Scribd Logo
Upload

Welcome to Scribd!

  • Manual Mhi CGR T60

    Uploaded by

    Damiao Pereira
    55 views164 pages

    Original Title

    MANUAL MHI CGR T60

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    55 views164 pages

    Manual Mhi CGR T60

    Uploaded by

    Damiao Pereira

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 164
    PETROLEO BRASILEIRO S.A. PETROBRAS SEGENIEMSUL, Vendor Manual Book of Gas Compression S tation Project Unit: Campo Grande - Brazilian Spread Contractor No. : 578-2-033-97 Volume 1 of 11 December 1999 COPIA CONTROLADA| Table of Contents for Vendor Manual Book Sec. No. Contents ‘Vol. No. SECTION I. GAS COMPRESSOR 1 of 11 SECTION I. SOLAR TURBINE Il-1 Systems Operator's Guide 2 of 1 Il-2 Installation and Maintenance Instructions 2 of 11 II-3 Supplementary Data - Control Console ( PART 1A )3 of 11 I-4 Supplementary Data ~ Control Console ( PART. 1B )4 of 11 I-5 Supplementary Data - Control Console ( PART 1C )5 of 1 5 I-6 Supplementary Data ~ Control Console ( PART 1D )6 of 11 ° 1-7 Supplementary Data - Package Skid (PART 2) 7 of 11 II-8 Illustrated Parts List 7 of 1 SECTION II. GAS ENGINE GENERATOR I-1 | ENERCON 8 of 11 Il-2 Instruction Manual 8 of 11 I-3 Operation and Maintenance Manual 9 of 11 Il-4 Parts Manual 9 of 11 SECTION IV. SWITCH GEAR & MCC 10 of 1 SECTION V. PANEL AND TRANSFORMER 10 of 1 oe SECTION VI. UPS SYSTEM 10 of 11 SECTION VI. PLC Ll of 11 lof 1 @o Section No. : Description : P/O Number: Item(s) Included Vendor GAS COMPRESSOR I-RM-4600.15-6240-321-SKM-001 + C-460015014/B/C : MITSUBISHI HEAVY INDUSTRIES ‘TRE gvorcrecitenDoc CUSTOMER :_SKEC/PETROBRAS ROJECT 2 ‘S COMPRI i ST, PLANT LOCATION: CAMPO GRANDE, BRAZIL CONTRACT NO. :_578-2-033-97. ITEM NO. :_C-46001501 A/B/C PBR NO. :_|-MA-4600,15-6240-321-SKI-001 Compressor Instruction Manual MITSUBISHI HEAVY INDUSTRIES, LTD. HIROSHIMA MACHINERY WORKS, 3 x 27 Sheatie) ‘Aa 158 Shectis| Tots /25 Sheets ncuing Cover Shes Ll Power System & Turbo Machinery Eng. Dept. Compressor Designing Section : ‘Approved | Shimomura (Pm) At] Checked zz = ]e 8 ple lg ie) |e [_ Orcer Item Date Drawn £ = 7 801 353612 | 002000 | Apr. 8, '98 @ ° 7 1 : Drawing No. Fev 797-10236 15 ES ET 797-10236 0-1/ This instruction manual provides a guide to the most efficient and longest use of the “Mitsubishi centrifugal compressor, for which Messrs. Sunkyong Engineering & Construction Ltd. / PETROBRAS has placed an order with us. An installation and/or startup supervisor and mechanical engineer from our organization are normally ready to be dispatched to you at your request so that they can perform their. duties in cooperation with the customer. rms _woicrecicenvec| 797-10236 —0-2/ WARNING! A COMPLETE READING OF THIS MANUAL BY PERSONNEL IN CONTACT WITH THE COMPRESSOR IS ESSENTIAL TO SAFETY INCORRECT INSTALLATION, OPERATION, MAINTENANCE OR PARTS REPLACEMENT CAN RESULT IN INJURY TO PERSONNEL, AND DAMAGE TO THE COMPRESSOR AND PLANT. WARNING! PRIOR TO SHIPMENT, EVERY PRECAUTION IS TAKEN TO PROPERLY TIGHTEN ALL THREADED FASTENERS, JOINTS, ETC. HOWEVER, THERE IS ALWAYS THE POTENTIAL THAT SOME CONNECTIONS WILL LOOSEN DURING SHIPMENT. THEREFORE, ALL THREADED CONNECTIONS ON THE COMPRESSOR AND PIPING SHOULD BE CHECKED FOR TIGHTNESS PRIOR TO START UP. 797-10238 —0-3/ WARNING! CONTACT WITH THE HOT SURFACE OF THIS COMPRESSOR CAN CAUSE SEVERE BURNS. CARE MUST BE TAKEN WHERE SUCH SURFACES ARE EXPOSED. CARE MUST “ALSO BE TAKEN TO PREVENT IGNITION OF FLAMMABLE OR OTHER MATERIAL WARNING! ‘THIS EQUIPMENT MUST NOT BE OPERATED WITH EXPOSED ROTATING PARTS. ALL SHAFTING, COUPLINGS AND OTHER ROTATING PARTS MUST BE GUARDED IN ORDER TO PREVENT ACCIDENTAL CONTACT. T97-10236 0-4/ -WARNING! WHEN SETTING UP ELECTRICAL EQUIPMENT FOR OPERATION, BE SURE TO CHECK TIGHTNESS OF ALL TERMINAL CONNECTIONS, CLAMPS, BOLTS, SCREWS, ETC. THESE CONNECTIONS MAY WORK LOOSE DURING SHIPMENT. IT IS ALSO ADVISABLE TO RETIGHTEN ALL CONNECTIONS AFTER ELECTRICAL EQUIPMENT HAS BEEN IN OPERATION. BE SURE POWER IS OFF WHEN THIS IS DONE. 1797-10236 0-8/ Procedure for Ordering Spare Parts In ordering spare parts for the compressor, please specify the following information to enable us to take action promptly for you 1. Serial number of the compressor The serial number of the compressor which you have purchased is €-223 for C-46001501A Gas Pipeline Compressor ship to Campo Grande(Brazil) C-225 for C-46001501B Gas Pipeline Compressor ship to Campo Grande(Brazil) 28 for C-46001501C Gas Pipeline Compressor ship to Campo Grande(Brazil) Please inform us of this serial number when ordering spare parts. 2. Drawing number, Part's item nunber and Part's name The parts list is shown on the assembly drawings in Chapter 8, and the part's e item nunber and nane are described in the parts list. Please inform us of the drawing number, part's item number and part's name which you want to order. 3. Quantity of the parts Please inform us of the quantity of parts which you want. ws) 797-10236 CONTENTS PART 1 COMPRESSOR Chapter Chapter Chapter 4 4 4 4 4 Chapter Chapter Chapter Chapter 1 2 il ra 8 Features of MITSUBISHI Centrifugal Compressor Compressor Specification Compressor Data Sheet Compressor Actual Performance Curve On-Site Installation Procedure Storage Procedure Alignnent Data Operation Sone Important Items Operating Procedure Operating Limit Trouble Shooting Lube 017 Reconmendation Procedure of Disassemble and Assenble Disassembly and Assembly Procedure of Compressor Disassembly and Assembly Procedure of Coupling Hub Disassembly and Assembly Procedure of Thrust Disk Tool List Installation, Operation & Maintenance Manual for Ory Gas Seal Related Drawings Assenbly Drawings with Parts List PART 2 AUXILIARY EQUIPMENT Chapter 1 Coupling 0-6/ PART | COMPRESSOR 1797-10236 1-/ 1797-10236 1-2/. Chapter 1 Features of MITSUBISHI Centrifugal Compressor Y 1. 797-10235 1-3 ‘@ Features of MITSUBISHI Centrifugal Compressor This machine is a centrifugal compressor of a high efficiency type Accordingly, it has a variety of features. First of all, every impeller employed has a highest possible flow coefficient to increase the efficiency. Generally, the higher the flow coefficient, the higher efficiency a compressor will have. With three-dimensional impellers employed in all stages, furthermore, the compressor has been optimally designed to perform to the custoner’s specifications. As a result, the Mitsubishi centrifugal compressor has a wide operating rage as well as superior efficiency Second, this compressor has custom made smooth gas passage for individual service which reduces unnecessary turbulence loss. | : w 797-0236 1-4/ 2. Casing This compressor has barrel-shaped casing, whose bottom is located on the driver side and free end side is opened to insert internal cartridge. Suction and discharge nozzles of compressor are located on the both sides of casing. Casing is supported (on the baseplate with four(4) legs, whose legs located driver side are fixed by bolts and legs located free end side are fixed with clearance to be able to slide horizontally. In order to improve maintenanceability, all internal components are integrated as a cartridge. This internal cartridge is constructed by inlet wall, diaphragm and heads at both ends, which are tightened by bolts, and rotor is assembled in it. In addition, shaft seal and bearing are incorporated in the internal cartridge. (Checking of bearings and seals can also be performed from both end casing without withdrawing the cartridge. ) 7197-10236 Rotor ‘The impellers, sleeves and balance piston are shrink-fitted on the shaft, with k-Fitted thrust disk. The impellers are so shrink-fitted coupling and shi constructed as to prevent any inclination of the impeller or bending of shaft during the operation while maintaining sufficient shrink-fitting allowance for a high-speed operation. Impeller The impeller employed is of a high-efficiency three-dimensional type, having an optimum shape matched well with each stage. The impeller, moreover, is precision-finished on the internal surface to reduce the friction loss. In other words, an impeller has all of its blades cut out of the cover by the use of a numerically controlled machine to provide a fine surface roughness. In addition, impellers are uniformly welded by an industrial robot welder Diaphragm The diaphragm has a passage optimally shaped to match with each stage. The horizontally split type diaphragm has an O-ring inserted between stages on its horizontal contact face to eliminate possible gas leakage. 1-5/ o fe | 1797-10236 1-6/ Bearing To reduce the oi] agitating loss, the bearing employed in the centrifugal compressor are directly lubricated with lubricant oi) supply nozzle. For journal bearings, a direct lubrication type tilting pad bearing is employed to be stable during the high-speed operation. Besides, five pads, with on pad, are employed in the bearing to facilitate maintenance operation. For thrust bearing, a direct lubrication type double king roller bearing with six pads is employed, having a self-aligning mechanism. Besides, each bearing is incorporated in the head so that the bearing can normally operate concentrically with both internal and external shaft sealing devices. As a result, bearings are very stable. Sealing Device Dry gas seals are employed for the external shaft seal ing at both ends of shaft. |EETRE ovorerecicendoe! ' 797-10235 3-1/ Chapter 3 On-Site Installation Procedure b 3.1 Storage Procedure 7917-10236 3-2/ FIELD STORAGE PROCEDURE MITSUBISHI HEAVY INDUSTRIES, LTD. HIROSHIMA MACHINERY WORKS DRAWING No. 7157-60201 REV. ‘Sree eS ee eR Et Ee ee 1757-60201 CONTENTS Page ne 2 2. Long Period Storage Procedure up to 3 Start of Site Erection Works (Before unpacking) 3. Long Period Storage Procedure -------"" 5 during the Period of Site Erection Works 4. Long Period Storage Procedure up to 8 Trial Run and Plant Operation after Completion of Site Erection Works 5. Long Period Storage Procedure up to Plant -- 13 Operation after Site Erection and Trial Run Fig. 1 Tight Closing Procedure at the Time------- 4 of Nitrogen Gas or Other Inert Gas (Dry) Sealing for the Compressor(s) Fig. 2 Oi] Feeding Procedure of Lubricating OiT-------~ 18 Table 1 Recommended Storage Procedure at Site------- =" 16 6 1. 