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Chemosphere 253 (2020) 126714

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Chemosphere
journal homepage: www.elsevier.com/locate/chemosphere

Analysis of power from palm oil solid waste for biomass power plants:
A case study in Aceh Province
Mahidin a, d, e, *, Saifullah a, Erdiwansyah b, d, **, Hamdani c, Hisbullah a, A.P. Hayati a,
M. Zhafran a, M.A. Sidiq a, A. Rinaldi a, B. Fitria a, R. Tarisma a, Y. Bindar f
a
Department of Chemical Engineering, Syiah Kuala University, Banda Aceh, 23111, Indonesia
b
Faculty of Engineering, Universitas Serambi Mekkah, Banda Aceh, 23245, Indonesia
c
Department of Mechanical Engineering, Syiah Kuala University, Banda Aceh, 23111, Indonesia
d
Research Center for Environmental and Natural Resources, Universitas Syiah Kuala, Banda Aceh, 23111, Indonesia
e
Graduate School of Environmental Management, Universitas Syiah Kuala, Banda Aceh, 23111, Indonesia
f
Department of Chemical Engineering, Institut Teknologi Bandung, Bandung, 40116, Indonesia

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Analysis carried out with ASPEN


PLUS using four types of oil palm
biomass.
 Single oil palm biomass can produce
61.05 MW with an 8 kg/s biomass
flow rate.
 The potential for palm oil biomass
fuel production is renewable and
sustainable energy.
 Biomass blend can produce elec-
tricity up 106.15 MW with a flow rate
of 171 kg/s.
 This simulation determines design
electricity generation by utilize oil
palm biomass.

a r t i c l e i n f o a b s t r a c t

Nowadays, the solid waste produced from palm oil has become one of the essential oils in the world in
Article history:
general and especially in Indonesia. Biomass waste is processed through substantial quantities of palm
Received 6 February 2020
oil extraction. With the reduction in fossil fuels in recent years, it has had an impact on the deterioration
Received in revised form
31 March 2020
of electricity supply at the National and International levels. Biomass is a renewable energy that can
Accepted 3 April 2020 replace conventional energy. Besides, power generation from biomass is environmentally friendly and
Available online 10 April 2020 sustainable. This simulation was conducted to analyze the maximum power from the burning of oil palm
biomass for the electricity generation. The novelty of the article is the performance and behavior of palm
Handling Editor: Veeriah (Jega) Jegatheesan oil biomass-based co-fuel in the power generation process. The biomass wastes used in this simulation
include OPF, EFB, PKS, and OPM. The results of this simulation indicate that the maximum power pro-
duced with OPF can produce 49.54 MW with variations in the flow rate of biomass at 8 kg/s. While at the
Keywords:
time of recycling up to 100% OPM biomass produces 61.05 MW higher than OPF, EFB and PKS. Mean-
Palm oil solid waste
Palm oil biomass
while, the OPF-PKS mixed biomass can produce 106.15 MW of power plants when the airflow rate
Biomass power plant reaches 171 kg/s. The overall results of the simulation for the analysis of the maximum power that can be

* Corresponding author. Department of Chemical Engineering, Syiah Kuala Uni-


versity, Banda Aceh, 23111, Indonesia.
** Corresponding author.
E-mail addresses: mahidin@unsyiah.ac.id (Mahidin), erdi.wansyah@yahoo.co.id
(Erdiwansyah).

https://doi.org/10.1016/j.chemosphere.2020.126714
0045-6535/© 2020 Elsevier Ltd. All rights reserved.
2 Mahidin et al. / Chemosphere 253 (2020) 126714

Renewable energy used as a power station show suitability and can apply in rural/remote areas. Besides, the availability of
ASPEN plus oil palm biomass in Aceh Province is also sufficient to overcome electricity shortages and reduce
dependence on conventional energy.
© 2020 Elsevier Ltd. All rights reserved.

