PDU 02 03 Installation

Replacing Power Units
RBS 6120
Operating Instructions
109/1543-LZA 701 6001/1-V2 Uen BK

Copyright
© Ericsson AB 2016–2020. All rights reserved. No part of this document may be

reproduced in any form without the written permission of the copyright owner.
Disclaimer
The contents of this document are subject to revision without notice due to
continued progress in methodology, design and manufacturing. Ericsson shall
have no liability for any error or damage of any kind resulting from the use of this
document.
Trademark List
All trademarks mentioned herein are the property of their respective owners.
These are shown in the document Trademark Information.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Contents
Contents
1 Introduction 1
1.1 Prerequisites 1
2 Replace Lead-Acid Battery, RBS 6120 4

2.1 Remove the Battery, RBS 6120 6
2.2 Install the Battery, RBS 6120 21
3 Replace Lithium-Ion Battery, RBS 6120 42

3.1 Replace BU 02 11 or BU 02 12 43
3.2 Replace Battery 6612 67
4 Replace the Battery Shelf and the Battery Locking Assembly 85

4.1 Remove the Battery Shelf and the Battery Locking Assembly 85
4.2 Install the Battery Shelf and the Battery Locking Assembly 92
5 Replace a Battery Temperature Sensor, RBS 6120 100

5.1 Remove a Battery Temperature Sensor, RBS 6120 100
5.2 Install a Battery Temperature Sensor, RBS 6120 108
6 Replace a BFU, RBS 6120 114

6.1 Remove a BFU, RBS 6120 115
6.2 Install a BFU, RBS 6120 118
7 Replace the Circuit Breaker for the 7th PSU (Optional) 121
7.1 Remove the Circuit Breaker for 7th PSU 122
7.2 Install the Circuit Breaker for 7th PSU 127
8 Replace the Service Outlet 130

8.1 Remove the Service Outlet 131
8.2 Install the Service Outlet 137
9 Replace the AC Interface 142

9.1 Remove the AC Interface 143
9.2 Install the AC Interface 154
10 Replace the AC SPD 163

10.1 Remove an AC SPD 163
10.2 Install an AC SPD 166
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11 Replace an SPD 169

11.1 Remove an SPD 169
11.2 Install an SPD 172
12 Replace the PCF 176

12.1 Remove the PCF 176
12.2 Install the PCF 180
13 Replace the PCF Cable Bracket, RBS 6120 183

13.1 Remove the PCF Cable Bracket, RBS 6120 183
13.2 Install the PCF Cable Bracket, RBS 6120 184
14 Replace the PCU DC 186

14.1 Remove a PCU DC 186
14.2 Install the PCU DC 189
15 Remove PDU 01 06 191
16 Replace PDU or ECM 193

16.1 Remove PDU 01 0X, RBS 6120 193
16.2 Remove PDU 03 0X, RBS 6120 198
16.3 Remove ECM 03 0X, RBS 6120 201
16.4 Install ECM 03 0X, RBS 6120 205
16.5 Install PDU 01 0X, RBS 6120 208
16.6 Install PDU 03 0X, RBS 6120 210
16.7 PCR Switch Configuration, RBS 6120 212
17 Replace a PFU 214

17.1 Remove a PFU 214
17.2 Install a PFU 217
18 Replace a PSU, RBS 6120 219

18.1 Remove a PSU, RBS 6120 219
18.2 Install a PSU, RBS 6120 223
19 Replace an SHU 225

19.1 Remove an SHU 226
19.2 Install an SHU 229
20 Replace a PSU 48 13 230

20.1 Remove a PSU 48 13 230
20.2 Remove Connections For Multiple Units (Optional) 232
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Contents
20.3 Install Connections For Multiple Units (Optional) 234

20.4 Install a PSU 48 13 237
21 Replace a PDU 02 03 240

21.1 Remove a PDU 02 03 240
21.2 Install a PDU 02 03 243
22 Perform Concluding Routines 248
23 References 250
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109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Introduction
1 Introduction
This document describes how to replace power units in the 6120 cabinet.
For information about replacing power units that are attached to the Remote
Radio Units (RRUs), see Replacing Remote Radio Units for applicable RRUs.
Note: Take caution when working close to the air restriction plate. Sharp edges
and protruding corners are present. Use protective gloves. For more
information about the air restriction plate, see Replacing Internal
Supplementary Parts.
1.1 Prerequisites
This section contains information on the documents, tools, and conditions that
apply to the replacement procedures.
1.1.1 Documents
Make sure that the following documents are read and

understood:
— Personal Health and Safety Information
— System Safety Information
— Transportation and Storage
1.1.2 Tools
Before starting, make sure that the tools listed in Table 1 are available.
Note: Use only insulated tools.
Table 1 Required Tools

Tool Product Name
Box socket set with ratchet wrench 3/8 inch,
bit holder, and the following 1/4 inch bits:
— Torx bit, T20
— Flat-bladed bit, 4 mm
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Tool Product Name

— Flat-bladed bit, 5.5 mm
Torx screwdriver, T20
Torx screwdriver, T30
Screwdriver for bits
Screwdriver, slotted head
Torx bit, T30
ESD(1) wrist strap
Multimeter
Torque set, 0.5–4 Nm
Torque set, 5–25 Nm with 1/4 inch bits

adapter
Battery torque wrench (8 Nm)
Torque screwdriver
— 0.5–5.0 Nm
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Introduction
Tool Product Name

Bits
— Phillips head PH1
— Phillips head PH2

Torque wrench
Sockets
— 10 mm
— 13 mm
(1) Electrostatic Discharge
1.1.3 Conditions
Before going to site, make sure that the following conditions are met:
— A work order is available.
— The operating instructions related to this document are available.
— The new unit is available.
— The new unit is undamaged and corresponds to the work order.
— An additional ESD bag for the unit to be removed is available, if applicable.
— There is space in the subrack or the cabinet for the unit, if applicable.
— All keys are available and site access is granted.
— If it concerns a multistandard cabinet, all concerned Operation and

Maintenance Centers (OMCs) are informed that work is about to start.
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2 Replace Lead-Acid Battery, RBS 6120
This section describes how to replace batteries. For general guidelines on

batteries, see Manage Batteries.
Figure 1 shows where the battery blocks are located in the cabinet. The battery
blocks to be replaced are referred to as battery 1, 2, 3, or 4, respectively, as shown
in the illustration.
1 2 3 4
Ge4792A
Figure 1 Location of Battery Blocks
If using 170 Ah, 190 Ah, or 210 Ah battery blocks, a second battery string with
the same type of batteries can be installed. Figure 2 shows where the battery
blocks are located in the cabinet.
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Replace Lead-Acid Battery, RBS 6120
1 2 3 4 String 2
1 2 3 4 String 1
Ge4792D
Figure 2 Location of Battery Blocks (170 Ah, 190 Ah, or 210 Ah) in a Double
String Configuration
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Danger!
Explosion risk!
Overheated batteries can result in highly flammable hydrogen gas in the cabinet that can
cause an explosion. Install the battery temperature sensor(s) according to the
instructions.
Warning!
High energy levels are present in this unit. Improper handling of the unit can lead to short
circuits that can result in serious injury. Exercise care when working with this unit.
Warning!
Improper handling of batteries can cause them to short-circuit, which can result in serious
injury due to high energy levels. Exercise the necessary care when working with batteries.
Remove any items that can cause short circuits, such as, rings and bracelets.
Caution!
Excessive heat can cause battery casings to soften and warp, potentially allowing acid to
escape. Acid can cause injury when in contact with the skin, and can affect the throat and
lungs if inhaled. Use protective equipment when replacing batteries.
Caution!
Excessive heat can cause battery casings to soften and warp, potentially allowing acid to
escape. Acid can cause injury when in contact with the skin, and can affect the throat and
lungs if inhaled. Use protective equipment when replacing batteries.
2.1 Remove the Battery, RBS 6120

This section describes how to remove battery blocks in the cabinet.
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2.1.1 Remove Battery Blocks, RBS 6120
Prerequisites
Steps
1. Inform the OMC that work is to start on the cabinet. The OMC can then
decide what measures are necessary to minimize service disruptions.
2. Open the cabinet door. Different handles and locking mechanisms are
available.
1 2 3 4
Ge5080F
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1 2 3 4
Ge7868B
1 2 3 4
Ge8766A
3. Switch off the circuit breaker on the BFU(s).
Note: When performing any installation work on an RBS with two

external BBS connected to a -48 V DC voltage system:
Turn off all BFUs or PDU 01 06s in the power system.
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OFF
EC
Ge4761A
4. Disconnect the battery cable and the temperature sensor cable from the
BFU(s).
temp
Batt
EC bus
Ge4624B
Warning!
High energy levels are present in this unit. Improper handling of the unit can lead to
short circuits that can result in serious injury. Exercise care when working with this
unit.
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5. Remove the screws on the earth quake x-beam and reinstall the screws one
side at a time (the same screws are used for the guide rail).
Note: Not applicable for all cabinet configurations.
T30
Ge4609C
6. Loosen the securing straps from the battery blocks. Let the strap buckles
hang down from the front.
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Ge4838A
7. For EnerSys batteries with front-end adapters: remove the end terminal
covers.
Ge10912A
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8. Remove the plastic pole protection caps on all battery blocks. Different
battery manufacturers have different pole protection caps.
Ge8578A
Ge10850B
9. Remove the inter-block connectors. The connectors may be connected

differently depending on battery model or capacity.
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Ge8577A
Ge8576A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 13

10 mm
Ge10854A
10. This step applies to configurations with one battery string. If the cabinet is
configured with two battery strings, continue to Step 11.
Disconnect the battery cables from the batteries. Different battery
manufacturers have different cable connections.
Note: When disconnecting battery cables, always remove the positive (+)
pole (red) cable first.
Ge7894C
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Warning!
unit.
Ge8608A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 15

13 mm
Ge10911A
11. This step applies to configurations with two battery strings.

Cut the cable tie attaching the negative (−) cable connectors to the battery
shelf.
Disconnect the battery cables from the batteries. Different battery
Note: When disconnecting battery cables, always remove the positive (+)
pole (red) cables first.
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Ge10014A
Warning!
unit.
Ge9929B
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To BFU
Ge10015A
12. Remove the front plates from the battery shelf.
Note: Only applicable to 170 Ah or 190 Ah battery blocks.
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T30
Ge4607B
13. Turn the locking assembly rod clockwise using a ratchet.
Note: Only applicable to 170 Ah, 190 Ah, or 210 Ah battery blocks.
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Ge4772A
14. Pull out the battery blocks using the handles.
Note: A battery temperature sensor is attached to battery block 2 (second

battery block in the string, counting from the left).
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Ge5166A
15. To install a new battery, see Install the Battery, RBS 6120 on page 21.
2.2 Install the Battery, RBS 6120

This section describes how to install battery blocks in the cabinet. For general
guidelines on batteries, see Manage Batteries.
2.2.1 Prepare for Installation, RBS 6120
Steps
2. If not already done, switch off the circuit breaker on the BFU.
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OFF
EC
Ge6368C
3. Unpack the new battery blocks.
4. For 170 Ah, 190 Ah, or 210 Ah batteries: remove the adhesive tape from the
battery trays.
Ge8245A
5. For 170 Ah, 190 Ah, or 210 Ah batteries: place the batteries on the battery
trays.
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Ge8246A
6. Attach the front adapter on the batteries. Different battery manufacturers

have different adapters.
×4
Ge7892A
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13 mm
9 Nm
Ge10425A
2.2.2 Install Battery Blocks, RBS 6120
Danger!
Explosion risk!
instructions.
Steps
1. For 170 Ah or 190 Ah batteries: If not already in place, attach the securing
straps at the front and the back of the battery shelf. Let the strap buckles
To fasten the securing straps at the back of the battery shelf, it is easier if the
battery shelf is removed.
2. Attach adhesive pads to the right-hand sides of battery block 1 and 3

