Professional Documents
Culture Documents
Product Guide
www.hardinge.com
Hardinge Workholding – Elmira, New York
Did you know? Many more hours go into the preparation of the material than go into the
machining of the collet size and shape.
2
Hardinge Workholding – Elmira, New York
3
Value in Workholding
Team up with the Hardinge Workholding
Group to add value to your material-cutting
processes and assembly operations. Work
with dedicated sales, design and application
engineers to solve difficult process problems,
or choose your standard collet or step chuck
knowing that quality and reliability comes
with the Hardinge name. Experience value
in longer lasting products, value in machine
uptime, value in workpiece accuracy and
value in your customer’s satisfaction.
4
Collets for Lathes, Mills, Grinding
Machines and Fixtures
Force-Limiting
Step Chuck
engineered for
thin wall turning.
5
Collets for Automatic Screw Machines
and Rotary Transfer Machines
6
Sure-Grip® Expanding Collet Systems
Parallel Gripping
The Hardinge® Sure-Grip Expanding
Collet is a double-angle design that assures
true parallel gripping of the workpiece
with maximum torque. Generally, special
restrictors are not needed when gripping a
workpiece that is shorter than the collet’s
bearing diameter.
Dead-Length® Work Stop Take advantage of these benefits on your next ID gripping job
Hardinge is the expert when it comes to to save you time and money…
exact part length control. They patented • Instant centering of the arbor—no adjustment needed after mounting
the first Dead-Length 5C and 16C collets • Quick changeover
used for high-production manufacturing. • Wide gripping range for each collet
The Sure-Grip Expanding Collet has true • True parallel gripping even when gripping on half the collet body
part length control built into its design. • High gripping force
The workpiece locates against the face of • Light gripping on small parts with bores down to 1⁄8" (3.175mm)
the arbor or the face of the work stop to
• Built-in safety stop to prevent the collet from overexpanding
ensure no longitudinal end movement.The
• Exact part length control
collet draws the workpiece firmly against
• Consistency in collet capacity for different spindle styles
the stop, producing an extremely stable
(interchangeable collets)
part. The results are heavier cuts, better
surface finishes, and closer tolerances. Long
parts can be easily machined due to this
added stability.
Draw Plug
Specials
Collet
Sure-Grip Collets can be custom manuf-
Workpiece
actured for special applications for spindles,
sub-spindles and mill tables. Pick-off collets
are frequently engineered for Swiss and Sure-Grip Expanding Collet Systems are available for all brands of
multi-spindle machines. Splined or serrated machines – collet-style, spindle-mount style and center arbors.
surfaces can be made for special grips and
shapes, while recessed draw-plug styles The gripping range of each collet is +.015" to -.001"
might solve your short gripping problem. (+.38 to -.025mm) from its specified size.
7
Hardinge manufactures highly accurate and
reliable tools to produce small parts for
the medical and aerospace industries –
headstock collets, pick-off collets, carbide
guide bushings and bar loader collets.
Swiss-Type Collets
Hardinge Swiss-type Collets are ground
to precise size and TIR to meet precision
machining requirements with a standard
accuracy that rivals the industry! Every collet
and guide bushing is inspected on a Hardinge
Super-Precision® (.000015" TIR) headstock
before reaching the stockroom. Hardinge
manufactures to Swiss quality, in the USA,
for all brands of Swiss-style machines and
cam-operated lathes. Extended-nose Collets
feature added nose length, flat or tapered,
for doing pick-off work or to compensate
for tooling interferences.
8
Swiss-Style Collets, Guide Bushings
and Bar Loader Collets
Guide Bushings
Hardinge round Swiss Guide Bushings are carbide-lined to keep the stock clean and
unmarked. Specials are available in hardened steel, Meehanite lining, angular & zig-zag
slotted and extruded shapes. Escomatic counter collets and guide bushings can be
manufactured to order.
9
HQC® Quick-Change Collet Systems
10
HCAC® Collet Adaptation Chucks
OD Sure-Grip®
Dead-Length® Collet Chucks
Increased Productivity, Capability and Control Hardinge combines Sure-Grip parallel
when compared to 3-Jaw Chucks gripping technology, Dead-Length exact
part length control and a wide gripping
• Faster job changeover using collets—5C, 16C, 3J, 22J, 35J, S15, S20,
range into one collet chuck to increase
S26, S30, #21 B&S, #22 B&S, B42, B60, DIN 90 and many more
your productivity. Available in 42, 65 and
• Higher spindle speeds for reduced cycle times 90mm sizes for A2-5, A2-6 and A2-8
• More work envelope to machine longer workpieces spindle noses.
Hardinge HCAC Collet Chucks offer collet capability Dead-Length® Collet Chucks
for most brands of jaw chuck lathes. The Hardinge A2-5 Dead-Length Collet
Chuck offers exact part length control,
Increase productivity, capability and control. maintains a .001" TIR and incorporates a
nonstick feature for increased productivity.
Available for most brand lathes with an
A2-5 spindle nose.
11
Zero Backlash, Gearless,
Direct-Drive Rotary Systems
Hardinge offers high speed and super-
precision positioning and repeatability to the
product mix. A wraparound torque motor
provides ZERO backlash and high servo
stiffness for rapid bidirectional response. Take
advantage of this affordable technology for
a competitive edge in the precision parts
machining industry!
—DD100, DD200, DD300
Zero Backlash, Gearless, Direct-Drive Rotary Systems
5C2 Rotary Systems
A beefy, dual-bearing spindle supports
heavier radial and axial loads. Industry
compatible for drop-in replacement. This
system is based on a long history of Hardinge
5C spindle and manual indexer designs – over
60 years of Hardinge-engineered and proven
mechanical elements guarantee an accurate,
repeatable and reliable performance!
—Singles, Duals, Triples and Quads
Enhanced 5C2 Rotary Systems
16C2 and 3J2 Rotary Systems
Unique to the industry, the 16C2 and 3J2
rotary systems meet the demand of larger
part positioning with complete workholding
flexibility. This affordable unit has an A2-5,
16C spindle to accept collets, step chucks,
expanding collets, chucks and face plates.
2-AXIS —Singles, Duals, and Triples
NEW
2-AXIS 2-Axis 5C2 Rotary Systems
Flexible, Quick-change 16C2 and 3J2 Rotary Systems Here is a solution to complex 5-axis
2-Axis 5C2 Rotary Systems machining that can eliminate second and
third operations in your shop! The tilting
A-axis is the standard 16C2 rotary unit
while the rotating B-axis is the standard 5C2
rotary unit. When used on a 3-axis VMC
this 2-axis positioning system will eliminate
the need for sine plates and other expensive
fixtures for angular milling.
—Singles, Duals, Triples and Quads
Trunnion Products
Hardinge Trunnion Systems have super
robust bearing supports. Choose from
plate or cube style trunnions. Tool up with
Hardinge collet blocks for multiple part
processing to increase output!
—5C2 and 16C2 Plate, 16C2 Cube
Multi-part Setup 5C and 16C Trunnion Products
2 2
12
Rotary Systems
MORE Productivity
All-Digital Servo Control MORE Accuracy
Hardinge's state-of-the-art servo control MORE Flexibility
features a multi-line display and will store up
to 50 programs. Infrared sensor capability MORE Speed
allows you to upload/download programs
from a pocket PC. Hardinge provides MORE to meet the needs
—Standard, Enhanced and Direct-Drive models of a demanding, highly-competitive precision parts
machining industry…
13
Sure-Grip® 3-Jaw Power Chucks and Jaws
Hardinge Sure-Grip
Power Jaw Chuck parts are
hard milled on a special
accuracy Hardinge VMC700
Hardinge provides jaws
vertical machining center. for all brands of power
and manual chucks.
Quick-Change Sure-Grip Chucks
Maintain accuracy while increasing productivity with the Hardinge quick-change chuck.
The revolutionary patented top jaw design provides top jaw change with the simple
turn of a single locking bolt in less than one minute – much faster than conventional
jaws! The Hardinge-designed safety feature utilizes centrifugal force and a unique
locking system, eliminating the possibility of the quick-change jaws coming off during
operation. 6", 8", 10" and 12" chucks accept standard jaws.
14
Collet Blocks and CNC Tooling
CAT-V and
BT-Flange
Toolholders
15
Hardinge is unique as a workholding
product manufacturer. They have over a
century of experience in manufacturing
machine tools as well as the tooling that
they use. Hardinge tool holding systems
are used in the production of their own
machine components as well as in their
own workholding production cells. They put
Hardinge tool holding systems to-the-test
around the clock in their own manufacturing
facilities.
16
Tool Holders, Toolholder Collets and Bushings
ER-Style Collets & Tap Collets Tool Holders and Toolholder Collets
ER-Style Collet Holders Single- and double-angle toolholder collets feature a multi-slot design to provide
maximum gripping force for efficient "push-back" control. This control helps prolong
DA Double-Angle Collets & Holders
tool life which reduces machine downtime to produce more pieces per hour. All locating
TG-Style Collets surfaces are precision ground to assure extremely close tolerances. Most of these collets
HDO-Style Collets feature a compression range of up to 1/64" (.3968mm). Hardinge’s manufacturing process
HF-Style Collets ensures that each collet will have a TIR (Total Indicator Reading) of .0005" (.0127mm)
or less. Styles include ER, DA, TG, HDO and HF. Choose from a selection of ER-Style
Cincinnati Monoset Collets
tool holders and double-angle extension tool holders. Standard-style toolholder collets
1C Collets & Holders such as Cincinnati Monoset and Hardinge 1C collets are available.
Hardinge TT Tap Collets & Holders
GK Self-Feeding Tap Collets & Drivers Quick-Change Tap Collets and Holders
Bilz-Style Quick-Change Tap Collets Quick-Change Tap Collets are used throughout the industry for mounting into Bilz-
style and other popular tapping holders. Many taper-flange milling machine tap holders
use these collets. The quick-change feature allows changing the tap without removing
HDB Bushings the collet from its holder. This feature ensures precise length control from one tap to
HDC Bushings another of the same length.
HDZ Bushings
Hardened and Ground Bushings
HD-Style bushings are hardened and precision ground inside and out. The hardness
and resiliency manufactured into Hardinge® bushings make them the longest lasting
and most accurate bushings in the industry. HDB, HDC, and HDZ bushing styles are
available.
17
Custom Application Manufacturing
Often it is necessary to hold a soft or brittle workpiece, a part that cannot be marked
or scratched, or a thin-walled part. Hardinge can provide a gripping solution for all
types of workpiece materials.
Special Collets are available to hold glass rods, optical lenses, pill capsules, plastics and
wood. Hardinge has experience with all types of materials including brass and aluminum
extrusions, castings and die castings.
19
Spindle Tooling for Manual & CNC Lathes
Chuck Jaws
Collet Blocks
Rotary Products
Custom Workholding
Industrial Products
Machine Tools
Hardinge Inc. One Hardinge Drive | P.O. Box 1507 | Elmira, New York 14902-1507 USA
USA: 800-843-8801, or 607-378-4022 | Canada: 800-468-5946 | Fax: 607-734-3886
To Order Online: www.hardingetooling.com | Corporate Homepage: www.hardinge.com | E-mail: info@hardingetooling.com | Order Support: www.hardingetooling.com
All specifications subject to change without notice. All marks indicated by ® and ™ are trademarks of Hardinge Inc. Brochure #2353E • Litho in USA • ©Hardinge Inc. 2008 • 7.5M May 2008