Technical documentation F 200 K Compact flame detector

• Compact casing with integrated flame

sensor and switching amplifier
• Sensitivity adjustment in multiple steps
• Digital circuit design for flame evaltion
• LED status indicator

• 24 V DC operating voltage
• Dual-channel system with electronic self-
monitoring
• LED bar flame intensity indicator and
4 (0) ... 20 mA measuring output
• Selectable trend indicator allowing opti-
mum adjustment to the flame direction

Sensors and systems

for industrial flame monitoring
 Table of Contents

1 General remarks ..........................................................................................................4

1.1 Allow for compliance with the Equipment Safety Act ................................................................................. 4
2 Safety instructions ......................................................................................................5
3 Operating instructions ................................................................................................6
3.1 Application .................................................................................................................................................. 6
3.2 Purpose intended ....................................................................................................................................... 6
3.3 Design......................................................................................................................................................... 6
3.4 Mode of operation....................................................................................................................................... 7
3.5 Basic circuit diagram .................................................................................................................................. 8
4 Technical parameters..................................................................................................9
4.1 Characteristics............................................................................................................................................ 9
4.2 Operating conditions................................................................................................................................... 9
5 Selection criteria........................................................................................................11
6 Installation and assembly instructions....................................................................12
6.1 Assembly / Basic instructions ................................................................................................................... 12
6.2 Installation ................................................................................................................................................ 13
6.2.1 External installation .................................................................................................................................. 14
6.2.2 Device connection .................................................................................................................................... 14
7 Instructions on commissioning and maintenance .................................................14
7.0 Display and operational controls .............................................................................................................. 14
7.0.1 Intensity indicator including the “Adjust“ function / section 9.1 + 9.2, items 3 and 6................................ 15
7.0.2 Sensitivity range - indication / section 9.2 items 10 and 11 .................................................................... 15
7.0.3 Operating state - indication / sections 9.1 + 9.2, items 1 and 2 .............................................................. 15
7.0.4 Sensitivity – Switch/ sections 9.1 + 9.2, items 4 and 5 ........................................................................... 16
7.0.5 Frequency – Switch / section 9.2, item 6.................................................................................................. 16
7.0.6 Service – Switch Serv. / section 9.1 + 9.2, item 6 ................................................................................ 16
7.0.7 Adjust – Switch / section 9.1 + 9.2, item 6 ............................................................................................... 16
7.0.8 Start-up suppression - Potentiometer / sections 9.1 + 9.2, item 9 ........................................................... 16
7.0.9 Measuring points / section 9.1 + 9.2, items 7 and 8................................................................................ 16
7.1 Commissioning ......................................................................................................................................... 16
7.1.1 General remarks....................................................................................................................................... 17
7.1.2 Preparative measures .............................................................................................................................. 17
7.1.3 Adjustment................................................................................................................................................ 18
7.1.4 Checking the flame shut-down on fault .................................................................................................... 20
7.1.5 Fault on flame detection ........................................................................................................................... 20
7.1.6 Faults during ignition ................................................................................................................................ 21
7.1.7 Faults during operation............................................................................................................................. 22
7.2 Troubleshooting........................................................................................................................................ 20
7.3 Commissioning flow chart......................................................................................................................... 22
7.4 Maintenance ............................................................................................................................................. 23
7.4.1 General remarks....................................................................................................................................... 24
7.4.2 Instructions on troubleshooting ................................................................................................................ 24

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8 Guarantee and delivery terms.................................................................................. 23
9 Layout of the operational controls .......................................................................... 24
9.1 F 200 K1 … (in the state as delivered)..................................................................................................... 24
9.2 F 200 K2 … (Ex-proof), (in the state as delivered) .................................................................................. 25
10 Dimensional drawings .............................................................................................. 26
10.1 F 200 K … and F 200 K Compact Flame Detectors... Z2 (hazardous area II)......................................... 26
10.2 F 200 K2 … Compact Flame Detector Ex (hazardous area I) ................................................................. 27
10.3 Connection housing FG 24 Ex ................................................................................................................. 27
11 Pin configuration....................................................................................................... 28
11.1 F 200 K1 … .............................................................................................................................................. 28
11.2 F 200 K2 ... (Ex) ....................................................................................................................................... 29
12 Examples of application ........................................................................................... 30
12.1 Interconnection with Etamatic .................................................................................................................. 30
12.2 Interconnection with FMS......................................................................................................................... 30
13 Accessories ............................................................................................................... 31
13.1 FN 20 mains supply unit........................................................................................................................... 31
13.1.1 Purpose .................................................................................................................................................... 33
13.1.2 Technical parameters............................................................................................................................... 33
13.1.3 Pin configuration....................................................................................................................................... 35
13.2 Adjustable holding devices....................................................................................................................... 36
13.2.1 FS 19-10 (for IR and UV, without ball-and socket-joint, with purge air connection) ................................ 38
13.2.2 FS 20-10 (for IR and UV, with ball-and socket-joint and purge air connection)....................................... 38
13.2.3 FV 19-10 (for IR and UV, without socket-and-ball-joint, with purge air connection) ................................ 39
13.2.4 FV 20-10 (for IR and UV, with ball-and-socket-joint and purge air connection)....................................... 39
13.2.5 FS 50 (without ball-and-socket-joint and cooling air housing) ................................................................. 40
13.2.6 FS 51 (with ball-and-socket joint and cooling air housing)....................................................................... 41
13.3 Installation in the cooling air housing ....................................................................................................... 40
14 EG Certificate of Conformity .................................................................................... 41
15 EC Prototype testing certificate............................................................................... 42
16 TÜV Certificate .......................................................................................................... 43

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1 General remarks

1.1 Allow for compliance with the Equipment Safety Act

The Equipment Safety Act provides the following:

Comply with the operating instruction!
Proceed as instructed by this technical documentation
(Printed matter no. DLT 7620-04D-0001).
Make sure to only use the equipment for the purpose as described herein.
Operation to be carried out by qualified staff only. The equipment may only be oper-
ated and maintained by persons capable of properly doing so based on their knowl-
edge and qualification level.
Liability for proper functioning of the equipment will be transferred to the owner
or operator by law.
Liability for proper functioning of the equipment will be transferred to the owner or op-
erator by law if the equipment is improperly operated, maintained or repaired by per-
sons that do not have the knowledge required, or if the equipment is handled in a way
not complying with the purpose intended.
LAMTEC GmbH & Co KG shall not be held liable for any damage caused by non-
compliance with the instructions given in this manual. The warranty and liability condi-
tions of LAMTEC GmbH & Co KG shall not be extended by the instructions as given
hereinafter.
Any reference to laws, regulations and standards shall be subject to the legislation of
the Federal Republic of Germany.

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2 Safety instructions
This operator manual uses the following symbols to mark important safety instructions
to be complied with by the user. In the following sections, this symbols appear in texts
at places where the information is required. Make sure to comply with these safety in-
structions, in particular note the warnings.

WARNING
marks possible risks for persons, especially emanating from electrical equipment.

WARNING
makes reference to possible risks for persons if system components are handled im-
properly.

CAUTION!
makes reference to dangers for system components or to a possible deterioration of
the equipment's operability.

NOTE:
comprises additional information of importance for the user on the system or system
components, and provides additional hints.

This appears in instructive texts to indicate that something has to be done.

In this context, we remind the operator to comply with the accident prevention regula-
tions in connection with all activities, and to do its best to avoid injury to persons and
damage to property in way as circumstances will allow.

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3 Operating instructions

3.1 Application
These operating instruction apply to the F 200 K compact flame detector.
The devices comply with the following standards and rules:
DIN EN 230
DIN EN 298
DIN VDE 0116
97/23/EG (directive on pressurised equipment)
90/396/EWG (directive on gas equipment)
DIN EN 60730, part 1 and IEC 801, part 5 (leakage paths and sparking-distance in air
as well as interference susceptibility)

Product identification no.: CE- 0085 BO 0005

3.2 Purpose intended

In single-burner and multiple-burner furnaces, the flame detector performs a high-
safety monitoring of the burner flames. When the flame goes out, the safe control
state “Flamme out“ is reached.
The flame detector is mainly used in large-scale power plants, thermal power stations
and chemical plants as well as for monitoring furnaces which are operated from

- OIL
- GAS
- BIO-MASS
- DUST COAL
- CHEMICALS AND OTHER WASTE PRODUCTS.

3.3 Design
The compact-type flame detector is composed of a cylindrical casing comprising a
light incidence aperture that is in line with the axis a processing status indicator on its
rear side as well as operational controls, which can be accessed there when removing
the cover.
When closed the flame detector complies with the requirements of IP 67 protection
degree.
The detector is installed at the burner by optionally using the FS 19, FV 19, FS 20, FV
20 adjustable holding devices or with an air-cooled housing of the FS 50 or FS 51
types.

The detector consists of the following functional units:

- Sensor unit providing for digitalisation of the flame signal

- digital frequency evaluation
- Self-monitoring
- Switching amplifier

The device is connected through an integrated standard plug and using the a connec-
tion cable required for this (8 pins, static screen,
cable type LiYCY 8x1x0,5 mm²) with coupler.

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 The cable provides for the following connections:

- Infeed of auxiliary energy

- Connection of the operational earthing FPE
- Connection of external power circuits to a failsafe change-over contact to control
the control states "Flame out" and "Flame in"
- Connection of the intensity measurement output
- Connection for an external sensitivity change-over, only for F 200 K2
- Connection of the screen via the plug enclosure

The layout of the operational controls is represented in section 10.

3.4 Mode of operation

The compact flame detector converts the flame radiation pulses of the burner flame
into electrical signals. These representative signals are routed to an electronic
changeover switch, which alternately applies them to one of the independently work-
ing processing channels, where the signals are digitised. This reduces the initial signal
quantity to the information "pulse period" (information carrier: pulse frequency of the
flame radiation). The digitised signals are compared with the related reference signals
by means of a digital frequency evaluation unit. This makes sure that only those flame
signals that are within the pre-selected frequency transmission range will be included
in a continued processing, irrespective of their original amplitude. A control switch (for
the F 200 K2 only) located below the removable cover allows to change the lower fre-
quency limit if required. After evaluation, the flame signal is routed to the switching
amplifier, which also controls the related shut-down time. A safe monitoring of the
antivalent control states as well as the response and shut-down periods is performed
at the output of the signal processing channels, before an activation of the output re-
lays at the end of each signal processing channel is carried out. Antivalence faults and
deviation in time delays going beyond the admissible limit values result in the control
state "Flame out". The control states “Flame out“ and “Flame in“ are indicated on the
rear side of the device by means of a red and/or green LED, the change-over between
the two signal processing channels being indicated by pulsation of the green LED dur-
ing the “Flame in“ control state. Moreover, one or two six-step control switches provide
for a sensitivity adjustment to adapt the system to the flames to be monitored, this be-
ing indicated by means of a six-step chain of green LEDs designed to be the device's
flame intensity indicator.

Miscellaneous

Self-monitoring principle

Signal processing is carried out by means of two transmission channels working inde-
pendently of each other and alternately triggered. The output levels are permanently
checked for antivalence within a given time grid.

Parameter adjustment, furnace type → Monitoring equipment

The turning knob controls of the F 200 K1 / F 200 K2 compact flame detectors allow to
set 6 to 12 sensitivity levels, the F 200 K version providing an increased sensitivity
level in range II. A six-step green LED indicator indicates the evaluated flame intensity
on the rear side of the device. The transmission range of the digital flame frequency
evaluation allows for signal passage between10 ... 190 Hz (F 200 K1) and/or 10 / 30 /
45 ... 190 Hz (F 200 K2).

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3.5 Basic circuit diagram

Flame sensor

Detector
Switch-over
contact
Stabilisation

UB Cycle

7...1 7...1
1...6 1...6
2 2

Channel A Channel B

10/20/30...190 Hz digital band pass 10/20/30...190 Hz digital band pass

Sensitivity
selector switch

safe de-coupling safe de-coupling

0/4...20mA
Intensity remote Visual intensity
indicator indicator
GND

GND GND

Switching amplifier Switching amplifier

channel A channel B

cycl
Self- e
monitoring
Monitoring
Output relay cycle

Output
contacts

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4 Technical parameters

4.1 Characteristics

The compact flame detector is available in 2 basic versions, apart from an ex-proof enclosure type with several
spectral varieties (IR / UV).

Design type F 200 K1... F 200 K2... (Ex)

Sensitivity range 1 sensitivity range 2 sensitivity range

6 levels increased sensitivity in
range II, can externally be
switched over,
6 levels each

Frequency range 10 ... 190 Hz 10/30/45 ... 190 Hz,

can be adjusted on the device

Signals lying in the mains frequency range or its multiples are suppressed for 50 Hz
mains generally. For 60 Hz application, please indicate separately in your order form.
The related stop ranges are changed in factory. The compact flame detector is ac-
cordingly marked by a type plate.

4.2 Operating conditions

Input parameters

Auxiliary energy, input

- Supply voltage 24 V DC ± 20%, protection class III

- Power consumption ≤4W

spectral radiation range and sight angle

- F 200 K1 UV-1 and F 200 K2 UV-1 (Ex) 260 ... 400 nm about 8°
- F 200 K1 UV-2 and F 200 K2 UV-2 (Ex) 210 ... 380 nm about 8°
- F 200 K1 IR-2 and F 200 K2 IR-2 (Ex) 850 … 1200 nm about 50°
- F 200 K1 IR-1 and F 200 K2 IR-1 (Ex) 1200 ... 2800 nm about 60°

Response sensitivity 25 mV AC

Range remote switch-over (F 200 K2 only) floating contact, can be controlled by

means of the supply voltage (refer to section 12.2)

- Control current about 10 mA

Output parameters

Output contact Chang-over contact (floating)

- admissible switching voltage 48 V DC max., protection class II

(250 V AC by mains supply FN 20)
6 V AC/DC min.

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- admissible switching current 0.5 A maximally
10 mA minimally, at a limit
load of 50 mA

- Switching capacity 0.1 W minimally

30 W maximally

- Internal fuses, 500 mA slow IEC and/or

750 mA slow UL

- Safety period "Operation" t VOff ≤ 1 s and/or ≤ 3 s,

factory set
- Start-up delay t VOn ≈ 1 s and/or ≈ 3 s

Measuring output for intensity

- Output continuous current 4 (0 )... 20 mA, there is no insulation

of potential towards the supply
voltage
- Maximum working resistance 220 Ω
- Floating DC voltage 6.6 V
- Basic error ±2%

Dynamic characteristics

Self-monitoring cycle t CYCLE ca. 3.0 s for safety period

t VOff ≤ 1 s
t CYCLE ca. 7.0 s for safety period
t VOff ≤ 3 s

Cable length LiYCY 8x1x0.5

Coupling part with standard cable length 3 m

(is also available in variable length if the customers requires so)

Extension of more than 3 m with LiYCY 8x1x0.5 to 50 m

Extension of more than 3 m with LiYCY 8x1x1.0 to 100 m
Extension of more than 3 m with LiYCY 8x1x2.5 to 250 m

Taking into account the electrical basic conditions, it also possible to bridge major dis-
tances using smaller cable core sections. An important criterion is the compliance with
the supply voltage limits at the compact flame detector, and thus the voltage drop in
supply voltage coming through the supply line.

Technical stressability

Operating mode DB
Creepage distances and clearances DIN EN 60730 part 1
Interference susceptibility DIN EN 60730-1, EN 61000-4
Emitted interference DIN EN 55011/A1

Radio interference suppression

The output contacts of the flame detector have no radio interference suppression. The
user is required to take the appropriate radio interference suppression measures on
the basis of the overall installation design. In order to ensure the required safety, carry
out the installation circuitry in such a way as to avoid shorting-out of the contacts by
defective components of the interference suppression unit.

Climatic stressability

Installation category Temp. min. - 20 °C

max. +60 °C
rel. air humidity 80 % at 35 °C
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 Vibration fatigue limit

according to EN 298, section. 6.5.2.2.2 2g

function tested 5g

Protection type IP 67; in closed state

Mass 0.6 kg

Storage conditions (in original packing)

Storage location closed premises

Air temperature - 40 ... +70 °C
Air humidity max. 80% at 35 °C

Transport conditions (in original packing)

Type of transport in closed holds

Air temperature - 40 ... + 70 °C
Temperature - humidity - coupling max. 80% at 35 °C

Wear and tear parts none

5 Selection criteria

Type Spectral range Application - Fuel type

F 200 K1 UV-1 260 ... 400 nm Oil, gas

F 200 K2 UV-1 (Ex)
F 200 K1 UV-2 210 ... 280 nm Oil, gas (special gasses such as
F 200 K2 UV-2 (Ex) refinery and blast furnace gases)
F 200 K1 IR 2 850 … 1200 nm Monitoring of combustion chambers
F 200 K2 IR-2 (Ex) and burn edges (coal, wood)
F 200 K1 IR-1 1200 ... 2800 nm Oil, gas, wood, coal, furnaces with
F 200 K2 IR-1 (Ex) heavy flue gas recirculation, waste
gasses with yellowish colour with-
out UV radiation and/or screening
of the UV portions by vapour, dust
etc.

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6 Installation and assembly instructions

6.1 Assembly / Basic instructions

The radiation emitted by a flame contains a pulsating portion (flickering). This results
from the processes, which occur during combustion, the oscillation frequency (flame
frequency) of which is used for monitoring. The compact flame detector is installed at
the burner at the viewing port provided for this and using the appropriate adjustable
holding device. Make sure that the burner flame remains perfectly visible through-
out the "Operation range of the furnace". To install a simple selective monitoring
device, the viewing port should be located in such a manner that the flame sensor de-
tects the flame root (near the burner mouth) of the burner flame to be monitored, and
that it cannot directly look into an adjacent flame or a flame located on the opposite
side. This is also of special importance as to background flames (coal, wood, waste).

The compact flame detector:

- is to be aligned in such a way as to cover the first third of the flame for single mo-
nitoring.
- has to cover the flame root area for a simple selection during the "Flame in" control
state (area of high flame frequencies), and during the "Flame out" state to only de-
tect the residual radiation caused by the "off-shoots" of the other flames in the
combustion chamber (area of low flame frequencies) or by reflection.
- If possible avoid to arrange the compact flame detector in parallel with the flame
axis, since in this position, a flame rupture can hardly be detected.

In order to reach a high availability and a high selection quality, it is very important to
place the compact flame detector at the appropriate location.

Make sure in every case that the aperture angle for the UV solutions is only about 8°.
That's why we recommend to use the FS 20 and/or FV20 adjustable holding device
(ball-and-socket joint), unless already in place. A correct alignment is of paramount
importance in particular in such cases where there is an additional viewing tube in-
side the burner or where the visibility of the flame is considerably restricted. The instal-
lation site must be easily accessible to allow a perfect observation of the visual opera-
tional controls even during operation of the furnace. When replacing the compact
flame detector, make sure to install a device having the same identification marking.

Make sure that the maximum admissible ambient temperature of 60 °C is not ex-
ceeded at the installation site. This applies in particular to radiant heat.

For the installation of an extension cable on site, make sure to use a separate,
shielded extensionable. Moreover, provide for good continuity of the shield and
make sure that the shield and functional earthing (FPE) are connected properly.

We recommend to lay the supply cable, including extension cable, on separate cable
trays to keep mains and control lines as well as high-energy power lines and equip-
ment separated from each other (e.g. ignition lines, ignition transformer, electrical mo-
tors, contactor). Moreover, avoid any parallel cable routing together with mains cables
in trays.

CAUTION!
Very high levels of electromagnetic radiated noise may result in sporadic problems in
flame detection, or may even avoid proper detection at all.

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6.2 Installation

6.2.1 External installation

Output contacts

The flame detector ready for operation delivers the "Flame in" or "Flame out" status
message to a floating output contact. Further signal processing has to be carried out
by the controller adapted to the related furnace.

To guarantee a high safety level make sure when installing the output contacts to lay
out the circuitry of the radio interference suppression system to be provided by the
user in such a manner as to avoid shorting-out of the contacts due to faulty compo-
nents of the radio interference suppression unit.

Remote switch-over of sensitivity

The remote switch-over may only be effected by using a floating contact via the 24V
supply of the flame detector.

Intensity remote display (4 / 0 - 20 mA current loop)

Only potential-free devices may be connected complying with the requirements for
protective low voltage (SELV) (safe insulation according to DIN EN 50178).

6.2.2 Device connection

Refer to pin configuration section11

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7 Instructions on commissioning and maintenance

7.0 Display and operational controls

Represented in section 9

7.0.1 Intensity indicator including the “Adjust“ function / section 9.1 + 9.2, items 3 and 6

Intensity indication is effected by means of a roaming light dot in 6 levels. The indica-
tion is delayed in accordance with switch-off time (1s and/or 3s) and fulfils 2 functions.

1. Display of the evaluated intensity / basic setting

The Adjust switch has to be in the OFF position. The flame signal that has already
been analysed for amplitude and frequency is displayed. For a well recognised
flame signal, the display in normal state shows the maximum position (uppermost
green LED). There might be a signal rupture in the green LED row for a short pe-
riod depending the behaviour of the flame to be monitored. If such signal rupture
occur very frequently, this may result, however, in a switch-off during a prolonged
operation.