(counting from left).
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Note: Only applicable for 100 Ah batteries.
mm
30
m
mm 0m
30 12
m
0m
12
P013585C
3. Place battery block 1 in position. Make sure that the securing strap is lead on
top of the battery.
Ge4608B
4. Place battery block 2 in position. Make sure that the securing strap is lead on
top of the battery.
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Ge6367A
5. Attach the battery temperature sensor to the sensor holder, and remove the
inner part of the holder.
Ge7932A
Danger!
Explosion risk!
Overheated batteries can result in highly flammable hydrogen gas in the cabinet
that can cause an explosion. Install the battery temperature sensor(s) according to
the instructions.
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6. Attach the sensor holder to battery block 2.
Ge6369C
Note: Install one battery temperature sensor per BFU in the cabinet. If
there are more than one temperature sensors, place them on the
same battery block.
7. Lead the battery temperature sensor cable according to the illustration and
connect it to the BFU.
Make sure that the battery temperature sensor cable is not clamped.
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EC
Ge6404C
8. Place battery block 3 and battery block 4 in position. Make sure that the
securing straps are lead on top of the batteries.
Ge6370A
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9. Attach the securing straps at the

front of the battery shelf by lifting
the battery with a screwdriver. Let
the strap buckles hang down.
Note:
This step is only applicable for 210
Ah batteries.
Ge11550A
10. Turn the locking assembly rod counterclockwise approximately 90° using a
ratchet, to secure the battery blocks.
Ge4618C
Note: Only applicable for 170 Ah, 190 Ah, or 210 Ah battery blocks.
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11. Lift up each divider with a

screwdriver so they rest on the
edge of the battery tray.
Note:
This step is only applicable for 210
Ah batteries.
Ge11565A
12. Tighten the two screws.
T30
9.8 Nm
Ge5210A
Note: Only applicable to 170 Ah, 190 Ah, or 210 Ah battery blocks.
13. Fasten front plates to the battery shelf to secure the battery blocks. Tighten
the screws.
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T30
5 Nm
Ge4607C
Note: Only applicable to 170 Ah or 190 Ah battery blocks.
2.2.3 Connect the Battery Blocks in a Single String Configuration, RBS 6120
Warning!
To connect inter-block connectors and cables to the battery blocks in a

configuration with one battery string:
Steps
1. Make sure that the battery cable is not yet connected to the BFU.
2. Attach the inter-block connectors and tighten the nuts. The required torque
to be used is listed on the battery. Different battery manufacturers have
different inter-block connectors.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 31

Warning!
unit.
Ge8577A
10 mm
9 Nm
Ge10426A
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3. Connect the battery cables to the front adapters on the battery blocks. The
required torque to be used is listed on the battery. Different battery
Ge7894C
13 mm
9 Nm
Ge10427A
4. Check polarity and voltage with a digital multimeter at the connector.

Measure the open cell voltage and take notes of the result.
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Ge4768A
5. Connect the battery cable to the BFU.
Ge4770A
2.2.4 Connect the Battery Blocks in a Double String Configuration, RBS 6120
1. Make sure that the battery cable is not yet connected to the BFU.
2. Attach the inter-block connectors and tighten the nuts. The required torque
to be used is listed on the battery. Different battery manufacturers have
different inter-block connectors.
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Ge8577B
10 mm
9 Nm
Ge10426A
3. Connect the battery cables to the front adapters on the battery blocks. The
required torque to be used is listed on the battery. Different battery
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To BFU
Ge9931A
4. Connect the negative (−) cables from string 1 and string 2 to each other and
fasten the connectors to the battery shelf with a cable tie.
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Ge9932A
5. Check the polarity and the voltage at the connector with a digital multimeter.
Measure the open cell voltage and take notes of the result.
Ge4768A
6. Connect the battery cable to the BFU.
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Ge4770A
7. Attach battery cables to the handles of the battery blocks using cable ties.
2.2.5 Secure the Battery Blocks, RBS 6120

To secure the battery blocks on each shelf:
1. Attach the pole protection caps over the battery poles. Different battery
manufacturers have different pole protection caps.
Ge8578A
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Ge10428B
2. Tighten the securing straps firmly in steps.
Note: It is important that the battery blocks are secured in place.
Do not let the metal buckles touch any metal parts of the battery
blocks.
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3. T30 If the cabinet is equipped with an

earthquake-kit, attach the
earthquake x-beam to the cabinet.
9.8 Nm
The screws for the guide rail need
to be removed, as shown in the
zoomed-in part of the illustration,
one side at a time and reinstalled
together with the x-beam (the
same screws are used for the
guide rail and the x-beam). The x-
beam is found in the packaging.
Ge4609B
Note: Only applicable for 170 Ah, 190 Ah or 210 Ah battery blocks.
4. For 210 Ah batteries: if the x-

T30
beams have been installed, install
the battery stop.
9.8 Nm
Ge11566A
2.2.6 Complete the Installation, RBS 6120
Steps
1. Switch on the circuit breaker on the BFU(s).
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ON
EC
Ge4760A
2. Make sure that the BFU is operational and that the batteries are properly
installed by measuring the battery voltage with a digital multimeter. Check
that the battery voltage starts to rise from the Open Cell Voltage (OCV)
towards the configured battery charging voltage.
Ge4768A
3. Perform the concluding routines.
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3 Replace Lithium-Ion Battery, RBS 6120
This section describes how to replace lithium-ion battery units. For general
guidelines on batteries, see Manage Batteries.
Before replacing batteries, consider the following:
— Install a battery only with the same type or a corresponding type that the
manufacturer recommends.
— The power switch on the battery units must be switched off.
— Use only insulated tools.
Regardless of battery type, the battery shelves must always be placed in the
lower part of the cabinet. The lowest shelf must have a distance of 3U from the
bottom plate, as illustrated.
3U
Ge9171A
Figure 3 Battery Position in Cabinet
The illustration shows an example of a multiple battery configuration using

battery units of 2U installed on two shelves with three battery units per shelf.
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Replace Lithium-Ion Battery, RBS 6120
6
5 Group 2
4
3
2 Group 1
1
Ge13498A
Figure 4 Battery Configuration Example
Danger!
Explosion risk!
Damaged or defective lithium-ion batteries can explode or cause a fire. Do not use
damaged or defective lithium-ion batteries.
Warning!
Switching poles when replacing lithium batteries can result in an explosion that can lead
to injury. Always ensure that lithium batteries are connected to the right poles.
3.1 Replace BU 02 11 or BU 02 12
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3.1.1 Remove Battery Unit
3.1.1.1 Switch off PDU
Steps
1. Set the PDU switches to Off.

Make sure that both switches are
set to Off before continuing.
Ge13904B
3.1.1.2 Deactivate Battery Units
Steps
1. For any battery unit, press the

power push-button (3), and hold
until the signal stops. This action
0
0
I
deactivates the battery units.
60
WAKE UP
3
Ge13639A
2. Set the power switch (2) on all

2 battery units to Off.
0
0 60
I
WAKE UP
Ge13709B
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3. 1 Set the circuit breaker switch (1)

on all battery units to Off.
060
I
WAKE UP
Ge13708B
3.1.1.3 Check Status of Deactivated Battery Units
Steps
1. For all battery units, make sure that the optical indicator PACK STATUS is off.
If the optical indicators are still on, repeat the battery deactivation
procedure.
3.1.1.4 Remove PDU 01 06
Do!
This product contains components sensitive to ESD. Use an approved ESD wrist strap,
connected to the product grounding point, to avoid damaging these components.
The lithium-ion batteries are connected to a PCU DC 08. If the power cables from
the battery cables are currently connected to a PDU 01 06, replace it by a PCU DC
08. For more information, see Install a PCU DC 08 on page 51.
Steps
2. Put on the ESD wrist strap and

connect the crocodile clip to the
cabinet.
Ge0603A
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Ge13904B
4. Disconnect the battery cables from

the PDU.
Ge13599B
5. Disconnect the EC bus cable.
6. Open and hold the retaining latch

with one hand, and pull out the
PDU using the handle.
Ge6150A
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3.1.1.5 Disconnect Communication Cable from Battery Unit
1. Disconnect the communication

cables from the battery units.
COM
COM
Ge13665A

cable end terminal from the
battery unit.
COM
Ge13664A
3.1.1.6 Open Power Terminal Covers on Battery Unit
Steps
1. Open the power terminal covers

on the battery unit.
Ge13667A
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3.1.1.7 Remove DC Busbars from 2U Battery Units
1. 13 mm
Remove the DC busbars from the
battery units.
Ge13669A
3.1.1.8 Disconnect Power Cables from 2U Battery Units
1. 13 mm
Disconnect the power cables from
0V the battery units.
-48 V
Ge13668B
3.1.1.9 Disconnect Power Cables from 4U Battery Units
1. Disconnect the power cables from the battery units.
a. Disconnect the –48 V

–48 V
cable.
13 mm
Ge14419A
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b. Disconnect the 0 V cable.

13 mm 0V
Ge14418A
3.1.1.10 Remove Power Terminal Cover from Battery Unit
1. Remove the power terminal covers

from the battery units.
Ge13670A
3.1.1.11 Disconnect Grounding Cables from Battery Units
Steps
1. T30
Disconnect the grounding cables
6 Nm
Ge13712B
3.1.1.12 Remove Securing Straps and Front Brackets
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Steps
1. T30
Remove the front bracket.
Ge14187A
2. Loosen the securing straps and

remove them from the battery
5 units. Let them remain installed to
2 the shelf.
20 mm 3
Ge14188A
3.1.1.13 Remove 2U Battery Unit from Shelf
1. Remove the battery units from the

shelf, one by one.
Ge13672A
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shelf, one by one.
Ge13838A
3.1.2 Install Battery Unit
3.1.2.1 Install a PCU DC 08
Install a PCU DC 08 if the subrack does not have one available.
Steps
1. Slide the unit into the subrack

using the handle, and make sure
that the retaining latch is fully
engaged.
Ge6151A
2. Connect the battery power cables

to the PCU.
Ge21103B
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3.1.2.2 Remove Mounting Brackets from 2U Battery Units
Steps
1. T25
Remove the preinstalled mounting
brackets from the battery units.
Ge13641A
3.1.2.3 Install Handles on 2U Battery Units
Steps
1. Install the handles on the battery

units.
T25
3 Nm
Ge13642A
3.1.2.4 Remove Mounting Brackets from 4U Battery Units
Note: These instructions only apply to BU 02 12.
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Steps
1. T25
Remove the preinstalled mounting
brackets from the battery units.
Ge14452A
3.1.2.5 Install Handles on 4U Battery Units
Note: These instructions only apply to BU 02 12.
Steps
1. Install the handles on the battery

units.
T25
3 Nm
Ge14453A
3.1.2.6 Install Spacers and Locking Screws on 2U Battery Units
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 53

Steps
1. Install locking screws on battery

unit 1 and battery unit 2 for each
T25
shelf. Do not install locking screws

on battery unit 3 as it is the
3 Nm
topmost battery unit of each
string.
Up
Ge13643A
2. T25
Install spacers on battery unit 2
and battery unit 3. Do not install
spacers on battery unit 1 as it is
the bottommost battery unit of
3 Nm
each string.
Up
Ge13645A
3. The illustration shows the result of

the installation.
Up
Ge13673A
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3.1.2.7 Place 2U Battery Units on Shelf
1. Lift the first battery unit into the

cabinet and place it on the shelf. If
there is more than one battery
shelf in the cabinet, begin with the
lowest shelf.
Ge13640C
2. Lift the remaining battery units

into the cabinet and place them on
3
top of each other.
Ge13633A
3. Make sure that the spacers on the

side of the battery unit fit properly
on the corresponding locking
screws of the battery unit below.
Ge13634A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 55

