MODEL XQ140/20 Hydraulic Power Tong: Parts and Operation Manual

MODEL XQ140/20
HYDRAULIC POWER TONG
PARTS AND OPERATION MANUAL
YANCHENG TEDA DRILLING AND PRODUCTION EQUIPMENT CO. ,LTD

COPYRIGHT AND DECLARATION
COPYRIGHT
Copyright by Yancheng Teda Drilling & Production Equipment Co.,ltd.all
rights reserved.no part of this manual may be transmitted or copied in any
form whatever without the prior written permission.
DECLARATION
Though we have collated carefully, there might be some bugs in this
manual. You are welcome to give us any comments and suggestions. We will
improve this manual in time.
is our company’s registered trade mark.

Safety Instruction and Legend Description
Safety Instruction
●Operators must read and know this manual well.
●Operators must wear work uniform, safety shoes, safety helmet, safety gloves, etc.
●Tie the back guy according to the instruction. Don’t tie it in the wrong direction.
●Operation at the side of tong body opening.
●Don’t touch the running parts with hands when the tong is running.
●Don’t touch the running parts with hands when the tong is running.
●Keep sundries out of the working area.
●The pump should be off or the hydraulic tong power shut down as maintaining or
hanging the jaw plates, die seats or tong dies.
●Over-pressure and over-torque are forbidden.
●Don’t add or dismount any parts to the tong.
●Original parts made by should be used.
Legend Description
Serious Warning
Warning
Recommendation or Suggestion
Safety first, standard operation

CONTENTS
1.Summary
2.Technical parameters
3.Structure characteristics and working principle
4.Installing, testing and relative requirement
5.Detailed Operation Methods
6.Maintenance
7.Common Troubles and Troubles Shooting Guide
8.Portage, Storage and After Sales Service
9.Accessory and quick-wearing accessory
10.Figs and detail lists of parts
MODEL XQ140/20 HYDRAULIC POWER TONG OPERATION MANUAL
YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD
1.Summary
Model XQ140/20 hydraulic power tong is a mouth opening power tong which can
quickly make-up or break-out pipe strings in well service. It is used in making-up or
breaking-out tubing, small drilling pipe and small casing with diameters from 2 3/8＂
—5 1/2＂ (60mm to 140mm). Compared with the same type of tongs by other tong
makers, it features simple structure, convenient operation, reliable performance, long
life, broad application range and large torque. It is widely used in onshore or offshore
oilfields. It can reduce workload, improve work efficiency and the well service quality.
2.Technical parameters
Model XQ140/20 Hydraulic Power Tong Technical parameters

mm Ф60—140
1 Application pipe diameter
in 2 3/8″—5 1/2″
kN· m 20
2 Low gear max torque
ft·lbs 14750
kN·m 10.2
3 Second low gear max torque
ft·lbs 7530
kN·m 4.5
4 Second high gear max torque
ft·lbs 3320
kN·m 2.4
5 High gear max torque
ft·lbs 1770
6 Low gear max rotation speed RPM 8.7
7 Second low max rotation RPM 18
8 speed
Second high gear max RPM 37
9 rotation
High gearspeed
max rotation speed RPM 76
MPa 12
10 Max oil supply pressure PSI 1740
bar 122
LPM 120
11 Max oil supply
GPM 32
Combination tong weight kg 700
12
(include backup tong) lbs 1540
Overall dimension (include mm 1150×630×875
13
backup tong) (L×W×H) in 45.3×24.8×34.5
3. Structure characteristics and working principle

Hydraulic power tong consists of two main parts----master tong and backup tong.
The backup tong clips coupling or joints, (It can also clip the pipe body by lengthening
the front and back guide poles as required.) and the master tong clips pipe string,
turns clockwise or counter-clockwise, in this way, it completes making-up or
breaking-out operations.
3.1 Transmission System

Hydraulic power tong has four shifts to reduce speed, as shown in figure 1.
Low Gear Engagement: Z2, Z1, Z3, Z5, Z6, Z7, Z11, Z12, Z13
Second Low Gear Engagement: Z2, Z1, Z3, Z5, Z10, Z11, Z12, Z13
Second High Gear Engagement: Z2, Z4, Z6, Z7, Z11, Z12, Z13
High Gear Engagement: Z2, Z4, Z8, Z9, Z10, Z11, Z12, Z13
Hydraulic motor Hand control valve
Fig 3-1 Transmission Diagram

3.2 Tong Head Assembly (Fig.3-2, Fig.3-3, Fig.3-4)
Fig 3-2 Main View of Tong Head Assembly

1. upper roller support frame；2. centralizing roller；3. jaw plate frame；4. braking plate；
5.tong head cover；6. upper centralizing roller assembly(2)；7. reversing shaft；8.connection
plate；9.shaft cover；10.bake band；11.stop ring；12. hexagon socket head cap screw；13.open
gear cover；14.open cover；15.lowerroller support plate；16. centralizing roller shaft；17.
centralizing roller；
3.2.1 Clamping Mechanism (Fig.3-2, Fig.3-3)

The clamping mechanism adopts inner curved bilateral clamping mechanism. It
consists of ramp plate, roller, roller axle, jaw plate, die seats, tong dies and jaw plate
frame assembly. The jaw plate frame assembly is fixed in the inner side of the open
gear. The spline on the board matches the spline on the connection plate of braking
mechanism. When the transmission system starts to drive the open gear to turn, the
jaw plate frame assembly doesn’t turn first at all under the braking force from the
braking mechanism, the curved ramp plate turns together with the open gear, the
roller on the jaw plate climbs along the curved surface of the ramp, moving jaw plate
assembly towards the center, thus the preliminary clamping is achieved.
As the torque increases and exceeds the braking moment, the open gear drives
the spline connection plate, braking disc, jaw plate frame assembly and the jaw plate
in the braking mechanism to turn together with the pipe string. The backup tong
clamping mechanism is the same as that of the master tong. The hydraulic oil drives
rack plunger to make reciprocating movement and also drives the duplex gear and the
jaw plate frame to turn inside the main body of the backup tong, which drives the
roller to climb, finally clips or loses the pipe string.
3.2.2 Braking Mechanism (Fig.3-2)

Jaw plate frame assembly must be braked to drive roller and ramp to move in
opposite directions (i.e. climbing and resetting). The braking mechanism consists of
braking plate, braking steel disc, spline connection board, upper and lower friction
disc, adjusting screw, spring and lock nut. It can change braking moment by adjusting
the compress force from the spring.
3.2.3 Reset Mechanism (Fig.3-2)

The initial working position of hydraulic power tong refers to the jaw plate frame
and the open gear face the opening of the shell body of the master tong, the jaw plate
frame of the back-up tong faces the opening of backup tong main body. The openings
of master and backup tongs should be in alignment. After one making-up and
breaking-out operation ends, operate the hand control valve in the opposite direction
to return the hydraulic power tong to its initial working position, allowing the pipe
string in or out through the tong opening smoothly. During making-up and
breaking-out, reset knobs on the master and backup tongs should be in the same
direction.
1.jaw plate frame 2.die seat 3.dies 4.ramp

plate 5.jaw plate 6.roller axle 7.roller 8.cone
point fastening screw 9.cylindrical pin
10.screw stopper11.hexagon socket head screw
12.positioning screw
Fig.3-3 A-A Cutaway View of Tong Head

Assembly
3.2. Centralizing Mechanism (Fig.2 and Fig.4)

The centralizing mechanism centralizes from up and down, inside and outside. It
consists of roller support frame, centralizing roller, centralizing roller axle and roller,
which are respectively installed on the shell body and the cover of the tong head.
They match the open gear and the groove on the cover of the open gear to guarantee
the open gear turns along the original axle central line to avoid deflection and axial
running-out, thus the tong head is centralized.
1.pin shaft
2.roller
3.cotter pin
Fig.3-4 Tong Head Assembly C-Side View

3.3 Hydraulic System

Hydraulic system consists of hydraulic source, bucket valve, hydraulic bucket,
hand control valve, hydraulic motor, hydraulic oil cylinder, pressure gauge, quick
coupler, pipe line, etc.
1.hydraulic motor
2.master tong control valve
3.backup tong control valve
4.hydraulic bucket control valve
Fig.3-5 Hydraulic System
3.3.1Corresponding relationship between input pressure and output torque from tong
head (Fig.3-6).
Fig.3-6 Corresponding Table between Pressure and Torque

