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¼ NBk iqujh{k.k ½
Indian Standard
STEEL TUBES, TUBULARS AND OTHER WROUGHT
STEEL FITTINGS — SPECIFICATION
PART 1 STEEL TUBES
( Sixth Revision )
vkbZlh,l@ICS 77.140.75
© BIS 2009
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
izkDdFku
;g Hkkjrh; ekud (Hkkx 1) (NBk iqujh{k.k) bLikr dh ufydk,¡] ikbi vkSj fiQfVax fo"k; lfefr }kjk vafre :i fn, x, elkSns
dks èkkfRod bathfu;jh foHkkx ifj"kn }kjk vuqeksfnr fd, tkus ds i'pkr~ Hkkjrh; ekud C;wjks }kjk xzg.k fd;k x;kA
bl ekud dk izFke izdk'ku 1958 esa gqvk rFkk rnuarj Øe'k% 1964] 1968] 1973] 1979 rFkk 1990 esa bldk iqujh{k.k fd;k
x;kA
bl iqujh{k.k esa fuEufyf[kr eq[; la'kksèku fd, x, gSa%
d) ikapos iqujh{k.k ls lacafèkr lHkh la'kksèku 'kkfey dj fy, x, gSaA
[k) lhoughu ufydkvksa (ysMy fo'ys"k.k) ds fy, jklk;fud la?kVu dks 'kkfey fd;k x;k gS rFkk osYMÑr ufy;ksa ds
fuekZ.k ds fy, vkbZ,l 10748 ^osYMÑr ufy;ksa rFkk ibiksa ds fy, rRi&osfYyr bLikr fLVªi* ;k vkbZ,l 513 ^dksYM
jksYM fuEu dkcZu bLikr 'khV rFkk fLVªi* dks 'kkfey fd;k x;k gSA
x) lHkh fu£n"V vo;oksa ds fy, lhoughu V~;wcksa ds mRikn fo'ys"k.k ds ekeys esa vuqer varj dks 'kkfey fd;k x;k gSA
?k) izo.kdksj Nksj okyh ufy;ksa dh vkiw£r ds izkoèkku dks 'kkfey dj fy;k x;k gSA
FOREWORD
This Indian Standard (Part 1) (Sixth Revision) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Steel Tubes, Pipes and Fittings Sectional Committee had been approved by the Metallurgical
Engineering Division Council.
This standard was first published in 1958 and subsequently revised in 1964, 1968, 1973, 1979 and 1990 respectively.
In this revision, the following main modifications have been made:
a) All the amendments on the fifth revision have been incorporated.
b) Chemical composition for seamless tubes (ladle analysis ) has been incorporated and for manufacturing
of welded tubes, IS 10748 ‘Hot-rolled steel strip for welded tubes and pipes’ or IS 513 ‘Cold rolled low
carbon steel sheets and strips’ have been included.
c) Permissible variation in case of product analysis of seamless tubes for all specified elements have been
incorporated.
d) Provision for supply of tubes with bevel end has been incorporated.
( Sixth Revision )
‘Each screwed tube shall be supplied with one socket conforming to IS 1239
(Part 2).’
(MTD 19)
Reprography Unit, BIS, New Delhi, India
AMENDMENT NO. 3 MAY 2008
TO
IS 1239 (PART 1) : 2004 STEEL TUBES, TUBULARS
AND OTHER WROUGHT STEEL FITTINGS ― SPECIFICATION
( Sixth Revision )
(Page 2, clause 6.1.1, first sentence) ― Substitute the following for the existing:
‘Chemical composition of steel to be used for seamless steel tubes, shall comply with Table 1 in Ladle sample
analysis.’
‘NOTE ― Mass of plain end tubes is also applicable for threaded tube without socket.’
‘NOTE ― Additional colour bands, as given in 17.2 to 17.4 may also be applied.’
(MTD 19)
Hkkjrh; ekud
bLikr dh ufy;k¡] ufydkdkj lkefxz;k¡ rFkk fiVok¡
bLikr dh vU; fQfVaxsa — fof'kf"V
Hkkx 1 bLikr dh ufy;k¡
¼ NBk iqujh{k.k ½
Indian Standard
STEEL TUBES, TUBULARS AND OTHER WROUGHT
STEEL FITTINGS — SPECIFICATION
PART 1 STEEL TUBES
( Sixth Revision )
2
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
6 MANUFACTURE 6 fuekZ.k
6.1 Seamless steel tube shall be made from tested 6-1 lhoujfgr ufydk dk fuekZ.k fdlh vuqeksfnr izfØ;k
quality steel manufactured by any approved process }kjk fu£er ijhf{kr xq.krk okys bLikr ls fd;k tk,xk rFkk bls
and shall be fully killed. iw.kZr% e`r fd;k tk,xkA
6.1.1 Chemical composition of the steel shall comply 6-1-1 bLikr dk jklk;fud la?kVu ysMy uewuk fo'ys"k.k esa
with Table 1 in Ladle Sample analysis.
lkj.kh 1 ds vuq:i gksxkA
Table 1 Chemical Composition (Ladle Analysis)
lkj.kh 1 jklk;fud la?kVd (ysMy fo'ys"k.k)
Percent, Max
iz f r'kr] vfèkdre
Carbon Manganese Sulphur Phosphorus
(1) (2) (3) (4) dkcZu eSaxuht lYiQj iQkLiQksjl
(1) (2) (3) (4)
0.20 1.30 0.040 0.040
0.20 1.30 0.040 0.040
6.2 The welded tubes shall be manufactured from hot- 6-2 osYMd`r ufydkvksa dk fuekZ.k vkbZ,l 10748 ds vuq:i
rolled steel strip for welded tubes and pipes conforming osYMd`r ufydkvksa rFkk ikbiksa ds fy, rIr osfYyr dh xbZ
to IS 10748 or Cold-rolled low carbon steel sheets and bLikr iV~Vh vFkok vkbZ,l 513 ds vuq:i 'khr&jksy dh xbZ
strips conforming to IS 513. fuEu dkcZu bLikr 'khVksa ls fd;k tk,xkA
6.3 Steel tubes shall be manufactured through one of 6-3 bLikr ufydkvkas dk fuekZ.k fuEu esa ls fdlh ,d izfØ;k
the following processes:
}kjk fd;k tk,xk%
a) Hot finished seamless (HFS);
d) rRi rS;kj lhou jfgr (,p,iQ,l)_
b) Cold finished seamless (CDS); [k) 'khr rS;kj lohu jfgr (lhMh,l)_
c) Hot finished welded (HFW); and x) r`Ir rS;kj osYMÑr (,p,iQMCY;w)_ rFkk
d) Electric resistance welded or high frequency ?k) fo|qr izfrjksèkd osYMÑr vFkok mPp vko`fÙk izsj.k
induction welded (ERW or HFIW).
osYMÑr (bZvkjMCY;w ;k ,p,iQvkbZMCY;w)A
NOTE — Tubes made by manual welding are not covered
by this specification. fVIi.kh — gLr osfYMax }kjk fu£er ufydka, bl fof'k"V esa ufydkax
'kkfey ugha gSaA
6.4 Light, medium and heavy tubes shall be either
welded or seamless as agreed to between the purchaser 6-4 gYdh] eè;e rFkk Hkkjh ufy;k¡ Øsrk rFkk fuekZrk ds chp gqbZ
and the manufacturer. lgefr ds vuqlkj ;k rks osYMÑr gksxa h vFkok lhoujfgr gksxa hA
6.5 For welded tubes, the height of the internal weld fin 6-5 osYMÑr ufydkvksa ds fy,] vkarfjd osYM fiQu dh
shall not be greater than 60 percent of the specified m¡QpkbZ fu£n"V fHkfÙk eksVkbZ ds 60 izfr'kr ls vfèkd ugha gksxhA
wall thickness.
6-6 Hkki lsokvksa ds fy, iz;qDr dh tkus okyh lHkh fo|qr
6.6 All electric wired tubes used for steam services osYMÑr ufy;k¡ izlkekU;Ñr gksaxhA Hkki lsokvksa ds fy,
shall be normalized. Only medium and heavy class of lkekU;r% dsoy eè;e rFkk Hkkjh Js.kh dh ufydk dk gh
tube shall normally be used for steam services. bLrseky fd;k tk,xkA
NOTE — HFS and HFW tubes need not be normalized.
fVIi.kh μ ,p,iQl rFkk ,p,iQMCY;w ufydkvksa dks izlkekU;Ñr
7 CHEMICAL COMPOSITION fd;k tkuk vko';d ugha gSA
7.1 The analysis of steel shall be carried out either by 7 jklk;fud la?kVu
the method specified in IS 228 and its relevant parts or
any other established instrumental/chemical methods. 7-1 bLikr dk fo'ys"k.k vkbZ,l 228 rFkk blds laxr Hkkxksa esa
In case of dispute the procedure given in IS 228 and its fu£n"V i¼fr }kjk ;k fdlh vU; LFkkfir ;k¡f=kd@jklk;fud i¼fr
relevant parts shall be the referee method. However, }kjk fd;k tk,xkA fookn ds ekeys esa vkbZ,l 228 rFkk blds laxr
where method is not given in IS 228 and its relevant Hkkxksa esa nh xbZ izfØ;kfofèk lanHkZ i¼fr gksxhA rFkkfi tgk¡ vkbZ,l
parts, the referee method shall be as agreed to between 228 rFkk blds laxr Hkkxksa esa i¼fr ugha nh xbZ gS ogk¡ lanHkZ i¼fr
the purchaser and the manufacturer. Øsrk rFkk fuekZrk ds chp ;Fkk lEer i¼fr gksxhA
7.1.1 Product Analysis 7-1-1 mRikn fo'ys"k.k
If so agreed between the purchaser and the ;fn Øsrk rFkk fuekZrk ds chp ,slh lgefr gks rks mRikn
4
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
manufacturer, the product analysis may be carried out. fo'ys"k.k fd;k tk ldrk gSA mRikn fo'ys"k.k ds ekeys esa
Maximum permissible variations in the case of product lkj.kh 1 esa fu£n"V vfèkdre lhekvksa dh rqyuk esa vfèkdre
analysis over the maximum limits specified in Table 1 vuqer varj lkj.kh 2 esa fn, x, vuqlkj gksxkA
shall be as given in Table 2.
Table 2 Permissible Variation for Product Analysis lkj.kh 2 mRikn fo'ys"k.k ds fy, vuqer varj
(Clause 7.1.1) ([kaM 7-1-1)
SI No. Content Variation Over Specified Limit Ø-la- fo"k; oLrq fu£n"V iz f r'kr lhek dh rq y uk
Percent, Max esa varj] vfèkdre
(1) (2) (3) (1) (2) (3)
i) Carbon 0.02 i) dkcZu 0-02
ii) Manganese 0.04 ii) eSxa uht 0-04
iii) Sulphur 0.005 iii) lYiQj 0-005
iv) Phosphorus 0.005
iv) iQkLiQksjl 0-005
NOTE — In case of welded tubes, product analysis shall not fVIi.kh — osYMÑr ufydkvksa ds ekeys esa mRikn fo'ys"k.k fjfeax bLikr ij
be applicable to rimming steel.
iz;ksT; ugha gksxkA
8 DIMENSIONS 8 vk;ke
8.1 The dimensions and nominal mass of tubes shall 8-1 ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj [kaM 9 esa vuqer
be in accordance with Tables 3, 4 and 5 subject to the NwVksa ds vèkhu lkj.kh 3] 4 rFkk 5 ds vuqlkj gksxkA
tolerances permitted in 9.
lkj.kh 3 gydh bLikr dh ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj
([kaM 8-1 rFkk 10-1-1-1)
vfHkfgr ckg~; O;kl eksVkbZ ufydk dk Hkkj
cksj vf/dre U;wure lknk Nksj pwM+hnkj rFkk lkdsV;qDr
fe-eh- fe-eh- fe-eh- fe-eh- fdyksxzke@eh- fdyksxzke@eh-
(1) (2) (3) (4) (5) (6)
6 10.1 9.7 1.8 0.360 0.363
8 13.6 13.2 1.8 0.515 0.519
10 17.1 16.7 1.8 0.670 0.676
15 21.4 21.0 2.0 0.947 0.956
20 26.9 26.4 2.3 1.38 1.39
25 33.8 33.2 2.6 1.98 2.00
32 42.5 41.9 2.6 2.54 2.57
40 48.4 47.8 2.9 3.23 3.27
50 60.2 59.6 2.9 4.08 4.15
65 76.0 75.2 3.2 5.71 5.83
80 88.7 87.9 3 .2 6.72 6.89
100 113.9 113.0 3.6 9.75 10.0
5
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
8.1.1 Thickness and mass mentioned in Tables 3, 4 8-1-1 lkj.kh 3] 4 rFkk 5 esa mfYyf[kr eksVkbzZ rFkk Hkkj
and 5 are applicable to both black and galvanized dkyh rFkk tLrkÑr nksuksa izdkj dh ufydkvksa ij iz;ksT;
tubes. gksxkA
6
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
10 JOINTS 10 tks M +
10.1 All screwed tubes shall be supplied with pipe 10-1 lHkh pwM+hnkj ufydkvksa dh vkiw£r vkbZ,l 554 ds
threads conforming to IS 554. Gauging in accordance vuq:i ikbi pwfM+;ksa ds lkFk dh tk,xhA vkbZ,l 554 dh
with IS 8999 shall be considered as an adequate test pwfM+;ksa dh vuq:irk ds fy, vkbZ,l 8999 ds vuqlkj
for conformity of threads of IS 554. ekikadu dks i;kZIr ijh{k.k ekuk tk,xkA
10.1.1 Unless specified otherwise, tubes shall be 10-1-1 ;fn vU;Fkk fu£n"V u fd;k x;k gks] rks ufydkvksa dh
supplied screwed with taper threads and fitted with one vkiw£r xkonqe pwfM+;ksa lfgr rFkk lekukarj pwM+h okys ,d
socket having parallel thread. The socket shall conform lkdsV ds lkFk fiQV djds dh tk,xhA lkdsV vkbZ,l 1239
to all requirements (except 6.4) of IS 1239 (Part 2). (Hkkx 2) dh lHkh vis{kkvksa (flok, 6-4
6-4) ds vuq:i gksxkA
10.1.1.1 In case of light tubes the application of taper 10-1-1-1 gydh ufydkvksa ds ekeys esa] ufydkvksa ds cká
pipe threads may be modified by permitting the outside O;kl dks lkj.kh 3 ds dkye 2 rFkk 3 eas n'kkZ;h xbZ lhekvksa
diameter of the tubes to be within the limits shown in col ds Hkhrj gksus dh vuqefr nsdj xkonqe ikbi pwfM;k¡ ds
2 and 3 of Table 3. Where the tube approaches the lower vuqiz;ksx esa la'kksèku fd;k tk ldrk gSA tgk¡ ufydk cká
limit of outside diameter, some incomplete threads O;kl dh fuEure lhek ds yxHkx lfUudV gks] ogk¡ xst lrg
(perfect at root and imperfect at the crest) may be expected
from and beyond the gauge plane. Such incomplete
ls rFkk mlls vkxs dqN viw.kZ pwfM+;ksa (ewy ij iw.kZ rFkk 'kh"kZ
threads, shall not be regarded as justification for rejection ij vèkwjh) gksuk laHkkfor gS] ,slh viw.kZ pwfM;ksa ds vkèkkj ij
of the tubes. Also the minimum length of threads in light ufydkvkas dks vLohdkj djuk ;qfDrlaxr ugha ekuk tk,xkA
tubes shall be 80 percent of that specified in IS 554. lkFk gh gYdh ufydkvksa esa pwfM+;ksa dh U;wure yEckbZ vkbZ,l
554 esa fu£n"V yEckbZ dk 80 izfr'kr gksxhA
10.2 The plain end pipes shall be supplied with square
cut. However, bevel end may also be supplied on mutual 10-2 lkns Nksj okyh ikbiksa dks oxkZdkj dVko fn;k tk,xkA rFkkfi
agreement between the purchaser and the manufacturer Øsrk rFkk fuekZrk ds chp ikjLifjd lgefr gksus ij izo.k dks.k
(see Fig. 1). Nksj okyh ikbisa Hkh vkiwfjr dh tk ldrh gSAa (ns[kasa vkÑfr 1)A
7
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
11 LENGTHS 11 yEckbZ
Following tolerances shall be applied on lengths of ufydkvksa dh yEckbZ ds lacaèk esa fuEufyf[kr NwVsa iz;ksT; dh
tubes. tk,axhA
11.1 Random Length
11.1 ;kn` f PNd yEckbZ
4 to 7 m, unless otherwise specified includes one socket
for screwed and socketed tubes.
4 ls 7 ehVj] tc rd fd vU;Fkk fu£n"V u fd;k x;k gksA blesa
pwMh+ nkj rFkk lkWdVs ;qDr ufydkvksa ds fy, ,d lkdsV 'kkfey gSA
8
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
11.1.1 For orders of over 150 m of any one size of tube, 11-1-1 fdlh ,d vkdkj dh ufydk ds 150 ehVj ls vfèkd
it shall be permissible to supply short random lengths dh vkiw£r djus ds vkns'kksa ds fy, 2 ls 4 ehVj dh NksVh ;kn`fPNd
from 2 to 4 m provided that the number of such length yEckbZ okyh ufydkvksa dh vkiw£r djus dh vuqefr gksxh c'krsZ
does not exceed 5 percent of the total number of lengths
fd 65 fe-eh- ls de ds vfHkfgr ifjosèk okys vkdkjksa ds fy, bl
for sizes below 65 mm nominal bore and above, 7.5
percent of such short random length shall be permitted.
izdkj dh yEckbZ oky VqdMs+ dh la[;k dqN yEckbZ la[;k ds 5
In addition, it shall be permissible for two lengths to be izfr'kr ls vfèkd u gks rFkk 65 fe-eh- ls vfèkd ds vfHkfgr
joined together to make a random length, provided that ifjosèk ds fy, NksVh ;kn`fPNd yEckbZ oky ,sls 7-5 izfr'kr VqdMksa
the number of such joint lengths does not exceed 5 dh vuqefr nh tk,xhA blds vfrfjDr] dksbZ ;kn`fPNd yEckbZ
percent of the total number of lengths for sizes below izkIr djus ds fy, nks VqdM+kas dks tksMu+ s dh vuqefr gksxh c'krsZ fd
65 mm nominal bore and 7.5 percent of the total number tksMk+ as okyh ,slh yEckbZ dh la[;k 65 fe-eh- ds vfHkfgr ifjosèk
of lengths for sizes 65 mm and above. ls de okys vkdkjksa ds fy, yEckbZ dh dqy la[;k ds 5 izfr'kr
11.2 Exact Length
ls rFkk 65 fe-eh- ,oa mlls vfèkd ds vkdkjksa ds fy, yEckbZ dh
dqy la[;k ds 7-5 izfr'kr ls vfèkd u gksA
Unless otherwise agreed to between the manufacturer
and the purchaser, where exact lengths are specified, 11-2 okLrfod yEckbZ
either for screwed and socketed tubes or for plain-end
tubes each tube shall be within +− 60 mm of the specified
tc rd fuekZrk ,oa Øsrk ds chp vU;Fkk lgefr u gqbZ gks]
length. ogk¡ pwM+hnkj rFkk lkdsV;qDr ufydkvksa ds fy, ;k lkjs Nksj
okyh ufydkvksa ds fy, okLrfod yEckbZ fu£n"V gksus dh
11.3 Approximate Length
fLFkfr esa izR;sd ufydk fu£n"V yxHkx fe-eh- ds Hkhrj gksxhA
When approximate lengths are required, either for
screwed and socketed tubes or for plain end tubes, 11-3 vuqekfur yEckbZ
each tube shall be within ±150 mm of the specified tgk¡ pwM+hnkj rFkk lkdsV;qDr ufydkvksa ds fy, ;k lkns Nksj
length. okyh ufydkvksa ds fy, vuqekfur yEckb;k¡ visf{kr gSa] ogk¡
12 GALVANIZING izR;sd ufydk fu£n"V yEckbZ ds ±150 fe-eh- ds Hkhrj gksxhA
12.1 Where tubes are required to be galvanized, the 12 tLrhdj.k
zinc coating on the tubes shall be in accordance with
12-1 tgk¡ ufydkvksa ij tLrk p<+kuk vko';d gS ogk¡ ufydkvksa
IS 4736.
ij tLrk ysiu vkbZ,l 4736 ds vuqlkj fd;k tk,xkA
12.2 Tubes, which are to be screwed, shall be galvanized
before screwing. 12-2 ftu ufydkvksa ij pwfM+;k¡ cukbZ tkuh gSa] mudh pwfM+;k¡
cukus ls igys mudk tLrhdj.k dj fy;k tk,xkA
13 LEAK PROOF TEST
13 fjlko jksèkh ijh{k.k
13.1 Each tube shall be tested for leak tightness as an
in-process test at manufacturer’s works either by 13-1 izR;sd ufydk dk vuqcaèk [k ds vuqlkj fuekZrk ds
hydrostatic test or alternatively by Eddy current test, dkj[kkus esa ;k rks gkbMªksLVsfVd (tyLFkSfrd) ijh{k.k }kjk
in accordance with Annex B. vFkok oSdfYid :i ls varj èkkjk ijh{k.k }kjk fjlko dlko
13.1.1 Hydrostatic test shall be carried out at a ds fy, var% izfØ;k ijh{k.k fd;k tk,xkA
pressuring of 5 MPa and the same maintained for at 13-1-1 tyLFkSfrd ijh{k.k 5 ,eih, ds nkc ij rFkk de ls
least 3 and shall not show any leakage in the pipe. de 3 lSdsaM rd mls cuk, j[kdj fd;k tk,xk rFkk bl
NOTE — The choice of test is at the discretion of the nkSjku ikbi esa dksbZ fjlko ugha gksuk pkfg,A
manufacturer.
fVIi.kh — ijh{k.k dk p;u fuekZrk ds foosdkuqlkj fd;k tk,xkA
14 TEST ON TUBES
14 ufy;ksa ij ijh{k.k
Following tests shall be conducted by the manufacturer
on tubes. fuekZrk }kjk ufydkvksa ij fuEufyf[kr ijh{k.k fd, tk,axsA
14.1 The tensile strength shall be at least 320 MPa (320 14-1 ruu {kerk de ls de 320 ,eih, (320 N/mm2)
N/mm2). The test shall be carried out on full section or gksxhA ijh{k.k vkbZ,l 1608 rFkk 12278 ds vuqlkj p;fur
strip cut from the selected tubes in accordance with ufydkvksa dh iw.kZ yEckbZ ij ;k muls dkVh xbZ iV~Vh ij fd;k
IS 1608 and IS 12278. tk,xkA
9
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
NOTES fVIi.kh;k¡
1 For welded tubes, the strip tensile test specimen shall not
1 osYMÑr ufydkvksa ds fy, iV~Vh ruu ijh{k.k uewus esa tksM+ (osYM)
contain the weld.
ugha gksxkA
2 For galvanized tubes, zinc coating may be removed by
stripping prior to tensile test. 2 tLrkÑr ufydkvksa ds fy, ruu ijh{k.k ds iwoZ iVV~h dkVdj muds
mQij ls tLrs dk ysi gVk fn;k tk,XkkA
14.1.1 The elongation percent on a gauge length of
14-1-1 5.65 So eki dh yEckbZ ij izyacu izfr'kr fuEu
5.65 So , where So is the original cross-sectional area izdkj gksxk] tgk¡ So ijh{k.k uewus dk vuqizlFk dkV okyk ewy
of the test specimen, shall be as follows: {ks=kiQy gS%
Nominal Bore Elongation vfHkfgr cksj çyEcu
Percent, Min çfr'kr] U;wure
a) For steam services for all sizes 20
d) lHkh vkdkjksa dh eki lsokvksa 20
b) For other services:
ds fy,
1) Up to and including 25 mm 12 [k) vU; lsokvksa ds fy,%
2) Over 25 mm up to and 20 1) 25 fe-eh- rd rFkk mlds 12
including 150 mm lekfgr
14.2 Bend Test on Tubes Up to and Including 50 mm 2) 25 fe-eh- ls vfèkd rFkk 15 fe-eh- 20
Nominal Bore lekfgr rd
When tested in accordance with IS 2329 the tubes shall 14-2 50 fe-eh- rd rFkk mlds lekfgr vfHkfgr cksj
be capable of withstanding the bend test without okyh ufydkvksa ij ueu ijh{k.k
showing any signs of fracture or failure. Welded tubes vkbZ,l 2329 ds vuqlkj ijh{k.k fd, tkus ij ufydk Hkax ;k fodkj
shall be bent with the weld at 90° to the plane of bending.
ds dksbZ okg~u n'kkZ, fcuk ueu ijh{k.k dks lgus esa l{ke gksA
The tubes shall not be filled for this test.
osYMÑr rkfydkvkas dks osYM ds lkFk ueu lrg ij 90 fMxzh ij
14.2.1 Ungalvanized tubes shall be capable of being eksMk+ tk,xkA bl ijh{k.k ds fy, bu ufydkvksa dks Hkjk ugh tk,xkA
bent cold without cracking through 180° round a former
14-2-1 vtLrhÑr ufy;k¡ ,slh gksa fd mUgas vrIr voLFkk esa
having a radius at the bottom of groove in the plane of
bending, equal to at least six times the outside diameter 180° ij iQkeZj ds pkjksa vksj fcuk fdlh izdkj ds pVdk; ds
of the tube. eksM+k tk ldsA bl iQkeZj dh f=kT;k ueu ry okys lkaps dh
rygVh ij ufydk ds ckgjh O;kl dh 6 xquk gksA
14.2.2 Galvanized tubes shall be capable of being bent
cold, without cracking of the steel, through 90° round 14-2-2 tLrhÑr ufydk,¡ ,slh gksa fd mUgsa vrIr voLFkk esa
a former having a radius at the bottom of the groove 90° ij iQkeZj ds pkjksa vksj fcuk fdlh izdkj ds pVdko ds
equal to at least eight times the outside diameter of the eksM+k tk ldsA bl iQkeZj dh f=kT;k ueu ry okys [kkap dh
tubes. rygVh ij ckgjh O;kl dh 8 xquk gksA
14.3 Flattening Test on Tubes Above 50 mm Nominal 14-3 50 fe-eh- ls vfèkd vfHkfgr cksj okyh ufydkvksa
Bore dks piVkus lacaèkh ijh{k.k
Rings not less than 40 mm in length cut from the ends p;u dh xbZ ufydkvksa ds Nksj ls de ls de 40 fe-eh-
of the selected tubes shall be flattened cold between yEckbZ ds dkVs x, NYYkksa dks vkbZ,l 2328 ds vuqlkj osYM]
parallel plates with the weld, if any at 90° (point of ;fn gks] ds lkFk 90° (vfèkdre ueu fcUnq) ij lekUrj
maximum bending) in accordance with IS 2328. No ifVV;ksa ds chp j[kdj piVk fd;k tk,xkA tc rd ifVV;ksa
opening shall occur by fracture in the weld area until ds chp dh nwjh ewy cká O;kl ds 75 izfr'kr ls de ugha gks
the distance between the plates is less than 75 percent
tk, rc rd osYM foHkat ds dkj.k fdlh izdkj [kqys ugha vkSj
of the original outside diameter of the tube and no
cracks or breaks in the metal elsewhere than in the weld
tc rd ifVV~;ksa ds chp dh nwjh ewy cká O;kl ds 60 izfr'kr
shall occur until the distance between the plates is less ls de ugha gks tk,] rc rd èkkrq esa osYM ds LFkku ds vykok
than 60 percent of the original outside diameter. fdlh vU; LFkku ij fdlh Hkh izdkj dh njkj ;k Hkatu u gksA
NOTE — Slight premature cracking at the edges would not fVIi.kh — fdukjksa ij gydh iwoZ ifjiDo njkj bl ekud ds lkFk
be deemed to affect compliance with this standard. vuqikyu dks izHkkfor djus okyh ugha ekuh tk,xhA
14.3.1 The test rings may have the inner and outer 14-3-1 ijh{k.k NYyksa ds vkarfjd rFkk ckgjh fdukjs xksy
edges rounded. fd, x, gks ldrs gSaA
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vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
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vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
17.4 Tubes having random length 4 to 7 meters shall 17-4 4 ls 7 ehVj okyh ;kn`fPNd yEckbZ okyh ufy;ksa ij nks
have two 75 mm bands one near each end. Tubes ifV~V;k¡ izR;sd fljs ds lehi 75 fe-eh- dh ,d iV~Vh cukbZ
having exact length and approximate length as tk,xhA [kaM 11-2 rFkk [kaM 11-3 esa ;Fkk fuèkkZfjr okLrfod
prescribed in clause 11.2 and clause 11.3 shall have
yEckbZ rFkk vuqekfur yEckbZ okyh ufydkvksa esa 75 fe-eh- dh
one 75 mm band.
,d iV~Vh gksxhA
17.5 BIS Certification Marking 17-5 Hkkjrh; ekud C;wjks dk izek.ku eqgjkadu
The tubes may also the marked with the Standard Mark. ufydkvksa ij ekud eqgjkadu Hkh fd;k tk ldrk gSA
17.5.1 The use of the Standard Mark is governed by 17-5-1 ekud eqgj dk mi;ksx Hkkjrh; ekud C;wjks vfèkfu;e]
the provisions of the Bureau of Indian Standards 1986 vkSj mlds vfèku cus fu;eksa vkSj fofu;eksa ds izkoèkkuksa
Act, 1986 and the Rules and Regulations made vuqlkj gksA fuekZrkvksa vkSj laLdÙkkZvksa dks ftu 'krks± osQ vèkhu
thereunder. The details of conditions under which the
ekud eqgj yxkus ds fy, ykblsl a fn;k tkrk gS mldk fooj.k
licence for the use of Standard Mark may be granted to
manufacturers or producers may be obtained from the
Hkkjrh; ekud C;wjks ls izkIr fd;k tk ldrk gSA
Bureau of Indian Standards. 18 laj{k.k ,oa iSfdax
18 PROTECTION AND PACKING vU;Fkk lajf{kr u dh xbZ dkyh ufydkvksa dh iw.kZ yEckbZ ij
ok£u'k yxkbZ tk,xh vFkok mls ckgj ls mi;qDr izdkj isaV
Black tubes not otherwise protected shall be varnished
or suitably painted externally throughout the length fd;k tk,xk tc rd fd ml ij ok£u'k ;k isaV u yxkus ds
unless ordered unvarnished or unpainted. Where tubes vkns'k u fn, x, gksAa tgk¡ ufydkvksa ds ifjogu ds fy, caMy
are bundled for transport, all qualities of tubes shall be cuk, tkrs gS]a ogk¡ lHkh izdkj dh rkfydkvksa dks vkbZ,l 4740
packed in accordance with IS 4740. ds vuqlkj iSd fd;k tk,xkA
vuqcaèk ^d*
([kaM 1-2)
Hkki ogu okyh ufydkvksa ds fy, vfèkdre vuqer nkc vkSj rki
ANNEX A
(Clause 1.2)
MAXIMUM PERMISSIBLE PRESSURE AND TEMPERATURE FOR TUBES FOR
CONVEYING STEAM
A-1 The maximum permissible pressure and d -1 pwM+hnkj vkSj lkWdsV yxs tksM+ksa okyh ufydkvksa ds fy,
temperature for tubes with screwed and socketed joints vfèkdre vuqKs; nkc vkSj rki lkj.kh 6 ds vuqlkj gksxkA
shall be as given in Table 6.
A-2 For tubes fitted with appropriate flanges or d -2 mi;qDr ÝySat yxs gq, ;k i;kZIr :i ls VDDj osYMÑr
suitably butt welded together, the maximum permissible ufydkvksa ds fy, vfèkdre vuqer rki 260 esxk ikLdy
pressure shall be 2.06 MPa and the maximum permissible
vkSj vfèkdre vuqer rki 260ºlasVhxzsM gksxkA
temperature 260°C.
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vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
Table 6 Maximum Permissible Pressure and lkj.kh 6 bLikr ds ;qXed ;k pwM+hnkj vkSj lkWdsV
Temperature for Tubes with Steel Couplings or tksM+ okyh ufydkvkas ds fy, vfèkdre
Screwed and Socketed Joints vuqer nkc vkSj rki
(Clause A-1)
([kaM d&1)
Nominal Bore Maximum Maximum
Permissible Permissible vfHkfgr cks j vfèkdre vfèkdre
Pressure Tempera- vuq K s ; nkc vuq K s ; rki
ture fe-eh- ,eih, fMxzh lasVhxzsM
mm MPa °C (1) (2) (3)
(1) (2) (3) 25 fe-eh- rd ds fy, 1-20 260
Up to and including 25 mm 1.20 260 25 fe-eh- ls vfèkd rFkk 40 fe-eh- rd 1-03 260
Over 25 mm up to and including 40 mm 1.03 260
40 fe-eh- ls vfèkd rFkk 80 fe-eh- rd 0-86 260
Over 40 mm up to and including 80 mm 0.86 260
Over 80 mm up to and including 100 mm
80 fe-eh- ls vfèkd rFkk 100 fe-eh- rd 0-69 260
0.69 260
0.83 177
0-83 177
Over 100 mm up to and including 125 mm 0.69 171 100 fe-eh- ls vfèkd rFkk 125 fe-eh- rd 0-69 171
Over 125 mm up to and including 150 mm 0.50 160 125 fe-eh- ls vfèkd rFkk 150 fe-eh- rd 0-50 160
NOTE — 1 MPa = 1 N/mm2 = 0.102 0 kg/mm2. fVIi.kh — 1 esxk ikLdy = 1 U;wVu@fe-eh-2 = 0-102 0 fdyksxkz e@fe-eh-2
vuqcaèk [k
([kaM 13-1)
ty fjlko dlko ijh{k.k ds fodYi ds :i esa ufydkvksa dk Hkaoj èkkjk ijh{k.k
ANNEX B
(Clause 13.1)
EDDY CURRENT TESTING OF TUBES AS AN ALTERNATIVE TO THE HYDRAULIC
LEAK TIGHTNESS TEST
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vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
at the commencement and at the end of each working ds vkjaHk rFkk var esa 2 ?kaVksa ls vufèkd ds varjkyksa ij dh
period and at intervals not exceeding 2 h. tk,xhA
B-3.3 If on checking during production testing the [k-3-3 ;fn mRiknu ijh{k.k ds nkSjku tk¡p djus ij miLdj
reference standard defect is not detected even after viogu vuqer djus ds fy, laosnu'khyrk dks 2dB }kjk
changing the sensitivity by 2dB to allow for equipment ifjo£rr djus ds i'pkr Hkh ekud nks"k dk irk ugha yxrk
drift, the equipment shall be recalibrated. Following rks miLdj dks iqu% va'k'kksfèkr fd;k tk,xkA iqu% va'k'kksfèkr
recalibration, all tubes tested since the previous check
ds i'pkr~ fiNyh tk¡p ds i'pkr~ ijhf{kr lHkh ufydkvksa dk
shall be retested, unless recordings from individually
identified tubes are available that permit classification iqu%ijh{k.k fd;k tk,xk tc rd fd O;f"V #i ls vfHkKkr
of those tubes into ‘suspect’ and ‘acceptable’ categories. ufydkvksa ls ,sls vfHkys[k miyCèk u gksa tks mu ufydkvksa dk
^lafnXèk* rFkk ^Lohdk;Z* Jsf.k;ksa esa Js.khdj.k vuqer djsaA
B-4 TEST PROCEDURE [k-4 ijh{k.k izfØ;k
Pass the tube to be inspected through the test unit at miLdj ds va'kkadu esa iz;qDr fLFkfr;ksa ds le:i fLFkfr;ksa ds
the appropriate production speed, maintaining the varxZr mRiknu xfr dks ±10 izfr'kr ij fLFkj j[krs gq,
production speed constant with ±10 percent under leqfpr mRiknu xfr ij ijh{k.k ;wfuV esa ls fujh{k.k dh tkus
conditions identical to those used in the calibration of
okrh ufydk xqtkjsaA
the equipment.
NOTE — Identical conditions include all instrument setting, fVIi.kh — le:i fLFkfr;ksa esa leLr ;a=k lsfVax] vfHk;kaf=kd xfr]
mechanical motion, positioning of the encircling coil(s) in l£iy dqaMfy;ksa dh ufydk ls lacafèkr fLFkfr rFkk dksbZ vU; dkjd
relation to the tube and any other factor that affect the 'kkfey gS tks rduhd dh oSèkrk dks izHkkfor djrk gSA
validity of the technique.