3.1.2.8 Place 4U Battery Unit on Shelf
1. Lift the battery unit into the

lowest shelf.
Ge13838A
2. Install spacers to fix the battery unit to the cabinet. See instructions for the
specific cabinet.
3.1.2.9 Connect Grounding Cable to Battery Units
1. T30
Connect the grounding cable to
the battery unit.
6 Nm
Ge13712B
2. Connect the other end of the

grounding cable to the grounding
T30
bar of the enclosure.
9.8 Nm
Ge13706A
3.1.2.10 Install Power Terminal Covers to Battery Units
1. Install power terminal covers on the battery units.
56 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

a. 13 mm
Remove the bolt from the
power terminal.
Ge13647A
b. Install the cover on the

power terminal.
Ge13648A
3.1.2.11 Install DC Busbars on 2U Battery Units
1. In a multiple battery unit configuration, interconnect the battery units into

groups, using the DC bus bars.
a. Rack installation Install the DC busbars

between the -48 V DC
13 mm
terminals on the left-hand

side.
9 Nm
Shelf installation
Ge13714B
b. Install the DC busbars

between the 0 V DC
13 mm
terminals on the right-

hand side.
9 Nm
Ge13715A
3.1.2.12 Connect Power Cables to 2U Battery Units
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 57

Steps
1. Make sure that the battery circuit

breaker is set to Off.
O
I
Ge13279A
2. Make sure that the power cables use straight M8 cable lugs.
3. Connect the power cables to the battery units. In a multiple battery unit
configuration, the power cables are connected to the top and bottom battery
unit in each group of interconnected battery units, as follows:
a. Connect the –48 V DC

cable to the minus
13 mm
terminal on the first

–48 V battery unit in a group of
15 Nm
interconnected battery
units.The first battery unit
is the bottom battery unit
of a group.
Ge13716B
b. Connect the 0 V DC cable

to the plus terminal on the
13 mm
last battery unit in a

group of interconnected
15 Nm 0V battery units. The last
battery unit is the top
battery unit of the group.
Ge13717B
58 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02


power cables to the power system.
Ge21103B
3.1.2.13 Connect Power Cables to 4U Battery Unit
Steps
1. Make sure that the battery circuit

breaker is set to Off.
O
I
Ge13279A
2. Measure the cable length between the power system and the battery unit.
Cut the required length of the power cable.
3. Connect the power cables to the battery unit(s).
a. Connect the -48 V cable

–48 V
to the minus terminal on
13 mm
the battery unit.
15 Nm
Ge14310B
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 59

b. Connect the 0 V cable to

0V
the plus terminal on the
13 mm
battery unit.
15 Nm
Ge14311B

Ge21103B
3.1.2.14 Connect Communication Cable to Battery Units
For information on which ESC or SCU SW versions that support lithium-ion

battery units, see Software Compatibilities.
Steps
1. Connect the communication cable

from the cabinet controller to the
first battery unit, port B.
COM
Ge13256A
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2. If a multiple battery unit

configuration, interconnect the
battery units daisy chained.
COM
COM
Ge13277A
3. Connect a bus terminator on the

last battery unit.
COM
Ge13259A
3.1.2.15 Close Covers on Power Terminals
1. Close the covers on the power

terminals.
Ge13652A
3.1.2.16 Set Address for Battery Units
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 61

Steps
1. Set the address switch on each

Battery 14
2 3 4 Up
battery unit. The set address of
each battery unit must correspond
1 5 6 7 Down
Battery 13
1 3 4 Up
to its position in the battery unit
configuration. The maximum
2 5 6 7 Down
Battery 12
1 2
3 4
5 6 7
Up
number of battery units is limited
Down
by the rack or enclosure.
1 2 4 Up
Battery 11
3 5 6 7 Down
The illustration shows an example
Battery 10
2 4 Up
of multiple battery unit
configuration. The maximum
1 3 5 6 7 Down
Battery 9
1 4 Up
supported number of battery units
is 14, but the actual number may
2 3 5 6 7 Down
Battery 8
1 2 3
4
5 6 7
Up
be less in a specific rack or
Down
enclosure.
1 2 3 Up
Battery 7
4 5 6 7 Down
2 3 Up
Battery 6
1 4 5 6 7 Down
1 3 Up
Battery 5
2 4 5 6 7 Down
3 Up
Battery 4
1 2 4 5 6 7 Down
1 2 Up
Battery 3
3 4 5 6 7 Down
2 Up
Battery 2
1 3 4 5 6 7 Down
1 Up
Battery 1
2 3 4 5 6 7 Down
Ge13207E
3.1.2.17 Secure 2U Battery Units to Shelf
Steps
1. Tighten the securing straps to

secure the group of battery units
1 to the shelf.
4
Tighten the straps firmly in steps.
5
Do not strap over any buttons or
cables. Do not let the metal
buckles on the straps touch any
metal parts of the battery units.
20 mm 3
Ge13504B
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2. T30
Install the front bracket to secure
the group of battery units to the
shelf .
5 Nm
Ge13844C
Steps

secure the battery unit to the shelf.
1
4 Tighten the straps firmly in steps.
5
20 mm 3
Ge13504B
3.1.2.19 Verify System Voltage for Battery Units
The system voltage is automatically set by the cabinet controller to get the best
performance. Values can be viewed using remote or local user interfaces.
Steps
1. Verify that the system voltage is set depending on the application.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 63

a. Alternative A: The system

Voltage
voltage is set to fixed
voltage 54.6 V for
54.6 V standby applications in a
stable grid. This gives
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13653A
b. Alternative B: The system

Voltage
voltage is set to 52.0 V for
cyclic use in an unstable
52 V grid. This gives 80%
capacity with enhanced
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13654A
The correct system voltage optimizes the capacity of the battery depending
on the need. See Manage Batteries for more information.
3.1.2.20 Switch on Battery Circuit Breaker
Steps
1. If applicable, set the system

battery circuit breaker to On.
On
Off
Ge13655B
3.1.2.21 Activate Battery Units
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Steps
1. Set the circuit breaker switch (1)

1 on all battery units to On.
0
0 60
I
WAKE UP
Ge13708A
2. Set the power switch (2) on all

2 battery units to On.
0
0 60
I
WAKE UP
Ge13709A
3. If system voltage is applied to the

battery terminals, all battery units
start automatically and the WAKE
0
0
I
UP function is not needed.
60
I
Note: If system voltage is not
WAKE UP applied to the battery
terminals, press the wake
3
Ge13639A
up push-button (3) for
any battery unit and hold
until the audio signal
stops. This action
activates all battery units.
3.1.2.22 Check Status of Activated Battery Units
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Steps
1. Verify that the optical indicator

PACK STATUS shows solid or
flashing green for all battery units.
If the optical indicator shows red
PACK STATUS and the circuit breaker is ON, the
battery units are disabled. The
Ge13662A battery is faulty and must be
replaced.
2. Verify that the optical indicator

COM STATUS works appropriately,
according to the number of
batteries in the system.
COM STATUS
Ge13713A
Option Description
System with one Blue indicator on the BU is flashing slowly, yellow
battery unit indicator on the ESC is flashing slowly
System with multiple Blue indicator on the BU is off, yellow indicator on
battery units the ESC is off
If the optical indicator is flashing slowly in a system with multiple battery

units, a communication failure exists between battery units. Verify that the
address switches are correctly set and that the communication cables
between the batteries are properly installed.
3. Ensure for each battery unit that

at least one indicator of the optical
≥ 80 %
≥ 60 %
indicator SOC is on.
≥ 40 %
≥ 20 % When initially activated, the
On battery units can show different
levels of SOC. They show the same
SOC SOC status during normal
Ge13722A
operation.
3.1.2.23 Verify Battery Unit Installation on Site
Table 2 Battery Unit Checklist

Item Description Yes N/A (1)
1 Battery units installed as specified in this document
and the Site Installation Documentation?
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2 Cabinet clean and undamaged?
3 Grounding cable insulation undamaged?
4 All cables of the battery unit properly connected?
5 All screws tightened?
6 No cables damaged?
7 Protective covers, dust caps, and termination plugs
installed on unused ports?
Notes:
(1) N/A means not applicable.
Perform the concluding routines.
3.2 Replace Battery 6612
3.2.1 Configuration Example Using One Battery 6612
ESC PCU
+
–48 V
0V
Communication
Ge20830A
Figure 5 Configuration Example Using One Battery 6612
3.2.2 Remove Battery Unit
3.2.2.1 Deactivate Battery Units
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 67

Steps
1. For any battery unit, press the

power push-button and hold until
the signal stops. This action
deactivates the battery units.
Ge19397A
2. Set the power switch on all battery

units to OFF.
Ge19451A
3.2.2.2 Check Status of Deactivated Battery Units
Steps
1. For all battery units, make sure that the optical indicator PACK STATUS is off.
If the optical indicators are still on, repeat the battery deactivation
procedure.
3.2.2.3 Disconnect Communication Cables from Battery Units

A
cables from the battery units.
B
Ge20430A
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cable end terminal from the last
battery unit.
A
Ge20429A
3.2.2.4 Open Cover on Battery Units
1. Open the cover on each battery

unit.
Ge20209A
3.2.2.5 Disconnect Power Cables from Battery Units
1. 13 mm
Disconnect the power cables from
the battery units.
15 Nm
0V
–48 V
Ge21102A
2. Insulate the cable lugs to secure

the cables from short-circuiting.
Ge15546A
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3.2.2.6 Disconnect Grounding Cables from Battery Units
Steps
1. T30
Disconnect the grounding cables
6 Nm
Ge13712B
3.2.2.7 Remove Securing Straps
Steps
1. Loosen the securing straps and

remove them from the battery
5 units. Let them remain installed to
2 the shelf.
20 mm 3
Ge14188A

shelf, one by one.
Ge13838A
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3.2.2.9 Pack Battery Units
— Damaged or defective lithium-ion batteries must be packaged according to

local regulations in a way suitable for damaged or defective lithium-ion
batteries.
— Batteries that are replaced after reaching end-of-life can be returned in the
packaging from the replacement battery, or in packaging ordered separately.
See Manage Batteries for information on transporting lithium-ion batteries.
3.2.3 Install Battery Unit
3.2.3.1 Install a PCU DC 08
Install a PCU DC 08 if the subrack does not have one available.
Steps
1. Slide the unit into the subrack

using the handle, and make sure
that the retaining latch is fully
engaged.
Ge6151A
2. Connect the battery power cables

to the PCU.
Ge21103B
3.2.3.2 Install ESC 03 02
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 71

Steps
1. Install the ESC holder to the cabinet.
a. Remove two of the screws

holding the power
subrack in place.
Ge7660C
b. Install the holder by

fastening the screws that
were previously removed.
Ge7662C
2. Install the unit.
Ge7663C
3. Connect a power cable to the -48

V DC power supply port on the
–48 V
ESC. Connect the other end of the
power cable to the DC Distribution
Unit of the cabinet.
Ge12077A
4. Connect a communication cable to

the EC port on the ESC. Connect
the other end of the
communication cable a free port
EC
on the SHU.
Ge12418A
3.2.3.3 Connect Communication Cable to Power System Controller
1. Connect a communication cable from the power system controller to the

SCU.
72 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

a. Connect one cable end to

port marked SERIAL on
SERIA
L the SCU.
Ge15367A
b. Connect the other cable

end to the RJ45 port on
the power system
controller.
Ge15368B
3.2.3.4 Install Shelf for 19-Inch Battery Units
Steps
1. Install the guide rails for the

battery subrack on both sides.
Tighten the screws using a Torx
screwdriver and a T20 Torx bit.
Ge14451A
Note: The torque value for fastening the battery guide rail is 1.5 Nm if the
cabinet walls are aluminum, and 2.5 Nm if the cabinet walls are
steel.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 73

2. Install the battery subrack and

tighten the screws.
T30
9.8 Nm
Ge3353E
3.2.3.5 Place 4U Battery Unit on Shelf
1. Lift the battery unit into the

lowest shelf.
Ge13838A
2. Install spacers to fix the battery unit to the cabinet. See instructions for the
specific cabinet.
3.2.3.6 Fasten the 4U Battery Unit to the Rack
1. For BU 02 12: Install side spacers to the battery unit.
2. Fasten the battery unit to the rack.

