CHILLER 2 REPORT

Date: 13 Dec. 2019

Site: Eko Hotels Limited

Chiller 2: Model: 30GX-358-A0504-PEE—

Serial: 12V511769

Chiller 2 Circuit A:

 Chiller 2 Circuit A Compressor A1 & Compressor A2 Readings are as follows,

Chiller 2 Circuit A Parameters Readings

1 Circuit Running Load 80%
2 Entering water temperature 12.1 c
3 Leaving water temperature 6.5 c
4 Suction pressure 225 kpa
5 Discharge pressure 992 kpa
6 Oil pressure compressor A1 854 kpa
7 Oil pressure compressor A2 890 kpa
8 Oil pressure differential Compressor A1 448 kpa
9 Oil pressure differential Compressor A2 500 kpa
10 Economizer pressure 420 kpa
11 Saturated condensing temperature 43.3c
12 Saturated suction temperature 5.2 c
13 Discharge temperature 60 c
14 Super heat 16 c
15 Expansion valve position 52 %
16 Compressor motor temperature A1 81.6c
17 Compressor motor temperature A2 60 c
18 Compressor A1 current 126 amp
19 Compressor A2 current 104 amp
20 Compressor sound A1 Ok
21 Compressor sound A2 Ok
22 Filter Dryer status Ok
23 Out-door air temperature 28 c

FINDINGS:

Chiller 2 Circuit A Compressor A1 and Compressor A2 are working and Readings

are Normal.
Chiller 2 Circuit B:

 Chiller 2 Circuit B Compressor B1 & Compressor B2 Readings are as follows,

Chiller # 2 Circuit B Parameters

1 Circuit Running Load 70%
2 Entering water temperature 12.1 c
3 Leaving water temperature 6.5 c
4 Suction pressure 220 kpa
5 Discharge pressure 1130 kpa
6 Oil pressure compressor B1 1027 kpa
7 Oil pressure compressor B2 1013 kpa
8 Oil pressure differential Compressor B1 758 kpa
9 Oil pressure differential Compressor B2 730 kpa
10 Economizer pressure 268 kpa
11 Saturated condensing temperature 48 c
12 Saturated suction temperature 2.5 c
13 Discharge temperature 70 c
14 Super heat 22 c
15 Expansion valve position 100 %
16 Compressor motor temperature B1 94 c
17 Compressor motor temperature B2 87 c
18 Compressor B1 current 108 amp
19 Compressor B2 current 110 amp
20 Compressor sound B1 Ok
21 Compressor sound B2 Ok
22 Filter Dryer status Ok
23 Out-door air temperature 28 c

FINDINGS:

1. Chiller 2 Circuit B Economizer pressure is low (268Kpa).

2. Chiller 2 Circuit B super Heat is on higher side (22C), And Expansion valve is
fully open (100%). Refrigerant Top-up required.

3. Compressor B1 Motor temperature is on higher side. If compressor works for

long at higher temperature, it will cause damage to compressor motor &
increase wear & tears.

RECOMMENDATIONS:

Major maintenance needs to be done on the chiller as most of the chiller

parts are Rusted and full of dust, which leads to partial contacts and
malfunction of sensors leading to malfunction and damages to
Compressors.
 MATERIAL REQUIED

1: Electronic Boards Cleaning CRC gas cans 4 Nos.

2: Contactor contacts cleaning pen 3 Nos.
3: Wire brushes 4 Nos.
4: Sand paper Medium grade 5 sheets.
5: Paint 1 Gallons
6: Red oxide 1 Gallons
7: Paint brush 4 Nos.
8: Compressor internal oil filter 1 No.
9: Refrigerant R-134a 3 cylinders
10: Armoflex insulation sheet 25mm thickness 3 sheets
11: Insulation black tape 2 inch wide 6 Nos.
12: Aluminium tape 4 Nos.
13: Cable ties 4.8 x 300mm 1 Pack
14: Glue for insulation 1 gallon.

Required Maintenance:

 Technical Maintenance Works:

1. Replacement of oil filter in Compressor B2

2. Top up of the refrigerant in circuit B
3. Electrical panel cleaning
4. Contactors contacts cleaning
5. Cleaning of electronic board with CRC Cleaner.
6. Tightening of electrical and mechanical connections
7. Cleaning & Lubrication of condenser fan motors
8. Replacement of insulation of the affected parts
9. Washing of condenser coil and chiller body
10. Troubleshooting for the low economizer pressure
11. Troubleshooting for the high compressor motor temperature

 Rust Removal & Painting Works:

12. Removal of rust from all rusted parts.

13. Painting work on all Parts.

MANPOWER REQUIRED:

 Eko Maintenance Staff:

1 Expert Engineer with 2 Technician for 6 days for Technical Maintenance Works

 Eko Hotels Staff:

2 Technician for Rust Removal & Painting works.

Troubleshooting:
a. Further troubleshooting required to find the root cause of the low economizer
Pressure in circuit B
b. Further troubleshooting required to find the root cause of high compressor motor
temperature of compressor B1
CHILLER PICS: