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SERVICE MANUAL

POWER LED 175


MODEL 201614 20-1

-
STO'RZ
KARL STORZ - ENDOSKOPE
POWER LEO 175
MODEL 20161420-1

Service Manual

Technical
Description and
Service Instructions

for

POWER LED 175


a)
MODEL 201614 20-1
o

August 2011-0.10 SM-20-1 1 -V1.0


STO'RZ
KARL STQRZ— ENDOSKOPE
POWER LED 175
MODEL 20161420-1

Contents
Section TitIe Page
O. General .................................................................................................................. O-
Instruction Manual ............................................................................................... 1-
Physical Design ......... . .... . ... . ......................... . ............... . .................. .... . ........... . ....
2-
2.1 Exploded view of the POWER LED 175 ... . .............................................. . ........ . .... 2-2
2.2 Spare parts of the POWER LED 175 ....... . .................................. .. ... . ..................... 2-3
Descriptions of Operating and Circuit Diagrams ......... . ............ . ....................... 3-
3.1 Description of operation of the POWER LED 175 ................ . ..... . ..... ... ........ . ......... 3-2
3.2 Wiring diagram of the POWER LED 175 ..... . ...... . ... ... ............................................. 3-3
3.3 Troubleshooting .................... . ............ . ............................................. . ....... . .............. 3-4
3.4 Technical Dala .......... . ..... . .......... . ........... . .......... . ....................... . ......... . ... ... ... . ........ 3-5
Replacement of Individual Assemblies ....... .... ............... .. .............. . ... ... ............. 4-
4.1 Information about replacements . .............. . ......................... . .................................. 4-2
4.2 Tools required for replacing the individual assemblies .................... . ............... .. ... . 4-2
4.3 Replacing the assemblies ..... ... . ....... . ....... .... .......... .... ........... . .......... .... ................... 4-3
4.3.1. Opening the housing ........................................................................ . ..... . ........... .. ... 4-3
4.3.2. Replacing the Iight cable adaptar ..... . .................................................. . ..... . ............ 4-3
4.3.3. Replacing the control board ... ... . ....... . .......... . ....................... ... ..... .......... . ........ ... ... . 4-3
4.3.4. Replacing the power supply ............................ . ............. ... ..... . ......... . ........... . .... . ..... 4-4
4.3.5. Replacing the optical part ... ... ... ........ . ... . .................. . ....... . .................... . .............. ... 4-4
4.3.6. Replacing the fan .... . ...... . ................ . .... . ............ . ........................... . ..... . .................. . 4-5
4.3.7. Replacing the SCB board ....................................................................................... 4-5
4.3.8. Replacing the display board. ........................ . .................. ... . ... ... ... . .... ... ...... . ........... 4-6
Maintenance and Safety Checks ... . ........... .... ................. . ..... ... ............. . ............. 5-
5.1 Safety checks .................. . ..... . ............. . ....... . ................................................ . ........ 5-2
5.2 Safety devices ....................... ... . ................. . ........................................................ ... 5-3
5.3 Maintenance operations .......... . ..... . .................. . ... . .................. . ........ . ........ . ... . ....... 5-3
5.4 Servicing and repair ... .. ................... . ...... . .... .. ....... . ............... . ............. . .... . ....... .. ..... 5-3
5.5 Fuse replacement . ................ ... . .............................. . ...... . .......... ... ......... . ................ 5-3
5.6 Cleaning and disinfection ............. . ...... . .................................................... . ... . ........ 5-3
Modifications and Supplements........................................... . ............. . ...... . ......... 6-

Appendix . ........... . ........... . ..... . ........ . .......... . .................. . ... . ................................... ... 7-

oa11 /v1 0 0-1


STO'RZ
KARL STORZ-- ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

O. General
Thank you for your expression of confidence in the KARL STORZ brand name. Like ah of our other
products, this product is the result of years of experience and great care in manufacture. You and your
organization have decided in favor of a modern, high-quality piece of equipment from KARL STORZ.
KARL STORZ instruments and equipment are for use only by qualified medical personnel who are
trained in their use. Al¡ electrical installations at the location of use should meet applicable national and
local electrical codes.
Refer servicing to duly authorized KARL STORZ service personnel. Always use genuine replacement
parts from KARL STORZ. To determine which replacement parts are required please refer to the
enclosed replacement parts Iist. Repair and calibration of this device requires special tools and gauges;
certain internal adjustments must not be atered.
For further information, please consult this service manual or contact:

KARL STORZ GmbH & Co. KG KARL STORZ Endoscopy-America, Inc.


