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  • Phewmo Phe32 Phe38 Phe39 Phe54 G Sor 0001 Rev.a - Statement of Requirement (Sor)

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    96 views65 pages

    Phewmo Phe32 Phe38 Phe39 Phe54 G Sor 0001 Rev.a - Statement of Requirement (Sor)

    Uploaded by

    Wedding party
    statement of Requirement

    Copyright:

    © All Rights Reserved
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    of 65
    Project Title Document Number Process Facility Study for POD PHE-32, PHE-38, PHE-39 & PHE-54 PHEWMO-PHE32-PHE38-PHE39- 0 a soarsaviosa | 47M PERTAMINA | MEeSoRo001 ‘Author's Organization PHE WMO co eee Validation GENERAL Expired Date DOCUMENT FOR PRE-FEED STATEMENT OF REQUIREMENT (SOR) Approval Sheet Name Title Date Signature Harfizal Single Point Accountability Heru Prasetyo Surface Facility Leader Prax Pevitd dhe deo ae pe tacit what | DOCUMENT REVIEW [resonance wm (Elixepoved [er Approved (eaiem tc Approved as noted] Review Not Reqied 10 OCT 2019 Compony’s opproval permission to process with york nor ae Constitute eceptonce of design ond engtnen, t ASW Contractor. Approval DOESNOT relieve Cavtacty cs ep PROJECT J compliance of contract/Purchase ‘Order requireme || ths dae. us Por Cheat otyne o Revision Dote 22/12 (19 tee Zkeccubon phere T PT. DEPRIWANGGA Rev | Issue Date Owner £ Issue Purpose Prepared Signature [A 98-Oct-2019 | RANG I7MSITG Issued For Review ) PHEWNO. Statement of Requirements (SOR) 4 Revision Log Register Document Number: PHEWMO-PHES2-PHES8-PHES9-PHES4-G-SOR-0001 Document Title ‘Staternent of Requirement Revision TA BHEWMO-PHESZ-P HESS: PHESO PRESEG-SOR-OO0T, Rev. A Pape Treo PHEWMO Statement of Requirements (SOR) Table of Contents Revision Log Register. Table of Contents. List of Figures List of Tables. 1 Introduction... 1.1. Background. 1.2 Objectives. 2 Company Guidelines and Speeffication and international Codes and Standards .. 2.4 Company Guideline and Specification : 2A General mnmmnnenernnenrnmner 2.4.2 Process and Process Safety . 2.4.3. Mechanical 24.4 Piping. 2.4.5 Instrumentation.. 21.6 Electrical 24.7 Pipeline... 24.8 Structure vn ne 249° CNIL. 2.4.10 Painting. 24.11 HSE 24.42 Quality. 24.13. Construction 2.2 International Codes and Standards. 224 General sti 222 Structures el 223 Faciities and Piping.. 2.24 Tanks and Vessels 22.5 Machinery 22.6 Painting and Coating . 2.27 Safety and Loss Control 228 Electrical... Sete 22.9 Area Classification vcrnsanonsesnn 2.2.10. Instrumentation... ae 2.2.11 Telecommunications. 3. Definition and Term 3.4 Abbreviation.. 3.2 Unit of Language . 4 Project Goals. 4.4 General... 42 Study Cases ono 5 Health, safety, Security and Environment... 5.1 HSSE Expectation socrocs 5.2 HSSE Philosophy sonnessnnnne 5.2.1 Health Philosophy. 6.2.2 Safety Philoshophy... 5.2.3 Security Philosophy..... 5.2.4 Environmental Philosophy 5.3 HSSE Objective. 5.3.1 HSSE Management Plan. 5.3.2 HSSE Performance and Measurement... 5.4 Schedule of HSSE Studies and Reviews... 5.5 Compliance and Assurance In HSSE.. 6.1 Reservoir Data... 62 Fluid Composition... 6.3 Impurities 6.3.1 Sand Production... 