Operator’s

Manual
WARNING
The power supply cable must be connected directly to the battery or to a regulated
feeder.
! If it is not the case, DG is not responsible for damages to the micro computer..

Disconnect the power supply cable from the micro computer when the battery is

! undergoing recharge.
If it is not the case, DG is not responsible for damages to the micro computer.

Disconnect all lines from the local plant before undertaking welding on the lorry.
! If it is not the case, DG is not responsible for damages to the micro computer.

For a correct functioning, please make sure that the battery has always a higher
! voltage than 10,5 Volt.

This devices should not be placed in household waste bins.

! Please check local regulations for information on the disposal of

electronic products in your area.

Before cleaning the machine with jets of water under high pressure, protect the
equipment from possible ingress of water. In addition, take great care not to subject
! the indicator, load cell, junction box, audible alarm, cables or any options to direct jets
of water.

If the equipment needs to be cleaned, use a soft, damp, lint-free cloth. Never use

! sprays, solvents, abrasives, or sharp or pointed objects that could damage the
indicator

1
INDEX
WARNING...........................................................................................................................................................1
INDEX .................................................................................................................................................................2
1 GENERAL DESCRIPTION ......................................................................................................................3
2 GENERAL CONNECTION SCHEME ......................................................................................................3
3 MOTORS CONNECTION SCHEME .......................................................................................................4
4 TECHNICAL FEATURES ........................................................................................................................5
4.1 ELECTRONIC FEATURES OF THE RELAYS CONTACT..................................................................5
5 NOTES FOR INSTALLATION .................................................................................................................5
6 CONFIGURATION...................................................................................................................................6
6.1 CONFIGURATION OF THE BOARD ...................................................................................................7
6.2 SETTING MODE JUMPERS (CN17) ...................................................................................................8
6.2.1 Address configuration ...................................................................................................................8
6.2.2 Configuration outputs management..............................................................................................8
6.3 SETTING CONFIGURATION JUMPERS ............................................................................................9
6.3.1 Configuration BANK 0 INPUT .......................................................................................................9
6.3.2 Configuration BANK 1 INPUT .......................................................................................................9
6.4 SETTING CONTACT JUMPERS ...................................................................................................... 10
7 FUNCTIONING ..................................................................................................................................... 11
7.1 USING THE SERVICE OUTPUTS.................................................................................................... 11
7.2 USING THE OUTPUTS IN FUNCTION OF COMPONENTS ........................................................... 12
7.2.1 16 Loading Components............................................................................................................ 12
7.2.2 8 Loading Components + 8 Loading Components Pre-alarms ................................................. 13
7.3 USING OUTPUTS IN FUNCTION OF UNLODING POINTS............................................................ 14
7.3.1 16 Unloading Points................................................................................................................... 14
7.3.2 8 Unloading Points + 8 Unloading Points Pre-alarms ............................................................... 15
7.4 USING OUTPUTS IN SPECIAL CONFIGURATIONS ...................................................................... 16
7.4.1 8 Loading Components + 8 Service Outputs............................................................................. 16
7.4.2 8 Service Outputs + 8 Unloading Points .................................................................................... 17
7.4.3 8 Loading Components + 8 Unloading Points ........................................................................... 18
8 COMPLIANCE CLAIM .......................................................................................................................... 19
9 GUARANTEE........................................................................................................................................ 20

2
1 GENERAL DESCRIPTION
The complete system is composed by the weighing microcomputer Top Scale, having 99 loading programs
(24 components/ingredients for each program) and 48 unloading programs (48 elements for each program),
and by the BOX MOTOR DRIVER.

The BOX MOTOR DRIVER system contains the boards for the control of the OUTS that drive the relays.
Every relay is independent and places at disposition a contact which is normally open (or closed) for the
driving of the control devices of the power system. In parallel to the coil of every relay, a LED is available to
highlight when the relay is operative

The weighing microcomputer Top Scale in combination with the kit Motor control gives the possibility to
have a serie of relays contacts activated by components and/or by the unloading point of execution
programs. With these contacts it’s possible to drive a motor obtaining in this way the automatic start of
functions like the opening of a door, the movement of a belt and so on.
All relays are independent, and gives a contact normally opened (or closed).
In parallel to the coil of every relays a LED is available and shows when the driving is activated.