Mittelstrasse 8, 78532 Tuttlin gen 2151 East Grand Avenue
PO Box 230, 78503 Tuttlin gen El Segundo, CA 90245-5017
Germany USA
Phone: +49 (0)746 1 708-980 Phone: +1 424 218-8100
Fax: +49 (0) 7461 708-404 +1 800 421-0837
E-Mail: technicalsupport@karlstorz.de Fax: +1 424 218-8526
Web: www.karlstorz.com

Wa rra nty
Al¡ KARL STORZ instruments and equipment are warranted to be free from defects in workmanship and
materials for two (2) years from date of sale, unless otherwise specified; any instruments or equipment
with such defects during the apphicable warranty period will be promptly repaired or replaced at no
charge to the customer.

KARL STORZ shall not be hable, expressly or imphicitly, for:


Any damages which might arise or be caused, whether by the customer or by any of the users of the
instrument or equipment, as a result of:
-. misuse, mishandhing, and/or improper operation,
- repairs, modifications and/or alterations performed other than by KARL STORZ or a KARL STORZ
authorized repair facihity, or
- use in combination with adaptors and/or equipment, or use in any manner or medical procedure,
other than those for which it is designed; and
Any special, indirect and/or consequential damages of any kind and however caused arising from the
sale or use of the instrument and/or equipment.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, AND/OR STATUTORY,
INCLUDING, BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY, FITNESS, AND/OR OF
SUITABILITY FOR A PARTICULAR PURPOSE, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON
THE PART OF KARL STORZ.
KARL STORZ neither assumes nor authorizes any person to assume for it any other hiabihities in
connection with the sale of said instrument and equipment. To ensure proper use, handhing, and care
of instruments and equipment, consuht the apphicabhe product hiterature, catalog, brochure, instruction
manual, teaching film and other materials which are included with the product and/or otherwise avaihable
from KARL STORZ, at no charge, upon request.

08.11 1V1.0 0-3


STOIZ
POWER LED 175
MODEL 20161420-1
KARL STORZ- ENDOSKOPE

Maintenance and Repair


KARL STORZ recommends that afl equipment be checked and inspected once a year by KARL STORZ,
or by an authorized agent. All services such as modifications, repairs, cahibrations, and/or readjustments
may only be performed by KARL STORZ or by an authorized agent.

WARNING: Always unplug the equipment before performing any repairs

WARNING: Al! devices musf be disinfected prior to repair.

AUTION: Repairs may on/y be performed by qualified technicians trained in electrical or


electronic engineering, in comp/lance with the re/e vant occupational, safety and accident
prevention regu/ations.
Safety Testing based on IEC EN 62353, IEC / UL 60601-1, whiche ver may apply, must be
performed after servicing has been completed.

By making the enclosed technical information available, KARL STORZ does not authorize any service or
repair by unauthorized service personnel. Tampering with the instruments or equipment, or unauthorized
service or repair of the device nulhifies and voids the warranty.

Reservation of Rights
This documentation is the sote and exclusive property of KARL STORZ and may neither be copied nor
passed on to third parties without the express written authorization and approval of KARL STORZ.

KARL STORZ reserves the right to make engineering modifications in the interest of promoting
technologicat progress and generating performance improvements without obhigation on the part of
KARL STORZ to submit prior notice thereof.
40

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0-4
STOM
KARL STORZ— ENDOSKOP
POWER LED 175
MODEL 201614 20-1

Section 1

Instruction Manual

Direction Sign:
Physical Design E> 2

Descriptions of Operation and Circuit Diagrams c) 3

Replacement of Individual Assemblies n> 4

Maintenance and Safety Checks c 5

Modifications and Supplements 6

Appendix c) 7

08.11 ¡VtO
STOR2
KARL STORZ— ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

Section 2.

