Wiring Diagrams 4843 K

5.
Maintenance Section
15.1.2.4 Circuit Schematics

The circuits show the electric network, the voltage supply across and the currents through various electric
and electronic components in the vehicle. The inter-communication between the ECUs happen through the
CAN data-bus. The engine sensors provide signals to the engine control (MR) unit, whereas the vehicle
sensors provide it to CPC, ABS, GS, PSM, and WS control unit. The signal which is sent on the control
units over the vehicle CAN data-bus will be displayed on the instrument cluster.
The list of circuits used in the vehicle are as follows.
1. SH002 - GENERAL INFORMATION
2. SH003 - COMPONENT CODES
3. SH004 - CONNECTOR CODES
4. SH005 - POWER DISTRIBUTION / BATTERIES
5. SH006 - STARTING, CHARGING SYSTEM & OBD
6. SH007 - INSTRUMENT CLUSTER
7. SH008 - CPC
8. SH009 - ABS
9. SH010 - PSM, HCU & MAINTENANCE ECU
10. SH011 - WASHER & WIPER
Electrical Circuits
11. SH012 - HORN
12. SH013 - RADIO & DC-DC COVERTER
Troubleshooting
13. SH014 - POWER WINDOW & CENTRE DOOR LOCK
14. SH015 - ELECTROHYDRAULIC CAB TILT
15. SH016 - DGMS COMPONENTS
16. SH017 - LIGHTING 1
17. SH018 - LIGHTING 2
18. SH019 - BASE MODULE
15-73 Service Manual - Electricals

5. Maintenance Section
German color coding as per DIN standard 47002: Symbols and its description:
Abbreviations Color Sl. Device Diagram

bl Blue No.
br Brown 1 Alternator G-001
ge Yellow 2 Audible H-001
gn Green 3 Connector X-001
gr Grey 4 Battery G-001
rs Pink 5 Capacitor C-001
rt Red 6 Diode V-001
sw Black 7 Ground GND-001
vi Violet 8 Fuse F-001
ws White 9 Lamp & LED E-001
Turquoise 10 Module A-001

tk
(blue green) 11 Power Outlet J-001
or Orange 12 Motor M-001
tr Clear 13 Relay K-001
14 Resistor R-001
Electrical Circuits
English color coding as per IEC standard 757: 15 Solenoid Y-001

16 Sensor /Sender B-001
Troubleshooting
Abbreviations Color
17 Splice Block SP-001
bu Blue
18 Sub Assembly Z-001
bn Brown
19 Switch S-001
ye Yellow
gn Green
gy Grey
pk Pink
rd Red
bk Black
vt Violet
wh White
Turquoise
tq
(blue green)
og Orange
sr Silver

Component codes: Sl. Devic Short Diagram

No. e Descrip
Sl. Devic Short Diagram
tion
No. e Descrip
tion SH014 - POWER
Base
21 A-001 WINDOW & CENTRE
SH006 - STARTING, Module
Base DOOR LOCK
1 A-001 CHARGING SYSTEM &
Module SH014 - POWER
OBD Base
22 A-001 WINDOW & CENTRE
Base DOOR LOCK
Module SH015 -
OBD Base
23 A-001 ELECTROHYDRAULIC
Base CAB TILT
Module Base SH016 - DGMS
OBD 24 A-001
Module COMPONENTS
Base SH007 - INSTRUMENT
4 A-001 Base SH017 - LIGHTING 1
Module CLUSTER 25 A-001
Module
Module CLUSTER 26 A-001
Module
6 A-001 Base
Module CLUSTER 27 A-001 SH017 - LIGHTING 1
Module
Base SH008 - CPC / FMR
Electrical Circuits
7 A-001 Base
Module 28 A-001 SH017 - LIGHTING 1
Module
Base
Troubleshooting
8 A-001 SH008 - CPC / FMR Base
Module 29 A-001 SH017 - LIGHTING 1
Module
Base
9 A-001 SH008 - CPC / FMR Base SH018 - LIGHTING 2
Module 30 A-001
Module
Base SH009 - ABS & HILL
Module HOLDER UNIT 31 A-001
Module
Base SH009 - ABS & HILL
11 A-001 Base
Module HOLDER UNIT 32 A-001 SH018 - LIGHTING 2
Module
Base SH010 - PSM, HCU &
12 A-001 Base
Module MAINTENANCE ECU 33 A-001 SH018 - LIGHTING 2
Module
Base SH010 - PSM, HCU &
13 A-001 SH019 - BASE MODULE
Module MAINTENANCE ECU Base
34 A-001 (FOR REFERENCE
Base SH010 - PSM, HCU & Module
14 A-001 ONLY)
Module MAINTENANCE ECU
SH019 - BASE MODULE
Base SH010 - PSM, HCU & Base
15 A-001 35 A-001 (FOR REFERENCE
Module MAINTENANCE ECU Module
ONLY)
Base SH011 - WASHER &
16 A-001 Control SH006 - STARTING,
Module WIPER
36 A-002 Unit CHARGING SYSTEM &
Base SH011 - WASHER & PLD OBD
17 A-001
Module WIPER
Control
Base 37 A-002 Unit SH008 - CPC / FMR
18 A-001 SH012 - HORN
Module PLD
Base SH013 - RADIO & DC- Control
19 A-001 SH006 - STARTING,
Module DC COVERTER Unit
Base RADIO & DC-DC FMR/
20 A-001 OBD
Module COVERTER CPC