1. Introduction and pulp and paper production). The composting and recovery
techniques of methane are more environmentally friendly than
The recent primary energy source used by industry is petroleum other methods.
fuels or fossils. However, global warming and reduced energy have In some literature, optimization and analysis are carried out to
caused problems with energy needs. The development of renew- study the performance and behavior of combining biomass used as
able and sustainable energy is a future alternative to replace fossil heat and power for palm oil mills. The optimization method of
fuels. One of the most promising powers as an alternative to min- power plants using biomass fuel from the waste of the palm oil
erals is biomass because it is environmentally friendly and sus- industry is interesting to investigate. The simulation was used in
tainable. This biomass produced from palm oil is the most critical this study using ASPEN PLUS V.9 software. This simulation was
oil in the world and can be used as fat and food-related products conducted to analyze the maximum power from the burning of oil
and biodiesel fuel. palm biomass for the electricity generation. The novelty of the
Most of the biomass wastes are produced from palm oil mills article is the performance and behavior of palm oil biomass-based
such as empty fruit bunches, oil palm shells, oil palm fibers, and oil co-fuel in the power generation process. The basic data provided in
palm midrib. The palm oil process is carried out through extraction this study might be useful for design the power generation system
in the palm oil industry (Awalludin et al., 2015; Chan et al., 2019; in Aceh Province.
Nutongkaew et al., 2019; Prapaspongsa et al., 2017). The fuel in the
boiler can be utilized from biomass residues and can be also con- 2. Methodology and material
verted into organic fertilizer. Cogeneration operating systems in
palm oil mills can produce steam and electricity. The process for 2.1. Analysis of biomass waste
producing palm oil is the primary source taken from solid biomass
waste as input and producing energy. Researchers especially Based on material mass balance, each palm fresh fruit bunch
Malaysia, Indonesia and Brazil and Colombia have given special (FFB) processed in a palm oil mill produces palm oil and 14e16% of
attention to renewable and sustainable fuels from biomass oil palm empty fruit bunches (EFB). In addition, the process pro-
(Bazargan et al., 2014; Oh et al., 2018; Tan and Lim, 2019; Theo et al., duces oil palm midrib (OPM) and palm kernel shell (PKS) of 12e14%
2017; Yusoff, 2006). The potential for electricity generation from and 6.8e7.4%, respectively. Fig. 1 shows a palm oil biomass material
biomass fuels shows energy and mass balance because availability used in this study. Mixing 50% of PKS and OPM can be done through
at the factory can be surplus electricity compared to the demand the air entering the biomass boiler which is fuel. PKS has a higher
process (Arrieta et al., 2007). Investigations regarding the charac- price that can be sold to cover production costs carried out in the
teristics of biomass combustion including empty fruit bunches, factory. EFB can be also processed into organic fertilizer through
mesocarp fibers, and kernel shells can be analyzed using ther- deflation that can be used for oil palm plantations. Biomass samples
mogravimetric (TGA) (Idris et al., 2012). The results of an investi- can be obtained from palm oil mills, such as EFB, PKS, OPM, and
gation of biomass and coal mixture can reduce demand for coal OPF. While the content and heating value of biomass such as oxy-
consumption. Several researchers have focused explicitly on eco- gen, nitrogen, hydrogen, and carbon can be analyzed using Bomb
nomic, social feasibility, and the conversion of biomass into com- Calorimeter and Elemental Analyzer 1108. Palm oil mills in Aceh
mercial products and energy consumption production (Bujang can generally process around 0.5 tons of POME daily.
et al., 2016; Hosseini et al., 2014; Loh, 2017; Petinrin and
Shaaban, 2015; Sulaiman et al., 2011; Wu et al., 2017). An evalua- 2.2. Design for simulations on ASPEN PLUS
tion of the environmental impact of using two production systems
for palm oil has been conducted (Archer et al., 2018; Stichnothe and In this paper, the burning of oil palm biomass was investigated
Schuchardt, 2011). Development of analysis is carried out to inte- in simulation using the ASPEN PLUS V.9 software. This simulation
grate costs, save energy, scenario analysis, geographic information aims to study the maximum power produced from the combustion
systems (GIS) and reduction of greenhouse gases. This analysis is of single oil palm biomass and biomass mix. The burning of oil palm
carried out comprehensively so that the heat from palm oil waste biomass can be operated at a lower operating cost. Besides, the oil
can be used as efficiently as possible (Abdul Wahid et al., 2017; palm biomass found in the Aceh Province palm oil mill is adequate
Chiew et al., 2011). for biomass power generation. The oil palm biomass is also envi-
The potential use of biomass produced from oil palm mills must ronmentally friendly and sustainable. The steps of fuel analysis
take into account some of the main characteristics, practices, and with simulations using ASPEN PLUS software are shown in Fig. 2.
available amounts (Garcia-Nunez et al., 2016). The evolution of
palm oil mills from biomass waste to make bio-refineries requires
3. Results and discussion
very high costs for their development. A similar development has
been carried out in Malaysia recently by analyzing seven technol-
3.1. Effect power generated for different fuel
ogies that utilize oil palm residues (Chiew and Shimada, 2013).
Those technologies included ethanol production, briquette pro-
The previous studies on the combustion of oil palm biomass
duction, recovery of methane, biofuel as a combination of heat
both experimentally in fluidized-bed combustors (FBC) and with
power, and power generation (CHP). In addition, the technology
simulations have been conducted (Ninduangdee and Kuprianov,
also included compost, medium density fiber production (MDFP),
2016; 2014; Zahraee et al., 2019). The conical FBC combustion
Mahidin et al. / Chemosphere 253 (2020) 126714 3