T30
6 Nm
Ge13845A
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3.2.3.7 Connect Grounding Cable to Battery Units
1. T30
Connect the grounding cable to
the battery unit. If the battery unit
is mounted in a rack with
mounting brackets, the grounding
6 Nm cable is optional.
Ge13712B
2. Connect the other end of the grounding cable to the grounding point of the
enclosure. For more information, refer to the applicable enclosure or power
system installation instructions.
3.2.3.8 Open Cover on Battery Units
1. Open the cover on each battery

unit.
Ge20209A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 75

3.2.3.9 Connect Battery Power Cables to Battery Units
Stop!
Improper installation or modification of AC or DC powered equipment can seriously
damage the equipment. Only a qualified and authorized electrician is permitted to install
or modify electrical installations.
Steps
1. Make sure that the external power

supply is switched off.
ON
OFF
Ge6817F
2. Make sure that the switch on each

battery unit is set to Off.
Ge19451A
3. Make sure that the power cables use straight M8 cable lugs.
4. 13 mm
Connect the power cables to the
battery unit.
15 Nm
0V
–48 V
Ge20709A
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a. Connect the -48 V DC cable to the minus terminal on the battery

unit.
b. Connect the 0 V DC cable to the plus terminal on the battery unit.
5. Connect the other ends of the

Ge21103B
3.2.3.10 Connect Communication Cables to Battery Unit

end marked A to port marked
EC
SERIAL on the SCU.
SERIA
L
Note:
Communication
cable A to SCU The communication cable is
marked A on one end and B on the
other end.
Ge19686A
For information on which SCU SW
versions that support lithium-ion
battery units, see Software
Compatibilities.

from the SCU to port marked B on
the battery unit .
COM
Ge13256A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 77

3. Connect a bus terminator on the

battery unit.
COM
Ge13259A
3.2.3.11 Close Cover on Battery Units
1. Close the cover on each battery

unit.
without cables and busbars.
Ge20210A
3.2.3.12 Set Address for Battery Units
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Steps
1. The RBS supports only one

Battery 14
2 3 4 Up
battery, set the address switch as
indicated by the Battery 1 position
1 5 6 7 Down
Battery 13
1
2
3 4
5 6 7
Up
in the illustration.
Down
3 4 Up
Battery 12
1 2 5 6 7 Down
1 2 4 Up
Battery 11
3 5 6 7 Down
2 4 Up
Battery 10
1 3 5 6 7 Down
1 4 Up
Battery 9
2 3 5 6 7 Down
4 Up
Battery 8
1 2 3 5 6 7 Down
1 2 3 Up
Battery 7
4 5 6 7 Down
2 3 Up
Battery 6
1 4 5 6 7 Down
1 3 Up
Battery 5
2 4 5 6 7 Down
3 Up
Battery 4
1 2 4 5 6 7 Down
1 2 Up
Battery 3
3 4 5 6 7 Down
2 Up
Battery 2
1 3 4 5 6 7 Down
1 Up
Battery 1
2 3 4 5 6 7 Down
Ge13207E
The illustration shows an example of multiple battery unit configuration. The

maximum supported number of battery units is 14, but the actual number
may be less in a specific rack or enclosure.
Set the address switch on each battery unit. The set address of each battery
unit must correspond to its position in the battery unit configuration. The
maximum number of battery units is limited by the rack or enclosure.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 79

Steps

secure the battery unit to the shelf.
1
4 Tighten the straps firmly in steps.
5
20 mm 3
Ge13504B
3.2.3.14 System Voltage Verification for Battery Units
The correct system voltage optimizes the capacity of the battery depending on
the need. See Manage Batteries for more information.
3.2.3.15 Activate Battery Units
Steps
1. Set the circuit breaker switch (1)

on all battery units to On.
Ge19396A
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2. If system voltage is applied to the

battery terminals, all battery units
start automatically and the WAKE
UP function is not needed.
Note: If system voltage is not

applied to the battery
terminals, press the wake
up push-button (3) for
any battery unit and hold
Ge19397A
until the audio signal
stops. This action
activates all battery units.
3.2.3.16 Verify System Voltage for Battery Units
Steps
1. Verify that the system voltage is set depending on the application.
a. Alternative A: The system

Voltage
voltage is set to fixed
voltage 54.6 V for
54.6 V standby applications in a
stable grid. This gives
100% capacity with
reduced cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13653A
b. Alternative B: The system

Voltage
voltage is set to 52.0 V for
cyclic use in an unstable
52 V grid. This gives 80%
capacity with enhanced
cycle life.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge13654A
The correct system voltage optimizes the capacity of the battery depending
on the need. See Manage Batteries for more information.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 81

3.2.3.17 Check Status of Activated Battery Units
Steps
1. For all battery units, make sure

that the optical indicator PACK
STATUS shows solid or flashing
green.
Pack status If the optical indicator shows red,
the battery units are disabled. The
battery might be faulty and must
be troubleshot.
Ge19398A
2. In a system with one battery unit,

the optical indicator COM STATUS
shows slow flashing blue in
normal operation.
COM status In a system with more than one
battery unit, for all battery units,
make sure that the optical
indicator is off.
Ge19399A
If the optical indicator is blinking

after one minute, there is a
communication failure between
battery units. Verify that the
communication cables between
battery units, and the termination
resistor on the final battery, are
properly installed. Verify that
addresses have been properly
assigned and that all battery units
have been detected by the SCU in
the following ways:
Option Description
Offline Check that the configured capacity in the power system display is
close to the total capacity of the installed battery units.
Online Log into the SCU and verify that the number of BatteryUnit objects
is equal to the installed battery units. In addition, verify that no
alarms of lost battery or power system are raised.
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3. For each battery unit, make sure

that at least one indicator of the
optical indicator SOC is on.
When initially activated, the
battery units can show different
levels of SOC. They show the same
SOC status during normal
operation.
Ge19400A
3.2.3.18 Verify Software Configuration
Required Tools and Equipment

The ESC must have revision R2A or higher.
Steps
1. Check that there are no alarms raised on any of the following MOs:
— Battery
— BatteryProfile
— BatteryString
— BatteryUnit
— PowerSystem
2. Verify that the number and status of batteries detected by the software is
correct.
The number is correct if all batteries are detected by the software. The status
is correct if all the batteries are being charged or have a full charge, that is,
their SOC is 100%.
3.2.3.19 Verify Battery Unit Installation on Site
Table 2 Battery Unit Checklist

1 Battery units installed as specified in this document
and the Site Installation Documentation?
2 Cabinet clean and undamaged?
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3 Grounding cable insulation undamaged?
4 All cables of the battery unit properly connected?
5 All screws tightened?
6 No cables damaged?
7 Protective covers, dust caps, and termination plugs
installed on unused ports?
Notes:
(1) N/A means not applicable.
Perform the concluding routines.
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Replace the Battery Shelf and the Battery Locking Assembly
4 Replace the Battery Shelf and the Battery

Locking Assembly
This section describes how to remove and install a battery shelf in the cabinet.
4.1 Remove the Battery Shelf and the Battery Locking

Assembly
This section describes how to remove a battery shelf in the cabinet.
4.1.1 Remove the Shelf and the Locking Assembly for 170 Ah, 190 Ah, or 210 Ah
Battery Blocks
available.
1 2 3 4
Ge5080F
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1 2 3 4
Ge7868B
1 2 3 4
Ge8766A
2. If battery blocks are installed in the cabinet, follow the instructions in

Remove the Battery, RBS 6120 on page 6 to remove them from the battery
shelf, before continuing.
3. Unscrew the screws on the battery locking assembly, and remove the rod.
86 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

T30
Ge4613D
4. Remove the last screws on the battery locking assembly and remove the
holders.
T30
Ge4612C
5. Remove the nuts and lift out the battery shelf.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 87

10 mm
9.8 Nm
Ge4611E
6. Remove the screws on the guide rails and remove the guide rails.
T30
Ge4605B
7. Remove the screws with rubber head.
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Ge4606D
8. To install a new shelf, see Install the Shelf and the Locking Assembly for 170
Ah, 190 Ah, or 210 Ah Battery Blocks on page 92.
4.1.2 Remove the Tray for 100 Ah Battery Blocks
Steps
1. Lift out the transparent battery tray from the battery subrack.
Ge6356B
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2. Remove the screws on the battery subrack and remove the subrack.
T30
Ge3353E
3. Unscrew the guide rail screws.
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T30
Ge4903
4. Remove the guide rails.
Ge4904
5. Remove the brackets.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 91

T30
Ge5201a
6. To install a new tray, see Install the Tray for 100 Ah Battery Blocks on page
97.
4.2 Install the Battery Shelf and the Battery Locking

Assembly
This section describes how to install a battery shelf in the cabinet.
4.2.1 Install the Shelf and the Locking Assembly for 170 Ah, 190 Ah, or 210 Ah
Battery Blocks
Steps
1. Fasten two screws on the inner walls of the cabinet, and hook the guide rails
on the screws.
92 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

T30
9.8 Nm
Ge4604A
2. Fasten the rest of the screws and tighten them all.
T30
9.8 Nm
Ge4605B
3. Attach the securing straps at the back of the battery shelf.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 93

Ge6328A
4. Fasten the bars to the shelf.
Ge4988B
5. Place the battery shelf on the guide rail, and make sure that the screws on
the guide rails go through the holes in the battery shelf.
94 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

10 mm
9.8 Nm
Ge4611D
6. Fasten rubber-head screws on the left-hand side cabinet wall.

Fasten the lower screw in the first available hole above the guide rail, and
the upper screw three holes above.
Ge4606C
7. Install the holders for the battery locking assembly on the cabinet wall on
the right-hand side. Tighten the screws.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 95

Fasten the screws to the second and the third hole above the guide rail.
T30
9.8 Nm
Ge4612B
8. Fit the rod to the holder of the battery locking assembly, and tighten the two
screws.
T30
9.8 Nm
Ge4613B
9. Tighten the two screws a couple of turns. Do not tighten them all the way.
96 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

T30
Ge4613C
4.2.2 Install the Tray for 100 Ah Battery Blocks
Steps
1. Install the brackets.
T30
9.8 Nm
Ge5184a
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 97

2. Fasten the guide rail to the cabinet.
Ge4904
3. Tighten the guide rail screws.
TX 30
9.8 Nm
Ge4903
4. Install the battery subrack and tighten the screws.
98 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

T30
9.8 Nm
Ge3353D
5. Place the transparent battery tray on the bottom of the battery subrack.
Make sure that the securing straps are placed above the battery tray.
Ge6356A
6. Perform the concluding routines detailed in Perform Concluding Routines on

page 248.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 99

5 Replace a Battery Temperature Sensor, RBS

6120
This section describes how to remove and install a battery temperature sensor in
the cabinet.
Danger!
Explosion risk!
instructions.
Warning!
5.1 Remove a Battery Temperature Sensor, RBS 6120
Steps
1. Inform the OMC that work is to start at the node site. The OMC can then
available.
100 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace a Battery Temperature Sensor, RBS 6120
1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 101

1 2 3 4
Ge8766A
3. Unpack the new battery temperature sensor and check that it is undamaged.
4. Switch off the circuit breaker on the BFU.
OFF
EC
Ge4761A
5. Loosen the securing straps from the battery blocks. Let the strap buckles
102 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge4838A
6. Remove the pole protection caps over the battery poles. Different battery
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 103

Ge4598B
104 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge10850B
7. Remove the inter-block connectors between battery block 2 and battery

block 3 and between battery block 3 and battery block 4. Different battery
manufacturers have different interblock connectors.
Ge4617D
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 105

Warning!
unit.
10 mm
Ge10913A
8. Turn the locking assembly rod clockwise.
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Ge4618D
9. Remove the third battery block from the left to get access to the attachment
point for the sensor cable on the right side of the second battery block.
10. Disconnect the battery temperature sensor cable and the battery cable from
the BFU.
Ge4770A
11. Disconnect and remove the battery temperature sensor from battery block 2.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 107

Ge4771D
12. To install a new battery temperature sensor, see Install a Battery

Temperature Sensor, RBS 6120 on page 108.
5.2 Install a Battery Temperature Sensor, RBS 6120
Danger!
Explosion risk!
instructions.
Steps
1. Attach the sensor end of the battery temperature sensor cable to battery
block 2, at the rear position of the battery block.
Note: Install one battery temperature sensor per BFU in the cabinet. If
there is more than one battery temperature sensor, place the
sensors on the same battery block.
108 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge6369B
2. Lead the battery temperature sensor cable according to the illustration and
connect it to the BFU.
Make sure that the battery temperature sensor cable is not clamped.
EC
Ge6404C
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 109

3. Reinstall the battery block.
4. Connect the interblock connectors between battery block 2 and battery block
3 and between battery block 3 and battery block 4. Different battery
manufacturers have different interblock connectors.
Ge4617D
10 mm
Ge10914A
5. Attach the pole protection caps over the battery poles. Different battery
110 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge4598B
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 111

Ge10428B
6. Tighten the securing straps firmly in steps.
7. Reconnect the battery cable to the BFU.
112 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge4770A
8. Switch on the circuit breaker on the BFU.
ON
EC
Ge4760A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 113

6 Replace a BFU, RBS 6120
This section describes how to remove and install the BFU in the cabinet.
The BFU is located in the power subrack, see Figure 6. For more detailed
information on where the units are located, see RBS Description.
During the replacement procedure, the cabinet is operational, running on mains

power.
Ge4791B
Figure 6 Power Subrack Location
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Replace a BFU, RBS 6120
6.1 Remove a BFU, RBS 6120
Do!
Steps
available.
1 2 3 4
Ge5080F
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 115

1 2 3 4
Ge7868B
1 2 3 4
Ge8766A
3. Put on the ESD wrist strap and connect the crocodile clip to the cabinet.
116 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge0603A
4. Switch off the battery circuit breaker on the BFU.
EC
OFF
Ge4761A
5. Disconnect the cables from the BFU in the following order:
a. Battery cable
b. EC bus
c. Battery temperature sensor
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 117

EC
c b
Ge4770A
6. Open and hold the retaining latch with one hand, and pull out the BFU using
the handle.
Ge6150A
7. To install a new BFU, see Install a BFU, RBS 6120 on page 118.
If a replacement unit is not installed, a dummy unit is needed.
6.2 Install a BFU, RBS 6120
118 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Steps
1. Unpack the new BFU and verify that it is undamaged.
2. If adding a BFU, remove the dummy unit from the cabinet by holding the
latch open with one hand and remove the dummy unit by hand using the
provided finger holes.
3. Switch off the battery circuit breaker on the BFU.
OFF
EC
Ge4761A
4. Slide in the BFU into the subrack using the handle, and make sure that the
retaining latch is fully engaged.
Ge6151A
5. Connect the cables to the BFU in the following order:
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 119

a. Battery temperature sensor

b. EC bus
c.
Battery cable
c
EC
a b
Ge4770A
6. Switch on the battery circuit breaker on the BFU.
ON
EC
Ge4760A
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Replace the Circuit Breaker for the 7th PSU (Optional)
7 Replace the Circuit Breaker for the 7th PSU

(Optional)
This section describes how to remove and install the circuit breaker for the 7th
PSU.
The circuit breaker is located on the right side of the AC mains switch, as shown
in Figure 7. Figure 7 shows one of the two variants of the AC mains switch. Both
variants are shown in this section. For more detailed information on where the
units are located, see RBS Description.
Stop!
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 121

Warning!
Ge4787E
Figure 7 Location of the Circuit Breaker for the 7th PSU
7.1 Remove the Circuit Breaker for 7th PSU
Warning!
Steps
available.
122 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 123

1 2 3 4
Ge8766A
2. Switch off the AC mains switch. The illustration shows two different variants
of the AC mains switch, and how they are operated. Some illustrations
showing the AC mains switch may only contain one variant.
Variant
On On
Off
Off
Ge6644G
3. Switch off the circuit breaker.
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Ge4790C
4. Disconnect the cables from the circuit breaker distribution to the circuit
breaker, and the power cable from the 7th PSU.
Ge5196C
5. Remove the circuit breaker with cables as one piece by using a slotted
screwdriver.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 125

Ge4785B
6. Switch on the AC mains switch.
Variant
On On
Off
Off
Ge6644G
7. To install a new circuit breaker, see Install the Circuit Breaker for 7th PSU on
page 127.
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7.2 Install the Circuit Breaker for 7th PSU
Warning!
Steps
1. Switch off the AC mains switch.
Variant
On On
Off
Off
Ge6644G
2. Make sure that the new circuit breaker is in a switched off position.
3. Place the circuit breaker on the DIN-rail next to the AC mains switch, and
snap it into place.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 127

Ge4784B
4. Connect the cable from the circuit breaker distribution (marked with 1) to the
circuit breaker, and connect the power cable to the 7th PSU.
Ge5197C
5. Switch on the circuit breaker.
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Ge4983C
Variant
On On
Off
Off
Ge6644G

page 248.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 129

8 Replace the Service Outlet
This section describes how to remove and install an AC service outlet in the
cabinet.
The service outlet is located on the cabinet wall on the left-hand side, as shown
in Figure 8. For more detailed information on where the units are located, see
RBS Description.
Stop!
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Replace the Service Outlet
Warning!
Ge4843A
Figure 8 Location of the Service Outlet (EU Outlet Version Shown as Example)
8.1 Remove the Service Outlet
Warning!
Steps
available.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 131

1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
132 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

1 2 3 4
Ge8766A
2. Switch off the AC mains switch. The illustration shows two variants of the AC
mains switch, and how they are operated. Some illustrations showing the AC
mains switch may only contain one variant.
Variant
On On
Off
Off
Ge6644G
3. Switch off the Residual Current Breaker with Overload protection (RCBO).
The RCBO is sometimes referred to as a circuit breaker.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 133

Ge6821B
4. Disconnect the cables between the RCBO and the CB distribution, marked
with 2.
134 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge6153D
5. Use a slotted screwdriver to loosen the RCBO, by pulling the latch

downwards.
Ge6825A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 135

6. Remove the screws on the service outlet.
T30
Ge4837a
7. Remove the service outlet and its RCBO, connected with a cable as one
piece.
Variant
On On
Off
Off
Ge6644G
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8.2 Install the Service Outlet
Warning!
Steps
1. Switch off the AC mains switch.
Variant
On On
Off
Off
Ge6644G
2. Make sure that the new RCBO is in a switched off position.
3. Mount the service outlet on the cabinet by tightening the two screws.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 137

T30
9.8 Nm
Ge4837a
4. Place the circuit breaker of the service outlet on the DIN-rail next to the AC
mains switch if no other unit is placed there. If another unit already is next to
the AC mains switch, place the circuit breaker of the service outlet next to the
other unit.
Ge6824A
138 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

5. Connect the cables between the RCBO and the circuit breaker distribution.
Ge6152D
6. Switch on the RCBO.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 139

Ge6822B
Variant
On On
Off
Off
Ge6644G
140 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02


page 248.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 141

9 Replace the AC Interface
This section describes how to remove and install the AC interface. It can be
necessary to remove other equipment in the cabinet to be able to remove the AC
interface parts.
The cabinet does not operate during this procedure, unless it is connected to an
operating battery backup system. If the cabinet is not connected to an operating
battery backup system, it must be taken out of service with help from the OMC
before starting this procedure.
If a reconfiguration of the AC mains types is to be done, see Installing Cabinet.
Stop!
Warning!
The AC interface consists of the following parts, including cables and location in
the cabinet, as illustrated in Figure 9:
1. Circuit breaker distribution (including the first variant of the AC mains switch
and circuit breakers)
2. Circuit breaker distribution (including the second variant of the AC mains

switch and circuit breakers)
3. Strapping points
4. AC input terminal
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Replace the AC Interface
Ge4594H
Figure 9 Location of the AC Interface Parts
9.1 Remove the AC Interface
9.1.1 Prepare for Removal of the AC Interface
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 143

Steps
available.
1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
144 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

1 2 3 4
Ge8766A
3. Switch off the AC mains switch. The illustration shows two different variants
of the AC mains switch, and how they are operated. Some illustrations
showing the AC mains switch may only contain one variant.
Variant
On On
Off
Off
Ge6644G
4. Switch off the AC site power switch.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 145

9.1.2 Remove the CB Distribution
Warning!
Steps
1. Make sure that the AC site power switch has been switched off properly by
measuring the voltage at the AC input terminal, using a digital multimeter.
Ge4768A
2. Write down the positions of all cables connected to the circuit breaker
distribution and take notes of the configuration.
Ge4766A
3. Switch off the RCBO and the circuit breaker for the 7th PSU.
146 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge6820C
4. Disconnect the cables to the PSUs.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 147

Ge0140C
5. If the Residual Current Breaker with Overload protection (RCBO) and the
circuit breaker for the 7th PSU are not to be replaced, disconnect the cables
and remove them temporarily from the DIN-rail according to Replace the
Service Outlet on page 130 and Replace the Circuit Breaker for the 7th PSU
(Optional) on page 121.
148 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge6823C
6. Cut off the cable ties that straps the cables to the cabinet.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 149

Ge4594I
7. Remove the remaining screws holding up the circuit breaker distribution.
150 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

T30
Ge4839F
8. Lift off the CB distribution from the cabinet, still connected with cables to the
AC input terminal, and carefully place the unit on a flat surface.
9. Continue to remove the AC interface by removing the AC input terminal, see

Remove the AC Input Terminal on page 151.
9.1.3 Remove the AC Input Terminal
Warning!
Steps
1. Make sure that the AC site power switch has been switched off.
2. Write down the positions of all cables connected to the AC input terminal
and take notes of the configuration.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 151

Ge4766A
3. Remove the cover, if attached.
T20
Ge11547B
4. Remove the cables from the SPD.
Slotted head/
cross head
N
L3
L2 Ge5186F
5. If the AC input terminal is configured with bridges, remove and save them.
The AC input terminal comes in two variants, as illustrated below. The
illustration show an example configuration, and this example configuration
152 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

is used in the whole section. When replacing the AC input terminal, configure
the new terminal in the same way as the old terminal was configured.
T20 Slotted head
L1
L2
L3
N
Ge4598C
6. Remove the AC input terminal blocks one by one.

Begin by loosening the screw on the right-most terminal block (marked with
an earthing symbol and in the color yellow-green), and lift it off from the
DIN-rail using a slotted screwdriver.
T20
L1
L2
L3
N
Ge5203E
7. Remove the terminal blocks marked N and L1-L3 one by one. Use a slotted
screwdriver to pull the latch forward, and lift off the blocks from the DIN-rail.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 153

Slotted Head
L1
L2
L3
N
Ge5205C
8. Carefully place the AC input terminal on a flat surface, still connected with
cables to the CB distribution.
9. To install a new AC interface, see Install the CB Distribution on page 154 and
Install the AC Input Terminal on page 155.
9.2 Install the AC Interface
9.2.1 Install the CB Distribution
Steps
To install the new AC interface begin by installing the circuit breaker distribution.
Do the following:
1. Unpack the new AC interface and verify that it is undamaged.
2. Reconfigure the circuit breaker distribution according to the notations in

Remove the AC Input Terminal on page 151.
For more information on AC reconfiguration for different AC mains types, see
Installing Cabinet .
3. Mount the circuit breaker distribution by tightening the three screws.
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T30
9.8 Nm
Ge5207H
4. If applicable, reinstall the RCBO and the circuit breaker for the 7th PSU, see
Install the Circuit Breaker for 7th PSU on page 127 and Install the Service
Outlet on page 137.
5. Reconnect the cables according to the notations in Remove the CB

Distribution on page 146.
6. Continue the installation of the AC interface by installing the AC input

terminal, see Install the AC Input Terminal on page 155.
9.2.2 Install the AC Input Terminal
Steps
1. Snap the AC input terminal blocks, one by one, onto the DIN-rail on the
bottom plate of the cabinet.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 155

Ge5200A
2. Slide the AC input terminal on the DIN-rail to the left, until it stops.
L1
L2
L3
N
Ge5202C
3. In the default configuration, a shorter screw holds the AC input terminal. For
some configurations, the shorter screw must be removed, and be replaced
with a longer screw and a bridge. If the default configuration is to be used,
tighten the screw on the right-most terminal block (marked with a grounding
symbol and in the color yellow-green), to secure the AC input terminal. If
another configuration is to be used, go to the next step.
156 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

T20
1 Nm 3 Nm
L1
L2
L3
N
Ge5194E
4. Reconfigure the AC input terminal by reinstalling the copper bridges on the

AC input terminal according to the notations in the previous section.
For more information on AC reconfiguration for different AC mains types, see
Installing Cabinet.
5. Reconnect the cables to the AC input terminal and the SPD according to the
notations in Install the CB Distribution on page 154. Tighten the screws.
TX 20
6 Nm L1
L2
L3
N
Ge4788D
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 157

Slotted head/
cross head
N
L3
L2 Ge5186G
6. Follow the steps in Complete the Installation on page 158 to complete the
installation.
7. Install the cover.
T20
2 Nm
Ge11547A
9.2.3 Complete the Installation
Steps
1. Make sure that all circuit breakers are switched off.
2. Switch on the AC site power switch.
158 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Variant
On On
Off
Off
Ge6644G
4. Switch on one of the circuit breakers.
Ge4984D
5. Measure the AC output voltage from the corresponding AC output connector,

using a digital multimeter.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 159

Ge4768A
6. If the output voltage is outside the 190–260 V AC range, turn off the site
power and the AC mains switch, and check the AC configuration before
proceeding.
To prevent personal injury or damage to equipment, never connect a Power
Supply Unit (PSU) to an AC output that is outside the 190–260 V AC range.
Stop!
damage the equipment. Only a qualified and authorized electrician is permitted to
install or modify electrical installations.
Warning!
unit.
7. Switch on the circuit breaker on the RCBO and check that the output voltage
at the service outlet is the same as the local single-phase voltage.
8. Turn off the AC mains switch. Connect the PSUs. If the output voltages are
inside the recommended AC range, switch on all the circuit breakers.
160 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Ge4984E
9. Turn on the AC mains switch.
Variant
On On
Off
Off
Ge6644G
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 161


page 248.
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Replace the AC SPD
10 Replace the AC SPD
This section describes how to remove and install an AC SPD in the cabinet. It can
be necessary to remove other equipment in the cabinet to be able to remove the
SPD.
Figure 10 shows the possible locations of the SPD.
Warning!
Ge5209A
Figure 10 SPD Location
10.1 Remove an AC SPD
Steps
available.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 163

1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
164 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace the AC SPD
1 2 3 4
Ge8766A
2. Switch off the AC site power switch.
3. Write down the positions of all cables connected to the SPD.
Ge4766A
4. Remove the cover, if applicable.
T20
Ge11547B
5. Loosen the screws in the SPD, and remove the power cables.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 165

Slotted head/
cross head
N
L3
L2 Ge5185C
6. Remove the SPD from the DIN-rail.
Ge4783B
10.2 Install an AC SPD
Steps
1. Unpack the new SPD and verify that it is undamaged.
2. Place the SPD on the DIN-rail on the bottom plate of the cabinet, and push it
down to snap it into place.
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Replace the AC SPD
Ge4782B
3. Reconnect the cables according to the notations in Remove an AC SPD on

page 163 and tighten the screws.
Slotted head/
cross head
N
L3
L2 Ge5186G
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 167

4. If applicable, install the cover.
T20
2 Nm
Ge11547A
5. Switch on the AC site power switch.

page 248.
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Replace an SPD
11 Replace an SPD
This section describes how to remove and install an SPD in the cabinet.
Do!
11.1 Remove an SPD
Steps
1. Inform the OMC that work is to start at the site. The OMC can then decide
what measures are necessary to take to minimize service disruptions.
available.
1 2 3 4
Ge5080F
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 169

1 2 3 4
Ge7868B
1 2 3 4
Ge8766A
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Replace an SPD
Ge0603A
4. Switch off the PDU output to which the SPD is connected.
5. Loosen the screws in the SPD, and remove the power cables.
T25
Ge13404A
6. Insert a slotted screwdriver into the catch on the SPD or, if applicable, press
on the handle. Press the catch or handle down, and pull out the bottom of the
SPD to release it.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 171

Ge13406A
11.2 Install an SPD

1. Examine the packaging for damage. If it is damaged, make an immediate
complaint to the transport company.
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Replace an SPD
Ge7236B
2. Unpack the new SPD and verify that it is undamaged and that the identity
corresponds to the work order.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 173

er
r k Ord
Wo
A
B
C
D
Ge7263A
3. Place the SPD on the DIN-rail in the cabinet, and push it down to snap it into
place.
click click
Ge13454A
4. Reconnect the -48 V and 0 V cables to the corresponding connectors

according to the markings on the cables and the SPD, and retighten the
screws.
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Replace an SPD
T25
Nm 2,5
Ge13405A
5. Switch on the PDU output where the SPD is connected to.

page 248.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 175

12 Replace the PCF
This section describes how to remove and install the Power Connection Filter
(PCF) in the cabinet. It can be necessary to remove other equipment in the
cabinet to be able to remove the PCF.
Figure 11 shows the PCF location.
Stop!
Warning!
Ge4619D
Figure 11 PCF Location
12.1 Remove the PCF
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Replace the PCF
Steps
Warning!
unit.
available.
1 2 3 4
Ge5080F
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 177

1 2 3 4
Ge7868B
1 2 3 4
Ge8766A
3. If the cabinet is DC-fed, switch off the external DC power supply located
outside the cabinet.
4. If the cabinet is AC-fed, switch off the circuit breaker on the BFU and switch
off the power from the external battery backup.
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Replace the PCF
OFF
EC
Ge4761A
5. Write down the positions of all cables that are connected to the PCF.
Ge4766A
6. Remove the cover, if applicable.
T20
Ge11547B
7. Loosen the screws on the PCF, and remove the cables.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 179

T30
N
RT
!
2
-48
V (0V)
URN
1 RET
2
8V
1 -4
Ge4519B
8. Use a screwdriver to pull the latch forward, and lift off the PCF from the DIN-
rail.
Ge4590A
12.2 Install the PCF
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Replace the PCF
Steps
1. Unpack the new PCF and check that it is undamaged.
2. Place the PCF on the DIN-rail on the bottom plate of the cabinet and push it
down, to snap it into place.
Ge4589A
3. Re-insert the cables into the cable

inlets of the PCF according to the
T30
notations in Remove the PCF on

page 176, and tighten the screws.
Note:
See label
Make sure that the cables are

0V
URN
(0 V) 2 connected to the correct polarity.
V
-48
1 RET
2
8V
1 -4
If using an electrical screwdriver,
use a speed setting of maximum
50 rounds per minute.
Ge4519H
Stop!
damage the equipment. Only a qualified and authorized electrician is permitted to
install or modify electrical installations.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 181

4. Install the cover.
T20
2 Nm
Ge11547A
5. If the cabinet is AC-fed, switch on the circuit breaker on the BFU and switch
on the power from the external battery backup.
ON
EC
Ge4760A
6. If the cabinet is DC-fed, switch on the external DC power supply located

outside the cabinet.

page 248.
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Replace the PCF Cable Bracket, RBS 6120
13 Replace the PCF Cable Bracket, RBS 6120
Later versions of the RBS 6120 have a PCF cable bracket installed. The bracket
secures the outgoing power cables. This section describes how to remove a
damaged cable bracket and install a new one.
13.1 Remove the PCF Cable Bracket, RBS 6120

1. Remove the cable ties that secure
the outgoing power cables to the
cable bracket.
Ge16903B
2. Remove the cable bracket by

loosen the two lock bracket
T30
screws. Use a T30 torx bit.
Ge16902B
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 183

13.2 Install the PCF Cable Bracket, RBS 6120

1. Place the cable bracket so that the
slots in the bracket fit the DIN-rail.
Ge16572A
2. Push the lock brackets so that they

lock around the DIN-rail.
Ge16573A
3. Tighten the screws to a torque of

9.8 Nm.
T30
9.8 Nm
Ge16574A
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Replace the PCF Cable Bracket, RBS 6120
4. After the power cables are

installed, use cable ties to secure
the outgoing cables to the bracket.
Ge16903A

page 248.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 185

14 Replace the PCU DC
This section describes how to remove and install a PCU DC in the cabinet.
The PCU DC is located in the power subrack, see Figure 6. For more detailed
information on where the units are located, see RBS Description.
The cabinet does not operate during this replacement procedure. Before
performing the actions described in this procedure, take down traffic and switch
off the cabinet with the help of OMC.
Warning!
14.1 Remove a PCU DC
Do!
Steps
available.
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Replace the PCU DC
1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 187

1 2 3 4
Ge8766A
Ge0603A
4. Switch off the external DC power supply located outside the cabinet.
5. Remove the power cable from the PCU DC.
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Replace the PCU DC
Ge4838A
6. Open and hold the retaining latch with one hand, and pull out the PCU DC
using the handle.
Ge6150A
7. To install a new PCU DC, see Install the PCU DC on page 189.
14.2 Install the PCU DC
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 189

Steps
1. Unpack the new PCU DC and verify that it is undamaged.
2. Slide in the PCU DC using the handle, and make sure that the retaining latch
is fully engaged.
Ge6151A
3. Connect the DC cable from the PCF to the PCU DC.
Ge4838A
4. Switch on the DC mains feed to the cabinet.

page 248.
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Remove PDU 01 06
15 Remove PDU 01 06
Do!
The lithium-ion batteries are connected to a PCU DC 08. If the power cables from
the battery cables are currently connected to a PDU 01 06, replace it by a PCU DC
08. For more information, see Install a PCU DC 08 on page 51.
Steps
2. Put on the ESD wrist strap and

connect the crocodile clip to the
cabinet.
Ge0603A

Ge13904B
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 191

4. Disconnect the battery cables from

the PDU.
Ge13599B
5. Disconnect the EC bus cable.
6. Open and hold the retaining latch

with one hand, and pull out the
PDU using the handle.
Ge6150A
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Replace PDU or ECM
16 Replace PDU or ECM
This section describes how to remove and install a Power Distribution Unit (PDU)
in the cabinet, and also how to remove and install a Electronic Circuitbreaker
Module (ECM).
The PDUs are used for either internal or external power distribution, depending
on variant.
Different types of PDUs are available.
Note: If PDU 03 01 is replaced by a PDU 03 02, the SW has to be L18Q2 or a

later version.
Warning!
16.1 Remove PDU 01 0X, RBS 6120
Do!
Steps
available.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 193

