurodrive SK s.r.o. Tel. +421 55 671 2245
Slovenská ulica 26 Fax +421 55 671 2254
SK-040 01 Košice sew@sew-eurodrive.sk
Slovenia
Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. +386 3 490 83-20
Service UI. XIV. divizije 14 Fax +386 3 490 83-21
SLO - 3000 Celje pakman@siol.net
South Africa
Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000
Sales Eurodrive House Fax +27 11 494-3104
Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za
Aeroton Ext. 2 info@sew.co.za
Johannesburg 2013
P.O.Box 90004
Bertsham 2013

Address List
14
South Africa
Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820
Rainbow Park Fax +27 21 552-9830
Cnr. Racecourse & Omuramba Road Telex 576 062
Montague Gardens cfoster@sew.co.za
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 31 700-3451
2 Monaco Place Fax +27 31 700-3847
Pinetown cdejager@sew.co.za
Durban
P.O. Box 10433, Ashwood 3605
Nelspruit SEW-EURODRIVE (PTY) LTD. Tel. +27 13 752-8007
7 Christie Crescent Fax +27 13 752-8008
Vintonia robermeyer@sew.co.za
P.O.Box 1942
Nelspruit 1200
South Korea
Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051
Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056
Service 1048-4, Shingil-Dong http://www.sew-korea.co.kr
Ansan 425-120 master.korea@sew-eurodrive.com
Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204
No. 1720 - 11, Songjeong - dong Fax +82 51 832-0230
Gangseo-ku master@sew-korea.co.kr
Busan 618-270
Spain
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Sales Parque Tecnológico, Edificio, 302 Fax +34 94 43184-71
Service E-48170 Zamudio (Vizcaya) http://www.sew-eurodrive.es
sew.spain@sew-eurodrive.es
Sweden
Assembly Jönköping SEW-EURODRIVE AB Tel. +46 36 3442 00
Sales Gnejsvägen 6-8 Fax +46 36 3442 80
Service S-55303 Jönköping http://www.sew-eurodrive.se
Box 3100 S-55003 Jönköping jonkoping@sew.se
Switzerland
Assembly Basel Alfred lmhof A.G. Tel. +41 61 417 1717
Sales Jurastrasse 10 Fax +41 61 417 1700
Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch
info@imhof-sew.ch
Thailand
Assembly Chonburi SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281
Sales 700/456, Moo.7, Donhuaroh Fax +66 38 454288
Service Muang sewthailand@sew-eurodrive.com
Chonburi 20000
Tunisia
Sales Tunis T. M.S. Technic Marketing Service Tel. +216 79 40 88 77
Zone Industrielle Mghira 2 Fax +216 79 40 88 66
Lot No. 39 http://www.tms.com.tn
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Address List
14
Turkey
Assembly Istanbul SEW-EURODRIVE Tel. +90 216 4419163 / 4419164
Sales Hareket Sistemleri San. ve Tic. Ltd. Sti. Fax +90 216 3055867
Service Bagdat Cad. Koruma Cikmazi No. 3 http://www.sew-eurodrive.com.tr
TR-34846 Maltepe ISTANBUL sew@sew-eurodrive.com.tr
Ukraine
Assembly Dnepropetrovsk SEW-EURODRIVE Tel. +380 56 370 3211
Sales Str. Rabochaja 23-B, Office 409 Fax +380 56 372 2078
Service 49008 Dnepropetrovsk http://www.sew-eurodrive.ua
sew@sew-eurodrive.ua
United Arab Emirates

