‘Approach Duration Prerequisites ‘You should be able ton Exercise Test. Tools zon lansApplcation Engine ‘REDA 1994 All Rights Reserved Physical Limitations Overview ln this tesson we wil discuss the physical limitations ofthe submergitie system including shaft horsepower ratings, housing burst pressure ‘atings,tnustcapacties, and motor horsepower rains. CComputeralded tecture, ctass problem and interactive discussion 1.5 hours Pump Sizing, Pump Applications, TDH. inflow Performance, Pump Sizing / Nodal Analysis, Motors, Power Cables, Protectors Learning Objectives Explain the physical imation of REDA equipment, why Wey exist, and what wil happen if they are exceeded ‘Check that physical limitations heve not been exceeded In an ‘plication design | Find relevant data on physical ktetions in the catalog We wil flow this lesson with a class problem andlor @ homework assignment. Wo wil conclude this lesson with @ short Lost which we wal scare and diss nase, REDA Catalog, Calculator ial mationsAdditional Information... [Teeson Panedpplicntion Enginesing Seheot Physical Umtatons ‘REDA 1908 All Rights Reserved mmemtanestREDA Physical Limitations Physical Limitations rome thing, we cannot realy bal pum Ifnitely | tong where would you keep Reese tnsncmtaie renif ve could solve al hace problems and somehow {tour 20 fot pom othe wel ie, what derrick lng tinal Copyright REDA 1994. Al Rights Reserved. Physical Lis Rev. 1 ‘A pump is designe o produce a certain Now a BEF ‘Werdetermin testing how much head stage wil pptout and we tage il he TDA af he ‘amp mates or requirement {i principe we cout add stages nity to produce ‘font ead. tn prac, we wil reach some ‘sel ie whe see the mau tages we ‘am pot in pup. “Te pump stages thematves ae iserete ui 0 we ‘an cnily edd ore a needed. Te shat and cater Fusing, however ae continacs lees of cravn fata Why con ej maken pm shal an Foun 200 fr lng ie need 200 ft pum. Physical Limitations “This ia why we we "tandem pumps and mors. A {adem parp sep two oF more shorter sections of (pump mented together a the wast to make 9 emp the lng re eed (ne fsa) ‘Attest hat problem solved, Do weave other Tetons to worry about?Physical Limitations ‘Yer we do, Itturs on that there are far ares we seeds concerned abet and which need to be ‘hecked before the pump desig le flnalzed. These ht acum borsepoer rating sng mesma presse Fling ‘Maries thrust peers ‘Maimam hersepeweravaable Physical Limitations ‘Lets tok teach te individually. Mos the {atormaon valle ™ Whatean we fer from Physical Limitations ‘The last to ems ae acolo of the protector and motor respctvly bt ne hat ‘ctalyblng determined the mano number of Pumps age allowed, we wl tat Uns spam | Hinton (effect ater than case) 1) Shaft maximam horsepower rating 2) Housing masimem prsore ralng 3) Maximim trast genersted ‘© Maximum horsepower walle Physical Limitations re bok a the Reda ‘lag (hz), we woul find te laforeation thon, Wehane two ‘dteeat ratings ‘depending on whether we ‘atacand bh ‘tena shat Physical Limitations We could deduce tegen QS ‘ngs ees sme) S| rors F eo) ‘ene rh) nd | ezel Shae lone L Trin stops gvemore Hea te hat (end be wg) Copyrht EDA 1804. Fights Resered, Pyle Limts Re 1 7Physical Limitations “Te age (peas no fet onthe horsemen tthe shat Toe fact atthe oer doc ncreare ith Sag siz Isa colncldence Drought about by neces) = Leittses more horsepower tts largervelame at | ‘ald rom any ven dep | Physical Limitations Aye rey et emis om hat ne con | far ut etme aces et Poona eo ot daar | Ge Physical Limitations ‘Because they woot Mi Dut fo the stage design feomeir, estate fora given tage caneatbe | ‘Sanged without completely redesigning thestege, | ‘The sat sen a pump isa trade-ff between space copied and hersepowerenpact. The lage te | Sah re tae takes ayo Impeiers eally we wan the shaft es mall 5 posible (Copyright REDA 1994, Al Rights Ri Physical Limitations ‘Lesa se resly important information ve rate before. The reason the hersepower i ieresog i hat Physical Limitations ‘Wat happens if we ned 180 Hip in w DNSS® pump? ‘Why don't we Jost uses larger shat say 3 06875 HS shaft or 08750 standard salt? Physical Limitations ‘But what f we really ne that extre Hp in ur DNAS, (Can we do antiga? Phyeical Limits Rev. 1 s88= Physical Limitations might be posible. There my be a diferent material, hich has morestrengts fom which the shat could be made. ‘The important ding to remember hers | materia ts made fom because, Jt ase ead produced by de sages is ade the rake Forepower equlred per stage. Physical Limitations ‘There real possiblity that the shaft would break. Jus asa maser of atrest, where do you thin the ‘ShaRt would be mest Icy a beeak?™ ‘Th safe away to couple the horsepower required bythe pany wih the Boreepower generated by the Physical Limitations ‘What would happen i we were exceed the horsepower rang a the shat? Physical Limitations ‘In mvt caves, the shaft wold brea onthe lower end st he coupling. Why wonld tora to break here? Physical Limitations Asan example et any we have {deen pump with 109 stages each smote Assuah, there ae ao stage om the athe scton and ench stage equres LO Hp, 100 ‘haf wise aero horsepower loud I woes are ‘This ea total of 20 Hp ‘age ‘laced onthe shaft, any plat on the hal Woy see ‘ond from what above dat pint a ste pte? 100 Suge Conyright EDA 1904, Al Righis Reserved. Physical Liits Few. 1 19.24Physical Limitations ‘The shatin between the two pompe fe (ray deving the Upper Pun femember the lower pump drviog {eT shat here only ses «100 Hp Physical Limitations ers TO Copytight REDA 1008. Al Rights Resorve. Physical Limitations ‘hat about he shaft rght in the Iie af hover pump 50 100 logs rom he bot)? Wha wil 100 ‘tages etic Hp ond bere? Sing Stes Stes | f= Physical Limitations | | sownere woud we expec tesa to w | break = tee | wee 100 106 Sage Stage | Physical Limitations “The very bottom of the pump is 7 sivas dhcighet ade we would 100 ‘xpect falar there Now Gate ‘Stags Sow he general area where. Speci) would we expect he Trak? | 100 | Stee ! Physical Limits Rew 1 2530‘The combination ofthe ighest oad and smallest area ‘make tithe weakest point in the pump shat | ‘Seem, Physical Limitations Notesacty Let's go back and take alook at our ehurt ‘and pt in some 30s dt Physical Limitations ‘Now we know ha as Tongs the pus horsepower ‘dcr not ened th shat int wear ay, ht? Physical Limitations ‘We wl ely consider the DNSDIO here but the same logic pps wall pumps Note tha at 3 Ha the ‘iat wl not tolerate at ttc bars: fact piles tte Ses mck areyrer mi wl at © ‘tthe requncy to 6 Hz teste 60 Hz rang. What ‘wb the shalt rang a 3 a? Copyright REDA 1994. Al Rights Reserved. Physical Limits Fw. 1 Physical Limitations yl be exnty half he 6 rain 128 Hp for thesaard shaft and 20 Hp for de high strength ‘Saf Ts easy to see hat Aye tur he sha fst. ‘oui we can get tremendous amount of Horsepower eu ef But why doe the amount of Hp ‘he sat ean handle change wih sped louse 31.96Physical Limitations Tas because horsepower ts ot what breaks sa ‘Torque breaks usaf. Thnk of «ba locked dom ‘ice and placing along wend on he shal ye {uri If the wrench sTong enough wad you lean oa hard enough you wilevenoaly gel he bal to bree etwas ae furl al Physical Limitations Batsince torque constant forthe shalt amet ‘atria, we can just rate sped nese Kon at {eget th Hp int at anyother speed bypassing the ee to know the tore inl entre ‘Docs that mens dat a DN3O will vay ave shaft lag of 256 Hp at 60 Ha? Copyright REDA 1904, Al Rights Rosered. Physical Limitations ‘hls Torque. The amount of torque required to break he saft constant regards of the speed. 1 {sthappens ha Hp and rque are elated bythe qualon Bele. Aslong ase Koow what tbe torgee | [Siwecanealeulate the horsepower iit aan) spect (Gemmber that we asrume speed changes in proportion othe frequency) 6252_y. Hp t RPM Physical Limitations "The DN2000 6 Hz Su sat Hp mis 26. 5252, 256 T= “Js00 ‘The lp rating a 0 Hz 213. The same as when we {ook the hertz uo. The bas of he constant torque = 384.2 ftlbs. Physical Limitations “What happens if we wed poe motor istend oa 2 Dale motor for some reason? A pote motor tr at 1750 RPM rather than 3800 RPM. ‘Always remember that Hp rating changes with speed Physical Limits Rev. 1 arePhysical Limitations ‘Tne net timitation to Wory abouts presure. A ‘Dump kes Nl from ow pressure ad ree it igh peer. Pressure snot actually the problem | ere ft eather the toee hat ress ro ht | Physical Limitations “The pump exerts presur on he nade ofthe pum Inosng, The hosing has «surface rea whlch ‘anal ts ita a oree."This force must be ‘estaed bythe eng ofthe house mater, Physical Limitations 1 © Seles "a" Sree Copyright REDA 1994. All ighis Reserved. Physical Lite Rov. Physical Limitations Presario asa force ating onan ares. A 1 oun fore acing on an aes of square nc ives resure of pt im Physical Limitations ‘As the pump gets larger la. dame. for constant Dresure the magne of he ore becomes greter. ‘Taste because urtace aes tcreaes in proportion to {ean etx a inh neh of om Physical ‘Asyou cam se even though we have these pressure In each ease, the "G" pump experiences 3850 Ibs more farce Ifwehave too much fre, we wl exced the il point ef the housing material causing it ost. ‘Because of his, there mesma pressure allowable fora piven coaigurtin. Ths maximum pressure can Derelate toe morber of tages ven the Bend per loge and spec ratty ef the Mula 40Physical Limitations ‘When checking pressare las, we need conser the "wre ease” seer. The worst cace shut sace {he pump pas out he mans pre tere, Even {hough we do wot ntennaly rox pomps a shan, somebody could scidstally cos surface valves 4e seed be prepared. Physical Limitations ‘Not necessary. By ooking atthe charge posure ony, we are no considering whet ie actly appening By the same loge tat he nie presure serie an eutard fore ‘Wat we rally edt ok ti the irs ‘resus ntven the discharge und he aol Physical Limitations "Th fered pressure wil et wr acute the at, Physical Limitations ‘What happens it we do our ealesations and we find that te shun ictrge presse exceeds he housing ‘apabiy? Do we gut? Physical Limitations Ponto] Pate Pete Paty Pante Physical Limitations Where