2 GENERAL CONNECTION SCHEME

3
4
Relay Motor 1

Relay Motor 2

Relay Motor 3

Relay Motor 4

Relay Motor 5

BANK 0 OUTPUTS
Relay Motor 6

Relay Motor 7

Relay Motor 8
Relay MOTOR 1
Max 125 Volts, 2A

Relè
Inside box

Maximum current: 2 A
Relay Motor 9

Maximum voltage: 125 volt

Motors Control

The internal relay can support

Relay Motor 10

Relay Motor 11 Connector

Relay Motor 12
-Vcc
+Vcc

Relay Motor 13
∼

BANK 1 OUTPUTS
Relay Motor 14
3 MOTORS CONNECTION SCHEME

relay

Relay Motor 15
Power

MOTOR 1

Relay Motor 16
4 TECHNICAL FEATURES
Weighing system TOP SCALE: see Top Scale manual

Box MOTORS CONTROL:

Case: plastic material

Protection: IP56
Dimensions: 158x118x77
Working temperature: -20/+60°C
Weight: ∼500gr

4.1 ELECTRONIC FEATURES OF THE RELAYS CONTACT

Maximum load tolerable by relays contacts: 2A-125VA

ATTENTION: if the external circuit exceeds these characteristics Dinamica Generale declines every
responsibility for malfunctions or damages of this device.

5 NOTES FOR INSTALLATION

• Connect the relays contacts to the driving devices of motors/pumps.
• Provide to the plant engineering of the part driving/piloting and of power (motors/pumps) to drive
following the specific laws in force in the Country of installation.
• For the connection of the weighing system Top Scale refer to the specific manual.
• Relays contacts are configured normally opened (NO) but the operator can change the configuration
to contact normally closed (NC) with the CONTACT JUMPER positioned near every relays.
• The devices are connectable between them in series up to a maximum of 8, reaching in this way a
total of 128 output divided into 16 programmable banks.

5
6 CONFIGURATION
Every box is composed by 2 outputs banks which control 8 relays each, for a total of 16 outputs per
each box.

Every output bank can be programmed in only one the following options:

8 service outputs
Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8
Closed Closed Closed Closed Closed Closed Closed Closed
Alarm in Pre-alarm Always During the Always free free free
Partial in Partial during a mixing time during an
weighing weighing load unload
execution execution

8 loading components
Comp. 1 Comp. 2 Comp. 3 Comp. # Comp. 8
Execution Execution Execution Execution Execution
Relay 1 ON up to Relay 2 ON up to Relay 3 ON up to Relay # ON up to Relay 8 ON up to
the weight is 0 the weight is 0 the weight is 0 the weight is 0 the weight is 0

8 loading components pre-alarms:

the relays are activated during the pre-alarm phase (intermittent sound alarm).
The pre-alarm working is predominant on the load components working, then if one bank is set for load
and the other is set for unload, when the weight reaches the pre-alarm value the load relay (bank 0) will
be deactivated and will be activated the load pre-alarm relay (bank 1).

8 unloading points
Same logic of the component but referred to the unloading points

8 unloading points pre-alarms

Same logic of the component but referred to the unloading points

The banks are set independently one from the other and cannot have crossed outputs (4 load and 4
unload, 6 load and 2 unload, etc…)

6
6.1 CONFIGURATION OF THE BOARD

The board Motors Control has the following features:

• MODE JUMPERS 8 Jumpers for working configuration

• CONFIGURATION JUMPERS 24 jumpers for addresses configuration divided into 3 groups of 8

jumpers each

• CONTACT JUMPERS 2 jumpers for contact selection NO-NC

• OUTPUTS 16 outputs divided into 2 bank of 8 outputs each.

CONTACT JUMPERS
MODE JUMPERS
IN7 IN7

IN7 IN0 IN0 IN0

GROUP 0 GROUP 1 GROUP 2

INPUTS INPUTS INPUTS
Not used

CONFIGURATION JUMPERS

7
6.2 SETTING MODE JUMPERS (CN17)

6.2.1 Address configuration

The Motors Control board to communicate with the TOP SCALE must be set on the same address that on
the scale is defined by the parameter “Handy Address” while on the Motors Control board is set through PIN
1-6 of the MODE JUMPERS according to the following table:

ADDRESS
PIN 1-2 PIN 3-4 PIN 5-6
(Parameter “Handy Address” value on TOP SCALE)
OPEN OPEN OPEN 0
SHORT OPEN OPEN 1
OPEN SHORT OPEN 2
SHORT SHORT OPEN 3
OPEN OPEN SHORT 4
SHORT OPEN SHORT 5
OPEN SHORT SHORT 6
SHORT SHORT SHORT 7

6.2.2 Configuration outputs management

The outputs of the Motors Control board can be driven by the load components, by the unloading points or
as service outputs. The configuration is through PIN 7-14 of the MODE JUMPERS according to the following
table:

