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    Roll - no.81-MEM Manual

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    HANICAL GROUP | SEMESTER - III | DIPLOMA IN ENGINEERING AND TECHNOLOGY A LABORATORY MANUAL . acai WC Nenus ONO AaN UIUC a Cua Moke LK oY ee (EEO) y A a MAHARASHTRA S' BOARD OF TECHNICAL EDUCATION TE Certificate This is to certify that Mr. / M6: Hoisha)... Sued: Gasavtt..:.. Roll No es. , of Third Semester of Diploma in Mechanical . of Institute, -Gexvcment.... Poly ke, (Code: +345...) has completed the term work satisfactorily in course Mechanical Engineering Materials (22343) for the academic year 20.2... to 2024... as prescribed in the curriculum. Place: Jelyarr.. Enrollment No:.2. 900) $032.2. Pte noe ee a Exam. Seat No: .!9S.874. Subject Teacher Head of the Department Principal LL SS oe ee ae oe) a a Mechanical Engin ing Materials (22343) Practical No. 01 pecimen Pr roscopic Exami Practical Si Sample preparation is an essential part of microscopy and there are many techniques that can be used. Incorrect techniques in preparing a sample may result in altering the true microstructure and will most likely lead t0 erroneous conclusions, The basic sample preparation process consists of sectioning, mounting, course & fine grinding and polishing Relevant Program Outcomes (POs): PO 1- Basic Knowledge » Apply knowledge of basic mathem engineering to solve the broad-based mechanical engineering problems PO 2- Discipline knowledge:- Apply mechanical engineering knowledge to solve broad-based mechanical engineering related problems. PO 3-Experiments and practice: Plan to perform experiments and practices to use the results to solve broad-based mechanical enginecring problems PO 4- Engincering tools :- Apply relevant mechanical technologies and tools with an understanding of the limitations PO 8- Individual and team work:- Function effectively as a leader and team member in diverse/ multidisciplinary teams. PSO I-Manage mechanical engineering processes by selecting and scheduling relevant equipment, substrates, quality control techniques, operational parameters and software. Competency and Practical Skills This practical is expected to develop the following skills for the industry identified competency ‘Use relevant mechanical engineering materials in different applications’ 1. Use of cutting machine, polishing machine, optical microscope 2, Check the correctness of specimen preparation. Relevant Course Outcomes (from course details) (a) Identify properties of materials. Practical Outcome Use Slitting/cutting Machine, Polishing Machine and Grinding machine to prepare specimen of a given material for microscopic examination Relevant Affective domain related Outcome(s) a. Follow safety practices. b. Practice good housekeeping. ©. Demonstrate working as a leader/a team member. d. Maintain tools and equipment. ¢. Follow ethical practices Maharashtra State Board of Technical Education Mechanica Bngineetng Miata (20 ase XU Resources Used (with major specifications) S. Nov] Tnstemment ‘Components | po : {Goaneling mic | Goo%Pm ——_|-_61 eo | Dine Palisi!ng PHI 306 Hab ES oo a | |eluminium oicessal Gerad?) | ©) botte | ' [Conbon she! beter B2TR2SMmM oO) XII Actual procedure followed - cae Sea ie In. i, of full Movs. ea XIV Precautions followed a ~ Ofertas... yerdncliing..Arle. requir. Speed — Gab, mmedemieal.. AF. Pear Tequy wed. Aramentien. a Goibeem? pot done... Slaad....2maoth..Aned..Hot 278. $3UAr.... APPL i£d....chaon'ng..poli'shhe ce Pelishig Pete deni be Cheated 5s, XV Observations ~ohe ae ieee rea las. a Bate was. per. xquieed Mermemtion......90.. Med? Sh.B2542Sio. bY Qari neliin a canbe. — euborlolls...tes...breeni'n rrouy tah Sum bice Soap sdpe....deg BHM ulna. dich Perestayeless — trode. Cleam... mouth clust..free Polushaing hl Lae Maharashtra State Board of Technical Education Engineering Mat (22343) Results 1. Chamfered edges of the sample 2. Mirror like surface of the sample Interpretation of results Chamfexed....fele ges bh fal shio.9.In rato L ew WueSuntaced of mob sazive ommendations (if any) PIE... MRE... DokYeh'an..echasque. grticdling....Pllishing...cpemtion..ol 4 Ra pecte...... Plodee....tqcrheasa.. Fead + fan... clear and: ' Wisi ble... mictast.of&....0bsexvelfon.» ure the achievement of identified CO. Ce nt t) Meanhing. ts loading malen|er),.. Aampe...0n alhing mle...or..deqylaced. OS HOD.