3.3.2 Hydraulic Oil

The hydraulic oil used for power tong must be effectively filtrated to prevent
sand, iron scraps entering to guarantee the efficient oil usage. Oil filtration accuracy
mustn’t be lower than 0.025mm (10mil).
Recommended hydraulic oil is as follows:
(1) YC-N46 low temperature solidification hydraulic oil, the appropriate
environmental temperature is–20 ℃----+40 ℃;
(2) YB-N46 abrasion resistant hydraulic oil, the appropriate environmental
temperature is -10 ℃---- +40 ℃ ;
(3) YA-N46 hydraulic oil, the appropriate environmental temperature is 0 ℃

----+40 ℃ .
4. Installing, testing and relative requirement

Installing procedures are as follows when
hydraulic power tong is used on well site.
4.1 Check before Installation

□Check power tong damaged or not during
transportation. If damaged, it should be
repaired.
□Check the fastening parts loose or not, tighten
any loose parts.
□Check jaw plate, die seatsand dies complete
or not. (Fig.5.1)
4.2 Lifting
Lifting operation at the drilling rig or work-over rig
Fig.4-1
is shown as Fig.12
□Install a pulley on the mast, which can bear load of 4400bf or more.
□Install a pulley on the mast, which can bear load of 4400bf or more.
□Install a pulley on the mast, which can bear load of 4400bf or more or bigger, put
this wire through the pulley on the mast, one Install a pulley on the mast, which
can bear load of 4400bf or more.
The support point of the pulley must be installed 15 meters above the well
head.
Central line of the power tong head is located at 0.6m away from the
vertical line of the well head in free suspension state.
Avoid breaking the hose due to twisting in use.
Avoid breaking the hose due to twisting in use.
The suspension height of the hydraulic tong can be adjusted easily with the
hydraulic bucket.
When the backup tong directly faces the pipe string coupling or the drilling
pipe joint, the piston rod of the bucket should be located at half of the
stroke
4.3 Install hydraulic line

see 10.15
4.4 Leveling (Fig.4-2)

□Push hydraulic power tong to the clamping position.
□Check whether tongs head level or not. If it is not
level, keep master tong level by adjusting four
screws on the suspension bar.
□Check whether the backup tong parallel to the
Adjusting screw
master tong or not, if not, adjust them. (Specific
operation as 5.5)
Fig.4-2
Power tong leveling is very important, if not level, the tong head
clamping will fail to work.
Four screws should be adjusted in coordination.
4.5 Tie Back Guy (See Fig.4-3)

□ Back guy should be tied well after leveling the tong. One end of the back guy should
be tied to the pin axle at the tail of the tong; the other end should be tied to the mast.
□ The height of the end of back guy tied to the mast should be same as that of the tong.
The back guy should be vertical with the central line of tong body and also be pulled
tightly.
□Pay attention to the direction of the guy, the back guy should be tied to the right hand
side of the tong in the making-up operation, but it should be on the left in the
breaking-out operation when observed from the front of the tong head. Don’t tie it in
the wrong direction(All above-mentioned are suitable for Right Hand thread, as for
Left Hand thread, on the contrary.)
Breaking-out direction
Left
Right
Making-up direction
Fig 4-3 Illustration of Back Guy
Back guy, which is usually soft wire rope, must be able to bear load
of over 6600bf.
4.6Running-in Operation
□Supply hydraulic power tong with oil.
□Control the lifting bucket; adjust the height of power tong.
□Keep free-load running at low gear for 1 to 2 minutes.
□Keep free-load running at high gear for 1 to 2 minutes.
□Test tong head running in clockwise and counter-clockwise directions, watch
whether master tong and backup tong being synchronous or not. Adjust the
direction of reset knob if they are not synchronous. (see Fig.28)
□Open the safety door, deliver tong to the well head, and watch whether the space
between master tongs and backup tong suitable or not. Adjust the space between
them if not suitable. The adjusting procedure is shown at 5.5
□Try to clamp the pipe string at high gear, adjust system oil supply pressure by
adjusting the overflow valve in the hydraulic system according to the table of the
making-up torque value, shifts, torque and pressure parameter (See Fig. 6)
recommended by API.
Note: Being synchronous means both the master tong dies and the backup tong
dies and the backup tong dies stretch out when operating the hand control valve in one
direction. When operating hand control valve in the opposite direction, the jaw plate
frame of the master tong and the opening gear face the opening of master tong, the jaw
plate frame of the backup tong and the main body of backup tong, too. The reason for
being non-synchronous are: 1.the wrong direction of the reset knob; 2.wrong
connection of the hoses of the backup tong is sure to slip, see 5.3.2 for the right
connection method.
Don’t disassemble hydraulic pipe at high pressure, otherwise,

accidents may occur and the equipment may be damaged.
Don’t approach the running part of hydraulic power tong by your
body or clothes.
Only operators are allowed to approach hydraulic tong to avoid
any trouble caused by turning the operating lever.
The hand control valve may be slightly operated to realize gear

shifting at low gear to avoid damaging the gear.
4.7 Making-up Or Breaking-out Operation

See 5.6 5.7 for recommended steps.
The temperature of the hydraulic oil should not be over

65℃. Overheating can make hydraulic system seal fail to work
and slow down the running speed of tong.
4.8 Treatment after use
Operate as the following procedures after the work is finished.
□Cut off power source.
□Remove the high-pressure hose.
□Protect oil inlet and outlet to prevent sand or iron scraps getting in.
□Check fastening parts, fasten the loose parts.
□Put down power tong, place it in an even place, otherwise the tong will be
damaged if the place is not even. Clean and maintain power tong as (6).
Proper treatment prolongs the life of power tong after use.
5．Detailed Operation Methods

5.1 Selecting and Dismounting Jaw Plate, Die Seat And Dies
(State any special specification in your order)
5.1.1 Jaw plate selection
5.1.1.1 Jaw plate specification and parts number are shown in table 5-1.
Jaw plate
Roller
Stopper pin
Roller axle
Fig.5-1
Table 1 Die Seat Specification

No. Purchase No. Drawing Part Notes

name name
1 Used for master tong, suitable
XQ20-77 XQ20.1.1-7 Jaw plate
for all adaptive pipe diameters.
Used for backup tong, suitable
2 XQ20-227 XQ20.2-7 Jaw plate
for all adaptive pipe diameters.
5.1.1.2 Jaw plate assembly and its mounting /Dismounting

□Jaw plate assembly consists of jaw plate, roller, roller axle and stopper pin etc.(see
Fig.5-1).
□When dismounting jaw plate, take out two die seats first, then turn the tong head,
expose the positioning screw on the jaw plate frame from the opening of the tong
head, loose the positioning screw, then the jaw plate can be taken out from the
center of the tong head.
□Mounting operation procedure is just on the contrary (See Fig.5-2)
Jaw plate of master tong
Positioning screw
Hexagon socket
Backup tong jaw plate frame
Backup tong jaw plate
Stop screw
Hex Wrenches
Fig.5-2
5.1.2Die seat, die choose and dismounting

5.1.2.1 Specification and parts number of die seats (10 kinds in total, one kind is
especially for backup tong) and dies(three kinds in all, suitable for both master tong and
backup tong).
This power tong clamp pipe string of different outside diameters by changing die
seats and dies of different specifications. The die `seats and dies are equally useful for
master and backup tongs when clamping pipe strings of the same outside diameter. When
selecting die seat and dies, refer to the stamp marks and part numbers on their back.
□Die seats specification and part number are shown in table 5-2.
Dies specification and part numbers are shown in table 5-3.
Die seat
Screw stopper
5.1.2.2 Recommendation table of die
seats and dies (see Table 5-4)
5.1.2.3 Die seats assembly and
mounting/dismounting. Die seats Screw driver
assembly consists of die seats and screw Die
stopper (see Fig.5-3)
Fig.5-3
Dismounting die seat assembly: pull one die seat assembly to the center of tong head,
lift it upward out of tong head directly, take out the other one in the same way. Mounting
operation is the other way round (see Fig.5-4).
Fig.5-4
5.1.2.4 Dies mounting/dismounting

Take out die seat and loose the screw pin on one end, then take out dies. Mounting
operation is the other way round, tighten the screw pin after mounting(see Fig.5-3)
The hydraulic power source must be cut off when changing jaw plates,
die seats and dies.
Die seats and dies must be changed in pairs.
Refer to the steel mark on the die seat and dies for the specification.
Table 5-2 Die seat specification

Serie Purchase No. Part name Mark (steel mark) Note
s No.
1 XQ20-72(1) Die seat(1) 138-143
2 XQ20-72(2) Die seat(2) 132
3 XQ20-72(3) Die seat (3) 127
4 XQ20-72(4) Die seat (4) 114
5 XQ20-72(5) Die seat (5) 105
6 XQ20-72(6) Die seat (6) 89
7 XQ20-72(7) Die seat (7) 73
8 XQ20-72(8) Die seat (8) 60 User
Die seat (9) purchase
9 XQ20-72(9) 121
10 XQ20-226 Die seat 156
Table 5-3 Dies specification
Serie Purchase No. Part name Mark (steel mark) Note
s No.
1 XQ20-71(1) Die (1) 73-78
2 XQ20-71(2) Die (2) 89-114
3 XQ20-71(3) Die (3) 121-156
Die plate assembly

Pipe string Φ pipe outer diameter mm
Assembly of jaw plate Dies
Jaw plate Jaw plate roller
Roller shaft
Fig.5-5 Clamping illustration

Table 5-4 Recommendation table of die seats and dies

Pipe string O.D Die seat (stamp mark) Dies (stamp mark on the
type mm(inch) Backup tong Master tong Backup backside)Backup
60(2 3 8 " ) tong tong
Oil tube 60 73 73-78 73-78
Oil tube 73(2 7 8 " ) 73 89 73-78 89-114
Oil tube 89(3 1
2 ") 89 114 89-114 89-114
Oil tube 114(4 1 2 " ) 114 138-143 89-114 121-156
Oil tube 114(4 1 2 ") 114 132 89-114 121-156
Oil tube 127 (5" ) 127 138-143 121-156 121-156
Oil tube 140(5 1 2 ") 138-143 156 121-156 121-156
Drill pipe 105
105 105 89-114 89-114
27 (flat butt joint)
8"( male)
Drill pipe
121
121 156 121-156 121-156
3 1 2 " ( male) (flat butt joint)
Note：
Diameter refers to the outside diameter of tubing and casing, master tong clamps the
pipe body, and backup tong clamps the coupling in making-up and breaking-out operation.
Both master tong and backup tong clamp the drilling pipe joint. The outside diameter
of the drilling pipe refers to the outside diameter of the joint.
Use prolonged guide pole, select die seats and dies according to the actual diameter
of pipe body to be clamped when backup tong clamps the body of the pipe.
It is not suitable for the pipe string with surface hardness degree≥340HB.
Special die seat and dies can be custom-made.
Before operation, select the needed jaw plate, die seats and dies
according to Table 5-2, Table 5-3 .
5.2 Making-up operation steps (This manual is suitable for making-up or breaking-out
direction with right hand thread, but the left hand thread is on the contrary.)
□Hydraulic power tong does racing, make it back to preliminary working state.
Select proper gear according to actual requirement (usually high gear).
□ Turn the reset knobs of the master tong and backup tong to the making-up
direction; make sure the knobs point in the same direction.
□ Close the safety door.
□ Push the tong tail to make the tong turn around the rotating center, tighten the
guy.
□ Push hand control valve lever gently to begin the making-up operation.
□ Pull the lever of the hand control valve to make tong back to the initial working
position.
□ Open the safety door, push tong back to the preliminary position. One
making-up operation is over.
Making-up direction
The indication direction of the knob
Making-up direction Reset knob
Fig.5-6
Making up under over torque circumstances can damage tubing as

well as the hydraulic power!
In case of insufficient braking spring or spring failure, make up the
number or change the spring.
Please make-up according to recommended API torque valve.

5.3 Breaking-out operation steps (based on right hand thread, left hand thread is on the
contrary.)
□Hydraulic power tong does racing, make it back to preliminary working state.
Select proper gear according to actual requirement (usually low gear).
□Turn the reset knobs of the master tong and backup tong to breaking-out
direction; make sure the knobs point in the same direction (see Fig.28).
□Open the safety door, push hydraulic power tong towards the pipe string, and
make sure the clamping position of master tong and backup tong is proper.
□Close the safety door.
□Pull the tong tail to make tong turn around the rotating center, tighten the back
guy.
□Pull the hand control valve operating lever gently to start breaking-out operation.
□Continue breaking-out operation till all screws thread out, then release operating
lever.
□Push hand control valve operating lever to make tong back to the preliminary
working state.
□Open the safety door, push tong back to the preliminary position. One
breaking-out operation is finished.
Over torque can damage casing as well as the hydraulic power

tong!
Don’t make-up or break-out before the safety door is closed well !

During the breaking-out operation, the max length of the backup
tong moving downward should be longer than the length of the
screw extended out, otherwise the front and back guide pole
should be repaired.
Keep the operating area of the power tong clean to prevent
sundries in. Tidy the hydraulic hose, electric wire, and signal line to
avoid twisting or getting cut off.
5.8 Installing rack plunger
Remove the upper cover of the backup tong (XQ20-210), duplex gear (XQ20-230
and cylinder cover (XQ20-244), push out the rack plunger, install Yx seals at two ends of
the cylinder liner, then push rack plunger to the center of cylinder liner, finally install
duplex gear and other parts when the jaw plate frame (XQ20-214)faces the opening of
the backup tong. (see Fig. 5-7)
Fig.5-7
5.5 Repairing gear disengagement Location seat

The gear mechanism must be
repaired when the gear is
disengaged. The method is: Tail seat
dismount location seat ((XQ20-50)

or tail seat (XQ20-56), take out the
location block (XQ20-48) and spring
from the positioning seat or tail
seat, temporarily install a proper
shim at the joint between the
Location block
positioning seat and the spring, then Fig.5-8
remount.
Note: The shim should not be too thick, otherwise it will be hard or unable to shift
gears.(see Fig.5-8)
5.10 Gear shifting operation

There are two shifting handles, upper-handle and lower handle. Four shifts are available
by changing handle positions. Each handle position at different shifts is shown below as
in Fig. 315-9
Second low Second high
Gears Low gear High gear
gear gear
Highest
14 24 42 72
rotating speed
Handle
positions
Fig.5-9
6.Maintenance
6.1Daily Maintenance
□Fill 25ml of lubricating grease to each grease nipple of the master axle, idle
gear-axle, and duplex gear axle. (Grease nipple positions are shown in Fig.6-1 and
Fig .6-2)
□Fill 25ml of engine oil to each of the following points: transmission pin, friction
disc, centralizing roller and jaw plate roller.
□Clean sundries from dies by wire brush.
□Clean up water and oil stain inside the tong.
□Check all parts (including jaw plate, die seat, dies and ramp plate), change or
repair if they are over-worn, damaged, rusted or leaking.
6.2 Monthly Maintenance

□Clean the hydraulic bucket and the tong head of master tong and backup tong by
kerosene or diesel oil after one month or one well operation is finished. (Including ramp
plate, roller, jaw plate, jaw plate frame, open gear), then cover one layer of grease.
□Dismount power tong, clean up oil stain, sand and clay, change over-worn or
damaged parts, fill lubricating grease or lubricating oil to each sliding and rotating
surface, and finally mount it carefully.
Grease nipple
Fig.6-1 Fig.6-2
● Don’t clean bearing or oil nipple by steam, otherwise, parts like

bearing may get rusted and damaged.
● Don’t clean pressure sensor by steam, otherwise it may be damaged
7．Common Troubles and Troubles Shooting Guide