Physical Design

Direction Sign:

1 C Instruction Manual

Descriptions of Operation and Circuit Diagrams c)3

Replacement of Individual Assemblies

Maintenance and Safety Checks

Modifications and Supptements


Appendix c7

08.11 ¡VtO
sTo'wz
KARL STORZ-- (NDOSKOPE
POWER LED 175
MODEL 201614 20-1

2.2 Spare parts Iist of the POWER LED 175

Position Item description Order no.

1 Housing cover 2758490


2 Side strip 2260590
3 Front panel 2758390
4 Light cable adaptor 2108191
5 Power switch 1163890
6 Display board 1850891
7 SCB board A904-507
8 Control board 1850991
9 Power supply 1851590
10 Power socket 1957290
11 Fuse,2xTl.6A 1973290
12 Fan 1852391
13 Optical part, including fan 2757691
- Power Supply Assembly Cable 1851891
- ntercon Assembly Cable 1851991
- LED Supply Assembly Cable 1852191
- Power Switch Assembly Cable 1851791
- Ribbon cable for SCB connection sockets 1962290

Important note:
s
R
When ordering replacement parts always provide the foliowing data

Item description Order no.



08.11 IV1.0 2-3
STORZ
KARL STORZ - ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

Section 3.

Descriptions of Operation and


Circuit Diagrams

Direction Sign:

1 <ii Instruction Manual

2 e Physical Design

Replacement of Individual Assemblies c 4

.1
Maintenance and Safety Checks c 5

Modifications and Supplements 6


Appendix c) 7

0811 /V1.0
STO'R'Z
KARL STORZ- ENDOSKOPE
POWER LED 175
MODEL 20161420-1

Contents 3. Descriptions of Operation and Circuit


Diagrams
Section Titie Page
3. Descriptions of Operation and Circuit Diagrams .... . ....... . ......... . ...... . ........ .. ..... 3-
3.1 Description of operation of the POWER LED 175 ... .. ... . ........................................ 3-2
3.2 Wiring diagram of the POWER LED 175 ............. . ......... . .............. . .................. . ...... 3-3
3.3 Troubleshooting ......................................................................................................34
3.4 Technical Data . ........ . ....... . ...... . ...... . ....... . ............. . ................................................. 3-5

se
08.11 /V1.O
3-1
POWER LED 175
SÍO'R'Z
KARL STORZ-- ENDOSKOPE
MODEL 201614 20-1

31 Description of operation of the POWER LED 175


The POWER LED 175 20161420-1 is a high power medical coid light source for diagnostic and
therapeutic endoscopic applications. The device can be controlled via buttons on the front panel or via
SCB (SCB = KARL STORZ Communication Bus).
Following the switching on of the unit, when pressing the + or Standby button, the light source emits
coid light from its light port. The intensity of the light can be regulated by pressing the + and - buttons.
The current intensity is displayed by the green LED. When the unit is switched on, the last valid value is
always active.

E]

SR

3-2 08,11 1V1.0


STOIZ
KARL STORZ- ENDOSKOPE
POWER LED 175
MODEL 20161420-1

3.4 Technical Data

POWER LED 175 201614 20-1

Power suppy voltage 100 ... 240 VAC ( ±10%)


Power frequency 50/60 Hz
Current consumpton 1.1 A
Power fuses 2 xT 1.6 AH 250V
Light emitting diode acc. to EN/lEO Class 2M (capsuled)
60825-1:
Operating temperature 10 C ... 40 oc
Dimensions (w x h x d) 305 mm x 110 mm x 233 mm
Weight 4.6 kg

Storage/transport conditions:
Air humidty 5% ... 95% (AH, rion-condensing)
Storage temperature -10 O 60 °c
Atmospheric pressure +500 hPa ... +1 080 hPa

a.

08.11 ¡V1.0 3-5
5TOIz
KARL STORZ- ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

Standard compliance
According to IEC 60601-1, IEC 60601 -2-18, UL 60601-1, CAN/CSA-C22.2 No 601.1-M90:
Type of protection against electric shocks: Protection Class 1
Degree of protection against electric shocks: Applied part of type CF

According to IEC 60601-1-2:2001:

Please read the Electromagnetic Compatibility Information in the appendix of the instruction
manual.

Directive compliance
According to Medical Device Directive (MDD):
Medical device in Class 1
This medical device bears the CE mark according to MDD 93/42/EEC. A code number after the CE mark
indicates the responsible notified body.

CE
o

su
36 08.11 1V1.0
u
STORZ
KARL STORZ— ENDOSKOPE
POWER LEO 175
MODEL 20161420-1

Section 4.

Replacement of Individual Assemblies

Direction Sígn:

1 <= Instruction Manual

2 <zj Physical Design

3 Descriptions of Operation and Circuit Diagrams

Maintenance and Safety Checks c) 5


Modifications and Supplements 6
Appendix c 7

u*
08,11 /V1.O
STO'R1Z
KARL STORZ - ENDOSKOPE
POWER LED 175
MODEL 20161420-1

Contents 4. Replacement of Individual Assemblies


Section Titie Page
4. Replacement of Individual Assemblies .............. . ............................................... 4-
4.1 Information about replacements ........................ . ........... . ...... . .......... . ........... . ......... 4-2
4.2 Tools required for replacing the individual assemblies .......... . ................ . .............. 4-2
4.3 Replacing the assemblies .......... . .......... ............... . ............... . ................ . ................. 4-3
4.3.1. Opening the housing ............ .... ................. . ... . ............ . ... .... ....................... . ............. 4-3
4.3.2. Replacing the light cable adaptar ........................... . .................... .. ........ . ................ 4-3
4.3.3. Replacing the control board ................................................... . ...................... . .... .... 4-3
4.3.4. Replacing the power supply.. ....... . ........................ ... ........................ . ............. ... ..... 4-4
4.3.5. Replacing the optical part ...... . ...................... .. ................ . .............. . ...................... .. 4-4
4.3.6.
4.3.7.
4.3.8.
Replacing the SCB board ...................... ... ............. --- .............. . ... . ............ ... ...... . ...
Replacing the display board ....... . ............................. . ..... . .................... . ..................
.
Replacing the fan ............ . ...... . .......... --- ..... ... .............. ... .... . .... . ............. . ..... . ........... 4-5
4-5
4-6

w*
0811 / Vi 0 4-1
STO'RZ
KARL STORZ- ENDOSKOP
POWER LED 175
MODEL 20161420-1

4.1 Information about replacements


The device is fully adjusted and tested befcre it leaves the manufacturers. If the device fails, a test of the
assemblies should be carried out by authorized KARL STORZ technical staif.

WARNING: Always unplug the equipment before performing any repairs.

CAUTION: Repairs may Qn/y be performed by qua/ified technicians trained in electrical or


e/ectronic engineering, in comp/lance with the re/e vant occupational, safety and accident
prevention regu/a tions.
To prevent damage to the components caused by the bui/d-up of electrostatic charges, we
recommend that you connect yourself to ground via the wristband throughout servicing.
Safety Testing based Qn /EC EN62353, /EC / UL 60601-1, whiche ver may app/y, must be
performed after servicing has been comp/eted.

4.2 Tools required for replacing the individual assemblies


Conductive work mat, wristband, ground cable

- Light cable adaptor


2 mm socket wrench

- Control board
Torx key 10
Slot-head screwdriver, size 1

- Power supply
Torx key 10 41
- Optical part and fan
Torx key 10
2 mm socket wrench
Slot-head screwdriver, size 1
Torx key 20

- SCB board
Torx key 10
2 mm socket wrench

- Display board
Torx key 10
2 mm socket wrench
Hexagonal socket wrench, size 5.5

su

4-2 08.11 1V1.0


STO1Z
KARL STORZ-- ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

4.3 Replacing the assemblies


4.3.1. Opening the housing
)* Remove the four screws on the base of the unit.

(Torx key 10)

1
Puli the housing cover ofí toward the rear of the unit.

43.2. Replacing the light cable adaptor


Remove the right side strip and undo the threaded pin which fixes the
light cable adaptor in place.

(2 mm socket wrench)

The light cable adaptor can now be replaced.

