DATABOOK BLOW OUT PREVENTER @a) DESCRIPTION : ANNULAR, 21-1/4" X 2000 PSI, SHAFFER Type, S/N 687 CUSTOMER : PT. PDSI CUSTOMER PO : SPB 4600003004 JOB wo : REPAIR AND MIGAS CERTIFICATION (COC) NO ; 191006 DATE OF TEST : May 10,2019 Content: - COG - BERITA ACARA PEMERIKSAAN DAN KESELAMATAN OPERASI SERTA PENGUJIAN TEKANAN BOP - BERITA ACARA PENYELESAIAN PEKERJAAN BOP - PRESSURE TEST PROCEDURE - PRESSURE TEST REPORT - CHART REPORT - WORK ORDER / PRE INSPECTION REPORT - SERVICE REPORT - PROCESS REPORT - NDT REPORT - HARDNESS TEST REPORT - DIMENSION REPORTPT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Office : J. Raya Parung-Bogor Km. 42, No.242 Jabon Mekar - Parung, Bogor 16330 Phone: (+62251) 8604392. Fax: (162251) 8601588 BERITA ACARA PEMERIKSAAN TEKNIS DAN KESELAMATAN OPERASI SERTA PENGUJIAN TEKANAN BOP Nama Instalasi := Blow Out Preventer, ANNULAR 21-1/4" x 2000 PSI, SHAFFER = Blow Out Preventer, ANNULAR 13-5/8” x 5000 PSI, HYDRIL = Blow Out Preventer, DOUBLE RAM 13-5/8" x 5000 PSI, CAMERON Perusahaan Pemilik —: PT. PDSI ‘Tanggal Pemeril aan: 10 Mei 2019 ‘Tempat Pemeriksaan _: WORKSHOP PT. UMEGA MAJU BERSAMA. Pada hari ini Jum’at 10 Mei 2019, telah dilaksanakan Penyaksian Pemeriksaan Teknis dan Kesclamatan Operasi, serta Pengujian Tekanan atas | (satu) unit ANNULAR 21-1/4" x 2000 PSI, SHAFFER, | (satu) unit ANNULAR 13-5/8" x 5000 PSI, HYDRIL dan 1 (satu) unit Blow Out Preventer, DOUBLE RAM 13-5/8" x 5000 PSI, CAMERON, milik PT. PDSI. Hasil menunjukkan bahwa selama pengujian tidak terjadi kebocoran dan berfungsi dengan baik. Hasil pengujian test terlampir dalam Pressure Test form PT. UMEGA MAJU BERSAMA. Demikianlah Berita Acara ini dibuat. PT. Umega Maju Bersama PT. PDSL Bkebr Ce Inspector Migas \von e? Workshop : J Siak Il, Simpang Palas, Pekanbaru - Riau. Phone: +62761-78770%3 Email : umegamb@umb.co.id; umegamb@yehoo.com Website : www.umbco.idPT. UMEGA MAJU BERSAMA CERTIFICATE OF CONFORMANCE CERTIFICATE NUMBER : 546/UMB-PDSI/V/19 CUSTOMER PT. PDS! WORK ORDER NUMBER : 191006 PT. Umega Maju Bersama hereby certifies that the product (s) specified below has been Repaired, Inspected, Pressure Tested and Pass the Test in accordance with our applicable standards and procedures and / or Customer specifications. The products conform to the relevant guideline and our quality control procedures no| wo SERIAL NO DESCRIPTION _| 01 | 191006 | 687 ANNULAR 21-1/4" - 2000 PSI, SHAFFER Pekanbaru, May 10, 2019 Authorized PT..Umega Maju Bersama ‘QA/QC ManagerPT. UMEGA MAJU BERSAMA ) Oil Field Equipment Inspection Services and Certification Head Office: J. Raya Parung-Bogor Km. 42, No.242 Jabon Mekar - Parung, Bogor 16330 Phone: (+62251) 8604392. Fax: (+62251) 8601588 BOP TEST PROCEDURE TECHNICAL DATA Item : ANNULAR 21-1/4" x 2000 PSI. SHAFFER, Connection Type: TOP STUD & BOTTOM FLANGE CONNECTION Serial No. : 687 Owner : PT. PDSI Tester T, UMEGA MAJU BERSAMA Work OrderNo. —: 191006 PRESSURE TEST PLAN 1 SHELL TEST 2 HYDRAULIC FUNCTION TEST 3. WELL BORE TEST 4 RECORDS REFERENCES 1 API16A - DRILL THROUGHEQUIPMENT, Ed. 3rd Edition 2004 2. OEM PRESSURE TEST SCHEDULE, BLOWOUT PREVENTION SECOND EDITION BY W.C. GOINS.JR AND RILEY SHEFFIELD 4 TESTING PROCEDURE FOR SPHERICAL / ANNULAR BOP API RP 53 BLOWOUT PREVENTION EQUIPMENT SYSTEM FOR DRILLING WELL Prepared by : ‘Approved by : Verified by : Alcan ae AU cL \van FR PT. UMEGA MAJU PT. PDSI INSPECTOR MIGAS BERSAMA Workshop : JL Siak Il, Simpang Palas, Pekanbarut ~ Riau. Phone: +62761-7877093 Email : umegambaumb.co,id; umegamb@yahoo.com ‘Website : www.umb.co.idPT. UMEGA MAJU BERSAMA I Oil Field Equipment Inspection Services and Certification Head Otfice : Rava Parang-Bogor Ken 42, No.242 Jabon Mekar - Parung, Bogor 16330 Phone: #62231) 8604392 Fan: (962251) 501588 PROCEDURES. TESTING SHELL PROCEDURE MW 13 14 1s 17 TE 21 2.6 25 Install the body test Flange. Test Flange shall be equipped with the proper API Ring Joint Gasket for which the preventer connection is designed. Pressure rating of the Test Flange shall not be less than that of the preventer connection. Install the Head Test Flange. Requirement for the Test Flange in Paragraph 1 apply Fill the Wellbore with test fluid. Plug all Well Pressure vent holes after all air is expelled. Test in accordance with following schedule. With Opening Pressure vented and Close Pressure isolated. Pressurize Wellbore to the Test Pressure 3,000 Psi: Isolate and hold pressure for five(S) minutes after stabilization. No visible leakage is permitted during the five (5) minute hold. The pressure shall not drop below the minimum test pressure. ‘After the five (5) minute hold, reduce Wellbore Pressure to zero (0) and repressurize Wellbore Pressure to 3,000 Psi. Isolate and hold pressure for fifteen (15) minutes after stabilization. No Visible leakage is permitted during the fifteen (15) minute hold. “The pressure shall not drop below the minimum test pressure and visually inspect the external surface of the preventer for indication of sweating, leaking, or surface cracks. Mark the indications. After the fifteen (15) minute hold, reduce Wellbore Pressure to 0 STING HYDRAULIC FUNCTION PROSEDURE, Disassemble Packing Unit ‘Assemble shell member on standard test stump and black-offall conduit ends with blinds test flanges or blind threaded test plugs Dry the exterior of body using compressed air so that pin hole/ porosity leakage may be easily detected Pressurize the open and the close position of the BOP operator system, beginning at zero, Increase the pressure step by step to 1500 Psi manufacturer recommended pressure. Isolate (block) the pump from the BOP observe the exterior of the BOP for leakage for five (5) Minutes After the five (5) minutes hold, reduce hydraulic pressure to zero (0) and again increase the hydraulic pressure to 1500 Psi. Isolate (block) the pump from the BOP and hold the pressure for fifteen (15) minutes. Ifan unacceptable pressure loss occurs (Leakage Found), do the following: a, Stop the test b. Vent pressure from the BOP ©. Make the necessary repair. If repair require disassembly of the BOP, perform the operating chamber test again beginning with the step 2.1 Ifno pressure loss occurs or leakage found, Release hydraulic pressure to er Email : umegambaumb.co.id; umegambyahwoo.com Website = www.umbco.idPT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Orie: Raya Parung- Bogor Ken 42, No242 Jabon Mekar - Parung, Bogor 16390 Phone: (#62251) 8604392 Fax, (+6225) B601588 ‘TESTING WELL BORE PROSEDURE 32 33 34 35 3.6 37 38 39 ‘Assemble shell member on standard test stump and black-off all conduit ends with blinds test flanges or blinds threaded test plugs Fill the bore of annular BOP with clean tap water to level 6” above the packer Close the annular swith manufacturer’s recommended closing pressure Remove the excess water from the above packer, so the packing element can be observed clearly Apply wellbore pressure of 250-300 Psi. Isolate ( block ) test pump from annular and allow pressure to stabilize at 250 - 300. Hold pressure for 10 minutes. Observe for dramatic pressure loss and for leakage, use a mirror suspended over the bore of the BOP packing and test the pipe This low pressure test is satisfactory iftno possible leak occur Record Hydraulic pressure which holds wellbore pressure at 300 Psi Increase wellbore pressure to BOP rated working pressure 2000 Psi. Isolate test pump from annular BOP and allow pressure to stabilize. Hold pressure for 10 minutes. Observe for dramatic pressure loss and for leakage The high pressure test is satisfactory if the well pressure does not drop more than 10 % from work pressure in the 10 minutes and no visible leaks occur. Record Hydraulic pressure which holds wellbore pressure at 2000 Psi Ifan unacceptable pressure loss oceurs, do the following = a. Stop the test b. Vent pressure from the BOP c. Make the necessary repair. If repair require disassembly of the BOP, perform the operating chamber test again beginning with the step 3.1 3.10 Vent well bore pressure to zero. Allow a few seconds to allow any residual to bleed off, Drain water from well bore, dry and grease it thoroughly. RECORDS 4.1 Berita Acara Pengujian Teknis BOP 4.2 Test Record 4.3. Pressure Test Chart 4.4 Certificate Of Conformance Workshop : J Siak Il, Simpang Palas, Pekanbaru ~ Riau. Phone: +62761-7877003 Email : umegambaumb.co,id: umegamb@yahoo.com Website : www.umb.co.idPT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Office: Jl. Raya Parung;Bogor Km, 42, No.242 Jabon Mekar - Parung, Bogor 16330 Phone: (+62251) 8604392. Fax: (+6251) 8601588 Table — Pressure Test Plan Holding End Teen er cyte | Pressure | time Pressure | Test Result Diameter Feature (Psi) (min) (Psi) ea EL 3,000 5 ze 3,000 15 Hydraulic-Open | 1° 1,500 5 Hydraulic-Close | 17 1,500 5 Pipe | Hydraulic-Open | 2" 1,500 1s Hydraulic- Close | 2"? 1,500 15 Well Bore Low 500 19 High 2,000 10 Workshop : Jl. Siak Il, Simpang Palas, Pekanbaru Email : umegambaumb.co.id; Website : www.umt it. Phone: +62761 umegamb@yahoo.com idPT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Office: JL Raya Parung;Bogor Km. 42, No.2 Jabon Mekar-Parung, Bogor 16550 Phone: (+6251) 8604392. Fax: (+6251) 8601588 PRESSURE TEST REPORT CUSTOMER : PT. PDSI ‘W.O. NO. 191006 ITEM ANNULAR 21-1/4" x 2000 PSI, SHAFFER MODEL ‘SERIAL NO. 687 TYPE OF SERVICE =: R-COC DATE OF TEST May 10, 2019 Holding Test Pipe Test yaa Pressure Time | Ed Pressure | yest Result Diameter Feature (Psi) (Psi) (Min) a 3,000 5 ge Shell <5 . - | 2 3,000 15 are ue Hydraulic - Open ~ 1,500 5 com o~ Hydraulic-Close | __ 17 1,500 3 ee ww < = 10 aa Hydraulie-Open | 2 1,50 8 “sve ae Hydraulic - Close oe 1,500 15 cay oS | Le 300 Well Bore aul ud ‘eu. High 2,000 10 bors ‘See Pressure Test Chart Attached Pekanbaru, May 10, 2019 Approved by, Customer, Witnessed by, Arlis Amir Meni [fbik !pa gapn \van b2 QA/QC Mngr. UMB PT. PDSI INSPECTOR MIGAS ‘Workshop :JlSiak I, Simpang Pal Email :umegamb@umb.co.id; umegamb@yahoo.com ‘Website : www.umbco.idPT. UMEGA MAJU BERSAMA ) Oil Field Equipment Inspection Services and Certification Head Office : Jl. Raya Parung-Bogor Km. 42, No.242 Jabon Mekar - Parung, Bogor 16330 Phone: (+62251) 8604392, Fax: (+62251) 8601588 Result Test Customer: PT. PDSI WO No. 2191006 BOP Type _: ANNULAR, SHAFFER size :21-1/4" x 2000 PSI S/N 2687 Date : May 10, 2019 No. | Description Remark 1 | Close & Open Duration > Close 72. seconds ® Open HE Seconds 2_ | Well Bore Low & High Pressure Good /Ne-Good 3 | Figure Packing Element Normal abnormal 4_| Ring joint Groove Bottom beak No Leak 5 | Visual Check Ring Joint Groove Upper 600d /No-Good~ PT Umega Maju Bersama PT. PDSI ein bbb! pox i xz Mnngr. Operasional Workshop : Jl. Siak Il, Simpang Palas, Pekanbaru ~ Riau. Phone: +62761-7877093 Email : umegambaumb co id; umegambiyahoo.com ‘Website : www.umb.co,idPT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Office: J). Raya Parung-Bogor Km. 42, No2N2 Jabon Mekar-Parung, Bogor 16830 Phone; (+62251) 8604362. Fax: (+62251) 8601588. WORK ORDER Wo Number 191006 Customer + PT. PDS! Type ANNULAR 21-1/4" x 2000 PSI, SHAFFER Serial Number 687 Date = March 13, 2019, Type ofService — : RCO eM DESCRIPTION ary | PROCESS REMARK ves_| no PREINSPECTION DISMANTLING PROCESS NDE ON (CLEANING INCLUDE SANDBLASTING _ CRITICAL AREA INSPECTION REPAR ae 1 FINDING RECOMMENDATION 3 1 [PAD EYE UFTNG ss Gian m 2 | TOP STUDDED THREADED HOLE Repay, Re-tap, Re-stancerdized 3 [THRU aoe [ca For rine GROOVE : 5 {EAD WEAR PLATE 6 | SEALAREA’O" RING HEAD ff [6 [eooy— “THRU BORE IDBODY TOODPISTON ID PISTON Repair, Wire brush, Re-standardized Repair Wire brush, Re-standarized Repair, Stim out Re-standerdaed BOLT HOLE IN TOP | HYD. PORT HOLES PISTON TAPER BOWL AREA MALO “THRUE LIFTING THREADED HOLES ‘OD SEAL GROOVE AREA ‘BORE RING ADAPTER 1D SEAL GROOVE AREA (00 GASKET SEALING AREA Email : umegambumb.coid; umegambayahoo.com Approved by PT. POS! Website: www imbco.icPT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Office: Raya Parung-Bogor Km, 42, No2I2 Jabon Mekar-Parung, Bogor 16330 Phone: (#6251) 44992. Fan: (062251 8601588 SERVICE REPORT PT. UMEGA MAJU BERSAMA | WO No. : 191006 art : 1Ea Date : 07-May-19 CUSTOMER :PT. PDSI : a CUSTOMER P.O. No. 7 PART : ANNULAR DESCRIPTION: : REPAIR & COC ANNULAR 21-1/4" x 2000 PS! SHAFFER INSPECTION STAGE ial |_| Intermediate Final [ ]Other | ‘SCOPE OF WORK CLEANING, SAND BLASTING = DISMANTLING UNIT = CHECKING ALL PARTS/ITEMS FINDING: PARTS DAMAGE ACTION : ALLSEALS RESEAL ‘A. HEAD 1. PAD EYE LIFTING FINDING: SATISFACTORY ACTION : SAND BLASTING, CLEANING, COATING 2. TOP STUDDED THREADED HOLE FINDING: CORRODED ACTION : — RE-TAP, CLEANING 3. THRU BORE FINDING: CORRODED ACTION : SAND BLASTING, CLEANING, COATING 4, TOP RING GROOVE FINDING: BEACH MARK ACTION: SKIM CUT 0.02 MM, CLEANING 5. UNDERSIDE OF HEAD / WEAR PLATE FINDING: — CORRODED ACTION : SAND BLASTING, CLEANING, COATING 6. SEAL AREA “O” RING HEAD FINDING: DAMAGE ACTION : BUFFING, CLEANING 8. BODY 1. THRU BORE FINDING: CORRODED ACTION : SAND BLASTING, CLEANING, COATING 1PT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Office]. Raya Parung-Bogor Km. 42, No.212 Jabon Mekar- Parung, Bogor 16330 Phone; (+62251) 8604392. Fa: (+62251) 8601588 ID BODY TO OD PISTON FINDING: SCRATCH ACTION : BUFFING, CLEANING OD (INNER) TO ID PISTON FINDING: MINOR SCRATCH ACTION : WIRE BRUSHING, BUFFING, CLEANING 4, HEAD GASKET ID SEALING AREA FINDING: — CORRODED ACTION : — WIRE BRUSHING, CLEANING 5. BOTTOM RING GROOVE FINDING: BEACH MARK ACTION: SKIM CUT 0.02 MM, CLEANING 6. BOLT HOLE IN TOP FINDING: SATISFACTORY ACTION : CLEANING 7. HYD. PORT HOLES FINDING: — CORRODED ACTION : — WIRE BRUSH, CLEANING, COATING C. PISTON 1, TAPER BOWL AREA FINDING: CORRODED ACTION : SAND BLASTING, WIRE BRUSHING, CLEANING 2. OD SKIRT SEALING AREA FINDING: —SCRACTCH ACTION : GRINDING, BUFFING, CLEANING 3. ID SKIRT SEALING AREA FINDING: SATISFACTORY ACTION : BUFFING, CLEANING 4, LIFTING THREAD HOLES. FINDING: — CORRODED ACTION : — RE-TAP, CLEANINGPT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Office: J], Raya Parung-Bogor Km, 42, No.242 Jabon Mekar- Parung, Bogor 16330 Phone: (+62251) 8601392, Fax: (+62251) 8601588 5, MAJOR OD SEAL GROOVE AREA FINDING: CORRODED ACTION : WIRE BRUSHING, SCOTCH BRITE, CLEANING - ASSEMBLY UNIT - FUNCTION TEST = WELL BORE TEST - PAINTING INSPECTED BY : DateOil Field Equipment Inspection Services and Certification Head Office : JI. Raya Parung-Bogor Km. 42, No.242 Jabon Mekar - Parung, Bogor 16330 Phone: (#62251) 8604302, Fax: (+6251) 8601588 2 PT. UMEGA MAJU BERSAMA Process Report Customer: PT. PDS! WO No. :191006 BOP Type _: ANNULAR, SHAFFER Size :21-1/A" x 2000 PS! S/N 2687 1._Incoming & Function Test 3._ CleaningHead Office : Jl. Raya Parung-Bogor Km. 42, No.242 Jabon Mekar - Parung, Bogor 16330 Phone: (+6251) 8604392, Fax: (+62251) 8601588 5 PT. UMEGA MAJU BERSAMA C) Oil Field Equipment Inspection Services and Certification @a) 6._Coating 9._ Pretest 10. Painting+ FORMULIR PENETRANT TEST REPORT ( NDT ) juMs-aP-NDEO29 loo fossa Pare 2 [Brand's Name / Type : Magnaflux lPenetrant Application ight intensity Method removing excess penetrant [customer PT. OSI Drawing No NA ReportNo —: WO 191006 JProject Name: BOP Repair And COC Procedure No [UMB-QP-NDE-029 Wo No 191006 Applicable Code ‘API650, Eleventh edition, Nov. 2009 ASME BPVC Sect. V 2010, Article 6 [Welding Proves: __ SMAW JPenctrant Type / Method ik |vssibie [Solvent Removable Jother Penetrant : SKL-SPL Cleaner :SKC-S Developer SKD-S2 Jarush spray Dwell Time :< 10 m Temperature : Ambient 2108 lux Water Washable Light Source : Day Light rying after remove excess penetrant : Sminute Developer App: 10 minute Developing Time : 5 minute surface Preparation / Cleaning [i Jas Welded Machining Jcrncting [7 ]so§ven spray [ie Examination Re Jater Welding attr Hydro test [Jatter pwr [others cope OF Examination ease Metal edge Prep Jack chipping [x ]wels par Repair weld lothers Thickness Result Type of Part Name Weld No (mm) Recepted Rejected Discontinues ae Eve pad a NR ‘accept NA ve pad o2 N/A Accept VN ange to Body 03 NA Accept NA Ring Groove os N/A Accept N/A ing Groove 05 N/A Accent N/A xamined by: Satra.S. Dharma ate Y-Apr19 INOcLevel + (Two) Signature LPENETRANT REPORT (SKETCH Rane SOP Anuar [eusomer 1 POST Ber ose: rapes Iwo wo. lrolectuame : “HOP Resare Certfistion 3 Sketch or Pct Seniy dacontnles Eted above) necessary FlangePT. UMEGA MAJU BERSAMA Oil Field Equipment Inspection Services and Certification Head Office: Jl Raya Parung-Bogor Km, 42, No.242 Jabon Mekar - Parung, Bogor 16330 Phone: (+62251) 8604392. Fax; (+62251) 8601588 HARDNESS TEST REPORT PTUMEGAMAJU BERSAMA WONO.: 191006 =| QTY = 1 Unit DATE : 22-Apr-2019 ‘CUSTOMER : PT. PDS! PART/DRAWING NO. HT/UMB-PDSI/906 DESCRIPTION ANNULAR 21-1/4" X 2000 PSI, SHAFFER PREPARED BY: L ASRINALDI Workshop : Jl Siak Il, Simpang Palas, Pekanbaru ~ Riau. Phone: +62761-78770% Email : umegamb@umb.co.id; umegamb@yahoo.com Website = www.umbco.id