— 9) COARSE... FRINDT.NG.. 3. DE. atodioy...wipecls- has. ab severe... Perapyte le... AS Na, th NG Mp2e) 1h, TH. C05 Q.o layne soups ] Wn8) Rime gaindh ings LE..gaain...si2e of Obserstye.. Pe @HrGls...J°S.1B0.1.12.0,,b20. 150,140 RI. TS COU ASE. grinding. 2 palt'shs'n A Practsses ‘ Usiln Mey. bine Oba stai7 Min. ral ark... MS. 7... Sy per. pave Le. Mademtag..... Suet Fycee.- LP... USC)... ata. Peraaying« Zo to. mrenrhis....ON. Sun faces a @:2 Vlasheny..0b.mabkernial. Suclace...4.olame.- Zao... acenas... Suck. Parables... Ane. gat ceh'ss Rexp peradton. paeprehon...dar)ny.1s.done- te trades... Bheable...Ctraciatt nay. Oh. 60. cloorth..c¥p pied, “Maharashtra State Board of Technical Education a Mechanical Engineering Materials (22343) u um Iv VI Practical Ne.02: Microstructure of Steels Practical Significance The microstructure of steel can strongly influence physical properties such as strength, toughness, ductility, hardness, corrosion resistance, high/low temperature behavior or wear resistance. These properties in turn govern the application of these materials in industrial practice, ‘The effects of most industrial processes applied to ‘metals to control their properties can be explained by studying their microstructures Relevant Program Outcomes (POs) PO 1- Basic knowledge : Apply knowledge of basic mathematics, sciences and basic engineering to solve the broad-based mechanical engineering problems PO 2- Discipline knowledge:- Apply mechanical engineering knowledge to solve broad-based mechanical engineering related problems. PO 3-Experiments and practice:- Plan to perform experiments and practices to use the results to solve broad-based mechanical engineering problems PO 4- Engineering tools :- Apply relevant mechanical technologies and tools with an understanding of the limitations PO 8- Individual and team work:- Function effectively as a leader and team member in diverse/ multidisciplinary teams. PSO 1- Manage mechanical engineering processes by selecting and scheduling relevant equipment, substrates, quality control techniques, operational parameters and software. Competency and Skills This practical is expected to develop the following skills for the industry identified competency ‘Use relevant mechanical engineering materials in different applications’ 1. Use of Metallurgical Microscope 2. Identification of phases of microstructure Relevant Course Outcomes (from course details) (a) Identify properties of materials. (b) Select relevant ferrous materials for mechanical components. Practical Outcome Use metallurgical microscope to interpret micro structure of carbon steels and alloy steels Relevant Affective domain related Outcome(s) a, Follow safety practices, b, Practice good housekeeping. ¢. Demonstrate working as a leadler/a team member. d. Maintain tools and equipment, ¢, Follow ethical practices. Maharashtra State Board of Technical Education a a Sl (tC Mechanical Engineering Materials (22343) XU Resources used (with major specifications) Specification Quantity | S.No, | Instrument Components + 1 Cua neh'ing mie |Gc00 pm | of | Pah'chirg “rl \@200,60070m | of mel Pred! qneadey _—_job_batde-__ fe chaned enerey [vit md ,Ciead__| Meeting nde Lmrebeblayo geal nop jon, SV 014, TOO | of a Tommn Frove ed» NUL Actual procedure followed Sm fle..mubemted 6... Port Pond by... geniinditong= Pols§.hilne and. Paring LVOLASAS prea.A Ata ment’. NaC Ga) ees Kee Ope ‘a... below, Mery Asi Feu 25. OR awe... Shoacheume.. Gd jute. nig hk de CUS....Conass.....f9. See. leur. site'hle, Kage XIV Precautions followed : Only. RED. etal _Buclal be. ~ Shell... be. Linegde.. Semone. Gari. Cp. MO€.th'D..obd back olay CFS, XV Observations and Calculations