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Vibration Rack Spec
Vibration Rack Spec
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DOCUMENT SPECIFICATION
Title
Vibration Monitoring Rack Spec
Author
Checked by
M. Naderi Division Manager m.naderii@turbotec-co.com
Approved by
Maede Samani Product Engineering Manager m.samani@turbotec-co.com
DOCUMENT
PAGE 3 OF25
SPECIFICATION
Power Plant Technological Development Projects
Contract No.: ******
Abstract
This specification provides the minimum requirements for design, testing and
Inspection of the Machinery Vibration Monitoring System.
A Machinery Vibration Monitoring System provides continuous, online monitoring suitable for
machinery protection applications. An independent Machinery Vibration Monitoring System for
the machine to be supplied and be located in the 19 inch Rack in control room & a display unit in
the field
Keywords
Address: 3rd Gole Sorkh St. , Mahestan Blvd. , Sarvestan Blvd. , Shams Abad Industrial
City, Tehran – Qom Freeway, Tehran, Iran
Postal Code: 18341
Tel: 56236912,56236936,56236932,56236967,56236951,56236961
Fax: 56236912,56236936,56236932,56236967,56236951,56236961
Web: www.turbotec-co.com
E-mail info@turbotec-co.com
CONTENTS
List of Figures
Figure 1: Turbine sensors that connected to Bently Nevada 3500 System ................................ 8
Figure 2: Turbine sensors that connected to vibrometer VM600 System ................................. 9
Figure 3: spec for I/O card ....................................................................................................... 18
Figure 4: spec for I/O card ....................................................................................................... 19
Figure 5: spec for I/O card ....................................................................................................... 20
Figure 6: spec for I/O card ....................................................................................................... 21
Figure 7: power supply spec .................................................................................................... 22
Figure 8: CPU Spec ................................................................................................................. 23
Figure 9: 19 inch rack spec ...................................................................................................... 24
1- Introduction
This specification provides the minimum requirements for design, testing and
Inspection of the Machinery Vibration Monitoring System.
A Machinery Vibration Monitoring System provides continuous, online monitoring suitable
for machinery protection applications. An independent Machinery Vibration Monitoring System
for the machine to be supplied and be located in the 19 inch Rack in control room & a display unit
in the field
Discription
Item Cart Name\Address Available Used KKS
Sensor Type System
CH1 MBT10CY005 Accelerometer VIBRATION BEARING 1
Vibration
CH2 SPARE
IOC 4T CH3 MBT10CY010 Accelerometer VIBRATION BEARING 2
Input/output Cart CH4 SPARE
1
KEY PHASOR
+CJP20+U15+03 Tacho1 MBT10CG010 PROX. PROBE
Gas Genarator(GG)
Tacho
KEY PHASOR
Tacho2 MBB10CG010 PROX. PROBE
Power Turbine(PT)
CH1 MBB10CY005 Accelerometer VIBRATION BEARING 3
Vibration
CH2 SPARE
IOC 4T CH3 MBB10CY010 Accelerometer VIBRATION BEARING 4
Input/output Cart CH4 SPARE
2
+CJP20+U15+05.00 Tacho1 NA
Tacho
Tacho2 NA
CH2 SPARE
IOC 4T CH3 MMA10CY010 PROX. PROBE VIBRATION Comp. Shaft
Input/output Cart CH4 SPARE
4
+CJP20+U15+11.00 Tacho1 MMA10CG015 PROX. PROBE KEY PHASOR COMPRESSOR
Tacho
Tacho2 NA
CH2 SPARE
IOC 4T CH3 MMA10CY020 PROX. PROBE VIBRATION Comp. Shaft DNE
Input/output Cart CH4 SPARE
5
+CJP20+U15+13.00 Tacho1 NA
Tacho
Tacho2 NA
I Siemens Order
Product type
tem Code information
1 CPU-M 1CSA14931-1 200-595-701-114
2 I/O Card IOC 4T 1CSA14934-1 200-560-000-111
3 Isolator 1CSA15840-1 244-124-000-
244-124-000-
4 Isolator 1-Channel 1CSA18428-1
02X-A2-B3
5 MPC 4 1CSA14933-1 200-510-071-113
Power Supply
6 1CSA16069-1 200-582-916-011
Rear Panel
Power Supply
7 1CSA14936-1 200-582-500-013
RPS 6U
8 19"Rack ABE040 1CS63449-27 204-040-100-012
ACCELEROMETER
144-202-000-125
VIBROMETER CA 202
Accelerometer (Vibration of bearings)
244-704-000-042A2-B01-C100-D100-
CHARGE AMPLIFIER
E10-F2000-G2
C030-D000-E015-F0-G000-
proximity transduser
H10
2 EA 401 913-401-000-013-A2-
E085-F0-G000
extension cable
3 IQS 450 204-450-000-002-A2-
B12-H10-I1
signal conditioner
1995 •
8 BSI/EN EN6006S series Environmental Testing - Test Methods — Various
2007
Engineering drawing practice. Recommendations for
9 BSI BS308ptl-3 1993
general principles
Technical Manuals – Specifications and user
10 BSI BS4884/4S99 1992
requirements
Code
Issued
No. Issuer 'Standard Subject
Year
No.
Recommendations for general principles of nuclear reactor First
1 BSI BS4877pt2
instrumentation 1972
EN6006S 1995 •
8 BSI/EN Environmental Testing - Test Methods — Various
series 2007
Engineering drawing practice. Recommendations for
9 BSI BS308ptl-3 1993
general principles
3 General Spec
1) The entity with system responsibility for the monitor system shall provide documentation certifying
compliance with all provisions of this standard.
2) Unless otherwise specified, signal processing/alarm/integrity comparison, display/indication, and all
other features and functions shall be contained in one contiguous enclosure (rack)
3) At minimum, each monitor system shall be provided with the following features and functions:
A. A design ensuring that a single circuit failure (power source and monitor system power supply
excepted) shall not affect more than two channels of radial shaft vibration, axial position,
casing vibration, speed indicating tachometer
B. When specified, the requirements of Safety Instrumented Systems (SIS) shall apply to some or
all of the machinery protection system, and the machinery protection system supplier(s) shall
provide the reliability/performance documentation to allow the SIS supplier to determine the
safety integrity level for the SIS. SIS requirements are specified by ISA S84.01–1996
D. All radial shaft vibration, axial position, rod drop, and casing vibration channels, associated
outputs, and displays shall have a minimum resolution of 2% of full scale. Temperature
channels, associated outputs and displays shall have one (1)degree resolution independent of
engineering units. Tachometer and electronic overspeed detection system channels, associated
outputs, and displays shall have a resolution of one (1) rpm.
E. The SETPOINT system utilizes an all-metal chassis that provides outstanding immunity
to RFI and very low radiated emissions. The use of separate metal enclosures,
armored cables, and metallic conduit is not required to achieve CE Mark or EN 61000-6-2
compliance.
F. All circuit boards are conformal coated except those used on the System Access Module
(SAM) as the microprocessor sockets used in the SAM do not permit conformal coating. The
SAM is not part of the critical path in machinery protective functions; it facilitates
communications and display functions only
G. The SETPOINT system is energized by external 24 Vdc power. Power supplies to convert
from AC voltages (or higher DC voltages) to 24 Vdc are located outside of the SETPOINT
rack. This design philosophy minimizes heat sources within the rack enclosure, extending
component life. The SETPOINT Rack Connection Module (RCM) accepts power from two
independent sources. It is not a power supply, but is merely a distribution mechanism to route
power from simplex or redundant external power sources to the rack’s backplane. RCM
redundancy is achieved by the use of a Power Connection Module, a special type of RCM that
can reside in any slot in the rack. It duplicates the power distribution capabilities of the RCM
in rack slot 1. The design philosophy of the SETPOINT system does not use centrally
regulated voltages for microprocessors, transducers, and other system excitation requirements.
Instead, each module in the rack uses the 24 Vdc power distributed along the backplane to
regulate and generate necessary voltages needed for operation. This approach assures that
failure of a voltage regulation circuit affects only a single module – not the entire rack.
H. The SETPOINT system is energized by external 24 Vdc (nominal) power. An external supply
is not required for voltages between 22 Vdc and 30 Vdc, with transients between 18 Vdc and
36 Vdc
I. The SETPOINT system is fully CE compliant and marked
J. MTTR, TI, MTBF, PFD, and other data to allow determination of the safety integrity level
(SIL) is available upon request
K. The SETPOINT system incorporates independent supplies and input circuits for each
channel.
L. Internal self tests and transducer OK checks are fully implemented. A no-fault condition
is indicated by means of green LEDs on modules and green backgrounds on
touchscreen display.
M. The SETPOINT system uses an RJ-45 connector on each monitor module
(except temperature) instead of BNC connectors. This design facilitates easier multi-
channel cable runs over long distances by using CAT5 cable carrying four channels instead
of individual coaxial cables carrying only one channel. A special cable adapter (p/n
4- Minimum Requirements
Power Supply
CPU
19 Inch Rack
This document describe minimum requirement for manufacturing vibration monitoring system. The
requirements and models, that it is using currently, is described. Following system have been used
and spec of them are shown.
5 Appendix
Documents from following systems: