SIs STEEL INNOVATIONS PVT.LTD. PLOT NO.53 NEW INDUSTRILA AREA —I MANDIDEEP-462046 QW-484 FORMAT FOR WELDER /WELDING OPERATOR, PERFORMANCE QUALIFICATIONS (WPQ) (See QW-301, Section IX, ASME Boiler and pressure Vessel Code) * Welder’s Name: KASIF KHAN Clock No, : N/A. Stamp No, WPSISIPL/IRS/1(A} Welding Process (s) wed: GMAW Type: SEMIAUTOMATICN [Kentiicaon of Wes folloned by welder during welding of test coupon: WPS/SIPL/ARS/OL Pink mel (6) welded: SASI6 GR.70__Thicknes: — SOMMTHIK Fille metal specification SFA) Class (QW104). 5.18 ‘Testing Condition and qualification Limits { Welding Variables (OW 350) “Actual Values Welding Process ‘GMAW Type SEMIAUTOMATIC [Backing (metal, Weld Metal, Double welded wc WELD METAL [Plate () pipe (enter diameter pipe (QW-A03) [Base Metal P- oF S:No to P-or § No. Filler metal or Eletrode Specification (SFA No, Filler metal or Electrode Classification (AWS No) Filler Metal F Number () ‘Consumables inser (GTAW of PAW) File Type NA ‘Weld deposi hikes for cach welding proses (QWI0)_——[ $0 Maxim to WPS [Position Qualifies 30 1G&3G Verical Propresion [uphill Ups 7 Type af Ful NA NA Taser Gas Backing (GTAW_PAW GMAW, NA NA. “Transfer Mods for (GMAW) : ——— | cconurar GLOBULAR ‘GTAW Welding Curen Type Polat NA NA Guided Bend Test Results Guided Bend Test Type ( ) QW-462.2(sde) Result (x) QW-462.3 (a) (rans RA) Type ©) QW-462.3 (6) (ong RAF) Results Side Bead Test Nos ‘OK {NO CRACK = Visual examination result (QW-302.) OE Radiographic test result (QW-304 and QW-303):_——Ok ane (For alternative qualification of groove welds by radioaraphyy Filet weld Fracture test: N/A Length and percent of defects: = Macro test fusion ile leg Size: —— in. Coneavity converiy: _ Welding test condived by: —_MIS. See Imovaioes pv lidMandidecp. ‘Mechanical tests conducted by: Venus Testing & Research Laboratory Laboratory test No. :VIRL/BINA/1752/1342012 Dated: 30/06/2012 TE cent that the statements inthis record are corect and that the test coupons were prepared welded and tested n-acordance with the requirements of section IX of the ASME Code, Date: 30162012 Organization: M/S Stee! Innovations pvt td Mandideep “Test witness by: IRS BHOPAL Be [att ‘STEEL INNOVATIONS PVT.LTD PLOT NO.53,NEW INDUSTRIAL AREAI, MANDIDEEP, DISTT. RAISEN (MP) 462016 PH.07480-40 15 88, FAX 07450 -23 16 1 TIN-No.23934104979TT Wx AY STEEL INNOVATIONS PVT. LTD. ‘~\? MT aerSoon noo CEMTFED €O. PLOT Noo 53, NEW INDUSTRIAL AREA-II, MANDIDEEP-462 046 DISTT. RAISEN (M.P) PHONE. (07480) 401588, 231615 FAX » 07480-23615 E-mail : sipLindia@airtelmailin (BASED ON ASME SEC.IX/QW-482) WELDING PROCEDURE SPECIFICATION (WPS) Welding Procedure Specification No: WPSISIPLIIRS/01 4, Rev.00 Date 15-06-2012 ‘Supporting POR No. PQRISIPLIIRS/01 Rev.00 Welding Process (es): GMAW: Type: Semi — Automatic. JOINTS (QW-402) Joint Design: As per sketch OU Bagking (Yes)........0F (No)...No., ak Backing material (Type) ..Weld Metal Boma Z| r | BASE METALS (QW-403) P.No....4...Group No....2....t0 P.NO. ...1....-. Group No......2.. OR Specification type & grade SA. 516 Gr..70 ™ To specification type & grade SA 516 Gr..79 Thickness Range : Base Metal: Groove: 5.mm.to.200.mm Fillet: All Thickness FILLER METALS (aw-404) «Other... ANNO... Tose Spec. No. (SFA). AWS No.(Class) ER. Size of filler metals ...1.2 mm. Electrode-Flux (class) Flux Trade Name. Consumable Insert. Pe be£ STEEL Bee fa Pyp Le /ATIONS PVT ica NOS NEW INDUSTRIAL AREA TIN-No.23934104570" * CORPORATE OFFICE : 17-8, Sector-D, Industrial Area, Govindpura, Bhopal-462 023. (M.P) Phone (0755) 2586273. 