Observations Ss. The Important | Shape Size | Color | Distribution | No | magnification | phases of phases used noted "| GS times |Corbon | Pla key VD | clare [MCI * tos Vins [TID Plaka Vroed Vere qulo 3 \S9 i CN (ERS high fang limon SPhovoid , hi ‘Maharashtra State Board of Technical Edueation syechanical Engineering Materials (22343) AVE Results For each feature, one nor ds the following ch teristics: 1. Shape 3. Color (in’plane polarized light of with crossed polars) 4. Distribution of phases XVIL_ Interpretation of results @\ora...steel cabseaved..under micmossape....5ho 5 \ereguien.... sheped.pCorhun tases Linden. caluun » with..ferrie wihtede... Cel our : O fermit. Au shenitey pm bone, (Plna 223 1 S2eny, XVIII Conclusions and Recommendations (if any) =~ Abhen....mebecole.... Seymples...t's..po3datd..et. Rally Pore... form:..cLR H.C 2er...chiaundhior, MLS... keeper. belaad..cni Baas Clens.t0 “ohgenie Da IWR... Pha Se. ORT “i Any. eFR ch. Comm..cabs0.... be bea a XIX Practical Related Questions Note: Below given are few sample questions for reference. Teachers must design more such questions s0 as to enstaéitic achievement of identified CO. Define Micgpscopy? ; . State the principle of Metallurgical Microscope? List different etching agents used for specimen preparations? Describe features of microstructures obtained in each case , Examine the four requisite samples and photograph each at the optimal magnification (if a camera is not available then sketch each of the microstructures). 6. Briefly describe the salient features of the eutectoid specimens that you have examined, How many phases and constituents are present in each? 7. Based on the observed microstructure of the steel sample, can you determine the carbon content of the steel’ If yes, then briefly explain how to know the carbon content. Describe the microstructure of low carbon steel? 9. Describe the microstructure of alloy steel? yaere = Maharashtra State Board of Technical Education B » Mechanical Engineering Materials (22343) act ae— 10. Deseribe the microstructure of medium carbon steel? a a 2 [Space for Answers] + Titeresua nen lend Shively of. .shruebunecleday'ls Me rancole..ltery...\Ase of... Avg magni Cieakon.... Powe. Metedlangy cal... Miedosenpe : Stauchuat..che. bey). cueh.o% Qrains!2e.. Shapeckeshaita,.bebih'on.of. Phose.inalusn! suche. Suantity. CMechantcle...Paapeaty hes. thsus. Memenwer....be... Poynd by. Microscope B P melesuagicc).. {ig..i4 2hed Prefer Mee... Syeafeelen Wsiing sn bigen..Mognttibebe. Gowen eye ae! He pay Ant.cholel..seel. =. : 6.90 bon..lead...ftran... 2:84 P:B%.. 1035 steldl.... Ste) men y'H...amaviak®6:2.1- Hy Ps. <.UkCH one HyPon..cettecholdl.2 Cac bon.-bek Hoy Po CchocHrolld...Aeels... 4 R0.2.c ARerenile...amounds. 24 Se Maharashtra State Board of Technical Education m7 gineering Materials (22343) Mechanical E Vente. =. 25%, cette Qalen6 Ge Sle ceeds Orb Yee = ree. Ae Be. XX _ References / Suggestions for further Reading a) _https://www.youtube.com/watch?v=fe8zrgYJCIw b)_https://www. youtube.comv/watch?v=UuHofNW40Yw ©) https://www.youtube.com/watch?v=d4_xSRQxDxs d)_https://www.youtube.com/watch?v=zCznMbj2Yn4 e)_https://www.youtube.com/watch?v=IjTEG-B-kGe XXI_ Assessment Scheme Performance indicators __ Weightage Process related (15 Marks) 60% T _ | Preparation of experimental set up 10% 2__ | Etching the specimen with suitable etchant 25% 3. | Observation of the microstructure of the specimen 25% at different magnification using microscope Product related (10 Marks) 40% 4 _| Follow Safety measures 10% 3 __ | Answer experiment related questions 10% [6 | Submit journal report on time dk 10% 7 _ | Follow Housekeeping Be 10% | Total (25Marks) 100% Names of Student Team Members Dated signature of ‘ Marks Obtained iechen Process Product Total Related(15) | Related(10) | _ (25) Mechanical Engineering Materials (22343) n 1 VI Practical No. 03: Hardness Tester Pesting Using Brinell Hardnes Practical Significance The hardness tests ean provide information from which many important mechanical properties can be detiyed. Since the hardness test can be conducted easily ang guickly, they are very popular in industry. These are used to control processing ang nd components, * for inspection and acceptan ¢ of materials Relevant Program Outcomes (POs) : PO 1- Basic knowledge : Apply knowledge of basic mathematics, sciences and basic engineering to solve the broad-based mechanical engineering problems - Discipline knowledge:- Apply mechanical engineering knowledge to solve broad-based mechanical engineering related problems. PO 3-Experiments and practice:- Plan to perform experiments and practices to use the results to solve broad-based mechanical engineering problems PO 4 Engineering tools :- Apply relevant mechanical technologies and tools with an understanding of the limitations PO 8- Individual and team work:- Function effectively as a leader and team member in diverse/ multidisciplinary teams. PO2 PSO I-Manage mechanical engineering processes by selecting and scheduling relevant equipment, substrates, quality control techniques, operational parameters and software. Competency and Practical Skills This practical is expected to develop the following skills for the industry identified competency ‘Use relevant mechanical engineering materials in different applications? 1. Use of Brinell hardness testing machine, optical microscope 2. Check the correctness of specimen for hardness testing Relevant Course Outcomes (@) Identify properties of mat. Practical Outcome Use Brinell hardness tester to determine hardness of a given sample. Relevant Affective domain unrelated Outcome(s) a) Follow safety practices. b) Practice good housekeeping. ©) Demonstrate working as a leader/a team member, 4) Maintain tools and equipment. ©) Follow ethical Practices ‘Maharashtra State Board of Technical Education Mechanical Engineering Materials 22343) | Hl XT Resources Used (with major specifientions) S.No. | Instrument ‘Components Specification Quantity | SES se . hegd nay {9 " | [fnrbeld Wages: [eqierpee a | —{ind geter _ Sem ea! Se jl milal ORE AGE SS Koes CRE | | | Seadl weak | tontsokg | SF XU Actual procedure followed -_sebeek.mackemnitle....hebe. hamdinerd....be.bt.tmeeg ie —_Seleun.imcle.toron.mc.randée. .cypeted....$v..b2.. — keep. selethediimceate...Aub. Sten... Md meee ~ teen. hand...ahetl..Sothab.... malate cind...cemind ~ wwain Losses... Hiran..chednd,..Sthet dh. And... mene 0 Hors... dvd stchfon eee tole, Be eee dlol Micrespope ase fer mulo to ceulation BHI, XIV Precautions followed —...Apply....lead. Al otdleya ea | — Afker.oppltng. Lead... lara. fut 15 38h. | — .. Suoface.... pone a)... theselel...be..£ore.Oth.. SOND NGL Dt cbeceeseessteectenneeenneettttsbenennnceeennes . XV Observations and Calculations Room temperature ~ SN] Test | Dia of | Applied | Diameter of | Average | Brincll specimen | indenter} load | indentation | diameter | Hardness material | Dmm | Kgf(F) |__(d)mm. (@mm | Number ialems: 1 ften [as [tees] [iv | 1 [ios [es +20 2 141 Jae | loo preted |eosio og [2srele Fy [eS] foo preth @pet} a.09) [287 Sample Calculation — ‘Maharashtra State Board of Technical Education a agechanical Engineering Materials (22343) VT Results The Brinell hardness number of the give sample is XVT_ Interpretation of results BHN..of.... Specimen... calulefel...cansisho Lmpotsstoa hic." by, Nad OSkTt rine Cae cmmocol = (bed Zama XVIII Conclusions and Recommendations (if any) Bathdeld) homdnes leis Mrebearded.... CAOS0SIS OP. Sternclared eahtueote nal deenel «aya tn dndeaup.bd....tin.bo. uc CO at 5 eee. Be: eG oxpptied...lacel...C.odl.mey'y tein ab. ey (oc IS... $8.cones XIX Practical Related Questions Note: Below given are a few sample questions for reference. Teachers must design more such questions so as to ensure the achievement of identified CO. 1. State the difference between Hardness & Hardenability? 