Sales Sharjah Copam Middle East (FZC) Tel. +971 6 5578-488
Service Sharjah Airport International Free Zone Fax +971 6 5578-499
P.O. Box 120709 copam_me@eim.ae
Sharjah
USA
Production Southeast SEW-EURODRIVE INC. Tel. +1 864 439-7537
Assembly Region 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830
Sales P.O. Box 518 Fax Manufacturing +1 864 439-9948
Service Lyman, S.C. 29365 Fax Assembly +1 864 439-0566
Fax Confidential/HR +1 864 949-5557
http://www.seweurodrive.com
cslyman@seweurodrive.com
Assembly Northeast SEW-EURODRIVE INC. Tel. +1 856 467-2277
Sales Region Pureland Ind. Complex Fax +1 856 845-3179
Service 2107 High Hill Road, P.O. Box 481 csbridgeport@seweurodrive.com
Bridgeport, New Jersey 08014
Midwest Region SEW-EURODRIVE INC. Tel. +1 937 335-0036
2001 West Main Street Fax +1 937 332-0038
Troy, Ohio 45373 cstroy@seweurodrive.com
Southwest SEW-EURODRIVE INC. Tel. +1 214 330-4824
Region 3950 Platinum Way Fax +1 214 330-4724
Dallas, Texas 75237 csdallas@seweurodrive.com
Western Region SEW-EURODRIVE INC. Tel. +1 510 487-3560
30599 San Antonio St. Fax +1 510 487-6433
Hayward, CA 94544 cshayward@seweurodrive.com
Additional addresses for service in the USA provided on request!
Venezuela
Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804
Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275
Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve
Valencia, Estado Carabobo ventas@sew-eurodrive.com.ve
sewfinanzas@cantv.net
Vietnam
Sales Ho Chi Minh City All sectors except for ports, mining and off- Tel. +84 8 8301026
shore: Fax +84 8 8392223
Nam Trung Co., Ltd namtrungco@hcm.vnn.vn
250 Binh Duong Avenue, Thu Dau Mot Town, truongtantam@namtrung.com.vn
Binh Duong Province
khanh-nguyen@namtrung.com.vn
HCM office: 91 Tran Minh Quyen Street
District 10, Ho Chi Minh City

Address List
14
Vietnam
Ports, mining and offshore: Tel. +84 8 62969 609
DUC VIET INT LTD Fax +84 8 62938 842
Industrial Trading and Engineering Services totien@ducvietint.com
A75/6B/12 Bach Dang Street, Ward 02,
Tan Binh District, 70000 Ho Chi Minh City
Hanoi Nam Trung Co., Ltd Tel. +84 4 37730342
R.205B Tung Duc Building Fax +84 4 37762445
22 Lang ha Street namtrunghn@hn.vnn.vn
Dong Da District, Hanoi City

Index
Index
A Brake
Acceleration setpoint..............................................54 BE05 – BE2 .....................................................130
Additional documentation.......................................11 BE1 – BE5 ....................................................... 131
Additional function 1...............................................60 Brake coil resistance........................................159
Additional function 10.............................................62 Brake disk thickness ........................................154
Additional function 6...............................................61 Brake spring arrangement ............................... 154
Additional functions Brake spring replacement................................ 136
Overview ............................................................59 Brake voltage................................................... 154
Setting................................................................59 Braking torque .................................................154
Address range........................................................81 Braking torque assignment ..............................154
Altitudes above sea level .......................................37 Magnet replacement ........................................138
Ambient conditions.................................................38 Replacing the brake disk .................................134
Ambient temperature .............................................38 Replacing the brake of EDR.71 – EDR.80....... 140
Anti-corrosion agent .............................................152 Replacing the brake of EDR.90 – EDR.112.....141
Antiseize agent ....................................................152 Setting the working air gap ..............................133
Assembly Work done until maintenance .......................... 154
Fieldbus interface, general notes.......................28 Working air gap................................................ 154
Safety notes .......................................................12 Brake coil resistance............................................ 159
Tightening torques MOVIMOT® inverter ............27 Brake disk replacement ....................................... 134
Auxiliary terminals HT1 + HT2 .........................48, 49 Brake disk thickness ............................................ 154
Axial load, permitted ............................................147 Brake release without enable ................................57
Brake spring replacement .................................... 136
B Brakemotor
Bearing lubrication ...............................................125 EDR.71 – EDR.80............................................ 128
Bearing, permitted................................................151 EDR.90 – EDR.112.......................................... 129
BE05 – BE2 .........................................................130 Braking resistors, technical data .......................... 159
BE1 – BE5 ...........................................................131 Braking torque .....................................................154
Binary control ...................................................37, 64 Braking work until maintenance ...........................154
Binary inputs/outputs, connection ..........................50 Braking work, permitted ....................................... 155
Block check character BCC ...................................82 Bus terminating resistors .......................................88
Bore dimensions for fieldbus interface ...................29
C
Cable cross section ...............................................32
Cable entries..........................................................31
Cable glands....................................................26, 44
Cable glands according to EMC ............................43
Cable shield ...........................................................43
Canopy ..................................................................26
Cleaning...............................................................124
Coding of process data..........................................75
Configuration
PROFIBUS master ............................................89

Index
Connection Drive-ID module

Binary inputs/outputs .........................................50 Description....................................................... 114
Fieldbus interface...............................................43 Disassembly .................................................... 120
Fieldbus interface on the drive...........................49 Dust .......................................................................38
Fieldbus interface, remote installation ...............48
Inputs/outputs ....................................................50 E
INTERBUS.........................................................47 Earth-leakage circuit breaker.................................34
MOVIMOT® with binary control..........................40 Embedded safety notes ...........................................8
MOVIMOT® with fieldbus interface ..............48, 49 EMC-compliant installation ....................................37
MOVIMOT® with MLA12A setpoint converter ....41 EMC, Installation considering ................................43
MOVIMOT® with RS485 bus operation..............42 Enabling direction of rotation ..................... 73, 86, 99
PE ................................................................35, 45 Enclosure............................................................. 124
PROFIBUS.........................................................45 Environmental impact ............................................38
Safety notes .......................................................12 EPL (Equipment Protection Level).........................22
Supply system....................................................32 Equipotential bonding ............................................43
Connection cross section Error display......................................................... 115
Terminals ...........................................................44 Error list ...............................................................116
Connection module MFZ.. Exclusion of liability..................................................9
Unit structure......................................................18 Explosion protection
Control elements, description.................................53 Designation........................................................22
Cooling air ..............................................................25 Extended storage.................................................122
Copyright..................................................................9
Corrosion protection.............................................125
F
Cross section of power and control cables ............32
Fieldbus interface
Current carrying capacity
Installation in the field ........................................29
Terminals ...........................................................44
Installation notes................................................28
Nameplate .........................................................21
D Tightening torques .............................................30
Damp locations ......................................................26 Type designation ...............................................21
DC 24 V supply voltage .........................................45 Fieldbus interfaces
Deceleration setpoint .............................................54 Unit structure .....................................................17
Degree of protection ............................................142 Function
Designated use ......................................................11 MFI interface (copper line)............................... 106
Designations, explosion protection ........................22 Function with RS485 master..................................80
Diagnostics
MFI interface (copper line) ...............................111
G
PROFIBUS interface MFP .................................96
Gas ........................................................................38
Project planning example...................................97
Gaskets..................................................................38
With status LED ...............................................115
Group address .......................................................81
DIP switches ........................................................101
GSD file .................................................................89
S1 and S2 ..........................................................55
Disposal ...............................................................122
H
Documentation, additional .....................................11
DP configuration Handling
PROFIBUS interface MFP .................................92 With binary control .............................................66
DP master ..............................................................95 Hazardous radiation...............................................38
Drive ID module Hoist applications...................................................11
Technical data..................................................144 HT1 + HT2 .......................................................48, 49

Index
I Low-noise operation ..............................................56

Identification ...........................................................20 Lubricant table .....................................................152
Idle .........................................................................81 Lubricants ............................................................152
Inputs/outputs, connection .....................................50 Lubrication
Input/output bytes Bearing ............................................................125
Input/output word, MFI interface (copper line) M
Structure ..........................................................107 Magnet replacement ............................................ 138
Inspection.............................................................123 Maintenance ........................................................123
Brakemotor EDR.71 – EDR.112 ......................132 Maintenance intervals.......................................... 125
Motor EDR.71 – EDR.112................................127 Maximal frequency.................................................53
Inspection intervals ..............................................125 Maximum frequency, control via RS485 ................53
Installation Mechanical installation
Bore dimensions for fieldbus interface...............29 Fieldbus interface ..............................................28
Fieldbus interface...............................................29 Setpoint converter MLA12A...............................30
Fieldbus interface, general notes.......................28 Message processing..............................................83
In damp locations...............................................26 Message structure .................................................80
Line contactor ....................................................34 MFI interface (copper line)
MOVIMOT® drive, notes ....................................25 Diagnostics ...................................................... 111
Tightening torques, Fieldbus interface...............30 Function ...........................................................106
Installation according to EMC LED displays.................................................... 108
Cable shield .......................................................43 MFI system fault ..............................................110
Installation altitude .................................................37 Process data.................................................... 106
Installation considering EMC..................................43 Process data monitoring ..................................112
Cable glands ......................................................43 Structure of the input/output word....................107
Data cable..........................................................43 MFI system fault
Equipotential bonding ........................................43 MFI interface (copper line)............................... 110
24 V supply ........................................................43 MF.21.....................................................................17
Installation instructions...........................................31 Minimum frequency ...............................................54
Installation, safety notes ........................................12 Minimum frequency, control via RS485 .................54
Integrator ramp ......................................................54 Motor bearing....................................................... 125
InterBus interface .....................................................7 Motor EDR.71 – EDR.112, structure ................... 126
INTERBUS interface MFI Motor protection.....................................................56
Technical data..................................................161 MOVILINK® unit profile ..........................................75
Interface underside ................................................17 MOVIMOT® drive unit structure .............................14
Intervals, inspection and maintenance.................125 MOVIMOT® inverter unit structure.........................15
IT systems, installation requirements.....................32
N
L Nameplate
LED ......................................................................113 Fieldbus interface ..............................................21
LED display Inverter...............................................................20
PROFIBUS interface MFP .................................93 MOVIMOT® drive...............................................19
LED displays Notes
MFI interface (copper line) ...............................108 Designation in the documentation .......................8
LEDs
PROFIBUS interface MFP .................................93 O
Line contactor ........................................................34 Operating characteristics .....................................153
Line fuses...............................................................32 Operating display MOVIMOT® inverter................ 113