6.3.2 Hydrate Formation niin 63.3 Sour Gas. 6.3.4 Wax Formation. PREWNO PHES2:PHESS PHES® PHES#-G-SOR-000T, Rev. A Page soe 619 7 Operations and Maintenance. TA 72 73 74 78 78 7 78 8 Facilities Description , a4 82 83 84 9 Functional Requirements Statement of Requirements (SOR) Production Profi. Design Capacity Simulation Study Cases... : Current Production Flowrate and Pressure Mapping Existing Pipeline Data.. Destination Pressure Geodetic Parameter Location Data... Ambient Condition Water Depth Wind Data. Wave and Current Characteristic Data. Wave Parameter - : Conductor Shielding Factor nue nnnnnrnnnninnemnnn Marine Growth... Splash Zone. Operations Controlled Documents Simultaneous Operation... Operation Representative & Pre-OPs PAM snus People, Training and Competency Accommodation. Operabilly Operating Spares Equipment Numbering ‘Structural. ‘Summary Preliminary Assessment North Processing Facility (NPF) Facilites. 83.1 Production Separater... 83.2 Gas Booster Compressor. 8.3.3 Transfer Pump... 8.3.4 Transfer Pipeline . 8.3.5 Gas Lift Compression System nnn 8.36 Produced Water Handing Fact mm 8.3.7 Fuel Gas System... seers 8.3.8 Instrument and Utility Air System 83.9 Power Generation System 8.3.10 Diesel Supply System.. 8.3.11 MP Flare System... 8.3.12. LP Flare/Closed Drain System... 8.3.13 Chemical Injection System 83.14 Utiity and Potable Water System 8.3.15. Fire Water SYSIEM new 83.16 Seal Gas System. 8.3.17 Living Quarters. 8.3.18 Interconnection Lines and Cables Conceptual Study Findings. 8.4.1 Structural B42 ProceS8.ncun 8.4.3. Mechanical 84.4 Electrical .oonuen 8.4.5 _ Instrument and Contra... General Service Life Time Plant Availability. Specific Topside Requirements. 9.4.1 Separation wn... 9.4.2 Gas Booster Compressor. 9.4.3 Transfer Pum 9.4.4 Transfer Pipeline . PHEWMO-PHESZ-PHESE-PHESS PHESE-G-SORO00T, Rov. A Page Foro PHEWNO ‘Statement of Requirements (SOR) Gas Lift Compression System... Produced Water Handling Facility... Fuel Gas System... Instrument and Utilty Air System .. Power Generation Syster Diesel Supply System.. MP Flare System... LP Flare/Closed Drain Sysiem Chemical Injection System... Unity and Potable Water System. Fire Water System. Seal Gas System... Living Quarters .. Interconnection Lines and Cables. 9.5 Hull Requirements 9.5.1 Hull Dimension .. 95.2 Variable Load ... 95.3 Communication Equipment 95.4 Utilities 9.5.5 Safety and Lifesaving Equipment.. 95.6 Instrument Requirement. 9.5.7 Mooring System.. 9.5.8. Stabilo 9.5.9 Traoking System... 10 FEED Requiremert....... 10.1 Codes, Standard and Philosophies - 10.1.1" Project Specification... 10.1.2 Operating Philosophies «0... 10.2. Indonesian Laws and Aoprovals 10.3. Project Design Conditions... 10.4 Quaity Pian 40.5 Technology... 10.6 Site Survey 10.7 Integrity Management... : 10.8 Qualification / Contractor Requirement... 10.9 Design Requirement. 10.10 Discipline Engineering Scope. 10.10.1 Structural. 40.10.2 Process, 10.10.3 Process Safety .. 10.10.4 Mechanical .. 10,10.5 Piping. 10.10.6 Pipeiine..... 40.10.7 Electrical. 10.1018 Instrumentation and Gonttol 10.10.9 3D Modeling. 10.10.10 HSE 14 Construction... 11.1 Constructabilty.. M12. TOOI8 2. 11.3. Marine Spread 44.4 Temporary Isolaiion/Shutdown Philosophy 115 Material Harting Study 12 References : PHEWNO-PHES2-PHESS PHESS.PHESI-G SOR-OODT, Rev. A Pages or80 PHEWMO ‘Statement of Requirements (SOR) Figure 4 1 Sie Map and Pipeline Inercomections of PHE-32,38,988,00,54 and New Processing Fsily Figure 6.1 PHE-38 THP Profil... Figure 6.2 PHE-388 THP Profil... Figure 6.3 PHE-39 THP Profile Figure 6.4 PHE-54 THP Profi. Figure 6.5 North Field - Gas Production Profi. Figure 6.6 North Field - Oil Production Profile Figure 6.7 North Field - Water Production Profi... Figure 6.8 Pipeline Interconnection between Wellhead Platform... Figure 8.9 Poreantage Occurence of All Yeer Wind Speed by Month. Figure 8.1 Block Diagram of North Processing Facility... List of Tables Table 5.1 Regulation for Emission from Power and Emergency Generation System... Table 6.2 Baku Mutu ir Limbah dari Fasitas Ekeplores! dan Produkel Migs di Lepas wana (OF-Six Table 6.1 Gas and Oil Composition PHE-38 Table 6.2 Gas and Oil Composition PHE-38B.. Table 6.3 Gas and Oil Composition PHE-39 Table 6.4 Gas and Oil Composition PHE-54. Table 6.5 Design Capacity of North Processing Facility. Table 6.6 Wells Production Flowrate for Each Study Cases... Table 6.7 Current Production Flowrate and Pressure Mapping Table 6.8 Existing Pipeline Data Table 6.9 PHE WMO Geodetic Parameter. Table 6.10 Location Data. Table 6.11 NPF Tidal Data. Table 6.12 Ambient Air Temperature Table 6.13 Ambient Sea Temperature.. Table 6.14 Water Depth Data..... Table 6.15 Wind Data at Cluster L.. Table 6.16 Wave and Current Data... Table 6.17 Hydrodynamic Coefficient, Wave Kinematics, and current Blockage Factors Table 8.1 Preliminary Soope..... : Table 8.2 Gas Lift System Table 8.3 New Fixed Platorm Descripion.. Table 9.1 Gas Lift System Table 9.2 Hull Dimension. ‘BRE WH"O-PHES2 HESS PHESS PHEBE-G-SORO0T, Rev. A Pogo Ted PHEWMO Statement of Requirements (SOR) 1 Introduction 4.4 Background PHE WMO is anticipating to resolve production declination issue from four (4) producing fields located in northern area, namely PHE-38, PHE-38B, PHE-39 and PHE-54. Historically, PHE WMO had ever rented Temporary Production Facility (TPF) from May 2014 until January 2019 to sustain production from PHE-38, which successfully boosted production from about 100 psig to 300 psig to PPP. Lowering pressure using TPF has increased production gain of PHE-38. Nowadays, after TPF has no longer operated, only some wells in PHE-38 which has sufficient pressure is still producing while the other low pressure wells has stopped producing, While PHE-38B, PHE-39 and PHE-54 also face well pressure declination. Production from PHE-38, 39 and 54 delivered to PPP via PLEM and different pipeline. But in order to decrease back pressure the oil wells, some portion of PHE38B/39/54 is diverted to WHP PHE-38 outgoing pipeline which is also going to PPP. Landing pressure at PPP is maintained at 180 psig. PHE WMO intends to provide a new North Processing Facility (NPF) to help to lower backpressure the wells, so that production from Northern field can be sustained. a. ee M7 PERTAMINA FRE WMO PRODUCTION FACILITIES LAYOUT Ke40 POLENG (rac) Figure 1. 