11 1-2 757-60201 2/16 General This procedure describes our recommended method for a long period rust preventive storage of the Mitsubishi centrifugal compressors, their pipings, equipment, etc. Incase that their storage i's to be carried out by the customer’ s side, it is requested that the customer will take responsibility for their storage making reference to this procedure. In case that anything abnormal is found on inspection during their storage, proper countermeasures must be taken in accordance with the instructions of our supervisor. Note: This procedure is not regulating specific storage methods under particular conditions, and therefore in case storage under special conditions is necessary, specific instructions must be given thereon separately. Nitrogen or other inert gas purity should be larger than 99.9% and dry. This procedure is applicable to the following cases, (1) In case that equipment are to be exported (2) In case that equipment are to be stored for more than one month at site. 21 ,e 28 2-4 7517-60201 3/16 Long Period Storage Procedure up to Start of Site Erection Works (Before unpacking) As a rule, themachines have to be stored indoor (Air conditioned room is preferable). In case that storage is to be made outdoor unavoidably, the equipment and material package should be keot unpacked and those packages must be stored on the flat, solid, draining and dry ground with about 200 mm height square woods and be covered with the canvas awning sheets for all top and flank. On fine days, the sleeves of the awning sheet must be tucked up. Instruments must be stored in a storage room without fail. For supplied spare parts, they should be stored in a storage room without fail and the wrapping materials should not be untied until they become necessary. ‘As complete rust preventive treatment and packing is appl ied to all the equipment (s) and part(s) before shipment, unpacking must not be carried out, without any reason, until it becomes necessary for erection. All the packages must be stored on the horizontal surface Each package must be visually inspected about the conditions of storage at the following intervals. In the case of indoor storage Once per month In the case of outdoor storage : Once per week After unpacking for such a special purpose as inspection, the equipment and part(s) shall be packed again as they were before. Sa mene A SRICEELUUURTEETIETSESTRTEE LIE OEE | 8 757-60201 4/16 As a rule, the instrument(s) and electrical component(s) shall be removed before conmencenent of installation to be stored indoor with rust prevention treatment. 34 } 3-2 33 33-1 3 3-2 33 3 e 1757-60201 5/16 Long Period Storage Procedure during the Period of Site Erection Works This procedure is applicable when the site erection works continue. Complete rust preventive treatment was appl ied to all the equipment and parts before shipment and therefore dismant] ing of any equipment must not be carried out, without reason, until it becomes necessary for erection. Packaged items Packaged items must be stored in accordance with section 2. The items that are not needed to install for a long term or are removed from the equipment by reason of delicate, such as coup] ing spacers, dry gas seals, insulations, instruments and small tubes, should be packed and stored again. Unpacked equipment and part(s) under installation Al] the equipment must be sheltered from wind, sunlight and rain by putting canvas awning sheets on them. Re-coating shall be carried out with same rust prevention materials if rust preventive treatment is removed or damaged partly somewhere, in order to proceed with the level ing/centering work of the equipment. Protection of openings Flanged openings and threaded openings of equipment and/or pipings shall be protected firmly with temporary covers such as wooden or steel plate covers and/or sheet gaskets or tapes. Those temporary protections renoved unavoidably shall be fitted to openings again as soon as possible. 757-60201 6/16 3-3-4 Openings of all the equipment shal] be sealed as soon as possible following by the preparation with volatile corrosion inhibitor into the equipment. 