PIN 7-8 PIN 9-10 OUTPUTS BANK 0

OPEN OPEN None
SHORT OPEN LOAD (driver by components)
OPEN SHORT UNLOAD (driver by unloading points)
SHORT SHORT SERVICE (see table page 6)

PIN 11-12 PIN 13-14 OUTPUTS BANK 1

OPEN OPEN None
SHORT OPEN LOAD (driver by components)
OPEN SHORT UNLOAD (driver by unloading points)
SHORT SHORT SERVICE (see table page 6)

8
6.3 SETTING CONFIGURATION JUMPERS

6.3.1 Configuration GROUP 0 INPUT

The first input group is used in case it’s necessary to have the outputs driven by the pre-alarm signal of
components/unloading points (signal active according to the percentage of intervention posed in parameter
“Alarm threshold%” of the scale).
Outputs set in pre-alarm functioning will be active during the intermittent sound of the alarm.
Configuration is through PIN 0-1 while PIN 2-7 aren’t used.

IN0 IN1 Control PRE-ALARM outputs*

OPEN OPEN None
SHORT OPEN Outputs BANK 0 will be managed in the pre-alarm phase
OPEN SHORT Outputs BANK 1 will be managed in the pre-alarm phase
SHORT SHORT Outputs BANK 0 e BANK 1 will be managed in the pre-alarm phase

* the pre-alarm management is NOT enabled, obviously, if outputs are set in SERVICE but is
enabled only if outputs have been programmed in LOAD or UNLOAD

6.3.2 Configuration GROUP 1 INPUT

The second input group is used to indicate to which components/unloading points must be referred the
outputs.
Through PIN 0-3 is set the management of outputs of BANK 0, with PIN 4-7 is set the management of
outputs of BANK 1

IDENTIFICATION OF COMPONENTS / UNLOADING POINTS IN

IN3 IN2 IN1 IN0
BANK 0 OUTPUTS
OPEN OPEN OPEN OPEN Outputs driven by components / unloading points 1-8
OPEN OPEN OPEN SHORT Outputs driven by components / unloading points 9-16
OPEN OPEN SHORT OPEN Outputs driven by components / unloading points 17-24
OPEN OPEN SHORT SHORT Outputs driven by components / unloading points 25-32
OPEN SHORT OPEN OPEN Outputs driven by components / unloading points 33-40
OPEN SHORT OPEN SHORT Outputs driven by components / unloading points 41-48
OPEN SHORT SHORT OPEN Outputs driven by components 49-56
OPEN SHORT SHORT SHORT Outputs driven by components 57-64
SHORT OPEN OPEN OPEN Outputs driven by components 65-72
SHORT OPEN SHORT OPEN Outputs driven by components 73-80
SHORT OPEN OPEN SHORT Outputs driven by components 81-88
SHORT OPEN SHORT SHORT Outputs driven by components 89-96
SHORT SHORT OPEN OPEN Outputs driven by components 97-99

9
 IDENTIFICATION OF COMPONENTS / UNLOADING POINTS
IN7 IN6 IN5 IN4
IN BANK 1 OUTPUTS
OPEN OPEN OPEN OPEN Outputs driven by components / unloading points 1-8
OPEN OPEN OPEN SHORT Outputs driven by components / unloading points 9-16
OPEN OPEN SHORT OPEN Outputs driven by components / unloading points 17-24
OPEN OPEN SHORT SHORT Outputs driven by components / unloading points 25-32
OPEN SHORT OPEN OPEN Outputs driven by components / unloading points 33-40
OPEN SHORT OPEN SHORT Outputs driven by components / unloading points 41-48
OPEN SHORT SHORT OPEN Outputs driven by components 49-56
OPEN SHORT SHORT SHORT Outputs driven by components 57-64
SHORT OPEN OPEN OPEN Outputs driven by components 65-72
SHORT OPEN SHORT OPEN Outputs driven by components 73-80
SHORT OPEN OPEN SHORT Outputs driven by components 81-88
SHORT OPEN SHORT SHORT Outputs driven by components 89-96
SHORT SHORT OPEN OPEN Outputs driven by components 97-99

6.4 SETTING CONTACT JUMPERS

The setting of these jumpers allows to select the contact normally opened (NO) or normally closed (NC) on
output relays according to the external circuit to be driven.

PIN 1-2 SHORT Contact NO. Activating the component / loading point the contact closes.
PIN 2-3 SHORT Contact NC. Activating the component / loading point the contact opens.
PIN 1-3 SHORT NOT POSSIBLE.

Outputs can be set independently one from each other, since on the board there is a CONTACT JUMPER
for each output relay.

10
7 FUNCTIONING
7.1 USING THE SERVICE OUTPUTS
To set the outputs as service outputs:

To use bank 0 (see 6.2)

Short-circuit PIN 7 and 8 and also PIN 9 and 10 of MODE JUMPERS

To use bank 1 (see 6.2)

Short-circuit PIN 11 and 12 and also PIN 13 and 14 of MODE JUMPERS

Relays will be activated according to the following table:

Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8

Closed Closed Closed Closed Closed Closed Closed Closed
Alarm in Pre-alarm Always During the Always free free free
Partial in Partial during a mixing time during an
weighing weighing load unload
execution execution

Output 1 = activates relay 1

Relay 1 is activated during the function of partial weighing (weighing with alarm; see Top Scale manual 9.1).
Relay 1 is activated until the reaching of the desired value; to make a new weighing, re-set the alarm and
press PARTIAL on the weighing system to reactivate relay 1.

Output 2 = activates relay 2

In association with output 1, so during a partial weighing is usually used to drive acoustic and / or visual
signals.
Relay 2 is intermittently active when during a partial weighing the weight reaches the value in function of the
% set in the parameter “Alarm threshold%” of the scale ( intermittent sound alarm phase)
Example:
Value in the partial weight: 2000 Kg
Alarm threshold %: 10 (2000Kg x 10% = 200Kg).
During the execution of this weighing the activation of the relays will be:
From 2000 Kg to 200 Kg Relay 1 ON Relay 2 OFF
From 200 Kg to 0 Kg Relay 1 ON Relay 2 ON intermittently
Relay 2 is active continuously when reaching the set weight of the partial weighing for a time dependent
from the value set in the parameter “Alarm Delay” in the Top Scale (continuously sound alarm phase).
Refer to the previous example with Alarm delay = 10:
0 Kg Relay 1 OFF Relay 2 ON continuously for 10 seconds.

Output 3 = activates relay 3

Relay 3 is active during the executions of the load programs (recipes).

Output 4 = activates relay 4

Relay 4 is active during the mixing time phase at the end of the load programs executions (recipes).

Output 5 = activates relay 5

Relay 5 is active during the executions of the unload programs.

11
7.2 USING THE OUTPUTS IN FUNCTION OF COMPONENTS
7.2.1 16 Loading Components
Considering of driving the outputs according to the loading components, thinking to have for each loading
program up to 16 components each, it’s necessary to have:

Short-circuit PIN 7 and 8 and open PIN 9 and 10 of MODE JUMPERS (see 6.2)
Short-circuit PIN 11 and 12 and open PIN 13 and 14 of MODE JUMPERS (see 6.2)
In this way both the output banks are driven from the components of the loading programs.

Considering a loading program composed by 16 components from 1 to 16, with the first 8 we drive the BANK
0 Outputs and with the other the BANK 1 Outputs, to do this we have to configure the CONFIGURATION
JUMPERS in the following way:

INPUT GROUP 0 open since pre-alarms are not managed

INPUT GROUP 1 in function of the par. 6.3 we have to short-circuit only IN4.
In this way the BANK 0 Outputs will be driven respectively from components 1 to 8 while the
BANK 1 Outputs will be driven respectively from components 9 to 16.

LOADING PROGRAM (1÷99)

Component / ingredient 1 = active relay 1 / bank 0 = active motor 1

Component / ingredient 2 = active relay 2 / bank 0 = active motor 2
Component / ingredient 3 = active relay 3 / bank 0 = active motor 3
Component / ingredient 4 = active relay 4 / bank 0 = active motor 4
Component / ingredient 5 = active relay 5 / bank 0 = active motor 5
Component / ingredient 6 = active relay 6 / bank 0 = active motor 6
Component / ingredient 7 = active relay 7 / bank 0 = active motor 7
Component / ingredient 8 = active relay 8 / bank 0 = active motor 8
Component / ingredient 9 = active relay 1 / bank 1 = active motor 9
Component / ingredient 10 = active relay 2 / bank 1 = active motor 10
Component / ingredient 11 = active relay 3 / bank 1 = active motor 11
Component / ingredient 12 = active relay 4 / bank 1 = active motor 12
Component / ingredient 13 = active relay 5 / bank 1 = active motor 13
Component / ingredient 14 = active relay 6 / bank 1 = active motor 14
Component / ingredient 15 = active relay 7 / bank 1 = active motor 15
Component / ingredient 16 = active relay 8 / bank 1 = active motor 16
Relay Motor 10