would we expect the housing te spite {ars cing on he housag, Tl et rc what ‘exceeded the mau presse? ‘eed oll below the eld poet In general we the ‘pressure liniseablbed i he clog Copyright EDA 1994. All Righs Reserved. _Pysical Limite Few 1 4954Physical Limitations “The hi imation hres. Ta only ype of up ‘hich transfers trast Yo the protect te {ope. The Compresion pump transfer all thrust overated tote prtetor whe the Moaer trates ‘ety sna re Regards of which ype we have, we ned to kno he ‘avium pose thes he pun wil generate, Physical Limitations ‘Wihout ooking st specs, there are sone general ‘ales which maybe fpf remember when inking 1) Forcompresion pumps the lange the stages. ae ameter higher fw ras), the greta he ‘hrat ava rule: Why bth the cas? Copyright REDA 1984. All Fighis Reserves. Physical Limits Rev. 1 Physical Limitations ‘he weakest spot wil = be inte trend ‘machined toner Serre he ied are Maly | Trloser menses Pare | tren. i Physical Limitations Wit the Compression pump, the tras generated by ‘uch sage ave tthe more sage weave the ‘more thr {I the Hoaterconstrcton, even though the stage do ‘ot trnaer een tra fo the shel te crest ‘igh pressre acting on top ofthe shalt which does go | Inte the protector The mare stage, the higher hie ‘price Becomes Physical Limitations Remember that impeller thrusts combination of three ‘hing 1) Banyed weight of the sage (dowamard) 55-601 Physical Limitations ‘Atuuh higher volume stages have greater Physical Limitations "The reason yas we hve sen before larger stage Innelarger diameter safe. The thrust the pressure Ahae th creesecional aca and lage dameoe Physical Limitations {ye have more thrast, we ean sways gto a ager protector but we wil betel ere by wha wi ta {he wl, ‘By the way, what plat do We use fr our thrust ‘cation? Copyright REDA 1904, All Rights Reserved. Physical Limite Rev. Physical Limitations {In Fater pumps for any given pomp discharge resort larger the yolame of te sag, the ead [tohevea larger tora. Wy itis tre foter Sages do not tater hrst othe shell? Physical Limitations For both pe f pumps, we will ented on member ‘of tages by how much test we can handle inthe pratee ‘The protector absorbs he thrust on aarp thr Dearing: ‘The larger te bearing, the more Crust can ‘nal This why larger damcler protectors bane igherthrt raling Physical Limitations ‘ain, we should ok athe “worst ease” sent {or bah compression sod ater pumps hs wil be et ‘Shatin. Remeber, ven though we dot ant to ‘un pumps here, we ned tomakecertaln thatthe | ‘aupment cat handle ie itsemething goes wrong, ‘Avo fw haven well wich wil aed to unload a ‘ean Kl Mad may be mecessary cones the ‘lgher specie grant fr the resent unloading of fae wel. i 6168.Copyright REDA 1994, All Rights Reserved. Physical Limitations "Th at Lmiation to condi avaabe horsepower, ‘Again tists actually» motor Unaatn bat there eno on ping pomp yo cet stg By the way, what paint shoal we design fr when airing herrepower? Physical Limitations ‘We an cscaate maximum number of tages tor ‘ndmum allowable for our perp. Wenave only aed quately for the most part in ‘his section rather than ooking at sample problems. Physical Limitations Do wehave everything we need? Physical Limits Rev. Physical Limita ‘Agua we should oak atthe "worst ese wane {Ge marina ormepower onthe crv. This maybe 8 Iigher lw than wh we atone produc bt well | date not always 100% acura. Physical