3-3-5 Never touch the cleaned surfaces with a bare hand. It is recommendable that an important surface touched unavoidably with a bare hand shal] be cleaned and coated. with fingerprint suppression agent 6 Additional volatile corrosion inhibitor shall be placed in the equipment 3-34 biannually. : Bearing parts shal] be smeared with grease or oi] for rust prevention, which will ; be perfectly wiped out before start-up of machine(s). Equipment which are required to be assenbled at site shall also be sneared with volatile corrosion inhibiter or grease for rust prevention during their assenb] ing 3-3-7 Protection of insulation @ Insulation materials shall not be fitted to the equipment and pipings will be covered with polyethylene sheet to protect from rain 3-3-8 Any painted area damaged shall be re-painted using the sane coating material as shop 3-3-9 The local gauges removed may be covered tightly by polyethylene sheet together with drying agent Po Pa “ | | : 3-3-10 33-11 757-6020) 7/16 The rotor(s) being installed in compressor(s) shall be turned manually a quarter of a revolution once per week. Don’ t forget to smear the bearing portion with grease. Al] pipes shall be sealed with dry nitrogen or other inert gas after completion of pipe fabrication. at 4-2 43 ‘75760201 8/16 Long Period Storage Procedure up to Trial Run and Plant Operation after Completion of Site Erection Works This procedure is applicable to cases that the compressor(s), their pipings and accessories are left as they are, for more than one month after completion of site erection and oi] flushing unti] operation of equipment As for the compressor(s), it is recommended that the gas lines must be tightly closed in accordance with the procedure of Fig. 1 and the compressor(s) inside shall be sealed with dry nitrogen or other inert gas having an internal pressure of 5 to 10 mmAq. As for the lubricating oi] pipings, temporary by-pass pipes must be provided in accordance with the procedure of Fig. 2 and oil feeding shall be carried out for each bearing regulating device every day for about 10 minutes, by operating the motor driven oj] pump. ‘As for the exposed parts such as the coupling, vinyl tapes shall be wound up around ‘them after coating greased rust preventives. 4-6 757-60201 9/16 The compressor rotor(s) must be turned manually as far as 1/4 revolution once a week during oi] feeding for para. 4-2. Al] the equipments must be sheltered from wind and rain by putting canvas awnings on them. During the dry nitrogen or other inert gas sealing, it is necessary to confirm that there exist no drain by opening once 2 week from each drain valve of the compressor casing(s), gas pipes and the other equipment and pipings purged with nitrogen or other inert gas sealing. In case that the storage period is more than six months, instruments (except the pneumatic instrument being sealed with instrument air), safety valves, etc. shall be removed and stored indoor after placed into tightly enclosed packings which are individually charged with a desiccant. As for the auxiliary equipment which are not to be used, these must be removed and stored into the indoor. my [ae | 4-8 9 ‘757-60201 10/16 ‘The pressure pipings for instruments which can not be sealed with dry nitrogen or other inert gas at the same time as sealing for the compressor(s) must be injected with volatile corrosion inhibitor and be tightly sealed. Around tour for inspection must be carried out once per day and if necessary, amending myst be carried out without delay. In case the storage period exceeds one year, overhaul inspection must be conducted partially every year. (Inspection for bearings and seals portions and inside of equipment) For the pneunatic instruments, instrument air should be supplied to the each pneumatic type instrument. e 1) 2) 3) 1757-60201 11/16 Precautions before Starting of Operation It is still difficult to expect perfectness even after the above measures for rust prevention have been taken. Therefore, before starting of the operation, full inspection must be carried out for the inside and outside surfaces of all the units, equipment and pipings, and if necessary, repair and amending must be carried out for detective places found by inspection, The internal conditions of the compressor(s) must be confirmed by visual inspection through the nozzle part of the compressor casing(s) If any questionable places be found, such places must be inspected by overhaul ing and, if necessary, it must be repaired. Inside of the lubricating oi] pipings must be inspected. If necessary, pickling and flushing shall be carried out again after removal of defective pipes. Er26 ovorcreccenoce| Pa Pie 4) 5) 6) ” 8) 757-60201 12/16 Each journal bearing part must be inspected by overhauling and then reassembled to the original places after washing away of rust preventive. Temporary blind flanges, pipings, sealed taps, etc. shall be removed and then those shall be assembled as original. Instruments, etc. shall be fitted. Besides the above, parts temporarily stored for rust prevention must be reinstalled to the original conditions. Rust preventive applied inside of equipment should be removed completely in accordance with the instructions of our supervision, if it is harmful for plant operation. Refer to Removal Rust Prevention specification for compressor and Associated Equipment. 757-60201 13/16 5. Long Period Storage Procedure up to Plant Operation after Site Erection and Trial Run As a rule, the storage procedure shall be in accordance with the Section 4. However, as the rust prevention for the compressor(s) becomes , ineffective by their trial run, inspection must be carried out with particular care for them. 1) Drying Inside of equipment(s) and pipings shall be dried completely by dry air or nitrogen gas after running test. 2) Water soluble and volatile corrosion inhibitor shall be placed inside of compressor(s). 