1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
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Replace PDU or ECM
1 2 3 4
Ge8766A
3. Write down the positions of all cables connected to each PDU output.
Ge4766A
Ge0603A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 195

5. If the PDU that feeds the Support Control Unit (SCU) is to be replaced, move
the power cable going to the SCU to a free output on another PDU, and
activate the output.
6. Switch off each PDU output by pushing the corresponding switch or pressing
the corresponding button to OFF.
The outputs are off when the optical indicators are off.
Ge4759A
7. Press in the latch and disconnect the EC bus cable from the PDU.
8. Using your thumb, press in the metallic latch, and disconnect all output
cables from the PDU.
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Replace PDU or ECM
Ge4836a
9. Open and hold the retaining latch with one hand, and pull out the PDU using
the handle.
Ge6150A
10. To install a new PDU 01 0X, go to Install PDU 01 0X, RBS 6120 on page 208.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 197

16.2 Remove PDU 03 0X, RBS 6120

PDU 03 0X is a controller unit in the modular PDU system. It is located in a
cassette that is located in the power subrack, or in a 1U power subrack. This
instruction shows PDU 03 01 in a cassette, but the procedure to replace other
controller units in a cassette or a 1U power subrack is the same, but the
appearance and number of outputs can differ between different controller units.
For more information about the PDU, see PDU Description.
Steps
available.
1 2 3 4
Ge5080F
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Replace PDU or ECM
1 2 3 4
Ge7868B
1 2 3 4
Ge8766A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 199

Ge4766A
Ge0603A
5. If the PDU has an output connector and it is in use, turn off the PDU output
by pressing the button.
R
26A
R
26A
R
26A
!
S
20A
EC
03 01
PDU
!
Ge6785C
6. If applicable, remove the power cable by pulling the latch.
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Replace PDU or ECM
S
20A
EC
03 01
PDU
Ge7260A
7. Remove the EC bus cable by first pressing the latch on the connector (1), and
while pressing the latch, remove the EC bus cable (2).
20A
S
1
EC
03 01
PDU
!
2
Ge7261A
8. Remove the PDU by pressing the latch against the unit (1), and while
pressing the latch against the unit, pull the latch (2).
1
S
20A
S
20A
EC
EC
+
+
03 01
PDU
!
03 01
PDU
!
2
Ge7262A
9. To install a new PDU 03 01, go to Install PDU 03 0X, RBS 6120 on page 210.
16.3 Remove ECM 03 0X, RBS 6120

ECM modules are used for internal and external power distribution. The ECM
modules can be located in a cassette, which is located in the power subrack, or in
a 1U power subrack. This instruction shows ECM 03 05 in a cassette, but the
procedure to replace other ECM modules is the same, both in a cassette and in
the 1U power subrack, but the appearance and number of outputs can differ
between different ECM modules.
For more information about ECM modules, see PDU Description.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 201

Steps
available.
1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
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Replace PDU or ECM
1 2 3 4
Ge8766A
Ge4766A
Ge0603A
5. Turn off the outputs that are in use on the ECM by pressing the button.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 203

R
26A
R
26A
R
26A
Ge7215A
6. Write down the positions of the cables connected to each of the outputs.
Ge6771A
7. Remove the cables from the ECM by pulling the latch on each cable.
R
26A
R
26A
R
26A
!
Ge7216A
8. Remove the ECM by pressing the latch against the unit (1), and while
pressing the latch against the unit, pulling the latch (2).
1
R
26A
R
26A
R
26A
!
2
Ge7217A
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Replace PDU or ECM
16.4 Install ECM 03 0X, RBS 6120

The ECM modules can be located in a cassette that is located in the power
subrack, or in a 1U power subrack. This instruction shows ECM 03 05 in a
cassette, but the procedure to replace other ECM modules is the same, both in a
cassette and in the 1U power subrack, but the appearance and number of
outputs can differ between different ECM modules.
For more information about ECM modules, see PDU Description.
Steps

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 205

Ge7236B
2. Unpack the new PDU and verify that it is undamaged and that the identity
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Replace PDU or ECM
er
r k Ord
Wo
A
B
C
D
Ge7263A
3. Slide the ECM in to the cassette until the latch on the ECM snaps into
position.
R
R
26A
R R
26A 26A
R
26A
S
20A
!
EC
03 01
PDU
!
Ge7218B
4. Connect the cables according to the previous notations.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 207

R
26A
R
26A
R
26A
!
Ge7219A
5. Turn on the outputs on the ECM that are to be used by pressing the button.
R
26A
R
26A
R
26A
!
Ge7215A
6. The ECM automatically configures itself. If additional configurations are to

be made, see Manage Hardware Equipment
16.5 Install PDU 01 0X, RBS 6120
Steps
1. Unpack the new PDU and verify that it is undamaged.
2. Set the P, C, and R switches on the new PDU to the same position as on the
unit to be removed. For more information about the PDU switches, see PDU
Description.
3. Slide in the PDU using the handle, and make sure that the retaining latch is
fully engaged.
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Replace PDU or ECM
Ge6151A
4. Reconnect all cables as specified in the previous notations.

For more information about cable connections or adding a PDU, see Non-RF
Connections.
5. Switch on each PDU output where a cable is connected by pushing the

corresponding switch, or pressing the corresponding button to ON.
The output is on when the corresponding optical indicator is on.
Note: If the cable is not properly inserted, the optical indicator is not lit.
Ge4759A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 209

6. If the PDU that feeds the SCU has been replaced, move back the power cable
going to the SCU to its original position. Deactivate the output on the
temporarily used PDU.
16.6 Install PDU 03 0X, RBS 6120
Note: If PDU 03 01 is replaced by a PDU 03 02, the SW has to be L18Q2 or a

later version.
Steps

Ge7236B
2. Unpack the new PDU and verify that it is undamaged and that the identity
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Replace PDU or ECM
rder
kO
Wor
A
B
C
D
Ge7263A
3. Slide the PDU in to the cassette until the latch on the PDU snaps into
position.
R
26A
R
26A
R
26A
!
S
20A
EC S
20A
EC
+
03 01
PDU
!
03 01
PDU
!
Ge7264B
4. Connect the EC-bus cable.
S
20A
EC
03 01
PDU
!
Ge7213A
5. If the PDU has an output connector and it is to be used, connect the power
cable.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 211

S
20A
EC
03 01
PDU
!
Ge7214B
6. If the PDU has an output connector and it is to be used, turn it on by pressing

the button.
R
26A
R
26A
R
26A
!
S
20A
EC
03 01
PDU
!
Ge6785C
7. The PDU automatically configures itself. If more configurations are to be

made, see Manage Hardware Equipment
8. Perform concluding routines.
16.7 PCR Switch Configuration, RBS 6120

If PCR switches are available on the replacement PDU, they are to be set in the
same position as on the removed, faulty, PDU or as preferred by the user. When a
switch is set in the upper position, the function is enabled (ON), and when a
switch is set in the lower position it is disabled (OFF), as shown in Figure 12.
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Replace PDU or ECM
PCR
ON
OFF
PRIO selector COLD START selector REMOTE CTRL selector

Ge9276A
Figure 12 PCR Switches
For some PDU versions without switches, the corresponding setting is done by
attribute configuration in the power distribution managed object, more
information can be found in the Managed Object Model (MOM).
For more information on the PDU settings, see PDU Description.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 213

17 Replace a PFU
This section describes how to remove and install a Power Filter Unit (PFU) in the
cabinet.
The PFU is located in the power subrack. For more detailed information on where
the units are located, see RBS Description.
Warning!
17.1 Remove a PFU
Do!
Steps
available.
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Replace a PFU
1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 215

1 2 3 4
Ge8766A
Ge0603A
4. Remove the alarm connector from the PFU.
Ge4769A
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Replace a PFU
5. Open and hold the retaining latch with one hand, and pull out the PFU using
the handle.
Ge6150A
6. To install a new PFU, see Install the PCU DC on page 189.

17.2 Install a PFU
Steps
1. Unpack the new PFU and verify that it is undamaged.
2. Slide in the PFU using the handle, and make sure that the retaining latch is
fully engaged.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 217

Ge6151A
3. Connect the alarm connector to the PFU. For more information about cable
connections, see Non-RF Connections.
Ge4769A

page 248.
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Replace a PSU, RBS 6120
18 Replace a PSU, RBS 6120
This section describes how to remove and install a Power Supply Unit (PSU) in
the cabinet.
The PSUs are located in the power subrack. For more detailed information on
where the units are located, see RBS Description.
The node may switch itself off during PSU replacement if a redundant PSU is not
installed, or a battery backup system is not used. It is recommended to replace
PSUs during low traffic conditions.
Warning!
18.1 Remove a PSU, RBS 6120
Do!
Steps
available.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 219

1 2 3 4
Ge5080F
1 2 3 4
Ge7868B
220 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

1 2 3 4
Ge8766A
Ge0603A
4. Switch off the corresponding AC circuit breaker on the CB distribution.
5. Disconnect the cables from the PSU in the following order:
a. EC bus
b. AC in
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 221

Ge0140C
6. Open and hold the retaining latch with one hand, and pull out the PSU using
the handle.
Ge6150A
7. To install a new PSU, see Install a PSU, RBS 6120 on page 223.
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18.2 Install a PSU, RBS 6120
Steps
1. Unpack the new PSU and verify that it is undamaged.
2. Set the output power switch, located underneath the PSU, to the same
position as on the replaced PSU.
For more information about the output power switch, see PSU Description.
5A
2A 1
0A 1
8A 1
Ge4762A
3. Slide in the PSU using the handle, and make sure that the retaining latch is
fully engaged.
Ge6151A
4. Reconnect the cables to the PSU in the following order:
a. EC bus
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 223

b. AC in
Ge0140C
5. Switch on the corresponding AC circuit breaker on the CB distribution.
224 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace an SHU
19 Replace an SHU
This section describes how to remove and install a Support Hub Unit (SHU) in the
cabinet.
The SHU is located on the cabinet wall on the right-hand side, as shown in Figure
13.
Note: The speed of the cabinet fans can decrease during replacement of the
SHU. It is therefore likely that units within the cabinet report
temperature alarms. It is recommended to replace the SHU during low
traffic conditions.
Note: To minimize service disturbances caused by reduced cooling, replace the

SHU as quickly as possible. Allow a maximum of 5 minutes for the SHU
replacement.
Ge4755A
Figure 13 SHU Location
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 225

19.1 Remove an SHU
Do!
Steps
available.
1 2 3 4
Ge5080F
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Replace an SHU
1 2 3 4
Ge7868B
1 2 3 4
Ge8766A
3. Write down the positions of all cables connected to the SHU.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 227

Ge4766A
Ge0603A
5. Remove all cables from the SHU.
6. Open and hold the retaining latches with one hand, and pull out the SHU.
Ge5198A
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Replace an SHU
7. Place the SHU in an antistatic bag, and reuse the packing from the spare
part.
19.2 Install an SHU
Steps
1. Unpack the new SHU and verify that it is undamaged.
2. While holding the retaining latches open with the hand, place the SHU on the
DIN-rail and release the latches.
Ge5199A
3. Reconnect all cables as specified in the notations from Remove an SHU on

page 226.
For more information about cable connections, see Non-RF Connections.

page 248.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 229

20 Replace a PSU 48 13
This section describes how to remove and install a PSU 48 13 in the cabinet.
Figure 14 shows the possible position of the PSU in the cabinet.
Ge19346A
Figure 14 PSU 48 13 Position in the Cabinet
Warning!
20.1 Remove a PSU 48 13

To remove the PSU:
1. Ensure that all conditions are met, as described in Prerequisites on page 1.
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Replace a PSU 48 13
2. Write down the positions of the cables connected to the PSU.
3. Push down the button to power

off each connected unit.
1
3
-58V
Ge17381A
4. Remove the power cables from the

PCU DC 08.
Ge19350A
5. Disconnect all cables from the PSU.
a. Disconnect the 0 V and –

13 mm
48 V incoming power
cables from the left side
of the unit.
Ge18762A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 231

b. PH 3
Disconnect the 0 V and –
58 V power distribution
cables from the right side
of the unit.
Ge18643A
c. Disconnect the alarm

cables from the unit.
DC
SPD
Ge17380A
6. Remove the screws holding the

PH 2
PSU and pull the PSU out of the
cabinet.
Ge18642A
7. Place the removed PSU in an antistatic bag and reuse the packing of the
spare part.
20.2 Remove Connections For Multiple Units (Optional)

The following additional steps are applicable when using the optional parallel
installation kit.
Steps
1. Remove the covers.
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Replace a PSU 48 13
2. Make sure that the power is

switched off.
1
3
-58V
Ge17381A
3. Disconnect the current sharing

1–
cables.
1+
2–
2+
3–
3+
1–
1+
2–
2+
3–
3+
Ge22128A
4. Remove the fuse plate.

