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The most commonly used process for the CO2 capture is absorption by means of chemical solvents such as alka-
nolamines. This consolidated technology can be applied to CO2 removal from natural gas, refinery gas, and exhaust
gas of power plants.
This paper focuses on CO2 capture from exhaust gas by absorption with monoethanolamine (MEA).
A commercial simulation software, namely Aspen Plus® , is used, with Electrolyte-NRTL thermodynamic package
where ad hoc parameters, obtained from regression of experimental solubility data for the system CO2 –MEA–H2 O,
have been implemented.
The comparison among different schemes is based on energy saving. Both the reboiler heat duty and the total
equivalent work (which sums up every work and heat contribution in the purification section) are considered as
criteria for comparison.
© 2010 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Keywords: Sour gas; Carbon dioxide capture; Monoethanolamine; Energy saving; Absorption; Regeneration
∗
Corresponding author. Tel.: +39 02 2399 3237; fax: +39 02 7063 8173.
E-mail addresses: laura.pellegrini@polimi.it (L.A. Pellegrini), stefania.moioli@mail.polimi.it (S. Moioli), simone.gamba@mail.polimi.it
(S. Gamba).
Received 14 May 2010; Received in revised form 29 September 2010; Accepted 30 September 2010
0263-8762/$ – see front matter © 2010 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.cherd.2010.09.024
chemical engineering research and design 8 9 ( 2 0 1 1 ) 1676–1683 1677
This paper focuses on CO2 capture from exhaust gas by absorption plus regeneration system for the purification of
absorption with monoethanolamine (MEA), which is the most acid gases, the vapor–liquid equilibrium description is com-
frequently used solvent for this purpose, thanks to its rela- plicated by the presence of chemical reactions. It is therefore
tively high loading. necessary, in order to represent such a system, to consider
Over the past two decades, extensive data for the system both VLE and chemical equilibrium.
H2 O–CO2 –MEA have been collected. To reproduce experi- Acid gases and amine are weak electrolytes. They are par-
mental data many thermodynamic models were created. In tially dissociated in the aqueous phase to form a complex
particular, the model proposed by Kent and Eisenberg (1976) mixture consisting of moderately volatile or nonvolatile sol-
and the model by Chen et al. (1979), called the Electrolyte- vents (water and monoethanolamine), very volatile molecular
NRTL, are the most important. The last one is based on the species (such as carbon dioxide) and nonvolatile ionic species.
excess Gibbs free energy of the mixture and reproduces exper- Chemical reactions occur only in the liquid phase between
imental data for a wide range of temperatures and loadings. the alkanolamine and the acid gas, involving different ionic
The plant has been simulated using the process simulator species as well as MEA, H2 O and CO2 . The different values of
Aspen Plus® (Aspen Plus® , 2008). The Rate-Based Distilla- the equilibrium constants have been expressed as a function
tion model allows to simulate the behavior of packed or of temperature, according to the following expression (Bates
tray columns taking into account mass and heat transfer and Pinching, 1951; Edwards et al., 1978; Maurer, 1980):
limitations. Chemical reactions that do not reach chemical
equilibrium and that are governed by an appropriate kinetic Bj
ln(Kj ) = Aj + + Cj ln(T) + Dj (1)
expression can be included. T
Simulation results have been compared for a baseline con-
We have used for the simulation the default values present
figuration with experimental data of an exhaust gas treatment
in Aspen Plus® , which are taken from different sources
pilot plant (Dugas, 2006).
(Edwards et al., 1978; Maurer, 1980).