3) Overhaul and cleaning of equipment(s) (If required) Equipment(s) shal] be opened partially or completely when insides of them seem to be contaminated during test running of the equipment. Dirty parts of them ‘e shall be cleaned and re-assenbled after rust prevention treatments. Lor ayoicrecccenvoe ° ha idedae ’ 1757-60201 14/16 Utube oe Manoneter gq Dry Kitrogen or Other Inert Gas k Balance Connector ae (1) The main suction and discharge pipes and casing drain lines shall all be closed fully by using valves which are provided on the loop line and blind flanges shall be also provided. (2) Dry nitrogen or other inert gas shall be supplied from the balance connector (s) (It is also allowable to be supplied from another connector(s)). (3) Internal pressure must be observed by providing a U-tube manometer on the gas balance line or a proper place. (4) Gas vent pipes (air breather) of the compressor(s) must be plugged with seal tapes. Fig. 1 Tight Closing Procedure at the Time of Nitrogen gas or Other Inert Gas (Dry) Sealing for Compressor(s) 757-60201 15/16 Lube 047 areas Turbine 01 Systea a es |conpressor Gren To Gas Turbine System (1) By operating the lubricating oi1 system of gas turbine, oi] is supplied to each bearing part. (2) Dry buffer air shall be supplied to prevent the lube oi] coming into the dry gas seal. Fig. 2_Oi1 Feeding Procedure of Lubricating oi] EFrBe worercucennoe| Table 1 Recommanded Storage Procedure at Site 4 757-60201 16/16 ] Before Instal lation Under Installation & After Completion o Installation Ata ce Explanation of Mark . ; ; , Line of Storage Tear | _ over 1 Year Conny ams asfoning Operation townie Year | Trial Operation |O vr be performed absolutly QD e|lse E |e a 2! la ‘ ; Type & Procedure of - os ec eg |e |os i |2 3 oS lo be performed as much as possible f Storage si2o fess le [4 |2 9 < {6 |s 3 ie I elz/Ee ENS |e les fs 5 A Be elie (fe Fess [8 |ee ez |Sels je & S25 eg /fl/s lees sles ge |S2 Ec 3 5\2 PIS |S |2e Ells Sos |e 18 8 & ls Blsalss c Sele . 5 2/5 [Fs sissfeas |g jes 2 fessses 5 SSE) 4 a a fs ess af |S &o |2ale ego & e|25 ‘ 5 |BlE/2o 2Sesaeds [2e = Seles ee eel elelare ji SIBIJE lS RBaVe BSREMSs (SBE Bele ste So 5 |5 als 6 Z Gt 2 leis [ee élleéaeds ie lz 25 Ssisslas = |é /82lséie Specifie Notices < 2 i Store ‘in dark & cool Place with taking care 'B | compressor (s) Alojo| _o O|Alol|A}| _o o|o}o Qo |o|olo fof its available pertod or life tine. 2 7 ; Remove and store into the indoor except for 2 time at installation and/or operation. g z ~ : Store into the indoor not to be exposed to 5 the rain. Pa I . g | : Feed of dry instrument air or nitrogen gas zg after completion of installation without 3s fail = : & B | Pnounatic ° of 6 [fo ° ° ° : [electrical ° Ol/aO ° ° ° ° i 5 [others Blolo| o flo ° ° ° 3 @ [oi o[o[o o[4l oo olfo ° : & [as ofol o of4[_o [o ° ° ° ea i S %| Instrument (s) oO ° ° O° : Others a lo[ol .o ° ; : e & 7 04 © sealant Compound oO O° oO : Ear ercorencenoe 797-10238 —-3-3/ 3.2 Alignment Data OO ES EE 797-0236 3-4/ ALIGNMENT DATA MITSUBISHI HEAVY INDUSTRIES, LTD. HIROSHIMA MACHINERY WORKS DRAWING No. 7157-60166 REV. 75760166 1/2 1, To avoid mis-alignment between Gas turbine rotor and compressor rotor, due to different thermal expansion of each bearing pedestal at vertical direction, the rotors should be installed with proper cold offset. The estimated cold offset at ambient temperature of 20°C is shown in the following charts. [ : However, in case that any high vibration is observed during operation, f hot alignnent check shall be made to ensure the adequacy of the charts. i < 2. Allowable tolerance of reading e Tolerance of alignnent £0. 05mm i Tolerance of distance between each shaft end £0. 5mm i : ¢ 3 Lor osc sive surPon 4 oF suet. si surPont Come, sWaet En 3 Compressor 520 as aot GAS TURB, SHAFT END OF ENGINE TRUNNION MOUNT ag 7587-60166 2/2 4.0F ence FoRwano MOUNT ROTATING DIRECTION GAS TURBINE 10805 SCALE (100mm) — : ON COMP. SHAFT VIEWED FROM G/T 4s. us. NY 202 ON vt SHAFT VIEWED FROM COMP. h ' k I h gV-2 COMP & GAS TUR. ALIGNMENT CHART chupienr Temp. : 20° c) f Chapter 4 Operation 4d Some Important Items 797-10236 at/ 1797-10236 4-2/ SOME IMPORTANT ITEMS FOR OPERATION MITSUBISHI HEAVY INDUSTRIES, LTD. HIROSHIMA MACHINERY WORKS DRAWING No. REV. 7199-40350 E 2 799-40350 «1A/ Seal Unit ( Refer to the Fig.1 ) : To reduce the Toad on the thrust bearing of the centrifugal conpressor, the thrust force Its outside port D is connected generated in impellers is balanced with a balance piston to the low pressure side by way of a balance connector. F ‘The seal unit employed is of dry gas sealing type, which supplies the C-pocket with the seal gas. The seal gas is supplied from cutside of compressor, through the gas filter, to the C-pocket. The seal gas leaked through the