2. ' Describe the surface conditions necessary for Brineli hardness testing 3. Very hard materials cannot be tested in Brinell hardness testing machine. State the reason 4, List the different types of indenters used in hardness testing? Thickness of the test piece must not be less than 8 times the depth of impression. Justify 6. List the materials which Can cylindrical samples be tested on Brinell hard 8. State the reason for using ball indentors of dift testing 9, Can the sample after testing be used for the desired application? Justify \6t be tested by Brinell hardness tester tester? ‘ent diameter for Brinell hardness [Space for Answers] tT) Mand oess.9-. Tb. 13. he .esr'shan 0.4 Indl eppreity'm Se Takhng Megn..t.. feo ‘Maharashtra State Board of Technical Education 2 Mechanical Engineering Materials (22343) ad) : ' D.Reor 4g} Lesh. speciteneda Unigud..howel, Smead aoa. Pees form... Sunlues..leorms oil Srckangents. materials. This... kiness..of..meken pea... Shoald..... pe MOR Ha. AMahy cINCe..CoP..... Amp. 44951 1 «tape SUA ee... bottom Syarfeyeen... Fhaubel . Pureeltel Bee Veoy baad.....prakiatad...She..Ind eres heath. dy. Ces. Aba we Plan maquete ; loael...neciubring 0..b deals Adon. OF seniors 95 eee way METS) ‘8n. Proeh .eappliesd...locil... ‘Maharashtra State Board of Technical Education aE: u m1 Iv vI vin Mechanical Engineering Materials (22343) Practical No, 04: Hardness Testing Using Rockwell Hardness Tester Practical Significance mai Jn the industry, it has become practice to understand hardness as the ind hardiness only, unless otherw ntation ise specified. The Rockwell hardness test is probably the most widely used method of hardness testing. It is developed with the depth of Penetration as the etiterion for the hardness of the metal. This concept was proposed m 1908 by Ludwig at Vienna, Relevant Program Outcomes (POs) and PSO. PO 1- Basic knowledge : Apply knowledge of bas ineeting to solve the broad-| Discip! broad-ba mathematics, sciences and basic «d mechanical engineering problems 'e knowledge:- Apply mechanical engineering knowledge to solve sed mechanical engineering related problems. PO S-Experiments and practice:- Plan to perform experiments and practices to use the results to solve broad-based mechanical engineering problems PO 4- Engineering tools :- Apply relevant mechanical technologies and tools with an understanding of the limitations PO S- Individual and team work:- Function effectively as a leader and team member in diverse/ multidisciplinary teams. PSO 1-Manage mechanical engineering processes by selecting and scheduling relevant equipment, substrates, quality control techniques, operational parameters and software. Competency and Practical Skills This practical is expected to develop the following skills for the industry identified competency “Use relevant mechanical engineering materials in different applications’ 1. Use of Rockwell hardness testing machine, optical microscope 2. Check the correctness of specimen for hardness testing Relevant Course Outcomes (a) Identify properties of materials Practical Outcome i Use Rockwell hardness tesfer to determine hardness of a given sample. Relevant Affective domain unrelated Outcome(s) a) Follow safety practices. b) Practice good housekeeping. ©) Demonstrate working as a leader/a team member. 4) Maintain tools and equipment. ©) Follow ethical Practices Minimum Theoretical Background Rockwell hardness test differs from Brinell hardness test in that the hardn: deterinined from the depth of indentation made by the indenter under a constant lc Various types of indenters may be used in Rockwell hardness tests: diamond inc! and steel-ball indenters of diameter 1/16, 1/8, 1/4, or 1/2 inch. In this test, the indie is pressed into the specimen surface under ai initial minor (light) load followed » « ‘Maharashtra State Board of Technical Education 2 ‘echanical Engineering Materials (22343) = ae eee ee 3._ The bottom surface also should be free from scale, dirt, or other foreign substances that might crush or flow under the test pressure and so affect the results Apply the load slowly and gradually on the sample 5. Dis {ihiree times the ball diameter) 6. The thickness of the test piece must not be fess than times the depth of je between old impression and location for new impression should be 3D impression xT Procedure 1, Turh power switeh located in lower rear panel "ON" 2. Select desired scale by means of the "TEST SCALE depressed for each scale advancement or held in for r 8. Select and ins the proper indenter, as indicated in the "PENETRATOR" display Select the propet major load, as indicated in the "MAJOR LOAD kg" display, by means of the weight selector dial. S. Place the specimen on the anvil Raise specimen into contact with the indenter by turning capstan hand wheel clockwise slowly. The bar LEDs (red) will light up and the read display will show "MINOR LD". 7. Continue to slowly turn the capstan hand wheel. Stop the hand wheel when the bar LEDs reach the "SET" zone. The major load will automatically be applied and then removed. The read display will show "TESTING" and then the numerical value and the scale tested. 8. Remove the minor load by turning the capstan hand wheel counter-clockwise. ‘Continue to lower the specimen until it clears the indenter. The test is concluded. This key may be XII_ Resources Used [SNo. | Instrument ‘Components | Specification Quantity Hortd} is L Rock, Well Hortd nas ae 3} a Png Machi Ach. |al | Ty Son torr. ha mane _- ol | hpi seep. ID aces — St 1h o/ | [* | Pea) weighty | Jorts ky « XII Actual procedure followed - Pot p med@rtal..specimend fer Aorrol i283 in fluce Jadr9n...0nle. dab le...c-pref-« a el and... poad4re . ndOntoY inprerslen» Meisun ler o tndentalton , Maharashtra State Board of Technical Education 27 ‘Mechanical Engineering Materials (22343) XIV Precautions followed “Se FMANW.. Sualaee Shusld be las. | Seed i ras ae Fy Hog i Cie it... XV Observations and Cateutations free. from Room temperature Measured | Average | Hardness_| Rockwell 3_| Hardness Thickness] Seale] Type of | Minor | Major Indenter | Load Load _ | kgf kgf |i [2 B25 | 10 |esmal o ke 60 59] SS | a Yo! | lo |Vio/” [tre | Galea [34166 C4 Sample calculation — XVI Results ‘The Rockwell hardness number of the ‘give material is XV mee of results Low ball Tindlentens Haridlnsds.. numben XVII Conclusions and Sry a (if any) — AU. oF mattmias:.Can...be..clegsted. by...2'ry Suiteable ind ensore. | - _ ls 1 Prafa.....\ 04a) Poctitees metal. 1S0ky. ry Ai add... far. thie ly: eben as ens ON. RHA)... Mada ate for “Ihety ht Jn'edhtia he (Hint) The given sample 2 be used for nahn application. ae Ian be ‘Maharashtra State Board of Technical Education ‘Mechanical Engineering Materials (22343) XIX Practical Related Questions Note: Below given ave few sample questions for reference. Teachers must design more such questions so as 10 ensure the achievement of identified CO. he minor load in case of Rockwell State the different types of indenters used in hardness testing? Explain surface condition requirement for Rockwell hardness testing with justification State the factors whic feet the hard least three easurement?” \lings for hardness testing. 's8 measurement. urement methods with Rockwell method jess measurement by Rockwell method may not State the reason for taking 4 5. 6. State the other methods of Differentiate other hardness me State the conditions in which ha be preferred. Can temperature of the surrounding affect hardness of the material? State the course of action to be taken with justification if there is considerable difference between the three readings of hardness of the same sample. [Space for Answers] ED. Minse load. Cla. bg ont Js...applied. te. inside. Sm (eee Gn....alag!|....taidh....Loolen..moals...D'd BOM SOD Pee MOH sf on POSE HEATD i 706 2 ehizere. Shea Be Ee cocacs 3 Feel Sher). buuh eather onlla Vet hit muotice...2a Le....had &miecr. ‘Caxamendee 2). rade pea be. Plab...ned Seasth ee Po PI HS...ftoa Chg D.....rofeater, : pee dks SG tel... Bott Sines “out. enter. ici rcicad.alce, al. jnclea toc. “Used. Zz Ped. Laced LM k : BD Su cr (epee. CAN al tO rata ae Maharashira State Board of Technical Education 29. ps Mechanical Engineering Materials (22343) Re}a.O Moser. hardness tsk... ueeleers, Fraclnedy. ASb@) Rocke w0ell syppo ttc. beralnes.5 4044 ® sonodur herwInens « XX References / Suggestions for further Reading 8) _htps: “youtube NIWVmp_q_XE2=10 D) ups: “youtu.be/KptkaeXils0?t=8 ©) _hitps: “youtu.be/R3NUPHKviRU? 8) _hitps:/"youtu.berG2IGNIIVNC47h ©) haps: /youtu.be/eYzAw9zZbR8' | HeMUDMIZwse8E3xaqSfuSkqOszaBQtHk &t-9 | XXT_ Assessment Scheme ig Performance Indicators ‘Weightage Process Related (15Marks) 60% | 1_| Preparation of experimental set up 20% 2 | Selection of scale, indentor and major weight 15% 3_| Following procedure 15% 4 | Cleanliness 5% 5_| Safety precautions 5%. } f Proditct Related (10Marks) 40% i (6 [Calculation of RIN 10% } 7 [Interpretation of result 10% | Conclusions 10% 9 _| Practical related questions 10% | Total (25Marks) 100 % Names of Student Team Members 2: 3. Coe Dated signature of | Marks Obtained aoe Process. | Product | Total [ 1 Related(15) | Related(10) | (25) I cae oA ‘ ‘ \ oe a BOK yy Maharashtra State Board of Technical Education = a wt Iv VI | Engineering Materials (22343) Practical No. 05: Hardness Testing of Mild Steel Before and After Heat Treatment Practical Significance Hardness testing provides useful information, which can be correlated to tensile wear resistance, ductility, and other physical characteristics. Hardness s strength, testing is therefore usefull for monitoring quality control and for the materi selection process.Heat treatment is a process of heating the metal below its melting point and holding it at that temperature for sufficient time and cooling at the desired rate to obtain the required properties. The various heat treatment processes are annealing, normalizing, tempering, hardening, martempering, and austempering. Relevant Program Outcomes (POs) and PSO. PO 1- Basic knowledge : Apply knowledge of basic mathematics, sciences and basic engineering to solve the broad-based mechanical engineering problems PO 2- Discipline knowledge:- Apply mechanical engineering knowledge to solve broad-based mechanical engineering related problems. PO 3-Experiments and practice:- Plan to perform experiments and practices to use the results to solve broad-based mechanical engineering problems PO 4- Engineering tools :- Apply relevant mechanical technologies and tools with an understanding of the limitations PO &- Individual and team work:- Function effectively as a leader and team member in diverse/ multidisciplinary teams PSO I-Manage mechanical engineering processes by selecting and scheduling relevant equipment, substrates, quality control techniques, operational parameters and software. ‘Competency and Practical Skills This practical is expected to develop the following skills for the industry identified competency ‘Use relevant mechanical engineering materials in different applications” 1. Specimen identification skills. 2. Specimen mounting skills. 3. Use box furnace to give different heat treatment. 4. Use hardness tester to measure hardness Relevant Course Outcomes (a) Identify properties of materials. (b) Select relevant heat treatment process. (©) Select relevant ferrous materials for mechanical components. Practical Outcome Use Rockwell hardness tester to determine hardness of a given sample. Relevant Affective domain related Outcome(s) a) Follow safety practices. b) Practice good housekeeping c) Demonstrate working as a leader/a team member. d) Maintain tools and equipment. ¢) Follow ethical Practices — Mechanical Engineering Materials (22343), 6 ae Quenching samples in oil can cause the oil to ignite, Be prepared to cover j,, ‘container afer immersion. Use baskets or tongs for quenching in oil or water. XI Procedure Vardness Tester: Heat 1 s Tum power switeh located in lower rear pane! "ON" Select desired scale by means of the "TEST SCALE SCROLL", This key may be depressed for each seale advancement or held in for rapid scrolling. Select and install the proper indenter, as indicated in the "PENETRATOR” display Select the proper major load, as indicated in the "MAJOR LOAD kg" display, by means of the