GLOBAL ENGINEERS LIMITED NEW DELHI - 110008 INDIA Document No, Rev_| Dele | Fage BHARATIYA NABHIKIYA VIDYUT NIGAM LIMITED (BHAVINI) PROJECT OWNER: | Ka: PAKKAM, TAMILNADU ~ 603102 INDIA «i GLOBAL ENGINEERS LIMITED (GEL) 22, RAJENDRA PLACE, NEW DELHI ~ 110008 INDIA CONTRACTOR: - | | GEUPFBRISTAVPSI2a(6)_[ 01 [040.2008 | Tels SAFETY GRADE DECAY HEAT REMOVAL CIRCUIT (SGDHR), PRIMARY SODIUM PURIFICATION CIRCUIT & SECONDARY SODIUM MAIN CIRCUIT Py a PROJECT:- EROTOTYPE FAST BREEDER REACTOR (PF8R) 500 MWe KALPAKKAM, TAMILNADU | i 1 PO NUMBER: Cl / FBR! 80~33-1-7098/ PO 10086 | DATED :- 08” ‘December 2006 | SPECIFICATION | (Welding Qualification spe: = TITLE | WELDING PROCEDURE SPECIFICATION (WPS) Plate to Piate | | ITEM (g}:- EXPANSION TANKS (04 Nos.) , SURGE TANKS (02 Nos.) STORAGE TANKS (04 Nos) , PRIMING TANK (01 No | Peer PFBR / 01850 / SP / 1034 Rev. 2 ot | oxoso8 Ineweroryac VON. Oi | OORT | REVISED as TER EAT —Jounearsnig NPS couenns Newer 4/0 Sa 0 [Baar | Tac coc RENT fore sar No. | Date Brief Record Prepared & Reviewed By REVISION DETAILS (SEL OB Nes [SEL E=a02/42 WELDING PROCEDURE SPECIFICATION (WPS) 4 (As per ASME Boiler & Pressure Vessel Code, Section IX, E¢.2004) (COMPANY NAME [GLOBAL ENGINEERS LIMITED | Date: [May 2", 2008 W..S NO [GEL / WPS /22(8) Rev. [ot ‘SUPPORTING POR No. GEL [POR /221a) PAGENO. | 20i8 - i Gas Tungsien Arc Welding (GTAW) & Shielded Wi | Grace Plates, For 4) Groove & 2) Fillet alesse Steet ial Are Welding (SMAW) of Austen ELOING PROCESSES rs Welding Processes. SHAW. 7 Cpe Manual YOINTSIgW-402) TSOINT DETAILS | eae ee | \ t— I sie fae au te Era (erjont cea 7 | temmezom Backing Mater fect TET ease \ a Nenetatie Non-Fusing 16g; o Others ‘ = JY Set ge \ (eld Mera | 7 le i (eck Chip To ecune metal & Re weld fom i Sie? (Test coupon pla Size 1000 x 160 16,0 mm = 2 Nos) aod f EASE METALSIQW-A02) Po. (Guiness Steel € Groupie 1 | Shec TypelGrede ABOG IN - fe i TO | Spee Tyne & Grane © A240 Gr 3 | (Prem, 30000 / SP, 1023 Rev. 0) P.Noz Sainless Slee) 6 Group Nei | Plate Thickness = 16.0 Mi THICKNESS RANGE QUALIFIED (Base Metal (Groowe) 72.0 1027.0mm | FILLET: ALL SZES a [Pine Bis. (Groove) ‘ODE s00mm | FILLET. ALL SIZES FILLER METAL S(QW-204) ‘PROCESS GFA CLESEIFICRTION F.No, A Wo. Filer Wire Size Depositeg Wald Weial Filer Wie Wi (Saw sais ee Sm Te ALA + Watienvorn lectroce of W/e Wallan India L26. Or Equivalent Conforming © welding Censurable Specification turner FFEA / 30009 / SF / 1032 Rev. 2 + ach base etal ~ filler mecel combination shail be recorded indlvicuatty. POSITIONS (W-405) POST WELD HEAT TREATMENT (QW-s07) [Leading tempa rate 7 NA Position(s) of Groove 3G ‘Soaking temo. & ime - NAL i Welding Progression (up/down). Uphill (Usware) | Cooling rate Position(s) of Filet Al Unioadine temp.COMPANY NAME [GLOBAL ENGINEERS LIMITED | Dat [itay 2%, 2008 H W.P.S NO [GEL WPS /22(8) Rev. Tor [SUPPORTING PORN. | GEL/POR/ 2216 PAGE No, 19 of PREHEAT (Qw-ace) GaAs (aw-aDe) T Gas Smixture Flow 1 Preheat Temp.(Min) : Ambient Tempereture Composition rate ymini r | Shielsing — ‘Tinferpacs Temp (Max) 120 dea © [trailing Backin ELECTRICAL CHAREGTERISTICS (QW-409) Coment (ACIDS O.C Polarity : Reverse Polanly (EP) Tungsten Electrode Size & Type. Elecirode Wite Feed Speed Ranges —— Current range: 60-100 Amps. Woltage range” 18-22 Volis 1 Amps. & Volt Ranges shall be recorces fi TECHNIQUE (W-410) @, Position, ing or weave bead Singer bead ~ I (Onfice or gas cup size ‘Initia! & Interpass clearing By SS Wire Srishing & Grinding required 1 Method of back gouging Grincing i ‘Oscillation ‘(Contact tube te work distance. Multiple or single passiper side): Muligle peeses Tutiple or single electioge Single Eleciroos “Travel speed range 50-100 mm/min j Penning WELDING DATA [Weld] Fro: | Filer Metal ge | Travel| Rene Layers) | cessis) Gass Te FRET] Wels) | (manual) Fear) | Speedimax) frat nat | | | | + (emmienin) exceed [RE [SHAW [ER eae ed BS POCER [euBT Tea 60-7 hat | ide) | Caenpess ([Rest_—[ SWAW [ES16-15 (Mog) [S18 | OCEP | 60-100 | TE92 [SEAT | Vier | | \ |e ean swaw |e 316-18 (Mod) |25 [oc:er jeoso | 1e22 | 60-70 | ai sige) | Weld bead length per electrode shall be recorded for al sizes of eleciodes used. = ‘Approved Bi BHAVINE Kelpekkem | |