Limitations “hie a bncnue we sould understand the reasons 69 we ‘am eniipate problem aren nthe actual desig races. Les fook stone bre example ber itstrate Pomp Types GNI200 ‘Tomperature=215F i Physical Limitations Temight be helpful to now the power frequency. Les ‘este 6b Hsin this cae, We vl seo nase pomp Intake pessirels ose fo zero. Since we ae in” easing, we know ha he anges roeclr we an use ne 0 series. Lat’ oa a the {hrest ratings fr both standard and hilend bearing protector oraPhysical Limitations We ned won 225F onthe X-axis and then ead ‘he manimum llontie ond from the cure. Physical Limitations Since this Noater pomp al we ave worry abost {sshan trast. We am ealculate the maxium mame stages ales: na tna em gay 8 Physical Limitations ‘Sow te maaan nusnberof tages we arellowed by horsepower ination 258 Copyright REDA 1994-Al Rights Reserved. Physical Limitations From these curves we cance the masienm led or (he standard beariogls 2450 bs whe he Hiload | ‘bearing wil tae up o 620 Ike. ‘Our pump, at shut, wil produce about 57 fst of had per Sage. Converting this to peure wilt of LOM gies ws 2665 pl stage. Physical Limitations {terms of thrust the musimam allowable mami of sages 7 ‘The maint horseporver (6) slowable vith de ump shafts 410 ons high strength shat. rom the Pump curve the maxim horsepower reed By the Pump is abut 142 BHP stage. Do nt orto ‘ity bythe speci gravity. This wl gv us @ [BHP ot 153 per stage. Physical Limitations ‘The maaimam horsepower valale na mor for ‘asngis somewhat subjective depending on the ‘ppiation, Let's jst lek a nomber of 720 Hp. Physical Limits Rev. t nePhysical Limitations 750HP Physical Limitations ‘What about pressure? According othe eataog the ‘maximum allowable pressure fortis pump Boacng ie | {O00 pt. Wekow that, at worst case our pump wil | Postage. Eb Hipsage pout 2665 pl sage Sowe the maximum numberof sages we are allowed Dy motor sala 0 Physical Limitations Physical Limitations Penance ‘Maxim Sizes ‘What out any other tations? Protector Tarust ae Shaft Horsepower 2 1s here anything de we realy sould consider? Motor wate, io owsag presure Bs "The minima of these four masini 225 tages > ‘bis ithe maximum we could pat in he puns. Physical Limitations | tow about making sue the unit we ae wi actualy Inthe well 5 example, consider hat wear sing $50 motor 1 0 series pump and protector which ar $62" ‘OD. and aie OLD. respecte Copyright REDA 1994. Al ights Reserved. Physical Limitations ‘What sae ang wil tis ua nt? Physical Limits Row. ro.86Physical Limitations "i principe hs nit designed for 8." casing but mot ‘casings the same, ‘55° casings emily 5° 0.0. but, depending om ‘he "eat othe casing, the LD-canYary ‘eoniderably. Physical Limitations ‘Noe that eventhough he orn LD. of 17 psig 4592", we are ain, intend het lame f| ‘4261 te our calslations ‘Why dois and what i dei dlameer anyway? Physical Limitations fen thong tise a "worst case” ameter, more ‘fen anno he xan wil realy be Us dlameer a tome place in he tube, Ths especially common ‘bmn ens where the casing tends to neck dwn Jt a ite. cause of his he dit ameter uch eter ‘umber to efor calla f cearance CCopytight REDA 1004 Al Rights Rosorve. Physical Limitations (Cain is saafactared to theron jo ike ‘rerting eo an de to munatectarng eras, {Ge dlameter cm be ar muchos UA amar hn ‘pol mmr dl be acepabe Physical Limitations ‘Now dat we know the