Relay Motor 11

Relay Motor 12

Relay Motor 13

Relay Motor 14

Relay Motor 15

Relay Motor 16
Relay Motor 1

Relay Motor 2

Relay Motor 3

Relay Motor 4

Relay Motor 5

Relay Motor 6

Relay Motor 7

Relay Motor 8

Relay Motor 9

BANK 0 OUTPUTS BANK 1 OUTPUTS

12
 7.2.2 8 Loading Components + 8 Loading Components Pre-alarms

Considering of driving the outputs according to the loading components, and controlling also pre-alarms for
each component, it’s necessary to have:

Short-circuit PIN 7 and 8 and open PIN 9 and 10 of MODE JUMPERS (see 6.2)
Short-circuit PIN 11 and 12 and open PIN 13 and 14 of MODE JUMPERS (see 6.2)
In this way both the output banks are driven by the components of the load programs

Considering a loading program composed by 8 components that drive the BANK 0 Outputs and all the pre-
alarm phases of these components that drive the BANK 1 Outputs, to do this we have to configure the
CONFIGURATION JUMPERS in the following way:

INPUT GROUP 0 IN0 will be opened and IN1 will be short-circuited

INPUT GROUP 1 in function of par. 6.3 nothing must be short-circuited
In this way the BANK 0 Outputs will be driven respectively by components 1 to 8 while the BANK
1 Outputs will be driven respectively by pre-alarms of components from 1 to 8.

LOADING PROGRAM (1÷99)

Component / ingredient 1 = active relay 1 / bank 0

Component / ingredient 2
Component / ingredient 3
Component / ingredient 4
Component / ingredient 5
Component / ingredient 6
Component / ingredient 7
Component / ingredient 8
Component / ingredient Pre-alarm 1
Component / ingredient Pre-alarm 2
Component / ingredient Pre-alarm 3
Component / ingredient Pre-alarm 4
Component / ingredient Pre-alarm 5
Component / ingredient Pre-alarm 6
Component / ingredient Pre-alarm 7
Component / ingredient Pre-alarm 8
= active relay 2 / bank 0
= active relay 3 / bank 0
= active relay 4 / bank 0
= active relay 5 / bank 0
= active relay 6 / bank 0
= active relay 7 / bank 0
= active relay 8 / bank 0
= active relay 1 / bank 1 = relay 1 / bank 0 deactivated
= active relay 2 / bank 1 = relay 2 / bank 0 deactivated
= active relay 3 / bank 1 = relay 3 / bank 0 deactivated
= active relay 4 / bank 1 = relay 4 / bank 0 deactivated
= active relay 5 / bank 1 = relay 5 / bank 0 deactivated
= active relay 6 / bank 1 = relay 6 / bank 0 deactivated
= active relay 7 / bank 1 = relay 7 / bank 0 deactivated
= active relay 8 / bank 1 = relay 8 / bank 0 deactivated

Example:
Component 1 set at 200 Kg
Parameter Alarm Threshold% set at 10

Enter the recipe, activating component 1 relay 1 of BANK 0 activates (correspondent led on), the weight
starts from 200 and charging the material, the weight on the display decreases.
When the weight on the display reaches 20 Kg (10% of 200 Kg) automatically the relay 1 of BANK 1
activates (correspondent led on) and the relay 1 of BANK 0 deactivates (correspondent led off).
The same procedure will be applied to all components.

13
7.3 USING OUTPUTS IN FUNCTION OF UNLODING POINTS
7.3.1 16 Unloading Points

Considering of driving the outputs according to the unloading points, thinking to have for each unloading
program up to 16 unloading points each, it’s necessary to have:

Open PIN 7 and 8 and short-circuit PIN 9 and 10 of MODE JUMPERS (see 6.2)
Open PIN 11 and 12 and short-circuit PIN 13 and 14 of MODE JUMPERS (see 6.2)
In this way both the output banks are driven by the unloading points of the correspondent
unloading programs

Considering the unloading program composed by 16 unloading points, from 1 to 8 we drive the BANK 0
Outputs and with the others the BANK 1 Outputs; to do this we have to configure the CONFIGURATION
JUMPERS in the following way:

INPUT GROUP 0 open since pre-alarms are not managed

INPUT GROUP 1 in function of par. 6.3 short-circuit only IN4.
In this way, BANK 0 Outputs will be driven respectively by unloading points 1 to 8, while BANK 1
Outputs will be driven respectively by unloading points 9 to 16.