2. Display of the unevaluated intensity (direct signal at the probe element)

The Adjust switch has to be in the ON position in any case. The function of the
Serv. switch is not active in this case. The direct flame signal is now shown at the
probe element without evaluation of the flame frequency. The Adjust function is
used to align the compact flame detector to the maximum of the flame radiation
using a ball-and-socket joint (refer to section 7.1.3). Normally, the display should
be in the green LED row. If the flame is stable, a reliable operation may be possible
in this function even if the two upper yellow LEDs light up. This display mode only
represents the trend of the orientation at a good accuracy, thus it is no exact
measuring device.

7.0.2 Sensitivity range - indication / section 9.2 items 10 and 11

This display type only exists in the F 200 K2 execution type. The display shows the
sensitivity ranges I or II activated by external selection. The range I (normal sensitivity)
is mainly used for high flame intensities, while range II (higher sensitivity) is used for
weaker flame intensities.

7.0.3 Operating state - indication / sections 9.1 + 9.2, items 1 and 2

The red LED shows the Flame OUT operating state, the green LED showing the
Flame IN state. In the “Flame in“ state, the green LED shows a pulsating intensity at
the rhythm of the self-monitoring cycle (1.5 s and/or 3 s). If the green LED is not pul-
sating, this may be due to a e.g. excessive interference radiation (EMV) or to a defect
of the compact flame detector. (refer to 7.1.2 and 7.2)

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7.0.4 Sensitivity – Switch/ sections 9.1 + 9.2, items 4 and 5

Depending on the solution type (F 200 K1 or F 200 K2), there are 1 or 2 sensitivity se-
lector switches. The sensitivity selector switches can be set in 6 steps. The switches
serve to adapt the device to the existing flame intensity. (refer to 7.1.3)

7.0.5 Frequency – Switch / section 9.2, item 6

The frequency switches are only included in the F 200 K2 solution.

They are used to set the lower frequency limits of the digital filters. This allows to im-
prove the selectivity in flame detection. In the F 200 K1 solution, only the lower fre-
quency limit of 10 Hz is factory-set principally. (refer to 7.1.3)

7.0.6 Service – Switch Serv. / section 9.1 + 9.2, item 6

The Serv. service switch serves to suppress the indication during start-up and star-
ting time of the flame detector. In the state as delivered, the Serv. is in the ON posi-
tion. This function does not display any short flame signals of other radiation sources
(e.g. adjacent burners or background fire), which are not to result in a switch-on of the
flame detector.
For commissioning it is recommendable to set the Serv. switch to OFF. Short
flame signal of other sources are thus indicated even during the start-up phase. This
information is important for a probably required change of the start-up suppression
setting (refer to 7.1.3).

7.0.7 Adjust – Switch / section 9.1 + 9.2, item 6

The Adjust switch serves to feed in the unevaluated flame intensity (direct signal at
the probe element) on the intensity display of the compact flame detector. The activa-
tion of the Adjust switch (ON position) suppresses the function of the Serv. switch
(refer to 7.1.3).

7.0.8 Start-up suppression - Potentiometer / sections 9.1 + 9.2, item 9

The potentiometer serves to vary the setting of the start-up (switch-on) behaviour of
the flame detector. This setting has an influence on the switch-on behaviour of the
flame detector with regard to the flame to be monitored. (refer to 7.1.3)

7.0.9 Measuring p>YAX Coints / section 9.1 + 9.2, items 7 and 8

These measuring points serve to directly measure the flame signals at the probe ele-
ment and can be used to determine the optimal alignment, apart from intensity indica-
tion. (refer to 7.1.3).

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7.1 Commissioning

7.1.1 General remarks

Check the compact flame detector for correct positioning on the burner. Before switch-
ing on the supply voltage, check the connections on the basis of the pin configuration as
specified herein. Refer to section 12.
The switches of the compact flame detector as delivered are set according to section
10, unless otherwise agreed. The potentiometer for start-up suppression is set to 50 %.
“Flame out" state

After switching on the auxiliary energy, the flame detector is ready for operation after
approximately 5 s. The following display has to be shown:

- Display "Flame out" LED “red“ lights up

- Sensitivity range I or II LED “yellow“ lights depending on
external pre-selection f. range I or II
(for F 200 K2 only)

“Flame in" state

To check the monitoring parameters, install the compact flame detector in the speci-
fied mounting place before starting the operation of the furnace. If the flame burns
naturally, the display should change as follows:

LED „red“ goes out

LED „green“ lights up, changing its radiation intensity antivalently to
the cycle rhythm of the self-monitoring system
Intensity indicator (lighting point) should reach 100%

7.1.2 Preparative measures

Checking the flame detector function

The flame detector can be checked for proper functioning without any burning flame.

1. Carry out the complete electrical installation of the flame detector and connect it to
the supply voltage.
A LAMTEC test emitter of the FFP 02 type (IR + UV) can be used as an auxiliary
means for flame simulation.

2. Simulation of a flame radiation in front of the flame detector's viewing port. This
can be done using a lighter or any other type of a modulated-light source (don't
use the mains frequency) having a sufficiently high intensity. For example, you
can modulate in a sufficient way the light of a lamp by moving your fingers splayed
out in front of the light source and the flame detector. However, start-up suppres-
sion requires a stable signal to do this. If necessary and if the signal is not suffi-
cient, the Serv. switch (section 9) should be set to OFF in order to make the re-
action to the simulated flame signal visible.

The flame detector has to switch on its output contacts if the flame signal is simulated
for a sufficient period of time. This is shown by the extinction of the red LED and the
pulsating light of the green LED. The 6-level intensity indicator lights up.

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 If no flame signal is delivered in spite of an apparently correct functioning, check the
output contact (refer to 7.2).

Alignment

IR- flame detectors should be installed / aligned in such a way that possible reflec-
tions form the combustion chamber are already largely suppressed by constructive
measures. A ball-and-socket joint for the alignment of the sensor to the flame is nor-
mally not required, since the optics of the flame detector is characterised by a wide
viewing angle.

UV- flame detectors should generally be used with one ball-and-socket joint only,
since the optics of the flame detector has a narrow viewing angle. That's why an opti-
mum alignment towards the flame is of utmost importance.
.

Optics

There are no special requirements for locking discs or similar components when using
IR- flame detectors. Small accumulations of dirt due to dust and similar materials are
mainly not critical for flame detection.
In UV- flame detectors, the requirements to locking discs are more strict. Make sure
to use a material that lets UV light pass (e.g. quartz) without problems. They are al-
ready contained in the LAMTEC-UV adjustable holding device (FS 19, FS 20, FV 19
and FV 20). Small accumulations of dust, water etc. are considerably more likely to
lead to problems in flame detection than IR radiation.

7.1.3 Adjustment

Sensitivity

If for the 1st burner start, there is no reaction, the sensitivity switch (flame amplitude)
can be set towards the right-hand stop position to allow a stable flame detection. The
positions 1 – 6 and/or 7 – 12 are allocated to the internal amplification of the flame
signal. Position 1 and/or 7 means lowest amplification / sensitivity as well as 6 and/or
12 highest amplification / sensitivity in the related sensitivity range.