4 Site Map and Pipeline Interconnections of PHE-32,38,38B,39,54 and New Processing Facility 1.2 Objectives a The objective of this Statement Of Requirements (SOR) document is to define the requirement of whole project which consists of multidiscipline engineering aspect, and project management team dug FEED phase. eoncegt as Sear. shady conducted ‘its document sewer the eslesel mee apd ED “legen order-to-overcome-the _potential-isstes-that-wil-arise-due-to Worth Processing Facility (NP and provide design inputs for the FEED,[Further studies are to be performed during FEED fo arrive at complete technical definition of the project covering the following areas: + Produced water treatment technology selection. * Conduct a detailed risk assessment to better understand the risks and possible risk mitigation strategies. ‘© Additional risk control measures should be identified and implemented as appropriate. TS part of gw (nme te &¢. 24 Insert in each discipline PHEWMO-PHE32-PHE38-PHE39-PHES4-G-SOR-0001, Rev. A us Page 7 of 60 PHEWMO 2 Company G Standards jelines and Speci ‘Statement of Requirements (SOR) ation and International Codes and 2.1 Company Guideline and Specification 2.4.4 General PHEWMO-PROJ-G-SPE-0001 PHEWMO-PROJ-G-SPE-0002 PHEWMO-PROJ-R-SPE-0002 PHEWMO-PROJ-Z-SPE-0104 PHEWMO-PROJ-G-SPE-0108 PHEWMO-PROJ-K-SPE-0252 PHEWMO-PROJ-M-SPE-0254 PHEWMO-G-SPE-0255 PHEWMO-PROJ-Z-SPE-0269 PHEWMO-PROJ-Z-SPE-0270 PHEWMO-PROJ-M-SPE-0272 PHEWMO-PROJ-H-SPE-0276 PHEWMO- PROJ-2-SPE-0001 PHEWMO- PROJ-Z-SPE-0201 PHEWMO- PROJ-Z-SPE-0003 PHEWMO- PROJ-R-SPE-0001 PHEWMO- PROJ-I-SPE-0001 2.1.2 Process and Process Safety PHEWMO-PROJ-O-GDC-0002 PHEWMO-O-PRC-0007 PHEWMO-O-PRC-0008 PHEWMO-PROJ-DSG-J-STK- 2017-8037 ‘PHEWMO-PROJ-DSG-J-STK- 2017-8039 PHEWMO-PROJ-DSG-J-STK- 2017-8033 PHEWMO-O-PRC-0015 PHEWMO-PRO\-0-GDC-0018 PHEWMO-PROJ-ENG-J-STK- 2017-8012 PHEWMO-PRO4-O-SPE-0019 PHEWMO-O-PRC-0021 PHEWMO-PROJ-0-GDC-0022 PHEWMO-PRO4J-0-GDC-0024 PHEWMO-PROJ-DSG-J-STK- 2017-8014 PHEWMO-PRO\-ENG-V-STK- 2017-8021 PHEWMO-PRO\-ENG-J-STK- 2017-8022 Start Up and Operating Manual Specification Structural and Piping Fabrication Quality Control Facility Acceptance Check List Site Preparation Speetfication Specification for Design and As-built Drawings Specification for Thermal and Accoustic insulation Systems Specification for Package Skid-Mounted Equipment ‘Vendor Documentation and Inspection Specification for Portable Storage Building Specification for Onsite Requirements for COMPANY Representative Non Air-Conditioned Work Room Specification Coating of Bolt and Nut Components Specification Offshore Construction EquipmentSpecification Specification for Fabrication Yard Vessel Marine Spread Specification ‘Specification Start-up Operating Manual Project Data Books Specification Guidance on Engineering Method for Hazard and Operability (HAZOP) and “What-if" Studies Guidance on Engineering Method for Layer of Protection Analysis (LOPA) Guidance on Engineering Method Pumping System Guidance on Engineering Method Drain System Guidance on Engineering Method General Line Sizing Guidance on Engineering Method Separator Design Guidance on Engineering Method Design Pressure & Design Temperature Guidance on Engineering Method Depressurization System Guidance on Engineering Method Firewater System PHE WMO Risk Acceptance Criteria Guidance on Engineering Method Over Pressure Protection Guidance on Engineering Method Relief and