2587404, Fax _0755-2587693 E-mail : airtelmailinale OX STEEL INNOVATIONS PVT. LTD. XY (HI-TECH HEAVY STEEL FABRICATORS) AN 1S0 9001 : 2000 CERTIFIED CO. PLOT No. 53, NEW INDUSTRIAL AREA-II, MANDIDEEP-462 046 DISTT. RAISEN (M.P) PHONE : (07480) 401588, 231615 FAX : 07480-231615 E-mail : siplindia@airtelmail.in POSITION (qw-405, Qw-461) POSTWELD HEAT TREATMENT (QW-407) Position(s) of Groove Temperature Range ... Welding Progression: Time Range.. Position of Filk ; : PREHEAT (Qw-405 GAS (QW-408) Preheat Temp. min : Up to 32 mm ~ Nil Shielding Gas : COz 32 to 75 mm -.....100 °C. Percent Composition (Mixtures): 99.9 % pure Above 7S mm -150°C Flow rate .........-15-20 Liter/minute Inter pass Temp. max.....250 °C max Gas Backing. il... Preheat Maintenance. ELECTRICAL CHARACTERISTICS (QW-409) Current AC or DC. Polarity ......E.P. \ Amps Range).......150 = 250. Volts (Range)...18-24V. Mode of Metal Transfer for GMAW...Mixed Globular made. TECHNIQUE (ow-10) String or weave bead...String & weaving c Initial & interpass cleaning... Wire brushing & grinding et Method of back gougins Oscillation......N. Contact tube to work distance. Multiple or single pass. : Multiple or single wire......Single. Travel speed (range) : as below in table Peening. Not allowed. ELECTRICAL CHARACTERISTICS (ow-) Weld Layer Process Filler Metal Current Type Amp. | volt | Travel Class Dia ‘| Polarity Range | range | speed u range Root omaw |ER70S6 | 12mm |EP 110-130 | 18-24 | 120-170 mav/min Subsequent omaw |ER70 S6| 1.2mm |EP. 110-130 | 18-24 | 120-170 mm/min Prepared by Approved by ‘SSBREL INNOVATIONS PVT.LTD bad PLOT NO.53,NEW INDUSTRIAL ARI J EAI, MANDIDEEP, DISTT. RAISEN (MP) 462016 PH.07480-40 15 88, FAX 07480 - 23 16 1¢ TIN-No.23934104979 CORPORATE OFFICE : 17-8, Sector-D, Industrial Area, Govindpura, Bhopal-462 023. (M.P) Phone : (0755) 2586273, 2587404, Fax : 0755- 2587693 E-mail : airtelmail.inPLOT No. 53, NEW INDUSTRIAL AREA-II, MANDIDEEP-462 046 DISTT. Ri AENRICANTON OCOD [BGRMAIl sip] IRE QUALIFICATION RECORD NO. PQR/SIPLIIRS/OL \WPS NO.WPSISIPLRS/1 REY.00 DTD: 15/06/2012 WELDING PROCESS-GMAW , TYPE -SEMI-AUT 3h STEEL INNOVATIONS PVT. LTD. (HI-TECH HEAVY STEEL FABRICATORS) AN 1S.0 9001 : 2000 CERTIFIED CO. Rev.00 DATE : 30/06/2012 Filler metal F.No 6 JOINT QWatd2y BASE METALS (QW-403) Material Specification. SASI6 2. ‘Type or Grade Gr. 70 o~ ae ee fe | PNo.l_toP.No__2_ sau Teens of est Coupon _ SOM _ Sle Diameter of test Coupon _- 12MM Other_NA_ = FILLER METAL (QW-404) POSITION (QW-405) SPA Specification: S18 Position of Groove ___3G_ _ AWS Classification : Ex70s-6 ‘Weld Progression __ Other _ ees Filler Metal Analysis A No.: 1 Size of filler metal : 1.2 mm PRE-HEAT (QW-406) — Pre-heat temperature 100°C. — — Interpass temperature? 250"Max Other __ = ties Seaetenaien __ POST WELD HEAT TREATMENT(QW-407) GAS (QW-408) Type of Gas or Gases: - 02. ‘Temperature Nil Composition of Gas Mixture: 9.9% Time Ni Other _ Other o ELECTRICAL CHARACTERISTICS(QW-409) ‘TECHNIQUE (QW-410) Current: BC String or Weave Bead ___ String &weaving__ Polarity : EP Oscillation _NAw AMPS : 150-180 Multi Pass Or Single Pass _ Multiple _ Volts : 20-22 V — ‘Tungsten Electrode size __ ‘Travel Speed__150 mm/minute Other ‘Single or Multiple Wire—---Single Other Brfott: ‘STEEL INNOVATIONS P' PLOT NO.53,NEW INDUSTRIAL AREAL MANDIDEEP. DISTT. RAISEN (MP, 462616 PH.07480-40 15 88, FAX: 07°. 23 16 16 TIN-No.23934102 °79 CORPORATE OFFICE : 17-8, Sector-D, Industrial Area, Govindpura, Bhopal-462 023. (M.P) Phone (0755) 2586273, 2587404. Fax 0755 - 2587693 E-mail airtelmail.invu 4) STEEL INNOVATIONS PVT. LTD. (HI-TECH HEAVY STEEL FABRICATORS) AN 1S 9001 : 2000 CERTIFIED CO. PLOT No. 53, NEWTENGISH AS TAQKS-HOMANDIDEEP-462 046 DISTT. RAISEN ‘Specimen No. | WiddPHONE |(Oakiesé01 S48URENGe SiFPSres97480 - 23 TPS of Faire Shh airtelm i 19.24 0.12 '568.3Niam Parent Metal 2 19.32 50.12 S72.7Nieom* Parent Metal ‘GUIDED BEND TESTS (QW-160) _ Type and Figure No. RESULT “Type and RESULT Figure No. Side Bend OK _ SATISFACTORY (04 Nos.) (no crack observed) "TOUGHNESS TESTS (QW-170) Specimen [Notch [Noch] Test | Impact LATERAL EXP. DROP WEIGHT No. Location | Type | Temp | value [9eshear [Mile | Break ‘Wo Break Other Tests Type of Test Deposit Analysis Other —__ ‘Welder’s Name: KASIF KHAN Clock No._- ‘Stamp No.WPS/SIPLARS/O1(A) Test conducted by :IRS Laboratory Test No. VIRL/Bina/1752/134/2012 Dated :30/6/2012 of Venus testing & research Laboratory Radiography report no, ML/NDTCR/716/2012-2013 Dated : 25/6/2012 of Metalab , Bhopal ‘We certify thatthe statements inthis record are correct and thatthe test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code pe fell \ EEL INNOVATIONS PVT.LTD Betate- Shor 'NO.53 NEW INDUSTRIAL AREA, Prepared By MANDIDEEP, DISTT. RAISEN (M.P}) 462616 'PH.07480-40 15 88, FAX "07480 - 23 16 16 TIN-No.23934104979 Page 2 of 2 P) ihn CORPORATE OFFICE : 17-8, Sector-D, Industrial Area, Govindpura, Bhopal-462 023. (MP) Phone (0755) 2586273. 2587404. Fax 0755. 2587693 E-mail : airtelmailinde fa @ KVvOA 7k Venus Testing & Research Laboratory Office : 4, Ashok Vihar, Mohini Complex, Lat ‘Swami Viveka Nand Chouraha, Ashoka Gardan, Bhopal (M.P.) - 462023 Mob.: 9425425873, 9425425893, 9425425722 TEST REPORT Khurai Road, Industrial Area Bina, Distt. Sagar (MP) 47 1 .07580-221542, 9425614099 e-mail - viribina@yahoo.co in Description of Samples: WPS Subject: Mechanical test for WPS. Ref. No.: Nl Dated: 25.06.2012 Report No: VIRL/Bina/1752/134/2012 Date of Receipt: 25.06.2012 Date of Report: 30.06.2012 Name of Agency: M/s Steel Innovation Pvt. Ltd. Welder Name: Kasif Khan. WPS No.: WPS/SIPL/IRS/O1 Size: 50 x 300 x 300 Specification: SA 516 Gr. -70 ott Issued to: oo hg . The General Manager. fo. ee Slee! innovation Pv. Ud te ? ta ‘ \ Plot to, = 53, New Industighred =, on™ me \ ‘Mandideep (M P) ne % FF Tensile Test as Per ASME Section 7X — Sample 1D | Widty{mm) | thickness | Cross Section | ultima imate | Location of Mork f (mm) ‘Area (mm?) load, “\, | Tensile Stes | Fracture i N Néfam? | Test-1 JO) Pm Elden omrrhamnreaeOBO| — S6K3 | Parent Metal Test -2 i er 8727 Parent Metal | . : : to ee . end i Guided Bend Test Over Mandrel 4 = 41x 180° : S.No. | Observation | d a Nosiask ebiaed 2 Side'Gend-r § No crack obgerved 7 — 3 Side Bed “ti ~ No crack®bserved 7 | » 4 Side Bend . Nosefack obseryed “1 a ee Pl 2 | fo we ene T1599 T1594 “Tro reaullaodveferoniytcthe testo samples and applicable parameters endorsement ofprecus is netherinferredinor pied Tota aby for Labis ited otheinvaiced amcunt ‘Samples willbe destoyed after tn Days rom te dat lise fest report. ‘Tnsvepor is ote be epredused wholly orn part and cannet ba veee a an evidence nthe court of law and should not be used in any advertising media witout curepecia prmsieninwting