UNLOADING PROGRAM (1÷48)

Unloading point 1 = active relay 1 / bank 0 = active motor 1

Unloading point 2 = active relay 2 / bank 0 = active motor 2
Unloading point 3 = active relay 3 / bank 0 = active motor 3
Unloading point 4 = active relay 4 / bank 0 = active motor 4
Unloading point 5 = active relay 5 / bank 0 = active motor 5
Unloading point 6 = active relay 6 / bank 0 = active motor 6
Unloading point 7 = active relay 7 / bank 0 = active motor 7
Unloading point 8 = active relay 8 / bank 0 = active motor 8
Unloading point 9 = active relay 1 / bank 1 = active motor 9
Unloading point 10 = active relay 2 / bank 1 = active motor 10
Unloading point 11 = active relay 3 / bank 1 = active motor 11
Unloading point 12 = active relay 4 / bank 1 = active motor 12
Unloading point 13 = active relay 5 / bank 1 = active motor 13
Unloading point 14 = active relay 6 / bank 1 = active motor 14
Unloading point 15 = active relay 7 / bank 1 = active motor 15
Unloading point 16 = active relay 8 / bank 1 = active motor 16
Relay Motor 10

Relay Motor 11

Relay Motor 12

Relay Motor 13

Relay Motor 14

Relay Motor 15

Relay Motor 16
Relay Motor 1

Relay Motor 2

Relay Motor 3

Relay Motor 4

Relay Motor 5

Relay Motor 6

Relay Motor 7

Relay Motor 8

Relay Motor 9

BANK 0 OUTPUTS BANK 1 OUTPUTS

14
 7.3.2 8 Unloading Points + 8 Unloading Points Pre-alarms

Considering of driving the outputs according to the unloading points, and controlling also pre-alarms for each
unloading point, it’s necessary to have:

Open PIN 7 and 8 and short-circuit PIN 9 and 10 of MODE JUMPERS (see 6.2)
Open PIN 11 and 12 and short-circuit PIN 13 and 14 of MODE JUMPERS (see 6.2)
In this way both the output banks are driven by the unloading points of the correspondent
unloading programs

Considering the unloading program composed by 8 unloading points that drive the BANK 0 Outputs, and all
the pre-alarm phases of these unloading points that drive the BANK 1 Outputs; to do this we have to
configure the CONFIGURATION JUMPERS in the following way:

INPUT GROUP 0 IN0 open and IN1 short-circuited

INPUT GROUP 1 in function of par. 6.3 nothing must be short-circuited.
In this way, BANK 0 Outputs is driven respectively by unloading points 1 to 8, while BANK 1
Outputs will be driven respectively by the unloading points pre-alarms 1 to 8.

UNLOADING PROGRAM (1÷48)

Unloading point 1 = active relay 1 / bank 0

Unloading point 2 = active relay 2 / bank 0
Unloading point 3 = active relay 3 / bank 0
Unloading point 4 = active relay 4 / bank 0
Unloading point 5 = active relay 5 / bank 0
Unloading point 6 = active relay 6 / bank 0
Unloading point 7 = active relay 7 / bank 0
Unloading point 8 = active relay 8 / bank 0
Unloading point Pre-alarm 1 = active relay 1 / bank 1 = relay 1 / bank 0 deactivated
Unloading point Pre-alarm 2 = active relay 2 / bank 1 = relay 2 / bank 0 deactivated
Unloading point Pre-alarm 3 = active relay 3 / bank 1 = relay 3 / bank 0 deactivated
Unloading point Pre-alarm 4 = active relay 4 / bank 1 = relay 4 / bank 0 deactivated
Unloading point Pre-alarm 5 = active relay 5 / bank 1 = relay 5 / bank 0 deactivated
Unloading point Pre-alarm 6 = active relay 6 / bank 1 = relay 6 / bank 0 deactivated
Unloading point Pre-alarm 7 = active relay 7 / bank 1 = relay 7 / bank 0 deactivated
Unloading point Pre-alarm 8 = active relay 8 / bank 1 = relay 8 / bank 0 deactivated

Example:
Unloading point 1 set at 200 Kg
Parameter Alarm Threshold% set at 10

Enter the unloading program, activating unloading point 1 relay 1 of BANK 0 activates (correspondent led
on), the weight starts from 200 and unloading the material the weight on the display decreases.
When the weight on the display reaches 20 Kg (10% of 200 Kg) automatically the relay 1 of BANK 1
activates (correspondent led on) and the relay 1 of BANK 0 deactivates (correspondent led off).
The same procedure will be applied to all unloading points.

15
7.4 USING OUTPUTS IN SPECIAL CONFIGURATIONS

7.4.1 8 Loading Components + 8 Service Outputs

Considering of driving outputs in function of components, thinking to have for each loading program up to 8
components each, but using also a bank for service outputs, it’s necessary to have:

Short-circuit PIN 7 and 8 and open PIN 9 and 10 of MODE JUMPERS (see 6.2)
Short-circuit PIN 11 and 12 and short-circuit PIN 13and 14 of MODE JUMPERS (see 6.2)
In this way BANK 0 is driven by components of loading programs, and BANK 1 is managed as
service outputs.

Considering the loading program composed by 8 components, with these it’s possible to drive the BANK 0
Outputs, and BANK 1 Outputs are managed as service outputs; to do this we have to configure the
CONFIGURATION JUMPERS in the following way:

INPUT GROUP 0 open since pre-alarms are not managed

INPUT GROUP 1 in function of par. 6.3 nothing must be short-circuited.
In this way BANK 0 is driven by components of loading programs and BANK 1 is managed as
service outputs

LOADING PROGRAM (1÷99)

Component / ingredient 1 = active relay 1 / bank 0 = active motor 1

Component / ingredient 2
Component / ingredient 3
Component / ingredient 4
Component / ingredient 5
Component / ingredient 6
Component / ingredient 7
Component / ingredient 8
Alarm in partial weighing
Pre-alarm in partial weighing
Loading execution
Mixing time execution
Unloading execution
Free
Free
Free
= active relay 2 / bank 0 = active motor 2
= active relay 3 / bank 0 = active motor 3
= active relay 4 / bank 0 = active motor 4
= active relay 5 / bank 0 = active motor 5
= active relay 6 / bank 0 = active motor 6
= active relay 7 / bank 0 = active motor 7
= active relay 8 / bank 0 = active motor 8
= active relay 1 / bank 1
= active relay 2 / bank 1
= active relay 3 / bank 1
= active relay 4 / bank 1
= active relay 5 / bank 1
= active relay 6 / bank 1
= active relay 7 / bank 1
= active relay 8 / bank 1

16
 7.4.2 8 Service Outputs + 8 Unloading Points

Considering of using a bank for service outputs and of driving a bank output in function of unloading points,
thinking to have for each unloading program up to 8 unloading point each, it’s necessary to have:

Short-circuit PIN 7 and 8 and short-circuit PIN 9 and 10 of MODE JUMPERS (see 6.2)
Open PIN 11 and 12 and short-circuit PIN 13 and 14 of MODE JUMPERS (see 6.2)
In this way BANK 0 is managed as service outputs and BANK 1 is driven by the unloading points
of the unloading programs.

Considering the unloading program composed by 8 unloading points, with these it’s possible to drive the
BANK 1 Outputs, and BANK 0 Outputs are managed as service outputs; to do this we have to configure the
CONFIGURATION JUMPERS in the following way:

INPUT GROUP 0 open since pre-alarms are not managed

INPUT GROUP 1 in function of par. 6.3 nothing must be short-circuited
In this way BANK 0 is managed as service outputs, and BANK 1 is driven by the unloading points
of the unloading programs

UNLOADING PROGRAM (1÷48)

Alarm in partial weighing = active relay 1 / bank 0

Pre-alarm in partial weighing = active relay 2 / bank 0
Loading execution = active relay 3 / bank 0
Mixing time execution = active relay 4 / bank 0
Unloading execution = active relay 5 / bank 0
Free = active relay 6 / bank 0
Free = active relay 7 / bank 0
Free = active relay 8 / bank 0
Unloading point 1 = active relay 1 / bank 1 = active motor 1
Unloading point 2 = active relay 2 / bank 1 = active motor 2
Unloading point 3 = active relay 3 / bank 1 = active motor 3
Unloading point 4 = active relay 4 / bank 1 = active motor 4
Unloading point 5 = active relay 5 / bank 1 = active motor 5
Unloading point 6 = active relay 6 / bank 1 = active motor 6
Unloading point 7 = active relay 7 / bank 1 = active motor 7
Unloading point 8 = active relay 8 / bank 1 = active motor 8

17
 7.4.3 8 Loading Components + 8 Unloading Points

Considering of driving outputs in function both of components and of unloading points, driving BANK 0 with
components and BANK 1 with unloading points it’s necessary to have:

Short-circuit PIN 7 and 8 and open PIN 9 and 10 of MODE JUMPERS (see 6.2)
Open PIN 11 and 12 and short-circuit PIN 13 and 14 of MODE JUMPERS (see 6.2)
In this way BANK 0 is driven by components and BANK 1 is driven by unloading points

Considering that the recipe is composed by 8 components that drive BANK 0 Outputs and that the unloading
program is composed by 8 unloading points that drive the BANK 1 outputs; to do this we have to configure
the CONFIGURATION JUMPERS in the following way:

INPUT GROUP 0 open since pre-alarms are not managed

INPUT GROUP 1 in function of par. 6.3 nothing must be short-circuited
In this way BANK 0 Outputs are driven by components 1 to 8 and BANK 1 outputs are driven
respectively by unloading points 1 to 8

LOADING PROGRAM (1÷99) UNLOADING PROGRAM (1÷48)

Component / ingredient 1 = active relay 1 / bank 0

Component / ingredient 2 = active relay 2 / bank 0
Component / ingredient 3 = active relay 3 / bank 0
Component / ingredient 4 = active relay 4 / bank 0
Component / ingredient 5 = active relay 5 / bank 0
Component / ingredient 6 = active relay 6 / bank 0
Component / ingredient 7 = active relay 7 / bank 0
Component / ingredient 8 = active relay 8 / bank 0
Unloading point 1 = active relay 1 / bank 1
Unloading point 2 = active relay 2 / bank 1
Unloading point 3 = active relay 3 / bank 1
Unloading point 4 = active relay 4 / bank 1
Unloading point 5 = active relay 5 / bank 1
Unloading point 6 = active relay 6 / bank 1
Unloading point 7 = active relay 7 / bank 1
Unloading point 8 = active relay 8 / bank 1
Relay Motor 10

Relay Motor 11

Relay Motor 12

Relay Motor 13

Relay Motor 14

Relay Motor 15

Relay Motor 16
Relay Motor 1

Relay Motor 2

Relay Motor 3

Relay Motor 4

Relay Motor 5

Relay Motor 6

Relay Motor 7

Relay Motor 8

Relay Motor 9

BANK 0 OUTPUTS BANK 1 OUTPUTS

Activated during the loading phase of Activated during the unloading phase of
the components the unloading points

18
8 COMPLIANCE CLAIM
Dinamica Generale s.r.l Tel. ++39 - 0386 - 52134
Via Mondatori, 15 Fax. ++39 - 0386 - 51523
46025, Poggio Rusco (MN) Italy E-mail: info@dinamicagenerale.com

CERTIFICATO DI CONFORMITÁ n. 002/04

Certificate of conformity
SI DICHIARA CHE IL PRODOTTO:
We declare that the product:

MODELLO:
MOTORS CONTROL KIT
Model:
DESCRIZIONE: Sistema di automazione
Description: Automation system

E’ IN ACCORDO CON I REQUISITI DELLA DIRETTIVA 90/384/CEE.

is made in accordance with EEC directive 90/384 and is connectable to any type of load cell.

E’ IN ACCORDO CON I REQUISITI DELLA DIRETTIVA 73/23/CEE.

is made in compliance with EEC directive 73/23 (Low voltage).

RISPONDE AI REQUISITI DELLE SEGUENTI NORME DI CONFORMITA’ ARMONIZZATE

RICHIESTE DALLA DIRETTIVA 89/336/CEE.
is made in compliance with the following directives and standards required by 89/336/EEC.

NORMATIVA STANDARD PER LE EMISSIONI ELETTROMAGNETICHE:

EMC generic standard for emission:
Norma di base: EN 50081-1
EN 55014
EN 55022
EN 61000-3-2
EN 61000-3-3

NORMATIVA STANDARD PER L’IMMUNITA’ ELETTROMAGNETICA:

EMC generic standard for immunity:
Norma di base: EN 50082-1
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4

POGGIO RUSCO, 01/10/2004

Questo documento è di proprietà esclusiva Dinamica Generale s.r.l

E’ vietata la riproduzione, anche parziale.

19
9 GUARANTEE
The supplier guarantees, for 24 months from the delivery date, the good quality of materials used, the
excellent construction and the steady functioning of the instrument they have manufactured and that bears
the trademark or the production serial number. During the guarantee period the supplier undertakes to repair
or replace, free supplier’s head office, faulty parts due to poor materials or faulty construction, provided that
such parts are delivered free port supplier’s head office.
Shortcomings and defects due to incorrect use of instruments, inadequate maintenance, changes carried out
without the supplier’s approval, normal wear are not included in this guarantee.
Liability and compensations by the supplier due to direct or indirect damages to persons, objects or
production, even as a consequence of faulty functioning of the supplied instruments or of material or
construction defects, are not included in this guarantee.

NOTES:

MotorsControl_Man_RevB2_2Ing.doc

20