Common
causes Remedy
troubles
Change die as table 3 and table 4
1 Die excessive wear，die unsuitable
or clean hard things in die
or die groove full of hard things
groove.
2 Tong head braking torque Tighten or change brake spring.
3 Jaw plate roller or roller shaft
Clean up parts or replace.
Master tong damaged or get stuck.
slips or dies 4 Ramp plate worn out or damaged. Replace ramp plate.
don’t
stretch out. 1 Set the master tong level
5 Tong body is not level 2Adjustment ， to make backup
tong and mater tong levels
6 Front and rear guide pole guide Clean or change spring
spring blind or novelistic.
7 Die seat choose unsuitable. Change die seat refer to gauge (or
change in pairs)
8 Pipe string hardness≥340HB Purchase special dies.
1Wrong connection of hose between Re-connect.
master and backup tongs.
2 Oil passage of master and backup
Clean oil channel and filler core.
Backup tong tong blocked.
slips or dies 3 Rack plunger gets stuck Shoot as the above-mentioned
don’t methods.
stretch out. 4 The connection point between Change tail cylinder, use same
cylinder body of tong tail and the tail specification die seat
seat of the backup tong damaged.
According to the aforementioned
5 Above eight slipped causes method。
1 Roller moves out of the intended Never make up or break out at
distance. over torque; choose proper die
seats.
2 Damage of jaw plate, roller axle, Repair, grind or replace proper
ramp or jaw plate frame,etc. parts, don’t work at over torque.
Backup tong 3 Braking torque from tong head too See the above-mentioned
slips or dies small method.
don’t
stretch out. 4 The jaw plate roller gets stuck. Clean, grind or replace roller and
roller axle.
5 Die seats or dies of different
specifications are used on the two Choose the right dies or die
sides of the master tong or backup seats.
tong.
1 Wrong reverse shaft direction 180º twist reverse shaft, then
Master tong restoration.
and backup 2 Jaw plate is deformation or Grinding the damage area or
tong damaged replace.
opening are
not aligning. Change reverse shaft ， not
3 Reverse shaft broken
working exceed torque
Common
causes Remedy
troubles
1 Low discharge of hydraulic pump. Adjust oil supply to 120L/min.
2 Viscidity of hydraulic oil too high Replace oil or heat up (esp. in
Low rotating
speed, but oil or too low. winter)
outlet is normal. 3 Worn of pump or motor. Replace pump or motor.
4 Hand control valve can’t slide Adjust again.
Low rotating Check valve of quick coupling can’t
speed, high Replace quick coupling or
pressure of oil be completely turned on or pipe
clean the pipe.
outlet. blocked.
Rotation of tong
Not enough oil sucked by the Clean the filter core or make
head sometimes
hydraulic pump, air gets into the oil up the amount of the
slow, sometimes
passage. hydraulic oil.
fast.
The motor
rotates, while The transmission axle or gear
Replace damaged parts.
the tong head damaged.
doesn’t rotate.
Gears on both Upper and lower centralizers are Replace centralizers in time.
sides of the severely worn.
opening gear are
easily stripped
off
Backup tong Rack plunger not in the central Dismount backup tong and
clamps only in position when jaw plate frame and reassemble.
one direction. the opening of backup tong main
body are in alignment.
Making up or
The valve tail nut of hand control
breaking out too Tighten the nut.
valve gets loose.
sensitive.
Gear 1.Not pushed to the right position. Correct operation.
engagement not
fast, 2.Pressure on the positioning seat Replace spring.
disengagement from spring not enough.
occurs easily.
1 Low system pressure.(such as
overflow valve not properly Adjust system pressure.
Low output adjusted or damaged)
torque. 2.Pressure of pressure adjusting
Adjust at 12Mpa by special
valve of the head control valve is
technicians.
adjusted too low.
Oil leakage from 1.Lake of oil in the sensor cylinder. Add oil to the senor cylinder.
the sealing parts
2.Torque meter damaged. Replace the torque meter.
Torque gauge 1 Torque gauge is damaged Change torque gauge

not work
8. Portage, Storage and After Sales Service

8.1 Portage：
□ When moving the hydraulic power tong, you should handle it smoothly and keep
it from moisture, don not put it upside down, keep it from damage.
□ Lift it with steel wire rope with the diameter of 1/2″ or bigger, keep balance of
the tong.
□Don not incline or swing it too much to avoid getting damaged by hitting other
things.
8.2 Storage：
□ Hydraulic power tong should be stored in a cool, dry place with good ventilation
and the environment temperature should be below 45℃
□ Don not store it in a muddy place or outdoors. Protect oil inlet and outlet well to
keep sundries out.
□ The storage period is generally one year after delivery for new hydraulic power
tong.
□ It can be used after one-year storage but the sealing parts and hoses must be
changed according the actual condition.
8.3 Unpacking：
□ Check the appearance of hydraulic power tong , check and accept according to
the packing list.
8.4 After Sales Service

Company has a professional after-sales service team and after-sales service network.
Service Promise：24 hours response, on-site maintenance, service free of charge。
Telephone：086-0515-86582548、086-0515-86583024
FAX:086-0515-86582386
E-mail:td@chinateda.com
http://www.cn-teda.com
9. Accessory and quick-wearing accessory

9.1 Optional accessories
9.1.1 High pressure hose
9.1.2 Quick coupling
9.1.3 Hydraulic lift cylinder and the cylinder valve
9.1.4 Front and rear longer pole rod
9.1.5Type YD160hydraulic power station
Technical parameter：
Maximum pressure：20MPa
Nominal displacement：160L/min
Power：37kW
9.2 Table of Quick-wearing Accessory (recommended storage for one tong, actual
figures may vary according to the purchase period and the optional parts.)
Table 9-1 Quick-wearing Accessory List
Item Purchase No. Accessory name application RQ
1 XQ20-80 Braking spring 12

2 Upper centering roller assembly (2) 9 set
3 Upper centering roller assembly 10 set
4 Lower centering roller assembly 10 set
5 XQ20-84 Brake band
7 XQ20-76 Jaw plate roller 4
8 XQ20-73 Screw stop pin 16
9 XQ20-112 Roller 18
10 XQ20-111 Pin shaft 18
11 XQ20-71(1) Die(1) 20
12 XQ20-71(2) Die(2) 20
13 XQ20-71(3) Die(3) 20
14 Backup tong reset knob assembly 1set
15 XQ20-213 Stop pin 1
Item Purchase No. Accessory name application RQ

Applied at the joint of the hand
control valve of the master tong and
16 XQ20-45 O ring 22×2.4 transitional board; the ball joint of 9
hoses of the master tong and backup
tong.
Applied at the tail connector of the
17 XQ20-171 O ring 26×2.4 3
master tong and the hollow bolt.
Applied at the joint of the bucket
18 XQ20-292 O ring 28×3.1 3
valve and the hand valve.
19 XQ20-293 O ring 30×3.1 Applied at the bucket valve. 1
Applied at the joint of the hydraulic
20 XQ20-43 O ring 32×3.5 motor of master tong and transitional 4
connection board.
Applied at the hand control valve of
21 XQ20-157 O ring 36×3.5 2
the master tong
Applied at the water-proof cover of
22 XQ20-119 O ring 45×3.55 2
the master tong.
Applied at the oil cylinder covers at
23 XQ20-243 O ring 53×3.55 the two sides of the rack plunger of 2
the backup tong.
24 XQ20-238 Support ring Applied at piston of backup tong 1
25 XQ20-239 Stop ringA45×1.5 Applied at piston of backup tong 2
26 XQ20-241 O ring 45×3.1 Applied at piston of backup tong 2

10． Figs and detail lists of parts
Item Description Figs and parts
10.1 Combination tong Fig.101.,table10.1

10.2 Master tong Fig.10.2,table10.2
10.3 Tong shell and accessory Fig.10.3,table10.3
10.4 Mater tong head Fig.10.4,table10.4
10.5 Resetting, braking and centralizing mechanism Fig.10.5,table10.5
assembly
10.6 Transmission mechanism Fig.10.6,table10.6
10.7 Gear shifting mechanism assembly(upper) Fig.10.7,table10.7
10.8 Gear shifting mechanism assembly(lower) Fig.10.8,table10.8
10.9 Safety door assembly Fig.10.9,table10.9
10.10 Backup tong Fig.10.10,table10.10
10.11 Backup tong head Fig11.10.11,table11
10.12 Tail hydraulic transmission mechanism Fig.10.12,table10.12
10.13 Hydraulic lifting bucket Fig.10.13,table10.13
10.14 Spring lifting bucket Fig.10.14,table10.14
10.15 Hydraulic control and safety gate control device Fig.10.15,table10.15
10.16 Front guide pole assembly Fig.10.16,table10.16
10.17 Rear guide pole assembly Fig.10.17,table10.17
When purchasing parts, you may choose to purchase assemblies

directly instead of purchasing individual parts for assembling by
yourself.
For instance: one jaw plate assembly of the master tong consists of
one jaw plate of the master tong, one roller, one roller axle, two ø6
×18 cylindrical pins, two M8×12 fastening screws at the cone
point.
10.1 Assembly and parts list (Fig.10.1,Table 10.1)
Fig.10.1
Table 10.1 Assembly parts list

