No.

o f P ri n te d Pa
ges : 5 Roll No . .,.,. ..(.1.. -. ..
3 K J- TJG-26

Dcceinber--2015
--II
Press Tool Theory
f M. M. : 100
Time : 3 hrs. J
Note: ges
'A 'm a y b e a tt e mpted in fi rs t 6 p a
· ( 1) Part
o fA n sw e r Sheet.
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~iven in English o r H
(3) A n sw
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Part' 'A '

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• ·__1

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uestions: 10x2=20
1 Attempt a-ny 1:o· q
~ :
fcp..tft" ~ ·g ff i ctt '\ ff R
W h a t is 'blan kin g"' operation?
(i)
~?
J '«9if¥,, · qRti,&.=t cfl-11
(P. T~ 0 .)
G -2 1 0
 3K3-TE-26 ( 2 ) ( 3 ) 3K3--TE-26
(ii) What is 'coining' operation? Jxii) What is the difference between a compound
V
- ~ 4Rill&Fl cf<rT t ? and progressive tool ?
(iii) What is'swaging' operation? ~~~~~cft1"T3RRt°?
'«11ftii,· 4Rill&1'1 cfllT %? 2 Attempt any 5 questions: Sx4=20
~lfi'q~~~~:
I (iv) What is the-function of a stripper plate ?
\..,,,,
Ji) Explain the function of a piercing tool.
I
.twR ~ cpf cf<lT ~ mm t ?
~ "@ cflT ~ fP1~1~ll I
/ (v) What _is the function of stoppers?
V (ii) Explain the functions of die plate and guide
~ cITT cf<lT ~ mm t ? V
plate.
(vi) Define shear angle on a punch. ~ ~ ctm ~ w ~ <ITTm cm x-1l-i~1~ri,
v
ti"cf <R c/J(R-ffl ~ ~ I (iii) Explain the factors which affect the cutting
/vii) W~te two advantages ~f fine blanking. v' force in a punchin~operation.
~IFf ~ cfi mBl'lf ~ , ~ · 4Ri\lW1 ~ ~-~ ~ ~ c f > { ~
• - -.,. r. -
(viii) What is the importance of strip layout in tool ~\
~ design? (iv) How do you determine the most economical
layout of a strip ? What do you understand
c;ff ~Gil$.-J ~~fcRlrncBT<fflT~t?
by 'multiple blanking?
(ix) Why do we select split dies ?
~cp'T~-~~~Wcfq;mt?
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(x) How do you mount the punches by penning?
(v) What are the different types of pilot? Explain
tl'ITT GRT "Cfq q;r ~ wrm i ? ',;
their functions. / / f -:- •
~xi) What is a heeled punch ? ~WPRcfi~cmTt?~q;rdfcfti
,;
~ tj'=q cflTT mm i ? fll-Ji$11~<) I
 ( 5 ) 3K3-TE-26
3IG-TE-26 ( 4 ) 5 What are the different types of punches ?
/
('-i) Explain the functions of ejectors and Explain the wire EDM process of
. ._, shedders. manufacturing of punches and dies.
r- .n='i elm ~ cfi cmm q>T fll-1$'.li~ll I fclfcm >fq5R cfi ~ ~ -g ? ~ ~ ~ ~ c5T cfR
(vii) What do you understand from the term EDMmwmcplcfUA~ I
'Spring back' in bending operation? Explain 6 How do you classify the forming tools ?
I
the effects of grain direction and burr side Discuss the pressure pad forming process
on spring back. .,1 with applications and disadvantages.
~ qR-q1('1.-i ll ~ ~ · ~ cfm ~ vf@T ➔' ~ ~ cpl qlfTcf5xUj ~ ~ 5' ? emf-~
t? ~ ~lR ~~elm~ QRcfi Tf>1ffl.r mwm, ~ \j 4 lf) l 11 ~ ~ cpl cfUR
~ cpl fll-ls:li ~ll I ~,
Part 'B' 7 ~ How do yott catcufate"the dra.wing pressure
'1IPT~ for single action drawing dies ? Explain the
~ ·-.... -. .. ... .
Attempt any 3 questions: 20x3=60 stages of metal flow in 3: drawing operation.
·- - 1
~~~~cftrf ~ * ~ ~ = ~ fio<TT ~ ~ cfi -~ ~-emf cBT 7fCJFlT
y Explain with sketches the press tools. used