Index
Operating types....................................................145 RCD – residual current device ...............................34

Operation Reduced noise .......................................................56
Low noise...........................................................56 Repair ..................................................................123
Safety notes .......................................................13 Replacing MOVIMOT®......................................... 119
With binary control .............................................66 Replacing the brake spring ..................................136
With fieldbus ......................................................75 Request message..................................................84
with RS485 master.............................................80 Requirements for startup .................................53, 70
Other applicable documentation ............................11 Response message ...............................................84
Outdoor installation ................................................26 Restartup ............................................................. 123
Overhung loads, permitted...................................147 Rights to claim under limited warranty .....................9
Rolling bearing, permitted .................................... 151
P RS485
Paint protection cap .........................................52, 70 Address range ...................................................81
Paint protection film .........................................52, 70 Control via RS485..............................................38
Painting ................................................................124 Function with RS485 master..............................80
Part number, MOVIMOT® inverter .......................142 Group address ...................................................81
PE connection ..................................................35, 45 RS485 address, selection..................................56
Process data ..........................................................90 Startup with RS485 master................................72
MFI interface (copper line) ...............................106 Technical data RS485 interface....................... 144
Process input data .............................................77 User data type ...................................................81
Process output data ...........................................76
Process data monitoring S
MFI interface (copper line) ...............................112 Safe disconnection ................................................12
Product names .........................................................9 Safety functions .....................................................11
PROFIBUS address ...............................................87 Safety notes...........................................................10
PROFIBUS interface ................................................7 Assembly ...........................................................12
PROFIBUS interface MFP Designation in the documentation .......................8
Diagnostics ........................................................96 Electrical connection..........................................12
DP configuration ................................................92 General information ...........................................10
GSD file..............................................................89 Installation..........................................................12
Input/output bytes ..............................................91 Operation ...........................................................13
LED display........................................................93 Storage ..............................................................12
Master configuration ..........................................89 Structure of the embedded safety notes..............8
Project planning .................................................89 Structure of the section-related safety notes .......8
System fault .......................................................95 Transportation....................................................12
Technical data..................................................160 "Easy" startup ..............................................52, 70
Project planning Sealing compound, duroplastic............................ 152
Overhung loads................................................147 Section-related safety notes ....................................8
Project planning notes Service.........................................................115, 121
Axial load .........................................................147 Setpoint f1........................................................53, 54
Protection concept .................................................39 Setpoint potentiometer f1.......................................53
Protection devices..................................................38 SEW Service........................................................121
Protective cover ...............................................52, 70 Shield.....................................................................43
PWM frequency ...............................................56, 61 Shut down ............................................................121
Shutdown............................................................. 122
R Signal words in the safety notes ..............................8
Ramp times ............................................................54 Spare parts .......................................................... 124
Ramp times, extended ...........................................60 Speed monitoring...................................................59
Speed 1 setpoint....................................................53

Index
Speed 2 setpoint ....................................................54 Temperature, permitted ....................................... 142