ameter It should be simple ‘mates ome fhe wi wil or wot. 5.5 cag ri dlameter i Physteal Limits Rw. 1 5-00Physical Limitations In adaition othe cable, we mayor may not we cable ‘guards which woul, If sed, lcrense he effective ‘Slameter and wea have to "tach" the cable fo the ‘Stith or ahot gunna ao cate band tices ‘ust be conadered os wel, Amc inns 86M Per 0 Pp Copyright EDA 1004. Al Pights Reserve. Physical Limitations Actanly nt, ums oat hath problem igh more ‘omplatd than this || For one thing the motor wi usually ave lock plates Velde ode easing and ead which wil increase the ‘iectve lameter. We ao need to conde tht we nett te metrsomeion Gene Physical Limitations ‘Areas way took atthe problem by looking ‘al roe he nd Physical Limitations With drain ke his ll posts reconsidered forthe dowahol equipment Almost very possible ‘nfiguraian of equipment has bea ald oat in an fd-viewdraving slready and these are rudy ‘ralinbe ithe ne AE software. Wis ch ese to refer tthe drawing thant try 0 falealote iby band. i Physical Limits Rev. 9196Another are to conaier tthe power cable ‘Ths tpl ac arger than the motor lead heen ad mst Ot 1 the anmalr space Beton ‘ho tbing coupling nd the cag Physical Limitations i | tetecommon to use 27 thing fn 5.5 casing in | Alger tow ate wells to reduce the freon lees ‘But.2 72" EUE API tubing bas cooplng O..of Saat orn nn-apet abing esa eupling OD of Physical Limitations | There may be other considerations wea deteraning ‘wheter aun wll be eltabe (ei wil for ‘ppleaton. For example, we muy aves specialized completion to colder Copyright REDA 1994, All Rights Reserved. | _—_ Ge }— 29°: cepts On 300 ‘The power cable wil be imitad 94767-3668 or LOSS" i maximum thlekses, Thismay | fore ust change cable tel er Physical Limitations (One very common type of completion is toe "Yeo wi the SPS walt ‘Aoo eres the operator aces tthe res below he SS unt nthe welled igs te run wireline oes, ‘planer surveys Amerada gages, e-witout pling (he SPS unit Physical Limits Rev. 1 97-102‘arent soy ‘nto acetate on aoe ate Seep | laced miner gg meee | eee: =" gl see == ioe. Mel Semen, || SEES Meee evtenemasy EI] semany cet precept oyna =e Ss ene An genera, he SPS wi ot secures ED aaa in sooty el erence = : = hee | (a= =| = = _ a i Physical Limitations Copyright REDA 1994, Al Fights Reserved. 1s lo ponte o runt separate SPS units in« ‘wll ths Yo Physical Limits Rov. 1 109-100Physical Limitations Ta his case the main SPS er on he straight ‘orto othe and the send wi ram othe (tet and may actually be set below enon ‘You Ts sco awe oly to pon {he second SPS directly below the Br ons ‘euce the eect dlaeter of compen. Physical Limitations {tte alo posse to ran te SPS uals with a ‘toa nd produce both these ae, This ‘il normaly nly be dooe where more ow ‘eure han spore for series of ‘uipment ned by easing eee. For example 2 ‘tater wishing t produce 9000 bpd in 5" ‘ising would need two uals to do this as no owe ‘Pump has rw rte that high Physical Limitations ‘Any tne to SES unt are run with 2 ¥oe,be ‘ertla oo a the presmre drop in the bys ‘ubing connected to ewer tit Even toh hiss short lene of pipe de tate smal eae rere lse can be sigan. Physical Limitations ‘Also any tne wo SPS unis ae run with 2 “Yat, be cera ‘ums: This wl prevent eirenaton in eae one of de waits owt wpertng fr some reason Physical Limitations Asoer consideration ts running an SPS na wel is the