Anti Corrosive Treatment for Reinforcement Bar with
n Patent No. 109784/67)
C.E.C.R.1. Karaikudi Method
Inhibitor Solution (In
‘Approved by PWD, CPWD, DDA, DTTC, INDIAN RAILWAYS, M.O.S.T. (Appendix - 1000-1) & Standardized by i$ 9077
Corrosion in reinforced concrete structures is the major cause
‘of premature faire of infrastructures lke flyovers, concrete
bridges, buildings etc. The most prevalent. deterioration
mechanism of reinforcament corrasion involves contact of
Steel with denassvating anions such as chloride & sulphate or
the reduction ofpHin concrete asaresultof carbonation ofthe
cement binder. The crucial characteristic of corrosion
mechanisms that hydrated iron oxide compounds formed due
to corrosion occupy greater volume than original reactants
(metalic iron). AS the volume of accumulated corrosion
product increases, pressure is generated within the concrete,
‘which may ultimately exceed the tensile capacity of concrete
andresultin racking, delamination andspaling,
CLEANFLO INDIA (P) LTD, formerly known as Deioners
Specialy Chemicals (P) Lid. Is the loensee of Central
Electrochemical Research Insitute (CECRI), Karalkud
‘Tamilnadu, 2 Natonal Laboralory afilated to CSIR, for thei
process of Inhibitor solution Indian Patent No. 109784/67, that
provides protectionto reinforcemantbars against carosion
Corrosion inhibitor solution for reinforcement bar isa mixed
‘ype of inhibtor which retards anodic as well as cahodic
‘Bacttons and forms impervious layeron etal suede.
3. Creates adherent, thin protective flm on metal surface.
4, I scavenges the oxygen dissolved in pore solution, thus
rectly reducing the corosion rate
5. The barr film blocks contact of depassivating anions ie.
chloride & sulphate wih metal surtace,
Al the above function result in increasing chloride threshold
value, reducing corrosion rate, thereby minimizing the
corrosion and ensuring increased Ife of reinforcement
structures.
Achievements: Inhibited Cement Slurry Coating as per
CECRI - Karaikudi method, having IS Code No. 18-9077
hhas achieved recognition from major Govt. Infrastructure
evelopment authorities of India including Indian
Railways, Metrorail, PW.D, NHAletc.
SITEARRANGEMENT REQUIRED
|. drying platform s required for drying of reated bars
ji. Storage room forthe chemical
li, Miscolaneous items like bucket, brushes, cotton waste,
loves. weighing balance ele are required at site,
Iv. M.S. tank f suitable size for coating (for dipping method),
COATED BAR IN USE
BARS AFTER TREATMENT
PRODUCT SPECIFICATION:
Appearance Clear colourless quid
pH 12752025
+ Specificgravity —: 1040.02
‘ADVANTAGES:
Application of corrosion admixture to reinforced structure
surface reultsin follwing advantages
41. Theinhibitormaintains high alkaline atmosphere around the
‘etal surface in cocrete, therefore controls corrosion due
‘ecarbondlaxie.
2, IRincreases resistance of natura passivatng fim on the
‘metal surface o breakdown by chloride
‘APPLICATION
1+ Remove loase must ion oe remenants, f any onthe bar
usingion brush
1+ Make slur of cement by ading inhibitor solution to ordinary
Portland camentintheratioof0.500.6:1.
+ Apply uniform coat of slury on surface ofreinforcementiron &
‘steelby brushing or dipping
+ Keep the coated bars for drying onthe drying lator. Apoly|
‘second coat of inhibited Cement Slury as above after 121024
hours interval and againdy the bars.
‘The TMT, CTD bars can now safely be used in reinforcement
work.
WE ALSO UNDERTAKE COATING JOB ON TURNKEY BASISCaution : reinforcement bars to be bent or be given some
speciic shape, this must be done before applying the
Inhibted slur. itis done after inhibtor application & would
‘esutin breakage of fim then again touching willbe required,
‘Thetreated bars must be handled and stacked carefully
FACILITIES
Itis needless to mention here that ll Cleanflo products are
being manufactured at our most modern manufacturing unit
sircly as per relevant standards. The products. right from
raw materials to fnished products, are subjected to strict
quality control checking. The raw materials are being
procured from genuine manufacturers. The fnished products
Undergebatch-wise testing atour site la.
MS. TANK REQUIRED FOR COATING
)
CLEANFLO
, CLEANFLO INDIA PVT. LTD.
Ferme known a4 Deans Spailiy Conical PW,
HANDLING AND PRECAUTIONS
+ Keop the container closed when notin use.
+ Keapaway from directheat andsunightina shadedarea,
BULK SUPPLY
Bulk deliveries can be offered against ready stock from our
centrally located delivery points at Northem part of India,
through own delvery vans & Tankers
PACKING & MARKING
Normally in210kgHOPE drums duly sealed. Eachand every
‘drum indicates batch number, date, month & year of
‘manufacturing, net weight tare weight, patent. ec
REINFORCEMENT BAR AFTER COATING LYING AT YARD
403, Gupta Tower, Commercial Complex, Ring Rose, Azacpur,Deh-110038 (Inia)
“el | 91-11-47003700 (100 Lines) Reception Mob. 9891060440, Fax: 91-11-27672014
E-mal:cleanlo@earfoindia.com, Web ste: npn ceanto.com
{ “The infomation contained herein is based on exhaustive laboratory experiments and field als and to our knowledge is tue and accurate.
‘Tha nformaton and suggestions aol in god fath but we mak