Disposal System for Manned Stations/Facilltes Guidance on Engineering Method for Hazard Identification (HAZID) Study ‘Specification for Atmospheric Vent and High Pressure Vent Systems on un-Manned Facilities ‘Specification for Life Jackets Specification for Life Raft PREWMO-PHESS PHESE PEGS PHESEG SOR O00T, Rav. A Page 8oF60 PHEWMO Statement of Requirements (SOR) PHEWMO-PROJ-ENG-J-STK- 2017-8024 PHEWMO-PROJ-ENG-J-STK- 2017-B025 PHEWMO-PROJ-ENG-J-STK- 2017-B028 Mechanical PHEWMO-PROJ-M-SPE-0001 PHEWMO-PROJ-M-SPE-0003 PHEWMO-PROJ-M-SPE-0004 PHEWMO-PROJ-M-SPE-0005 PHEWMO-PROJ-M-SPE-0006 PHEWMO-PROJ-M-SPE-0007 PHEWMO-PROJ-M-SPE-0008 PHEWMO-PROJ-M-SPE-0009 PHEWMO-PROJ-M-SPE-0010 PHEWMO-PROJ-M-SPE-0012 PHEWMO-PROJ-M-SPE-0254 PHEWMO-PROJ-M-SPE-0262 PHEWMO-PROJ-M-SPE-0305 PHEWMO-PROJ-M-SPE-0309 PHEWMO-PRO\-M-SPE-0315 PHEWMO-PRO\-M-SPE-0318 PHEWMO-PRO\-M-SPE-0325 PHEWMO-PROJ-M-SPE-0372 24.3 pan 2.4.4 Piping PHEWMO-PRO4-X-SPE-0001 PHEWMO-PRO\-X-SPE-0002 PHEWMO-PROV-X-SPE-0003 PHEWMO-PRO\-X-SPE-0004 PHEWMO-PROJ-X-SPE-0005 PHEWMO-PROJ-X-SPE-0273 2.4.5 Instrumentation PHEWMO-PROJ. PHEWMO-PROJ. PHEWMO-PROJ. PHEWMO-PROJ-J-SPE-0907 PHEWMO-PROJ-J-SPE-0008 PHEWMO-PROJ-J-SPE-0112 PHEWMO-PROJJ-PRO-0002 Elect PHEWMO-PROJ-£-SPE-0001 PHEWMO-PROJ-E-SPE-0003 PHEWMO- PROJ-E-SPE-0004 PHEWMO-PROJ-E-SPE-0005 PHEWMO-PROJ-E-SPE-0009 PHEWMO-PROJ-E-SPE-0010 24.6 sal eae O58 a8'-Spe i Carvon PES ‘Specification for Fire Extinguisher ‘Specification for Foam Hose Reel Station Specification for Eyewash and Safety Shower Stations Specification for Gas Turbine Compressor Package Specification for Diesel Engine Driven Fire Pump. ‘Specification for Shell and Tube Heat Exchanger Specification for Air Cooled Heat Exchanger Specification for Flare Tip and Flare Ignition Specification for Centrifugal Crude Oil Pumps ‘Specification for Centrifugal Gas Compressor Specification for Pressure Vessel Design and Fabrication Specification for Launcher & Receiver (Pig Trap) Specification for Centrifugal Pump for General Use Specification for Package Skid Mounted Equipment Specification for Noise Limits for Equipment Specification for Chemical Injection Packages Specification for Gas Turbine Driver ‘Specification for Submersible Electric Motor Driver Pumps Specification for Portable Standby Generator Sets Specification for Reciprocating Plunger or Piston Type Power Pump Specification for Instrument Utility Air Compressor Package Gpecificction lar Pecustal Mosuled Hydraulic Marine Ceaas Piping Fabrication, Installation and Testing Spectfication, Pipe Stress Analysis Specification Valve Specification General Piping Design Specification Piping Material Specification ‘The Preparation of Piping Isometric PewUp MoT fe GRecihcakion tor Clumk KR Smoke Dadtechor cB General Field Instrument & Installation Specification Specification for Pressure, Level, Temperature Instrument SDV, BDV, Actuated On/Off Valve, Control Valve & Pressure Regulator Valve Specification Well Head Control and Control Panel Specification Process Automation and Control Network Specification Specification for Instrumentation Testing and Calibration Guidance for Safety instrumented Systems (SIS) Equipment nee eee ee ks e009 T -

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