NO. P/N Parts number Description Qty.
1 XQ20（1）-1 Hydraulic lifting mechanism 1
2 XQ20（1）-2 Suspension mechanism 1
3 XQ20（1）-3 XQ20（1）.1 Master tong 1
4 XQ20（1）-4 XQ20（1）.3 Front guide pole assembly 2
5 XQ20（1）-5 XQ20（1）.2 Backup tong 1
6 XQ20（1）-6 XQ20（1）.4 Rear seat 1
7 XQ20（1）-7 XQ20（1）.6 Control valve assembly 1
10.2 Master tong and parts list (Fig.10.2, Table 10.2)
Fig.10.2
Table 10.2 Master tong parts list

1 XQ20-6 XQ20.1.50 Single safety 1
2 XQ20-7 XQ20.1.1 Tong head assembly 1
3 XQ20-8 Braking and centralizing mechanism 1
4 XQ20-9 Hydraulic motor 6K-625 1
5 XQ20-10 XQ20.1.7 Shifting gear assembly (upper) 1
6 XQ20-11 XQ20.1.6 Shifting gear assembly(lower) 1
7 XQ20-12 Transmission mechanism assembly 1
10.3 Shell and safety door accessory and parts list (Fig.10.3, Table 10.3)
Fig.10.3
Table 10.3 Shell and safety door accessory parts list

1 XQ20-13 XQ20.1.4 Hanger rod 1
2 XQ20-14 XYQ12.Z-65 Jackscrew 4
3 XQ20-15 GB/T91 Cotter pin 5×40 2
4 XQ20-16 XYQ12.Z-63 Suspension pin shaft 2
5 XQ20-17 GB/T70.1 Hexagon socket head cap screw M10×25 20
6 XQ20-18 XQ20.1-38 Suspension seat 2
7 XQ20-19 XQ20.1-12 Front support seat 2
8 XQ20-20 GB/T93 Standard spring washer 12 10
10 XQ20-22 XQ20.1-8 Tong head cover 1
11 XQ20-23 XQ20.1-1 Shell 1
12 XQ20-24 XQ20.1-14 Pressure and torque corresponding plate 1
13 XQ20-25 XQ20.1-22 Bottom cover 1
15 XQ20-27 XQ20.1-21 End cover 1
16 XQ20-28 GB/T1152 Oil cupM10×1 1
18 XQ20-30 Pressure gage(Φ60,0-25MPa) 1
19 XQ20-31 XYQ12.B-30 Pressure gage connector 1
20 XQ20-32 Copper gasket Φ20×Φ14×3 4
21 XQ20-33 XYQ12.Z.6 Pressure transfer pipeline 1
22 XQ20-34 XYQ12.Z-40.02 Oil passage bolt 2
23 XQ20-35 GB/T5781 Hexagon bolt M12×30 4
24 XQ20-36 XYQ12.Z-44 Baffle plate(1) 2
25 XQ20-37 XQ20.1-13 Gear grade plate 1
26 XQ20-38 GB/T65 Slotted countersunk head screw M6×10 20
27 XQ20-39 GB/T5781 Hexagon boltM16×50 4
29 XQ20-41 GB/T5781 Hexagon boltM12×15 1
30 XQ20-42 Hydraulic motor 6K-625 1
31 XQ20-43 GB1235-76 O ring 32×3.5 2
32 XQ20-44 XYQ12.Z-50 Transitional connection plate 1
33 XQ20-45 GB1235-76 O ring 22×2.4 2
35 XQ20-47 XQ20.1-25 Cabinet 1
36 XQ20-48 XYQ12.Z-21 Location block 1
37 XQ20-49 XYQ3C.Z-21 Spring 1

38 XQ20-50 XYQ12.Z-60 Location seat 1
40 XQ20-52 XQ20.1-24 Slider (lower) 1
41 XQ20-53 XQ20.1-23 Spring 1
42 XQ20-54 GB/T68 Slotted countersunk head screw M5×16 2
43 XQ20-55 XYQ12.Z-58 Flat key 2
XQ20（1）
44 XQ20（1）.1-2 Tail seat 1
-56
45 XQ20-57 XQ20.1-3 Tail seat pin 1
46 XQ20-58 Cotter pin 5×35 1
47 XQ20-59 XYQ12.Z-46 Baffle plate (2) 2
48 XQ20-60 XQ20.1-13 Product name plate 1
49 XQ20-61 XYQ3C.Z-37 Rear handle 4
51 XQ20-63 XQ20.1-35 Location plate 2
10.4 Tong head assembly and parts list (Fig.10.4, Table 10.4)
Fig.10.4
Table 10.4 Tong head assembly parts list

Hexagon socket head cap screw
1 XQ20-65 GB/T70 17
M10×40
2 XQ20-66 XQ20.1.1-1 Open gear cover 1
3 XQ20-67 XQ20.1.1-2 Jaw plate frame 1
4 XQ20-68 XYQ12.B-10 Position screw 2
5 XQ20-69 XQ20.1.1-3 Open gear 1
6 XQ20-70 GB/T70 12
M10×20
XQ20-71(1) Die (1) 4
7 XQ20-71(2) XYQ12.Z-01.12 (1A-3A) Die (2) 4
XQ20-71(3) Die (3) 4
XQ20-72(1) Die seat(1) 2
XQ20-72(2) Die seat (2) 2
XQ20-72(3) Die seat (3) 2
XQ20-72(4) Die seat (4) 2
8 XQ20-72(5) XQ20.1.1-8(1-9) Die seat (5) 2
XQ20-72(6) Die seat (6) 2
XQ20-72(7) Die seat (7) 2
XQ20-72(8) Die seat (8) 2
XQ20-72(9) Die seat (9) 2
9 XQ20-73 XYQ12.Z-01.11 Screw stop pin 8
10 XQ20-74 XQ20.1.1-6 Roller shaft 2
Slotted cone pointed set screw
11 XQ20-75 GB/T71 4
M8×12
12 XQ20-76 XQ20.1.1-4 Roller 2
13 XQ20-77 XQ20.1.1-7 Jaw plate 2
14 XQ20-78 XYQ12.Z-01.13 Pin 4
15 XQ20-79 XQ20.1.1-5 Ramp 4
10. 5 Backing and centralizing mechanism and parts list (Fig.10.5,Table 10.5)
Fig.10.5
Table 10.5 Backing and centralizing mechanism parts list

1 XQ20-80 XQ20.1.2-1 Spring 2
2 XQ20-81 GB/T95 Flat washer12 3
3 XQ20-82 GB/T5780 Hexagon socket head cap screw M12 4
5 XQ20-84 XQ20.1.2.1 Brake band 2
7 XQ20-86 XQ20.1.11-1 Roller support (upper) 1
8 XQ20-87 GB/T819 Slotted countersunk head screwM5×8 1
9 XQ20-7 XQ20.1.1 Tong head assembly 1
10 XQ20-88 XQ20.1.8-1 Roller support 1
11 XQ20-23 XQ20.1-1 Shell 1
12 XQ20-89 GB/T892 Shaft end ring B30 10
15 XQ20-92 XQ20.1-4 Location ring 1
18 XQ20-95 XQ20.1-6 Connection plate 1
19 XQ20-96 XQ20.1-9 Reversing shaft 1
20 XQ20-97 XQ20.1-5 Shaft sleeve 1
21 XQ20-98 XQ20.1-10 Braking plate 1
22 XQ20-99 GB/T819 Slotted countersunk head screwM5×10 18
23 XQ20-100 XQ20.1-7 Stop ring 1
24 XQ20-101 XQ20.1.9-1 Centering roller 29
25 XQ20-102 XQ20.1.9-2 Shaft sleeve 29
26 XQ20-103 XQ20.1.3-1 Upper centering roller shaft (2) 9
27 XQ20-104 GB/T892 Screw fastening shaft end baffle ringB22 9
29 XQ20-106 JB/T7940.4 Forced filling oil cup 6 20
30 XQ20-107 XQ20.1.12-1 Oil passage bolt 10
31 XQ20-108 GB/T95 Flat washer 12 10
32 XQ20-109 XQ20.1.12-2 Upper centering roller shaft 10
33 XQ20-110 GB/T91 Cotter pin 3.2×16 18
35 XQ20-112 XQ20.1.8-3 Roller 18
36 XQ20-113 XQ20.1.9-3 Lower centering roller shaft 10
10.6 Transmission and parts list (Fig.10.6,Table 10.6)
Fig.10.6
Table10.6 Transmission parts list

1 XQ20-114 XQ20.1-35 Location plate 2
2 XQ20-115 GB/T1152 Oil cup M10×1 5
3 XQ20-116 XQ20.1-34 Idle gear shaft 2
4 XQ20-117 XQ20.1-33 Bushing 2
5 XQ20-118 XQ20.1-32 Waterproof cover 2
6 XQ20-119 GB/T3452.1 O ring 45×3.55 2
7 XQ20-120 GB/T893.1 Circlip for hole 100 4
8 XQ20-121 XQ20.1-37 Idle gear 2
9 XQ20-122 GB/T283 Cylindrical roller bearing NJ309E 2
10 XQ20-123 XQ20.1-36 Spacer ring (2) 2
11 XQ20-124 GB/T283 Cylindrical roller bearing NJ2309E 2
12 XQ20-125 XQ20.1-31 Support plate 2
13 XQ20-126 XQ20.1-19 Support ring (lower) 2
14 XQ20-127 GB/T308 Steel ball Ø6 66
15 XQ20-128 XQ20.1-17 Duplex gear (lower) 1
16 XQ20-129 Cylindrical roller 10×30 79
17 XQ20-130 XQ20.1-20 Spacer ring (1) 2
18 XQ20-131 XQ20.1-18 Central spindle (lower) 1
19 XQ20-132 XYQ12.Z-28 Central spindle (upper) 1
20 XQ20-133 XQ20.1-27 Support ring (upper) 2
21 XQ20-134 XQ20.1-28 Spacer ring (upper) 1
22 XQ20-135 XQ20.1-29 Duplex gear (upper)) 1
23 XQ20-47 XQ20.1-25 Cabinet 1
24 XQ20-136 XYQ12.Z-23 Washer 1
25 XQ20-137 GB/T276 Ball bearing 6011-2RZ 1
26 XQ20-138 XYQ12.Z-26 Spline gear shaft 1
27 XQ20-139 XYQ12.Z-25 Inner spline gear (1) 1
29 XQ20-141 XQ20.1-26 Spindle gear 1
31 XQ20-143 GB/T894 Circlip for shaft 80 1
32 XQ20-23 XQ20.1-1 Shell 1
33 XQ20-144 GB/T895.2 Steel stop ring 60 1
34 XQ20-145 GB/T309 Needle roller Φ4×25.8 50
35 XQ20-146 XYQ12.Z-11 Shift gear 1
36 XQ20-147 XYQ12.Z-16 Spindle gear 1
37 XQ20-148 XYQ12.Z-14 Inner spline gear (2) 1

38 XQ20-149 XYQ12.Z-12 Inner gear sleeve 1
39 XQ20-150 XQ20.1.10 Clutching gear assembly 1
40 XQ20-151 Cylindrical roller 10×20 16
41 XQ20-152 XYQ12.Z-18 Support plate 1
42 XQ20-153 GB/T3452.1 O ring71×5.3 1
Slotted countersunk flat head screw
44 XQ20-155 GB/T68 1
M6×10
10.7 Gear shifting assembly and parts list (Fig.10.7, Table 10.7)
Fig.10.7
Table 10.7 Gear shifting assembly parts list

1 XQ20-180 XYQ12.Z-22.01 Shaft sleeve 2
2 XQ20-181 XYQ12.Z-22.02 Shift fork 1
3 XQ20-182 XYQ12.Z-22.03 Shift ring 1
4 XQ20-183 XQ20.1.7-1 Shift fork shaft 1
5 XQ20-184 XYQ3C.Z.5-10 Ball knob 1
6 XQ20-185 XYQ3C.Z.6-4 Roller shaft 1
7 XQ20-186 GB/T91 Cotter pin2×10 1
8 XQ20-187 XYQ3C.Z.6-3 Roller 1
9 XQ20-188 XYQ3C.Z.6-5 Roller seat 1
10 XQ20-189 XYQ3C.Z.6-6 Flat key 1
10.8Gear shifting assembly (lower) and parts list (Fig.10.8,Table 10.8)
Fig.10.8
Table10.8 Safety door assembly (lower) parts list

1 XQ20-190 XYQ12.Z-19.01 Shaft sleeve 2
2 XQ20-191 XYQ12.Z-19.04 Stud shaft 2
3 XQ20-192 GB/T276 Deep groove ball bearing 6100 2
4 XQ20-193 GB/T848 Small washer 10 2
5 XQ20-194 XYQ12.Z-19.02 Shift fork 1
7 XQ20-196 GB/T6170 Hexagon nutM10 2
8 XQ20-197 XQ20.1.6-1 Shift fork shaft 1
9 XQ20-184 XYQ3C.Z.5-10 Ball handle 1
10 XQ20-185 XYQ3C.Z.6-4 Roller shaft 1
11 XQ20-186 GB/T91 Cotter pin 2×10 1
12 XQ20-187 XYQ3C.Z.6-3 Roller 1
13 XQ20-188 XYQ3C.Z.6-5 Roller seat 1
14 XQ20-198 GB/T1096 Flat key 6×6×40 1
10.9 Safety door assembly and parts list (Fig.10.9, Table10.9)
Fig.10.9
Table10.9 Safety door assembly parts list

1 XQ20-199 XQ20.1-15 Safety door shaft (upper) 1
2 XQ20-200 XQ20.1-16 Tension spring 1
3 XQ20-201 Set screwM8×15 2
4 XQ20-6 XQ20.1.5 Safety door 1
5 XQ20-202 XYQ12.Z-55 Safety door shaft (lower) 1
7 XQ20-23 XQ20.1-1 Shell 1
10.10 Backup tong and parts list (Fig.10.10, Table10.10)
Fig.10.10
Table10.10 Backup tong parts list

1 XQ20-203 Backup tong head 1
2 XQ20-204 Tail hydraulic transmission mechanism 1
10.11Backup tong head assembly and parts list(Fig.10.11,Table10.11)
Fig.10.11
Table 10.11 Backup tong head assembly parts list

1 XQ20-205 GB/T119 Cylindrical pin 5×18 1
2 XQ20-206 XYQ3C.B-2 Backup tong reset knob 1
3 XQ20-207 XYQ3C.B-10 Spring 2
4 XQ20-208 GB/T308 Steel ball Φ5 2
5 XQ20-209 GB/T70 16
M10×20
6 XQ20-210 XQ20.2-1 Backup tong upper cover 1
7 XQ20-211 XYQ3C.Z-37 Rear handle 2
8 XQ20-212 XQ20.2-12 Backup tong reset knob shaft 1
9 XQ20-213 XQ20.2-13 Stop pin 1
10 XQ20-214 XQ20.2-2 Backup tong jaw plate frame 1

