Kemppi Brochure

Contents
Equipment ...........................................................................................................................................................................................................................3
Manual welding ...............................................................................................................................................................................................................3
MIG ...................................................................................................................................................................................................................................3
System ..................................................................................................................................................................................................................3
X8 MIG Welder ..........................................................................................................................................................................................3
X5 FastMig ..................................................................................................................................................................................................
25
FastMig X .....................................................................................................................................................................................................
48
FastMig M ....................................................................................................................................................................................................
70
X3 MIG Welder ..........................................................................................................................................................................................
92
103
Compact ..............................................................................................................................................................................................................
Kempact RA................................................................................................................................................................................................
103
Kempact MIG .............................................................................................................................................................................................
113
122
Portable ...............................................................................................................................................................................................................
MinarcMig Evo ...........................................................................................................................................................................................
122
FitWeld Evo .................................................................................................................................................................................................
132
137
TIG ....................................................................................................................................................................................................................................
Portable ............................................................................................................................................................................................................... 137
MinarcTig Evo ............................................................................................................................................................................................
137
MinarcTig......................................................................................................................................................................................................
149
159
Compact ..............................................................................................................................................................................................................
MasterTig .....................................................................................................................................................................................................
159
MasterTig ACDC ......................................................................................................................................................................................
176
185
MMA ................................................................................................................................................................................................................................
Master 315 ...........................................................................................................................................................................................................
185
Master S ................................................................................................................................................................................................................
197
Minarc Evo ...........................................................................................................................................................................................................
205
Minarc .....................................................................................................................................................................................................................
216
225
Gouging.................................................................................................................................................................................................................................
KempGouge ARC 800 .............................................................................................................................................................................................
225
Automated welding ...................................................................................................................................................................................................... 230

230
Robotic ..........................................................................................................................................................................................................................
A7 MIG Welder ...................................................................................................................................................................................................
230
KempArc Pulse ..................................................................................................................................................................................................
243
KempArc Synergic ............................................................................................................................................................................................
257
Robotic Welding Gun packages ................................................................................................................................................................
269
284
Equipment validation .................................................................................................................................................................................................
ArcValidator ...................................................................................................................................................................................................................
284
2 Contents 16122021
X8 MIG Welder
THE MOST ADVANCED MULTI-PROCESS WELDING
EQUIPMENT ON THE MARKET
16.12.2021
X8 MIG Welder
THE MOST ADVANCED MULTI-PROCESS WELDING

EQUIPMENT ON THE MARKET
The X8 MIG Welder covers it all, from synergic and pulsed MIG/MAG and stick (MMA) welding to MIG
brazing, cladding, and gouging. The intelligent equipment provides you with extremely precise control of the
arc, high-duty welding performance up to 600 A, and native connectivity with WeldEye welding management
software. Supreme usability based on actual user needs is engineered in every aspect of the power source,
wire feeder, welding guns, user interface, and other components.
Developed, designed and manufactured in Finland, the X8 MIG Welder introduces the digital WPS (dWPS)
function, which improves quality control and renders the printed WPS unnecessary. With an upgradeable
power source, a multi-voltage power supply option, and the wide range of Kemppi application
software available, the X8 MIG Welder adapts easily to any welding environment and meets even the most
extreme expectations of industrial welding.
4 X8 MIG Welder 16122021

KEY BENEFITS
WISE PROCESSES FASTER SETUP CORRECT WELDING

CONFIGURATION PARAMETERS
Optimized arc characteristics for
any welding application Compared to standard MIG Ensured by digital WPS (dWPS)
welding equipment
BENEFITS
• Best arc characteristics for high performance austenitic stainless steels, aluminums and
advanced high-strength steels
• Precisely controlled, upgradeable welding current up to 600 A
• Digital WPS feature allows the welder to quickly and easily access the WPSs
• Innovatively designed wire feeder ensures safe and ergonomic loading of filler wire spool
• Well-balanced welding guns with a detachable handle make welding more comfortable
• Wire feeder and welding gun lighting enable working in dimly lit conditions
• Tool-free coolant filling with an integrated cooling unit
• Includes a fleet management service free of charge
• Native connectivity to WeldEye software modules Welding Procedure and Qualification
Management, Welding Quality Management and Welding Production Analysis

PRODUCT OPTIONS
X8 Power Source 400 X8 Power Source 400 MV X8 Power Source 500

Provides 400 A with 60% duty cycle. Can be Provides 400 A with 60% duty cycle. The Provides 500 A with 60% duty cycle. Control
ordered with or without X8 Cooler. Control multi-voltage power source is suitable for the Pad, X8 Cooler, and Wire Feeder Rotating
Pad and Wire Feeder Rotating Plate always most common electrical network voltages. Plate always included with the power source.
included with the power source. Control Pad and Wire Feeder Rotating Plate
always included with the power source. X8
Cooler not included.
X8 Power Source 500 MV X8 Power Source 600 X8 Power Source 600 MV

Provides 500 A with 60% duty cycle. The Provides 600 A with 40% duty cycle. Control Provides 600 A with 40% duty cycle. The
multi-voltage power source is suitable for the Pad, X8 Cooler, and Wire Feeder Rotating multi-voltage power source is suitable for the
most common electrical network voltages. Plate always included with the power source. most common electrical network voltages.
Control Pad, X8 Cooler, and Wire Feeder Requires a 63 A plug. Control Pad, X8
Rotating Plate always included with the Cooler, and Wire Feeder Rotating Plate
power source. always included with the power source.
X8 Wire Feeder WiseFusion WiseSteel

Ergonomically designed wire feeder suitable A welding function that ensures consistent A welding function especially designed to
for all applications. Fast gun connection and weld quality in all positions by automatically tackle the challenges of globular transfer.
disconnection, cabinet lights and reliable wire regulating arc length. Creates and maintains WiseSteel alternates short arc transfer with
feeding. Easy to use, maintain and an optimal short-circuit characteristic in spray transfer, which produces sound welds
assemble. pulsed MIG/MAG and spray-arc welding. characterized by a regular fish-scale pattern.

WisePenetration+ WiseRoot+ WiseThin+
A welding function for synergic and pulsed Optimized short arc process for productive Optimized short arc process suitable for
MIG/MAG welding that ensures weld root pass welding. Excellent weld quality welding sheet metals and thicker plates in
penetration regardless of variation in the through control of arc voltage and timing of position welding, even in case of wider gaps
contact-tip-to-work distance. Keeps the filler metal droplet transfer. Gives higher and gap variations. Produces a spatterless
welding power stabilized in all situations. speed than MMA, TIG or MIG/MAG short arc arc with precise digital control.
welding.
Flexlite GX - X8 MIG Welder

X8 MIG Welder is designed to be used
together with Kemppi's Flexlite GX series 8
MIG welding guns with a Kemppi connector.
User comfort, welding efficiency, and
extended consumable parts life.

FEATURES
Extreme performance Supreme usability

Kemppi's Wise special processes and functions When comparing the X8 MIG Welder with standard
ensure optimal arc characteristics for whatever you MIG welding equipment, its usability aspects in
are welding. The system's precise arc voltage terms of innovative and user-friendly wire feeder,
measurement from the tip of the welding torch wireless user interface for power source and digital
enhances the optimization of arc properties for WPS speed up the setup configuration easily by
challenging applications. 30%.
My Fleet WiseSteel
My Fleet is a free-of-charge cloud service for X8 The WiseSteel welding function tackles challenges
MIG Welder owners. It provides information on the related to globular transfer. This is achieved by
equipment usage and software and includes the alternating short arc transfer with spray transfer,
manufacturer's validation certificate for the first year. which reduces spatter by up to 30%, increases
Log in to My Fleet if you already have a customer travel speed, and produces high-quality welds
account for the service. characterized by regular fish-scale pattern.

Redefine welding management X8 Power Sources
The X8 MIG Welder features native connectivity to The X8 Power Sources have excellent tolerance of
WeldEye software which enables the utilization of supply voltage fluctuations and can be used with
the equipment's digital WPS function. In addition, generators. The multi-voltage versions are suitable
the Control Pad acts as a reading device that for the most common electrical network voltages.
collects fabrication information for verifying WPS
compliance and analyzing welding productivity.
Intelligent narrow gap welding

Reducing the groove angle can add significantly to
the efficiency and productivity of welding of heavy
metal structures. Reduced Gap Technology (RGT)
allows reliable and efficient narrow gap welding with
no need for special equipment or accessories for
material thicknesses of up to 30 mm.

ACCESSORIES
Kemppi Flexlite GX Kemppi Control Pad Kemppi X8 Cooler
Flexlite GX Control Pad X8 Cooler

Flexlite GX product series contains welding Wireless user interface for X8 Power Quick and easy to assemble cooling unit
guns to be used in MIG/MAG welding Source. Always included with the power integrated with X8 Power Source. Always
processes. All Flexlite GX welding guns source. included in X8 Power Source 500 and 500
enjoy the Flexlite features for user comfort, MV, optional for X8 Power Source 400.
welding efficiency and extended consumable Designed for welders, the Control Pad
parts life. allows easy adjustment of welding Tool-free coolant filling and easy filter
parameters and the use of digital WPS replacement without any hassle. X8 Cooler
(dWPS). Water, dust and shockproof. can also be mounted to the power source
afterwards.
Kemppi Consumables Kemppi GX 208GMN Kemppi GX 308GMN
Consumables GX 208GMN GX 308GMN

High quality consumables for the wire feeder 200 A, Gas-cooled, Multi-neck, 3.5m or 5m, 300 A, Gas-cooled, Multi-neck, 3.5m or 5m,
and welding guns. In order to find the right KEMPPI connector KEMPPI connector
consumables to match your needs, please
use the Consumable Kit Selector via My
Kemppi.
Kemppi GX 408GMN Kemppi GX 428W Kemppi GX 528W
GX 408GMN GX 428W GX 528W

400 A, Gas-cooled, Multi-neck, 3.5m or 5m, 420 A, Water-cooled, Normal neck or N250, 520 A, Water-cooled, Normal neck or N250,
KEMPPI connector 3.5m, 5m, or 8m, KEMPPI connector 3.5m or 5m, KEMPPI connector

Kemppi GX 608W Kemppi GH 20 Gun Holder Kemppi X8 SuperSnake
GX 608W GH 20 Gun Holder X8 SuperSnake

600 A, Water-cooled, 5m, KEMPPI connector GH 20 Gun Holder increases usability A new generation subfeeder that combines
around the workshop. The gun holder can be the benefits of the original SuperSnake
mounted on a welding machine, transport subfeeder with the X8 MIG Welder’s modern
unit, or welding table. technology. Extends regular reach with up to
25 meters. Compatible with X8 Wire Feeders
and X8 MIG Guns.
Kemppi X8 Wheel Set Kemppi X8 Gas Cylinder Cart Kemppi Wire Feeder Rotating
Plate
X8 Wheel Set X8 Gas Cylinder Cart Wire Feeder Rotating Plate

Wheel set for the X8 Power Source. Always Additional transportation unit for a gas A rotating plate with +-90° rotation angle.
delivered with the power source. cylinder. Suitable for use with the X8 MIG Seven locking positions, including locking
Welder. into center position.
Kemppi Double Wire Feeder Kemppi Wire Feeder Kemppi Wire Feeder Hanger for
Rotating Plate Counterbalance Arm Boom
Double Wire Feeder Rotating Wire Feeder Counterbalance Wire Feeder Hanger for Boom
Plate Arm
A wire feeder hanger with gas spring assisted
A rotating plate with +-90° rotation angle for Counterbalance arm with stepless opening and closing to make the work space
two wire feeders. Seven locking positions, counterbalance adjustment and large more versatile. Two different angles for the
including locking into center position. adjustable working area. wire feeder. Easy and ergonomic wire spool
replacement.

Kemppi Cable Rack Kemppi Interconnection Cable, Kemppi Interconnection Cable,
gas-cooled water-cooled
Cable Rack Interconnection Cable, gas- Interconnection Cable, water-

cooled cooled
An elongated handle for storing
interconnection cables and the X8 Gas-cooled interconnection cable. Available Water-cooled interconnection cable.
SuperSnake subfeeder. 70 mm² and 95 mm² thick and 2 m (only 95 Available 70 mm² and 95 mm² thick and 2 m
mm²), 5 m, 10 m, 20 m and 30 m long. (only 95 mm²) 5 m, 10 m, 20 m and 30 m
long.
Kemppi Earth Return Cable Kemppi Boom WP 6000
Earth Return Cable Boom WP 6000

Earth return cable, available 50 mm² and 70 Articulated boom “WP 6000” holds one wire
mm² thick and 5 m long. feeder and creates a semicircular working
area of 6 meters in radius. The boom folds in
the middle and rotates 180 degrees, making
it possible to reach the areas close to the
wall, unlike with telescopic booms. The
maximum load is 50 kg.
For suspension, a suitable Kemppi wire

feeder hanger must be used: X8 Wire
Feeder: X8702040000, WFX 300: 6185100,
MFX 63: 6185285, MXF 65: W001694.

TECHNICAL SPECIFICATIONS
POWER SOURCES
X8 Power Source 400

Product code X8100400000 - X8 Power Source 400
X8100400001 - X8 Power Source 400,
CUSTOM (Work Pack + WiseFusion)
X8100401000 - X8 Power Source 400,
cooler
X8100401001 - X8 Power Source 400,
cooler, CUSTOM (Work Pack +
WiseFusion)
Connection voltage 3~ 50/60 Hz 380 - 460 V ±10 %
Fuse 32 A
Open circuit power (MMA) (without cooler 44 - 53 W
and wire feeder, fans OFF)
and wire feeder, fans ON)
Open circuit power (MMA) (with cooler, 132 - 137 W
without wire feeder, fans ON)
Output 60% ED 400 A
Output 100% ED 320 A
Welding current and voltage range, MIG @ 20A/14V - 400A/50V
380 V
Welding current and voltage range, MMA @ 15A/20V - 400A/58V
380 V
Recommended generator power (min) 25 kVA
Open circuit voltage MMA 50 V
Operating temperature range -20…+40 °C
External dimensions LxWxH 921 x 348 x 795 mm
Weight (no accessories) 95 kg

X8 Power Source 400 MV
Product code X8100400101 - X8 Power Source 400 MV,
CUSTOM (Work Pack + WiseFusion)
380 - 460 V ±10 %
Fuse 32 A
Fuse, 380 - 460 V 63 A
Output 60% ED 400 A
Welding current and voltage range, MIG @ 20 A/14 V - 400 A/50 V
220 V
Welding current and voltage range, MIG @ 20 A/14 V - 400 A/50 V
380 V
Welding current and voltage range, MMA @ 15 A/20 V - 400 A/58 V
220 V
Welding current and voltage range, MMA @ 15 A/20 V - 400 A/58 V
380 V

X8 Power Source 500
Product code X8100501000 - X8 Power Source 500,
cooler
X8100501001 - X8 Power Source 500,
WiseFusion)
Fuse 32 A
Output 60% ED 500 A
380 V
380 V

Product code X8100501100 - X8 Power Source 500 MV,
cooler
X8100501101 - X8 Power Source 500 MV,
WiseFusion)
380 - 460 V ±10 %
Fuse 32 A
Fuse, 380 - 460 V 63 A
Output 60% ED 500 A
220 V
380 V
220 V
380 V

X8 Power Source 600
Product code X8100601000 (Incl. X8 Control Pad and X8
Cooler)
Power upgrade 600 for X8 Power Source -
X8560000
380 - 460 V ±10 %

Fuse 35 A
Output 40% ED 600 A
Output 60% ED 530 A
380 V
Welding current and voltage range, MMA @ 10A/10V - 600A/58,5V
380 V

Product code X8100601100 (Incl. X8 Control Pad and X8
Cooler)
Power upgrade 600 for X8 Power Source -
X8560000
380 - 460 V ±10 %
Fuse, 380 - 460 V 35 A
Output 40% ED 600 A
Output 60% ED 530 A
220 V
380 V
220 V
Welding current and voltage range, MMA @ 10A/10V - 600A/58.5V
380 V
Fuse, 220 - 230 V 63 A

WIRE FEEDERS
X8 Wire Feeder
Product code X8200000002 (X8200000001 with cabinet
heater)
Wire feed mechanism 4-roll, twin-motor
Welding current 40 % ED, I2 600 A
Gun connection Kemppi
Filler wires, Ss 0.6 - 2.4 mm
Filler wires, Al 0.8 - 2.4 mm
Filler wires, Fe 0.6 - 2.4 mm
Filler wires, MC/FC 0.8 - 2.4 mm
Wire feed speed 0.5 - 25 m/min
Wireless communication type 2.4 GHz Bluetooth
Weight (no accessories) 11.2 kg
Degree of protection IP23S
Wire spool weight, max. 20 kg
Wire spool diameter, max. 300 mm
EMC class A
SOFTWARE
WiseFusion
Product code X5500001 (X5 FastMig)
X8500000 (X8 MIG Welder)
A7500000 (A7 MIG Welder)
9991014 (FastMig M, FastMig X)
WiseSteel
WisePenetration+

WiseRoot+
Product code 9990418 (FastMig X)
WiseThin+
TORCHES
Flexlite GX - X8 MIG Welder

Product code Please refer to technical specifications.
ACCESSORIES
Control Pad
Product code X8400110001 (Spare part)
Wireless communication type 2.4 GHz Bluetooth
Typical battery operation time 15-24 h
Typical battery charging time 5h
Typical wireless communication range 15 m
Wired communication type USB
Display type TFT LCD
Display size 5.7"
Degree of protection IP54
Battery type Li-ion
X8 Cooler
Product code X8600000000
Rated cooling power at 1 l/min 1.4 kW
Rated cooling power at 1.6 l/min 1.9 kW
Recommended coolant MPG 4456 (Kemppi mixture)
Tank volume 4l
EMC class A

GX 208GMN
Product code GX208GMN35 (3.5m), GX208GMN5 (5m)
Changeable neck Yes
Rotating neck Yes
Pistol grip handle Yes
Type of cooling Gas
Remote control Yes
Welding process MIG/MAG
Contact tip M10x1
Wire diameters (mm) 0.8–1.2
Type of connection Kemppi
LED option Yes
Load capacity, Ar + CO2 (60%) 200 A
GX 308GMN
Changeable neck Yes
Rotating neck Yes
Type of cooling Gas
Remote control Yes
Contact tip M10x1
LED option Yes
GX 408GMN
Changeable neck Yes
Rotating neck Yes
Type of cooling Gas
Remote control Yes
Contact tip M10x1
LED option Yes

GX 428W
Product code GX428W35 (3.5m), GX428W5 (5m),
GX428WS8* (8m)
*WS model 8m delivered without a wire liner
Load capacity, Ar + CO2 (100%) 420 A (3.5m and 5m models)
300 A (8m WS model)
Changeable neck No
Rotating neck No
Type of cooling Water
Remote control Yes
Contact tip M10x1
Wire diameters (mm) 0.8–1.6 (3.5m and 5m models)
1.2–1.6 (8m WS model)
LED option Yes (3.5m and 5m models)
No (8m WS model)
GX 528W
Product code GX528W35 (3.5m), GX528W5 (5m)
Changeable neck No
Rotating neck No
Remote control Yes
Contact tip M10x1
LED option Yes
GX 608W
Product code GX608W5 (5m)
Load capacity, Ar + CO2 (35%) 600 A (40%)
Changeable neck No
Rotating neck No
Remote control Yes
Contact tip M10x1
LED option Yes

GH 20 Gun Holder
Product code 6256020
X8 SuperSnake - subfeeder
Product code See technical specifications
Description subfeeder
Output 60% ED 310 A
Wire feed mechanism GT02X, 2-roll
Wire feed speed 0-25 m/min
Feeder body dimensions, L x W x H 777 x 142 x142 mm
Wire recommendations, 15 m Fe/Ss 1.0-1.6 mm
Al 1.2-1.6 mm
FeMc/FeFc 1.2-1.6 mm
Cable diameter 50 mm²
Supply voltage 50 V DC
Protection class IP 23S
Ordering code 10m X8900501000 - Fe
X8900501001 - Ss/Al
X8900501501 - Ss/Al
X8900502001 - Ss/Al
X8900502501 - Ss/Al
Consumables The wire feed mechanism consumable kit
must be ordered separately according to the
filler wire material.
X8 Wheel Set
X8 Gas Cylinder Cart

Wire Feeder Rotating Plate

Double Wire Feeder Rotating

Plate

Earth Return Cable
Product code 6184511 - Earth return cable 50mm2 5m
6184711 - Earth return cable 70mm2 5m
Boom WP 6000

X5 FastMig
EXTRAORDINARY ARC WELDING PRODUCTIVITY
16.12.2021
X5 FastMig
EXTRAORDINARY ARC WELDING PRODUCTIVITY

Experience next-generation steel welding with X5 FastMig, an industrial multi-process welding machine
developed by Kemppi in collaboration with professional welders. Available in 400A and 500A models, the
X5 FastMig is a versatile arc welding powerhouse built with energy-efficient inverter technology. Touch Sense
Ignition enables a reliable, non-short-circuit ignition, which paired with Wise special processes minimizes
spatter and creates high-quality welds you can count on.
Made in Finland, the X5 FastMig is built to last. The clear, graphical panel is impact-resistant, fast to adopt,
and easy to operate. Well-balanced Flexlite GX welding guns with excellent cooling enhance the welding
experience even further. The modular setup and wide range of accessories bring flexibility and efficiency to
welding production processes.
26 X5 FastMig 16122021
KEY BENEFITS
FASTER WELDING, EFFORTLESS FLEXIBLE EQUIPMENT

BETTER QUALITY OPERATION SETUP
Overcome the challenges of Automatic welding parameter X5 FastMig adapts seamlessly to

steel welding and save time and adjustment with optimal settings different welding applications
money in after-treatment. is fast and easy. The graphical and work environments. The
Precise ignition and stable arc 5.7” TFT display wins over both wide range of accessories
control and produce quality experienced welding improves welding quality and
welds with less spatter, faster professionals and new talents. ergonomics and streamlines
than before. production processes.
BENEFITS
• Versatile process selection for industrial welding: 1-MIG, MIG, DC TIG, and stick welding
(MMA), as well as gouging
• Excellent steel welding properties with WiseSteel, which minimizes spatter and speeds up
welding without compromising quality
• Operating basics are easy to adopt within 10 minutes
• Top-loading wire feeder design ensures ergonomics and safety in all operating positions
when changing heavy filler wire spools
• SuperSnake GTX subfeeder connectivity for maximum reach
• Robust, injection-molded plastic casing and impact-resistant display withstand outside blows
and challenging work conditions
• Ultimate welding comfort and long-lasting, high-quality consumables with Flexlite
GX welding guns
• Energy-efficient inverter technology and dynamic power source cooling
• Can be easily connected to WeldEye cloud service, which offers diverse opportunities for
digital welding quality and process control
16122021 X5 FastMig 27
PRODUCT OPTIONS
X5 Power Source 400 X5 Power Source 400 WP X5 Power Source 500

Multi-process power source that provides Multi-process power source that provides Multi-process power source that provides 500
400 A with 60% duty cycle. 400 A with 60% duty cycle. Includes A with 60% duty cycle.
WiseSteel special process and X5 Work
Pack 1-MIG with 17 welding programs.
X5 Power Source 500 WP X5 Wire Feeder 300 Auto+ X5 Wire Feeder 300 Auto
Multi-process power source that provides Top-loading wire feeder with a graphical, 5.7" Top-loading wire feeder with a graphical, 5.7"
500 A with 60% duty cycle. Includes TFT display panel. For synergic MIG/MAG, TFT display panel. For synergic MIG/MAG,
WiseSteel special process and X5 Work TIG, MMA, and gouging. Automatic TIG, MMA, and gouging. Automatic
Pack 1-MIG with 17 welding programs. parameter adjustment. 4-wheel wire feed parameter adjustment. 4-wheel wire feed
mechanism with integrated lighting and a mechanism with integrated lighting and a
kinetic spool brake, rotameter included as kinetic spool brake. USB port and Bluetooth
standard. USB port and Bluetooth connectivity. Enables the use of Wise special
connectivity. Enables the use of Wise special processes.
processes and SuperSnake GT02 subfeeder
(motor power and sync only).
X5 Wire Feeder 300 Manual X5 Wire Feeder 200 Manual WiseSteel

Top-loading wire feeder with a digital Side-loading wire feeder with a digital A welding function especially designed to
parameter display. For MIG/MAG, MMA, and parameter display. For MIG/MAG, MMA, and tackle the challenges of globular transfer.
gouging. Manual, 2-knob parameter control. gouging. Manual, 2-knob parameter control. WiseSteel alternates short arc transfer with
4-wheel wire feed mechanism with integrated 4-wheel wire feed mechanism with spray transfer, which produces sound welds
lighting and a kinetic spool brake. USB port integrated lighting, impact-resistant cabinet. characterized by a regular fish-scale pattern.
connectivity. USB port connectivity.
28 X5 FastMig 16122021
WiseFusion WisePenetration+ X5 Work Pack 1-MIG
A welding function that ensures consistent A welding function for synergic and pulsed Includes 17 welding programs. Featured as
weld quality in all positions by automatically MIG/MAG welding that ensures weld standard in the X5 Power Source 400/500
regulating arc length. Creates and maintains penetration regardless of variation in the WP models.
an optimal short-circuit characteristic in contact-tip-to-work distance. Keeps the
pulsed MIG/MAG and spray-arc welding. welding power stabilized in all situations.
Welding Programs, X5 FastMig Flexlite GX - X5 FastMig Flexlite TX - X5 FastMig

A wide selection of welding programs for X5 FastMig is designed to be used together X5 FastMig can be used for TIG welding with
various welding applications. Available for with Kemppi's Flexlite GX series 5 and dedicated Flexlite TX welding torches with a
purchase at Kemppi Software Hub. In order series 3 MIG welding guns with a Euro Euro connector. User comfort, welding
to find the right welding programs to match connector. User comfort, welding efficiency, efficiency, and extended consumable parts
your needs, please contact your local and extended consumable parts life. life.
Kemppi dealer.
16122021 X5 FastMig 29
FEATURES
Optimized arc control Built to last

The X5 FastMig’s precise ignition and stable arc The X5 FastMig is protected with a robust, injection-
control produce high-quality welds. The latest molded plastic casing that will absorb the knocks of
ignition technology, Touch Sense Ignition, is featured welding life and guarantees uninterrupted welding.
as standard in all available models. It minimizes The wire feeder's graphical display panel is impact-
spatter and reduces the need for after-treatment. resistant and will withstand challenging conditions.
Arc control can be further optimized with optional
welding programs and Wise special processes.
Effortless operation Automated accuracy

The X5 FastMig's operating basics are fast to adopt Graphical 5.7” TFT screen panel displays all the
within just 10 minutes, and the wire feeder’s sturdy needed information clearly without abbreviations.
rotate-and-push buttons can be operated effortlessly Welding parameters are set automatically by only
even with thick welding gloves on. Excellent usability adjusting wire feed speed. Memory channels are
results in an increase in valuable arc-on time, available to customize and save personal settings.
especially in companies that employ outsourced In addition to automatic parameter adjustment, a
workforce and where the welding fleet is shared. manual panel with traditional two-knob operation is
available with limited welding processes and
functions.
30 X5 FastMig 16122021
Energy-efficient cooling Modular flexibility
Dynamic gas and water cooling ensure optimal The X5 FastMig’s wide range of accessories
temperature control and power efficiency. includes transport units, remote controls, and
Depending on the welding power level and duration, interconnection cables of various lengths. The
the power source’s cooling fans moderate airflow 4-wheeled cart features a pivoting cylinder plate that
and the cooler motor’s run times between 15 allows safe cylinder loading at floor level without
seconds and 4 minutes, reducing electrical power extra lifting.
consumption and localized noise levels.
Easy changing of wire spools Kemppi Connect

The ergonomically designed, top-loading wire feeder If you purchase Wise special processes or welding
saves space and improves occupational safety in programs from Kemppi, you can install them with the
changing wire spools. It can also be hung up and help of a mobile application, Kemppi Connect.
adjusted to multiple different angles for easy Kemppi Connect is available free of charge from
accessibility, even in a dual setup. The handle’s Google Play. Login requires an active My Kemppi
internal structures are enforced to sustain temporary ID.
hanging in crane transfers.
16122021 X5 FastMig 31
Ultimate welding comfort Insight creates value
Flexlite GX welding guns feature flexible cable sets The X5 FastMig can be easily connected to the
and ball-jointed cable protection which reduce wrist WeldEye cloud service, which offers automated
loading. Their innovative neck structure adds to processes for quality control, production analysis,
welding comfort with more efficient cooling, which and welding project management. The software also
also extends the lifetime of consumables. On-torch provides 100% traceability for each weld produced.
GXR10 remote control allows parameter adjustment
at the weld joint.
30% less spatter in steel welding 25% faster welding