seal surface is discharged to the outside of compressor. ‘The seal unit employed is tandem type. Primary leakage gas is discharged from the B-pocket, ‘and secondary leakage gas is discharged fron the A-pocket. The process gas is almost sealed by primary seal, so secondary seal is back up seal normally. a 011 separation seal of labyrinth type is provided to prevent lube oi] from migrating son YS the shaft and into the dry gas seal. The separation gas pressurized slightly higher than ? atmosphere is supplied, through F-pocket, to the oi] separation seal and discharged “) @ the A-pocket and G-pocket. Major Routine Check Item (1) Seal gas quality (2) Quantity of Teakage sas (3) Seperation gas flow rete 3 © Eeree evaoreecenose = OF > a ; 3 i ~ Taw Twas do NOTLonursnoo nitysa cvvag v9 sv i WoLgannoy saNvive VST snivaa aivio svo sup Tnadns Svb Was ‘LNEA ONTEVES - Tuing SV) HOTLVAVRS E126 ovoereecenvoe| | SAVY, INDUSTRIES, LTD. —— ntsc Etsy ee aw tt 799-40350 3A/ Surging Point For a relation between compressor flow rate and pressure characteristic, 2 maximum pressure point appears on the lower load side than that at the design point. A further decrease in flow rate would lead to a decline of pressure curves to the left. As a result, the compressor will be operated unstable, with gas flow and pressure fluctuating. This point is called the surging point, the larger flow side of which may be deened as a range of safe operations and the smaller flow side as a range of unsafe operations. Should such a surging phenomenon take place the flow rate will deviate ina great measure, ‘the discharge pressure will vibrate and noise vibration will be caused. In the worst A large surge, moreover, would cause case, it might result in damage to the machine. a reverse flow of the discharge gas while the discharge cas temperature would rapidly rise, with the discharge gas recompressed. To get rid of a surge, the suction flow rate is increased while keeping the speed constant or the speed is decreased while keeping the suction flow rate constant. Major Routine Check Item . (1) Surge margin ; 797-10235 — 4-3/: } ] t 4.2 Operating Procedure 1797-10236 4-4/ OPERATING PROCEDURE AT SITE e MITSUBISHI HEAVY INDUSTRIES, LTD. HIROSHIMA MACHINERY WORKS e DRAWING No. REV. 7199-40353 A e Pen eee This document is intended to show the check points for site operation of Mitsubishi centrifugal compressors. To safely operate the compressors, each items at least shown on the following pages should be checked at each timing of operation. | “i 799-40353 0 at Timing Compressor Lubrication and seal oil system Post- Airtight test: Completed + Airtight test: Completed installation Flushing : Completed - Flushing Completed requirement Alignment: Completed + Alignment Completed Instrumentation: Completed calibration Checking of |: Completed direction of check valve Prior to operation Fully close main gas piping, Fully open cesing drain valve. Fully close casing drain valve. (Purge impeller box with Nz or with service gas, necessary.) Check accumulator for Nz sealing pressure. Check oil tank for oil level Check oil tank for oil temperature. (Use the heater to raise the temperature, if necessary.) Check cil tank for drain. With oil poured into SO drain trap, make sure that oil level is properly controlled. Make sure that valves are properly opened or closed Check control air for pressure, EME weveresicenvoe 499-4U395 0 SAS Timing Compressor Lubrication and gasseal system Post- Airtight test: Completed - Airtight test : Completed installation Flushing: Completed - Flushing Completed requirement Alignment: Completed Alignment Compieted Instrumentation: Completed calibration Checking of |: Completed check valve Prior to operation Fully close main gas piping Fully open casing drain valve. Fully close casing drain valve. (Purge casing with Nz or service gas, if necessary.) Check accumulator for Nz sealing pressure. Check oil tank for oil level. Check oil tank for oil temperature. : (Use the heater to raise the temperature, if necessary.) Check oil tank for drain. Make sure that valves are properly opened or closed. Check control air for pressure. 499-6U353 0 3/ Timing Compressor Lubrication and seal cil system Start up and run main LO and SO pumps, Close valves upstream regulator valve and open bypass. Open valve upstream of manual regulating vaive and gradually close by-passed by by-pass valve Adjust control valve controller setting. Deaerate oil cooler and filter. Check oil tank for oil level. Check oil strainer for pressure differential. Adjust pressure switch transmitter. Check sight flow. Check LO and $0 for both pressure and temperature. Pass cooling water through oil cooler Open valves before and after LCV and regulate SO head tank level. Seal oil tank with Na. Test LO and SO pumps for their automatic startup performance Check drive motor for current. Let spare LO and SO pumps stand by. Gas pressure in compressor has risen, 799-GU322 A Compressor Lubrication and gasseal system e + Start up and run main 0 pump, Close valves upstream regulator valve and open bypass Open valve upstream of manual regulating valve and gradually close by-passed by by-pass valve. Adjust control valve controller setting. Deaerate oil cooler and filter. + Check oil tank for oil level. Check oil strainer for pressure differential. Adjust pressure switch transmitter. e + Check sight flow Check LO for both pressure and temperature. Pass cooling water through oil cooler. + Test LO pump for their automatic startup performance. Check drive motor for current. Let spare LO pump stand by. + Gas pressure in compressor has risen. eo [a | ay ay e ay 7799-40353 4 Timing Compressor Lubrication and seal oil system star-up Fully open main gas associated Adjust main gas flow rate valves. controller setting, Start up and run eriver. feck various controls for Operate recycle vaive so as to’ performance. avoid surging, Make sure of SO pressure differential Adjust LO feed temperature. Check SO drain trap for performance. Check for gas leakage + Make sure that every instrument causes an operation properly. Check rotor vibration value. , - Adjust gas cooler. Check bearings for + Check suction drum for fluid temperature. level. Check SO ¢rain for level + Adjust gas flow rate and (stationary) pressure. Stop Operate compresser out of surging range. Stop driver. Fully close main ges associated valves After stop For a short-term shusdown, compressor will reszme operation more quicily if the seal is left active with gas kept sealed. Since SO trap is alive, impeller - Keep LO and SO alive. box pressure will c-edually decrease. For a long-term shuzdown or the seal is openec, Stop LO and SO pumps. Grain valves in casizg. top sealing oil tank with Nz. TSG ovoerecicenpoe| 799-40353 4A Timing Compressor @ starcup Fully open main gas associated + Start up and run driver. Operate recycle valve 50 as to avoid surging Check for gas leakage. Check roter vibration value. Check bearings for Lubrication and gas seal system Adjust main gas flow rate controller setting. Check various controls for performance. Adjust LO feed temperature. Make sure that every instrument causes an operation properly. Adjust gas cooler. Check suction drum for fluid temperature. level Adjust gas flow rate and pressure. Stop Operate compressor out of surging range. Stop driver, e «aly dose main gs asda valves. After stop + For a short-term shutdown, compressor will resume operation more quickly if the seal is left active with gas kept sealed For a long-term shutdown or the seal is opened, fully open drain vaives in casing, Stop LO pump. Stop sealing oil tank with Nz. v 7917-10236 4-5/ 4.3 Operating Limits % 7197-10236 4-6/ INSTRUMENT SET POINT LIST MITSUBISHI HEAVY INDUSTRIES, LTD. HIROSHIMA MACHINERY WORKS DRAWING No. 7135-91724 | 1755-91724 18 Rev. ITEM PAGE | DATE | BY © | Original issue ALL |Sep.25,'97| 1s @® | Corrected errors 2. [Nov.07,'97] yr Ls @® | Added set points for vibration and bearing p23 Wan.17,98 mr temperature trip ts © | 1. Added Tag Wo. P23 |Mar.09,'98) yy Ls @® | 1. Revised set point for separation air supply p2 |Apr.07,'98] v.S pressure Is 2. Issued as final uw INSTRUMENT SET OINT_UJST Type of instrunent (ALARMS, TRIPS AND OTHERS) P: Process Switch . o $ : Signal Receiver Switch T Action Actuation point, Type “ Normal Oper. | Instrunent Range yp A Tag os | service | Me Oe ER [SSE| Process | siout | ih, | tne pr-xxstiy [tube ar Press| ta tatien's [0 ~ 2.0 sot/en'a | t | a [0.86 notrewe - p o 7 prexxayiy | tube ita 1.4 kat/en'g | 0 ~ 2.0 kot/en'g | UL | 1 10.56 kat/en'g . P @ lo Dry Gas Filter , | 07° 0~2.0 kat/enh = O/P 1.75 hgt/ent or-xctory | | 0/8 0.30 ket ew Hea s Solar PLC Diff. Press. Hi J &~20 nh 18 mA por-vouoay | 24.688. SYPPIY__| p7p 0.25 at/ea| 0/2 0~1.0 ratven'| | a - O/P 0.2 ket/en! |p Diff, Press. Lo a 1.2 mA Pram’ | Ory Gas Primary | 9.15 ite | O~ 10 vat/evs | y [4 - 2.5 ketiews |. § solar Pic |= | © xaos | Leak Press. Hi J 4~20 nh gee een imetval tonevereal aoe nenet al aan erate kot/em'g - P © 7405y [Leak Press. Hi Hi : psteavaoey | SarstO0 AT | 4 4 notjeng fo ~ 2.0Ket/ens | t | a [0.06 botrove - p © Supply Press. Lo Teoceosy [| snc o~ morc fu | a - nao s ~nx408 . Ted S ioc 0 ~ 200°C HY OT - 125'C s ® ~nidoar Morel S$ 19 0 ~ 200% O44 - 10°C s ~xx4our Temp. Hi Texo1Y ring Metal |< sg 0 ~ 200°C tH | or . 