Fig. 1. The material from palm oil.

Fig. 2. Design analysis using ASPEN PLUS.

results show excellent uniformity with radial temperatures and gas mass and heat transfer can be identified intensively. The biomass
concentration profiles at various levels in the reactor (Kuprianov used for the analysis in this study included OPF, EFB, PKS, and OPM.
and Arromdee, 2013). The occurrence of bubbly fluidized regimes This biomass was used as fuel to analyze the maximum power that
in the combustion chamber can result in radial profiles. Besides, can be produced and used as electricity generation. The maximum
4 Mahidin et al. / Chemosphere 253 (2020) 126714

potential in the simulation found in this article obtained for OPF (Hani et al., 2018; Nasution et al., 2018, 2014). In the simulation
biomass with a total of 49.5 MW with a biomass flow rate of 8 kg/s. with the exhaust, splitter is needed to heat the water entering from
Meanwhile, the minimum power of the four fuels used in this the boiler into the reactor so that the maximum power can be
simulation was recorded at 5.5 MW at the EFB when the biomass obtained.
flow rate was 13 kg/s. Whereas for PKS and OPM, each maximum Besides, the analysis in this article was carried out for maximum
power produced was 24.7 MW with a biomass flow rate of 14 kg/s power through the LP-Steam splitter. The report with this simula-
for PKS and 18 kg/s for OPM as shown in Fig. 3a. tion needed for the separation of seawater can be used for drinking
Furthermore, the analysis in this simulation was carried out for water as well as generating electricity. The maximum power
maximum power to the airflow rate with the same biomass. In generated in this stage reached 47.13 MW for OPM biomass with a
addition, it is carried out to study the power capacity that can be splitter of up to 100%. For the minimum power at this stage through
used for electricity generation with biomass obtained from palm oil the LP-Steam splitter (heating water from the boiler into the
mills located in Aceh Province. The maximum power found in this reactor) was recorded at EFB of 28.87 MW with a splitter of up to
simulation was recorded at OPM biomass of 24.7 MW when the 100%. Meanwhile, the power produced by OPF and PKS was
airflow rate was 102 kg/s. Meanwhile, the minimum power ob- 29.91 MW and 46.71 MW, respectively, as shown in Fig. 4b.
tained in EFB biomass was 5.5 MW with the required airflow rate Fig. 5 shows the maximum and minimum power from the
was 127 kg/s. The maximum powers produced by OPF and PKS was simulation results after the separation of seawater into the boiler.
12.3 MW and 20.7 MW with an airflow rate of 122 kg/s and 102 kg/ The energy in the simulation shown by OPF increased significantly
s, respectively, as shown in Fig. 3b. The results of this analysis show compared to PKS and OPM. Meanwhile, the power of the results of
that biomass power generation is very appropriate to be applied in the analysis shown by EFB is slightly different from the others. The
rural/remote areas because the available material is also very highest maximum power after the recycle at this stage reached
supportive. Besides, electricity generation from solar energy is 71.08 MW for PKS followed by OPM at 61.05 MW. Meanwhile, the
environmentally friendly and sustainable. The heat from palm oil minimum power after the recycle was recorded at EFB of 5.50 MW,
biomass for electricity generation can replace conventional energy while the OPF the power generated after the recycle reached
which has been running low until the last few years (Erdiwansyah 16.94 MW. The results of this simulation show that the maximum
et al., 2019b). In addition, the availability of renewable energy potential for the power plant after the recycle can produce elec-
sources in Southeast Asia in general and especially in Indonesia tricity up to 71.08 MW higher than the four previous tests in Figs. 3
until 2040 is very abundant (Erdiwansyah et al., 2019a, 2019c). and 4.
However, resources that do not support and the policies of every
government that does not favor the developers such as the devel-
3.2. Effect power generated for fuel blends
opment of renewable and sustainable energy sources in the future.
This simulation was also carried out for maximum power by
After simulations using a single fuel, the next simulation was
utilizing the exhaust splitter on each fuel used in this analysis. This
conducted with a mixture of fuels. The procedure performed on the
analysis utilized a 1%e100% exhaust splitter for each biomass. The
simulation of this fuel mixture was similar with the procedure
maximum power produced reached 48.26 MW for the MCC when
contained at the time of simulation with a single fuel. Fuel blends
the exhaust splitter was 100% and the minimum power with this
used at this simulation stage included EFB-OPF, EFB-PKS, and OPF-
exhaust splitter was recorded at EFB of 29.94 MW. While for OPF
PKS. This analysis aimed to analyze the maximum power that can
and OPM, the maximum power produced was 35.57 MW and
be used for electricity generation. The maximum power with a
48.24 MW when the splitter exhaust was 100% as shown in Fig. 4a.
variety of biomass flow rate for the fuel mixture used is shown in
Data and chemical analysis have also been previously carried out by
Fig. 8. The maximum power at this stage was recorded in the OPF-

Fig. 3. a. Power generated for different fuel as an effect of biomass flow rate. 3b. Power generated for different fuel as an effect of air flow rate.
Mahidin et al. / Chemosphere 253 (2020) 126714 5

Fig. 4. a. Power generated for different fuel as an effect of exhaust gas heat utilization. 4b Power generated for different fuel as an effect of LP-Steam recycle.

Fig. 5. The power generated for different fuel as an effect of condensate recycle.

PKS biomass mixture of 67.65 MW with a variation of the biomass was slightly higher than the EFB-PKS biomass mixture of 5.5 MW
flow rate of 31 kg/s. Whereas, EFB-PKS biomass mixture had the and 4.95 MW, respectively, when the airflow rate variations were
lowest power of 4.26 MW and EFB-OPS had 13.05 MW at the same 127 kg/s and 171 kg/s.
biomass rate. Maximum capability with OPF-PKS biomass mixture Combustion of mixed biomass by adding water that is inserted
was 18.15 MW higher than when using a single fuel for biomass and heated from the boiler into the reactor was carried out to
flow rate. However, the power produced the EFB-PKS biomass determine the maximum power produced to be used as electricity
mixture was 1.23 MW lower than the EFB individual biomass for generation. This experiment was carried out using three different
the biomass air rate. For the overall results of a simulation of mixed biomass fuel mixtures. The maximum power generated from
fuel with biomass air velocity variations are shown in Fig. 6a. combustion by heating water from the boiler to the reactor reached
Power analysis for fuel mixtures with variations in air flow rate 64.33 MW for the OPF-PKS mixture with a variation of the exhaust
that can be used as biomass power plants is shown in Fig. 6b. This splitter reaching 100%. Meanwhile, the maximum EFB-OPF power
analysis was carried out for the three fuel mixes used in the pre- was lower than the 25.98 MW and 29.56 MW EFB-PKS as shown in
vious simulation. The maximum power that can be produced with Fig. 7a. The electricity produced using mixed fuels increased
this variation in air flow rate was 106.17 MW for the OPF-PKS significantly compared to the energy generated when using a single
mixture. The electricity generated using the OPF-PKS biomass fuel. It indicates that blended fuels used as biomass power plants
fuel mixture increased significantly compared to when using a can replace electricity shortages, especially in rural/remote areas.
single biomass material of 24.7 MW. However, for a single EFB, it Besides, biomass power plants are more environmentally friendly
6 Mahidin et al. / Chemosphere 253 (2020) 126714

Fig. 6. a. Power generated for different fuel blend as an effect of biomass flow rate. 6b. Power generated for different fuel blend as an effect of air flow rate.

Fig. 7. a. Power generated for different fuel blend as an effect of exhaust gas heat utilization. 7b. Power generated for different fuel blend as an effect of LP-Steam recycle utilization.

and sustainable. stakeholders or the government.


Fig. 7b shows the simulation results with mixed fuels as the Finally, the simulation in this research was conducted to study
previous results. At this stage, the simulation was carried out by the maximum power that can benefit from the burning of oil palm
separating seawater when heating in the boiler into the reactor. The biomass by recycling exhaust after heating seawater from the boiler
maximum power generated at this stage reached into the reactor. Maximum power results obtained by recycling
26.71 MWe62.01 MW when the LP-Steam splitter reached 100%. exhaust after heating water in the boiler to the reactor can produce
The highest maximum power was obtained in the OPF-PKS power up to 71.09 MW for the OPF-PKS biomass fuel mixture.
mixture, while the lowest energy was recorded in the EFB-OPF However, the maximum power from the combustion results of the
mix, and EFB-PKS produced 30.19 MW of power. The process car- EFB-OPF and EFB-PKS combination only produced 4.94 MW. This
ried out for simulation at this stage is similar with the process result decreased slightly from the power generated when burning
carried out when burning a single fuel. The simulation results show single biomass. Recycle after heating seawater in the boiler into the
that the availability of biomass fuels in Aceh Province is possible for reactor with a mixture of EFB-OPF and EFB-PKS fuel significantly
the construction of biomass power plants. Besides, biomass from decreased from 4.94 MW to 4.83 MW as shown in Fig. 8.
palm oil mills can be reused and makes a secondary economic The overall results of the simulations carried out in this paper
addition to the community. However, to be able to implement or are the initial foundation for a real experiment. This analysis aims
build biomass power plants, it needs a variety of policies from the to determine the maximum power that can produce from oil palm
Mahidin et al. / Chemosphere 253 (2020) 126714 7

Fig. 8. The power generated for different fuel blend as an effect of condensate recycle.

biomass. This result can also be used as reference material for op- Table 2
erations on Fluidized-bed combustor furnaces with different Ultimate analysis of palm oil biomass (Hani et al., 2018; Nasution et al., 2014).