for blankiv.g and bulging operations.
'
' -
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~ ~ ~ qRil16-F•11 ~ >fWRT' .tR=f ~ cpl
l
i"
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4
What is the principle of fine blanking
process? Discuss the presses used for fine J
blanking process.
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 J
No. or Pr i11lL .l l\J:~e~ ~ p,o 11 N o tI 1•t'>•1/. <).. 1,,,~1
3 l{J .. 'f t· -3 I
May/ June 20\7
PRESS TOOL DESIGN
Time Allowed : 3 Hout s Max . Marks : 100

Note : J. Attempt all que.),.irms.

ff'lft !l~"ry J1f¥11<f if I
2. Answer may be given in Hindi or
English.
~ ~ JT~ ft;eft' 'If c{tfvr([ I

1. Design and draw a "Compound Tool" for the

washer having outer diameter == 27 mm, inner
diameter = 12 mm and thickness = 2 mm.
27 mAt. ~ 0m 1~ i-14T.m. Jil-iiR~ cZfIB (fffl 2
-4t.lfr. ~ cFI' cff~TT ~ ~ q;iq1J-is ~ cl11 fs-311{.:i

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(a) Draw the front sectional view showing

maximum details.-
~~cbdtl fcrq-~~r ~ ~ ~ trcf~~ ~
~T~ I 40
(b) Draw the position of punch, scre\vs in
the top view.
ir:f q_ ~ t{-:;;r, ~ ' ctt" ~~T~ ~l~~ I 25
3K3.;TF .. 31
(2)
(c)
Make the part list of the washer tool,\Oo
<IT~n- ~ ci;- 'IWlT <BT w,,r •Ht$i\- I
2. 15
What are the differe:.ces between coining and
stamping ?
chl,Qf.l·1r ~~ ~ il" -3Ri1: cRlT i ?

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What is the difference between V-bending
and U-bending ? Explain with the help of
sketches.

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t ? fu3fl' ~ ~ ; T # fu ~ '<-HT £1 f;i il I 2O
 Press Tool D .
. es1gn
3K3-TF ..31 C®
Roll No.: J S-3.31..3lot 1

Note: M.M.100
1. Parl 'A, may be attem .
'JWT 'qi' ~ ~ pted m first 5
BrR, '3TR-~ t Pages of Answer Sh t
2. Parl 'B' in rest of the Sh J:/"~ qfq ~ @~ ; · r;
'JWT '?ff' ~ \J'fR, ~ - ~ : Answer Sheet. I
3. Answers may be given . .~ fiif:f ~ r; ~,
JrH'f $ GrR 3T!lvft 3'l?/crr ~nf,~ Hindi.
1

Part 'A'

1. Design a bending tool for the given f 11 .

~ o owing component :
110mm

RS
2mm
t
~ - - - - 60 mm - - - - - - - - 4 1

(a) Draw the Front Sectional view showing maximum details. (40)

(b} Draw the top view showing the strip layout position of punch, pillars and screws. (25)
(c) Part list of the tool. (15)

· What are the differences between Progressive and compound Tools? Explain with the help
of sketches.
OR
(20)
Explain various types of Press Tools operations.

1/2

I
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110 mm -
r

/
~ - - - 60 m m - - - ~

(a) ~~~~~~~~I
(b) m ~ q-q, fclc1cfl dm ~c tn ~ B 3ffiR: ~~R ~ ~ m.~ cs111~~ 1
(c) ~t 'lW ltc fn ~~ I

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 @)
Roll No ..................
Press Tool Theory _ 11
3K3- TE- 26
M.M: 100

tJote :-
1. part 'A' may be attempted in first 6 pages of Answer Sheet.
rrf1T 'qi I$ ?!eft ~ iJm-~ t JTf!./1! d.• rm l[ tt "iffA ti
. part '8 in rest of the Sheets ofAnswer Sheet.
1

2
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3. Answers may be given in English or Hindi.
JTf1' $ \1fR 3i!fvlt 3TWIT ft,:ef/ 11 c/tfvml

PART-W
'Jff1T- 'q;'

Attempt any 10 questions::... (10x2=20)

~~~~~~~~:-
(i) Define bending operation.
~(1ffe,) ~ cBT ~ ~ I
(ii) Write the function of bushes.used in press tools.
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(iii) Write full form of EDM.
EDM. q51~~crm-t?
(iv) Write two tool elements used in press tools.
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(v) Define the term 'strip width'.

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(vi) Write two applications of fine blanking.
~ (~) ,~, ~ GT~ ~ I
(vii) D~fine bulging operation.
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(viii) Write the function of bullet nose pilot.
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(ix) Define the term 'Shear strength'. ·
~~~~~~~I
1/3
 (x) w,~o l11ef1111 t,on of d1 I lat
r, ' ,
utting foruc
~ trl~~n~T ~RrT 11
angle'
XII) ~ q1~rrm dAfom 1
I

( 111) f111 I ' rc111g OI <:ration

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(xv) Wnl ttie imf ort~nce of direction of material qrain in press work
l'I ~~ ~'I ;f;l (i1ffl ;r,J !Jf<'i1 ferf&ll I

Attempt any 5 questions :-

2
~ ~ 'Si~;n $ ~ ~ :-
1) State the factors tor selecting split dies.
~~$~$~-I

,) State the difference between strip position and registering.

~~~~~JRR -1

(iii) Differentiate compound and combination die.

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( v) Explain the term'most economical lay out'.

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v) State the function of differnent types of p'unches.

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(vij Define th e embossing operation and state its applications.

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{vi1) Explain the filling operation briefly.

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• proced ure of rnountrng

Give'< the brief
(v111) ~tr . of punch by top screw.
~ {l ll"tl C'flfA ~ ~"iflfm ~Q 61°<Hta,
 ~
PART~ '8 '

t any 3 qu os tio ns :-
,A~r.rtlP _ (3x20-60)
~&,lJl'-TI $ ~ ~
=-. .
tes .
plarn the function of varrous types of stripper pla
ciassifY and ex
~ tJq-1lx ml ~ ~a mr •xUT mm fcthr-n cfit~ 1

ng operations
etches the press tools used for coini
~ ftBr) it, ri~ ~~ ,
of neat sk
explain with the help
' ~ ~ ~ '1frt cTTB ~ t
~ (~ ~ ) cBT ~ c p
l

o of the following :
(S~ Write short note on any tw
(c) Pilots
(a) punches (b) Stoppers
"CR ~ fb;quft ~
:
fp:,J~!ffil ~ ~ ~ ~
(1T) q,lJ&l<~i
(cl?) tirf (~) ~
ng operation
the he lp of ne at sketch conventional machini
in with
Classify the dies and expla
of die.
used for the manufacturing cf5T ~ ~ ~
p l 6f1'R ~ q~AN!Jld l l ~ Rnm3TI
c
~ cnT ~~~~
t~~,
of press tools.
in parts and functions of various tool elements
Discuss the ma ~ ~,
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3/3
 Press Tool T
@
Roll No: .10.:,..J..f.'.~ 11
3K3-TE-~:ory-ll
. ------
rtle .3Hrs_
.
Note:-
1. part •A' may be attempted in first 5 ,
'Jff1T 'cfi .' _m fr:ft \TTR, '3ffx-~ffflcjjr Pages of Answer Sheet.
2. Part 'B m rest of the Sheets of <1J J7P-J11 F9· VBf ,r @qR;f t,
W
'f/11f •$ '3m, '3m-~ q, A:;r Sheo_t '
3. Answers may be given in En ,. h ~}-q f/HT 11 ~#sm 1
ITT;,)' $ '3m Jiyufr 3Wr!T ~ ; ;:,indi

PART~ 'A'
Attempt any ten questions:
(10 X 2: 20J
(a) What is difference between piercin g an db lanking ?
(b) Define shear angle. ·
(c) What you meant by- Embossing?
(d) Define shaving.
(e) Write any two use of each plain punch and heeled punch .
(f) What is draw ratio ?
(g) Define 'Grain 'Direction'.
(h) Write notes on 'allowance for lancing'.
(i) Write about rol_ler feed.
U) Drawing pressure =- - -
(k) Write the names of different types of nest gauges.
(I) _ _ _ used as electolyte in _ __
(m) What do you meant by "U" bending in .tool?
(n) What is spring back.
2. (5 X 4: 20)
Attempt any five questions :
(a) What are the factors to be considered for selecting split dies ?
(b) Differentiate between strip position and Registering.
(c) Write about function and application of progressive tool.
(d) List out the advantages of tool element.
(e) What are the lubrication defects and their remedies?
(f) What are the functions of shedders . Write application also.
(g) How Blank size is determined? Explain.
(h) Explain Bulging operation.
1/4
 Au rnm 11} thr quost,ons
3
4 f bl nking loo! & label all the part1,

5 f b nd,ng Denva tho oxpross,on for calculation of bonding pressu

th
v 1;:ibl which affect the charactonstrcs of metal flow.? How drawing
1 d torm,ned
6 Vt
workrng Pnnc,ple of EDM, with their advantages and disadvantages .in Tooling.
\I\ te short notes on
a 9 1deplate
c Function or shedder {b) floating Stripper
(d) Feedmg mechanism.
 '1 II'~
Press Tool Theory-I (@
3K3-TD-20 Roll No.: /6-JJ I j J 1

M.M.1 00

Note:
1. Parl 'A: may be attemp ted in first 5 pages of Answer Sheet.
'JfT1T cff ~ ~ Gm, Gm -~ c15' ~ WrT ¢ rr @c,r,,rr; i,
1

2. Part 'B' in rest of the Sheets of Answer Sheet

'JfT1T 'N ' c15' \JTR, Gm- ~ c15' ~ ~~ TfITT ri ~ I

3. Answers may be given in English or Hindi.

~~~ c15' Gm 3R 3T~ ~ ri cfrfvmt

Part 'A'
10x2= 20
. Attempt any 10 questions:
(i) What is hardening?
(ii) Write essential element of press tool.
(iii) Write different types of Press.
(iv) What is stress reliving?
(v) Mention the material used in press tool for die & Punch.
(vi) What is the function of pilot in a press tool?
(vii) Define foot press.
(viii) Explain about die set materials.
(ix) What is notching?
(x) What do you understand by insufficient clearance?
(xi) Write down advantages of progressive die?
(xii) What is the importance of angular clearan ce on die?

(xiii) Define formability.

5 X 4= 20
2· Attempt any 5 questions:
(i) Where are the following used:
(a) Rigid blank holder (b) spring loaded blank holder.
(ii) Mention the situation when progressive dies are used.
Explain the function of the backup plate for perforator punches.

1/4
 (iv) Explain different type of bending.
(v) Mention the advantages of a spring stripper.

(vi) For proper cutting operation in blanking or piercing, on what factors does
clearance depend?
(vii) Why is a shear angle provided in a sharing operation?
(viii) Explain the difference between die and punch.

PART-8

Attempt any 3 questions: 3 X 20=

3. (a) Discuss the variation of cutting force with various stages during sharing of metal.
(b) Draw a sketch of a punch and a die set used.for punching operation.

4. Explain the various heat treatment methods for heat treatment of tool and dies.

5. (a) Explain different types of die stops with the aid neat sketches.
(b) Washer of 10 mm inside diameter and 20 mm outside diameter are to be obtaine:
from 1mm thick sheet metal. Sketch the tool required.

6- (a) With reference to pres~ tools, explain the following:

(i) sectional die construction (ii) fool proofing of die blocks

(b) Describe the design procedure for blanking die.

7. (a)
Write short note on: (i) frames press (ii) method of punch support
(b) · of 20mm d',ameter
Determine th e d'ie and punches sizes for blanking a circular disc
.
from a c20 steel whose thickne ss is 1.5mm.
 Ddhi ln stitnk. of Tool v,110... :, 1a·c,mg
•

Btt1lmrn1 in
Toot ~nd Die Mal<ing
5th 8('nwslcr
Scssio11al Term t~>.H m-io I H
1 olal l\hrks: .30

. t , Press Tool Thcory- l \

,11liJ<'C • • Time: 2.0 lwur-
•• 1 C<1dc : -------------
su1i.1rc,
·r no \ is compulsory. Answer two more from 111C, res l• A-=iSUme m1ss111g
Quesuon .
data I any.
h) Ora\\ neat free hand pencii sketch wherever nccc~sary .

Ql: Answer all. 2

a. What is tooling? Define Press Tooling. brief. 2
b. Define Compound tooling? 2
c. \Vl1at is cutting force and stripping force explain in brief? ,
d. Write a short note on Shear angle on punch and die.
e. What is Fine Blanking?

Q2: a. List• various types of press tools generally used and explain any one of them in

detail. 5
b. Drnw a neat and clean sketch showing the various tool elements. 5

Q3:
a. Calculate the cutting force in tons required to pierce a 4 hole of dia-20 nun in ,
M. S sheet f thickness 2. om111 • Assuming sheu r strength o t n1a ten al 1S 36k~f
) /mnr
O

b. Explain in brief the Principle of process. applications and advantages of r,,~

blanking process. ·

()4: • • 1,. strip layout for any shape ot blank

a. Oraw a neat and clean sketch _0 ~ f.1t 1.. :.i·p vvi<ltli, pilch, 1nargin,;; between b\ank-.

showing wrious nomcncl•W'"" .,\ e,; ;11 lavmtl. 5

etc., generally used for inakmg.. Y. · ·
'.'Olll lJaft! the sldp uti\if(lliou for 1\t,: b\a.nk
ca\l;U 1t1tt \ 11 1 . l ~
. .
. Whal is strip utilttat1° 11 '.
<)

1
.
th•e<: piece slrll' layouts wit I llgllres.
-
~
b
of dia ~30 min for lWO pJecc an< '