Caution!
Make sure to react otherwise in a sufficient way to a flame not burning correctly or an
extinguishing flame next to the flame detector until successful switch-off test will have
been carried out.
After having carried out a correct burner adjustment, reduce the sensitivity again to
such an extent as to allow for a stable and safe operation. The measurable signals
should have at least 2 to 3 times the switching threshold value of 25 mV AC to al-
low a reliable recognition.

Alignment with adjustment function

To allow an optimum alignment of the compact flame detector towards the flame
(maximum flame amplitude), the intensity indicator of the device can be used by
activating the “Adjust“ function switch. The activation of the “Adjust“ switch
(ON position) suppresses the function of the Serv. switch. The intensity indicator
now represents flame amplitude detected. If the intensity has already been set to
maximum in this function, reduce the sensitivity of the active sensitivity switch to such
a level that a reaction of the intensity indicator can be noticed, in order to find the best
possible view to the flame by alignment. After having completed the adjustment work
and/or before optimisation set the Adjust switch back to OFF.

- 17 -
Measuring points

Apart from the Adjust function, the measuring points (section 10) of the device can be
used. This allows to continuously measure the unevaluated intensity.
Use a commercial potential-free measuring device, such as a manual multimeter
complying with EN 61010-1 (safe insulation), and having a measuring resistance
> 5 MΩ.
The trigger threshold for the F 200 K is at ≥ 25 mV AC , while the measured sig-
nal voltage can amount to maximally 3 V AC.

To allow an optimal suppression of reflections, the measured values should be

clearly below the specified value of 25 mV AC of the response threshold after burner
switch-off.

Frequency setting

An adaptation to the burner flame can additionally be effected in the F 200 K2 (ex-
proof) as to the lower frequency limit (section 9.2, item 6). This frequency allows no
remote switch-over. Generally, a low frequency limit means a higher availability, how-
ever a reduction of the selectivity.
3 levels are provided for.

The setting (changeover to another frequency range) has always to be carried out for
both processing channels A and B in an identical way.
Moreover, always make sure that only one frequency range in ON position is selected
each time.

Start-up suppression

If on burner start, there are short flame pulses in the set transmission range due to in-
tense background fire and/or adjacent burners, thus likely to cause problems with
burner start ( light emitted by other sources ), a change of start-up suppression ac-
cording to the technological circumstances can be used to suppress the undesired
flame pulses.

The start-up suppression function (refer to section 7.0.8, separately adjustable) allows
to suppress short pulse rates, which may occur on burner start in connection with the
fan operation (pre-ventilation) and background fire. The values can be set between 0
and 100 % at a continuous start-up delay of 1s, i.e. that short pulse rates that may re-
sult in extraneous light signalling during the burner start phase, but don't represent no
continued flame signal, are excluded from evaluation (suppressed) with differently in-
tensive ways. When 0% has been set, the flame detector is activated even on im-
proper flame signals, at a setting of 100% however, an activation requires very proper
and stable flame signals.
In case of improperly starting flames, an excessive start-up suppression impedes a
timely recognition of the flame.
The devices are delivered with start-up suppression of 50 % factory pre-set 50 % and
the Serv. switch pre-set to the ON position (deactivated).

Carry out resetting according to the requirements as follows:

(cf. the representation of the operational controls in section 10)

- Set the Serv. switch to the OFF position, this allowing to make the pulses visible
during the start-up time via the devices' intensity indicator

- Set the start-up suppression (section 10, item 9) according to the amplitude of the
pulse rates between 0 and 100 %

After completion of the settings and/or optimisation, reset the Serv. switch to the ON
position.

- 18 -
 Caution!
However, this setting operation should only be used if the alignment of the flame
sensor, as well as sensitivity and frequency settings as to reliability have fully been
used.

7.1.4 Checking the flame shut-down on fault

Simulate a flame rupture or flame extinction. To this end, shut off the fuel supply to the
burner to be monitored by the flame detector. Check that the signal for shutting-off the
safety valve is triggered off within the period of TS< 1 s (on safety period “Operation“ at
tVOff = 1 s) after extinction of the flame.

LED „red“ lights

LED „green“ dark

For the IR compact flame detectors of the F 200 K1(2) IR-1 and/or F 200 K1(2) IR -2
types, take into account the special reflection effects caused by the combustion
chamber. Consequently, switch-off tests have to be carried out when the boiler has
the operating temperature. In particular, make sure that the sensitivity of the compact
flame detector is increased only to such a value required to safely and reliably monitor
the flame throughout the operating range of the burner.

7.1.5 Fault on flame detection

Check this function according to section 7.1.2.

1. Interference

Generally, interference becomes apparent by the fact that the intensity indicator of the
device may indicate 100 %, but the green LED (“Flame in“) doesn't light up. Or, the
green LED lights up for a moment, but then it doesn't change its intensity according to
the cycle rhythm and goes out again. This is a cycle synchronisation fault (signal in
both evaluation channel present at the same time). This may chiefly be due to the in-
terference emission of the ignition transformer during ignition.

- Check the shielding and FPE for proper connection to the F 200 K
- Carry out a proper grounding of the ignition transformer
- Check the cables for laying and if required untangle / separate them spa-
tially

2. Excessive temperatures

Make sure that the maximum admissible ambient temperature of 60 °C is not ex-
ceeded at the installation site. In case temperatures are expected to be higher, take
appropriate cooling measures (e.g. cooling air enclosure FS 50 or FS 51, section
14.3). Moreover, make sure that the flame detector casing doesn't heat up beyond this
temperature value due to the impact of the heat radiated by the boiler. Overheating
will result in a sensitivity loss in the first line, or will cause damage to the sensor ele-
ments and with it may result in a total failure of the system.

- 19 -
7.1.6 Faults during ignition

Faults occurring during ignition may have 4 causes.

1. In case of additionally monitoring the pilot flame, the pilot flame may not suffi-
ciently be detected.
Check the pilot flame for stable operation
Check that the pilot flame is sufficiently visible within the viewing scope of the
compact flame detector, and change pilot burner adjustment if required.
Realign the flame detector and check for cleanness of the viewing port
Measure the flame radiation captured by the compact flame detector (section
7.1.4), and optimise alignment if required.
Increase sensitivity if required.

2. Interference

Refer to section 7.1.5

3. If the flame has trouble to start-up, a timely recognition of the flame may be ham-
pered by an excessive start-up suppression.

4. Defect in the device

7.1.7 Faults during operation

Faults occurring during operation may have 3 causes.

1. The main flame may not sufficiently be detected.

- Check the main flame for stable operation - provide for visibility throughout the
operating range
- Check the compact flame detector for proper alignment and make sure that
the viewing port
- Measure the flame radiation detected by the compact flame detector (section
7.1.4), optimise alignment if required
- Increase the sensibility if required

2. Interference refer to section 7.1.5

3. Defect on the device

7.2 Troubleshooting

on apparently immaculate functioning according to the indicator elements

1. Check the output contact fuse and the contact

- Disconnect the flame detector from the supply voltage

- Check the normally-closed output contact at the 1st clamping point behind the
flame detector between the brown (BR) and the white (WH) connection wire
(avoid low-resistance continuity check – fuse 500 mA)
- Connect the flame detector to the supply voltage
- Check with simulated flame between the brown (BR) and the green (GN) con-
nection wire

- 20 -
2. Check the supply voltage

- Connect the flame detector to the supply voltage

- Check the supply voltage at the 1st clamping point behind the flame detector
between the red and the blue connection wire for compliance with the voltage
limits (in particular the lower limit)
- Repeat test with simulated flame
- If the supply voltage is too low, this may be due to excessive lengths of the
supply lines which core sections are too small, apart from other faults.