PH2
Ge22126A
5. 13 mm Remove the power cables,

12 Nm 0 V DC
including the connecting bridges.
–48 V DC
Ge21355A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 233

6. Remove the connection plates for

the external power cables.
PH2

using the 3×2 kW kit.
6×
Ge21350G
7. 10 mm
0 V DC
Disconnect the external power
–58 V DC
5 Nm cables.
3×
3×
Ge21356A
8. PH2 Remove the brackets.

1.6 Nm
8×
8×
Ge22324A
20.3 Install Connections For Multiple Units (Optional)

The following additional steps are applicable when using the optional parallel
installation kit.
234 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace a PSU 48 13
Steps
1. PH2 Install the brackets.

1.6 Nm
8×
8×
Ge22324A
2. PH2 Install the fuse plate.

1.6 Nm
Ge21354A
3. Connect the current sharing

1–
cables.
1+
The illustration shows an example.
2–
2+
3–
3+
1–
1+
2–
2+
3–
3+
Ge21615A
4. Install the two copper bridges to connect the power input of the two units.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 235

a. 13 mm
12 Nm
4×
Ge21346A
b. 13 mm
12 Nm
4×
Ge21347A
5. 13 mm Connect the 0 V and the –48 V

12 Nm 0 V DC
power cables.
–48 V DC
Ge21355A
6. PH2 Install the connection plates for

12 Nm the external power cables on the
right-hand side.
6×
Ge21350A
236 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace a PSU 48 13
7. 10 mm
0 V DC
Connect the 0 V and the –58 V
–58 V DC
5 Nm external power distribution cables.
3×
3×
Ge21356A
Make sure to use the correct screw length. The screws are included in the
installation kit.
8. Install the covers.

Make sure to use the correct covers. Different types of covers are available to
match the cable lug.
20.4 Install a PSU 48 13

To install the PSU:
1. PH 2
Remove and reverse the mounting
brackets, and then reinstall.
1.6 Nm
Ge17680A
2. PH 2
Insert and position the PSU on the
guide rails in the rack. Tighten the
screws on the rack.
5.0 Nm
Ge17378A
3. Install fuses on the unit.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 237

a. PH 1
Remove the cover.
0.5 Nm
Ge17382A
b. PH 1
Install a fuse for each DC
output to be used.
Fuses of either 30 A, 40 A,
0.8 Nm
1 or 50 A rating are
available.
3
Ge17383A
c. Reinstall the cover.
4. Remove the covers from the connection terminals on the unit.
5. 13 mm
Connect the 0 V and –48 V
incoming power cables to the bolts
0 V DC on the left side of the unit.
12 Nm
–48 V DC
Ge17332A
6. 10 mm
Connect the 0 V and –58 V power
distribution cables to the bolts on
–58 V DC 0 V DC the right side of the unit.
5.0 Nm
3×
3×
Ge17333C
238 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace a PSU 48 13
7. Connect the alarm cables to the

unit. See the labels on the cables
for how to connect the cables.
DC
SPD
Ge17380A
8. Install the covers.

Make sure to use the correct covers. Different types of covers are available to
match the cable lug.
9. Connect the other ends of the 0 V

and –48 V incoming power cables
to the PCU DC 08 in the power
rack of the RBS.
Ge19348A
10. Push down the button to power up

each connected unit.
1
3
-58V
Ge17381A

page 248.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 239

21 Replace a PDU 02 03
This section describes how to remove and install a PDU 02 03 in the cabinet.
Figure 15 shows the possible position of the PDU in the cabinet.
Ge19347A
Figure 15 PDU 02 03 Position in the Cabinet
Warning!
21.1 Remove a PDU 02 03

To remove the PDU:
1. Ensure that all conditions are met, as described in Prerequisites on page 1.
240 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace a PDU 02 03
2. Write down the positions of the cables connected to the PDU.
3. Push down the button to power

off each connected unit.
1
3
-58V
Ge17381A
4. Remove the power cables from the

PCU DC 08.
Ge19351A
5. 10 mm
Disconnect the 0 V and –48 V
incoming power cables from the
left side of the PDU.
0V
–48 V
Ge18765A
6. Disconnect the 0 V and –48 V power distribution cables from the fuse
terminal of the PDU.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 241

a. Remove the fuse from the

fuse terminal by pushing
down the switch and
pulling it out.
Ge18311A
b. Push in the red button

using a screwdriver while
removing the 0 V cable,
and then release the
button.
Ge18767A
c. Push in the blue button

removing the –48 V
cable, and then release
the button.
Ge18766A
d. Reinstall the fuse.
Ge18768A
7. Disconnect the 0 V and –58 V power distribution cables from the terminal on
the right side of the PDU.
242 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace a PDU 02 03
a. Push in the blue button

while removing the –58 V
the button.
Ge18770A
b. Push in the black button

while removing the 0 V
the button.
Ge18769A
8. Disconnect the alarm cables from

the PDU.
DC
SPD
Ge17380A
9. Remove the screws holding the

PH 2
PDU and pull the PDU out of the
cabinet.
Ge18642A
10. Place the removed PDU in an antistatic bag and reuse the packing of the
spare part.
21.2 Install a PDU 02 03

To install the PDU:
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 243

1. 50 mm
Remove and reinstall the
PH2
mounting brackets using the screw
holes located 50 mm from the
original ones.
1.6 Nm
Ge18630A
2. PH 2
Insert and position the PDU on the
guide rails in the rack. Tighten the
screws on the rack.
5.0 Nm
Ge17378A
3. Remove the covers from the connection terminals on the unit.
4. 10 mm
Connect the 0 V and –48 V
incoming power cables to the bolts
on the left side of the unit.
5 Nm
0V
–48 V
Ge18310A
5. For –48 V power distribution: Connect the 0 V and –48 V power cables to
the fuse terminal.
a. Remove the fuse from the

fuse terminal by pushing
down the switch and
pulling it out.
Ge18311A
244 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace a PDU 02 03
b. Push in the blue button

inserting the –48 V cable,
button.
Ge18312A
c. Push in the red button

inserting the 0 V cable,
button.
Ge18313A
d. Install the fuse.
Ge18314A
6. For –58 V external power distribution: Connect the 0 V and –58 V power
cables to the terminal on the right side of the unit.
a. Push in the black button

while inserting the 0 V
the button.
Ge18315A
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 245

b. Push in the blue button

while inserting the –58 V
the button.
Ge18316A
7. Connect the alarm cables to the

unit. See the labels on the cables
for how to connect the cables.
DC
SPD
Ge17380A
8. Reinstall the covers.
9. Connect the other ends of the 0 V

and –48 V incoming power cables
to the PCU DC 08 in the power
rack of the RBS.
Ge19349A
246 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Replace a PDU 02 03
10. Push down the button to power up

each connected unit.
1
3
-58V
Ge17381A

page 248.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 247

22 Perform Concluding Routines
Follow the instructions in the work order or the operating instruction that refers
to this document.
Steps
Before leaving the site:
1. Make sure that the cabinet is operational and that no alarm is active
(detailed information about optical indicators can be found in Indicators,
Buttons, and Switches).
Note: Reaching the final indicator status can take up to 30 minutes.
2. Disconnect the ESD wrist strap, if applicable.
3. Collect all tools.
4. Inform the OMC that the work is finished on the cabinet.
5. Close and lock the cabinet, if applicable. Different handles and locking
modules are available.
1 2 3 4
Ge5080G
248 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Perform Concluding Routines
1 2 3 4
Ge10839A
1 2 3 4
Ge8767A
6. Complete the work order.
7. Follow the procedures for the return and disposal of replacement parts and
the disposal of packing. Information about how to handle faulty equipment
is described in Handling Faulty Equipment.
8. Lock all doors and gates to the site.
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 249

23 References
Safety
— Personal Health and Safety Information
124 46-2885
— System Safety Information
124 46-2886
Generic
— Handling Faulty Equipment
2/1541-LZA 701 6001
— Preventive Maintenance
41/1541-LZA 701 6001-V2
— Indicators, Buttons, and Switches
19/1551-LZA 701 6001
— Non-RF Connections
143/1551-LZA 701 6001
— PDU Description
7/1551-LZA 701 6001
— PSU Description
8/1551-LZA 701 6001
— RBS Description
140/1551-LZA 701 6001-V2
— Replacing Remote Radio Units
RRUS
95/1543-LZA 701 6001
— Manage Batteries
1/154 43-LZA 701 6009
250 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

References
— Installing Cabinet
30/1531-LZA 701 6001-V2
109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 251

PDU 02 03 Installation

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Replacing Power Units

109/1543-LZA 701 6001/1-V2 Uen BK

© Ericsson AB 2016–2020. All rights reserved. No part of this document may be

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

2 Replace Lead-Acid Battery, RBS 6120 4

3 Replace Lithium-Ion Battery, RBS 6120 42

4 Replace the Battery Shelf and the Battery Locking Assembly 85

5 Replace a Battery Temperature Sensor, RBS 6120 100

6 Replace a BFU, RBS 6120 114

8 Replace the Service Outlet 130

9 Replace the AC Interface 142

10 Replace the AC SPD 163

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

11 Replace an SPD 169

12 Replace the PCF 176

13 Replace the PCF Cable Bracket, RBS 6120 183

14 Replace the PCU DC 186

15 Remove PDU 01 06 191

16 Replace PDU or ECM 193

17 Replace a PFU 214

18 Replace a PSU, RBS 6120 219

19 Replace an SHU 225

20 Replace a PSU 48 13 230

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

20.3 Install Connections For Multiple Units (Optional) 234

21 Replace a PDU 02 03 240

22 Perform Concluding Routines 248

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Make sure that the following documents are read and

— System Safety Information

— Transportation and Storage

Note: Use only insulated tools.

Table 1 Required Tools

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 1

Tool Product Name

Torx screwdriver, T30

Screwdriver for bits

Screwdriver, slotted head

Torx bit, T30

ESD(1) wrist strap

Torque set, 0.5–4 Nm

Torque set, 5–25 Nm with 1/4 inch bits

Battery torque wrench (8 Nm)

2 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

Tool Product Name

— Phillips head PH2

— A work order is available.

— The operating instructions related to this document are available.

— The new unit is available.

— The new unit is undamaged and corresponds to the work order.

— An additional ESD bag for the unit to be removed is available, if applicable.

— All keys are available and site access is granted.

— If it concerns a multistandard cabinet, all concerned Operation and

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 3

2 Replace Lead-Acid Battery, RBS 6120

This section describes how to replace batteries. For general guidelines on

Figure 1 Location of Battery Blocks

4 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 5

2.1 Remove the Battery, RBS 6120

6 109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02

2.1.1 Remove Battery Blocks, RBS 6120

109/1543-LZA 701 6001/1-V2 Uen BK | 2020-11-02 7