WiseSteel tackles the challenges of globular arc WiseFusion produces a very narrow and energy-
range by alternating between short arc and spray dense arc that allows welding at a significantly
transfer. In short-circuit transfer, it improves the arc higher speed without the risk of undercut.
stability adaptively, providing better out-of-position WiseFusion is up to 25% faster than conventional
steel welding capabilities. In spray transfer mode, synergic 1-MIG and pulsed MIG, and it also
micropulsing of current and voltage increases travel facilitates weld pool control in position welding.
speed significantly. Adaptive arc length regulation eliminates the need
for constant parameter adjustment.
32 X5 FastMig 16122021
Intelligent narrow gap welding SuperSnake GTX
Reducing the groove angle can add significantly to SuperSnake GTX easily reaches the welding sites
the efficiency and productivity of welding of heavy not accessible with the standard welding equipment.
metal structures. Kemppi’s solution, Reduced Gap
Technology (RGT), allows reliable and efficient
narrow gap welding with no need for special
equipment or accessories for material thicknesses of
up to 30 mm. WisePenetration+ is needed to enable
the use of RGT with the X5 FastMig. The function
ensures weld penetration regardless of variation in
stick-out length and keeps the welding current
stabilized in all situations by actively adjusting the
wire feed.
QR code
X5 FastMig is equipped with a unique and
scannable QR code. It enables an easy access to all
the relevant information such as product number,
serial number, technical specifications, ordering
codes, consumables, user manuals, websites, and
local dealers or workshops’ contact information. All
the information can be found with a single mobile
scan.
16122021 X5 FastMig 33
ACCESSORIES
Kemppi X5 Cooler Kemppi Flexlite GX - X5 FastMig Kemppi Flexlite TX - X5 FastMig
X5 Cooler Flexlite GX - X5 FastMig Flexlite TX - X5 FastMig

Quick to assemble cooling unit with Auto/ON/ X5 FastMig is designed to be used together X5 FastMig can be used for TIG welding with
OFF operation. Easy to fill up and check the with Kemppi's Flexlite GX series 5 and dedicated Flexlite TX welding torches with a
coolant level. Dynamic cooling reduces series 3 MIG welding guns with a Euro Euro connector. User comfort, welding
electrical power consumption and localized connector. User comfort, welding efficiency, efficiency, and extended consumable parts
noise levels. and extended consumable parts life. life.
Kemppi SuperSnake GTX Kemppi GXR10 Kemppi HR43
SuperSnake GTX GXR10 HR43

SuperSnake GTX subfeeder provides a On-torch remote control for Flexlite GX Wired hand remote control.
simple and effective distance wire feeding series 5 welding guns allows accurate and
solution up to 30m from the wire feed unit. immediate welding current adjustment and
Compatible with X5 FastMig wire feeders and memory channel selection.
standard Euro-connected MIG welding guns.
Kemppi X5 Gas Cylinder Cart Kemppi X5 Trolley Cart Kemppi X5 Wire Feeder Trolley
X5 Gas Cylinder Cart X5 Trolley Cart X5 Wire Feeder Trolley

4-wheel transport unit with convenient cable 2-wheel transport unit with convenient cable 4-wheel trolley for X5 Wire Feeder. Reliable
hooks and innovative PivotSafe mechanism hooks. Suitable for use with for X5 FastMig. locking mechanism keeps the wire feeder
for safe gas cylinder loading. Suitable for use firmly on the wheels.
with X5 FastMig, and MasterTig 535.
34 X5 FastMig 16122021
Kemppi X5 Accessory Tray Kemppi GH 20 Gun Holder Kemppi Wire Feeder Cabinet
Heater
X5 Accessory Tray GH 20 Gun Holder Wire Feeder Cabinet Heater

An accessory tray with cable hooks and long GH 20 Gun Holder increases usability The optional wire feeder cabinet heater
storage tray for parts and tools. Can be around the workshop. The gun holder can be keeps the wire spool dry by preventing
installed on either side of the power source. mounted on a welding machine, transport moisture from condensing on the filler wire.
unit, or welding table. Compatible with X8 Wire Feeder and X5 Wire
Feeder 300 models.
Kemppi Wire Feeder Cabinet Kemppi X5 Wire Feeder 200 Kemppi X5 Wire Feeder Rotating
Heater, X5 200 Protection Frame Plate
Wire Feeder Cabinet Heater, X5 X5 Wire Feeder 200 Protection X5 Wire Feeder Rotating Plate
200 Frame
A rotating plate with +-90° rotation angle.
The optional wire feeder cabinet heater Optional protective metal frame for X5 Wire
keeps the wire spool dry by preventing Feeder 200 Manual offering additional
moisture from condensing on the filler wire. impact protection.
Kemppi X5 Double Wire Feeder Kemppi X5 Wire Feeder Hanger Kemppi X5 Double Wire Feeder
Rotating Plate for Boom Hanger for Boom
X5 Double Wire Feeder X5 Wire Feeder Hanger for X5 Double Wire Feeder Hanger
Rotating Plate Boom for Boom
A rotating plate with +-90° rotation angle for A wire feeder hanger to make the workspace A double wire feeder hanger to make the
two wire feeders. Seven locking positions, more versatile. Multiple different angles for workspace more versatile. Multiple different
including locking into the center position. the wire feeder. Easy and ergonomic wire angles for the wire feeder. Easy and
Contains a wider front wheel bar for the cart. spool replacement. ergonomic wire spool replacement. To use
Y-coupler components included by default for only one interconnection cable for the dual
connecting two separate interconnection setup, order Double Feeder Y-Cable
cables (2 m). separately.
16122021 X5 FastMig 35
Kemppi X5 Wire Kemppi X5 Interconnection Cable Kemppi X5 Interconnection Cable
Feeder Counterbalance Arm 70-w 70-g
X5 Wire Feeder Counterbalance X5 Interconnection Cable 70-w X5 Interconnection Cable 70-g

Arm
Water-cooled interconnection cable. Gas-cooled interconnection cable. Available
Counterbalance arm with stepless Available 70 mm² thick and 2 m, 5 m, 10 m, 70 mm² thick and 2 m, 5 m, 10 m, 20 m, and
counterbalance adjustment and large 20 m, and 30 m long. 30 m long.
adjustable working area. Contains a wider
front wheel bar for the cart.
Kemppi X5 Interconnection Cable Kemppi Double Feeder Y-Cable Kemppi Power Source Air Filter
95-w
X5 Interconnection Cable 95-w Double Feeder Y-Cable Power Source Air Filter
Water-cooled interconnection cable. For connecting two wire feeders to one Additional protection for the power source to
Available 95 mm² thick and 2 m long. power source with X5 Double Wire Feeder secure efficient airflow in dusty environments.
Hanger for Boom. Suitable for both water
and gas-cooled welding setups.
Kemppi Wire Drum Kit Kemppi Digital Connectivity Kemppi Kemppi Connect
Module
Wire Drum Kit Digital Connectivity Module Kemppi Connect

Accessory kit for an external wire drum. An accessory device that enables integration A mobile application for performing software
Conduits available in 5 m, 10 m, 20 m and 27 with WeldEye cloud service. Collects installations on X5 FastMig. Available for
m. welding data from the power source and download free of charge from Google Play.
transfers it wirelessly to the WeldEye mobile Login requires an active My Kemppi ID.
app via Bluetooth. Connection might require
an adapter depending on the welding
machine model.
36 X5 FastMig 16122021
Kemppi MMA Welding Cable, 50 Kemppi MMA Welding Cable, 70 Kemppi MMA Welding Cable, 95
mm² mm² mm²
MMA Welding Cable, 50 mm² MMA Welding Cable, 70 mm² MMA Welding Cable, 95 mm²
For stick welding (MMA). Available 50 mm² For stick welding (MMA). Available 70 mm² For stick welding (MMA). Available 95 mm²
thick and 5 m, 10m, and 15 m long. thick and 5 m long. thick and 5 m long.
Kemppi Earth Return Cable, 70 Kemppi Earth Return Cable, 95

mm² mm²
Earth Return Cable, 70 mm² Earth Return Cable, 95 mm²

Earth return cable, available 70 mm² thick Earth return cable, available 95 mm² thick
and 5, 10, 15, and 20 m long. and 5 m long.
16122021 X5 FastMig 37
X5 Power Source 400 X5 Power Source 400

WP
Product code X5110400000 X5110400010
Connection voltage 3~ 50/60 Hz 380...460 V ±10 % 380...460 V ±10 %
Output 60% ED 400 A 400 A
Output 100% ED 350 A 350 A
Welding current and voltage 15 A/12 V ... 400 A/42 V 15 A/12 V ... 400 A/42 V
range, MIG
range, TIG
range, MMA
Operating temperature range -20…+40 °C -20…+40 °C
External dimensions LxWxH 750 x 263 x 456 mm 750 x 263 x 456 mm
Weight (no accessories) 39.0 kg 39.0 kg
Degree of protection IP23S IP23S
EMC class A A
Storage temperature range -40…+60 °C -40…+60 °C
Additional information Includes WiseSteel special process and X5 Work Pack 1-MIG with 17
welding programs.
X5 Power Source 500 X5 Power Source 500

WP
Product code X5110500000 X5110500010
Connection voltage 3~ 50/60 Hz 380...460 V ±10 % 380...460 V ±10 %
Output 60% ED 500 A 500 A
Output 100% ED 430 A 430 A
range, MIG
range, TIG
range, MMA
EMC class A A
Storage temperature range -40…+60 °C -40…+60 °C
Additional information Includes WiseSteel special process and X5 Work Pack 1-MIG with 17
welding programs.
38 X5 FastMig 16122021
X5 Wire Feeder 300 X5 Wire Feeder 300 X5 Wire Feeder 300 X5 Wire Feeder 200
Auto Auto+ Manual Manual
Product code X5230300000 X5200300000 X5220300000 X5220200000
Wire feed mechanism 4-roll, single-motor 4-roll, single-motor 4-roll, single-motor 4-roll, single-
motor
Gun connection Euro Euro Euro Euro
Filler wires Fe 0.8 ... 2.0 mm Fe 0.8 ... 2.0 mm Fe 0.8 ... 2.0 mm Fe 0.8 ... 1.6 mm
Ss 0.8 ... 2.0 mm Ss 0.8 ... 2.0 mm Ss 0.8 ... 2.0 mm Ss 0.8 ... 1.6 mm
Mc/Fc 0.8 ... 2.4 mm Mc/Fc 0.8 ... 2.4 mm Mc/Fc 0.8 ... 2.4 mm Mc/Fc 0.8 ... 2.0
Al 0.8 ... 2.4 mm Al 0.8 ... 2.4 mm Al 0.8 ... 2.4 mm mm
Al 0.8 ... 2.4 mm
Wire feed speed 0.5 ... 25 m/min 0.5 ... 25 m/min 0.5 ... 25 m/min 0.5 ... 25 m/min
Diameter of feed rolls 32 mm 32 mm 32 mm 32 mm
Operating temperature -20…+40 °C -20…+40 °C -20…+40 °C -20…+40 °C
range
External dimensions 650 x 230 x 410 mm 650 x 230 x 410 mm 650 x 230 x 410 mm 565 x 218 x 339
LxWxH mm
Weight (no accessories) 10.9 kg 10.9 kg 10.9 kg 9.7 kg
Degree of protection IP23S IP23S IP23S IP23S
Wire spool weight, max. 20.0 kg 20.0 kg 20.0 kg 5.0 kg
Wire spool diameter, max. 300 mm 300 mm 300 mm 200 mm
EMC class A A A A
Storage temperature range -40…+60 °C -40…+60 °C -40…+60 °C -40…+60 °C
Shielding gas pressure 0.5 MPa 0.5 MPa 0.5 MPa 0.5 MPa
(max)
Welding current, 60 % 500 A 500 A 500 A 500 A
Welding current, 100 % 430 A 430 A 430 A 430 A
X5 Cooler X5 Cooler
Recommended coolant MGP 4456 (Kemppi mixture)
Tank volume 4l
EMC class A
Storage temperature range -40...+60 °C
Operating temperature range (with recommended coolant) -10...+40 °C
Degree of protection (when mounted) IP23S
16122021 X5 FastMig 39
Series 3 GX 203G GX 253G GX 303G GX 303W GX 403G GX 403W GX 503W
Product code GX203G35 GX253G35 GX303G35 GX303W35 GX403G35 GX403W35 GX503W35
(3.5m), (3.5m), (3.5m), (3.5m), (3.5m), (3.5m), (3.5m),
GX203G5 (5m) GX253G5 (5m) GX303G5 (5m) GX303W5 (5m) GX403G5 (5m) GX403W5 (5m) GX503W5 (5m)
Load capacity, 200 A 250 A 300 A 400 A
Ar + CO2
(35%)
Load capacity, 300 A 400 A 500 A
Ar + CO2
(100%)
Changeable No No No No No No No
neck
Rotating neck Yes Yes Yes No Yes No No
Pistol grip Yes Yes Yes Yes Yes Yes Yes
handle
Type of Gas Gas Gas Water Gas Water
cooling
Remote No No No No No No No
control
Welding MIG/MAG MIG/MAG MIG/MAG MIG/MAG MIG/MAG MIG/MAG MIG/MAG
process
Contact tip M10x1 M6 M10x1 M10x1 M10x1 M10x1 M10x1
Wire 0.8–1.2 0.6-1.2 0.8–1.2 0.8–1.6 0.8–1.6 0.8–1.6 0.8–1.6
diameters
(mm)
Type of Euro Euro Euro Euro Euro Euro Euro
connection
LED option No No No No No No No
Flexlite GX, series 5, 200 A GX 205G GX 255G

Product code GX205G35 (3.5m), GX205G5 (5m) GX255G35 (3.5m), GX255G5 (5m)
Load capacity, Ar + CO2 (35%) 200 A 250 A
Changeable neck No No
Rotating neck Yes Yes
Pistol grip handle Yes Yes
Type of cooling Gas Gas
Welding process MIG/MAG MIG/MAG
Contact tip M10x1 M6
Wire diameters (mm) 0.8–1.2 0.6–1.2
Type of connection Euro Euro
LED option No No
GXR10 Gun Remote Yes Yes
40 X5 FastMig 16122021
Flexlite GX, series GX 305G GX 305W GX 305GMN
5, 300 A
Product code GX305G35 (3.5m), GX305G5 (5m), GX305GS6* GX305W35 (3.5m), GX305W5 (5m), GX305GMN35 (3.5m),
(6m), GX305GS8* (8m) GX305WS6* (6m) GX305GMN5 (5m)
*GS models 6m/8m delivered without a wire liner *WS model 6m delivered without a
wire liner
Load capacity, Ar + 300 A 350 A
CO2 (35%)
Load capacity, Ar + 300 A (3.5m and 5m models)
CO2 (100%) 250 A (6m WS model)
300 A (3.5m and 5m models)
250 A (6m WS model)
Changeable neck No No Yes
Rotating neck Yes No Yes
Pistol grip handle Yes Yes Yes
Type of cooling Gas Water Gas
Welding process MIG/MAG MIG/MAG MIG/MAG
Contact tip M10x1 M10x1 M10x1
Wire diameters (mm) 0.8–1.2 (3.5m and 5m models) 0.8–1.6 (3.5m and 5m models) 0.8–1.2
1.0–1.2 (6m and 8m GS models) 1.0–1.6 (6m WS model)
Type of connection Euro Euro Euro
LED option No No No
GXR10 Gun Remote Yes Yes Yes
Flexlite GX, series 5, 400 GX 405G GX 405W

A
Product code GX405G35 (3.5m), GX405G5 GX405W35 (3.5m), GX405W5 (5m), GX405WS6* (6m), GX405WS8*
(5m) (8m)
*WS models 6m/8m delivered without a wire liner
Load capacity, Ar + CO2 (100%) 400 A (3.5m and 5m models)
300 A (6m and 8m WS models)
Rotating neck Yes No
Type of cooling Gas Water
Contact tip M10x1 M10x1
Wire diameters (mm) 0.8–1.6 0.8–1.6 (3.5m and 5m models)
1.0–1.6 (6m and 8m WS models)
LED option No No
16122021 X5 FastMig 41
Flexlite GX, series 5, 500-600 A GX 505W GX 605W
Product code GX505W35 (3.5m), GX505W5 (5m) GX605W5 (5m)
Load capacity, Ar + CO2 (35%) 600 A (40%)
Rotating neck No No
Type of cooling Water Water
Contact tip M10x1 M10x1
Wire diameters (mm) 0.8–1.6 1.2–2.4
LED option No No
Flexlite TX TX 223GE TX 253WSE TX 353WE

Product code TX223GE4 (4m) TX253WSE4 (4m) TX353WE4 (4m)
Standards IEC 60974-7 IEC 60974-7 IEC 60974-7
Type of cooling Gas Water Water
Type of connection (Current-gas) Euro Euro Euro
Load capacity @ 40 % (Argon) 220 A 250 A 350 A
Load capacity @ 100 % (Argon) - 200 A 250 A
Type of connection (Control) Euro Euro Euro
Type of connection (Coolant) - Snap connector Snap connector
Remote control No No No
Neck type 70° angle Rotating 70° angle
ACCESSORIES
X5 Cooler
Recommended coolant MGP 4456 (Kemppi mixture)
Tank volume 4l
EMC class A
Storage temperature range -40...+60 °C
Operating temperature range (with recommended coolant) -10...+40 °C
Degree of protection (when mounted) IP23S
42 X5 FastMig 16122021
Flexlite GX - X5 FastMig
Product code GX203G35 (3.5 m), GX203G5 (5 m)
GX253G35 (3.5 m), GX253G5 (5 m)
GX303G35 / GX303W35 (3.5 m), GX303G5 / GX303W5 (5 m)
GX403G35 / GX403W35 (3.5 m), GX403G5 / GX403W5 (5 m)
GX503W35 (3.5m), GX503W5 (5m)
GX205G35 (3.5m), GX205G5 (5m)
GX255G35 (3.5 m), GX255G5 (5 m)
GX305G35 / GX305W35 (3.5 m), GX305G5 / GX305W5 (5 m)
GX305GS6 (6 m), GX305GS8 (8 m)
GX305WS6 (6 m)
GX305GMN35 (3.5m), GX305GMN5 (5m)
GX405G35 / GX405W35 (3.5 m), GX405G5 / GX405W5 (5 m)
GX405WS6 (6 m), GX405WS8 (8 m)
GX505W35 (3.5 m), GX505W5 (5 m)
GX605W5 (5 m)
Flexlite TX - X5 FastMig
Product code TX223GE4 (4 m)
TX253WSE4 (4 m)
TX353WE4 (4 m)
16122021 X5 FastMig 43
SuperSnake GTX - subfeeder
Product code Packages
SuperSnake GTX GAS 10m package, 50mm²: P400GTX
SuperSnake GTX WATER 10m package, 50mm²: P404GTX
All packages include SuperSnake GTX motor drive unit and frame
(SGTXMDUPF01) and cable
Other
SuperSnake GTX motor drive unit: SGTXMDU01
SuperSnake GTX protection frame: SGTXPF01
SuperSnake GTX motor drive unit and frame: SGTXMDUPF01
SuperSnake Kit X5 Feeder: X5702030000
Cables
SuperSnake GTXG 10m cable, 50mm² (Std liner FE 1.0-1.6mm):
SGTXG105CBL
SGTXG155CBL
SGTXG205CBL
SGTXG255CBL
SuperSnake GTXW 10m cable, 50mm² (Std liner FE 1.0-1.6mm):
SGTXW105CBL
SGTXW155CBL
SGTXW205CBL
SGTXW255CBL
SGTXW107CBL
Output 60% ED 350 A
Wire feed mechanism 2-roll
Wire feed speed 1…25 m/min
Wire recommendation, 25m Solid Fe/Ss 1.0…1.6 mm
Wire recommendation, 25m Al alloys 1.2…1.6 mm
Wire recommendation, 25m, FCW/MCW 1.2…1.6 mm
Cable diameter 50/70 mm²
Supply voltage 48 VDC
Protection class IP23S
External dimensions without protective frame L x W x H 400 mm x 127 mm x 150 mm
External dimensions with protective frame L x W x H 682 mm x 174 mm x 159 mm
GXR10
Description Gun Remote
Product code GXR10
44 X5 FastMig 16122021
HR43
Product code HR43

X5 Trolley Cart
X5 Wire Feeder Trolley

X5 Accessory Tray
GH 20 Gun Holder
Wire Feeder Cabinet Heater

Wire Feeder Cabinet Heater, X5 200

Product code SP021613
X5 Wire Feeder 200 Protection Frame

X5 Wire Feeder Rotating Plate

X5 Double Wire Feeder Rotating Plate

X5 Wire Feeder Hanger for Boom

X5 Double Wire Feeder Hanger for Boom

16122021 X5 FastMig 45
X5 Wire Feeder Counterbalance Arm
X5 Interconnection Cable 70-w

Product code X57002MW X5 Interconnection Cable 70-w 2m -
X57005MW X5 Interconnection Cable 70-w 5m -
X57030MW X5 Interconnection Cable 70-w 30m
X5 Interconnection Cable 70-g

Product code X57002MG X5 Interconnection Cable 70-g (2m)
X57005MG X5 Interconnection Cable 70-g (5m)
X5 Interconnection Cable 95-w

Product code X59502MW (2m)
Double Feeder Y-Cable

Product code X570DF000
Power Source Air Filter

Product code SP016870 (10 PCS)
Wire Drum Kit

Product code W012757 Wire Drum Kit (5m)
W012758 Wire Drum Kit (10m)
Digital Connectivity Module

Kemppi Connect
Product code Available free of charge from Google Play.
MMA Welding Cable, 50 mm²

Product code 6184501 Welding Cable 50 mm² (5 m)
618450101 Welding Cable 50 mm² (5 m/MYK)
6184502 Welding Cable 50 mm² (10 m)
6184503 Welding Cable 50 mm² (15 m)
46 X5 FastMig 16122021
Product code 6184701 (5m)

Earth Return Cable, 70 mm²

Product code 6184711 Earth Cable 70 mm² (5 m)
6184712 Earth Cable 70 mm² (10 m)
6184713 Earth Cable 70 mm² (15 m)
6184714 Earth Cable 70 mm² (20 m)
Earth Return Cable, 95 mm²

16122021 X5 FastMig 47
FastMig X
INTELLIGENT, FLEXIBLE, UPGRADABLE
16.12.2021
FastMig X
INTELLIGENT, FLEXIBLE, UPGRADABLE

Kemppi's FastMig X product series offers highly specialized welding solutions and superior welding quality for
demanding industrial applications. It features three alternative high-end configuration recommentations for
three different purposes: FastMig X Regular for robust workshop use a MIG/MAG pulse welding, mainly for
welding thick plates, FastMig X Pipe for pipe and root welding and FastMig X Intelligent for demanding
welding applications, for all metals and processes, including welding of thin sheets.
All configurations are equipped with either the FastMig X 350 or the FastMig X 450 power source, which is a
multi-process CC/CV power source that is ideal for synergic and pulsed MIG/MAG welding, MMA welding,
and TIG welding. Used in configuration with WFX wire feeders, they form a welding system that easily meets
every welding need and the quality management requirements of any metal fabrication workshop.
Additionally, all three configurations come with the Cool X cooling unit.
16122021 FastMig X 49
KEY BENEFITS
FASTER WELDING LOWER HEAT INPUT BEST REACH ON THE

MARKET
Boost your efficiency by utilizing Reduce distortion and time
up to 30 % faster travel speeds consuming straightening work Distance and access will no
with WiseFusion and improve the impact longer be a problem with the
toughness of high strength steels SuperSnake subfeeder
with WiseFusion accessory
BENEFITS
• Multi-process power solution: MIG, 1-MIG, pulsed MIG, MMA, and TIG
• Arc Mobile Control brings flexible way to use and control the welding machine
• WiseRoot+ for optimized root welding
• WiseThin + for optimized sheet and position welding: Mixed gas quality with lower cost CO2
shielding gas
• Precise arc voltage function measures and shows the actual arc voltage on the display
• Save time by combining two wire feeders on the same power sourcefor alternative filler
wires
• SuperSnake subfeeder connectivity for maximum reach
50 FastMig X 16122021
PRODUCT OPTIONS
FastMig X 350 Power source FastMig X 450 Power source FastMig X 350 (400 V) MV
Provides 350 A with 80% duty cycle. Suitable Provides 450 A with 60% duty cycle. Power source
for generator use. Suitable for generator use. FastMig X 350 (400 V) MV power source is a
multi-voltage unit for demanding applications
and welding.
WFX 200 Wire feeder WFX 300 Wire feeder WFX 200 P Fe Wire feeder
For Ø 200 mm wire spools. Strong double- For Ø 200/300 mm wire spools. Strong For steel pipe welding with Ø 200 mm wire
skin plastic casing with a reliable DuraTorque double-skin plastic casing with a reliable spools. Strong double-skin plastic casing with
wire feed mechanism. Built-in arc voltage DuraTorque wire feed mechanism. Built-in a reliable DuraTorque wire feed mechanism.
measurement. arc voltage measurement. Built-in arc voltage measurement.
WFX 200 P Ss Wire feeder WFX 300 P Fe Wire feeder WFX 300 P Ss Wire feeder
For stainless steel pipe welding with Ø 200 For steel pipe welding with Ø 200/300 mm For stainless steel pipe welding with Ø 200/
mm wire spools. Strong double-skin plastic wire spools. Durable double-skin plastic 300 mm wire spools. Durable double-skin
casing with a reliable DuraTorque wire feed casing with a strong two-motor GT04 wire plastic casing with a strong two-motor GT04
mechanism. Built-in arc voltage feed mechanism. Built-in arc voltage wire feed mechanism. Built-in arc voltage
measurement. measurement. measurement.
16122021 FastMig X 51
WFX 200 AMC Wire feeder WFX 300 AMC Wire feeder WiseFusion
For welding high-strength steels and For welding high-strength steels and A welding function that ensures consistent
aluminum with Ø 200 mm wire spools. Strong aluminum with Ø 200/300 mm wire spools. weld quality in all positions by automatically
double-skin plastic casing with a reliable Strong double-skin plastic casing with a regulating arc length. Creates and maintains
DuraTorque wire feed mechanism. Built-in reliable DuraTorque wire feed mechanism. an optimal short-circuit characteristic in
arc voltage measurement. Compatible with Built-in arc voltage measurement. pulsed MIG/MAG and spray-arc welding.
the ARC Mobile Control app. Compatible with the ARC Mobile Control
app.
WiseRoot+ WisePenetration WiseThin+

Optimized short arc process for productive A welding function for ensured penetration in Optimized short arc process suitable for
root pass welding. Excellent weld quality synergic MIG/MAG welding. Delivers welding sheet metals and thicker plates in
through control of arc voltage and timing of constant power to the weld pool regardless position welding, even in case of wider gaps
filler metal droplet transfer. Gives higher of changes in welding gun orientation or and gap variations. Produces a spatterless
speed than MMA, TIG or MIG/MAG short arc distance between the welding gun and work arc with precise digital control.
welding. piece.
52 FastMig X 16122021
FEATURES
Fully upgradable Further flexibility with Wise solutions

All three configuration options are fully upgradable The Wise solutions provide further flexibility for
and can be optimized for specific welding specific welding applications: for example,
applications by choosing suitable software packages WiseRoot+ meets the special requirements of root
and applications. welding, and exact arc voltage measurement
provides easy and precise control of the device. Arc
voltage measurement ensures that the set WPS
parameters are always kept, regardless of the length
of the welding cables.
Matching high product quality with High-speed aluminum welding

superior service Aluminum pulse welding shot with a high-speed
FastMig X is fully compatible with the world's most camera attached to the welding gun. Real time video
comprehensive welding management software, shows how the welding arc is removed with pulsed
WeldEye. Among other things, it monitors laser light.
compliance to the WPS, ensures that welders have
appropriate qualifications, and collects quality
documentation. The Kemppi worldwide service
network also ensures immediate support and
consultation.
16122021 FastMig X 53
Full control of welding parameters and
system settings
With ARC Mobile Control you can control and
monitor welding parameters and adjust systems
settings and memory channels wirelessly via a
smartphone or tablet during or after welding. ARC
Mobile Control adapter is included with the WFX 200
AMC and WFX 300 AMC wire feeders and is
optional with other setups.
54 FastMig X 16122021
ACCESSORIES
Kemppi Cool X Cooling unit Kemppi Flexlite GX Kemppi SuperSnake GT02S/