Spring terminal, use ...............................................33 Tension spring terminal, use..................................33
Start delimiter .........................................................81 Terminals
Startup Connection cross section...................................44
Requirements...............................................53, 70 Current carrying capacity...................................44
With binary control .............................................64 Terminal, use .........................................................33
With INTERBUS interface..................................98 Test report ...........................................................123
With MLA12A option ..........................................67 Tightening torques
With PROFIBUS interface..................................85 Fieldbus interface ..............................................30
With RS485 master............................................72 MOVIMOT® inverter ..........................................27
Startup with MFI (copper line) Timeout..................................................................95
Configuring the INTERBUS master .................102 Timeout monitoring ................................................81
NEXT/END switch............................................101 Tolerance, shaft end ..............................................24
Process data description..................................103 Torque, reduced ....................................................62
Process data width...........................................101 Trademarks..............................................................9
Setting MFI DIP switch.....................................101 Transmission rate > 1.5 MBaud.............................45
Setting the data width ......................................102 Transportation........................................................12
Status display.......................................................115 Type designation
Storage ..........................................................12, 122 Fieldbus interface ..............................................21
Structure Inverter...............................................................20
Brake BE05-BE2..............................................130 MOVIMOT® drive...............................................19
Brake BE1 – BE5 .............................................131
Brakemotor ..............................................128, 129 U
EDR.71 – EDR.112..........................................126 Unit identification ...................................................20
EDR.71 – EDR.80 with BE...............................128 Unit replacement..................................................119
EDR.90 – EDR.112 with BE.............................129 Unit structure
Motor................................................................126 Fieldbus interfaces.............................................17
Supply system leads ..............................................32 MFZ.. connection module ..................................18
Supply voltage via MFZ.1.......................................45 MOVIMOT® drive...............................................14
Supply voltages MOVIMOT® inverter ..........................................15
400 V / 100 Hz .................................................142 Use, designated.....................................................11
400 V / 50 Hz ...................................................142
Switch f2 ................................................................54 V
Switch t1 ................................................................54
Valid components
System fault
Fieldbus interfaces...............................................7
MOVIMOT® in category 3D .................................6
Setpoint converter MLA12A in category II3D.......7
T Vapor .....................................................................38
Target group ..........................................................10
Technical Data W
Braking resistors ..............................................159
Wear .................................................................... 125
MLA12A option ................................................143
Wiring
MOVIMOT® 400 V / 50 Hz or 400 V / 100 Hz ..142
PE ................................................................35, 45
Technical data
Supply system ...................................................32
Braking work, permitted ...................................155
Wiring check ..........................................................51
INTERBUS interface MFI.................................161
Working air gap of the brake................................ 154
PROFIBUS interface MFP ...............................160
Working air gap, brake......................................... 133
Rolling bearing, permitted ................................151

Index
0 ... 9 4Q operation ................................................145, 146

24 V supply ............................................................37

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Operating Instructions: Decentralized Drive Systems in Category 3D

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Operating Instructions: Decentralized Drive Systems in Category 3D

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Drive Technology \ Drive Automation \ System Integration \ Services

Decentralized Drive Systems

Edition 08/2011 19259611 / EN

Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 3

7.6 Available additional functions MM..D-503-04............................................ 59

4 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

12.15 Assignment of internal braking resistors ................................................. 159

Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 5

1.1 MOVIMOT® MM..D in category 3D

1.1.1 1400 rpm 댴 3 x 400 – 500 V (400 V)

Type Pn Mn Ma/Mn nn In1 cos φ Brake MBmax

1.1.2 2900 rpm 쑶 3 x 400 – 500 V (400 V)

Type Pn Mn Ma/Mn nn In1 cos φ Brake MBmax

6 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

1.2 Fieldbus interfaces in category 3D (zone 22)1)

1.2.1 Available variants

1.3 Setpoint converter MLA12A in category 3D

The setpoint converter MLA12A in category 3D is

1) In conjunction with MOVIMOT® in category 3D (zone 22)

Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 7

2.2 Structure of the safety notes

2.2.2 Structure of the section-related safety notes

2.2.3 Structure of the embedded safety notes

8 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

2.3 Rights to claim under limited warranty

2.4 Exclusion of liability

2.6 Product names and trademarks

Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 9

3.1 Preliminary information

3.2 General information

3.3 Target group

10 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

3.4 Designated use

NOTES ON EXPLOSION PROTECTION

3.4.1 Safety functions

3.4.2 Hoist applications

3.5 Other applicable documentation

Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 11

3.6 Transportation, storage

3.8 Electrical connection

3.9 Safe disconnection

12 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 13

[1] MOVIMOT® inverter

A MOVIMOT® drive is a combination of:

14 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

4.2 MOVIMOT® inverter

[1] [2] [3]

[1] Connection box

Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 15

The following figure shows the top of the MOVIMOT® inverter:

[1] X50: Diagnostics interface with screw plug

16 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

4.3 Fieldbus interfaces

[1] Diagnostic LEDs

NOTE ON EXPLOSION PROTECTION

4.3.2 Underside of the interface unit (all MF.. interfaces)

[1] Connection to connection module

Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D 17

4.3.3 MFZ.. connection module unit structure

[1] Terminal strip (X20)

18 Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D

4.4 MOVIMOT® drive type designation