11 XQ20-215 XYQ12.B-10 Location screw 2
12 XQ20-216 XQ20.2-6 Ramp 4
13 XQ20-217 XQ20.2-5 Front support seat 2
15 XQ20-219 GB/T70.1 4
M12×25
16 XQ20-220 GB/T95 Hexagon nut M12 3
17 XQ20-221 GB/T95 Flat washer 12 1
18 XQ20-222 GB/T70.1 27
M10×25
20 XQ20-224 XQ20.2-14 Shaft 1
21 XQ20-225 XYQ12.B-35 Roller 1
XQ20-71(1) Die(1) 4
XYQ12.Z-01.12
22 XQ20-71(2) Die(2) 4
(1A-3A)
XQ20-71(3) Die(3) 4
XQ20-72(1) Die seat (1) 2
XQ20-72(2) Die seat (2) 2
XQ20-72(3) Die seat (3) 2
XQ20-72(4) Die seat (4) 2
XQ20-72(5) XQ20.1.1-8(1-9) Die seat (5) 2
23
XQ20-72(6) Die seat (6) 2
XQ20-72(7) Die seat (7) 2
XQ20-72(8) Die seat (8) 2
XQ20-72(9) Die seat (9) 2
XQ20-226 XQ20.2-8 Die seat (156) 2
24 XQ20-73 XYQ12.Z-01.11 Stop pin 8
Slotted cone point fastening screw
26 XQ20-75 GB/T71 4
M8×12
27 XQ20-76 XQ20.1.1-4 Roller 2
28 XQ20-227 XQ20.2-7 Backup tong jaw plate f 2
29 XQ20-78 XYQ12.Z-01.13 Pin 4
30 XQ20-228 XQ20.2-3 Backup tong body 1
10.12 Tail hydraulic transmission mechanism and parts list (Fig.46,Table 18)
Fig.46
Table 18 Tail hydraulic transmission mechanism parts list

Item P/N Part number Description Qty
1 XQ20-229 GB/T891 Shaft end ringB35 1
2 XQ20-230 XQ20.2-19 Gear 1
3 XQ20-231 GB/T891 Countersunk head screw M6×12 5
4 XQ20-232 XQ20.2-17 Upper bearing cover 1
5 XQ20-233 GB/T276 Ball bearing 1
6 XQ20-234 GB/T1096 Flat key 8×22 2
7 XQ20-235 XQ20.2-18 Gear shaft 1
8 XQ20-236 GB/T283 Roller bearing 1
9 XQ20-237 XQ20.2-11 Rack plunger 1
10 XQ20-238 XYQ3C.B-25B Support ring 2
11 XQ20-239 GB1235-76 Stop ring A45×1.5 2
12 XQ20-240 XYQ3C.B-23B Piston 2
13 XQ20-241 GB1235-76 45×3.1 2
14 XQ20-242 XQ20.2-10 Cylinder sleeve 2
15 XQ20-243 GB/T3452.1 O ring 53×3.55 2
16 XQ20-244 XQ20.2-9 Oil cylinder cover 2
17 XQ20-245 GB1235-76 O ring 22×2.4 9
18 XQ20-246 XYQ3B.B-11 Adapter (2) 2
19 XQ20-247 XYQ3C.B-21(1) Oil passage bolt(1) 4
21 XQ20-249 GB/T70.1 8
M10×80
22 XQ20-250 XYQ3C.B-22 Longer adapter 1
Hose 10II-900/1000(M18 ball
23 XQ20-251 2
/M18×1.5)
25 XQ20-253 XQ20.2-16 Lower bearing cover 1
26 XQ20（1）-254 XQ20(1).2-1 Backup tong tail seat 1
27 XQ20-255 XQ20.2-15 Flat seat 2
29 XQ20-257 GB/T70.1 4
M10×35
30 XQ20-228 XQ20.2-3 Backup tong body 1
10.13 Hydraulic lifting bucket (customer option) and detail list (Fig.10.13, Table 10.13)
Fig.10.13
Table 10.13 Hydraulic lifting bucket parts list

2 XQ20-259 GB/T882 Pin shaft 20×65 2
3 XQ20-260 YDT800-2 Lifting bucket end joint 1
4 XQ20-261 YDT800.1 Hydraulic cylinder assembly 1
5 XQ20-262 XYQ12.YD-01.3 Throttling valve core 1
6 XQ20-263 GB1235-76 O ring24×2.4 1
7 XQ20-264 XYQ12.YD-01.2 Adapter 1
Hose10 Ⅱ -1300(one end M18
8 XQ20-265 1
×1.5，one end M24×1.5）
9 XQ20-266 JB/ZQ4078 Quick adapter M24×1.5 3
10 XQ20-267 YDT800-1 Spring 1
11 XQ20-268 YDT800.2 Barrel body 3
12 XQ20-269 XYQ12.YD-01.1 Suspension head 1
13 XQ20-270 GB/T91 Cotter pin 5×50 1
10.14 Spring lifting bucket (customer option) and parts list (Fig.10.14, Table 10.14)
Fig.10.14
Table 10.14 Spring lifting bucket parts list

2 XQ20-279 GB/T882 Pin shaftB20×70 2
3 XQ20-280 XYQ12.TD-05 Connector 1
4 XQ20-281 XYQ12.TD.1 Center rod 1
5 XQ20-282 XYQ12.TD-03 Spring 1
6 XQ20-283 XYQ12.TD-06 Vice spring 1
7 XQ20-284 XYQ12.TD-04 Working bucket 1
8 XQ20-285 XYQ12.TD-02 End cover 1
9 XQ20-286 XYQ12.YD-01.1 Suspension head 1
10.15Hydraulic control and safety gate control device and parts list (Fig.10.15,Table
10.15)
Fig.10.15
Table 10.15 Hydraulic control and safety gate control device parts list
1 XQ20(1)-50 GB/T70 Hexagon socket head screwM8×60 3
2 XQ20(1)-51 GB/T93 Protective frame 5
3 XQ20(1)-52 GB/T70 Hexagon socket head crewM10×20-8.8 4
4 XQ20(1)-53 GB/T93 Standard spring washer 10 5
5 XQ20(1)-54 GB/T5781 Hexagon-headed bolt M8×30 4
6 XQ20(1)-55 XYQ20(1).6.1 The fixed plate 1
7 XQ20(1)-56 V20-3-011 Reversing valve 1
8 XQ20(1)-57 pressure gage 0~16MPa 1
9 XQ20(1)-58 Nut M14×1.5 1
10 XQ20(1)-59 GB/T6170 NutM8 3
11 XQ20(1)-60 XYQ6B.Z.7(4)-1 Screwed join（1 1/16-12UN-M22×1.5) 2
12 XQ20(1)-61 GB1235-76 O Seal ring 26×2.4 12
13 XQ20(1)-62 YG-4 Screwed join（M22×1.5) 4
14 XQ20(1)-63 NJ200-07.02.03 Hollow bolt 3
15 XQ20(1)-64 XYQ6B.Z.7（4）-2 Screwed join（7/8-14UNF/M22×1.5） 2
16 XQ20(1)-65 GB1235-76 O Seal ring 28×3.1 5
17 XQ20(1)-66 XYQ2.6.Z-31 Screwed join 3
18 XQ20(1)-67 YG-75 Oil bolt 1
19 XQ20(1)-68 XYQ3C.Z-24 Tail joint(1) 2
20 XQ20(1)-69 XYQ6B.Z.7(4)-3 Screwed join（7/8-14UNF/M18×1.5） 1
21 XQ20(1)-70 GB1235-76 O Seal ring22×2.4 2
22 XQ20(1)-71 XYQ3B.B-11 Screwed join（2） 1
23 XQ20(1)-72 XYQ3C.B-21(1) Oil bolt（1） 1
24 XQ20(1)-73 XQ12A.Z.7(3A)-1 Screwed join（7/8-14UNF-NPT1/2） 2
25 XQ20(1)-74 YG-61 Rightangle join (NPT1/2) 2

26 XQ20(1)-75 Throttle valve 2
27 XQ20(1)-76 XQ12A.Z.7(3A)-3 Screwed join(NPT1/2-M18×1.5) 1
Hose 10Ⅱ-1200(M18×1.5） Connect with the back clamp oil

28 XQ20(1)-77 2
cylinder
29 XQ20(1)-78 XQ12A.Z.7(3A)-2 Screwed join(NPT1/2-M24×1.5) 1
30 XQ20(1)-79 JB/ZQ4078 Quick coupling M24×1.5 1
Hose 10Ⅱ-1300(M18×1.5/M18×1.5）Connect to the