problem of devas, Directional lag has Bee around fora while but horzontal completion are becmlag more poplar all the tne, ‘Bren in oder irectonal welts mcetay fo se the ‘SPS deeper as eervolrprestres dello. Physical Limitations tay erefor be ncesary to run the SPS through a gigi reach a straiht secon lower inte ele ‘As ong asthe SPS sanded straight etn ican ‘operat at any angle upto borizooal lng an cera Actors mach os protector election have be ‘oncdered. ‘The problem is gting through the dtl without permanent demnge. Copyright REDA 1994, Al Righis Reserve. Physical Limits Rev. 1 08-114Physical Limitations Stoe the SPS sale tha the casing. ican pas ‘some deviation witout ay dfecdon ma. Greater deviations wil cane defn bening) of ‘the SPS unit. Slace It wot «il lee, ican ade ‘seme amount of eietion without permaneat damage ‘td will oughten back ou afer il pees the dice Physical Limitations Copyright REDA 1004, Al Fights Reserved. Physical Limitations Normal dogg es than 3° pe 100 fet peat vo | problem forthe SPS ult Devadons greater than ‘ted tobe reviewed ome casey cave bi dh Reda sogineerag, | Man operators ing anew wel recommend 8 "ong es” rahe ham abort oe and ger casings alnay betes Physical Limits Rev. 1 418-120‘ esi/a060 | eu dunes snes wn pavesou suBtu iy ve5t vaRE MOuSog “Bulzis UayM J0}OU Z9g e Jap|SUOd eSea|q :2}0N “pea] 10}0w Buypnyou! Ajuo yun ajoyumop ayajdwios JO} SJOQUINN Hed eAID CuoNediidde sjyj Joy YUN ,,1S9q,, 84} SI JEUM :Wa|qo1d OMY cit r91Qe9 4eM0dg zoo ISBAISOMIOD, 80" tA Ad 4078M ra ‘AAA 110 sdypdqis 2°2 Id % S6 19 seem SH O0EP 2]9A27 PIN] WHS isd 90z :ounssaid peauyyjeM 3804 00ZS sBumes duind pig ANA 8/2 7 :Burqny IdV SZ ARIE) [10 AS6L reinyesedueL pdq oose :MO]-] Pal!Seq LOL tAWARID J97e\\, ZH 09 :Aouanbady JaMod sdd ¢z 2 :ezis Bulseg LZL# joouss ay TOWN [eM U9AID, / # ejduiexy uojoa|9s duingtren cesin he motores eoton2he abe ‘Wiese pte ness Rehr eet eae SS Wea convert te a in fetge PRG: rounoe = tines 7 eps 9) paags |e gee NEM re | We mea conse Henin eng e Pag: | esmage «20127 eet a ez ravage lotr pur, al weave tbe concerned we aman ote ra EN a wt ane | Gelgn tow aos might red he rector capa, Copyright REDA 1904, Al Rights Reserved. Fras de ete hed nd BHP per sag om te rh Luts example on108/1904 m2‘oomomiienemeres, | rowing = Rng Tepe BY «42 Pete cman sap = SO oe s0908 Physical Limitations Example Pumptype: czi0e Mama equecy: HME | mpernwe: or Soneicermty tos Cae Poin pot Pow ne seonro “jena treo 2a on | hong et anus ‘heaton wb 01 (6 2, Not at we one SINR stg aac te Copyright EDA 1994, Al Rights Reserved Physical Limitations Summary | seetoningappeacon rump type ONZISO—Manimumagueoy: Die Temeeme: Br” Speiccneiy or 1) Sha Neresponee 27 Ba0 ‘Dlolornalateleeeponer Sut Stagee Tet Liteon prec ‘DHounng Burt Preenre aot Sage Inns poten te mesinum lense numberof tava (ezey ange, This ee ina ct burma Pest we edie rea th ae nd BHP per tgs othe geh seermemsnremrete, eee et. t } T SS SS sreeape = 2101105 specie gravity) «2205 BHPaape taing.Wemoatcereet ator wich sora ‘rng tequry. We cn cay daw remenbara ‘Goto nt conta anatheip propor pnd Masimumtotstgee~ S12 212 gee | | mec sun pate ton 2 asinhe | a | Sogn tan my 2 ges lr xr ot | Sesame ene i Limits example 09/06/1908 1918‘Te apt mtr we ean oti n8 70°20 wb ometer Since temperature 20m wecan nea PO. | ‘ourge 2101105 peli gray) «2205 nage Melomemecrbinecesetpadeec mre | We nee remember tht