biomass fuels. These results of this experiment can be used for Type of Biomass Analysis Ultimate (%)
biomass power plants in rural/remote areas. An analysis of the C H N S O
availability of oil palm biomass found in Aceh Province has also
EFB 48.79 7.33 3.02 0.68 40.18
been reviewed by (Hani et al., 2018; Mahidin et al., 2020). While
PKS 53.78 7.2 2.21 0.51 36.3
combustion experiments using oil palm biomass were also carried OPM 42.55 5.48 2.18 0.11 50.32
out by several previous researchers (Ninduangdee and Kuprianov, OPF 50.27 7.07 0.42 0.63 38.28
2016, 2014). Besides, we have conducted experiments on burning
oil palm biomass in a fluidized-bed combustor in some of our
previous works (on the process). We have previously carried out Table 3
simulations and we have reported them in the previous articles (on Conditions for simulation on ASPEN PLUS.
the process). Stream/Block Operational Condition Stream/Block Operational Condition
In general, there are several conditions used to support simu-
Air Flow Temperature: 25  C Biomass Flow Temperature: 25  C
lations in this study as shown in Table 3(see Tables 1 and 2) This Pressure: 1 bar Pressure: 2 bar
component is the main procedure used in this simulation. This Feed flow: 201.5 kg/s Feed flow: 17.5 kg/s
component is a continuation of the simulation in our previous Phase: Vapor-Liquid Phase: Vapor-Liquid
works. Overall, the results of the analysis using single or mixed oil Stream/Block Operational Condition Stream/Block Operational Condition
Splitter 1 Split In: 0.7 Splitter 2 To Mixer 2: 0.8
palm biomass fuels were carried out in the simulation using the
Split Out: 0.8 To HE: 0.2
same procedures and components. However, what distinguishes
from each test carried out lies in the variations performed. Besides,
the maximum and minimum power generated in this simulation is
shown in Table 4. interconnection system covers the East coast of Aceh Province and
The electric power system in Aceh consists of a 150 kV Sumatra Meulaboh and its surroundings. Whereas the other west and cen-
Utara-Aceh (Sumut-Aceh) interconnection system and an isolated tral coast regions of Aceh and their islands are still supplied by PLTD
system with a distribution voltage of 20 kV. Most of Aceh’s elec- through a 20 kV network. The map of the Aceh Province electricity
tricity system is supplied by the Sumbagut (Sumatra Utara) 150 kV system is shown in Fig. 9. Besides, there are also coal, hydro and gas
interconnection system and a small portion is in isolated areas. power plants. While the production costs and selling prices of
Nowadays, the area that has been supplied by a 150 kV electricity production are still higher than palm oil biomass.
The production price of a 150 kV interconnected system and an
isolated 20 kV with petroleum fuel requires a very large initial
Table 1 production cost. This product can be done by the intervention of
Proximate analysis of palm oil biomass (Hani et al., 2018). the government and also private companies that have a sizable
Type of Biomass Analysis Proximate (%) capital cost. The selling price of electricity with petroleum fuels is
also higher than the price of electricity from coal, hydropower, gas
Water content Volatile Matter Ash Fixed Carbon
and biomass. The selling price of electricity for petroleum (fossil)
EFB 8.75 79.67 3.02 8.65 Rp. 2.000/kWh in 2019. While the selling price of electricity from
PKS 5.73 73.74 2,21 18.37
OPM 9.89 53.00 6.00 41.00
hydropower plants is Rp. 669/kWh, coal power plant Rp. 680/kWh,
OPF 6.56 75.99 5.33 12.39 and power plants using gas Rp. 1.300/kWh. The selling price of
8 Mahidin et al. / Chemosphere 253 (2020) 126714

Table 4
Compared value of power generated single and blend palm oil biomass.

Biomass Categories Max. Power (MW) Min. Power (MW) Biomass Blend Max. Power (MW) Min. Power (MW)

OPF Biomass flow rate 49.54 46.79 EFB-OPF 13.05 9.66


Airflow rate 12.38 5.74 18.42 10.22
Splitter Exhaust 35.57 12.38 25.98 9.62
Splitter LP-Steam 29.91 5.24 26.71 4.27
Recycle 16.94 7.39 25.98 9.62
EFB Biomass flow rate 5.50 4.24
Airflow rate 5.50 2.49 EFB-PKS 4.26 2.80
Splitter Exhaust 29.94 13.17 4.94 2.18
Splitter LP-Steam 28.87 5.47 29.56 12.60
Recycle 5.57 5.47 30.19 5.14
PKS Biomass flow rate 24.76 22.68 4.94 0.75
Airflow rate 20.74 11.78
Splitter Exhaust 48.26 24.75 OPF-PKS 67.65 58.95
Splitter LP-Steam 46.71 5.50 106.17 60.63
Recycle 71.08 52.33 64.33 42.35
OPM Biomass flow rate 24.77 19.31 62.01 14.15
Airflow rate 24.77 10.91 71.09 52.33
Splitter Exhaust 48.24 24.68
Splitter LP-Steam 47.13 14.15
Recycle 61.05 38.59

Fig. 9. Map of the aceh province electric power system (Energi and Mineral, 2017).
Mahidin et al. / Chemosphere 253 (2020) 126714 9

Table 5 Acknowledgement
Comparison of initial production prices and electricity prices in Aceh Province.

Type of Fuel Production Cost (US$/MW) Selling price (US$/kWh) This research supported by PNBP Universitas Syiah Kuala,
Biomass Oil Palm 1 million 0.053
Research institutions and community service with the contract
Hydro 2 million 0.044 number of (32/UN11.2.1/PT.01.03/PNBP/2020).
Solar 1.9 million 0.081
Coal 1.5 million 0.045
Gas 2.1 million 0.086 References
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