The process is energy intensive: in coal-fired power plants,
The MEA–H2 O–CO2 system is highly non-ideal in the liquid
the energy consumption in the reboiler of the regeneration
phase. The presence of ions and polar molecules creates sig-
section is estimated to be 15–30% of the net power production
nificant thermal effects in solution. On the other hand, the gas
of the plant (Oyenekan and Rochelle, 2005). Different schemes
phase has a negligible deviation from ideality, because of the
for reducing the high energy requirement of the stripping unit
low pressure (the pressure ranges from atmospheric to about
have been compared elsewhere (Moioli, 2009). Among these,
5 bar). A / approach is often used: an Equation of State (EoS)
the one where thermal integration is accomplished by recover-
– in this case the SRK EoS (Soave, 1972) – is employed to repre-
ing the heat content of the outlet liquid stream in the column
sent the behavior of the vapor phase while the non-ideality of
jacket (Oyenekan and Rochelle, 2006) can be cited.
the liquid phase is represented by means of an activity coef-
The present paper compares, as to energy requirement, the
ficient model. For this system, the thermodynamic model is
most promising configurations of the stripping section: the
based on the Electrolyte-NRTL theory developed by Chen et al.
double column and the multipressure column.
(1979), Chen et al. (1982) and Chen and Evans (1986) for aque-
The double column here proposed is a modification of the
ous systems and subsequently extended by Mock et al. (1986)
scheme by Oyenekan and Rochelle (2007), with the addition of
to mixed solvent electrolyte systems.
a recycle to the absorption section.
The theory is based on the idea that the excess Gibbs free
The other most promising configuration is the multipres-
energy of an electrolytic system can be written as the sum of
sure column. The one here analyzed is divided into three
two contributions, the first one related to any type of short-
sections, operating at different pressures, as described in
range or local interactions (NRTL, Renon and Prausnitz (1968))
detail by Oyenekan and Rochelle (2006).
that exist in the immediate vicinity of a component (such as
Operating pressure is a parameter which significantly influ-
Van der Waals interactions) and the second one to long range
ences the amount of heat required for a given purification of
(LR) ion–ion interactions.
the solvent. Since the aim is not the CO2 purity but its recov-
The correct prediction of the vapor–liquid equilibrium of
ery for a given composition of the lean solvent, the pressure
the mixture depends strongly on the choice of the thermody-
plays a key role. By increasing pressure, the molar fraction
namic parameters that appear in the model.
of carbon dioxide in vapor phase increases more than the
The considered system has a large number of binary inter-
molar fraction of water, because of their different properties.
action parameters, such as molecule–molecule, molecule–ion
This promotes the vaporization of a smaller quantity of water
pair and ion pair–ion pair.
and a consequent advantage in terms of energy consumption.
Binary interaction parameters are expressed as a function
Regeneration of the rich solvent can be performed in more
of temperature:
units at different pressures (double column) or by varying
operating conditions in the same equipment (multipressure bij
column) ij = aij + (2)
T
k
400 c,MEA
CO2 + MEA + H2 O −→ MEACOO− + H3 O+ (3)
kc,OH−
200
CO2 + OH− −→ HCO3 − (4)
Table 3 – Data of the absorption and regeneration 4. Analysis of energy saving configurations
sections in the pilot plant (Dugas, 2006).
Parameter Absorption Regeneration The process of carbon dioxide removal in gases coming from
section section a power generation plant needs to be improved as for energy
saving, especially in large installations. These plants, as a
Diameter [m] 0.427 0.427
matter of fact, require both high investment costs and high
Packing height [m] 6.10 6.10
Packing type IMTP #40 Flexipac 1Y operating costs mainly due to the large energy demand, equal
Pressure [bar] 1.01 0.69 to about 15–30% of the produced one (Oyenekan and Rochelle,
Outlet solvent 0.468 0.281 2005). Since most of the energy is used in the reboiler of the
stream loading regeneration column, it is important to reduce the required
[(mol CO2 )/(mol MEA)] amount for this equipment. Pressure is an important factor,
because it affects the temperature profile and increases the
amount of carbon dioxide in vapor phase. So it is possible to
simulation results have been compared with experimental
obtain the same CO2 removal by vaporizing a less quantity of
data. The main data are reported in Table 3. For a detailed
solvent than in the low pressure case. The amine solution can
description refer to Dugas (2006).
be regenerated without significant loss of solvent and with-
The plant is fed with 18.46 kmol/h of flue gas (molar com-
out excessive consumption in the reboiler, resulting in energy
position: 0.016 H2 O; 0.1841 CO2 ; 0.7528 N2 ; 0.0471 O2 ) and has
savings of 20–40% (Moioli, 2009). Moreover, the acid gas rich
90.78 kmol/h of circulating amine solvent (30% w/w MEA). The
stream coming out of the regeneration section contains less
CO2 capture rate is 2.1053 kmol/h.
water, is characterized by a higher purity of carbon dioxide
In the absorber, rich carbon dioxide gas is contacted with
and by a higher pressure, which is an advantage because less
amine solvent. The rich solvent coming out of this column is
energy consumption is required downstream if compressed
preheated and fed to the regeneration column whose reboiler
gas is needed for other purposes.
is the critical point for energy minimization.
In this case the energy required at the reboiler greatly
370
increases with the heat involved in the phenomenon of car-
experimental (Dugas (2006))
bon dioxide desorption Qdes , that depends on temperature and 360
calculated
loading. For very high loadings Qdes decreases because of the
increased weight of reaction Eq. (4), i.e., the reaction between 350
temperature [K]
pressure, presents a lower temperature profile which is sub- In Eq. (8) the following assumptions apply: (1) vapor con-
stantially flat except for the top where most of the desorption denses at 10 ◦ C above the liquid temperature in the reboiler;
occurs. In Fig. 5 also the baseline configuration profile, that (2) turbine downstream temperature is 313 K; (3) outlet carbon
corresponds to an even lower pressure, is shown. dioxide rich stream reaches the pressure of 3.30 bar; (4) both
The absorber column substantially does not differ from the turbine and compressor are characterized by an efficiency of
base case, since the inlet conditions remain substantially the 75%.
same.
The proposed scheme is the modified configuration of the 4.2. Multipressure column configuration
one by Oyenekan and Rochelle (2007) in which the recycle
stream to the absorber (split4) is not present. Same heights of The detailed scheme of the column is reported in Fig. 6.
columns and same %split fractions have been maintained, but The vapor is compressed and used as a stripping agent
the recycle to the absorption column has been added, provid- in the upper zone. As the pressure increases, the amount
ing a decrease in operating costs related to the duty required of water that remains in the vapor diminishes. The high
for the second stripping column. The recycle value of 10% is a pressure liquid flowing from the upper zone enters the lower
good compromise between the required circulating flow rate zone; it undergoes partial vaporization without the need of
of amine and the total energy consumption. a corresponding duty from the reboiler. Carbon dioxide is
Since the recycle loading is similar to the lean solvent one, recovered from the head of the column at higher concentra-
the recycle stream (split4) is fed in the proximity of the top tion and higher pressure, in comparison with the previous
of the absorber as well. This configuration requires a higher double column configuration.
amount of circulating amine but the increase is negligible Since a condenser is not provided, the top stream from
(0.2%). the column is sent to a separation equipment where water
The heat content of the two outlet streams from the regen- is separated from carbon dioxide.
eration section is recovered by preheating the rich solvent to The recovered liquid water is reintroduced into the stream
its bubble point. of regenerated solvent, so to limit the makeup requirement.
The reboiler of the first column requires 100.83 kW while in In this particular case, it has been supposed to use a col-
the second column 1.8 kW are needed. In all, 102.6 kW should umn with similar size and packing height of the baseline plant.
be supplied. The equivalent total work per unit time has been Because different sections, operating at different pressures,
calculated according to Oyenekan and Rochelle (2006): must be considered, equipments for conveying and compress-
ing the steam as well as for removing and reintroducing the
liquid between the different pressures zones are needed.
In Aspen Plus® , the multipressure column cannot be simu-
(Tr + 10) − 313
Weq = 0.75Qr + Wcomp = 20.27 kW (8) lated in a single block, thus three separated columns have been
(Tr + 10)
simulated. The bottom section is characterized by an operat-
1682 chemical engineering research and design 8 9 ( 2 0 1 1 ) 1676–1683
ing pressure of 1.60 bar and has a reboiler. It is fed with the Bates, R.G., Pinching, G.D., 1951. Acidic dissociation constant and
liquid coming from the upper section which reaches a pres- related thermodynamic quantities for
sure of 2.30 bar. The steam flowing from the bottom section monoethanolammonium ion in water from 0◦ to 50 ◦ C. J. Res.
Natl. Bur. Stand. 46, 349–352.
is compressed and fed to the bottom of the middle column.
Chen, C.C., Britt, H.I., Boston, J.F., Evans, L.B., 1979. Extension and
This section provides a simple contact between the gas stream application of the Pitzer equation for vapor–liquid equilibrium
from the lower section and the liquid one from the upper zone. of aqueous electrolyte systems with molecular solutes. AIChE
The steam flowing from the middle column, is compressed J. 25, 820–831.
and sent to the top column. It operates at a pressure of 3.30 bar Chen, C.C., Britt, H.I., Boston, J.F., Evans, L.B., 1982. Local
and is fed with the rich solvent from the absorption section. composition model for excess Gibbs energy of electrolyte
The liquid stream coming out of the intermediate column systems. Part I. Single solvent, single completely dissociated
electrolyte systems. AIChE J. 28, 588–596.
is divided into two streams: the 10% (Oyenekan and Rochelle,
Chen, C.C., Evans, L.B., 1986. A local composition model for the
2007) of the liquid stream coming out of the intermediate col- excess Gibbs energy of aqueous electrolyte systems. AIChE J.
umn goes back and is fed to a proper height of the absorber 32, 444–454.
column (i.e., with the closest composition). Dugas, R.E., 2006. Pilot Plant Study of Carbon Dioxide Capture by
The rich solvent to the regeneration system is preheated Aqueous Monoethanolamine. Master of Science in
by means of the regenerated streams. Engineering Thesis, The University of Texas at Austin, Austin,
TX.
Regeneration section requires 85.5 kW at the reboiler
Edwards, T.J., Maurer, G., Newman, J., Prausnitz, J.M., 1978.
and the compression work of the two streams is equal to
Vapor–liquid equilibria in multicomponent aqueous solutions
5.31 + 4.41 kW = 9.72 kW. The total power demand in terms of volatile weak electrolytes. AIChE J. 24, 966–976.
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5. Conclusions Gamba, S., Soave, G.S., Pellegrini, L.A., 2009. Use of normal boiling
point correlations for predicting critical parameters of
Several configurations were proposed in literature to save paraffins for vapour-liquid equilibrium calculations with the
SRK equation of state. Fluid Phase Equilib. 276, 133–141.
energy in CO2 capture plants (Idem et al., 2006; Jassim and
Hikita, H., Asai, S., Ishikawa, H., Honda, M., 1977. The kinetics of
Rochelle, 2006; Oyenekan and Rochelle, 2006, 2007).
reactions of carbon dioxide with monoethanolamine,
In this paper, two process flow diagrams have been simu- diethanolamine and triethanolamine by a rapid mixing
lated for energy saving: the first one is a modified version of method. Chem. Eng. J. 13, 7–12.
the one proposed by Oyenekan and Rochelle (2006), the sec- Idem, R., Wilson, M., Tontiwachwuthikul, P., Chakma, A., Veawab,
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Rochelle, 2006). CO2 capture performance of aqueous MEA and mixed
MEA/MDEA solvents at the University of Regina CO2 capture
The comparison for a given carbon dioxide removal has
technology development plant and the Boundary Dam CO2
been performed on the power demand at the reboiler as well capture demonstration plant. Ind. Eng. Chem. Res. 45,
as on the overall equivalent work per unit time. 2414–2420.
For a correct comparison, the carbon dioxide outlet stream Jassim, M.S., Rochelle, G.T., 2006. Innovative absorber/stripper
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Jou, F.Y., Mather, A.E., Otto, F.D., 1995. The solubility of CO2 in a 30
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