Sp mtr tation 60 Ht | Sttumsl2 mote ntenoeminthe oewtaes ‘ming We mont corect nto 75 wich or max ‘ing equenay cetrana esanum sone nut ore mate Reda 60 Hz Motor Range Fee) P| Rae Se asin Motor aS = 60 Ho Muzmantotouger= 2. =D aug ‘we can ue a may 830 sagen before we cod our {hemaimsn BHP onthe ure eenitdoe eth | st wc ur tt ation. nn { | ‘ester tv carve nthe etree ton ot \e Melfi ares Peiecor Tat Boeing et ‘Wem cone he Head In etge PSG: | pate te sg as0sepsienge | | Meslmwm 1 0008 - Sor DE Tatage x S0TaI@ "SS SOPH Copyright REDA 1994. AIL Rights Reserved. Limits example 09106/1994 1924‘Agi wes conve te Hae in legs oP age nt ‘staneddconign tm nant por ont rela a | prin on pet gay Physical Limitations Summary atte ani umber of tges toner empemure: TOF Specie ray Coa 7eon 29 pp¢ Row ate ‘ana Herter zm tage 2)Motor ava ereapowar 340 Stage 5) Tet inseton spe ‘Moun Burt Prensa 15 Stages Copyright REDA 1994. Al Fights Reserved iow te pomp toptete nt ehttn Prete: GN2I02 sina Feguengy: 75H Int prosiem te asin towable number et tigen wt | ‘est mages Tha eum on sian. Limits exarple 9/05/1984 25:0Pump Selection Example“ “ Given: Casing size: 7" 29 ppf Power Frequency: 60 Hz Specific Gravity: 1.08 Desired Flow: 950 bpd Temperature: 250 F Primary Voltage: 460V 3 Phase Tubing: 2.3/8" EUE 8rd Pump Setting: 8750 Feet Wellhead pressure: 225 psi Producing Fluid Level: 8059 Feet Problem: What is the "best" unit for this application? Give Part Numbers for complete downhole unit including power cable. Assume standard type intake, all carbon steel, and floater construction. Size the surface equipment (transformer and switchboard). Assume E/M panel. Do not design the wellhead. Copyright PT>* 1094, Al igh Roserved. Unit Sect Example Say. 1 0R/06/1004Physical Limitations Example #1] What is the maximum number of stages allowable for the following application: Sy) Sars Pump type: DN2150 Maximum Frequency: 60 Hz Temperature: 250F Specific Gravity: 1.07 Flow Rate: 2000 BPD Casing: 5.5 Inch Hint: We need to check: 1) Shaft Horsepower ~&1) Sym 2) Motor available Horsepower “) 3) Thrust Limitation 55@ ow 4) Housing Burst Pressure ~ qW7 ik, Cop nt REDA 1994, Al ights Reserved Limite ~-mple onns'1908Physical Limitations Example” What is the maximum number of stages allowable for the following VSD application: Pump type: GN2100 Maximum Frequency: 75 Hz Temperature: 230F Specific Gravity: 1.05 Casing: 7.0 Inch 29 ppf Flow Rate: 3000 BF Hint: We need to check: 1) Shaft Horsepower 1)” 2) Motor available Horsepower > 3) Thrust Limitation 85 Si"? 4) Housing Burst Pressure (Cop'” SY REDA 1994, At RightsReserved. Limite -ynpl 0006/1004Physical Limitations Example ‘heaowng nen Pump ox nS simmFreuaney: coe Tenowmae: Zor Speetecrwiy Sor | Rowtate:” eomeo Cann neh ‘shan rsp 2a avn ernpowar 5) Tht uaton ‘Mowing ut Pressure ‘Senta inten wine 20 Hp Natetha we wlohe ‘weharegy ence rend enn ‘Theta notre an gt in tes witb tw 48 ‘2 rermediate’ motor 69 He the earime evalable Freeport 20 ip anc sani mtr tne to "okipan wn enor puts mesma mete tandem Reda 60 Hz Motor Range ; at Copyright REDA 1994 All Rights Reserved, Fret we oso rend te he and BHP pe age ton te aps ii ui ‘rvrgs +065 1.7 tepcite ray) 0586 BHPIage |tetmimestaaes Sd Mtb ‘Sow can voce many 024 stages fore we need toto oreepneritaon. hot a we say ent se ‘Sommsnam BMP enti sre wan doeenothepen te oweepond aur pesto ae L i Limits exampe 09/1984 16