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Foreword
Utilized mud pump is one of main supporting components for drilling rig.
This user manual generally describes the technical parameters of utilized pump, the
installation and commissioning of all components and the maintenance of equipment, etc, and
operators should read this user manual carefully before use.
There is a recommended spare parts list attached to the user manual as a reference for users
ordering spare parts. If the spare parts needed by the users are not included in the list, please
refer to its parts list.
User Manual of HHF-1600 Utilized Mud Pump
Contents
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
HHF-1600
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User Manual of HHF-1600 Utilized Mud Pump
▲
2 Big skid of pump 1 set
3 Spray system 1 set
3.1 Spray pump 32SB180J-100A 1 set Purchased ▲
4 Belt 25J(4)-8500 4 groups
5 AC motor HTB05F 1 set Purchased ▲
6 Big and small belt pulleys 1 set
7 Regulator 3 sets
8 Lubrication system 1 set
8.1 KCB55 gear oil pump 1 set Purchased ▲
9 Drive device 1 set
10 Charge manifold 1 set
10.1 Charge pump 8"×6"-14"×13" 100HP 380V Purchased ▲
1 set
1450rpm; Mission
11 Drive base 1 set
12 Other accessories 1 set
Note: the items marked with "▲" in the table are additionally provided with separate user
manuals or operation manuals.
3. Structure description
The utilized mud pump mainly comprises mud pump, big skid of pump, charge manifold,
big and small belt pulleys, drive device, spray system and lubrication system etc., referring to Fig.
3.
HHF-1600
1. Skid of spray pump 2. Spray pump 3. Ball valve 4. Rubber hose 5. Rubber hose
Fig. 4: electric spray system
3.2. Lubrication system
The lubrication system is divided into two parts: grease lubrication and oil lubrication. The
charge pump adopts oil lubrication, the mud pump adopts forced oil lubrication and splash oil
lubrication, and main motor bearing adopts grease lubrication.
Forced lubrication system comprises oil pump, oil filter and pipelines etc, refer to its
structure in Fig. 5.
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User Manual of HHF-1600 Utilized Mud Pump
1. Electric oil pump 2. Pressure switch 3. Pipeline 4. Oil suction filter 5. Magnetic filter
Fig. 5: lubrication system
3.3. Mud pump drive device
Mud pump drive device mainly comprises HTB05F AC motor, narrow V-belt, drive shaft
assembly and big belt pulley of mud pump etc. The mud pump is driven to work by the motors
through the narrow V-belt, and the structure of mud pump drive device refers to Fig. 6.
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
Notice: all exposed connecting bolts must be coated with antirust lubricating oil
(grease) before installation each time to prevent threads from rusting. Before all connecting
unions are installed each time, the exposed threads and seal surfaces must be besmeared
with the antirust lubricating oil (grease) to prevent rusting.
4.2. Commissioning
After the installation each time, commission all functions, and commission the safety
functions each shift.
Check the motor fan and electric lubricating oil pump for linkage, and the electric oil pump
shall work normally when the main motor fan is started. The normal oil supply pressure of the oil
pump shall be 0.1-0.3Mpa, and the lubricating points supply oil normally.
Commission the mud pumps and motors to working state as per the requirements in the user
manuals of mud pump and electric drive system.
Adjust the opening pressure of the safety valve as per the liner diameter of mud pump, its
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User Manual of HHF-1600 Utilized Mud Pump
Supplement or replace lubricating oil in time, and clean the oil filter.
2) The temperature rise of the bearing shall not be more than 45℃ or the actually measured
temperature shall not be more than 90℃, otherwise, find out reasons and handle problems.
3) Check the running of rotating parts for abnormal phenomena such as abnormal vibration
and abnormal sound etc.
4) Check the fastener for looseness.
5) No leakage at the joint of pipelines.
6) No slip phenomenon for belts.
7) Check whether forced lubricating oil pressure is normal or not.
8) Check whether belt pulley groove is worn and becomes round. The groove wall must be
straight, and no dirt or extrusion bump are allowed in groove, thereby preventing the V belt from
being damaged quickly.
6.3. Operation and maintenance of HHF-1600 mud pump
Please refer to the operation manual or user manual of HHF-1600 mud pump.
6.4. Operation and maintenance of motor
Please refer to the operation manual or user manual of HTB05F AC motor.
6.5. Operation and maintenance of lubrication oil pump
Please refer to the operation manual or user manual of KCB55 gear oil pump.
6.6. Operation and maintenance of spray pump
Please refer to the operation manual or user manual of 32SB180J-100A spray pump.
7. Common troubles and troubleshooting
Common troubles Troubleshooting
Looseness, slip and low
1 Tension belt
transmission power of belt
Abnormal sound and vibration Check filter screens for charge system and
2
of mud pump discharge pipeline for blockage, and clean them.
Too high temperature for Check lubrication pipelines of mud pump and
3
bearings of mud pump clean.
Pressure of lubrication system
Regulate pressure of overflow valve, reconnect
4 is too low or too high, and
position leaking oil.
pipeline leaks oil.
The parts and components which need disassembled in routine transportation include the
lifting frame of mud pump and small pulley, and its transportation overall dimensions are:
8600×3375×2800mm.
Notice: during transportation, discharge water in valve bodies and pipelines completely.
8.2. Storage
During storage, clean the surfaces of the product, coat the surfaces which are not painted
with anti-rusting oil, and cover the whole utilized mud pump with waterproof oilcloth or plastic
film.
The utilized mud pump shall be stored in dry and ventilating places without corrosive gas,
100mm above the ground.
During storage, discharge the lubricating oil in the oil tank completely, discharge water in
the valve bodies completely, and rinse the inside of the suction filter of the mud pump clearly
with clear water. Check once per three months.
9. Recommended spare parts list
No. Code Description Qty. Unit
1 Oil seal: Pc
GH3161-03.11 2
9.125"x10.375"x0.625"
2 GH3161-04.06 Oil seal ring 3 Pc
3 GH3161-04.22 Two-lip seal 6 Pc
8 GH3161-05.24.05.02.0
Rubber sheet: 6 3/4 3 Pc
0
9 GH3161-05.31 Piston sealing ring 3 Pc
10 GH3161-05.33.01 Capsule (suction pulsation dampener) 1 Pc
11 GH3161-09 Sealing washer 2 Pc
12 GH3161-22.06 Gasket ring: R27 2 Pc
13 GH3161-23 Gasket ring: R44 3 Pc
14 GH3161-27.01 Gasket ring: R39 1 Pc
15 GH3161-27.03.00 Airbag (discharge pulsation dampener) 1 Pc
16 GH3161-28.03.00 Piston assembly (safety valve) 1 Pc
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
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User Manual of HHF-1600 Utilized Mud Pump
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