GT02SW
Cool X Cooling unit Flexlite GX SuperSnake GT02S/GT02SW

Cool X cooling unit for liquid-cooled setups is Flexlite GX product series contains welding An innovative and award-winning subfeeder
the ultimate choice providing 1 kW of cooling guns to be used in MIG/MAG welding that offers wire feed assist you can count on.
power with 3 liters of cooling liquid. processes. All Flexlite GX welding guns Extends regular reach with up to 25 meters.
enjoy the Flexlite features for user comfort, Compatible with Kemppi FastMig and Pro
welding efficiency and extended consumable welding equipment and standard Euro MIG
parts life. welding guns.
Kemppi Earth return cable 5 m, Kemppi Earth return cable 5 m, Kemppi Cable for Stick (MMA)
50 mm² 70 mm² welding 5 m, 70 mm²
Earth return cable 5 m, 50 mm² Earth return cable 5 m, 70 mm² Cable for Stick (MMA) welding 5
m, 70 mm²
Kemppi Cable for Stick (MMA) Kemppi Remote control Kemppi ARC Mobile Control
welding 5 m, 50 mm² extension cable 10 m
Cable for Stick (MMA) welding 5 Remote control extension cable ARC Mobile Control
m, 50 mm² 10 m
For the first time in welding history, you can
now control and monitor your welding
machine wirelessly via a smartphone or
tablet computer.
Download the app from Google Play.
16122021 FastMig X 55
Kemppi KWF 200/300 cabinet Kemppi GH 30 Gun holder Kemppi DataGun
heater
KWF 200/300 cabinet heater GH 30 Gun holder DataGun

The cabinet heater maintains a temperature GH 30 Gun holder increases the usability Kemppi DataGun is a programming device
level inside the wire feed cabinet for around the workshop. The gun holder can be that is used together with Kemppi DataStore
conditions where the ambient temperature mounted on a welding machine, transport online shop to purchase and install welding
cycles up and down. unit, or welding table. software and upgrades to your Kemppi
welding machines.
This unit is suitable for MXF 63, 65, 67, MXP
37 PIPE, and MXP 38.
Kemppi GXR10 Kemppi Remote control R30 Kemppi Remote X 37 control

panel
GXR10 Remote control R30 Remote X 37 control panel

On-torch remote control for Flexlite GX series Suitable for use with Kemppi FastMig X and
5 welding guns allows accurate and FastMig M with MXF wire feeder. Available
immediate welding current adjustment and in 5 m and 10 m.
memory channel selection.
Increase welding quality, work efficiency,
comfort, and safety with appropriate, easy-
to-use Kemppi remote controls.
Kemppi FASTMIG X 70-1.8-GH Kemppi FASTMIG X 70-5-GH Kemppi FASTMIG X 70-10-GH

interconnection air-cooled cable, interconnection air-cooled cable, interconnection air-cooled cable,
1.8 m 5m 10 m
FASTMIG X 70-1.8-GH FASTMIG X 70-5-GH FASTMIG X 70-10-GH

interconnection air-cooled interconnection air-cooled interconnection air-cooled cable,
cable, 1.8 m cable, 5 m 10 m
56 FastMig X 16122021
Kemppi FASTMIG X 70-20-GH Kemppi FASTMIG X 70-30-GH Kemppi FASTMIG X 70-1.8-WH
interconnection air-cooled cable, interconnection air-cooled cable, interconnection liquid-cooled
20 m 30 m cable, 1.8 m
FASTMIG X 70-20-GH FASTMIG X 70-30-GH FASTMIG X 70-1.8-WH

interconnection air-cooled interconnection air-cooled interconnection liquid-cooled
cable, 20 m cable, 30 m cable, 1.8 m
Kemppi FASTMIG X 70-5-WH Kemppi FASTMIG X 70-10-WH Kemppi FASTMIG X 70-20-WH

interconnection liquid-cooled interconnection liquid-cooled interconnection liquid-cooled
cable, 5 m cable, 10 m cable, 20 m
FASTMIG X 70-5-WH FASTMIG X 70-10-WH FASTMIG X 70-20-WH

interconnection liquid-cooled interconnection liquid-cooled interconnection liquid-cooled
cable, 5 m cable, 10 m cable, 20 m
Kemppi FASTMIG X 70-30-WH

interconnection liquid-cooled
cable, 30 m
FASTMIG X 70-30-WH Magnetic clamp (earth return Magnetic clamp (voltage

interconnection liquid-cooled cable) sensing cable)
cable, 30 m
600 A 200 A
16122021 FastMig X 57
Kemppi MatchLog Kemppi KV 200 Kemppi PM500
MatchLog KV 200 PM500

MatchLog includes Minilog and The KV 200 mounting plate for two wire The PM500 is a 4-wheel transport unit
MatchChannel activation in WFX feeders feeders. suitable for FastMig M and the FastMig X
(Minilog can be used only with MXF feeders). series as well as for KempArc.
MatchChannel allows changing of the This unit is suitable for MXF 63, 65, 67, MXP
memory channel during welding and Minilog 37 PIPE, MXP 38, and ArcFeed.
enables to change welding power in the
same memory channel.
Kemppi P501 Kemppi KFH 1000 Kemppi T 10
P501 KFH 1000 T 10

Suitable for FastMig MXF65, MXF67, WFX KFH 1000 is a movable option for hanging Suitable for FastMig M and FastMig X (T10
300, and WFX 300 AMC. cables. This solution helps to create more installation set W002085).
versatile work spaces around the workshop.
The P501 is a transport unit for wire feeders
and compact power sources. This unit is suitable for MXF 63, 65, 67, MXP
37 PIPE, MXP 38, WFX 200, 200 P, 200
AMC
WFX 300, 300 P, 300 AMC and ArcFeed.
Kemppi Boom WP 6000 Kemppi Digital Connectivity

Module
Boom WP 6000 Digital Connectivity Module

Articulated boom “WP 6000” holds one wire An accessory device that enables integration
feeder and creates a semicircular working with WeldEye cloud service. Collects
area of 6 meters in radius. The boom folds in welding data from the power source and
the middle and rotates 180 degrees, making transfers it wirelessly to the WeldEye mobile
it possible to reach the areas close to the app via Bluetooth. Connection might require
wall, unlike with telescopic booms. The an adapter depending on the welding
maximum load is 50 kg. machine model.

Feeder: X8702040000, WFX 300: 6185100,
MFX 63: 6185285, MXF 65: W001694.
58 FastMig X 16122021
POWER SOURCES
FastMig X 350 Power source

Connection voltage 3~ 50/60 Hz 400 V (-15…+20%)
Fuse (delayed) 35A
Minimum generator power 35 kVA
Output 80% ED 350 A
Open circuit voltage MMA U0 = 70-98 V
Uav = 50 V
Open circuit voltage MIG/MAG U0 = 80 - 98 V
Operating temperature range -20 ... +40 °C
External dimensions LxWxH 590 × 230 × 430 mm
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10
FastMig X 450 Power source

Connection voltage 3~ 50/60 Hz 400 V, (-15…+20%)
Fuse (delayed) 35A
Output 60% ED 450 A
Open circuit voltage MMA U0 = 70-98 V
Uav = 50 V
Open circuit voltage MIG/MAG U0 = 80 - 98 V
16122021 FastMig X 59
FastMig X 350 (400 V) MV Power source
Connection voltage 3~ 50/60 Hz 220 V -10% … 440 V +10%
Fuse (delayed) 35A
Output 80% ED 350 A
Open circuit voltage U0 = 70-98 V
Uav = 50 V
U0 = 80 - 98 V
WIRE FEEDERS
WFX 200 Wire feeder

Output 60% ED 520 A
Wire feed mechanism 4 roll
Gun connection Euro
Filler wire sizes (Ss) 0.6 - 1.6 mm
Filler wire sizes (Al) 0.8 - 2.4 mm
Filler wire sizes (Fe) 0.6 - 1.6 mm
Filler wire sizes (Cored wire) 0.8 - 2.0 mm
Wire feed speed 1 - 25 m/min
Software WiseFusion
WorkPack (21pcs)
Standards IEC 60974-5
Weight (empty) 9.4 kg
60 FastMig X 16122021
WFX 300 Wire feeder
Output 60% ED 520 A
Wire feed mechanism DuraTorque
Gun connection Euro
Software WiseFusion
WorkPack (21pcs)
WFX 200 P Fe Wire feeder

Output 60% ED 520 A
Gun connection Euro
Software WiseFusion
WiseRoot+
MatchLog
Pipe Steel pack Fe (25pcs)
16122021 FastMig X 61
WFX 200 P Ss Wire feeder
Output 60% ED 520 A
Gun connection Euro
Software WiseFusion
WiseRoot+
MatchLog
Pipe Stainless pack Ss (17pcs)
External dimensions 510 × 200 × 310 mm
WFX 300 P Fe Wire feeder

Output 60% ED 520 A
Wire feed mechanism GT04
Gun connection Euro
Wire feed speed 0.5 - 25 m/min
Software WiseFusion
WiseRoot+
MatchLog
Pipe Steel pack Fe (25pcs)
62 FastMig X 16122021
WFX 300 P Ss Wire feeder
Output 60% ED 520 A
Wire feed mechanism GT04
Gun connection Euro
Software WiseFusion
WiseRoot+
MatchLog
Pipe Stainless pack Ss (17pcs)
20 kg
300 mm
16122021 FastMig X 63
WFX 200 AMC Wire feeder
Output 60% ED 520 A
Gun connection Euro
Software WiseFusion
WisePenetration
WiseThin+
MatchLog
Steel Pack (14 pcs)
Steel Pack for Wise thin+ (14 pcs)
Stainless Pack (12 pcs)
Aluminum Pack (12 pcs)
64 FastMig X 16122021
WFX 300 AMC Wire feeder
Output 440 A
Output 60% ED 520 A
Wire feed mechanism DuraTorque
Gun connection Euro
Software WiseFusion
WisePenetration
WiseThin+
MatchLog
Steel Pack (12 pcs)
Steel Pack for Wise thin+ (8 pcs)
Stainless Pack (12 pcs)
Aluminum Pack (12 pcs)
SOFTWARE
WiseFusion
WiseRoot+
WisePenetration
Product code 9991000 (FastMig M, FastMigX)
16122021 FastMig X 65
WiseThin+
ACCESSORIES
Cool X Cooling unit

Cooling liquid - 10 liter can - SP9810765
Operating voltage (safety voltage) 400 V -15 …+20 %
Maximum pressure 0.4 Mpa
Tank volume ~3 L
EMC class A
Cooling power 1 kW
Storage temperature range -40 …+60 °C
Operating temperature -20 …+40 °C
SuperSnake GT02S/GT02SW - subfeeder

Output 60% ED 380 A
Feeder body dimensions, L x W x H 102 x 371 x 138
Wire recommendation, 25m Solid Fe/Ss 1.0…1.6 mm
Wire recommendation, 25m Al alloys 1.2…1.6 mm
Wire recommendation, 25m, FCW/MCW 1.2…1.6 mm
Cable diameter 50 mm²
Supply voltage 50 VDC
Protection class IP23S
Earth return cable 5 m, 50 mm²


Cable for Stick (MMA) welding 5 m, 70 mm²

66 FastMig X 16122021
Remote control extension cable 10 m

KWF 200/300 cabinet heater

GH 30 Gun holder
GXR10
Product code GXR10
Remote control R30

Product code R30, 5 m - 6185420
R30, 10 m - 618542001
Remote X 37 control panel

FASTMIG X 70-1.8-GH interconnection air-cooled

cable, 1.8 m
FASTMIG X 70-5-GH interconnection air-cooled

cable, 5 m

cable, 10 m

cable, 20 m
16122021 FastMig X 67
cable, 30 m
FASTMIG X 70-1.8-WH interconnection liquid-cooled

cable, 1.8 m
FASTMIG X 70-5-WH interconnection liquid-cooled

cable, 5 m

cable, 10 m

cable, 20 m

cable, 30 m
Magnetic clamp (earth return cable)

Magnetic clamp (voltage sensing cable)

MatchLog
KV 200
PM500
68 FastMig X 16122021
P501
KFH 1000
T 10
Boom WP 6000

16122021 FastMig X 69
FastMig M
TOP WELDING PERFORMANCE FOR INDUSTRIAL MIG/MAG
WELDING
16.12.2021
FastMig M
TOP WELDING PERFORMANCE FOR INDUSTRIAL MIG/

MAG WELDING
FastMig M series is a combination of modularity, ease of use and wide range of usage. These machines pack
huge duty cycle performance into compact lean dimensions and weight, increasing productivity and work site
mobility.
In industrial MIG/MAG welding, FastMig M is the well known high-technology alternative. Its control
technology ensures excellent arc ignition and welding performance, so you spend more time welding and less
time removing spatter.
There are two product package options from which you can select the optimal for your welding application:
the synergic package for demanding advanced use, and the regular one for basic use. Whenever your
application changes, you can update your FastMig M setup to go along with your production needs.
16122021 FastMig M 71
KEY BENEFITS
30 % HIGHER WELDING IMPROVED 25 M EXTRA MIG GUN

SPEED ADAPTABILITY REACH
Thanks to WiseFusion Due to wide selection of welding with the SuperSnake subfeeder
application software software
BENEFITS
• Modular design
• Two package options: Regular and Synergic
• Multi-voltage power supply version available
• WiseFusion™ option for easy and efficient welding out of position
• All Wise™ optimization products
• SuperSnake sub feeder for extended reach
72 FastMig M 16122021
PRODUCT OPTIONS
FastMig M 320 Power source FastMig M 420 Power source FastMig M 520 Power source
FastMig M 320 is a multi-purpose power The FastMig M 420 is a top performance The FastMig M 520 is a top performance
source, suitable for many applications. This multi-purpose power source, suitable for multi-purpose power source, suitable for
unit is made for reliable everyday welding. many applications. This unit is made for many applications.
those who are looking to optimize welding
productivity and quality.
FastMig M 420 (400 V) MV MXF 65 EL Wire feeder MXF 67 EL Wire feeder

Power source EL wire feeder versions are suitable for EL wire feeder versions are suitable for
The FastMig M 420 (400 V) MV is a top synergic MS control panels. Flexibility and synergic MS control panels. Flexibility and
performance multi-voltage power source, performance for all welding applications in performance for all welding applications in
suitable for many applications. This unit is today’s medium and heavy industries. This today’s medium and heavy industries. This
made for those who are looking to optimize unit is compatible with 300 mm spool and is unit is compatible with 300 mm spool and is
welding productivity and quality. covered in an aluminum casing. covered in a plastic casing.
MXF 63 Wire feeder MXF 67 Wire feeder MXF 65 Wire feeder

Flexibility for all welding applications in Flexibility and performance for all welding Flexibility and performance for all welding
today’s medium and heavy industry. This unit applications in today’s medium and heavy applications in today’s medium and heavy
is compatible with 200 mm spool and is industry. This unit is compatible with 300 mm industries. This unit is compatible with 300
covered in a plastic casing. spool and is covered in a plastic casing. mm spool and is covered in an aluminum
casing.
16122021 FastMig M 73
WiseFusion WisePenetration WiseRoot
A welding function that ensures consistent A welding function for ensured penetration in Optimized short arc process for productive
weld quality in all positions by automatically synergic MIG/MAG welding. Delivers root pass welding with FastMig M. Excellent
regulating arc length. Creates and maintains constant power to the weld pool regardless weld quality through automatic adjustment of
an optimal short-circuit characteristic in of changes in welding gun orientation or the welding parameters. Gives higher speed
pulsed MIG/MAG and spray-arc welding. distance between the welding gun and work than stick (MMA), TIG or MIG/MAG short arc
piece. welding. Also available for automated
welding.
WiseThin MatchLog MatchPIN

Short arc process for sheet metal welding. MatchLog includes Minilog and For locking parameters in stored memory
WiseThin produces easily controllable and MatchChannel activation in WFX feeders channels. You can prevent unauthorized or
spatterless arc thanks to the digital control of (Minilog can be used only with MXF undesirable modifications of your welding
the welding parameters in any position, even feeders). MatchChannel allows changing of parameters by setting a PIN code.
in case of wider caps and gap variations. the memory channel during welding and
Also available for automated welding. Minilog enables to change welding power in
the same memory channel.
FastMig MR 200 control panel FastMig MR 300 control panel FastMig MS 200 control panel
MR control panel is the regular way of MR control panel is the regular way of MS control panel, which includes easy-to-use
controlling the welding parameters. This controlling the welding parameters. This synergic functionality and a rich selection of
package is suitable for basic welding package is suitable for basic welding additional features for optimizing your
applications in professional industrial welding applications in professional industrial welding work. These packages are suitable
and for FastMig M Regular setup with MXF welding and for FastMig M Regular setup for professional use in more demanding
63 wire feeder. with either MXF 65 and MXF 67 ?wire industrial applications. This panel is for MXF
feeders. 63 EL wire feeder.
74 FastMig M 16122021
FastMig MS 300 control panel
MS control panel, which includes easy-to-use
synergic functionality and a rich selection of
additional features for optimizing your
welding work. These packages are suitable
for professional use in more demanding
industrial applications. This panel is for MXF
65 EL and MXF 67 EL wire feeders.
16122021 FastMig M 75
FEATURES
Faster, better welding, with a focused arc More reach, more productivity
WiseFusion is a special process for synergic MIG/ SuperSnake extends the reach of standard Euro
MAG and pulsed arc welding. It keeps the welding MIG welding guns, providing simple distance wire
arc focused so that the arc density concentrates in a feeding for a variety of filler wires. The SuperSnake
narrow area. It provides better penetration and GT02S/GT02SW removes the need to carry large
faster travel speed. and heavy wire feed units, reducing personnel
fatigue, improving safety, and increasing
productivity.
MR control panel for Regular FastMig M MS control panel for Synergic FastMig M
Regular FastMig M packages contain an MR control Synergic FastMig M packages contain an MS control
panel, representing the regular way of controlling the panel, which includes easy-to-use synergic
welding parameters. This package is suitable for functionality and a rich selection of additional
basic welding applications in professional industrial features for optimising your welding work. These
welding. packages are suitable for professional use in more
demanding industrial applications.
76 FastMig M 16122021
ACCESSORIES
Kemppi FastCool 10 Kemppi Earth return cable 5 m, Kemppi Earth return cable 5 m,
50 mm² 70 mm²
FastCool 10 Earth return cable 5 m, 50 mm² Earth return cable 5 m, 70 mm²

The FastCool 10 is a cooling unit designed
for FastMig M welding equipment and is
used for cooling the welding gun.
Kemppi Cable for Stick (MMA) Kemppi Cable for Stick (MMA) Kemppi Remote control extension
welding 5 m, 50 mm² welding 5 m, 70 mm² cable 10 m
Cable for Stick (MMA) welding 5 Cable for Stick (MMA) welding Remote control extension cable
m, 50 mm² 5 m, 70 mm² 10 m
Kemppi Interconnection cable 1.8 Kemppi Interconnection cable 5 Kemppi Interconnection cable 10
m m m
Interconnection cable 1.8 m Interconnection cable 5 m Interconnection cable 10 m
16122021 FastMig M 77
Kemppi Interconnection cable 15 Kemppi Interconnection cable 20 Kemppi Interconnection cable 30
m m m
Interconnection cable 15 m Interconnection cable 20 m Interconnection cable 30 m
Kemppi Interconnection cable, Kemppi Interconnection cable, Kemppi Interconnection cable,

water cooled 1.8 m water cooled 5 m water cooled 10 m
Interconnection cable, water Interconnection cable, water Interconnection cable, water

cooled 1.8 m cooled 5 m cooled 10 m
Kemppi Interconnection cable, Kemppi Interconnection cable, Kemppi Interconnection cable,

water cooled 15 m water cooled 20 m water cooled 30 m
Interconnection cable, water Interconnection cable, water Interconnection cable, water

cooled 15 m cooled 20 m cooled 30 m
78 FastMig M 16122021
Kemppi Remote control R10 Kemppi Remote control R20 Kemppi Remote control R30
Remote control R10 Remote control R20 Remote control R30

Suitable for use with Kemppi MIG, TIG, and Suitable for MIG welding with Kemppi Suitable for use with Kemppi FastMig X and
stick (MMA) welding equipment. Available in FastMig M. Available in 5 m and 10 m. FastMig M with MXF wire feeder. Available in
5 m and 10 m. 5 m and 10 m.
Increase welding quality, work efficiency, comfort, and safety with appropriate, easy- Increase welding quality, work efficiency,
comfort, and safety with appropriate, easy-to- to-use Kemppi remote controls. comfort, and safety with appropriate, easy-to-
use Kemppi remote controls. use Kemppi remote controls.
Kemppi GH 30 Gun holder Kemppi KV 401 Swing Boom Kemppi Gas Guard 200/300
Arm
GH 30 Gun holder KV 401 Swing Boom Arm Gas Guard 200/300

GH 30 Gun holder increases the usability KV 401 Swing boom arm is an ideal for For preventing welding in the absence of
around the workshop. The gun holder can be controlled reach around the workshop. shielding gas supply.
mounted on a welding machine, transport
unit, or welding table. This unit is suitable for MXF 65,67, MXP 37 Gas guard can be added to MXF 63, 65,67,
PIPE, MXP 38, and ArcFeed. MXP 37 PIPE, and MXP 38.
Kemppi MXF SuperSnake Kemppi PM500 Kemppi KV 200

synchronisation kit
MXF SuperSnake PM500 KV 200

synchronisation kit
The PM500 is a 4-wheel transport unit The KV 200 mounting plate for two wire
suitable for FastMig M and the FastMig X feeders.
series as well as for KempArc.
This unit is suitable for MXF 63, 65, 67, MXP
37 PIPE, MXP 38, and ArcFeed.
16122021 FastMig M 79
Kemppi KFH 1000 Kemppi MXF 65 hanging kit Kemppi MXF 63 hanging frame
KFH 1000 MXF 65 hanging kit MXF 63 hanging frame

KFH 1000 is a movable option for hanging The MXF 65 hanging kit is meant for The MXF 63 hanging frame is a metal frame
cables. This solution helps to create more hanging the power source. This solution for hanging up your power source. This
versatile work spaces around the workshop. helps to create more versatile work spaces solution helps to create more versatile work
around the workshop. This unit is only spaces around the workshop. This unit is
This unit is suitable for MXF 63, 65, 67, MXP suitable for MXF 65. only suitable for MXF 63.
37 PIPE, MXP 38, WFX 200, 200 P, 200
AMC
WFX 300, 300 P, 300 AMC and ArcFeed.
Kemppi KWF 200/300 cabinet Kemppi MXF 63 Protection Kemppi MatchLog

heater sliders
KWF 200/300 cabinet heater MXF 63 Protection sliders MatchLog

The cabinet heater maintains a temperature MXF 63 protection sliders add safety and MatchLog includes Minilog and
level inside the wire feed cabinet for stability to your power source. This unit is MatchChannel activation in WFX feeders
conditions where the ambient temperature only suitable for the MXF 63. (Minilog can be used only with MXF feeders).
cycles up and down. MatchChannel allows changing of the
memory channel during welding and Minilog
This unit is suitable for MXF 63, 65, 67, MXP enables to change welding power in the
37 PIPE, and MXP 38. same memory channel.
Kemppi MatchPIN Kemppi Boom WP 6000 Kemppi Flexlite GX
MatchPIN Boom WP 6000 Flexlite GX

For locking parameters in stored memory Articulated boom “WP 6000” holds one wire Flexlite GX product series contains welding
channels. feeder and creates a semicircular working guns to be used in MIG/MAG welding
area of 6 meters in radius. The boom folds in processes. All Flexlite GX welding guns enjoy
You can prevent unauthorized or undesirable the middle and rotates 180 degrees, making the Flexlite features for user comfort, welding
modifications of your welding parameters by it possible to reach the areas close to the efficiency and extended consumable parts
setting a PIN code. wall, unlike with telescopic booms. The life.
maximum load is 50 kg.

Feeder: X8702040000, WFX 300: 6185100,
MFX 63: 6185285, MXF 65: W001694.
80 FastMig M 16122021
Kemppi Digital Connectivity
Module

An accessory device that enables integration
with WeldEye cloud service. Collects welding
data from the power source and transfers it
wirelessly to the WeldEye mobile app via
Bluetooth. Connection might require an
adapter depending on the welding machine
model.
16122021 FastMig M 81
POWER SOURCES
FastMig M 320 Power source

Connection voltage 3~ 50/60 Hz 400 V -15...+20%
Fuse (delayed) 25 A
Minimum generator power 15 kVA (100%)
Welding range MMA - 15 A/20 V – 320 A/45 V
MIG 20 A/12 V – 320 A/45 V
Rated power 100% ED 15 kVA
Max. welding voltage 45 V
Open circuit voltage MMA U0 = 48 – 53 V
Uav = 50 V
Open circuit voltage MIG/MAG U0 = 50-58V
Idle power 25 W
Efficiency at max. current 88%
Power factor at max. current 0.80
Welding current and voltage range, MIG 20 A/12 V – 320 A/45 V
Welding current and voltage range, MMA 15 A/20V – 320 A/45 V
-20 ... +40 °C
Storage temperature range -40 ... +60 °C
82 FastMig M 16122021
Fuse (delayed) 35A
Minimum generator power 20kVA (60%)
18kVA (100%)
Welding range MMA - 15 A/20 V – 420 A/44 V
MIG 20 A/12 V – 420 A/44 V
U0 = 50 - 58 V
Output 60% ED 420 A
Rated power 60% ED 20 KVA
Open circuit voltage MMA U0 = 48 – 53 V, Uav = 50 V
Open circuit voltage MIG/MAG U0 = 80–98V
Idle power 25 W
Efficiency at max. current 89 %
Welding current and voltage range, MMA 15 A/20 V – 420 A/44 V
16122021 FastMig M 83
Fuse (delayed) 35A
20kVA (100%)
Output 60% ED 520 A
Output (MMA) 520A/43V (100%)
Open circuit voltage MMA U0 = 48 – 53 V
Uav = 50 V
Open circuit voltage MIG/MAG U0 = 80–98V
Idle power 25 W
Efficiency at max. current 89%
Welding current and voltage range, MMA 15 A/20 V – 520 A/43 V
FastMig M 420 (400 V) MV Power source

Connection voltage 3~ 50/60 Hz 220 V -10%...440 V +10%
Fuse (delayed) 35A
Minimum generator power 22 kVA (60%)
19 kVA (100%)
Welding range MMA - 15 A/20 V...420 A/44 V
MIG - 20 A/12 V...420 A/44 V
U0 = 53 - 58 V
Output 380 A (100%)
420 A (60%)
Open circuit voltage U0 = 48...53 V
Uav = 50 V
Operating temperature range -20...+40 ºC
84 FastMig M 16122021
WIRE FEEDERS
MXF 65 EL Wire feeder

Product code 6152100EL
Output 60% ED 520 A
Filler wires, Ss 0.6 – 1.6 mm
Filler wires, Al 1.0 – 2.4 mm
Filler wires, Fe 0.6 – 1.6 mm
Wire feed speed 0 – 25 m/min
Diameter of feed rolls 32 mm
Filler wires, Cored wire 0.8 – 2.0 mm
Weight 11.1 kg
MXF 67 EL Wire feeder

Product code 6152200EL
Output 60% ED 520 A
Filler wires, Ss 0.6 – 1.6 mm
Filler wires, Al 1.0 – 2.4 mm
Diameter of feed rolls 32 mm
Filler wires, Cored wire 0.8 – 2.0 mm
Weight 12.5 kg
16122021 FastMig M 85
MXF 63 Wire feeder
Output 440 A (100%)
520 A (60%)
Wire feed mechanism 4 - roll
Wire feed speed adjustment 0 – 25 m/min
Gun connection Euro
Filler wire sizes (Fe solid) 0.6 – 1.6 mm
Filler wire sizes (Fe cored) 0.8 – 1.6 mm
Filler wire sizes (Ss) 0.6 – 1.6 mm
Filler wire sizes (Al) 1.0 – 1.6 mm
MXF 67 Wire feeder

Output 440 A (100%)
520 A (60%)
Gun connection Euro
86 FastMig M 16122021
MXF 65 Wire feeder
Output 440 A (100%)
520 A (60%)
Gun connection Euro
SOFTWARE
WiseFusion
WisePenetration
WiseRoot
Product code 6265011 (FastMig M)
WiseThin
Product code 9991013 (FastMig M)
MatchLog
MatchPIN
16122021 FastMig M 87
PANELS
FastMig MR 200 control panel

FastMig MR 300 control panel



ACCESSORIES
FastCool 10
Cooling liquid 20% – 40 % etanol/water
Operating voltage 400V -15%…+20%
Connection capacity 250 W (100 %)
Start pressure, max 0.4 MPa
Operating temperature range -20 … +40 °C
Tank volume ca. 3 l
External dimensions 570 x 230 x 280 mm
EMC class A
Cooling power 1 kW
Storage temperature range -40 … +60 °C
Weight 11 kg



88 FastMig M 16122021

Interconnection cable 1.8 m

Interconnection cable 5 m
Interconnection cable, water cooled 1.8 m

Interconnection cable, water cooled 5 m




16122021 FastMig M 89
Remote control R10

R10, 10 m - 618540901
Remote control R20

R20, 10 m - 6185419E
Remote control R30

R30, 10 m - 618542001
GH 30 Gun holder
KV 401 Swing Boom Arm

Gas Guard 200/300

MXF SuperSnake synchronisation kit

Product code W004030
PM500
KV 200
KFH 1000
MXF 65 hanging kit

90 FastMig M 16122021
MXF 63 hanging frame
KWF 200/300 cabinet heater

MXF 63 Protection sliders

MatchLog
MatchPIN
Boom WP 6000

16122021 FastMig M 91
X3 MIG Welder
TOUGH AND RELIABLE
16.12.2021
X3 MIG Welder
TOUGH AND RELIABLE

Suitable for gas-cooled MIG/MAG welding and carbon arc gouging, the X3 MIG Welder is a smart investment
for professional welders. It is packed with energy-efficient inverter technology and delivers up to 500 A at a
60% duty cycle. The system includes several special functions for fine-tuning the start and end of your welds.
The X3 MIG Welder’s stable arc guarantees high-quality welds, even with inexpensive CO2 shielding gas.
Designed and manufactured in Finland, the X3 MIG Welder is a durable choice for tough welding conditions,
whether you work at a construction site, shipyard, or metal fabrication workshop. The system’s wire feeder
features a fully enclosed and impact-resistant dual-skin cabinet to protect the wire spool and feed mechanism.
The simple two-knob control panel is easy to use and isn’t afraid of rough handling.
Available in Africa, Asia, Australia/New Zealand, Latin America and Russia

KEY BENEFITS
EXCELLENT SIMPLE TO USE EASY TO MOVE

PERFORMANCE
User interface designed for quick Ergonomically positioned
Delivers up to 500 A at 60% duty and easy use handles and lightweight
cycle
BENEFITS
• Powerful system for gas-cooled MIG/MAG welding and carbon arc gouging
• Built with reliable and energy-efficient IGBT inverter technology
• Connects to any 380-440 V 3-phase mains supply
• A 110-volt auxiliary voltage supply is available for an optional CO2shielding gas heater
• Accepts a wide range of wire diameters from 0.8 up to 1.6 mm, and with cored wires up to
2.0 mm
• Excellent arc stability reduces spatter and the need for post-weld grinding
• Special functions available for fine-tuning the start and end of welds
• Simple user interface with presets for Argon/CO2 or pure CO2shielding gas
• Wire inch function is included as standard
• Clear presentation of welding parameters on a large back-lit LCD display
• Lightweight and easy to move, optional wheel sets available

PRODUCT OPTIONS
X3 Power Source 400 X3 Power Source 400 AU

Energy-efficient power source for MIG/MAG welding Energy-efficient power source for MIG/MAG welding.
and carbon arc gouging. Delivers 400 A at 60% duty Delivers 400 A at 60% duty cycle with any 3-phase
cycle with any 3-phase 380-440 V power supply. 380-440 V power supply. Ergonomically positioned
Ergonomically positioned handles for easy handles for easy movement from site to another.
movement from site to another. Available for Australia and New Zealand only.
X3 Power Source 500 X3 Wire Feeder 300

Energy-efficient power source for MIG/MAG welding Precise adjustment of voltage and wire feed speed.
and carbon arc gouging. Delivers 500 A at 60% duty Wire inch function is included as standard. Fully
cycle with any 3-phase 380-440 V power supply. enclosed and impact resistant dual-skin cabinet,
Ergonomically positioned handles for easy strong 4-roll DuraTorque wire feed mechanism and
movement from site to another. Euro gun connection.

FEATURES
Excellent performance Easy to move

The X3 MIG Welder’s MIG/MAG process has been The X3 Power Source weighs less than similar
carefully tuned to give the arc outstanding stability, equipment and delivers powerful welding
which makes it easy to manage and creates a performance without any compromises on quality.
minimum amount of spatter – also when using Ergonomically positioned handles and optional
inexpensive CO2 shielding gas. When the need for wheel sets facilitate the system's easy transfer from
post-weld grinding is reduced, welders can focus on one site to another. The less valuable production
productive welding. time is used to move hardware, the more productive
your welding will be.
Fine-tune your welds with special

functions
With the X3 MIG Welder, there’s something for
everybody. CRATER FILL reduces the voltage level
at the end of the weld, making it nice and clean to
start the next weld. BURN BACK prevents filler wire
from sticking to the work piece, while HOT STOP
makes tack welding fast and easy. To start a great
weld, CREEP START slows down the wire feed
speed to prevent any arc disturbances upon ignition
and SOFT START stabilizes the arc to minimize

spatter. And then there’s HARD IGNITION for a
more vigorous start. Can it get any better?

ACCESSORIES
Kemppi GX 403G Kemppi X3 Interconnection Cable Kemppi Earth Return Cable
GX 403G X3 Interconnection Cable Earth Return Cable

400 A, Gas-cooled, 3.5m or 5m, EURO Gas-cooled interconnection cable. Available Earth return cable, available 50 mm² and 70
connector 50 mm² and 70 mm² thick and 1.8 m, 5 m, mm² thick and 5 m long.
10 m, 15 m, 20 m (only 70 mm²) and 30 m
(only 70 mm²) long.
Kemppi X3 Extension Cable Kemppi X3 Wheel Set Kemppi X3 Four Wheel Set
X3 Extension Cable X3 Wheel Set X3 Four Wheel Set

Gas-cooled extension cable. Available 50 Wheel set with big rear wheels for the X3 Wheel set with big rear wheels and small
mm² and 70 mm² thick and 10 m and 15 m Power Source. turning front wheels for the X3 Power Source.
long.
Kemppi P 20
P 20
The P 20 is a 4-wheel transport unit suitable
for the X3 MIG Welder, Kempact Pulse 3000
and KempactCool.
Enables the movement of the welding

system with the gas cylinder conveniently as
a whole (X3 Wire Feeder Mounting Plate
required for the X3 MIG Welder).

POWER SOURCES
X3 Power Source 400

Connection voltage 3~ 50/60 Hz 380 – 440 V (-10…+10 %)
Fuse 25 A
Output 60% ED 400 A / 34 V
Output 100% ED 310 A / 29 V
Open circuit voltage 52 - 57 V
Welding current and voltage range, MIG 25 A/15 V - 400 A/38V
Operating temperature range -20...+40 °C
Degree of protection IP 23S
IEC 60974-10
EMC class A
X3 Power Source 400 AU

Product code X31004000AU
Connection voltage 3~ 50/60 Hz 380 – 440 V (-10…+10 %)
Fuse 25 A
Output 60% ED 400 A / 34 V
Output 100% ED 310 A / 29 V
310 A / 29 V
Welding current and voltage range, MIG 25 A/15 V - 400 A/38V
IEC 60974-10
EMC class A

X3 Power Source 500
Connection voltage 3~ 50/60 Hz 380 – 440 V (–10…+10 %)
Fuse 32 A
Output 60% ED 500 A / 39.0 V
Output 100% ED 390 A / 33.5 V
Welding current and voltage range, MIG 25 A/15 V - 500 A/43 V
IEC 60974-10
EMC class A
WIRE FEEDERS
X3 Wire Feeder 300

Gun connection Euro
Filler wires, MC/FC 0.8 – 2.0 mm
IEC 60974-10
100 X3 MIG Welder 16122021

ACCESSORIES
GX 403G
Product code GX403G35 (3.5m), GX403G5 (5m)
Changeable neck No
Rotating neck Yes
Type of cooling Gas
Remote control No
Contact tip M10x1
Type of connection Euro
LED option No
X3 Interconnection Cable
Product code 6260508 - X3 Interconnection Cable 50-1,8-G
6260518 - X3 Interconnection Cable 70-1,8-G
6260500 - X3 Interconnection Cable 50-5-G
Earth Return Cable

X3 Extension Cable
Product code 6310710 - X3 Extension Cable 70-10-G
6310715 - X3 Extension Cable 70-15-G
X3 Wheel Set
X3 Four Wheel Set

16122021 X3 MIG Welder 101

P 20
102 X3 MIG Welder 16122021

Kempact RA
NEW STANDARDS IN THE COMPACT MIG/MAG CLASS
16.12.2021
Kempact RA
NEW STANDARDS IN THE COMPACT MIG/MAG CLASS

Designed for the modern welding workshop, Kempact RA expresses stylish and purposeful design through
high build quality and functional user benefits, making weld tasks productive, accurate and efficient.
Kempact RA is built on Kemppi’s latest power source platform, ensuring optimal welding performance and
excellent power cost efficiency. Eleven model options include 180, 250 and 320 ampere power sources,
including a choice of either Regular (R) or Adaptive (A) control panel interface, which serve the wide ranging
needs of metal fabrication workshops. Delivery specification includes welding gun and earth return lead pack.
104 Kempact RA 16122021

KEY BENEFITS
SAVINGS ON ENERGY FASTER MACHINE KEMPPI WARRANTY

COSTS SETTING
Covers machine parts and labor
Compared to conventional step- Using the memory channels
controlled power sources
BENEFITS
• Modern, energy efficient power source

• Excellent welding performance with mixed or C02 shielding gas
• Precise, clean arc ignition
• Maximum output at 35 % duty cycle
• Large, clear LCD display
• WireLine™ service indicator
• GasMate™ chassis design featuring floor level cylinder loading
• Brights™ cabinet lighting
• HotSpot™ heat treatment function
• 2T/4T gun switch latching
• Spot and cycle arc timer
• Parts storage trays
• Kemppi 3+ warranty
16122021 Kempact RA 105

PRODUCT OPTIONS
Kempact 251A Kempact 251R Kempact 253 AMV

Kemppi K5 compact welder for cost-efficient Kemppi K3 compact welder for cost-efficient Kemppi K5 compact multi-voltage MIG/MAG
MIG/MAG welding, delivering 250 A with a MIG/MAG welding, delivering 250 A with a welder, delivering 250 A with a 3-phase
1-phase 240 V power supply. Kempact 251A 1-phase 240 V power supply. Kempact 251R 230-400 V power supply. Kempact 253 AMV
includes an Adaptive control panel, 2-roll includes a Regular control panel, 2-roll wire includes an Adaptive control panel,
wire drive unit (GT02C), Flexlite GX welding drive unit (GT02C), Flexlite GX welding gun DuraTorque 4-roll wire drive unit, Flexlite GX
gun and earth return lead pack. and earth return lead pack. welding gun and earth return lead pack.
Kempact 253A Kempact 253R Kempact 323 AMV

Kemppi K5 compact welder for cost-efficient Kemppi K3 compact welder for cost-efficient Kemppi K5 compact multi-voltage MIG/MAG
MIG/MAG welding, delivering 250 A with a MIG/MAG welding, delivering 250 A with a welder, delivering 320 A with a 3-phase
3-phase 400 V power supply. Kempact 253A 3-phase 400 V power supply. Kempact 253R 230-400 V power supply. Kempact 323 AMV
includes an Adaptive control panel, includes a Regular control panel, includes an Adaptive control panel,
DuraTorque 4-roll wire drive unit, Flexlite GX DuraTorque 4-roll wire drive unit, Flexlite GX DuraTorque 4-roll wire drive unit, Flexlite GX
welding gun and earth return lead pack. welding gun and earth return lead pack. welding gun and earth return lead pack.
Kempact 323 RMV Kempact 323A Kempact 323R

Kemppi K3 compact multi-voltage MIG/MAG Kemppi K5 compact welder for cost-efficient Kemppi K3 compact welder for cost-efficient
welder, delivering 320 A with a 3-phase MIG/MAG welding, delivering 320 A with a MIG/MAG welding, delivering 320 A with a
230-400 V power supply. Kempact 323 RMV 3-phase 400 V power supply. Kempact 323A 3-phase 400 V power supply. Kempact 323R
includes a Regular control panel, DuraTorque includes an Adaptive control panel, includes a Regular control panel, DuraTorque
4-roll wire drive unit, Flexlite GX welding gun DuraTorque 4-roll wire drive unit, Flexlite GX 4-roll wire drive unit, Flexlite GX welding gun
and earth return lead pack. welding gun and earth return lead pack. and earth return lead pack.
106 Kempact RA 16122021

FEATURES
Turn on the heat with HotSpot Floor level design

Perfect for vehicle repair and thin sheet fabrication GasMate chassis design makes gas cylinder
environments, the HotSpot™ function with four collection, storage and movement easy. Gas
different heat settings makes metal shrinking and cylinders are floor level loaded and secured with a
component heating simple and convenient. Simply strong fabric webbing system.
fit the carbon electrode set to the FE welding gun
and activate HotSpot™ on the control panel. An
electrical circuit is formed once the carbon electrode
touches the work piece, which gently heats the
metal’s surface. HotSpot™ can also be used to heat
and help release corroded nuts and bolts and other
metal components.
Kempact RA gets the job done Special features in Kempact Adaptive (A)
Kempact RA is ideal for a variety of MIG/MAG
models
welding applications. From vehicle repair to light and In addition to all standard features provided in
medium fabrication workshops, Kempact RA is an Regular panels with manual set-up, Adaptive panels
equipment that gets the job done, simply and include plate thickness control, filler materials
reliably. selection and four memory channels combined with
an adaptive mode set-up for your convenience.
16122021 Kempact RA 107

Special features in Kempact Regular (R)
models
Regular (R) models provide manual setup function
for voltage and wirefeed speed and incorporate a
wide range of standard features including, GAS type
selection, 2T/4T gun latching mode, SPOT/CYCLE
arc timer and HOT SPOT function, a specialist
localised heat treatment function for professional
thin sheet fabricators and automotive repair
engineers.
108 Kempact RA 16122021

ACCESSORIES
Kemppi GX 403G Kemppi GX 303G Kemppi GX 253G
GX 403G GX 303G GX 253G

400 A, Gas-cooled, 3.5m or 5m, EURO 300 A, Gas-cooled, 3.5m or 5m, EURO 250 A, Gas-cooled, 3.5m or 5m, EURO
connector connector connector
Kemppi Carbon electrode holder Kemppi Carbon electrode 10-100
Carbon electrode holder Carbon electrode 10-100
16122021 Kempact RA 109

Kempact Kempact 251R Kempact 253R

Connection voltage 1~ 50/60 Hz 240 V ±15%
Fuse (delayed) 20 A 10 A
Welding range 10 V/20 A–29 V/250 A 10 V/20 A–31 V/250 A
Open circuit voltage 36V 38V
Wire feed speed adjustment 1.0 - 18.0 m/min 1.0 - 18.0 m/min
Filler wire sizes (Fe solid) 0.8…1.2 mm 0.8…1.2 mm
Filler wire sizes (Fe cored) 0.8…1.2 mm 0.8…1.2 mm
Filler wire sizes (Ss) 0.8…1.2 mm 0.8…1.2 mm
Filler wire sizes (Al) 1.0…1.2 mm 1.0…1.2 mm
External dimensions LxWxH 623 × 579 × 1070 mm 623 × 579 × 1070 mm
Weight (no accessories) 44 kg 44 kg
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10, IEC 61000-3-12 IEC 60974-1, IEC 60974-5, IEC 60974-10
Kempact Kempact 323R Kempact 323 RMV

Connection voltage 3~ 50/60 Hz 400 V ±15% 230 V -15%…400 V +15%
Fuse (delayed) 10 A 16A (230V)
10A (400V)
Welding range 10 V/20 A–32.5 V/320 A 10 V/2 0A–32.5 V/320 A
Open circuit voltage 40V 40V
Wire feed speed adjustment 1.0 - 20.0 m/min 1.0 - 20.0 m/min
Filler wire sizes (Fe solid) 0.8…1.2 mm 0.8…1.2 mm
Filler wire sizes (Fe cored) 0.8…1.2 mm 0.8…1.2 mm
Filler wire sizes (Ss) 0.8…1.2 mm 0.8…1.2 mm
Filler wire sizes (Al) 1.0…1.2 mm 1.0…1.2 mm
External dimensions LxWxH 623 × 579 × 1070 mm 623 × 579 × 1070 mm
Weight (no accessories) 44 kg 44 kg
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10 IEC 60974-1, IEC 60974-5, IEC 60974-10
110 Kempact RA 16122021

ACCESSORIES
GX 403G
Changeable neck No
Rotating neck Yes
Type of cooling Gas
Remote control No
Contact tip M10x1
LED option No
GX 303G
Changeable neck No
Rotating neck Yes
Type of cooling Gas
Remote control No
Contact tip M10x1
LED option No
GX 253G
Changeable neck No
Rotating neck Yes
Type of cooling Gas
Remote control No
Contact tip M6
Wire diameters (mm) 0.6-1.2
LED option No
16122021 Kempact RA 111

Carbon electrode holder
Carbon electrode 10-100

112 Kempact RA 16122021

Kempact MIG
COMBINE THE ECONOMY OF COST, SIZE, WEIGHT, AND
PERFORMANCE
16.12.2021
Kempact MIG
COMBINE THE ECONOMY OF COST, SIZE, WEIGHT,

AND PERFORMANCE
Kempact 2530 is 70 % lighter in weight than traditional step regulated machines. Electronic control of voltage
and wire speed allows arc tuning during the welding process, so you can quickly establish the desired weld
settings. Includes gun trigger latching and wire inch function.
Kempact Pulse 3000 features synergic, pulsed and double-pulsed welding. Standard programs suit a variety
of materials including Fe, FeMc, FeFc, St/St, Alu, CuSi3, CuAl8 fillers wires. Simply select the filler wire type,
size and plate thickness, and weld. For those regular welding jobs, there’s even a 100 channel
memory function.
When the heat is on, keep your gun cool with KempactCool 10. Optional fit for Kempact Pulse 3000 only.
114 Kempact MIG 16122021

KEY BENEFITS
LIGHTWEIGHT
For single man lift portability
BENEFITS
• Basic MIG/MAG model

• Synergic pulsed model
• 4-roll wire drive system
• Electronic power regulation
• Maximum output at 40 % duty cycle
• Light weight: 22 kg
• Suitable for power generator use
• Kemppi 3+ warranty for parts and labour

PRODUCT OPTIONS
Kempact MIG 2530 Kempact Pulse 3000

Kemppi MIG welder with separate controls for Kemppi MIG/MAG welder that offers synergic,
voltage and wire feed speed. Discover superior arc pulsed and double-pulsed welding modes. Provides
performance with excellent arc ignition in all maximum output at 40 % ED that keeps you welding
situations. The delivery package includes an earth for longer. Includes a 4-roll wire drive system.
return cable (35 mm², 5 m) and gas hose (6 m). Available also as MVU model.

FEATURES
Weld longer at full power Memory channels add usability

If you are frequently welding at high current and in If you regularly weld a variety of components and
high ambient temperatures, Kempact Pulse 3000 structures, you probably know your favorite settings
can increase your productivity by reducing the by heart. To make life easy and accommodate the
number of cooling breaks. Kempact Pulse 3000 special settings that only you prefer, Kempact Pulse
offers 40 % ED, which means you can keep welding 3000 offers 100 memory channels that recall your
twice as long at 250 A full power in 40 °C ambient favorite settings at the touch of a button or via a
temperatures when compared to lower capacity 20 remote control.
% ED machines.
Appearances do matter
Kempact Pulse 3000 welds aluminum and stainless
steel materials with ease. Refined weld appearance
is guaranteed with a wide materials selection and
special Pulse and Double pulse features, reducing
your spatter levels, increasing visual welding quality
and importantly, reducing post weld cleaning times
to a minimum.

ACCESSORIES
Kemppi KempactCool 10 Kemppi Flexlite GX Kemppi Earth Return Cable
KempactCool 10 Flexlite GX Earth Return Cable

Cooling unit suitable for use with Kemppi Flexlite GX product series contains welding Earth return cable, available 50 mm² and 70
Kempact Pulse welding equipment. guns to be used in MIG/MAG welding mm² thick and 5 m long.
KempactCool 10 performs 1 kW of cooling processes. All Flexlite GX welding guns
power with a three liter tank that can be filled enjoy the Flexlite features for user comfort,
with 20%-40% ethanol/water mixture, or any welding efficiency and extended consumable
other suitable antifreeze agent. parts life.
Kemppi ST 7 Kemppi GXR10
ST 7 GXR10
Suitable for FitWeld 300 and Kempact Pulse On-torch remote control for Flexlite GX
3000. series 5 welding guns allows accurate and
immediate welding current adjustment and
The ST 7 is a 2-wheel transport unit suitable memory channel selection.
for mid-size and large gas bottle sizes.

Kempact MIG 2530

Connection voltage 3~ 50/60 Hz 380-440 V ±10%
Fuse (delayed) 16 A
Welding range 20 A / 15 V- 250 A / 26.5 V
Output 40% ED 250 A/26.5 V
Output 60% ED 207 A/24 V
Open circuit voltage 30-45 V
Wire feed speed adjustment 1…18 m/min
Gun connection Euro
Filler wire sizes (Fe solid) 0.6…1.0
Filler wire sizes (Fe cored) 0.9…1.2
Filler wire sizes (Al) 0.9…1.2
Filler wire sizes (CuSi) 0.8…1.0
External dimensions LxWxH 580 × 280 × 440
Standards IEC/EN 60974-1, IEC/EN 60974-5, IEC/EN 60974-10

Kempact Pulse 3000
Fuse (delayed) 16 A
Welding range 20 A / 15 V- 250 A / 26.5 V
Output 40% ED 250 A/26.5 V
Open circuit voltage 56 V
Wire feed speed adjustment 1…18 m/min
Gun connection Euro
Filler wire sizes (Fe solid) 0.6…1.2 mm
Filler wire sizes (Fe cored) 0.9…1.2 mm
Filler wire sizes (Al) 0.9…1.2 mm
Filler wire sizes (CuSi) 0.8…1.2 mm
External dimensions LxWxH 580 × 280 × 440
ACCESSORIES
KempactCool 10
Rated power 250 W (100 %)
Cooler tank volume 3l
Cooling power 1.0 kW
Earth Return Cable

ST 7

GXR10
Product code GXR10

MinarcMig Evo
AN ADAPTIVE TOOL FOR THE MOBILE WELDER
16.12.2021
MinarcMig Evo
AN ADAPTIVE TOOL FOR THE MOBILE WELDER

MinarcMig Evo machines pack huge MIG/MAG welding capacity and quality into their portable, compact size.
Choose from either 200 A or 170 A models, delivering their welding power at 35 % duty cycle from a 16 A,
1-phase mains supply. MinarcMig Evo delivers premium results wherever your work takes you.
MinarcMig Evo 200 offers Automatic and Manual mode set-up for precise welding quality and arc ignition,
monitored and controlled by Kemppi’s adaptive arc regulation system. MinarcMig Evo 170 offers manual
setting only, with separate controls for voltage and wire feed speed.
16122021 MinarcMig Evo 123

KEY BENEFITS
LIGHTWEIGHT AND LESS CABLE LENGTH

PORTABLE ELECTROMAGNETIC POSSIBLE
INTERFERENCE
No extra lift assist required For increased utility in site
On electrical network due to PFC welding environments
technology
BENEFITS
• Precise weld quality and arc ignition

• 200 A / 170 A of MIG/MAG welding power from a 16 A supply
• Choose either Automatic or Manual model
• Use with Fe, Fe FCW, Ss, Al, CuSi filler wires, 1 kg and 5 kg spools
• Just set the plate thickness and weld with 200 A model
• Large graphical display guides user
• Designed for use with long supply cables of 100m+
• A 3-meter gun, cable set and carrying strap included
• Suitable for mains network or generator use

PRODUCT OPTIONS
MinarcMig Evo 200 MinarcMig Evo 200 DK MinarcMig Evo 170

Kemppi MIG welder for mobile, adaptive Kemppi K5 MIG welder for mobile, adaptive Kemppi MIG welder for mobile welding in
welding in automatic and manual mode. welding in automatic and manual mode. manual mode with separate controls for
Experience huge MIG/MAG welding capacity Mains plug suitable for the Danish market. voltage and wire feed speed. The delivery
and quality in a portable and compact form. The delivery package includes a MIG package includes a MIG welding gun, cables,
The delivery package includes a MIG welding gun, cables, gas hose and shoulder gas hose, and shoulder strap. AU and DK
welding gun, cables, gas hose, and shoulder strap. models available.
strap.
MinarcMig Evo 170 AU MinarcMig Evo 170 DK MinarcMig Evo 200 AU

The Kemppi K3 MIG welder for mobile The Kemppi K3 MIG welder for mobile Kemppi K5 MIG welder for mobile, adaptive
welding in manual mode has separate welding in manual mode has separate welding in automatic and manual mode.
controls for voltage and wire feed speed. controls for voltage and wire feed speed. Mains plug suitable for AU/NZ markets. The
Mains plug suitable for AU/NZ markets. The Mains plug suitable for the Danish market. delivery package includes a MIG welding
delivery package includes a MIG welding The delivery package includes a MIG gun, cables, gas hose and shoulder strap.
gun, cables, gas hose, and shoulder strap. welding gun, cables, gas hose, and shoulder
strap.

FEATURES
Simply set the plate thickness and weld Energy economy and welding utility
MinarcMig Evo 200 automatically sets the machine PFC power source technology offers the ultimate
based on your input selections for plate thickness in energy economy with a power factor of 0.99.
mm, weld shape and material type. Easy single MinarcMig Evo can also be used efficiently with
knob control allows you to make the selections while extra long power supply cables of more than 100
the large graphical interface guides you through the meters long, allowing for optimum welding utility in
process, leaving no room for guessing. site welding environments.

ACCESSORIES
Kemppi GC 223G Kemppi Earth return cable 3 m, Kemppi Shielding gas hose 4.5 m
25 mm²
GC 223G Earth return cable 3 m, 25 mm² Shielding gas hose 4.5 m

220 A, Gas-cooled, 3m, MinarcMig
Connector
Kemppi Shoulder strap Kemppi MST 400 Kemppi Euro Adapter for
MinarcMig and MinarcMig Evo
Shoulder strap MST 400 Euro Adapter for MinarcMig and

MinarcMig Evo
Suitable for MinarcMig, MinarcMig Evo,
MinarcTig, MinarcTig Evo, and Minarc 220. Euro Adapter for MinarcMig and MinarcMig
Evo takes your connectivity to a whole new
The MST 400 is a 2-wheel transport unit that level.
is recommended for smaller gas bottle sizes.

MinarcMig Evo 200

Fuse (delayed) 16A
Minimum generator power 4.2 kVA
Welding range 20 A/15 V – 200 A/26 V
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10, IEC 61000-3-12
MinarcMig Evo 200 DK

Product code 61008200DK
Fuse (delayed) 16A

MinarcMig Evo 170
Fuse (delayed) 16A
MinarcMig Evo 170 AU

Product code 61008170AU
Fuse (delayed) 16A

MinarcMig Evo 170 DK
Fuse (delayed) 16A
MinarcMig Evo 200 AU

Connection voltage 1~ 50/60 Hz 240 V ± 15%
Fuse (delayed) 16A

ACCESSORIES
GC 223G
Product code GC223GMM3 (3m)
Changeable neck No
Rotating neck Yes
Type of cooling Gas
Contact tip M6
Wire diameters (mm) 0.6-1.0
Type of connection MinarcMig
Compatible pistol grip handle Yes

Shielding gas hose 4.5 m

Shoulder strap
MST 400
Euro Adapter for MinarcMig and MinarcMig Evo

Product code Euro adapter kit - W008366
Wire liner, 0.6-0.8 mm for Euro Adapter - SP008578
Red wire liner ,0.9-1.0 mm for Euro Adapter - SP008856

FitWeld Evo
BIG POWER, SMALL PACKAGE, MULTI-VOLTAGE
16.12.2021
FitWeld Evo
BIG POWER, SMALL PACKAGE, MULTI-VOLTAGE

FitWeld Evo 300 MIG/MAG welder is the solution for tacking and welding in heavy industry. QuickArc™
ignition techniques, the latest GT WireDrive™ mechanics and Brights™ cabinet lighting combined with other
features to make welding faster, easier and safer. This unit is a genuine tool for tacking, installation, mounting
or even production welding for applications with restricted space for the welding device.
Offering real economy of size and weight, FitWeld also saves more than 50% on input power and increases
tack and welding speed to twice that of a traditional Stick (MMA) equipment.
16122021 FitWeld Evo 133

KEY BENEFITS
EASY PORTABILITY SAVING ON INPUT WIDE OPERATION

POWER RANGE
Due to compact and lightweight
design And increased tack and welding As FitWeld Evo 300 operates
speed compared to traditional everywhere including 220 V to
MMA equipment 440 V 3-phase input voltages
BENEFITS
• 300 A at 30 % Duty cycle

• Ideal for limited working space
• Portable at 15 kg
• Much faster than MMA in tacking
• Exceptional ignition quality
• For 220 V and 380-440 V 3-phase input voltage
• Digital metering guarantees accurate parameters for WPS conformity
• Integral shielding gas flow regulation and GasGuard™
• Heavy duty plastic case for tough working conditions

ACCESSORIES
Kemppi Flexlite GX Kemppi Earth return cable 5 m, Kemppi ST 7

35 mm²
Flexlite GX Earth return cable 5 m, 35 mm² ST 7

Flexlite GX product series contains welding Suitable for FitWeld 300 and Kempact Pulse
guns to be used in MIG/MAG welding 3000.
processes. All Flexlite GX welding guns
enjoy the Flexlite features for user comfort, The ST 7 is a 2-wheel transport unit suitable
welding efficiency and extended consumable for mid-size and large gas bottle sizes.
parts life.
Kemppi Shield gas hose 6 m
Shield gas hose 6 m

ACCESSORIES

ST 7
Shield gas hose 6 m


MinarcTig Evo
SMOOTH, REFINED AND POWERFUL
16.12.2021
MinarcTig Evo
SMOOTH, REFINED AND POWERFUL

MinarcTig Evo is just what you’d expect from a Kemppi TIG welding machine. Accurate and refined HF
ignition and the necessary control, power and work capacity to reliably complete a variety of professional
welding tasks. MinarcTig Evo is the ideal DC TIG welding solution for light industrial manufacturing,
installation, repair and maintenance applications. The lightweight and compact size is a real bonus for welding
professionals on the move.
Models include either the MinarcTig Evo 200 or the MinarcTig Evo 200MLP. The powerful PFC power
source design combines useful performance advantages, including excellent energy efficiency and the ability
to reliably perform on extra long power supply cables of more than 100 meters long.
MinarcTig Evo models include large LED metering displays and feature a range of functions including pre
and post gas time control, slope current time controls and remote control options. MLP models are equipped
with additional functions including Minilog control and semi-automatic arc pulse function. MinarcTig Evo is a
dual-process machine that also provides quality MMA welding for a range of DC electrode types
The delivery package includes a Flexlite TX TIG welding torch (4 m/8 m), cables, gas hose, and shoulder
strap.
138 MinarcTig Evo 16122021

KEY BENEFITS
LIGHTWEIGHT AND INCREASE AT BEST IN CABLE LENGTH

PORTABLE WELDING SPEED POSSIBLE
No extra lift assist required With Pulsed TIG function For increased utility in site
welding environments
BENEFITS
• 200 A DC @ 35% duty cycle, 1-phase, 230 V

• Smooth welding quality
• Refined arc ignition from 5 A
• Pre and post gas timer
• Slope in/out timer
• Torch switch latching
• MLP and Pulse welding option
• Remote current controls options
• PFC technology for ultimate energy efficiency
• Mains networks or generator use

PRODUCT OPTIONS
MinarcTig Evo 200 MinarcTig Evo 200MLP

Kemppi K3 dual-process welder for fine quality, Kemppi K5 dual process welder for fine quality,
mobile TIG and stick (MMA) welding. AU and DK mobile TIG and stick (MMA) welding with pulse TIG
models available. option. AU and DK models available.
MinarcTig Evo 200 AU MinarcTig Evo 200MLP AU

Kemppi K3 dual-process welder for fine quality, Kemppi K5 dual process welder for fine quality,
mobile TIG and stick (MMA) welding. Mains plug mobile TIG and stick (MMA) welding with pulse TIG
suitable for AU/NZ markets. option. Mains plug suitable for AU/NZ markets.

FEATURES
Productivity and efficiency

MinarcTig Evo 200MLP can bring you significant
productivity benefits. The PFC power source
technology offers ultimate energy economy with a
power factor of 0.99, and maximizes your welding
time by reducing the time of cooling breaks.
Combined with the semi-automatic pulsed DC TIG
welding function, you are able to increase your
welding speed up to 10 % depending on the
application. Just set the pulse time and current
average, and start welding.

ACCESSORIES
Kemppi Mastercool 20 Kemppi Flexlite TX Kemppi Welding cable 5 m 25

mm²
Mastercool 20 Flexlite TX Welding cable 5 m 25 mm²

An optional cooling unit for MasterTIG MLS The Flexlite TX torches are designed for use
2300 and 3003 ACDC or MinarcTig Evo. with MasterTig welding equipment. The torch
range includes several neck models, offering
Unit performs 1 kW of cooling power with a superb cooling performance and good
three liter tank that can be filled with a 20 % access to challenging joint designs.
– 40 % ethanol/water mixture, or any other
suitable antifreeze agent.
Kemppi Welding cable 10 m 25 Kemppi Earth return cable 10 m, Kemppi Earth return cable 5 m,
mm² 25 mm² 25 mm²
Welding cable 10 m 25 mm² Earth return cable 10 m, 25 Earth return cable 5 m, 25 mm²
mm²
Kemppi MST 400 Kemppi Shoulder strap Kemppi Remote control R10
MST 400 Shoulder strap Remote control R10

Suitable for MinarcMig, MinarcMig Evo, Suitable for use with Kemppi MIG, TIG, and
MinarcTig, MinarcTig Evo, and Minarc 220. stick (MMA) welding equipment. Available in
5 m and 10 m.
The MST 400 is a 2-wheel transport unit that
is recommended for smaller gas bottle sizes. Increase welding quality, work efficiency,
comfort, and safety with appropriate, easy-to-
use Kemppi remote controls.

Kemppi Remote control R11F Kemppi TXR10 Kemppi TXR20
Remote control R11F TXR10 TXR20

Foot control pedal for Kemppi MasterTig Optional on-torch remote control with a Optional on-torch remote control with a
MLS, MasterTig MLS ACDC and MinarcTig. roller-type current control switch. Available rocker type current control switch. Available
Available in 5 m. for water and gas-cooled Flexlite torch for water and gas-cooled Flexlite torch
models. models.

MinarcTig Evo 200

Product code MinarcTig Evo 200, TX 225G 4M – P0640TX
MinarcTig Evo 200, TX 225G 8M – P0641TX
MinarcTig Evo 200, TX 225GS 8M – P0645TX
MinarcTig Evo 200, TX 135GF 4M – P0652TX
MinarcTig Evo 200, TX 305WF 4M, COOLER – P0676TX
MinarcTig Evo 200, TX 305WF 8M, COOLER – P0677TX
MinarcTig Evo 200, TX 255WS 4M, COOLER – P0687TX
MinarcTig Evo 200, TX 255WS 8M, COOLER – P0688TX
MinarcTig Evo 200, TX 355W 4M, COOLER – P0691TX
MinarcTig Evo 200, TX 355W 8M, COOLER – P0692TX
Connection voltage 1~ 50/60 Hz 230 V ±15 %
Fuse (delayed) 16 A
Minimum generator power 5.6kVA
Output (TIG) 35% ED 200 A/18.0 V
Output (TIG) 100% ED 140 A/15.6 V
Output (MMA) 35% ED 170 A/26.8 V
Output (MMA) 100% ED 110 A/24.4 V
Stick electrode sizes 1.5...4.0 mm
Welding range (MMA) 10 A /20.4 V...170 A/26.8 V
Welding range (TIG) 5 A/10.2 V...200 A/18.0 V

MinarcTig Evo 200MLP
Product code MinarcTig Evo 200MLP, TX 225G 4M – P0642TX
MinarcTig Evo 200MLP, TX 225G 8M – P0643TX
MinarcTig Evo 200MLP, TX 225GS 8M – P0647TX
MinarcTig Evo 200MLP, TX 135GF 4M – P0654TX
MinarcTig Evo 200MLP, TX 305WF 4M, COOLER – P0678TX
MinarcTig Evo 200MLP, TX 305WF 8M, COOLER – P0679TX
MinarcTig Evo 200MLP, TX 255WS 4M, COOLER – P0689TX
MinarcTig Evo 200MLP, TX 255WS 8M, COOLER – P0690TX
MinarcTig Evo 200MLP, TX 355W 4M, COOLER – P0693TX
MinarcTig Evo 200MLP, TX 355W 8M, COOLER – P0694TX
Fuse (delayed) 16 A
Output (TIG) 100% ED 140 A/15.6 V
Output (MMA) 100% ED 110 A/24.4 V

MinarcTig Evo 200 AU
Product code MinarcTig Evo 200 AU, TX 225G 4M – P0672TX
MinarcTig Evo 200 AU, TX 225G 8M – P0673TX
Fuse (delayed) 16 A
Output (TIG) 100% ED 140 A/15.6 V
Output (MMA) 35% ED 170 A /26.8 V (35 %)
Output (MMA) 100% ED 110 A/24.4 V
MinarcTig Evo 200MLP AU

Product code MinarcTig Evo 200MLP AU, TX 225G 4M – P0674TX
MinarcTig Evo 200MLP AU, TX 225G 8M – P0675TX
Fuse (delayed) 16 A
Output (TIG) 100% ED 140 A/15.6 V
Output (MMA) 35% ED 170 A /26.8 V
Output (MMA) 100% ED 110 A/24.4 V
Welding range (MMA) 10 A/20.4 V...170 A/26.8 V

ACCESSORIES
Mastercool 20
Product code 6162900 - Mastercool 20
6162901 - Mastercool 20 for MinarcTig Evo
Degree of protection IP23C
Cooler tank volume approx. 3 l
Cooling power 1.0 kW
Welding cable 5 m 25 mm²




MST 400
Shoulder strap
Remote control R10

R10, 10 m - 618540901
Remote control R11F


TXR10
Description remote control
Product code TXR10W / TXR10G
TXR20

MinarcTig
REFINED TIG WELDING QUALITY FOR PRECISE
APPLICATIONS
16.12.2021
MinarcTig
REFINED TIG WELDING QUALITY FOR PRECISE

APPLICATIONS
MinarcTig 250 is the ideal DC TIG welding solution for installation, repair and maintenance applications.
The 250 amp model suits high-quality work and the lightweight and compact size is a real bonus for
professionals on the move around the site.
MinarcTig 250 is a dual-process machine, providing an impressive DC TIG and MMA welding experience.
In addition to the basic 250 machine, there is the 250MLP model, equipped with special features, such as
Minilog and pulsed arc function. High 35 % duty cycle and lightweight combine real performance advantages,
plus exceptional control in low current ignition means refined TIG welding quality for precise applications.
150 MinarcTig 16122021

KEY BENEFITS
DUAL-PROCESS OPTION SIMPLY EXCELLENT COMPACT SIZE
Allows you to be more versatile Low current ignition Makes it easy to carry anywhere
BENEFITS
• Excellent low current ignition

• Clear parameter display
• Pre and post gas timer
• Slope in/out timer
• Torch switch latching
• Pulse welding option
• Suitable for mains or power generator use

PRODUCT OPTIONS
MinarcTig 250 MinarcTig 250 MLP

MinarcTig 250 is a dual-process basic model MinarcTig 250MLP is an advanced dual-process
providing an impressive DC TIG and Stick (MMA) model equipped with special features such as
welding experience. This model is compatible and Minilog and pulsed arc function. This model is
available with Flexlite TX torch models TX 225G and compatible and available with Flexlite TX torch
TX165GF (4 & 8 m). models TX 225G and TX 165GF (4 & 8 m).

FEATURES
Easy quality welding Dependable and portable welding partner

MinarcTig 250 is an ideal machine for thin sheet MinarcTig can be used in the production and
fabrication tasks. The low current ignition and stable maintenance of many metal products.
arc make quality welding easy.

ACCESSORIES
Kemppi Flexlite TX Kemppi Welding cable 5 m 16 Kemppi Welding cable 5 m 25

mm² mm²
Flexlite TX Welding cable 5 m 16 mm² Welding cable 5 m 25 mm²

The Flexlite TX torches are designed for use
with MasterTig welding equipment. The torch
superb cooling performance and good
access to challenging joint designs.
mm² 16 mm² 25 mm²
Welding cable 10 m 25 mm² Earth return cable 5 m, 16 mm² Earth return cable 5 m, 25 mm²
Kemppi Earth return cable 10 m, Kemppi MST 400 Kemppi Carrying straps
25 mm²
Earth return cable 10 m, 25 MST 400 Carrying straps

mm²
MinarcTig, MinarcTig Evo, and Minarc 220.


Kemppi Remote control R10 Kemppi Remote control R11F Kemppi Gas flow gauge AR/clock
Remote control R10 Remote control R11F Gas flow gauge AR/clock
Suitable for use with Kemppi MIG, TIG, and Foot control pedal for Kemppi MasterTig
stick (MMA) welding equipment. Available in MLS, MasterTig MLS ACDC and MinarcTig.
5 m and 10 m. Available in 5 m.
Increase welding quality, work efficiency, Increase welding quality, work efficiency,
comfort, and safety with appropriate, easy-to- comfort, and safety with appropriate, easy-
use Kemppi remote controls. to-use Kemppi remote controls.
Kemppi Shielding gas hose 4.5 m Kemppi TXR10 Kemppi TXR20
Shielding gas hose 4.5 m TXR10 TXR20

Optional on-torch remote control with a Optional on-torch remote control with a
roller-type current control switch. Available rocker type current control switch. Available
for water and gas-cooled Flexlite torch for water and gas-cooled Flexlite torch
models. models.

MinarcTig 250
Product code MinarcTig 250, TX 165GF 4M – P0607TX
MinarcTig 250, TX 165GF 8M – P0608TX
MinarcTig 250, TX 225G 4M – P0609TX
MinarcTig 250, TX 225G 8M – P0610TX
MinarcTig 250, TX 165GS 4M – P0625TX
Connection voltage 3~ 50/60 Hz 400 V (-20…+15 %)
Fuse (delayed) 10 A
Output (TIG) 100% ED 160 A/16.4 V
Output (MMA) 35% ED 220 A/ 28.8 V
Output (MMA) 100% ED 150 A/26.0 V
Open circuit voltage 95 V (VRD 30 V)
Welding range (MMA) 10 A/20.4 V - 220 A/28.8 V
Welding range (TIG) 5 A/10.2 V - 250 A/20.1 V
Weight (no accessories) 11 kg (without cables)

MinarcTig 250 MLP
Product code MinarcTig 250MLP, TX 165GF 4M – P0611TX
MinarcTig 250MLP, TX 165GF 8M – P0612TX
MinarcTig 250MLP, TX 225G 4M – P0613TX
MinarcTig 250MLP, TX 225G 8M – P0614TX
MinarcTig 250MLP, TX 165GS 4M – P0617TX
Connection voltage 3~ 50/60 Hz 400 V -20…+15 %
Fuse (delayed) 10 A
Output (TIG) 100% ED 160 A/16.4 V
Output (MMA) 35% ED 220 A/ 28.8 V
Output (MMA) 100% ED 150 A/26.0 V
Open circuit voltage 95 V (VRD 30 V)
Weight (no accessories) 11 kg (without cables)
ACCESSORIES






MST 400
Carrying straps
Remote control R10

R10, 10 m - 618540901
Remote control R11F

Gas flow gauge AR/clock

Shielding gas hose 4.5 m

TXR10
TXR20

MasterTig
FAR FROM THE ORDINARY
16.12.2021
MasterTig
FAR FROM THE ORDINARY

MasterTig sets new standards for weld quality, usability, and power efficiency in AC and DC TIG welding.
Designed for professional welders, the MasterTig product family offers a choice of power variants up to 500 A.
Its modular design philosophy allows you to build the specification that best meets your needs, including
alternative control panels, wireless remote controls, and transport cart options.
Stylish, practical, and robust, the MasterTig absorbs the knocks of everyday welding life. The compact-sized
welding equipment is constructed from tough yet lightweight injection-molded plastic, featuring impact bridge
protection structures. Flexible and durable Flexlite TX TIG torches are readily equipped to fit MasterTig to
maximize welding comfort.
160 MasterTig 16122021

KEY BENEFITS
FASTER SETUP INCREASED WELDING LOWER NOISE LEVELS

SPEED
Weld Assist guides you towards MasterTig reduces noise levels
the optimal setup for easy and Double Pulse function compared to leading competitors
productive welding accelerates welding speed and in AC welding applications
lowers heat input by 20%
BENEFITS
• Choose from traditional touch button control panels or the full color 7’’ TFT control panel,
including Weld Assist and 99 memory channels per process
• Weld Assist guides every welder towards accurate, productive welding by recommending
the best parameters for different welding applications
• Several useful features available for enhanced TIG welding
• Easy, fast and convenient coolant filling and cleaning
• MasterTig transport units feature floor level cylinder loading, removing the need for heavy
lifting
• Compatible with Flexlite TX TIG torches
• Foot pedal, on-torch and hand remote controls available
• Option for connecting the equipment to WeldEye cloud service

PRODUCT OPTIONS
MasterTig 235ACDC GM MasterTig 235ACDC GM AU MasterTig 325DC

230 A AC/DC, 1-phase generator and multi- 230 A AC/DC, 1-phase generator and multi- 300 A DC, 3-phase
voltage use voltage use, VRD locked on
MasterTig 325DC G MasterTig 325DC G AU MasterTig 325DC GM

300 A DC, 3-phase generator use 300 A DC, 3-phase generator use, VRD 300 A DC, 3-phase generator and multi-
locked on voltage use
MasterTig 335ACDC MasterTig 335ACDC G MasterTig 335ACDC G AU

300 A AC/DC, 3-phase 300 A AC/DC, 3-phase generator use 300 A AC/DC, 3-phase generator use, VRD
locked on

MasterTig 335ACDC GM MasterTig 425DC G MasterTig 425DC G AU
300 A AC/DC, 3-phase generator and multi- 400 A DC, 3-phase generator use 400 A DC, 3-phase generator use, VRD
voltage use locked on
MasterTig 535ACDC GM MasterTig 535ACDC GM AU

500 A AC/DC, 3-phase generator and multi- 500 A AC/DC, 3-phase generator and multi-
voltage use voltage use, VRD locked on

FEATURES
Red Dot Design Award: Product Design Double Pulse

2020 Double Pulse combines alternative pulse cycles for
MasterTig TIG welding machine has been awarded 30% faster welding speed and 20% reduced heat
with the Red Dot Award: Product Design 2020. input. Lowering distortion levels and weld costs,
MasterTig is a TIG welding machine that is very Double Pulse is ideal for DC hand welding and
intuitive, user-centered, serves the needs of mechanized applications and offers superb weld
welders, and sets up a new benchmark for any seam appearance.
upcoming products. Red Dot Award is one of the
most prestigious design awards in the world, and the
most sought-after marks of quality for good design
internationally.
Optima AC MicroTack
Optima AC is a customized AC TIG waveform that MicroTack offers fast and accurate tacking with
combines the best of the traditional sine and square minimum heat input in both DC and AC TIG welding.
waveforms – and adds a touch of magic for the Ideal for multiple, repetitive tacking on thin sheet
optimal AC welding experience. Depending on the applications, where a consistent and controlled
application, you’re free to choose either sine, appearance is paramount. MicroTack can be set
square, or the quiet one: Optima AC. between 1 to 5 repeat pulse cycles or continuous
cycle mode. The welding current level is set
independently and the arc cycle time selected
between 1 to 200 ms.

iTec Auto Pulse
iTEC is engineered ignition technology for reliable Easy and convenient, the only value to adjust is the
arc starts. Particularly useful with long torch welding current itself. Auto Pulse is ideal for
extensions for site welding or precise thin materials applications in DC current.
and low current applications, you can set the
variable spark force energy.
AutoCool UI control panels

Dynamic gas and water cooling ensure optimal Choose either traditional touch button control panels
temperature control and power efficiency. or the full color 7’’ TFT control panel. Protected by a
Depending on the welding power level and duration, 3mm armor shield plate, the 7’’ TFT control panel is
the power source cooling fans moderate airflow and both impact and scratch-resistant, allows fast and
cooler motor run times between 15 seconds and 4 accurate parameter setting with WeldAssist, and
minutes, reducing electrical power consumption and offers 99 memory channels per process to save the
localized noise levels. MasterTig 535 ACDC also best parameter or WPS values. MasterTig 535
includes an LED water level indicator. ACDC includes the MTP35X panel as standard.

Weld Assist Personalize
Follow simple on-screen steps, selecting material, Upload your company logo or favorite image as a
thickness, joint type, and position, and Weld Assist screensaver to personalize your MasterTig.
sets the right parameters for easy and productive
welding. It also gives recommendations for electrode
size, filler wire, gas flow, groove type, pass profile,
and travel speed. Perfect for pWPS creation.
Impact bridge PivotSafe

MasterTig is designed and constructed from strong, MasterTig transport units feature floor-level cylinder
energy-absorbing, recyclable plastics, incorporating loading, removing the need for heavy lifting. The
impact bridge structures that better protect the larger 4 wheel transport units integrate an innovative
power source from the everyday knocks of welding pivoting cylinder plate, for easier and safe cylinder
life. MasterTig 535 ACDC is fitted with metal side loading.
plates.

Wireless Bluetooth remotes Torch parts storage
Improve worksite safety by using Bluetooth wireless Quickly access frequently used TIG torch parts from
remotes. Select either hand or foot pedal modules the convenient, handle mounted-storage tray.
and enjoy wireless power control from a distance of Feature not included to MasterTig 535 ACDC.
up to 15 or even 100 meters, depending on the
worksite.
Weld time clock Quick access to product information

Ideal for total weld cycle measurement and job data MasterTig is equipped with a unique and scannable
records, MasterTig's weld clock is simple and fast to QR code. It enables easy access to all the relevant
reset, allowing you to record and compare welding information such as product number, serial number,
times between jobs. technical specifications, ordering codes,
consumables, user manuals, websites, and local
dealers or workshops’ contact information. All the
information can be found with a single mobile scan.

ACCESSORIES
Kemppi MasterTig Cooler MXL Kemppi Flexlite TX
MasterTig Cooler M MasterTig Cooler MXL Flexlite TX

Cooling unit, supports multi-voltage use. Cooling unit, supports multi-voltage use. The Flexlite TX torches are designed for use
Easy, fast and convenient coolant filling. Easy, fast and convenient coolant filling. with MasterTig welding equipment. The torch
Kemppi MTP23X Kemppi MTP33X Kemppi MTP35X
MTP23X MTP33X MTP35X

Membrane panel, supports DC power Membrane panel, supports AC/DC power 7’’ TFT panel, supports DC and AC/DC
sources. sources. power sources.
Kemppi HR43 Kemppi HR45 Kemppi FR43
HR43 HR45 FR43

Wired hand remote control. Wireless hand remote control. Bluetooth Wired foot pedal remote control.
range up to 100 meters.

Kemppi FR45 Kemppi P43MT Kemppi T25MT
FR45 P43MT T25MT

Wireless foot pedal remote control. Bluetooth 4-wheel undercarriage. 2-wheel cart with floor level cylinder loading.
range up to 100 meters.
Kemppi P45MT Kemppi X5 Gas Cylinder Cart Kemppi Digital Connectivity

Module
P45MT X5 Gas Cylinder Cart Digital Connectivity Module

4-wheel cart with an innovative pivoting 4-wheel transport unit with convenient cable An accessory device that enables integration
cylinder plate. hooks and innovative PivotSafe mechanism with WeldEye cloud service. Collects welding
for safe gas cylinder loading. Suitable for data from the power source and transfers it
use with X5 FastMig, and MasterTig 535. wirelessly to the WeldEye mobile app via
Bluetooth. Connection might require an
adapter depending on the welding machine
model.

POWER SOURCES 235 MasterTig 235ACDC GM

Connection voltage 1~ 50/60 Hz 110 / 220...240 V ±10 %
Fuse 16 A
Open circuit voltage (average) 50 V
Standards IEC 60974-1,-3,-10
IEC 61000-3-12
GB 15579.1
EMC class A
Rated maximum output at 40 °C (240 V) 40 % TIG 230 A / 19.2 V
Rated maximum output at 40 °C (240 V) 60 % TIG 200 A / 18 V
Rated maximum output at 40 °C (240 V) 37 % MMA 180 A / 27.2 V
Rated maximum output at 40 °C (240 V) 60 % MMA 150 A / 26 V
Range of output (110 V) TIG 3 A / 1 V ... 130 A / 24 V
Range of output (110 V) MMA 10 A / 1 V ... 85 A / 35 V

POWER SOURCES MasterTig 325DC MasterTig 325DC G MasterTig 325DC GM
Connection voltage 3~ 50/60 Hz 380 ... 460 V ±10 % 380 ... 460 V ±10 % 220 ... 230 V; 380 ... 460 V ±10 %
Fuse 16 A 16 A 20 A
Stick electrode sizes 1.6 ... 6.0 mm 1.6 ... 6.0 mm 1.6 ... 6.0 mm
Recommended generator power (min) 20 kVA 20 kVA 20 kVA
Open circuit voltage (average) 50 V 50 V 50 V
Operating temperature range -20 ... +40 °C -20 ... +40 °C -20 ... +40 °C
External dimensions LxWxH 544 x 205 x 443 mm 544 x 205 x 443 mm 544 x 205 x 443 mm
Weight (no accessories) 21 kg 21.5 kg 21.5 kg
Degree of protection IP23S IP23S IP23S
Standards IEC 60974-1,-3,-10 IEC 60974-1,-3,-10 IEC 60974-1,-3,-10
IEC 61000-3-12 IEC 61000-3-12 IEC 61000-3-12
GB 15579.1 GB 15579.1 GB 15579.1
EMC class A A A
Rated maximum output at 40 °C (40 % TIG) 300 A / 22 V 300 A / 22 V 300 A / 22 V
Rated maximum output at 40 °C (60 % TIG) 230 A / 19.2 V 230 A / 19.2 V 230 A / 19.2 V
Rated maximum output at 40 °C (40 % MMA) 250 A / 30 V 250 A / 30 V 250 A / 30 V
Rated maximum output at 40 °C (60 % MMA) 230 A / 29.2 V 230 A / 29.2 V 230 A / 29.2 V
Rated maximum output at 40 °C (100 % 190 A / 27.6 V 190 A / 27.6 V 190 A / 27.6 V
MMA)
Range of output TIG 3 A / 1 V ... 300 A / 38 V 3 A / 1 V ... 300 A / 38 V 3 A / 1 V ... 300 A / 27 V (@ 220 V)
Range of output MMA 10 A / 10 V ... 250 A / 39 10 A / 10 V ... 250 A / 39 10 A / 10 V ... 250 A / 32 V (@ 220
V V V)

POWER SOURCES MasterTig MasterTig 335ACDC MasterTig 335ACDC GM
335ACDC G
Connection voltage 3~ 50/60 Hz 380 ... 460 V ±10 % 380 ... 460 V ±10 % 220 ... 230 V; 380 ... 460 V ±10 %
Fuse 16 A 16 A 20 A
Stick electrode sizes 1.6 ... 6.0 mm 1.6 ... 6.0 mm 1.6 ... 6.0 mm
Recommended generator power (min) 20 kVA 20 kVA 20 kVA
Open circuit voltage (average) 50 V 50 V 50 V
Operating temperature range -20 ... +40 °C -20 ... +40 °C -20 ... +40 °C
Weight (no accessories) 22 kg 22.5 kg 22.5 kg
Standards IEC 60974-1,-3,-10 IEC 60974-1,-3,-10 IEC 60974-1,-3,-10
IEC 61000-3-12 IEC 61000-3-12 IEC 61000-3-12
GB 15579.1 GB 15579.1 GB 15579.1
EMC class A A A
Rated maximum output at 40 °C (40 % TIG) 300 A / 22 V 300 A / 22 V 300 A / 22 V
Rated maximum output at 40 °C (40 % MMA) 250 A / 30 V 250 A / 30 V 250 A / 30 V
Rated maximum output at 40 °C (60 % MMA) 230 A / 29.2 V 230 A / 29.2 V 230 A / 29.2 V
Rated maximum output at 40 °C (100 % 190 A / 27.6 V 190 A / 27.6 V 190 A / 27.6 V
MMA)
Range of output TIG 3 A / 1 V ... 300 A / 38 V 3 A / 1 V ... 300 A / 38 V 3 A / 1 V ... 300 A / 27 V (@ 220 V)
Range of output MMA 10 A / 10 V ... 250 A / 39 10 A / 10 V ... 250 A / 39 V 10 A / 10 V ... 250 A / 32 V (@ 220
V V)

POWER SOURCES VRD LOCKED ON 235 MasterTig 235ACDC GM AU
Connection voltage 1~ 50/60 Hz 110 / 240 V ±10 %
Fuse 15 A
Open circuit voltage (average) 23 V (locked to VRD)
Standards IEC 60974-1,-3,-10
IEC 61000-3-12
AS 60974.1-2006
GB 15579.1
EMC class A
Rated maximum output at 40 °C (240 V) 60 % TIG 200 A / 18 V

POWER SOURCES VRD LOCKED ON MasterTig 325DC G AU MasterTig 335ACDC G AU
Connection voltage 3~ 50/60 Hz 380 ... 460 V ±10 % 380 ... 460 V ±10 %
Fuse 16 A 16 A
Stick electrode sizes 1.6 ... 6.0 mm 1.6 ... 6.0 mm
Recommended generator power (min) 20 kVA 20 kVA
Open circuit voltage (average) 23 V (locked to VRD) 50 V
Operating temperature range -20 ... +40 °C -20 ... +40 °C
Standards IEC 60974-1,-3,-10 IEC 60974-1,-3,-10
IEC 61000-3-12 IEC 61000-3-12
AS 60974.1-2006 AS 60974.1-2006
GB 15579.1 GB 15579.1
EMC class A A
Rated maximum output at 40 °C (40 % TIG) 300 A / 22 V 300 A / 22 V
Rated maximum output at 40 °C (60 % TIG) 230 A / 19.2 V 230 A / 19.2 V
Rated maximum output at 40 °C (100 % TIG) 190 A / 17.6 V 190 A / 17.6 V
Rated maximum output at 40 °C (40 % MMA) 250 A / 30 V 250 A / 30 V
Rated maximum output at 40 °C (60 % MMA) 230 A / 29.2 V 230 A / 29.2 V
Rated maximum output at 40 °C (100 % MMA) 190 A / 27.6 V 190 A / 27.6 V
Range of output TIG 3 A / 1 V ... 300 A / 38 V 3 A / 1 V ... 300 A / 38 V
Range of output MMA 10 A / 10 V ... 250 A / 39 V 10 A / 10 V ... 250 A / 39 V
ACCESSORIES
MasterTig Cooler M
Product code MTC1KWM
with recommended coolant
Tank volume 3.0 l
MasterTig Cooler MXL

Product code MTC17KWMXL
Operating temperature range -20 ... +40 °C with recommended coolant
Tank volume 3.0 l
Cooling power 1,7 kW
MTP23X
Product code MTP23X

MTP33X
Product code MTP33X
MTP35X
Product code MTP35X
HR43
Product code HR43
HR45
Description Wireless remote
Product code HR45
FR43
Product code FR43
FR45
Product code FR45
P43MT
Product code P43MT
T25MT
Product code T25MT
P45MT
Product code P45MT



MasterTig ACDC
POWERFUL, DEPENDABLE AND REASSURINGLY ECONOMIC
16.12.2021
MasterTig ACDC
POWERFUL, DEPENDABLE AND REASSURINGLY

ECONOMIC
MasterTig ACDC 3500W only requires a 20 amp 3-phase power supply, some small indication of the
economy offered by this modern power source design. A maximum power output of 350 amp at 60 % duty
cycle ensures you have enough power and the integral water cooling unit keeps torches cool during high
duty production welding.
MasterTig ACDC 3500W control panels provide all of the necessary functions needed for TIG welding.
Simply choose the control level that suits your particular needs. Options include pulsed and basic versions
with large clear meter displays. Standard features include: pre and post gas time control, upslope and
downslope control, arc shape AC balance control, torch switch latching, remote control selection and MMA
process. Safety codelock feature prevents unauthorised use of the equipment.
16122021 MasterTig ACDC 177

KEY BENEFITS
AUTOMATIC AC CONTROL PANEL

BALANCE OPTIONS
Increases the quality and speed Allow customization to your

of welding specific needs
BENEFITS
• Automatic AC balance increases the quality and speed of welding

• Precise penetration control based on AC frequency adjustment
• Reliable arc ignition and functionality
• A choice of three control panels suiting different customer needs
• Energy efficient and excellent for limited fused supplies

FEATURES
Control panel ACDC Basic Control panel ACDC Minilog

ACDC Basic control panel is equipped with all ACDC Minilog panel contains special functions
necessary functions needed for TIG welding including both M-LOG function and AC arc
including arc shape and AC balance control. frequency control. Basic functions like arc shape
and AC balance control are also included.
Control panel ACDC Pulse

ACDC Pulse panel is equipped with the most
diverse set of functions. This panel includes arc
shape and AC balance control, M-LOG function, AC
arc frequency control, full pulse control and memory
channels.

ACCESSORIES
Kemppi Flexlite TX Kemppi Welding cable 5 m 25 Kemppi Welding cable 10 m 25

mm² mm²
Flexlite TX Welding cable 5 m 25 mm² Welding cable 10 m 25 mm²

The Flexlite TX torches are designed for use
with MasterTig welding equipment. The torch
Kemppi Welding cable 5 m 50 Kemppi Cable for stick (MMA) Kemppi Earth return cable 5 m,
mm² welding 10 m, 50 mm² 25 mm²
Welding cable 5 m 50 mm² Cable for stick (MMA) welding Earth return cable 5 m, 25 mm²
10 m, 50 mm²
Kemppi Earth return cable 10 m, Kemppi Earth return cable 5 m, Kemppi Earth return cable 10 m,
25 mm² 50 mm² 50 mm²
Earth return cable 10 m, 25 Earth return cable 5 m, 50 mm² Earth return cable 10 m, 50 mm²
mm²

Kemppi GH 10 Gun holder Kemppi GH 20 Gun Holder Kemppi GH 30 Gun holder
GH 10 Gun holder GH 20 Gun Holder GH 30 Gun holder

GH 10 Gun holder increases the usability GH 20 Gun Holder increases usability GH 30 Gun holder increases the usability
around the workshop. The gun holder can be around the workshop. The gun holder can be around the workshop. The gun holder can be
mounted on a welding machine, transport mounted on a welding machine, transport mounted on a welding machine, transport
unit, or welding table. unit, or welding table. unit, or welding table.
Kemppi T22 Kemppi Remote control C100C Kemppi Remote control C100F
T22 Remote control C100C Remote control C100F

The T22 is a 4-wheel transport unit suitable Suitable for TIG welding with Kemppi Foot control pedal for Kemppi MasterTig
for MasterTig ACDC 3500 W. MasterTig ACDC. Available in 5 m and 10 m. ACDC welding equipment. Available in 5 m.
comfort, and safety with appropriate, easy- comfort, and safety with appropriate, easy-to-
to-use Kemppi remote controls. use Kemppi remote controls.
Kemppi Remote control extension Kemppi Flexlite TX Kemppi TXR10

cable 10 m
Remote control extension cable Flexlite TX TXR10

10 m
Optional switch extension to replace the Optional on-torch remote control with a roller-
regular Flexlite TX switch. Increases trigger type current control switch. Available for
control accuracy when the torch is held close water and gas-cooled Flexlite torch models.
to the welding head.

Kemppi TXR20
TXR20
Optional on-torch remote control with a
rocker type current control switch. Available
for water and gas-cooled Flexlite torch
models.

ACCESSORIES



Cable for stick (MMA) welding 10 m, 50 mm²





GH 10 Gun holder
GH 20 Gun Holder
GH 30 Gun holder
T22

Remote control C100C
Product code C100C, 5 m - 6185410
C100C, 10 m - 6185411
Remote control C100F


Flexlite TX
Description trigger extension
TXR10
TXR20

Master 315
EXTRA TO THE ORDINARY – OPTIMAL STICK WELDING
PERFORMANCE
16.12.2021
Master 315
EXTRA TO THE ORDINARY – OPTIMAL STICK

WELDING PERFORMANCE
Master 315 is a stylish and practical stick welding machine, capable of absorbing the knocks and impacts of
everyday welding life. Premium-class stick welding is characterized by reliable ignition, arc stability, and
suitability for all electrodes, including cellulosic.
Lightweight and compact, the Master 315 is constructed from tough injection-molded plastic, featuring impact
bridge protection structures, making it your reliable partner for workshop or site use.
Master 315 guarantees optimal welding performance and fast parameter setting, supported by the innovative
Weld Assist menu selection tool. Weld Assist ensures suitable parameters are set for each application,
regardless of your welding experience. Select the electrode type, electrode size, and joint type, and Weld
Assist makes the perfect setting for you.
Stick welding may be a basic welding process, but Master 315 adds the extra to the ordinary in a
perfect blend for professional welding.
186 Master 315 16122021

KEY BENEFITS
WELD ASSIST HIGH-QUALITY STICK WIRELESS REMOTE

WELDING CONTROL
Take the guesswork out of MMA
parameter setting with Weld Perfect welds are characterized Extend usability and eliminate
Assist, which lowers setup speed by a smooth, controlled arc hazards with the HR45 Bluetooth
by up to 60 % and ensures performance. Master 315 has the wireless remote control. You can
suitable parameter setup the first dynamic performance to keep set the power level simply and
time and every time. the arc under control, including safely and select memory
cellulosic electrodes. channels up to 100 m from your
workstation.
BENEFITS
• 60 % faster parameter setting with Weld Assist selection tool

• Bluetooth wireless remote control extends usability and removes safety trip hazards
• A full-color 7-inch TFT display ensures the best user experience
• Suitable for all electrode types
• Special welding program for cellulosic electrode welding
• 99 memory channels for saving welding parameters or WPS values
• When connected to a Flexlite TX223GVD134 TIG torch Master 315 provides an excellent
power source for quality DC TIG welding
• Made from strong and recyclable plastics protecting the power source from the everyday
knocks
• Separate models for generator use, multi-voltage applications and VRD
• The power source is easy to combine with optional Kemppi transport units
16122021 Master 315 187

PRODUCT OPTIONS
Master 315 G Master 315 G AU

300 A stick welding power source suitable for 300 A stick welding power source suitable for
generator use. Equipped as standard with a full- generator use. This model is equipped with Voltage
color 7-inch TFT display. When connected to a Reduction Device, meeting specific market needs.
Flexlite TX 223GVD13 torch, Master 315 provides Equipped as standard with a full-color 7-inch TFT
an excellent power source for quality DC TIG display. When connected to a Flexlite TX 223GVD13
welding. torch, Master 315 provides an excellent power
source for quality DC TIG welding.
Master 315 GM
300 A stick welding power source suitable for
generator and multi-voltage use. Equipped as
standard with a full-color 7-inch TFT display. When
connected to a Flexlite TX 223GVD13 torch, Master
315 provides an excellent power source for quality
DC TIG welding.
188 Master 315 16122021

FEATURES
UI Control panel Weld Assist

Equipped as standard with a full-color 7-inch TFT Set your machine the first time and every time with
display, Master 315 defines the best user experience Weld Assist. Weld Assist quickly sets your target
and accuracy for weld parameter setting and control. range parameters, guiding every welder towards
Protected by a 3 mm armor shield plate, the display accurate, productive welding. Follow the simple on-
is both robust and impact-resistant. Master 315 also screen steps, by selecting the electrode type,
includes 99 memory channels for your best electrode size, and joint configuration. Perfect for
parameter settings or WPS values to save and recall pWPS creation.
as required.
Cellulosic welding performance Personalize

Excellent cellulosic welding performance requires a Upload your company logo, contact details or
big voltage reserve. Master 315 Weld Assist has a favorite image to the Master 315 screen saver. It’s
special welding program designed for cellulosic simple and fast.
electrode welding, ensuring the unique arc force
crucial for quality performance with cellulosic
welding electrodes.
16122021 Master 315 189

Wireless Bluetooth remotes Pulsed MMA welding process
Experience the magic of cordless remote control. For selected applications, Pulsed MMA can lower
Select the HR45 Bluetooth remote control and enjoy the overall heat input, improve welding arc control,
wireless power or channel control from a distance of and increase welding speed. Additional benefits of
up to 100 meters (approx. 328 feet). Eliminate the Pulsed MMA include excellent positional and root
need for remote cable repairs and improve worksite pass welding properties, cleaner welds, and reduced
safety by using the HR45 Bluetooth wireless remote. heat deformation.
ARCbreak technology Impact bridge

ARCbreak technology provides welding Master 315 is designed and constructed from
professionals a variable parameter setting to easily strong, energy-absorbing, recyclable plastics,
make and break the welding arc during MMA incorporating impact bridge structures that better
welding. With better control of the weld pool and protect the power source from the everyday knocks
heat input, ARCbreak helps you avoid burn through, of welding life.
improves overall weld quality, and increases tack
welding speed. ARCbreak can be optimized through
the Weld Assist menu for variable electrode types.
190 Master 315 16122021

Weld time clock QR code
The weld time clock allows you to record and Master 315 is equipped with a unique and
compare welding jobs. Ideal for total weld cycle scannable QR code. It enables easy access to all
measurement, labor cost estimations, and job data the relevant information such as product number,
records. The weld time clock is simple and fast to serial number, technical specifications, ordering
reset. codes, consumables, user manuals, websites, and
local dealers or workshops’ contact information. All
the information can be found with a single mobile
scan.
16122021 Master 315 191

ACCESSORIES
Kemppi TX 223GVD13 Kemppi T25MT Kemppi P43MT
TX 223GVD13 T25MT P43MT

200 A, gas-cooled, Gas valve, DIX 13, Large 2-wheel cart with floor level cylinder loading. 4-wheel undercarriage.
torch head
Kemppi P45MT Kemppi HR43 Kemppi HR45
P45MT HR43 HR45

4-wheel cart with an innovative pivoting Wired hand remote control. Wireless hand remote control. Bluetooth
cylinder plate. range up to 100 meters.
Kemppi FR43 Kemppi FR45 Kemppi Earth return cable 5 m,

35 mm²
FR43 FR45 Earth return cable 5 m, 35 mm²

Wired foot pedal remote control. Wireless foot pedal remote control.
Bluetooth range up to 100 meters.
192 Master 315 16122021

Kemppi Earth return cable 5 m, Kemppi Welding cable 5 m 35 Kemppi Welding cable 5 m 50
50 mm² mm² mm²
Earth return cable 5 m, 50 mm² Welding cable 5 m 35 mm² Welding cable 5 m 50 mm²
Kemppi Electrode holders
Electrode holders
16122021 Master 315 193

Master 315 power Master 315 G Master 315 G AU Master 315 GM

sources
Product code M315G M315GAU M315GM
Connection voltage 3~ 50/60 380…460 V ±10 % 380…460 V ±10 % 220…230 V ±10 %
Hz 380…460 V ±10 %
Fuse 16A-C 16A-C 16A-C
Stick electrode sizes 1.6…7.0 mm 1.6…7.0 mm 1.6…7.0 mm
Welding range (MMA) 10…300 A 10…300 A
10…300 A (400 V)
10…260 A (220 V)
Welding range (TIG) 3…300 A 3…300 A 3…300 A (400 V)
3…260 A (220 V)
Power factor at 100 % ED 0.89 0.89 0.89 (400 V)
0.95 (220 V)
Max. welding voltage 63...89 Vdc 63...89 Vdc 38...60 Vdc
Recommended generator 20 kVA 20 kVA 20 kVA
power (min)
Open circuit voltage 50 V 23 V 50 V
(average)
Operating temperature range -20…+40 °C -20…+40 °C -20…+40 °C
Weight (no accessories) 21.4 kg 21.4 kg 22.6 kg
Standards IEC 60974-1,-3,-10, IEC IEC 60974-1,-3,-10, IEC 61000-3-12, GB IEC 60974-1,-3,-10, IEC
61000-3-12, GB 15579.1 15579.1, AS 60974.1-2006 61000-3-12, GB 15579.1
EMC class A A A
Rated maximum output at 40 300 A / 22 V 300 A / 22 V 280 A / 21.2 V (400 V)
°C (40 % TIG) 260 A / 20.4 V (220 V)
Rated maximum output at 40 260 A / 20.4 V 260 A / 20.4 V 260 A / 20.4 V (400 V)
°C (60 % TIG) 230 A / 19.2 V (220 V)
Rated maximum output at 40 220 A / 18.8 V 220 A / 18.8 V 220 A / 18.8V (400 V)
°C (100 % TIG) 175 A / 17.0 V (220 V)
Rated maximum output at 40 300 A / 32.0 V (400 V)
°C (30 % MMA) 260 A / 30.4 V (220 V)
Rated maximum output at 40 300 A / 32 V 300 A / 32 V 280 A / 31.2 V (400 V)
°C (40 % MMA) 260 A / 30.4 V (220 V)
°C (60 % MMA) 230 A / 29.2 V (220 V)
°C (100 % MMA) 175 A / 27.0 V (220 V)
Efficiency at 100 % ED 0.87 0.87 0,87 (400 V)
0,85 (220 V)
194 Master 315 16122021

ACCESSORIES
TX 223GVD13
Product code TX223GVD134 (4m)
Type of cooling Gas
Type of connection (Current-gas) DIX 13 mm
Load capacity @ 40 % (Argon) 220 A
Load capacity @ 100 % (Argon) -
Type of connection (Control) -
Type of connection (Coolant) -
Remote control No
Neck type 70° angle
T25MT
Product code T25MT
P43MT
Product code P43MT
P45MT
Product code P45MT
HR43
Product code HR43
HR45
Description Wireless remote
Product code HR45
FR43
Product code FR43
FR45
Product code FR45

16122021 Master 315 195



Electrode holders
Description Electrode holders
Product code Kemppi 300 – 9871021, Kemppi 400 – 9871031, Urania 5 – 9871041,
Urania 6 – 9871051, Myking 200 – 9871060, Myking 450 – 9871070,
Myking 600 – 9871080
196 Master 315 16122021

Master S
POWERFUL, EFFICIENT, VALUE
16.12.2021
Master S
POWERFUL, EFFICIENT, VALUE

Master S series MMA power sources are designed for high-performance professional welding, offering
compact, robust and portable MMA power solutions with optimum energy efficiency. A perfect partner for
heavy-duty MMA welding where the ease of use, reliability and durability are paramount.
The powerful 400 or 500 amp power sources provide reliable welding results with efficient ignition. Suitable
for use with a wide voltage network, Master S also integrates Voltage Reduction Device (VRD) for increased
safety at work.
198 Master S 16122021

KEY BENEFITS
EXTRA UTILITY LESS IS MORE REMOTE CONTROL

OPTION
Use for high energy Stick (MMA), Compact and light in weight, and
plus basic DC TIG or even MIG/ still offering quality welding and When connected with a suitable
MAG (when connected to efficiency Kemppi remote control, you can
ArcFeed) adjust the welding current at
distance
BENEFITS
• Hot start and arc force adjustment for optimised starts and arc control with alternative
electrode types, guaranteeing flawless and stable weld pool control every time.
• Antifreeze cuts off the power and protects the electrode if sticking occurs during welding
• Contact ignition (Lift TIG) in DC TIG
• Arc gouging
• Parent power supply CC/CV for Kemppi voltage-sensing wire feed systems and in-line TIG
solutions.
• Including cellulose welding characteristics
16122021 Master S 199

PRODUCT OPTIONS
Master S 400 Master S 500

Master S 400 is designed for high-performance Master S 500 is designed for high-performance Stick
Stick (MMA) welding. 400 A power source including (MMA) welding. 500 A power source including
cellulose welding characteristics provides great cellulose welding characteristics provides great
welding results with pleasurable welding experience. welding results with pleasurable welding experience.
Master S 400 AU Master S 500 AU

Master S 400 AU is designed for high-performance Master S 500 AU is designed for high-performance
Stick (MMA) welding. In Australian and New Stick (MMA) welding. In Australian and New Zealand
Zealand models VRD is always active and complies models VRD is always active and complies with AS/
with AS/NZS standards and mining regulations. NZS standards and mining regulations. VRD has
VRD has reliable Fail to Safe functionality. reliable Fail to Safe functionality.
200 Master S 16122021

ACCESSORIES
mm² 50 mm² 70 mm²
Welding cable 5 m 50 mm² Earth return cable 10 m, 50 Earth return cable 5 m, 70 mm²
mm²
Kemppi Earth return cable 10 m, Kemppi Remote control R10 Kemppi Remote control R11T
70 mm²
Earth return cable 10 m, 70 Remote control R10 Remote control R11T

mm²
Suitable for use with Kemppi MIG, TIG, and Suitable for use with Kemppi MasterTig MLS,
stick (MMA) welding equipment. Available in Master MLS, and Master S welding
5 m and 10 m. equipment.
comfort, and safety with appropriate, easy- comfort, and safety with appropriate, easy-to-
to-use Kemppi remote controls. use Kemppi remote controls.
Kemppi Slide bars Kemppi Electrode holders
Slide bars Electrode holders
16122021 Master S 201

Master S 400
Connection voltage 3~ 50/60 Hz 380 - 440 V ±10%
Fuse (delayed) 25 A
Open circuit voltage in VRD mode < 35 V
Output (TIG) 100% ED 310 A/22.4 V
Output (MMA) 100% ED 310 A/32.4 V
Open circuit voltage 80 – 95V
Master S 500
Fuse (delayed) 35 A
Open circuit voltage in VRD mode < 35 V
Output (TIG) 100% ED 390 A/25.6 V
Output (MMA) 100% ED 390 A/35.6 V
Open circuit voltage 80 – 95 V
Stick electrode sizes 1.6…7.0 mm
202 Master S 16122021

Master S 400 AU
Fuse (delayed) 25 A
Open circuit voltage in VRD mode < 35V
Output (TIG) 100% ED 310 A/22.4 V
Output (MMA) 100% ED 310 A/32.4 V
Master S 500 AU
Fuse (delayed) 35 A
Open circuit voltage in VRD mode < 35V
Output (TIG) 60% ED 500 A/30 V
Output (TIG) 100% ED 390 A/25.6 V
Output (MMA) 60% ED 500 A/40 V
Output (MMA) 100% ED 390 A/35.6 V
ACCESSORIES



16122021 Master S 203

Remote control R10

R10, 10 m - 618540901
Remote control R11T

Slide bars
Electrode holders
Myking 600 – 9871080
204 Master S 16122021

Minarc Evo
MORE POWERFUL AND AFFORDABLE THAN EVER BEFORE
16.12.2021
Minarc Evo
MORE POWERFUL AND AFFORDABLE THAN EVER

BEFORE
Outstanding welding performance is no overstatement. Every element of Minarc Evo 180 is designed to meet
the needs of professional welders on the move. Where size, weight and welding quality are concerned, there
is no equal.
Ideal for site use, you can use Minarc Evo 180 from mains or generator power supplies, even with extra long
supply cables. Minarc Evo is easy to carry, so you can normally take everything you need in one journey.
Package includes earth return and welding cables (3 m) and shoulder strap.
206 Minarc Evo 16122021

KEY BENEFITS
LIGHTWEIGHT ANNUAL SAVINGS OPEN CIRCUIT VOLTAGE
Easy to carry wherever work Benefit from the increased Benefits due to increased weld
takes you welding time and range pool control
BENEFITS
• Premium welding performance

• Use with all electrode types
• Use with long supply cables
• PFC technology for ultimate energy efficiency
• High current output and duty cycle
• Lightweight and portable
• Robust and durable
• Precise lift TIG technology
• Mains network or generator use
• Optional remote control
• Kemppi 3 year warranty for parts and labor
16122021 Minarc Evo 207

PRODUCT OPTIONS
Minarc Evo 180 Minarc Evo 180 AU Minarc Evo 180 DK

Little giant of stick (MMA) welding for Kemppi K5 stick (MMA) welder with a mains Kemppi K5 stick (MMA) welder with a mains
wherever work takes you. plug suitable for AU/NZ markets. Where plug suitable for the Danish markets. Where
size, weight and welding quality are size, weight and welding quality are
concerned, there is no equal to Minarc Evo concerned, there is no equal to Minarc Evo
180. 180.
Minarc Evo 180 VRD Minarc Evo 140 AU

Kemppi K5 stick (MMA) welder, Voltage Kemppi K5 stick (MMA) welder with a mains
Reduction Device model. Where size, weight plug suitable for AU/NZ markets, VRD
and welding quality are concerned, there is model.
no equal to Minarc Evo 180.
208 Minarc Evo 16122021

FEATURES
Excellent arc stability Large and clear meter display

Large voltage reserves and automatic arc force The large and clear meter display makes accurate
control provide excellent arc stability in all welding current setting simple and easy, and precise lift TIG
positions and for a wide range of electrode types, ignition ensures high quality DC TIG welding.
making sure you get quality welding results every Connect a remote control unit and you can adjust
time. welding parameters at distance during welding, for
the ultimate convenience and weld pool control.
Maximize welding time Better control over the weld pool

8.2 V reserve at 170 A ensures that the Minarc EVO Provides welding current adjustment at the
180 can achieve its maximum welding power for workstation when working at distance or height -
longer than its competitors at distance. This means increases weld pool control and welding accuracy
increased working time and range, and reduces during welding - reduces time wastage moving
equipment movement on site—a total winner! between the weld site and the machine - increases
work time output reduces costs.
16122021 Minarc Evo 209

Less rework, more pure welding Lightweight, compact and super portable
With Minarc Evo 180 you will minimize any rework Not all welding happens in the warmth and stable
caused by poor welds thanks to the power setting conditions of workshops and factories—far from it.
with accuracy. You can easily select the correct But with Minarc Evo you can weld in even the
current level for any electrode size. This makes it roughest of sites. The Minarc Evo 180 can be
extra easy to follow Welding Procedure powered from the mains or a generator power
Specifications (WPS). Stop wasting time grinding supply, even via extra-long supply cables. The
and simply weld more. Minarc Evo is also easy to carry, so you can take
everything you need in one journey.
210 Minarc Evo 16122021

ACCESSORIES
Kemppi Earth return cable 5 m, Kemppi Welding cable 5 m 16 Kemppi Shoulder strap
16 mm² mm²
Earth return cable 5 m, 16 mm² Welding cable 5 m 16 mm² Shoulder strap
Kemppi Remote control R10 Kemppi TX 163GVD9
Remote control R10 TX 163GVD9

Suitable for use with Kemppi MIG, TIG, and 160 A, gas-cooled, Gas valve, DIX 9mm,
stick (MMA) welding equipment. Available in 4m, Large torch head
5 m and 10 m.

16122021 Minarc Evo 211

Minarc Evo 180

Fuse (delayed) 16 A
Output (40°C) TIG 100 % ED, 130 A / 15.2 V
35 % ED, 180 A / 17.2 V
Output (TIG) 60% ED 150 A / 15 V
Output (TIG) 100% ED 130 A/15.2 V
Output (MMA) 30% ED 170 A/26.8 V (140AU: 28% ED 140 A/25.6 V)
Output (MMA) 60% ED 140 A / 25.6 V
Output (MMA) 100% ED 115 A/24.6 V (140AU: 80 A/23.2 V)
Welding range (MMA) 10 A/15 V - 170 A/32 V
Welding range (TIG) 10 A/10 V - 180 A/30 V
Rated power at max. current 30% ED MMA 170 A / 5.7 kVA
Rated power at max. current 35% ED TIG 180 A / 4.0 kVA
Power factor at 100 % ED 0.99
Efficiency at 100 % ED (MMA) 84 %
Operating temperature range –20…+40 °C
IEC 60974-10
IEC 61000-3-12
Weight (with connection cable) 5.85 kg
EMC class A
Norms IEC 60974-1, -10, IEC 61000-3-12
212 Minarc Evo 16122021

Minarc Evo 180 AU
Fuse (delayed) 16 A
Output (TIG) 100% ED 130 A/15.2 V
Output (MMA) 100% ED 115 A/24.6 V
10 A/15 V - 170 A/32 V
Rated power at max. current 30% ED MMA 170 A/5.7 kVA
Rated power at max. current 35% ED TIG 180 A/4.0 kVA
IEC 60974-10
IEC 61000-3-12
Minarc Evo 180 DK

Fuse (delayed) 16 A
Output (TIG) 100% ED 130 A/15.2 V
Output (MMA) 100% ED 115 A/24.6 V
10 A/15 V - 170 A/32 V
Rated power at max. current 30% ED MMA 170 A/5.7 kVA
Rated power at max. current 35% ED TIG 180 A/4.0 kVA
IEC 60974-10
IEC 61000-3-12
16122021 Minarc Evo 213

Minarc Evo 180 VRD
Product code 61002180VRD
Fuse (delayed) 16 A
Output (MMA) 115 A/24.6 V (100 %)
170 A/26.8 V (30 %)
Output (TIG) 130 A/15.2 V (100 %)
180 A/17.2 V (35 %)
Welding range (MMA) 10 A/15 V – 170 A/32 V
Welding range (TIG) 10 A/10 V – 180 A/30 V
IEC 60974-10
IEC 61000-3-12
Minarc Evo 140 AU

Fuse (delayed) 10 A
Output (MMA) 28% ED 140 A/25.6 V (28 %)
Welding range (MMA) 10A/15V - 140A/38V
Welding range (TIG) 10A/1V - 150A/37V
IEC 60974-10
IEC 61000-3-12
ACCESSORIES

214 Minarc Evo 16122021

Shoulder strap
Remote control R10

R10, 10 m - 618540901
TX 163GVD9
Type of cooling Gas
Remote control No
16122021 Minarc Evo 215

Minarc
LITTLE GIANTS OF THE MMA WELDING WORLD
16.12.2021
Minarc
LITTLE GIANTS OF THE MMA WELDING WORLD

Minarc 150 and 220 Classic MMA welding machines are light in weight, robust, durable and impact resistant,
ideal for workshop and site environments.
Superior arc performance based on high voltage reserves and automatic ‘Arc Force’ control, guarantee the
arc will remain stable in all welding positions, even when connected with extra-long welding and power
cables, up to 100m.
Automatic Hot Start gives perfect ignition in all conditions and the Anti-sticking function decreases the risk
of the MMA electrode sticking to the base material and aids short arc control. Protection against overload,
humidity and dust ingress, gives excellent reliability, and TIG welding is made possible with the scratch -TIG
function and GV TIG torches. Minarc 220 features a remote-control option.
Specified Minarc Classic models feature VRD function (Voltage Reduction Device), lowering the open
circuit voltage for welding environments that may present wet, damp or humid conditions. Minarc 151 Classic
is designed to be used with 110V site transformers.
16122021 Minarc 217

KEY BENEFITS
EASY START EXCELLENT WELDING GREAT PACKAGE

QUALITY
With ready to weld packages Of light weight, high power and
And arc performance duty cycle
BENEFITS
• Excellent welding quality and ignition

• 1ph 230V, 110V and 3ph 400V models
• Automatic dynamics feature
• Lightweight and high power
• Excellent work duty performance
• VRD model options
• Scratch TIG feature
• Ready to weld packages
218 Minarc 16122021

PRODUCT OPTIONS
Minarc 150 Minarc 220

Minarc 150 is a 1-phase, 140 A DC MMA welding Minarc 220 is a 3-phase, 220 A DC MMA welding
power source. This little powerhouse comes with power source, offering a truly portable specification
everything you need to start welding. It has a for welding technicians on the move. This little
durable casing and it is easy to carry with its powerhouse comes with everything you need to
shoulder strap. The Minarc 150 is also available with start welding.
a VRD function.
16122021 Minarc 219

FEATURES
Impact resistant Easy to set

Minarc 150 Classic features an impact resistant Minarc 220 is easy to set. Electrode type selection
case and controls protection. ensures the best welding quality and you can also
use an optional remote control to make fine current
adjustments during welding.
Exceptional welding performance

Exceptional welding performance and compact size
makes Minarc MMA ideal for maintenance
workshops repairing heavy equipment.
220 Minarc 16122021

ACCESSORIES
Kemppi TX 223GVD13 Kemppi TX 163GVD9 Kemppi Welding cable 5 m 25

mm²
TX 223GVD13 TX 163GVD9 Welding cable 5 m 25 mm²

200 A, gas-cooled, Gas valve, DIX 13, Large 160 A, gas-cooled, Gas valve, DIX 9mm,
torch head 4m, Large torch head
Kemppi Earth return cable 5 m, Kemppi Electrode holders Kemppi Remote control R10
25 mm²
Earth return cable 5 m, 25 mm² Electrode holders Remote control R10

Suitable for use with Kemppi MIG, TIG, and
stick (MMA) welding equipment. Available in
5 m and 10 m.