B-5 ACCEPTANCE
[k-5 LohÑfr
B-5.1 Any tube producing a signal lower than the [k-5-1 ekud ds ladsrdksa ls fuEurj ladsrd dk l`tu djus
signals from the standard shall be deemed to have okyh fdlh Hkh ufydk }kjk ;g ijh{kk ikfjr dh xbZ ekuh
passed this test. tk,xhA
B-5.2 Since NDT systems are known to be sensitive to [k-5-2 pwfa d ,uMhVh i¼fr;k¡ dqN ,sls y{k.kksa ds izfr laons h ekuh
some features which do not cause leak, the tube rejected xbZ gSa ftuds dkj.k fjlko ugha gksrk] ,uMhVh }kjk fujLr dh xbZ
by NDT may be retested hydraulically and whatever ufydk dk iqu% nzoh; ijh{k.k fd;k tk,xk rFkk tks Hkh ufydk,a
tubes pass the hydraulic test shall be accepted. nzoh; ijh{k.k dks ikl dj yaxs h] mUgsa Lohdkj dj fy;k tk,xkA
B-5.3 The tubes rejected in (see B-5.1) may also be [k-5-3 fujLr ufydkvksa (ns[ksa [k-5-1) dk vkWiQ ykbu ,uMhVh
retested off-line NDT equipment. Those which do not miLdj ij Hkh iqu% ijh{k.k fd;k tk ldrk gSA fujLr Lrjh;
produce reject level signals shall be accepted. Others ladrs d l`ftr u djus okyh ufydkvksa dks Lohdkj dj fy;k
may be accepted after cropping off the portion tk,xkA vU;ksa dks fujlu Lrj ds ladrs d l`ftr djus okys Hkkx
producing reject level signals. dks dkVdj vyx dj nsus ds i'pkr Lohdkj dj fy;k tk,xkA
15
(nwljs doj ls tkjh)
bl ns'k esa Hkki izokg ds fy, bLrseky dh tkus okyh ufy;ksa dks iz'kkflr djus okys fofu;e dsfUnz; ckW;yj cksMZ }kjk izdkf'kr
Hkkjrh; ckW;yj fofu;eksa esa fuèkkZfjr fd, x, gSaA
bl ekud dk fuèkkZj.k djrs le;] ns'k esa bl {ks=k esa izpfyr O;kikj jhfr;ksa ij ;Fks"V è;ku fn;k x;k gSA fofHkUu ns'kksa esa izpfyr
ekudksa ds varjkZ"Vªh; leUo; ij Hkh ;Fks"V è;ku fn;k x;k gSA fuEufyf[kr izdk'kuksa ls lgk;rk izkIr dh xbZ gS%
vkbZ,lvks 65 % 1981 ekudhdj.k ds fy, vkbZ,lvks varjk"Vªh; laxBu ds vuqlkj pwM+h cukus ds fy, mi;qDr dkcZu
bLikr ufydk,¡
ch,l 1387 % 1985 pwM+hnkj ,oa lkdsV;qDr bLikr ufy;ksa rFkk ufydkdkj lkefxz;ksa ,oa osfYMax ds fy, mi;qDr lkns
fljs okyh bLikr ufydkvksa ds fy, vFkok pwMh+ cukus ds fy, ch,l 21 % 1985 ^ufydk,¡ ,oa fiQfVax
ds fy, ikbi dh pwfM+;k¡] tgk¡ pwfM+;ksa ij nkc dls tksM+ cuk, tkrs gSa*
bl ekud esa [kaM 6-4] 7-1] 7-1-1] 11-2] 16-2 rFkk 17-3 fn, x, gSa ftlds fy, Øsrk vkSj fuekZrk ds chp djkj fd;k
tkuk vko';d gSA
bl ekud dk nwljk Hkkx vkbZ,l 1239 (Hkkx 2) % 1992 ^e`nq bLikr ufydkvksa] ufydkdkj lkexzh rFkk vU; fiVok¡ bLikr
fiQfVaXl ds fy, fof'kf"V% Hkkx 2 e`nq bLikr lkWdsV] ufydkdkj lkexzh rFkk vU; fiVok¡ bLikr fiQfVaxs (pkSFkk iqujh{k.k)* gSA
;g fuf'pr djus ds fy, fd bl ekud esa fdlh vis{kk fo'ks"k dk ikyu fd;k x;k gS ;k ugha] rks ijh{k.k ;k fo'ys"k.k esa
ifj.kke dks n'kkZus okys voyksdu ;k x.kuk }kjk izkIr vafre eku dks vkbZ,l 2 % 1960 ^la[;kRed ekuksa ds iw.kk±du lacaèkh
fu;e (iqujhf{kr)* ds vuqlkj iw.kk±fdr dj fn;k tk,A iw.kk±fdr eku esa j[ks x, lkFkZd LFkkuksa dh la[;k mruh gh gks ftruh
bl ekud esa fufnZ"V eku dh gSA
In this country, the regulations governing the use of tubes for conveying steam are laid down in the Indian Boiler
Regulations published by the Central Boilers Board.
While formulating this standard, due consideration has been given to the trade practices followed in the country
in this field. Due consideration has also been given to international coordination among the standards prevailing
in different countries. Assistance has been derived from the following publications:
ISO 65 : 1981 Carbon steel tubes suitable for screwing in accordance with ISO International Organization
for Standardization
BS 1387 : 1985 Screwed and socketed steel tubes and tubulars and for plain end steel tubes suitable for
welding or for screwing to BS 21 : 1985 ‘Pipe threads for tubs and fitting where pressure-tight
joints are made on the threads’
This standard contains clauses 6.4, 7.1, 7.1.1, 11.2, 16.2 and 17.3 which call for an agreement between the
manufacturer and the purchaser.
The other part of this standard is IS 1239 (Part 2) : 1992 ‘Specification for mild steel tubes, tubulars and other
wrought steel fittings: Part 2 Mild steel socket, tubulars and other wrought steel pipe fittings ( fourth revision )’.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the results of a test or analysis, shall be rounded off in accordance with
IS 2 : 1960 ‘Rules for rounding off numerical values (revised )’. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards : Monthly Additions’.
This Indian Standard has been developed from Doc No.: MTD 19 (4264).