- 21 -
7.3 Commissioning flow chart

Settings to be carried out before burner commissioning

- Check all electrical connections for presence and tight installation
Verify cable laying, including continuous shielding and FPE connection
- Compact flame detector
Check the compact flame detector for proper functioning (section 7.1.2)
Orient the compact flame detector to the 1st third of the main flame or pilot flame to be
monitored
The flame must be visible throughout the operating range

Burner start Check if there are sufficient visibility of the main flame or pilot flame in
the viewing zone of the flame detector, if required change the burner
adjustment.
no
Check the viewing port for accumulation of dirt
Flame „In“ Check the compact flame detector for proper alignment
- for UV: maximise the signal strength by readjusting the alignment
and by consequently increasing the sensitivity if required
yes - for IR: increase the sensitivity step by step by turning the selector
switch towards the right-hand stop

Optimisation of the set values

for IR: in order to obtain an optimum between detectability of the flame and suppression of possible
reflections (e. g. glowing refractory lining), turn the related sensitivity selector switch of the compact
flame detector towards the right-hand stop only to such a point that the evaluated intensity indication
is still present without signal ruptures / lowering.
for UV: at first maximise the signal strength by optimising the detector alignment towards the flame, if
required towards the pilot flame if the pilot flame and main flame are jointly monitored. Measure the
signal voltage at the measuring output or use the “Adjust“ function (section.7.1.4), after this set the
sensitivity selector switch if necessary.

Verification measures Flame detection no

- in all load stages of the burner, the flame is reliably detected

- Check the viewing situation (e. g. direct view towards the glowing refractory
lining or adjacent flames)
- Reduce sensitivity if required
- Increase the lower frequency limit (for F 200 K2 only)
- Use the start-up suppression in the range between 50 ... 100 % (section 7.1.4)

Verification measures Flame „OUT“ message

- When carrying out the burner switch-off test, the flame „OUT“ message no
relating

Check again the set values by a burner re-start

Set values, measured values and manufacture number of the compact flame
detector, and note down the approximate maximum ambient temperature in the IB
documents.

- 22 -
7.4 Maintenance

7.4.1 General remarks

Provisions shall be made to ensure that the light entry port of the flame sensor and the
viewing port on the furnace, where the sensor is to be fit in, are regularly cleaned, i.e.
at regular intervals, which depend on the operating conditions of the furnace. The
compact flame detector needs no maintenance. The flame failure induced switch-off
check is to be integrated into maintenance cycle.

7.4.2 Instructions on troubleshooting

The flame detector is a safety device. Any repair work or other

changes to the device shall only be effected by the manufacturer's
specialist staff or by some other person appointed by the manufacturer. Any
other person are not allowed to operate on parts inside the device.

8 Guarantee and delivery terms

The manufacturer's conditions of guarantee shall apply. Any changes to and opera-
tions on components of the compact flame detector effected by unauthorised persons
will result into refusal of claims under guarantee.

Delivery will comply with ordering details. The terms of deliveries and services of
LAMTEC, and the general terms of delivery for products and services made or ren-
dered by companies of the electrical industry, shall apply.

- 23 -
9 Layout of the operational controls

9.1 F 200 K1 … (in the state as delivered)

3 9

1
2

7 5 8

1 – LED (green): Indication, „Flame in" state

2 – LED (red): Indication, „Flame out“ state
3 – Intensity indicator for flame signal in the range 0 ... 100 %
5 – Sensitivity switch for gradual increase and/or decrease of sensitivity (amplification)
of the compact flame detector in 6 level, according to section 7.0.4 (setting)

6 – Serv. - Service switch, according to section 7.0.6 / Adj.- Adjust, according to

section 7.0.7
7/8 – Measuring points to measure the flame radiation received by the F 200 K
according to section 7.1.3
9 – Start-up suppression, according to section 7.0.8 and 7.1.3

- 24 -
9.2 F 200 K2 … (Ex-proof), (in the state as delivered)

6 3 9

10 7 4 5 8 11

1 – LED (green): Indication, „Flame in" state

2 – LED (red): Indication, „Flame out“ state
3 – Intensity indicator for flame signal in the range 0 ... 100 %
4 – Sensitivity switch for range I (range of normal sensitivity), for gradual increase and/or de-
crease of sensitivity (amplification) of the compact flame detector in 6 levels, according to
section 7.0.4 (setting)
5 – Sensitivity switch for range II (range of higher sensitivity), 6 levels similar to switch (4)

6 – Serv. Service switch, according to section 7.0.6 / Adj.- Adjust, according to section 7.0.7 /
frequency switch according to section 7.0.5
7/8– Measuring points to measure the flame radiation received by the F 200 K, according to
section 7.1.3
9 – Start-up suppression, according to section 7.0.8 and 7.1.3
10/11 LED (yellow), only for F 200 K2, lights for active range, Pre-selection according to section
12.2 (pin configuration) and 7.0.2

- 25 -
10 Dimensional drawings

10.1 F 200 K … and F 200 K Compact Flame Detectors... Z2 (hazardous area II)

Ø 22
Light entry
port
36
Ø
1,5

40
Ø
75

51
188 ± 2

Ø 26
180

Ø 35 Indication of the
operating state
36

80
Ø

Purchase order numbers F 200 K … : Purchase order numbers F 200 K … Z2:

F 200 K1 IR-1 659 R 6001 F 200 K1 IR-1/Z2 659 R 6001/Z2

F 200 K2 IR-1 659 R 6002 F 200 K2 IR-1/Z2 659 R 6002/Z2
F 200 K1 IR-2 659 R 6007 F 200 K1 IR-2/Z2 659 R 6007/Z2
F 200 K2 IR-2 659 R 6008 F 200 K2 IR-2/Z2 659 R 6008/Z2
F 200 K1 UV-1 659 R 6003 F 200 K1 UV-1/Z2 659 R 6003/Z2
F 200 K2 UV-1 659 R 6004 F 200 K2 UV-1/Z2 659 R 6004/Z2
F 200 K1 UV-2 659 R 6005 F 200 K1 UV-2/Z2 659 R 6005/Z2
F 200 K2 UV-2 659 R 6006 F 200 K2 UV-2/Z2 659 R 6006/Z2

3m cable 659 R 6112 Device group: II

5m cable 659 R 6113 Device category: 3G
10m cable 659 R 6114 Device marking: EEx nC II T6 X

- 26 -
10.2 F 200 K2 … Compact Flame Detector Ex (hazardous area I)
Ex (II 2G EEx d IIC T6, PTB 03 ATEX 1051)

Indication of operating state

198 18

8 15 90

*
Ø 60
G 1½
Ø 90

Ø 60

Light entry port Ø 26

31,5

Cylindrical bolt DIN 84

55
Cable entry Connection core section 2,5...6mm²
(not detachable !)
4x cylindrical bolts
M5 - ISO 4762
(DIN 912)

Surfac: * Fixation connection:

withe aluminium RAL 9006 matt Cylindrical pipe Thread
Weight about 1,8 kg DIN ISO 228/1

Purchase order numbers F 200 K … Ex:

F 200 K2 IR-1 Ex 659 R 6102

F 200 K2 UV-1 Ex 659 R 6104
F 200 K2 UV-2 Ex 659 R 6106

10.3 Connection housing FG 24 Ex

Purchase order numbers FG 24 Ex:

659 R 0111

1 2 3 4 5 6 7 8 9
45

75

II 2GD-IP67 – T 85 C
SIRA99ATEX3173)

68
80

- 27 -
11 Pin configuration

11.1 F 200 K1 …

Connection cable F 200 K1

WH
BN
GN

4(0)..20 mA PK

without function YE

24 V RT
24V 0V BU
DC
FPE GY
Sch

FN 20 Connection cable F 200 K1

5 22 WH
230V 6 23 BN
7 24 GN
3
4 16 4(0)..20 mA PK
12
11 17 without function YE
13
14 21 24 V RT
L 1 20 0V BU
N 2 24V 19 FPE GY
DC
PE 15 18 Sch

WH - white - weiß PK - pink - rosa BU - blue - blau

BN - brown - braun YE - yellow - gelb GY - grey - grau
GN - green - grün RT - red - rot Sch - shield - Schirm

- 28 -
11.2 F 200 K2 ... (Ex)

Connection cable F 200 K2

WH
BN
GN

4(0)..20 mA PK

Range YE

24 V RT
24V 0V BU
DC
FPE GY
Sch

FN 20 Connection cabel F 200 K2

5 22 WH
230V 6 23 BN
7 24 GN
3
4 16 4(0)..20 mA PK
12
11 17 Range YE
13
14 21 24 V RT
L 1 20 0V BU
N 2 24V 19 FPE GY
DC
PE 15 18 Sch

WH - white - weiß PK - pink - rosa BU - blue - blau

BN - brown - braun YE - yellow - gelb GY - grey - grau
GN - green - grün RT - red - rot Sch - shield - Schirm

- 29 -
12 Examples of application

12.1 Interconnection with Etamatic

Etamatic Connection cable F 200 K1

WH
24 +24V BN
53 Flame signal GN

4(0)..20 mA PK

without function YE

23 +24V 24 V RT
L 22 0V BU
N 24V PE FPE GY
DC
PE PE Sch

12.2 Interconnection with FMS

FMS Connection cable F 200 K2

WH
9 +24V BN
8 Flame signal GN

56 Flame intensity 4(0)..20 mA PK

* Range YE

10 +24V 24 V RT
L 31 0V BU
N 24V PE FPE GY
DC
PE PE Sch

* Use depends on application

WH - white - weiß PK - pink - rosa BU - blue - blau

BN - brown - braun YE - yellow - gelb GY - grey - grau
GN - green - grün RT - red - rot Sch - shield - Schirm

- 30 -
13 Accessories

13.1 FN 20 mains supply unit

13.1.1 Purpose

The FN 20 mains supply unit is used to connect the F 200 K to a mains A.C. It has
been designed for top hat rail installation (as an option, it is also available for plate
mounting). Moreover, the unit has the related safely operating output relays for mains
A.C. to couple the relays of the F 200 K.
Make sure to carry out installation as to provide for a protection degree of at least IP
40. As an option, the FN 20 mains supply unit is available in an IP 65 housing.

13.1.2 Technical parameters

+10%
Mains alternating voltage 230 V −15%

+10%
optional 115 V −15%

Note: When ordering the FN 20 for 115 V AC, it will be delivered with the
related identification marking on the mains unit. The setting for the mains
supply voltage will only be changed in the factory.

Mains frequency 45 ... 65 Hz

Power consumption ≤ 6 VA

related fuse inside the device, secondary 0.2 A

Output DC voltage Protection class III
Output no-load voltage < 33 V
max. current input 0.2 A
Operating mode Continuous operation
Creepage distances and clearances DIN EN 60730 part 1

Output contact, safe Changeover switch (floating)

- Admissible switching voltage max. 250 V AC, 48 V DC

Protection II
min. 6 V AC/DC
- Admissible switching current max. 0.5 A
min. 10 mA, at a limit load
of 50 mA
- Switching capacity min. 0.1 W
on DC voltage max. 30 W
on AC voltage max. 120 W
- Internal fuse 500 mA slow IEC

Signalling contact Normally-open contact (floating)

- Admissible switching voltage max. 250 V AC, 30 V DC
Protection class II
min. 6 V AC/DC

- 31 -
- Admissible switching current max. 0.5 A
min. 10 mA, at a limit load
of 50 mA
- Switching capacity min. 0.1 W
on DC voltage max. 30 W
on AC voltage max. 120 W
- External fuse ≤ 500 mA slow IEC, ≤ 750 mA slow UL

Caution !

Output contact, safe << >> signalling contact

Electrical insulation is effected through base insulation, i.e. it is not allowed to simulta-
neously apply SELV (protective low voltage) and mains voltage to the two contacts.
However, low voltage and SELV and/or low voltage and mains voltage can be applied
at the same time.

Connection core section

- flexible 0.5 .. 2.5 mm²
- rapid 0.5 .. 4.0 mm²

Technical stressability
Operating mode Continuous operation
Creepage distances and clearances DIN EN 60730 part 1

Radio Interference Suppression

The output contacts of the flame detector have no radio interference suppression.
The user is required to take the appropriate radio interference suppression meas-
ures on the basis of the overall installation design.
In order to ensure the required safety, carry out the installation circuitry in such a way
as to avoid shorting-out of the contacts by defective components of the interference
suppression unit.

Climatic stressability
Installation category Temp. min. - 20 °C
max. +60 °C
rel. air humidity 80 % at 35 °C
Protection type IP 20; without further enclosure
IP 65; built-in in IP 65 enclosure, which is
available for delivery
Weight 0.35 kg

Storage conditions (in original packing)

Storage location closed premises
Air temperature - 40 ... +70 °C
Air humidity max. 80% at 35 °C

Transport conditions (in original packing)

Type of transport in closed holds
Air temperature - 40 ... + 70 °C
Temperature- humidity- coupling max. 80% at 35 °C

- 32 -
13.1.3 Pin configuration

FN 20
5 22 WH
Flame- 6 23 BN
contact 7 24 GN
3
Signalling-
contact 4 16 PK
12
4(0)..20 mA 11 17 YE F 200 K
13
Sensitivity 14 21 RD 24 V
selector
1 20 BU 0V
Mains
2 24V 19 GY
DC
PE 15 18 Sch

WH - white - weiß PK - pink - rosa BU - blue - blau

BN - brown - braun YE - yellow - gelb GY - grey - grau
GN - green - grün RT - red - rot Sch - shield - Schirm
FPE

Sch
+24

WH

GN
BU

BN
GY
PK

RT
YE

(IP20 housing)
0

11 12 13 14 15 200mA 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7
COM

COM
NO

NO
NC
L

Dimensioned drawing IP20 housing Purchase order no.: 659 R 6010

Width 77 mm
Length 90 mm
Height 46 mm, from upper edge for hat top rail
Weight 0.35 kg

- 33 -
Dimensioned drawing IP65 housing Purchase order no.: 659 R 6010/G

Width 100 mm
Length 160 mm
Height 80 mm
Weight 1.15 kg

D4,8

M16 M20

66

0/4..20mA F 200 K
Remote switch-over
146

Mains Signal Safe

contact contact

M20 M20

- 34 -
13.2 FWS 01 weather shield for F 200 K

The weather shield is intended to chiefly protect the electronic parts in outdoor instal-
lations, if the cover has to be opened for commissioning and repair services under in-
clement weather conditions (rain, snow etc.). Moreover, the weather shield offers sun
shade protection on sunny days to improve the visibility of the indicators.

Purchase order no: 659 R 6030

ø 80
reverse installation 10
in F200K possible

110

15° 30°

F200K

- 35 -
13.3 Adjustable holding devices

13.3.1 FS 19-10 (for IR and UV, without ball-and socket-joint, with purge air connection)

Purchase order no.: 659 R 0102

280 ± 5
188 89 ± 2
78

1"

Insulating part 1"

½"

Compact- Fixing by means of

flame sensor a camping ring / thumb nut

13.3.2 FS 20-10 (for IR and UV, with ball-and socket-joint and purge air connection)

Purchase order no.: 659 R 0106

340 ±7

235 ±5

188 ± 2 110
78 Ball-and-socket-
joint, adjustable
in all levels

A
40°

Insulating part 1"

½"
Fixation by means of a
clamping ring / thumb nut
Compact
flame sensor View A
Purging air

Instructions for purge / sealing air

free of dirt and oil

* G2; 12 tief
55 )

> 20 mbar above the current pressure prevailing

Ø 110
89

inside the combustion chamber

Ø

< 50°C at the purge air inlet

- 36 -
Ø 11,5
13.3.3 FV 19-10 (for IR and UV, without socket-and-ball-joint, with purge air connection)

Purchase order no.: 659 R 0102/V

320 + 5

197 ± 2 125
Stopper disk
Joint not detachable
detachable
180 ± 2 Sealing ring
Screwed connection
75 detachable
not detachable

G 1"
Ø 40
Ø
80

Counter hold SW 38

60
Ø 26 Screwed connection

18
36
SW 54 separable
G½ "
Ø 35 Operating state
Indicator loose gasket 44 x 32 x 1,5
51

Connection thread DIN ISO 228/1

Purging air

13.3.4 FV 20-10 (for IR and UV, with ball-and-socket-joint and purge air connection)

Purchase order no.: 659 R 0106/V

390
± 5

125 67
~
197 ± 2
Joint not detachable Stopper disk Ball-and-socked-
180 ± 2 detachablwe screwed joint ±20° in
Sealing ring Screwed connection two levels
75 detachable not detachable

•
Ø 80

A
Ø 40

40°

Counter-hold SW 38
60

Ø 26
18

36 Screwed connection
View A
SW 54, separable loose gasket G½ "
Ø 35 Operatin state 44 x 32 x 1,5 Ø 11,5
indicator Connecting thread DIN ISO 228/1
51

Ø
Ø 110

89

Purging air

- 37 -
View of the FV 20-10 with F 200 K Ex

299 ±5
6
67 200 ±5 Ball-and-socket-
Operating state joint ± 20°
indicator 11 Stopper disk 10
in two levels
detachable SW

Ø60
A
90

40°
60
Ø
Ø

32
Cable entry not Sleeve nut SW 53
79
Thread G 1½
41
detachable Sensor connection Inner thread G ½"
with purging air purging air connection
separation
4 x cylindrical bolts M5 Connecting cabel
Ø 8 mm, 3 m long Cylindrical bolt DIN 84
ISO 4762 (DIN 912)
cofiguration as in
F 200 K
Connection core section 2,5...6 mm² View A
Connectors-cylindrical Ø 11,5
pipe threads DIN ISO 228/1
* for pipe connector with thread

*G2; 12 tief
Sensor surface: only on special order

Ø 110

Ø 55
withe aluminium RAL 9006 matt

Ø 27
*G1

Ø 89
13.3.5 FS 50 (without ball-and-socket-joint and cooling air housing)

Purchase order no.: 659 R 6109

ca. 235
45 175
86
Pipe connector 56 (< 15)
8 Kt SW 48 Sealing ring 56x42x2
(boiler) Rp1"
3x setting screws
6Kt SW 46 M6 - nylon
ø100 Display
20

Detachable connection 8 Kt SW 66
Cooling air
"
½
Rp

connection (Lens cleaning) Cable connector

with screwed
Mounting position of the flame connection
45

sensor electrically insulated

45° (galvanic isolation)

22
ø < 10
36

- 38 -
13.3.6 FS 51 (with ball-and-socket joint and cooling air housing)

Purchase order no.: 659 R 6107

ca. 335
ca. 52 ca. 20 45 175 < 15
86
Insulated mounting 56
14 15 Sealing ring position of flame sensor
56x42x2
(Galvanic isolation)

Display ø35

ø100
(Lens cleaning) B
Detachable connection
8 Kt SW 66 Cabel connector
View "A" with screwed
connection

45
22
ø < 10
+2,5
-2,5
)

36

20
(ø 89)
Ø108

(Cooling air connection)

(ø 60

R½"
1
ø1

View "B" 45

- 39 -
13.3 Installation in the cooling air housing

3x 1.
F200K

56 x 42 x 2
80 x 2,5

2.2 22 x 3
hexagon 2,5
4x
M3
nylon M6

3x

2.
glass cleaned

3. Rp 1/2

2.1 cooling air

input

3x
Rp 1
F200K

isolated build in

4.

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14 EG Certificate of Conformity

Year: 2005

Manufacturer: LAMTEC Leipzig GmbH & Co KG

Address: Schlesierstraße 55, 04299 Leipzig

Product name: F 200 K ...Compact flame detector

Product ID number: CE-0085BO0005

The product named above complies with the regulations of the following European directives:

Number Text

90/396/EWG Directive on gas-operated equipment

97/23/EG Directive on pressurised equipment (Compliance with the

basic requirements to equipment parts with safety func-
tions)

89/336/EWG Electromagnetic Compatibility

73/23/EWG Electrical equipment within defined

voltage limits

Attachment of the CE identification marking: yes

Place, Date: Leipzig, 14-10-05

Signature legally i. V.
binding: ................................................

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15 EC Prototype testing certificate

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16 TÜV Certificate

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18 GOST - Zertifikat

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19 EG Baumusterprüfbescheinigung, Ex- Zone 1

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20 Baumusterprüfbescheinigung, Ex- Zone 2

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LAMTEC Meß- und Regeltechnik
für Feuerungen GmbH & Co KG
Impexstraße 5
D-69190 Walldorf
Phone (+49) 0 62 27 / 60 52-0
Telefax (+49) 0 62 27 / 60 52-57
Internet http://www.lamtec.de
E-mail: info@lamtec.de
LAMTEC Leipzig GmbH & Co KG Handed over by:
Schlesierstraße 55
D-04299 Leipzig
Phone (+49) 03 41 / 86 32 94 00
Telefax (+49) 03 41 / 86 32 94 10
Printed matter no. DLT 7620-05D-0001
Printed in Germany
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