31 XQ20(1)-80 1
hydraulic crane
32 XQ20(1)-81 XQ20(1).6.2 Safety door 1
33 XQ20(1)-82 XQ20(1).6-1 Junction plate 2 1
34 XQ20(1)-83 XQ4.5.Z.6-6 Protecting jacket 1
35 XQ20(1)-84 173-LTT-1-71 Push-pull cable（1803mm） 1
36 XQ20(1)-85 Nut1/4"UNF 2
37 XQ20(1)-86 XQ4.5.Z.6-2 Screwed join 1
38 XQ20(1)-87 XQ12A.Z.7(3)-1 junction plate1 1
39 XQ20(1)-88 GB/T91 Cotter Pins2×12 1
40 XQ20(1)-89 GB/T882 Hinge pin6×22 1
41 XQ20(1)-90 XYQ6B.Z.7(5)-5 Gasket 1
Hexagon socket head

42 XQ20(1)-91 GB/T70 2
screwM8×20-8.8
43 XQ20(1)-92 GB/T41 NutM10 2
44 XQ20(1)-93 XQ4.5.Z.6-5 The fixed plate2 1
Hexagon socket head

45 XQ20(1)-94 GB/T70 3
screwM16×55-8.8
46 XQ20(1)-95 RHF.0 Selector valve 1
Hexagon socket head

47 XQ20(1)-96 GB/T70 2
screwM10×55-8.8
48 XQ20(1)-97 GB/T5782 Hexagon-headed boltM8×15-8.8 2

Hexagon socket head

49 XQ20(1)-98 GB/T70 2
screwM10×35-8.8
50 XQ20(1)-99 GB/T93 Standard spring washer10 4
51 XQ20(1)-100 Nut5/8-18UNF 3
52 XQ20(1)-101 XQ4.5.Z.6-7 Protecting jacket 1
53 XQ20(1)-102 GB/T5782 Hexagon-headed boltM6×15-8.8 2
54 XQ20(1)-103 GB/T93 Standard spring washer6 2
55 XQ20(1)-104 YG-73 Bent sub（NPT1 外/M22×1.5 外） 1
56 XQ20(1)-105 YG-74 Screwed join（NPT1 外/M22×1.5 外） 2
Hose 10Ⅱ-700(M22×1.5 turn 90 degrees/M22×1.5）Connect

57 XQ20(1)-106 1
to the reversing valve
Hose 10Ⅱ-770(M22×1.5 turn 90 degrees/M22×1.5）

58 XQ20(1)-107 1
Connect to the reversing valve
59 XQ20(1)-108 XQ12A.Z.7(3)-3 The fixed plate1 1
60 XQ20(1)-109 XYQ2.6.Z-33 Oil bolt 2
Hose 10Ⅱ-700(M22×1.5 turn 90 degrees/M22 ball,rubber

61 XQ20(1)-110 90 degrees at both ends）Connect to the main clamp motor 1
connection plate
Hose 10Ⅱ-760(M22×1.5 turn 90 degrees/M22 ball Connect

62 XQ20(1)-111 1
to the main clamp motor connection plate
63 XQ20(1)-112 XYQ12.Z-50(2) Transition board 1

Hexagon socket head
64 XQ20(1)-113 GB/T70.1 4
screwM12×30-8.8
65 XQ20(1)-114 GB1235-76 O Seal ring32×3.1 2
66 XQ20(1)-115 XYQ12.Z-55 Door spindle 2
The inner hexagon taper end

67 XQ20(1)-116 GB/T71 2
screwM8×16
68 XQ20(1)-117 XYQ6B.Z.5(1)-5 Tension spring 1
69 XQ20(1)-118 GB/T5781 hexagon headed boltM10×45 1

10.16 Front guide pole assembly and parts list (Fig.10.16, Table 10.16)
Fig.10.16
Table 10.16 Front guide pole assembly and parts list

1 XQ20-307 XQ20.3.2 Front guide pole outer barrel 2
2 XQ20-308 XQ20.3-2 Front guide pole spring 2
3 XQ20-309 GB/T91 Cotter pin2.5×20 2
4 XQ20-310 XYQ12.QD-05 Pin shaft 2
5 XQ20-311 XQ20.3.1 Front guide pole 2
6 XQ20-312 XQ20.3-1 Front guide pole seat 2
7 XQ20-312 GB/T71 Slotted cone pointed set screwM6×8 2
10.17Rear guide pole assembly and parts list (Fig.10.17,Table 10.17)
Fig.10.17
Table 10.17 Rear guide pole assembly parts list

1 XQ20(1)-120 XQ20.4.1 Rear guide pole outer barrel 1
2 XQ20(1)-121 XQ20.4-2 Rear guide pole spring 1
3 XQ20(1)-122 GB/T91 Cotter pin3.2×20 1
4 XQ20(1)-123 XQ20.4-3 Pin shaft 1
5 XQ20(1)-124 XQ20.4.2 Rear guide pole 1
6 XQ20(1)-125 XQ20.4-1 Rear guide pole seat 1
7 XQ20(1)-126 GB/T71 Slotted cone pointed set screwM6×10 1
ADD： Hengji Town, Jianhu county, Jiangsu Province, China
P.C.： 224763
TEL： +86 (0)515-86582548
FAX： +86 (0)515-86582386
E-mail： td@chinateda.com
http://www.cn-teda.com

MODEL XQ140/20 Hydraulic Power Tong: Parts and Operation Manual

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MODEL XQ140/20 Hydraulic Power Tong: Parts and Operation Manual

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MODEL XQ140/20

HYDRAULIC POWER TONG

PARTS AND OPERATION MANUAL

YANCHENG TEDA DRILLING AND PRODUCTION EQUIPMENT CO. ,LTD

is our company’s registered trade mark.

●Operators must read and know this manual well.

●Operation at the side of tong body opening.

●Keep sundries out of the working area.

hanging the jaw plates, die seats or tong dies.

●Over-pressure and over-torque are forbidden.

●Don’t add or dismount any parts to the tong.

●Original parts made by should be used.

Safety first, standard operation

Model XQ140/20 Hydraulic Power Tong Technical parameters

3. Structure characteristics and working principle

3.1 Transmission System

Hydraulic motor Hand control valve

Fig 3-1 Transmission Diagram

3.2 Tong Head Assembly (Fig.3-2, Fig.3-3, Fig.3-4)

Fig 3-2 Main View of Tong Head Assembly

3.2.1 Clamping Mechanism (Fig.3-2, Fig.3-3)

3.2.2 Braking Mechanism (Fig.3-2)

3.2.3 Reset Mechanism (Fig.3-2)

1.jaw plate frame 2.die seat 3.dies 4.ramp

Fig.3-3 A-A Cutaway View of Tong Head

3.2. Centralizing Mechanism (Fig.2 and Fig.4)

Fig.3-4 Tong Head Assembly C-Side View

3.3 Hydraulic System

Fig.3-5 Hydraulic System

Fig.3-6 Corresponding Table between Pressure and Torque

3.3.2 Hydraulic Oil

(3) YA-N46 hydraulic oil, the appropriate environmental temperature is 0 ℃

4. Installing, testing and relative requirement

4.1 Check before Installation

4.3 Install hydraulic line

4.4 Leveling (Fig.4-2)

4.5 Tie Back Guy (See Fig.4-3)

Fig 4-3 Illustration of Back Guy

Don’t disassemble hydraulic pipe at high pressure, otherwise,

The hand control valve may be slightly operated to realize gear

4.7 Making-up Or Breaking-out Operation

The temperature of the hydraulic oil should not be over

Proper treatment prolongs the life of power tong after use.

5．Detailed Operation Methods

Table 1 Die Seat Specification

No. Purchase No. Drawing Part Notes

5.1.1.2 Jaw plate assembly and its mounting /Dismounting

Jaw plate of master tong

Backup tong jaw plate frame

Backup tong jaw plate

5.1.2Die seat, die choose and dismounting

5.1.2.4 Dies mounting/dismounting

Die seats and dies must be changed in pairs.

Table 5-2 Die seat specification

Die plate assembly

Fig.5-5 Clamping illustration

Table 5-4 Recommendation table of die seats and dies

The indication direction of the knob

Making-up direction Reset knob

Making up under over torque circumstances can damage tubing as

Please make-up according to recommended API torque valve.

Over torque can damage casing as well as the hydraulic power

Don’t make-up or break-out before the safety door is closed well !