Kemppi Carrying straps Kemppi MST 400
Carrying straps MST 400

MinarcTig, MinarcTig Evo, and Minarc 220.

16122021 Minarc 221

Minarc 150
Connection voltage 1~ 50/60 Hz 230 V ± 15 %
Fuse (delayed) 16 A
Welding range (TIG) 5 A/10 V - 150 A/16 V
Minarc 220
Connection voltage 3~ 50/60 Hz 400 V (-20…+15%)
Fuse (delayed) 10 A
Output (TIG) 100% ED 160 A/16.4 V
Output (MMA) 100% ED 150 A/26.0 V
Weight (no accessories) 9.2 kg (10.2 kg with connector cable)
222 Minarc 16122021

ACCESSORIES
TX 223GVD13
Type of cooling Gas
Remote control No
TX 163GVD9
Type of cooling Gas
Remote control No


Electrode holders
Myking 600 – 9871080
Remote control R10

R10, 10 m - 618540901
16122021 Minarc 223

Carrying straps
MST 400
224 Minarc 16122021

KempGouge ARC 800
HEAVY DUTY CARBON ARC GOUGING SPECIALIST
16.12.2021
KempGouge ARC 800
HEAVY DUTY CARBON ARC GOUGING SPECIALIST

KempGouge offers 800 amps of gouging power with 50% duty cycle. The characteristics curve is specifically
designed for carbon arc gouging, so gouging properties are optimised and noise levels kept very low.
KempGouge lets you open roots or faulty welds, prepare welding grooves, cut metals, pierce holes, clean
casts and remove excess metal.
KempGouge ARC 800 gives productivity and convenience to gouging work. When equipped with the optional
R10 remote control unit, gouging current adjustment can be made directly from the work site, removing the
need to move between the work piece and the power source. The carbon arc gouging electrode holder
GT4000 is designed for use with the KempGouge and suits either round or flat electrodes. The air pressure
used for gouging can be adjusted via the control mounted on the holder itself.
Package includes power source, control panel, and transport unit for easy mobility.
226 KempGouge ARC 800 16122021

KEY BENEFITS
FAST AND EFFECTIVE EASY WAY
Way to remove defects, back To move the equipment and

gouge the root, cut metal and adjust the gouging current
pierce holes
BENEFITS
• Designed specifically for carbon arc gouging

• Extremely power efficient
• Compact and easy to move
• Panel or remote current adjustment

ACCESSORIES
Kemppi Connection cable 5 m Kemppi Connection cable 10 m Kemppi Earth return cable 5 m,
4x16mm² 4x16mm² 120 mm²
Connection cable 5 m 4x16mm² Connection cable 10 m Earth return cable 5 m, 120 mm²
4x16mm²
Kemppi Earth return cable 10 m, Kemppi GT 4000 Electrode Kemppi Remote control R10
120 mm² holder
Earth return cable 10 m, 120 GT 4000 Electrode holder Remote control R10
mm²
Product is intended to be used in carbon-arc Suitable for use with Kemppi MIG, TIG, and
gouging. It is suitable for use with the stick (MMA) welding equipment. Available in
KempGouge™ ARC 800 arc gouging 5 m and 10 m.
machine. The gouging carbon used in the
electrode holder can be round or flat. The air Increase welding quality, work efficiency,
pressure used for gouging can be adjusted comfort, and safety with appropriate, easy-to-
by the control knob on the electrode holder. use Kemppi remote controls.
Kemppi Remote control extension

cable 10 m
Remote control extension cable

10 m

ACCESSORIES
Connection cable 5 m 4x16mm²

Connection cable 10 m 4x16mm²



GT 4000 Electrode holder

Remote control R10

R10, 10 m - 618540901


A7 MIG Welder
THE NEW STANDARD IN ROBOTIC MIG WELDING
16.12.2021
A7 MIG Welder
THE NEW STANDARD IN ROBOTIC MIG WELDING

A7 MIG Welder is the state-of-the-art solution for robotic arc welding, ideal for integration with any robot
brand. It is a complete, perfectly balanced process package that includes a welding gun, wire feeder, power
source, and cooling unit. The equipment is designed to meet the highest Kemppi standards, which guarantee
reliable welding performance with no compromises.
The Kemppi Wise software provides added value for customers by significantly improving welding speed,
boosting production efficiency, and enabling the same equipment to be used for a variety of welding tasks.
The system's modern, browser-based user interface allows easy access to the power source from a standard
computer with a regular browser. This enables unprecedented savings in setup time and provides quality
control benefits throughout the equipment’s life cycle.
16122021 A7 MIG Welder 231

KEY BENEFITS
UNIVERSAL HIGHER WELDING EASY ACCESS TO

SPEED POWER SOURCE
Can be integrated with any robot
brand With the Kemppi WiseFusion With a computer and any web
process browser
BENEFITS
• Quick and easy integration with any robot brand with modern fieldbus hardware modules.
• Access to the power source from an external computer via ethernet with a regular web
browser. No extra programs needed. Enables radical savings in setup time, as well as quick
and easy parameter configuration, system management, and monitoring throughout the
equipment’s life cycle.
• Increased productivity and a short payback period thanks to the Wise software and a wide
range of available functions. Wise processes are fine-tuned and pre-set to optimize
productivity with welding speeds typically used in automated welding. The same equipment
can be used for a wide variety of welding tasks and applications.
• A comprehensive, completely balanced package from one supplier results in significant
savings in time and effort when integrating the arc-welding package with the robot
application.
• Suitable for any industry using robotic welding for thin and thick mild steel, stainless steel,
and aluminum components.
• Enhanced arc ignition functionality (Touch Sense Ignition) delivers minimum spatter and
stabilizes the arc immediately after ignition.
• The robust wire feeding casing with integrated wire feeder controller electronics enables
faster and more accurate control with better resistance to external interference.
• An integrated gas-flow sensor in the wire feeder enables the shielding gas flow to be
monitored closer to the arc by default – no need for additional sensors.
• Search voltage level for the system can be set up freely from web browser interface
232 A7 MIG Welder 16122021

PRODUCT OPTIONS
A7 Power Source 350 A7 Power Source 450 A7 Wire Feeder 25

A7 MIG Welder 350 is a welding power A7 MIG Welder 350 and 450 are welding The A7 Wire Feeder 25 is a durable and
source designed for demanding professional power sources designed for demanding powerful two motor for 4-wheel feeding
use in robotic welding systems. It is suitable professional use in robotic welding systems. system designed to work seamlesly with A7
for synergic pulsed MIG/MAG, synergic They are suitable for synergic pulsed MIG/ MIG Welder power sources. A separate
1-MIG and basic MIG/MAG welding, as well MAG, synergic 1-MIG and basic MIG/MAG attachment bracket is required for mounting
as the modified WiseRoot+™ and welding, as well as the modified the wire feeder on robot.
WiseThin+™ processes. The robot interface WiseRoot+™ and WiseThin+™ processes.
unit on top of the power source handles the The robot interface unit on top of the power
communication with a robot and contains all source handles the communication with a
necessary connections to integrate with a robot and contains all necessary
welding cell. connections to integrate with a welding cell.
A7 Wire Feeder 25 -PP WiseFusion WisePenetration

The A7 Wire Feeder 25 is a durable and A welding function that ensures consistent A welding function for ensured penetration in
powerful two motor for 4-wheel feeding weld quality in all positions by automatically synergic MIG/MAG welding. Delivers
system designed to work seamlesly with A7 regulating arc length. Creates and maintains constant power to the weld pool regardless of
MIG Welder power sources. A separate an optimal short-circuit characteristic in changes in welding gun orientation or
attachment bracket is required for mounting pulsed MIG/MAG and spray-arc welding. distance between the welding gun and work
the wire feeder on robot. piece.
WiseThin+ WiseRoot+
Optimized short arc process suitable for Optimized short arc process for productive
welding sheet metals and thicker plates in root pass welding. Excellent weld quality
position welding, even in case of wider gaps through control of arc voltage and timing of
and gap variations. Produces a spatterless filler metal droplet transfer. Gives higher
arc with precise digital control. speed than MMA, TIG or MIG/MAG short arc
welding.
16122021 A7 MIG Welder 233

ACCESSORIES
Kemppi A7 MIG Gun 500-w Kemppi A7 MIG Gun 500-g Kemppi A7 Cooler
A7 MIG Gun 500-w A7 MIG Gun 500-g A7 Cooler

Water-cooled robotic welding gun package Gas-cooled robotic welding gun package Cool X cooling unit for liquid-cooled setups is
offering exceptional precision. Choose a offering exceptional precision. Choose a the ultimate choice providing 1 kW of cooling
suitable type from hollow wrist or non-hollow suitable type from hollow wrist or non-hollow power with 3 liters of cooling liquid. Equipped
wrist versions to match your needs. This gun wrist versions to match your needs. This gun with a pressure gauge instead of a flow
can be used with all common robot brands can be used with all common robot brands meter.
and can be equipped with shock sensor and can be equipped with shock sensor
modules. modules.
Kemppi Stand for power source Kemppi Wire Feed Roll Kit Kemppi Robot interface module
Stand for power source Wire Feed Roll Kit Robot interface module
For easy transport and keeping floor free Fieldbus communication between power
under welder. source and robot controller is enabled with
modules. The protocol can be chosen based
on customer preference.
Kemppi Interconnection cables Kemppi Interconnection cable Kemppi Earth return cable 70
for A7 brackets
Interconnection cables for A7 Interconnection cable brackets Earth return cable 70

The interconnection cable set contains
several cables and hoses. It is used for
delivering the welding power, shielding gas,
cooling liquid, and control signals from the
welding power source to the wire feeder.
Interconnection cable set is available in a
zipper bag or a corrugated sleeve, and it is
attached to the robot arm with brackets.
234 A7 MIG Welder 16122021

Kemppi Wire conduit for wire Kemppi Wire conduit for wire Kemppi Snap connector for wire
spools drums conduit (male)
Wire conduit for wire spools Wire conduit for wire drums Snap connector for wire conduit
(male)
High quality wire conduit delivers the filler Alternative solution for wire conduit when
wire smoothly from wire spool to wire feeder. distance between wire feeeder and wire Male connector for wire conduit, two pieces
Male connectors on both ends fit to Kemppi drum is greater than 5 meters. NOTE: When needed per conduit.
feeder and Kemppi wire spool support. Order ordering W005195 with the desired length,
codes does not include female snap you also need snap connectors: two male
connector for wire spool holder or wire drum. (W005197) and one female (W005189).
It must be ordered separately. In case of
stainless steel or aluminium, a separate chili
liner is also required.
Kemppi Snap connector for drum Kemppi Wire spool holder Kemppi Protective cover for wire
or spool holder (female) spool
Snap connector for drum or Wire spool holder Protective cover for wire spool
spool holder (female)
Suitable for standard 15 kg wire coil. NOTE: Plastic cover for wire spool holder.
Female connector for the wire drum or spool Female connector for wire conduit not
holder. included. Must be ordered separately.
Kemppi Floor stand for wire spool Kemppi Wire feeder mounting Kemppi Welding gun cleaning
holder brackets for A7 station
Floor stand for wire spool holder Wire feeder mounting brackets Welding gun cleaning station
for A7
Floor stand for wire spool holder. Regular mechanical cleaning of the internal
Brackets for mounting the wire feeder on the surfaces of the gas nozzle provides steady
robot’s 3rd axis. The design is robot model and good shielding gas flow for welding.
specific. Order code includes metal plates, Helps to avoid spatter to form electrical
insulation rings and screws. Screws for connection bridges between contact tip and
robot’s 3rd axis are not included. the gas nozzle.
16122021 A7 MIG Welder 235

Kemppi Mounting kit A7 dual
feeder
Mounting kit A7 dual feeder

For non-hollow wrist robot models and
applications where welding gun exchange
unit is used this set enables use of two wire
feeders and one power source combination.
Switching between two wire feeders can be
done from robot controller. The kit includes a
wire feeder switching card, a flat band cable,
and a harness with connectors for the wire
feeder and for the mother board of the robot
interface unit.
236 A7 MIG Welder 16122021

POWER SOURCES
A7 Power Source 350

Connection voltage 1~ 50/60 Hz N/A
Connection voltage 3~ 50/60 Hz 400 V, -15 %...+20 %
Fuse (delayed) 25 A
Welding range 20 A / 12 V - 350 A / 46 V
Output 60% ED 350 A
Mains connection cable 4G6 (5 m)
Supply current (maximum) 23 A
Supply current (effective) 21 A
Idle power 25 W
No-load voltage (peak) U0 = 80 V - 98 V
Open circuit voltage (average) 85 V -103 V
Efficiency (100 % duty cycle) 87 %
Minimum short circuit power Ssc of supply network 5.5 MVA
Max apparent power 22 kVA
Power supply for cooling unit 24 V DC / 50 VA
Power supply for auxiliary unit 50 V DC / 100 W
EMC class A
Temperature class 155 (F)
16122021 A7 MIG Welder 237

A7 Power Source 450
Connection voltage 1~ 50/60 Hz N/A
Connection voltage 3~ 50/60 Hz 400 V, -15 %...+20 %
Fuse (delayed) 35 A
Welding range 20 A / 12 V - 450 A / 46 V
Output 60% ED 450 A
Mains connection cable 4G6 (5 m)
Supply current (maximum) 32 A
Supply current (effective) 25 A
Idle power 25 W
No-load voltage (peak) U0 = 80 V - 98 V
Open circuit voltage (average) 85 V -103 V
Efficiency (100 % duty cycle) 87 %
Minimum short circuit power Ssc of supply network 5.5 MVA
Max apparent power 22 kVA
Power supply for cooling unit 24 V DC / 50 VA
Power supply for auxiliary unit 50 V DC / 100 W
EMC class A
Temperature class 155 (F)
238 A7 MIG Welder 16122021

WIRE FEEDERS
A7 Wire Feeder 25
Wire feed mechanism 4-roll, two motors
Wire feed speed adjustment 0.5 – 25 m/min
Gun connection Euro
Filler wire sizes (CuSi) 0.8 – 1.2 mm
Operating voltage (safety voltage) 50 V DC
EMC class A
A7 Wire Feeder 25 -PP

Wire feed mechanism 4-roll, two motors
Wire feed speed adjustment 0.5 – 25 m/min
Gun connection PP
Filler wire sizes (CuSi) 0.8 – 1.2 mm
Operating voltage (safety voltage) 50 V DC
EMC class A
16122021 A7 MIG Welder 239

SOFTWARE
WiseFusion
WisePenetration
WiseThin+
WiseRoot+
ACCESSORIES
A7 Cooler
Operating voltage (safety voltage) 400 V -15 …+20 %
Maximum pressure 0.4 Mpa
Tank volume ~3 l
EMC class A
Cooling power 1 kW
Storage temperature range -40 …+60 °C
Operating temperature -20 …+40 °C
Flow sensor type [l/min]
Stand for power source

Wire Feed Roll Kit

240 A7 MIG Welder 16122021

Robot interface module
Interconnection cables for A7

Interconnection cable brackets

Earth return cable 70

Product code 6184711 (5 m, 70 mm2), 6184712 (10 m, 70 mm2), 6184713 (15 m,
70 mm2)
Wire conduit for wire spools

Wire conduit for wire drums

Snap connector for wire conduit (male)

Product code W005197 - two pieces needed per conduit
Snap connector for drum or spool holder (female)

Wire spool holder

Product code W007628 (right), W007629 (left)
Protective cover for wire spool

Floor stand for wire spool holder

Wire feeder mounting brackets for A7

16122021 A7 MIG Welder 241

Welding gun cleaning station
Equipped with wire cutter, gas nozzle inside reamer and anti-spatter
spray unit; order code includes reamer setup for both gas and water
cooled nozzles.
Operating voltage 10 to 30 V DC
Weight 22 kg
Nominal pressure 6 bar 88 psi
Nominal flow Approx. 500 l/min
Operating pressure 6 – 8 bar / 88 - 116 psi
Nominal rotational speed 800 rpm
Max. Wire size 1.6mm (by 6 bar 7 88 psi air pressure)
Ambient temperature +5° to +50°C
Protection IP 21
5/2 way valves
Rated voltage 24 V DC
Power consumption 4.5 W (EACU)
Permitted residual ripple Vpp < 10%
Continuous current Max. 200 mA
Current consumption approx. 4 mA (24 V)
Voltage drop approx 1.2 V (200 mA)
Mounting kit A7 dual feeder

242 A7 MIG Welder 16122021

KempArc Pulse
PULSED MIG/MAG WELDING AUTOMATION SYSTEM
16.12.2021
KempArc Pulse
PULSED MIG/MAG WELDING AUTOMATION SYSTEM

KempArc Pulse is a modular pulsed MIG/MAG welding automation system that offers productivity, flexibility,
and much more. By combining the reliable and consistent weld quality of robotic welding with the excellent arc
characteristics and fast communication of KempArc Pulse, you are able to boost your production to a whole
new level. In addition, you are able to unlock the full potential of Kemppi Wise welding processes for
automated welding. They offer additional productivity boost in thin sheet as well as in heavy duty
applications.
KempArc Pulse is available both in analogue and digital models for integration with different robotic control
systems.
244 KempArc Pulse 16122021

KEY BENEFITS
REDUCED HEAT INPUT SAVINGS IN TIME

OF PULSED MIG
Additional increases in welding
Results in less distortion and speed with the Kemppi
better weld quality WiseFusion welding function
BENEFITS
• Robot interface integrated in the power source

• Compatible with Kemppi Wise welding functions and processes
• Fast fieldbus-based communication guarantees integration with all common robot brands
• Available in digital and analogue models for varied integration possibilities
• Compact and lightweight wire drive mechanism
• Remote control options bring flexibility

PRODUCT OPTIONS
KempArc Pulse 350 Power KempArc Pulse 450 Power DT400 Wire feeder
source source Wire feeder for automated welding with a
KempArc Pulse 350 is a CC/CV power KempArc Pulse 450 is a CC/CV power reliable 4-roll wire feed mechanism and full
source, designed for demanding professional source, designed for demanding metal feed rolls. DT400 can be mounted on
use. It is suitable for synergic MIG/MAG, professional use. It is suitable for synergic the back of the robot arm or integrated with
synergic 1-MIG and basic MIG/MAG. For MIG/MAG, synergic 1-MIG and basic MIG/ any mechanized welding system.
digital models select interface card MAG. Analog model available. For digital
separately. models select interface card separately.
DT400L Wire feeder DT410 Wire feeder WiseThin-A

Wire feeder for automated welding with a Wire feeder for automated welding with a Kemppi Wise welding process for automated
reliable 4-roll wire feed mechanism and full reliable 4-roll wire feed mechanism and full welding.
metal feed rolls. DT400 can be mounted on metal feed rolls. DT410 can be mounted on
the back of the robot arm or integrated with the back of the robot arm or integrated with
any mechanized welding system. any mechanized welding system.
WiseFusion-A WisePenetration-A WiseRoot-A

Kemppi Wise welding function for automated Kemppi Wise welding function for automated Kemppi Wise welding process for automated
welding. welding. welding.

FEATURES
Productive quality welding Flexible remote control options

KempArc Pulse 350's fieldbus-based communication KempArc Pulse can be equipped with the KF 62
allows fast communication between the robot control remote control panel or the KempArc Browser
system and welding equipment. This increases the software for remote adjustment. With these
productivity of automated welding, where the accessories, the welding parameter values can be
number of welds can reach thousands per day. changed with an easy-to-use handheld device, and
Combine this with excellent arc characteristics, and you are free to position the power sources in a
you can be sure to reach high quality welds with space-efficient way.
minimum downtime.

ACCESSORIES
Kemppi KempCool 10 Kemppi Stand for power source Kemppi Wire Feed Roll Kit
KempCool 10 Stand for power source Wire Feed Roll Kit

Cooling unit suitable for use with Kemppi For easy transport and keeping floor free
KempArc welding equipment. KempCool 10 under welder.
performs 1 kW of cooling power with a three
liter tank that can be filled with 20%-40%
ethanol/water mixture, or any other suitable
antifreeze agent.
Kemppi Robot interface cards Kemppi Interconnection cables Kemppi Interconnection cable
for KempArc brackets
Robot interface cards Interconnection cables for Interconnection cable brackets

KempArc
Fieldbus commnucation between power
source and robot controller is enabled with The interconnection cable set contains
modules. The protocol can be chosen based several cables and hoses. The cable set is
on customer preference. Modules are placed used for delivering the welding power,
inside the KempArc robot interface chassis. shielding gas, cooling liquid, and control
signals from the welding power source to the
wire feeder. Interconnection cable sets are
available in zipper bags or in corrugated
sleeves.
Kemppi Earth return cable 70 Kemppi Wire conduit for wire Kemppi Wire conduit for wire
spools drums
Earth return cable 70 Wire conduit for wire spools Wire conduit for wire drums
wire smoothly from wire spool to wire feeder. distance between wire feeeder and wire drum
Male connectors on both ends fit to Kemppi is greater than 5 meters. NOTE: When
feeder and Kemppi wire spool support. ordering W005195 with the desired length,
Order codes does not include female snap you also need snap connectors: two male

Kemppi Snap connector for wire Kemppi Snap connector for drum Kemppi Wire spool holder
conduit (male) or spool holder (female)
Snap connector for wire conduit Snap connector for drum or Wire spool holder
(male) spool holder (female)
Suitable for standard 15 kg wire coil. NOTE:
Male connector for wire conduit, two pieces Female connector for the wire drum or spool Female connector for wire conduit not
needed per conduit. holder. included. Must be ordered separately.
Kemppi Protective cover for wire Kemppi Floor stand for wire spool Kemppi Wire feeder mounting
spool holder brackets
Protective cover for wire spool Floor stand for wire spool Wire feeder mounting brackets
holder
Plastic cover for wire spool holder. Brackets for mounting the wire feeder on the
Floor stand for wire spool holder. robot’s 3rd axis. The design is robot model
specific. Order code includes metal plates.
Insulation rings and Screws are not included
if order code begins with W.
Kemppi Welding gun cleaning Kemppi MXF SYNC mounting kit Kemppi KempArc Browser Pulse
station KempArc Pulse
Welding gun cleaning station MXF SYNC mounting kit KempArc Browser Pulse
KempArc Pulse
Regular mechanical cleaning of the internal Additional module incorporated in robot
surfaces of the gas nozzle provides steady Enables the use of push-pull torches. interface that enables parameter setup and
and good shielding gas flow for welding. control through a web user interface. Suitable
Helps to avoid spatter to form electrical for use with KempArc Pulse automated
connection bridges between contact tip and welding equipment.
the gas nozzle.

Kemppi KF 62 remote panel Kemppi Gas flow kit
KF 62 remote panel Gas flow kit

Offers remote welding control for KempArc Monitors minimum limit of gas flow
Pulse power source.

POWER SOURCES
KempArc Pulse 350 Power source

Product code KempArc Pulse 350 (digital) - 6200350
Fuse (delayed) 25 A
Welding range 10 ... 50 V
Rated power 80% ED 16,0 kVA
Idle power (no load power) 100 W
Efficiency 88 %
Power factor 0,85
Voltage supply for auxiliary devices 50 V / 100 W
Auxiliary device supply fuse (X14, X15) 6, 3 A delayed
Voltage supply for the cooling device 24 VDC / 50 W
Max. output current 330 A (100 %)
350 A (80 %)
EMC class A

KempArc Pulse 450 Power source
Product code KempArc Pulse 450 (digital) - 6200450
KempArc Pulse 450 (analogue) - 6200450AN
Fuse (delayed) 35 A
Efficiency 88 %
Power factor 0,90
Voltage supply for auxiliary devices 50 V / 100 W
Voltage supply for the cooling device 24 VDC / 50 W
450 A (60 %)
EMC class A
WIRE FEEDERS
DT400 Wire feeder

Product code 6203400 / 6203400L
Rated power 100 W
Filler wires 0.8…1.6 mm
Operating voltage 50 VDC
Operating temperature range -20…+40ºC
Degree of protection n IP23S
EMC class A
Weight 4.5 kg
Loadability 40°C 100%ED 500 A
Welding gun connector Euro

DT400L Wire feeder
Product code 6203400L
Rated power 100 W
EMC class A
Weight 4.5 kg
DT410 Wire feeder

Rated power 100 W
EMC class A
Weight 4.5 kg
Welding gun connector PowerPin
SOFTWARE
WiseThin-A
WiseFusion-A
Product code A7500000 (A7 MIG Welder)
WisePenetration-A
Product code A7500001 (A7 MIG Welder)
WiseRoot-A
Product code 9991011 (KempArc)

ACCESSORIES
KempCool 10
Rated power 100% ED 250 W
Cooling liquid 20 - 40% Monopropylenglycol - water
Max. pressure at output 0,4 MPa
EMC class A
Cooling power 1 kW

Wire Feed Roll Kit

Robot interface cards

Interconnection cables for KempArc



70 mm2)




Wire spool holder



Wire feeder mounting brackets


cooled nozzles.
Weight 22 kg
Protection IP 21
5/2 way valves

MXF SYNC mounting kit KempArc Pulse
KempArc Browser Pulse

KF 62 remote panel
Gas flow kit


KempArc Synergic
AUTOMATED QUALITY AND PRODUCTIVITY
16.12.2021
KempArc Synergic
AUTOMATED QUALITY AND PRODUCTIVITY

If you are looking for a productive and reliable robotic welding solution, we have just the thing for you. The
compact and powerful KempArc SYN 500 is designed for synergic MIG/MAG welding automation. Its
excellent arc characteristics will deliver high quality welds. All common fieldbus protocols can be used for the
robot interface. KempArc SYN 500 is especially well suited for cost-effective retrofit cases and heavy duty
applications, delivering 430 A at 100% duty cycle. It is available both in analogue and digital models for
integration with different robotic control systems.
258 KempArc Synergic 16122021

KEY BENEFITS
WITH 100 % DUTY CYCLE MEMORY CHANNELS
For maximized deposit rates For faster setup between

different applications
BENEFITS
• Robot interface integrated in the power source

• Easy programming with the synergic welding programs and 90 memory channels
• Fast fieldbus-based communication guarantees integration with all common robot brands
• Available in digital and analogue models for varied integration possibilities
• Compact and lightweight wire feed mechanism

PRODUCT OPTIONS
KempArc SYN 500 Power DT400 Wire feeder DT400L Wire feeder
source Wire feeder for automated welding with a Wire feeder for automated welding with a
Synergic MIG/MAG welding automation reliable 4-roll wire feed mechanism and full reliable 4-roll wire feed mechanism and full
system, especially well-suited for cost- metal feed rolls. DT400 can be mounted on metal feed rolls. DT400 can be mounted on
effective retrofit cases and heavy duty the back of the robot arm or integrated with the back of the robot arm or integrated with
applications. KempArc SYN 500 is available any mechanized welding system. any mechanized welding system.
in digital and analogue (AN) models for
integration with different robotic control
systems.
DT410 Wire feeder WiseThin-A WiseRoot-A

Wire feeder for automated welding with a Kemppi Wise welding process for automated Kemppi Wise welding process for automated
reliable 4-roll wire feed mechanism and full welding. welding.
metal feed rolls. DT410 can be mounted on
the back of the robot arm or integrated with
any mechanized welding system.

FEATURES
Robotic welding made easy Productive quality welding

The synergic curves available from the control panel KempArc SYN 500's fieldbus-based communication
provide assistance to the programmer in selecting allows fast communication between the robot control
the right parameters. The user can select the system and welding equipment. This increases the
thickness of the plate to be welded on the control productivity of automated welding, where the
panel, after which KempArc SYN 500 automatically number of welds can reach thousands per day.
proposes the suitable welding parameters. Combine this with excellent arc characteristics, and
you can be sure to reach high quality welds with
minimum downtime.

ACCESSORIES
Kemppi A7 MIG Gun 500-g Kemppi A7 MIG Gun 500-w Kemppi KempCool 10
A7 MIG Gun 500-g A7 MIG Gun 500-w KempCool 10

Gas-cooled robotic welding gun package Water-cooled robotic welding gun package Cooling unit suitable for use with Kemppi
offering exceptional precision. Choose a offering exceptional precision. Choose a KempArc welding equipment. KempCool 10
suitable type from hollow wrist or non-hollow suitable type from hollow wrist or non-hollow performs 1 kW of cooling power with a three
wrist versions to match your needs. This gun wrist versions to match your needs. This gun liter tank that can be filled with 20%-40%
can be used with all common robot brands can be used with all common robot brands ethanol/water mixture, or any other suitable
and can be equipped with shock sensor and can be equipped with shock sensor antifreeze agent.
modules. modules.
Kemppi Stand for power source Kemppi Wire Feed Roll Kit Kemppi Robot interface cards
Stand for power source Wire Feed Roll Kit Robot interface cards
For easy transport and keeping floor free Fieldbus commnucation between power
under welder. source and robot controller is enabled with
modules. The protocol can be chosen based
on customer preference. Modules are placed
inside the KempArc robot interface chassis.
Kemppi Interconnection cables Kemppi Interconnection cable Kemppi Earth return cable 70
for KempArc brackets
Interconnection cables for Interconnection cable brackets Earth return cable 70

KempArc
The interconnection cable set contains
several cables and hoses. The cable set is
used for delivering the welding power,
shielding gas, cooling liquid, and control
signals from the welding power source to the
wire feeder. Interconnection cable sets are
available in zipper bags or in corrugated
sleeves.

Kemppi Wire conduit for wire Kemppi Wire conduit for wire Kemppi Snap connector for wire
spools drums conduit (male)
Wire conduit for wire spools Wire conduit for wire drums Snap connector for wire conduit
(male)
wire smoothly from wire spool to wire feeder. distance between wire feeeder and wire Male connector for wire conduit, two pieces
Male connectors on both ends fit to Kemppi drum is greater than 5 meters. NOTE: When needed per conduit.
feeder and Kemppi wire spool support. Order ordering W005195 with the desired length,
codes does not include female snap you also need snap connectors: two male
Kemppi Snap connector for drum Kemppi Wire spool holder Kemppi Protective cover for wire
or spool holder (female) spool
Snap connector for drum or Wire spool holder Protective cover for wire spool
spool holder (female)
Suitable for standard 15 kg wire coil. NOTE: Plastic cover for wire spool holder.
Female connector for the wire drum or spool Female connector for wire conduit not
holder. included. Must be ordered separately.
Kemppi Floor stand for wire spool Kemppi Wire feeder mounting Kemppi Welding gun cleaning
holder brackets station
Floor stand for wire spool holder Wire feeder mounting brackets Welding gun cleaning station
Floor stand for wire spool holder. Brackets for mounting the wire feeder on the Regular mechanical cleaning of the internal
robot’s 3rd axis. The design is robot model surfaces of the gas nozzle provides steady
specific. Order code includes metal plates. and good shielding gas flow for welding.
Insulation rings and Screws are not included Helps to avoid spatter to form electrical
if order code begins with W. connection bridges between contact tip and
the gas nozzle.

POWER SOURCES
KempArc SYN 500 Power source

Product code KempArc SYN 500 (digital) - 6201500
KempArc SYN 500 (analogue) - 6201500AN
Fuse (delayed) 35 A
20kVA (100%)
Primary current 50% ED I1max 40,0 A
Primary current 100% ED I1 31,0 A
Connection cable size 6 mm2
Efficiency 87%
Power factor 0,9
Voltage supply for auxiliary devices 50 V
Voltage supply for the cooling device 1-ph 400 VAC/250 VA
500 A (60 %)
Degree of protection IP23C
EMC class A

WIRE FEEDERS
DT400 Wire feeder

Product code 6203400 / 6203400L
Rated power 100 W
EMC class A
Weight 4.5 kg
DT400L Wire feeder

Product code 6203400L
Rated power 100 W
EMC class A
Weight 4.5 kg
DT410 Wire feeder

Rated power 100 W
EMC class A
Weight 4.5 kg
Welding gun connector PowerPin

SOFTWARE
WiseThin-A
WiseRoot-A
Product code 9991011 (KempArc)
ACCESSORIES
KempCool 10
Rated power 100% ED 250 W
Cooling liquid 20 - 40% Monopropylenglycol - water
Max. pressure at output 0,4 MPa
EMC class A
Cooling power 1 kW

Wire Feed Roll Kit

Robot interface cards

Interconnection cables for KempArc



70 mm2)




Wire spool holder



Wire feeder mounting brackets


cooled nozzles.
Weight 22 kg
Protection IP 21
5/2 way valves

Robotic Welding Gun
packages
16.12.2021
Robotic Welding Gun packages
Kemppi offers robotic gun packages both hollow wrist and non-hollow wrist robot arm designs. The perfect
welding gun system for robotic arc welding consists of the gun neck with a tip holder, a gas nozzle and a
cable assembly. A robotic gun can be mounted on a suitable Kemppi Gun Mount.
Accurate TCP location contributes to constant and reliable welding results. Robust design constructed from
the centralized inner tube and stainless steel made outer tube guarantees the best possible usability during
daily operations and minimizes the risk of damages to the system in a case collisions. Low maintenance need
and easy to change components increase system availability and productivity.
The choice of the correct robotic gun package is based mainly on robot brand and model and required
cooling.
270 Robotic Welding Gun packages 16122021

KEY BENEFITS
MODULAR DESIGN COMPLETE PACKAGE
Allows you to build a setup that Everything you need in the same
fits your specified needs. package: a gun neck with a tip
holder, a gas nozzle, a gun
mount, an adapter flange and a
cable assembly.
BENEFITS
• Four standard swan neck designs are available for both gas-cooled and water-cooled
variants
• Constant and reliable welding results
• Robust design guarantees the best possible usability
• Low maintenance need
• Easy-to-change components increase productivity and system availability
• Engineered designs available at request

PRODUCT OPTIONS
Gun mount T1 Gun mount T2 Segment holder for gun mount

Kemppi T1 Gun Mount for robotic guns is Kemppi T2 Gun Mount for robotic guns is T2
meant to be used with hollow wrist type robot meant to be used with nonhollow wrist type Adjustable gun neck mounting angle.
models where the cable assembly is run robot models. A separate segment holder is
through the 6th axis of the robot. Separate used to attach the T2 gun mount to the
versions available for water-cooled and gas- robot. T2 Gun Mount is equipped with
cooled applications. T1 Gun Mount is collision sensors and a signal is to be
equipped with collision sensors and a signal connected with the robot controller. Robot
is to be connected with the robot controller. specific flange is required for final assembly.
Robot specific flange is required for final
assembly.
Shock sensor signal cable T2 Gun mount T3 Gun mount T4

Shock sensor signal cable connects the gun T3 Gun Mount for robotic guns is meant to Kemppi T4 Gun Mount for robotic guns is
mount to assembly cable. be used with hollow wrist type robot models meant to be used with nonhollow wrist type
where the cable assembly is run through the robot models. T4 Gun Mount is not equipped
6th axis of the robot. T3 Gun Mount is not with collision sensors and so the robot model,
equipped with collision sensors and so the which is used, should have software
robot, which is used, should have software functionalities itself to handle collision
functionalities itself to handle collision detection. T4 Gun Mount consists of upper
detection. Robot specific flange is required and lower bracket parts. Robot specific
for final assembly. flange is required for final assembly.
Adapter flanges for T1 gun Adapter flanges for T2 and T4 Adapter flanges for T3 gun
mounts gun mounts mounts
Adapter Flanges for T1 Gun Mounts. The Adapter flanges for T2 and T4 gun mounts. Adapter flanges for T3 gun mounts. The
choice of the adapter flange is based on the The choice of the adapter flange is based on choice of the adapter flange is based on the
exact robot brand and model. Flanges for T1 the exact robot brand and model. Flanges exact robot brand and model. Flanges for T3
gun mounts are meant for hollow wrist robot for T2/T4 gun mounts are meant for gun mounts are for hollow wrist robot models
models and fit both T1 W and T1 G mount nonhollow robot models. and fit both T3 W and T3 G mount models.
models.

Welding gun necks for gas- Welding gun necks for water-
cooled systems cooled systems
Welding gun neck for gas-cooled systems Welding gun necks for water-cooled systems

ACCESSORIES
Kemppi Cable assemblies for Kemppi Cable assemblies for Kemppi Cable assemblies for
HW-robots, gas-cooled, T1 mount HW-robots, gas-cooled, T1 HW-robots, water-cooled, T1
and Euro connector mount and Power Pin connector mount and Euro connector
Cable assemblies for HW- Cable assemblies for HW- Cable assemblies for HW-
robots, gas-cooled, T1 mount robots, gas-cooled, T1 mount robots, water-cooled, T1 mount
and Euro connector and Power Pin connector and Euro connector
Cable assemblies for HW-robots must be Cable assemblies for HW-robots must be Cable assemblies for HW-robots must be
accurate in length. Cable lengths are accurate in length. Cable lengths are accurate in length. Cable lengths are
designed for certain wire feeder and bracket designed for certain wire feeder and bracket designed for certain wire feeder and bracket
combination. For additional combinations combination. For additional combinations combinations. For additional combinations
consult Kemppi sales. consult Kemppi sales. consult Kemppi sales.
Kemppi Cable assemblies for Kemppi Cable assemblies for Kemppi Cable assemblies for
HW-robots, water-cooled, T3 non-HW-robots, gas-cooled, T2/ non-HW-robots, water-cooled, T2/
mount and Euro connector T4 mount and Euro connector T4 mount and Euro connector
Cable assemblies for HW- Cable assemblies for non-HW- Cable assemblies for non-HW-
robots, water-cooled, T3 mount robots, gas-cooled, T2/T4 robots, water-cooled, T2/T4
and Euro connector mount and Euro connector mount and Euro connector
Cable assemblies for HW-robots must be Cable assemblies for non-HW-robots are Cable assemblies for non-HW-robots are
accurate in length. Cable lengths are selected from standard lengths. A selected from standard lengths. A
designed for certain wire feeder and bracket dimensional drawing showing distance from dimensional drawing showing distance from
combinations. For additional combinations wire feeder front face to robot 6th axis is wire feeder front face to robot 6th axis is
consult Kemppi sales. required for cable assembly length selection. required for cable assembly length selection.
For additional lengths consult Kemppi sales. For additional lengths consult Kemppi sales.
Kemppi Wire liners for euro Kemppi Wire liners for power pin Kemppi Contact tip holder for
connectors connectors gas-cooled guns
Wire liners for euro connectors Wire liners for power pin Contact tip holder for gas-
connectors cooled guns
Kemppi gun liners are strong, durable and
efficient. Designed to suit specific filler wire Kemppi gun liners are strong, durable and Contact tip adapter M8 500-G.
materials and applications, Kemppi liners efficient. Designed to suit specific filler wire
support the filler wire and ensure reliable materials and applications, Kemppi liners
delivery to the welding arc. support the filler wire and ensure reliable
delivery to the welding arc.

Kemppi Contact tip holder for Kemppi Conical gas nozzles for Kemppi Bottle shaped gas
water-cooled guns water-cooled gun necks nozzles for water-cooled gun
necks
Contact tip holder for water- Conical gas nozzles for water- Bottle shaped gas nozzles for
cooled guns cooled gun necks water-cooled gun necks
Contact tip adapter M8 500-W. Conical gas nozzle for water-cooled gun Bottle shaped gas nozzles for water-cooled
necks with screw-on type connection to the gun necks with screw-on type connection to
neck. Designed for long life and heat transfer the neck. Designed for long life and heat
purposes. transfer purposes.
Kemppi Gas nozzle sensor clip Kemppi Wrench - tool for 500-W Kemppi Alignment tool for gun
500-G neck neck inner tube
Gas nozzle sensor clip 500-G Wrench - tool for 500-W neck Alignment tool for gun neck
inner tube
Needed if seam searching uses gas nozzle Pin wrench to unscrew the gun connection
as the sensing tool easily. Alignment tool to align Contact tip with Gas
nozzle.
Kemppi Thread cutter tool for gun Kemppi Teaching tip Kemppi Robotic gun cleaning
neck 500-W station
Thread cutter tool for gun neck Teaching tip Robotic gun cleaning station
500-W
Teaching tip M8 stickout 17 mm. Robot gun cleaning station equipped with
Thread cleaning/cutter tool for gun neck Also available SP600566 Teaching tip M8 wire cutter, gas nozzle inside reamer and
500-W inner tube. stickout 15 mm anti-spatter spray unit. Delivered with reamer
tool and centering V-block (prism) for both
gas and water-cooled Kemppi Guns. No
liquids included, must be ordered separately.

Kemppi Contact tips
Contact tips
Original Kemppi contact tips ensure
optimized welding current transfer to filler
wire. Kemppi LiFE+ contact tips last up to 5
times longer than standard copper tips, due
to innovative alloying and hardening
techniques. The LiFE+ core element retains
its hardness and refined microstructure, even
after elevated welding temperatures of 1000
°C.

GUN MOUNTS
Gun mount T1
Product code SP600588 - Robot gun mount/Collision sensor T1 W for water-cooled
systems
SP600589 - Robot gun mount/Collision sensor T1 G for gas-cooled
systems
Gun mount T2
Product code SP600605 - Robot gun mount/Collision sensor T2 L - Default version
fo normal guns
SP600606 - Robot gun mount/Collision sensor T2 XL - For tandem
welding guns
Segment holder for gun mount T2

Shock sensor signal cable T2

Gun mount T3
Product code SP600574 - Robot gun mount T3 W for water-cooled systems
SP600575 - Robot gun mount T3 G for gas-cooled systems
Gun mount T4
Product code SP600604 - Robot gun mount T4 - Adjustable gun neck mounting
angle

ADAPTER FLANGES
Adapter flanges for T1 gun mounts

Product code ABB - 1660ID 6/155 - SP600724
ABB - IRB 1520ID - SP600570
ABB - IRB 1600ID - SP600570
ABB - IRB 2600ID-15/1,85 - SP600724
ABB - IRB 2600ID-8/2,00 - SP600724
Fanuc - 100iC-12 - SP600583 + SP600573
Fanuc - 100iC-12S - SP600583 + SP600573
Fanuc - 100iC-7L - SP600583 + SP600573
Fanuc - 100iC-8L - SP600583 + SP600573
Fanuc - 100iD - SP600800
Fanuc - 100iD-10L 100iD-10L - SP600800
Fanuc - 120iC - SP600583 + SP600573
Fanuc - 120iC-12L - SP600583 + SP600573
Kawasaki - BA006L - SP600695
Kawasaki - BA006N - SP600695
KUKA - KR 5 ARC HW - SP600582
KUKA - KR 5-2 ARC HW - SP600582
KUKA - KR6 R1820 ARC HW - SP600582
MOTOMAN - EA1400N - SP600580
MOTOMAN - EA1900 - SP600580
MOTOMAN - EA1900N - SP600580
MOTOMAN - GP12 - SP600648
MOTOMAN - GP25 - SP600648
MOTOMAN - GP25-12 - SP600648
MOTOMAN - MA1440 - SP600648
MOTOMAN - VA1400 - SP600580

Adapter flanges for T2 and T4 gun mounts
Product code ABB - 2600-12/185 - SP600640
ABB - 2600-20/165 - SP600640
ABB - IRB 1600-X/120 - SP600639
ABB - IRB 1600-X/145 - SP600639
ABB - IRB 2400/10 - SP600634
ABB - IRB 2400/16 - SP600634
ABB - IRB 2400L - SP600639
ABB - IRB 2600-12/165 - SP600640
ABB - IRB 4400-60/195 - SP600637
ABB - IRB 4600-20/205 - SP600640
ABB - IRB 4600-40/255 - SP600637
ABB - IRB 4600-45/205 - SP600637
ABB - IRB 4600-60/255 - SP600637
FLANGE - ISO 9409-1-A40 - SP600639
FLANGE - ISO 9409-1A100 - SP600637
FLANGE - ISO 9409-1A125 - SP600603
FLANGE - ISO 9409-1A31 - SP600633
FLANGE - ISO 9409-1A50 - SP600634
FLANGE - ISO 9409-1A63 - SP600635
FLANGE - ISO 9409-1A80 - SP600636
Hyundai - HA006 - SP600639
Kawasaki - RA005L - SP600633
Kawasaki - RA010N - SP600639
Kawasaki - RA020N - SP600635
KUKA - KR10 R1420 - SP600633
KUKA - KR5 Arc - SP600639
KUKA - KR6 R1820 - SP600633
KUKA - KR6-2 - SP600639
KUKA - KR8 R1620 - SP600633
KUKA - KR8 R2020 - SP600634
MOTOMAN - HP20D - SP600639
MOTOMAN - HP20D-6 - SP600639
MOTOMAN - MH50 - SP600636
MOTOMAN - MH50-20II - SP600639
MOTOMAN - MH50-35II - SP600636
MOTOMAN - MH50II - SP600636
MOTOMAN - MH6 - SP600639
MOTOMAN - MH6S - SP600639
MOTOMAN - UP6 - SP600639
Universal robots - UR10 - SP600634
Universal robots - UR5 - SP600634

Adapter flanges for T3 gun mounts
Product code ABB - IRB 1520ID - SP600570
ABB - IRB 1600ID - SP600570
ABB - IRB 2600ID-15/1,85 - SP600571
ABB - IRB 2600ID-8/2,00 - SP600571
FANUC - 100iC-12 - SP600572 + SP600573
FANUC - 100iC-12S - SP600572 + SP600573
FANUC - 100iC-7L - SP600572 + SP600573
FANUC - 100iC-8L - SP600572 + SP600573
FANUC - 100iD - SP600801
FANUC - 100iD-10L - SP600801
FANUC - 120iC - SP600572 + SP600573
FANUC - 120iC-12L - SP600572 + SP600573
WELDING GUN NECKS
Welding gun necks for gas-cooled systems

Product code SP600621B - GUN NECK 500-G 0°
SP600622B - GUN NECK 500-G 22° (Recommended default)
SP600623B - GUN NECK 500-G 35°
SP600624B - GUN NECK 500-G 45°
Filler wires 0.8-1.6 mm
Weight 0.9 kg
Loadability 100%ED 500 A / CO?, 100%ED 400 A / M²1
Gas flow 10-30 liters
Welding gun necks for water-cooled systems

Product code SP600550B - GUN NECK 500-W 0°
SP600551B - GUN NECK 500-W 22° (Recommended as default)
SP600552B - GUN NECK 500-W 35°
SP600553B - GUN NECK 500-W 45°
Filler wires 0.8-1.6 mm
Weight 0.9 kg
Loadability 100%ED 500 A / CO?, 100%ED 500 A /M²1
Consumables SP600561 - Insulating ring 500-W
SP600562 - Insulating ring, high temperature 500-W
SP600563 - Gas diffuser 500-W
Gas flow min. 25 l / min
Water flow min 1.25 l / min
ACCESSORIES
Cable assemblies for HW-robots, gas-cooled, T1

mount and Euro connector
Product code See the technical specifications list.

Cable assemblies for HW-robots, gas-cooled, T1
mount and Power Pin connector
Cable assemblies for HW-robots, water-cooled, T1

Cable assemblies for HW-robots, water-cooled, T3

Cable assemblies for non-HW-robots, gas-cooled, T2/

T4 mount and Euro connector
Cable assemblies for non-HW-robots, water-cooled,

T2/T4 mount and Euro connector
Wire liners for euro connectors

Product code SP600666 Liner Chili HP 2.0/4.7, 2.5 M Robot EU
SP600725 Liner Steel 1.6/4.6, 2.0 M Robot EU
SP600738 Liner Chili HP 2.0/4.7, 4.0 M Robot EU
SP600740 Liner Steel 1.6/4.6, 4.0 M Robot EU
Wire liners for power pin connectors

Product code SP600668 Liner Chili HP 2.0/4.7, 2.5 M Robot PP
SP600726 Liner Steel 1.6/4.6, 2.0 M Robot PP
SP600739 Liner Chili 2.0/4.6, 4.0 M Robot PP
SP600741 Liner Steel 1.6/4.6, 4.0 M Robot PP
Contact tip holder for gas-cooled guns

Product code SP600629B
Contact tip holder for water-cooled guns

Conical gas nozzles for water-cooled gun necks

Product code SP600557B, 500-W 15,5 / +2,4
SP600558B, 500-W 15,5 / -1,1 (recommended as default)

Bottle shaped gas nozzles for water-cooled gun necks
Product code SP600554B, 500-W 15,5 / +2,4
SP600555B, 500-W 15,5 / +2,4
SP600556B, 500-W 15,5/ -2,6
Gas nozzle sensor clip 500-G

Wrench - tool for 500-W neck

Alignment tool for gun neck inner tube

Thread cutter tool for gun neck 500-W

Teaching tip
Robotic gun cleaning station

Weight 22 kg
Operating pressure 6-8 bar / 88-116 psi
Max. Wire size 1.6 mm (by 6 bar 7 88 psi air pressure)
Protection IP 21
Current consumption Approx. 4 mA (24V)
Voltage drop Approx. 1.2 V (200 mA)
Consumables SP600681 - Reamer tool for water-cooled gun
SP600682 - Reamer tool for gas-cooled gun
SP600683 - Prism for outer Ø 25mm nozzles water-cooled gun
SP600684 - Prism for outer Ø 28mm nozzles gas-cooled gun

Contact tips - Robotic welding guns
Description Robotic welding guns
Product code CuCrZr:
W022083 , CONTACT TIP M8x30 0,8 CuCrZr
W022086, CONTACT TIP M8x30 1,2 CuCrZr
W022088, CONTACT TIP M8x30 1,6 CuCrZr
E-Cu, Al:
W022089, CONTACT TIP M8x30 1,0 mm Al

ArcValidator
THE UNIVERSAL SOLUTION FOR WELDING EQUIPMENT
VALIDATION
16.12.2021
ArcValidator
THE UNIVERSAL SOLUTION FOR WELDING

EQUIPMENT VALIDATION
ArcValidator is a systematic and accurate validation solution that links both workshop and office based
process, meeting both local quality control and national validation standards requirements to EN 50504 and
IEC EN 60974-14.
ArcValidator is suitable for a variety of users including maintenance workshops, welding equipment service
providers, hire companies and mobile service teams. You can connect and validate welding equipment from
other welding equipment manufacturers easily, without any separate adapters. ArcValidator saves you time,
money and provides detailed customer records.
16122021 ArcValidator 285

KEY BENEFITS
FASTER THAN MANUAL BETTER ACCURACY

VALIDATION
as step-by-step process
due to automatized system/ minimizes human errors
workflow
BENEFITS
• Fast and accurate with all welding machine makes and models (Measuring accuracy up to
550 A)
• Fully automated for the most sophisticated Kemppi equipment
• Step-by-step process guidance
• Includes PC software and certificate creation
• Integrated wire speed measurement
• Supports EN 50504 standards requirements
• MIG, TIG, MMA compatible
• Manages both pre and post validation process
• Load bank is easy to move and use
• Automatic validation with Fastmig M, Fastmig X, KMS, Pulse and Kemparc Pulse

FEATURES
Save time and avoid errors

Manual validation is often very time consuming. The
welding equipment is set up and the person
coordinating the validation process has to manually
adjust the parameters and write down whether they
are within certain tolerance limits. This process is
slow and prone to simple human errors. With
Kemppi ArcValidator you don't need to calculate or
write down anything. Just plug the validator to your
welding equipment and let the system do its magic.
As all the tests and parameter adjustments are done
automatically (in above mentioned equipment), you
can complete the process up 80 % faster than
manual validation process and you are less likely to
have errors in the process, thus the ArcValidator
delivers consistent and accurate results.

WWW.KEMPPI.COM
Kemppi is the pioneering company within the welding industry. It is

our role to develop solutions that make you win business.
Headquartered in Lahti, Finland, Kemppi employs over 800 welding
experts in 17 countries and has a revenue of more than 150 MEUR.
Our offering includes welding solutions - intelligent equipment, welding
management software and expert services - for both demanding
industrial applications and ready-to-weld needs. Local expertise is
available via our global partner network covering over 60 countries.

Kemppi Brochure

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Contents

Automated welding ...................................................................................................................................................................................................... 230

THE MOST ADVANCED MULTI-PROCESS WELDING

4 X8 MIG Welder 16122021

WISE PROCESSES FASTER SETUP CORRECT WELDING

16122021 X8 MIG Welder 5

X8 Power Source 400 X8 Power Source 400 MV X8 Power Source 500

X8 Power Source 500 MV X8 Power Source 600 X8 Power Source 600 MV

X8 Wire Feeder WiseFusion WiseSteel

6 X8 MIG Welder 16122021

Flexlite GX - X8 MIG Welder

16122021 X8 MIG Welder 7

Extreme performance Supreme usability

8 X8 MIG Welder 16122021

Intelligent narrow gap welding

16122021 X8 MIG Welder 9

Kemppi Flexlite GX Kemppi Control Pad Kemppi X8 Cooler

Flexlite GX Control Pad X8 Cooler

Kemppi Consumables Kemppi GX 208GMN Kemppi GX 308GMN

Consumables GX 208GMN GX 308GMN

Kemppi GX 408GMN Kemppi GX 428W Kemppi GX 528W

GX 408GMN GX 428W GX 528W

10 X8 MIG Welder 16122021

GX 608W GH 20 Gun Holder X8 SuperSnake

X8 Wheel Set X8 Gas Cylinder Cart Wire Feeder Rotating Plate

16122021 X8 MIG Welder 11

Cable Rack Interconnection Cable, gas- Interconnection Cable, water-

Kemppi Earth Return Cable Kemppi Boom WP 6000

Earth Return Cable Boom WP 6000

For suspension, a suitable Kemppi wire

12 X8 MIG Welder 16122021

X8 Power Source 400

16122021 X8 MIG Welder 13

14 X8 MIG Welder 16122021

16122021 X8 MIG Welder 15

16 X8 MIG Welder 16122021

380 - 460 V ±10 %

16122021 X8 MIG Welder 17

18 X8 MIG Welder 16122021

16122021 X8 MIG Welder 19

Flexlite GX - X8 MIG Welder

20 X8 MIG Welder 16122021

16122021 X8 MIG Welder 21

22 X8 MIG Welder 16122021

X8 Gas Cylinder Cart

Wire Feeder Rotating Plate

Double Wire Feeder Rotating

16122021 X8 MIG Welder 23

24 X8 MIG Welder 16122021

EXTRAORDINARY ARC WELDING PRODUCTIVITY

FASTER WELDING, EFFORTLESS FLEXIBLE EQUIPMENT

Overcome the challenges of Automatic welding parameter X5 FastMig adapts seamlessly to

X5 Power Source 400 X5 Power Source 400 WP X5 Power Source 500

X5 Wire Feeder 300 Manual X5 Wire Feeder 200 Manual WiseSteel

Welding Programs, X5 FastMig Flexlite GX - X5 FastMig Flexlite TX - X5 FastMig

Optimized arc control Built to last

Effortless operation Automated accuracy

Easy changing of wire spools Kemppi Connect

30% less spatter in steel welding 25% faster welding

Kemppi X5 Cooler Kemppi Flexlite GX - X5 FastMig Kemppi Flexlite TX - X5 FastMig

X5 Cooler Flexlite GX - X5 FastMig Flexlite TX - X5 FastMig

Kemppi SuperSnake GTX Kemppi GXR10 Kemppi HR43

SuperSnake GTX GXR10 HR43