weight selector dial Place the specimen on the anvil Raise specimen into contact with the indenter by turning capstan hand wheel slockwise slowly. The bar LEDs (ted) will light up and the read display will show "MINOR LD" Continue to slowly turn the capstan hand wheel. Stop the hand wheel when the bar LEDs reach the "SET" zone. The major load will automatically be applied and then removed. The read display will show "TESTING" and then the numerical value and the scale tested Remove the minor load by turing the capstan hand whee! counter-clockwise. Continue to lower the specimen until it clears the indenter. The test is concluded. ¢ treatment First, the samples should be checked for hardness. Then, keep them in furnace at 900°C for ¥ an hour. Afterwards, one sample is cooled to room temperature in air while other is q) hardened followed by again keeping it in furnace but now at 200-250°C. Then, this sample is also air cooled. As such, one sample is normalized and the other is tempered. Now, the samples are grinded and polished to obtain a flat surface and hardness of both the samples is checked again, XII Resources Used S.No. | Instrument /Components Specification Quantity : Qeainet) h 330 X200 mm 158, a / * | TJdentec Sasoget 4) mile) Stee) DP ton og z | f Dead Weignp- Yon Soy — ‘Maharashtra State Board of Technical Education —; tcchanical Bngincering Moterials_(22343) Xm Actual procedure flowed anal n83..A8N89.@).Tevan..Power, Avil Jn. Locate... %.cere Pernnes...! ont)! @® select cleaner... seete...by.medns...h. the STE FOR TANS. ROM MMABf on DR elapowse! fox..Cath.... Sek. hd seine ment halal..po. fom... reg ah... 86a IL Inge & "plat. the... sPe.cr'men...on..phe.anvil, locateal autions follo 2 Beoce which... Cack...wel... Sm Pzgsvo.n.... is not... mete... Shawd....be. Cheated RE eer Smooth. NIV OA EPC dE... — Aeply the a Tisha ¢.. geuchualy an.sumpe. Scale...prkst.: XV Observations and Calculations Brinell Hardness Measurement___ Tse ‘Specimen Indenter | Total Diameter of ‘Avg. BHN No Diameter | Load(P) | Indentation (d) _ | Diameter | ©) | Ket mm dug Be Toe el T_ | Mild steel Wea Specimen (16 Joo [26 Ot 126 | 0:63 Sof 3} (without heat gem hay 2] Mild stee! M116! | Joo [arg |oaelo4elO Fe. Hog cg Specimen (with heat treatment) |_ bad} Rockwell Hardness Measurement SR] Specimen | Type of | Rockwell Hardness Number(RHIN) | Avg. RHN 2 3 Ne: Indenter [1 T | Mild steel Wg!" Sok G92. GEG Gl | Specimen {Se li ee et 8G | ley tgs | leg Specimen (with heat treatment) |Iyeull Maharashtra State Board of Technical Eaucation Mechanical Engineering Materials (22343) 00 | Cateutations |] Por Brinell Hardness | | ‘Srinell Horeness Number (BAN) S75 ama AVE Results oF 4 1, The Rockwell hardness nuinber of mild steel before heat teeatment is 2°43 2. The Rockwell harness numbet of mild steel after heat treatment is!B.46 3. The Brinell Hareness Number before Heat Trédtment 19.6. 4. The Brinell Hardness Number after Heat Treatment ..18 3 XVIL_ Interpretation of results We bake fatal chek. the Kuaddesy) makeniod S.... he agsing.... Xttordsns ey: ta. adlltHion.O7..lacaes... othe fas Peackintuge Of Leearbopyineg...trebyp.2e04.lal Sted ts cur oW... Cerrban.... Ze) OB AGL oagp.. Conclusions and Recommendations (if any) XVI dale. .US®...7ocle.Welt pastel ned). $29 6- | ea aseagig herrelaedS...0.6..9!Veh, Sameer i i ‘ ee XIX Practical Related Questions Note: Below given are few sample questions for reference. Teachers must ‘more such questions so as to ensure the achievement of identified CO. 1. Give the composition of mild steel. State effect of constituting elements on the properties of mild steel Draw iron-carbon diagram. Showing important phases. State the effect of heat treatment on the properties of mild steel. State various applications of mild steel State the limitations of mild steel. Suggest various methods to improve properties of mild stzel with justification. List 5 applications with justification where mild steel is not a good choice. eADWAYN = —<“

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