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Ajay Kumara,b, Lijun Wanga,b, Yuris A. Dzenisc, David D. Jonesa,b, Milford A. Hannaa,b,
a
Industrial Agricultural Products Center, University of Nebraska-Lincoln, 211 L.W. Chase Hall, Lincoln, NE 68583, USA
b
Department of Biological Systems Engineering, University of Nebraska-Lincoln, Lincoln, NE 68583, USA
c
Department of Engineering Mechanics, University of Nebraska-Lincoln, Lincoln, NE 68588, USA
ar t ic l e i n f o abs tra ct
Article history: Interest in generating energy from biomass has grown tremendously in recent years. Corn
Received 12 July 2007 stover is an agricultural by-product, which is abundant in quantity. Gasification and
Received in revised form pyrolysis are efficient methods of harnessing energy efficiently from corn stover. The
5 November 2007 performances of mathematical models to predict the product gas quality rely on
Accepted 6 November 2007 characterization of feed materials and the reaction kinetics of their thermal degradation.
Available online 21 December 2007 The objective of this research was to determine selected physical and chemical properties
of corn stover related to thermochemical conversion. Thermogravimetric analyses were
Keywords:
performed at heating rates of 10, 30, and 50 1C min1 in nitrogen (inert) and air (oxidizing)
Gasification
atmospheres. The parameters of the reaction kinetics were obtained and compared with
Pyrolysis
other biomass. The weight losses of corn stover in both inert and oxidizing atmospheres
Thermogravimetric analysis
were found to occur in three stages.
Kinetics
& 2007 Elsevier Ltd. All rights reserved.
Corn stover
Corresponding author at: Industrial Agricultural Products Center, University of Nebraska-Lincoln, 211 L.W. Chase Hall, Lincoln,
NE 68583, USA. Tel.: +1 402 472 1634; fax: +1 402 472 6338.
E-mail address: mhanna1@unl.edu (M.A. Hanna).
0961-9534/$ - see front matter & 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biombioe.2007.11.004
ARTICLE IN PRESS
BIOMASS AND BIOENERGY 32 (2008) 460 – 467 461
cellulose and hemicellulose to fermentable sugars and then OH). ASABE Standard S319.3 was used to determine the size
to ethanol via fermentation. The process of making this distribution of the ground samples (ASABE standards, 2006).
economical is still being studied [3].
Gasification is a thermochemical process by which any 2.3. Energy content
carbonaceous feed can be converted to gaseous products with
useable heating value (primarily carbon monoxide and The energy contents of the samples were measured using an
hydrogen in a controlled oxidizing atmosphere). Pyrolysis is adiabatic oxygen bomb calorimeter (Model: 1241, Parr Instru-
a sub-category of gasification, the difference being this ment, Moline, IL). The energy content of the dry matter was
process takes place in an inert atmosphere (generally then calculated. The ground samples were first put into
nitrogen) [4]. gelatin capsules for combustion in the calorimeter but it was
Gasification and pyrolysis can convert lignocellulosic ma- observed that all of the samples did not combust completely.
terials to synthesis gas (syngas) without the need for So, the ground samples were pelletized into short cylinders
delignification. Synthesis gas can be further converted to 3.92 mm long with tapered edges with a maximum diameter
other chemicals (by various reforming processes) or fuels of 15.6 mm. In this way, the ground sample was compacted
(by the Fischer–Tropsch method) or hydrogen can be sepa- from an original average density of 180 to 1181 kg m3. The
rated for fuel cell application. As compared to combustion, pellet was then combusted to determine energy content.
gasification can utilize the feedstock efficiently producing a
variety of compounds for replacing petrochemical-derived 2.4. Ultimate analysis
products. One more advantage of gasification, as compared
with other bioenergy generation techniques, is its ability to Elemental compositions of the samples were measured by
utilize a wide range of feedstocks ranging from any plant Midwest Microlab, LLC (Indianapolis, IN, USA). Carbon, hydro-
residue, organic by-product (with protein, lignin or oil) of gen and nitrogen compositions were performed by combustion
industry or even municipal wastes. So, gasification and at 990 1C using the elemental analyzer. Oxygen was deter-
pyrolysis are considered viable options for processing bio- mined gravimetrically by pyrolysis at 1200 1C. Sulfur was
mass feedstocks, which cannot be fermented to ethanol determined via flask combustion and subsequent titration.
technically or economically.
Mathematical modeling to predict the product gas qualities 2.5. TGA experiments
during gasification and pyrolysis requires the knowledge of
reaction kinetics of the volatilization of biomass and sub- TGA experiments were performed using TGA (Perkin-Elmer TGA
sequent reactions. Thermogravimetric analysis (TGA) is very 7, Norwalk, CT). Temperature, furnace and weight of the TGA
useful in determining the reaction kinetics of gasification and were calibrated according to the manufacturer’s recommenda-
pyrolysis. It has been used extensively for the characteriza- tion. Temperature calibration was performed by measuring
tion of various feedstocks. Researchers have used this Curie points of alumel, nickel, perkalloy and iron. The kinetics
method to determine the kinetics parameter for rice husk in of weight loss at a heating rate of 5 1C min1 for Avicel PH 105
an oxygen atmosphere [5], bagasse in a nitrogen atmosphere cellulose (FMC Corp, Newark, DE, USA) was cross-checked with
[6,7], forestry wastes in a nitrogen atmosphere [8] and data reported by Grönli et al. [10]. The activation energy (E) and
rapeseed straw and stalks in a nitrogen atmosphere [9]. logarithm of pre-exponetial factor (log A) for first-order reaction
However, there is a lack of kinetics information on gasifica- were found to be 241 kJ mol1 and 20.0 s1, respectively, which
tion or pyrolysis of corn stover. The objectives of this project were very close to the reported values by Grönli et al. [10].
were to obtain properties of corn stover related to thermo- Approximately 5–10 mg of the corn stover samples was
chemical conversions, and to determine and analyze the placed in the pan of the TGA microbalance, which was
reaction kinetics of corn stover in inert and oxidizing atmo- enough to fill the pan because of the low density of the
spheres using a thermogravimetric technique. ground corn stover. Nitrogen gas and air were used as purge
gases. All TGA experiments were conducted at a constant
purge flow rate of 40 mL min1. Residual weight of the sample
2. Material and methods and the derivative of weight, with respect to time and
temperature (differential thermogravimetry analysis, DTG),
2.1. Biomass sample preparation
were recorded using TGA7 software.
Experiments were conducted at temperature scan rates
Corn (Zea mays) stover without any corn cob was collected
(heating rates) of 10, 30 and 50 1C min1. Samples were held at
from the University of Nebraska Roger’s farm near Lincoln,
25 1C for 1 min, heated to 850 1C at the respective temperature
NE, soon after grain harvesting at maturity in October 2006.
scan rates and then held at 850 1C for 1 min.
The stover was ground with a Thomas Wiley Mini-Mill
(Thomas Scientific, Swedesboro, NJ) to pass through a
#20 sieve. 3. Procedure to determine parameters of
reaction kinetics
2.2. Physical property measurements
Parameters of the reaction kinetics were determined using
The moisture contents of the samples were measured using a the procedure of Duvvuri et al. [11] as applied by Mansaray
Halogen moisture analyzer (Mettler-Toledo Inc., Columbus, and Ghaly [5] and Karaosmanoglu et al. [9].
ARTICLE IN PRESS
462 BIOMASS AND BIOENERGY 32 (2008) 460 – 467
Global kinetics of the vitalization reaction can be written as suggested by Mansaray and Ghaly [5], it may correspond
dx to the loss of water and light volatile compounds in the
¼ kxn , (1) biomass sample. The low moisture content in our corn
dt
stover sample resulted in low weight loss during this stage
where x is the sample weight, k the reaction constant and n
of weight loss.
the order of the reaction.
Following the first stage, there was negligible weight loss
Applying the Arrhenius equation,
(o0.5%) in the temperature range of 160–250 1C. The second
k ¼ AeE=RT . (2) phase of weight loss started around 250 1C. The derivative plot
The combined form of the above two equations (1) and (2) of the region between 250 and 850 1C showed only one
can be written in linear form as observable peak. When the data between 250 and 850 1C were
used for determining parameters of reaction kinetics, the r2
1 dw E w wf
ln ¼ lnðAÞ þ n ln , (3) values for the multiple-regression were less than 0.80, and the
wo wf dt RT wo wf
predicted values deviated from the experimental data. This
where wo is the initial weight at the start of that stage, wf the suggested that there may have been two different reaction
final weight at the end of that stage, w the weight at any time, stages of weight loss occurring in this region (250–850 1C).
dw/dt the ratio of change in weight to change in time, A the Then, this region was divided into two regions (stages) by the
pre-exponential factor and R the universal gas constant intersection of the tangents from the descending part of the
(gas value). peak and the linear part of the DTG plot. The temperature at
Eq. (3) is of the form the intersection was 420–470 1C depending on the heating
y ¼ B þ Cx þ Dz, (4) rates. Separate reaction kinetics for the temperature ranges of
the above resulted in very high r2 values (40.90). The
where
predicted weight loss matched the actual experimental
1 dw 1 w wf weight loss very well (Fig. 2).
y ¼ ln ; x ¼ ; z ¼ ln ,
wo wf dt T wo wf From the above observations, it was concluded that the
E total of three distinct stages (Fig. 1) represented the global
B ¼ ln ðAÞ; C ¼ ; D ¼ n.
R kinetics of weight loss occurring during TGA of corn stover in
The constants B, C, D were estimated by multi-linear inert atmosphere.
regression of the TGA data for each stage using Microsoft
Excel.
The integral form of Eq. (1) was used to determine the 4.1.1. Parameters of reaction kinetics
predicted values of the residual weight using the estimated The temperature range between 250 and 450 1C resulted in
constants. The predicted values were then compared with the reaction kinetics of order 0.75 (close to first-order reaction)
experimental residual weight losses. with r2 values greater than 0.90 (Table 4). The activation
energy of the reaction during this stage was approximately
60 kJ mol1. Weight loss during this stage was rapid, so it was
4. Results and discussion designated as the active pyrolysis zone. As other researchers
[22,23] suggested, it may correspond to the major loss
After grinding the corn stover for all the analyses, the (decomposition) of cellulose and hemicellulose com-
geometric mean diameter or median size of particles was ponents and partial loss of the lignin component of the corn
0.443 mm with a standard deviation of 0.181 mm. The energy stover. Later, Biagini et al. [24] performed TGA analyses of
content (higher heating value) of the corn stover pellets was cellulose, hemicellulose and lignin separately and confirmed
18.4570.23 MJ kg1, which was higher than the energy con- that TGA plots showed the loss of hemicellulose started first,
tent of pigeon pea stalk [12] and rapeseed straw (17.64 MJ kg1)
[9] but similar to pine chips (18.98 MJ kg1) [13] and rice husk
(14.42–18.31 MJ kg1) [14]. Table 1 – Proximate and ultimate analyses of corn stover
Tables 1 and 2 summarize the composition of corn stover
based on proximate and ultimate analyses [15]. The elemen- Authors Kitani Demirbas Evans Our corn
tal compositions obtained by other researchers were similar, and Hall [17] et al. stover
but the composition of cellulose, hemicellulose and lignin [16] [18] sample
varied from 28% to 51%, 19.1% to 30.7% and 11% to 16.9%,
Ultimate analysis (wt% dry)
respectively. C 43.7 49.5 46.5 47.470.13
H 5.56 5.4 5.81 5.0170.11
4.1. Nitrogen (inert) atmosphere O 43.3 41.8 39.7 38.0970.25
N 0.61 0.6 0.56 0.7770.03
A typical TGA plot of corn stover in a nitrogen atmosphere is S 0.01 0.11 0.3170.03
Cl 0.6
shown in Fig. 1. The first stage of weight loss ranged from
25 1C to around 125 1C (Table 3) depending on the heating rate Proximate analysis (wt% dry)
(temperature scan rate), which was clearly distinct from the Ash 5.6 3.7 7.3 8.1870.08
other stages of weight loss. The derivative plot (DTG) had a Volatiles 75.2 78.1 74.8571.40
Authors Lee [19] Lynd et al. [20] Richard and Trautman [21] Demirbas [17] Evans et al. [18]
5 -0.2
3 -0.6
2 -0.8
ash
1 -1
+
fixed carbon
0 -1.2
0 100 200 300 400 500 600 700 800
Temperature (°C)
which then overlapped with the loss of cellulose. Loss The TGA plot of corn stover was similar to the TGA plots of
of lignin was slow and occurred over a wide range of rice husk [16] and microalgae [25]. But the temperature ranges
temperature. of the stages of rice husk were different from those of the
Following this stage, there was a continuous and slow corn stover samples.
weight loss from 420–470 to 850 1C. The order of the reaction
was 0.07, which suggested that it was a zero-order reaction. 4.1.2. Effect of heating rate
Because of the slow rate of weight loss, this third stage was Heating rate (temperature scan rate) had an effect on the
represented as the passive pyrolysis zone. As discussed temperature range of the stages of the reaction (Fig. 3 and
earlier, this stage may have been due to the thermal Table 4). Increasing the heating rate appeared to increase the
degradation of lignin or complex high-molecular weight start and end temperatures of each stage, which may have
components of corn stover. been due to the heat transfer limitations. Also, it should be
ARTICLE IN PRESS
464 BIOMASS AND BIOENERGY 32 (2008) 460 – 467
100
90
80
70
Residual weight (%) Experimental
60 Predicted
50
40
30
20
10
0
200 250 300 350 400 450 500 550 600 650
Temperature (°C)
Fig. 2 – Experimental versus predicted weight loss in the temperature range of 250–800 1C, assuming two separate stages of
weight loss.
100
90
80 Atmosphere: Nitrogen
Purge flow rate: 40ml min-1
70 Sample: ground corn stover
Residual Weight (%)
60 Heating rate: 10, 30, 50°C min-1
50
40
30
20
10°C min-1 30°C min-1 50°C min-1
10
0
200 250 300 350 400 450 500 550 600 650 700 750 800 850
Temperature (°C)
Fig. 3 – Effect of heating rates on TGA plot of corn stover in a nitrogen atmosphere.
0
100
-2
Residual weight (%) (TGA)
80 Readily combustible
60 TGA (%) -6
DTG (mg min-1)
-8
40
ash
0 -14
0 100 200 300 400 500 600 700 800 900
Temperature (°C)
100
90
10°C min-1 30°C min-1 50°C min-1
80
60 Atmosphere: Air
Purge flowrate: 40ml min-1
50 Sample: Ground corn stover
40
30
20
10
0
0 100 200 300 400 500 600 700 800
Temperature (°C)
Fig. 5 – Effect of heating rates on thermogravimetric plot of corn stover in an air atmosphere.
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