4.3.3. Replacing the control board


Open the housing as described in Section 4.3.1.

Remove all the cable connections from the control board.

(Slot-head screwdriver, size 1)

' - .
_4

1&'

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08.11 /V1.0 4-3
STO'R'Z
KARL STORZ- ENDO5KOPE
POWER LED 175
MODEL 201614 20-1

Unscrew and remove the four screws 00 the control board.

Torx key 10)

The control board can now be replaced.

4.3.4. Replacing the power supply


Open the housing as described in Section 4.31.

Remove afl cable connections from the power supply.

Remove the four screws that secure the power supply to the spacer
bolts.

(Torx key 10)

The power supply can now be replaced.

o
4.35. Replacing the optical part
Open the housing as described in Section 4.3.1 and remove the hight
cable adaptor as described ¡o Section 4.3.2.

Remove alI the cable connections from the display board and control
board that originate from the optical part.

Remove the four screws which secure the optical part to the underside of
the housing.

(Torx key 20)

Remove the six screws which secure the optical part to the right side
panel.

si
(Torx key 20)

4_4 0811 /V1.0


STOR'Z
KARL STORZ ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

Puil the optical part backward out of the front panel.

The optical part can now be replaced.

[]I] CAUT!ON: When re-establishing the connections, please observe


the wiring diagram of the POWER LED 175, see Section 3.2.

4.3.6. Replacing the fan


Remove the optical part as described in Section 4.3.5.

Remove the four screws which secure the fan to the optical part.

(Torx key 20)

1
The fan can now be replaced.

CAUTION: When re-estabiíshing the connections, please observe


the wiring diagram of the POWER LED 175, see Section 3.2.

4.3.7. Replacing the SCB board


Open the housing as described in Section 4.3.1 and remove the Iight
cable adaptor as described in Section 4.3.2.

Remove the left side strip.

Puil out the two sliding bolts (bcking mechanism) of the front panel
sideways using a screwdriver or similar tool.

Carefully puil the front panel forward out of the device housing.

AUTION: When pulí/ng the front panel off, pay special attention
to the cables that are st/li connected.


08.11 /V1.O 4-5
STO'R'Z
I(ARL STORZ- ENDOSKOPE
POWER LED 175
MODEL 20161420-1

Rernove afl cable connections from the SCB board and display board.

The SCB board can now be replaced.


Pay attention to the plug-in connectioii to the display board when
positioning the new SCB board. Press the SCB board down carefully
until it clicks into place.
To assemble, proceed in the reverse order.

CAUTION: When re-establishing the connections, please observe


the wiring diagram of the POWER LED 175, see Section 3.2.

4.3.8. Replacing the display board


Open the housing as described in Section 4.3.1 and remove the SCB
board as described in Section 4.3.7.

Remove the three spacers and the four nuts from the display board.

(Hexagonal socket wrench, size 5.5)

The display board can now be replaced.

To assemble, proceed in the reverse order.

LEI CAUTION: When re-establishing the connections, please observe


the wiring diagram of the POWER LED 175, see Section 3.2.

Pil

4-6 08.11 ¡VtO


STORZ
KARL STORZ- ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

Section 5

Maintenance and Safety Checks

Direction Sign:

1 Instruction Manual

2 Physical Design

3 Cm Descriptions of Operation and Circuit Diagrams

4 e Replacement of Individual Assemblies


Modifications and Supplements 6

Appendix c> 7

u.

08.11 /VtO
STGRZ
KARL STORZ-- ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

Contents 5. Maintenance and Safety Checks


Section Titie Page

5. Maintenance and Safety Checks ........................................................................5-


5.1 Safety checks .. .............. . ............... . ....... . .... . ...................... . ....... ............................ 5-2
5.2 Safety devices .................... . ..... . .......................... ... ... . ................... . ..... ... ... ... ... ....... 5-3
5.3 Maintenance operations ... ....... . ......... . ........................................................... . ....... 5-3
5.4 Servicing and repair ............... . ...... ... . ..................................................... . ............... 5-3
5.5 Fuse replacement .......................................... .. ..... . ..... . ...... . ....................... . .......... .5-3
5.6 Cleaning and disinfection ...... .. .... . ................................................. . .... . .................. 5-3

a.

08.11 /V1.0 5-1
STO'RZ
KARL STORZ— ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

0
5.1 Safetychecks
We recommend carrying out safety checks at least once a year.

LEII CAUTION: Servicing and Repairs may only be performed by qualified technicians trained in
electrical or electronic engineering, in compliance with the re/evant occupational, safety and
accident prevention regulations.

Work to be carried out Remark


Visual inspection
- Housing and accessories
- Inscriptions, manufacturer's identification Correct, legible, clean, wipeable
plate data, adhesive label
- CE mark, XARL STORZ inspection label Present
- Instruction manual Present
- Power fuses Correct ratings, uridamaged, securely positioned
2 xT 1.6AH/250V
- Fuse labeis Present, correct fuse rating

Test for proper operation


- Power switch
- Fan Smooth operation
- Button Standby lx liluminating the LEO and resetting the light
intensity to the last valid value
2x Standby
- Buttons for regulating the light intensity
- Indicator light intensity
- Indicator SCB ID
Electric safety measurements
(IEC 62353)
- Protective ground resistance:
(with power cord) :s 0.3 fl
- Earth leakage current: :5 1.0 mA
- Touch current: s 0.5 mA
- Patient leakage current: :5 0.5 mA
- Patient leakage current: :s 5.0 mA
(une voltage on the applied part)

5-2 08.11 /V1.0


5TtR'Z
KARL STORZ- ENDOSKOPE
POWER LED 175
MODEL 20161420-1

5.2 Safety devices


(Ti For further information about safety kvices and instructions please see instruction manual.
L ..LJ

5.3 Maintenance operations


Performance of preventive maintenance is not essential. Regular maintenance can, however, contribute
to identifying potential problems before they become serious, thus enhancing the ¡ristrument's reliability
and extending its useful operating life.
Maintenance services can be obtained from your local representative or from the manutcturer.
Regardless of the accident prevention regulations or testing intervals for medical instruments prescribed
in different countries, we recommend a safety check of the device at least once a year.

5.4 Servicing and repair


Defective equipment should be serviced and repaired by factory trained technicians and replacement
parts must be ordered from KARL STORZ.
Third party substitutions may result in noncompliance of this product with its original specifications.
KARL STORZ maintains a repair and replacement warehouse which is normally adequate to ensure
prompt replacement of damaged telescopes and instruments. Under the repair and replacement plan,
you receive an identical as-new instrument and are only charged the repair costs for the defective
instrument. For telescopes, you receive a guarantee of 1 year, and for instruments 6 months.
For fiberscopes and equipment, individual repair is necessary. Usually to bridge the repair period, you
will receive a device on loan which you then return to KARL STORZ as soon as you receive the repaired
device.

In Germany you can refer repairs direct to

KARL STORZ GmbH & Co. KG


Repair Service Dept.
Dr. KarI-Storz-Str. 34
D-78532 Tuttlingen
Phone: +49 (0)7461 708-980
Fax: +49 (0)7461 708-404

ln other countries please contact your local KARL STORZ branch or authorized dealer.

5.5 Fuse replacement

—i!J
L
For detalled information please see instruction manual.

5.6 Cleaning and disinfection

llJ For detailed information please see instruction manual.

a.

08.11 /V1.0 5-3
STO'RZ
KARL STORZ -ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

Section 6.

Modifications and Supplements

Direction Sign:

1 e Instruction Manual

2 e Physical Design
3 Descriptions of Operation and Circuit Diagrams

4 ¿ Replacement of Individual Assemblies

5 <m Maintenance and Safety Checks

Appendix c) 7

E*
0811 1V1.0
STO'RZ
KARL STORZ- ENDOSKOPE
POWER LED 175
MODEL 201614 20-1

Section 7.

Appendix

se

Direction Sign:

1 Instruction Manual

2 Physical Design

3 Descriptions of Operation and Circuit Diagrams

4 Replacement of Individual Assemblies

5 01 Maintenance and Safety Checks

6 c3 Modifications and Supplements

u.
08.11 1VtO

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