125°C s ® ~nxtoey emp. Hi Hi +1 Please refer to Table 1 MITSUBISHI HEAVY INDUSTRIES, LTD. THR-O179A 9/9 INSTRUMENT SET OINT LIST © (ALARMS, TRIPS AND OTHERS) IRE SO ome Type of instrument Ps Process Switch S + Signal Receiver Switch Action Namal 0, Tne ‘Actuation point Type vexuoty suum | o~ 100 | nu | a - 28 u s ® ~nx406v vevdony | ___ Comp SM um O~ t0um | mm | - 58 8 ® ~waosr_[ Vibration iii Hi xewuow | Com | £0 um aiesoreier leer e £(C/240.25) am) 5 Lc -total clearance | @ wxaoay [Axial Disp! Hi xevoaory [Comp | ae -~o~tm | | oT e ciao) oa eye leit ® vvsooy [Axial displ Hi Hi _ MITSUBISHI HEAVY INDUSTRIES, LTD. Table 1. TAG No. NOTATION x LOCATION Y_] COMPRESSOR A |” Ist COMP 06 YACUSES STATION B_ | 2nd COMP C_ | 3rd comp. A |" 1st comp. 15 | CAMPO GRANDE STATION [~B | 2nd COMP. [3rd conp A_[_ 1st coup 21 PENAPOLIS STATION [8 | 2nd COMP. C_ | 3rd COMP. 755-91724 3/3 4.4 Trouble Shooting 797-10236 4-7/ T9T-10236 4-8/ : TROUBLE SHOOTING AT SITE /@ MITSUBISHI HEAVY INDUSTRIES, LTD. HIROSHIMA MACHINERY WORKS DRAWING No. REV e 799-40351 3 799-40351 See ee This document is intended to provide a guide to clarify the cause of abnormal phenomenon during he operation of compressor } A trouble during the operation might lead to a serious accident even if it appears negligible : at a glance. Refer to the following table and take action, accordingly. On that occasion, r check the instrumentation without fail ! to darly the cause, it is important to grasp the phenomenon securely. Every wouble, ; therefore should be arranged in order in terms of L (1) Slow (2) Sudden : (3) Continuous (4) Intermittent (5) Recurrent (6) Irregular e (1) Relnions with eter phenomena and consions st 799-40351 2A/ Phenomenon of trouble Cause of trouble 1. Vibrations (1) Sudden ~ continuous irregular (2) Sudden continuous recurrent (3) Slow intermittent irregular (4) Slow continuous recurrent (5) Slow intermittent irregular (© Sudden continuous recurrent (7) Slow continuous recurrent Rotor assembly is partially broken, resulting in unbalance. Misalignment arises from improper centering of rotor. Force is generated at coupling, increasing exciting force. Misalignment arises from displacement of main gas piping. Force is generated at coupling, increasing exciting force. [Assembled parts of rotor get loose, increasing amplitude of vibrations. Polymer has increasingly sticker to stationary parts caused by insufficient buffer gas being supplied or no washing cil being japplyeed. Contact this polymer with rotor has resulted, leading to unbalance. with bearing burnt out, bearing gap has increased, increasing amplitude of vibrations. Lubricant oil fed to bearings have got high temperature or have declease of viscosity and incleasing amplitude sucked air, resulting of vibrations, 2. Vibrations and Abnormal sounds () Sudden Gas flow rate to the compressor is excessively throttled or rotating continuous speed of the compressor has decreasedin low flow rate area. AS 2 irregular result, surging has taken place 3. Unstable Vibrations (1) Sudden continuous recurrent Overload causes torque exciting force to increase, 14, Gas Leakage from shaft seal (1) Sudden Gas seal mating face has been damaged. continuous [___ recurrent 799-40351 3A/ Phenomenon of trouble Cause of trouble (2) Slow | continuous | recurrent |seat gas supply congition (pressure or temperature) was changed om Gas Leakage from Casing (1) Sudden continuous irregular The joint of the casing has not been tightened firmly 6. Wrong Readings of Instrument due to Improper Adjustment (1) Slow continuous recurrent Head has got out of order, because of drain or gas accumulated in pressure lead pipe. 7. Wrong Readings of Instrument due to Insufficient Working Force (1) Sudden continuous recurrent (2) Slow or sudden continuous recurrent (3) Sudden continuous recurrent [Air pressure is insufficient due to decrease in pressure at main valve or insufficiently opening of intermediate valve. Pressure lead pipe is chocked with dust or ice, and the pressure required to operate instrument is not available Voltage has dropped due to breakage of wiring. 8. Wrong Readings of | Instrument due to Disturbance (1) Sudden intermittent irregular (2) Sudden intermittent irregular Externally induced current has caused voltage to deviate External electromagnetic force has caused voltage to deviate. 797-10236 = 4-9/ 4.5 Lube 011 Recommendation 797-10236 4-10/ LUBRICANT LIST MITSUBISHI HEAVY INDUSTRIES, LTD. HIROSHIMA MACHINERY WORKS DRAWING No. REV. 7135-91845 Sms at \ |900N: Son Toys D) accomonrion oF Boer ov. soon sex on @ 25-20020 ‘aumien corravononwonweonwanncovtwnn J]. wo. ae wit, vis aay atl STD [ett STO ee NOTE, auass => | cute one ftir) | Yerss2 | dev ory | unary (E 3 iso 0 32 go ve 56 L || seo S : ampere | > ranaer tne foornives : ; a |r won MULTIPLE: Anti-ortdane« fugt toiltor + tne iforaee | 2 _ Prins . (Bure | f IGE (statte’ ect tcnty)strinmer (se tten 23) 3 [Feast rome fa 5 | ate 5,193, - 18 2265, (ast 9-92) Sf | 2a ua + [ewouric tore vou 70.0-35.2 |20.8-35.2 50.6-61.27 NISESSTHy egere| ace} | eae Tyas | ets 385505 | fos | + las x 203 sre sioee [A Sis 5 [rtscosiry prcprooey | seu - : 7 : : BEL Bee _| © | riscosiey onoex 5 35 3% > | 3a a) ut contalning vit. Inereaacr 12 not aseeptable we Goteheeredé sersndl Ey vibration, ete" CAST OSETY ans x 2203) 7 [oun vow ‘¢ “9 fem? lee |< as O11 gontaining pour polne decreaser, 19 nat acceptable on fois 29 (45TH 0-10, 0-71, 0-981) cenvint’ fabs . \\ 9 [eaten coment : <6 | 109 S60 Too ISTH b 2072-0 aimaeseiaeel tea | * " a2 [uowsoanee + |. trace | <0. tree | =O! (ast 9-099) a3 [resistivity acm * linge 2101 fi. 0.2 x so1inen: s.tatripper (9 wot Tat sti town] renuteeg fe vote 1.2} 3 fe. “S"z="

    You might also like