Sl. Devic Short Diagram Sl. Devic Short Diagram

No. e Descrip No. e Descrip
tion tion
Control CAN-
SH007 - INSTRUMENT
Unit SH007 - INSTRUMENT 55 A-015 Starpoi
39 A-003 CLUSTER
FMR/ CLUSTER nt
CPC CAN-
Control 56 A-015 Starpoi SH008 - CPC / FMR
Unit nt
40 A-003 SH008 - CPC / FMR
FMR/ CAN-
CPC SH009 - ABS & HILL
57 A-015 Starpoi
HOLDER UNIT
Control nt
Unit CAN-
41 A-003 SH018 - LIGHTING 2 SH010 - PSM, HCU &
FMR/ 58 A-015 Starpoi
CPC MAINTENANCE ECU
nt
Control CAN-
Unit SH009 - ABS & HILL SH010 - PSM, HCU &
42 A-004 59 A-015 Starpoi
Global HOLDER UNIT MAINTENANCE ECU
nt
ABS
SH006 - STARTING,
Mainte 60 A-016 OBD CHARGING SYSTEM &
SH010 - PSM, HCU &
43 A-006 nance OBD
MAINTENANCE ECU
Electrical Circuits
ECU
Auto
Heating SH016 - DGMS
SH010 - PSM, HCU & 61 A-017 Dipping
Troubleshooting
44 A-007 Control COMPONENTS
MAINTENANCE ECU System
Unit
Load
Instrum SH016 - DGMS
SH007 - INSTRUMENT 62 A-018 Indicato
45 A-008 ent COMPONENTS
CLUSTER r
Cluster
Convert
Instrum SH013 - RADIO & DC-
SH010 - PSM, HCU & 63 A-019 er 12/
46 A-008 ent DC COVERTER
MAINTENANCE ECU 24V
Cluster
Clamp
Instrum KL.31
47 A-008 ent SH017 - LIGHTING 1 64 A-020 SH008 - CPC / FMR
Battery
Cluster Box
Instrum Clamp
48 A-008 ent SH017 - LIGHTING 1 KL.31
Cluster 65 A-020 SH018 - LIGHTING 2
Battery
SH013 - RADIO & DC- Box
49 A-009 Radio
DC COVERTER Clamp
SH010 - PSM, HCU & 66 A-021 KL.31 SH008 - CPC / FMR
50 A-010 PSM
MAINTENANCE ECU FF
SH010 - PSM, HCU & Clamp
51 A-010 PSM
MAINTENANCE ECU 67 A-021 KL.31 SH008 - CPC / FMR
SH007 - INSTRUMENT FF
52 A-013 EPS III
CLUSTER Horn
53 A-013 EPS III SH008 - CPC / FMR 68 A-022 Signal SH012 - HORN
Ground
Central SH014 - POWER
54 A-014 Lock WINDOW & CENTRE 12V SH013 - RADIO & DC-
69 A-023
Timer DOOR LOCK Socket DC COVERTER


tion tion
Speed Supply
Sensor Pressur
SH009 - ABS & HILL
70 B-001 Front e
HOLDER UNIT SH007 - INSTRUMENT
Axle F2 81 B-012 Switch
CLUSTER
RH Brake
Speed System
Sensor I & II (1)
SH009 - ABS & HILL
71 B-002 Front Supply
HOLDER UNIT
Axle F2 Pressur
LH e
SH007 - INSTRUMENT
Speed 82 B-013 Switch
CLUSTER
Sensor Brake
SH009 - ABS & HILL System
72 B-003 Rear
HOLDER UNIT I & II (2)
Axle R2
Right Fuel
SH007 - INSTRUMENT
Speed 83 B-014 Level
CLUSTER
Sensor Sensor
SH009 - ABS & HILL
73 B-004 Rear Motion SH007 - INSTRUMENT
HOLDER UNIT 84 B-018
Electrical Circuits
Axle R2 Sensor CLUSTER
Left Head
Troubleshooting
Outside Lamp
85 E-001 SH017 - LIGHTING 1
Temper Levellin
74 B-005 SH008 - CPC / FMR
ature gR
Sensor Fog
Temper Lamp
ature Right
SH010 - PSM, HCU &
75 B-006 Sensor LCM2
MAINTENANCE ECU
Rear 87 E-003 DRL R SH017 - LIGHTING 1
axle R2
Head/
Air 88 E-004 Parking SH017 - LIGHTING 1
SH010 - PSM, HCU &
76 B-007 Conditi Lamp R
MAINTENANCE ECU
on
Signal
Lamp
Proximi SH016 - DGMS 89 E-005 SH017 - LIGHTING 1
77 B-008 Right
ty COMPONENTS LCM2
Sensor
Signal
Air Lamp
Filter 90 E-006 SH017 - LIGHTING 1
78 B-009 SH008 - CPC / FMR Left
Control LCM2
Switch
Indicato
Gas r Lamp
79 B-010 Pedal SH008 - CPC / FMR 91 E-007 SH017 - LIGHTING 1
Left
Switch Side
Hand Indicato
80 B-011 Brake SH008 - CPC / FMR r Lamp
Switch 92 E-008 SH017 - LIGHTING 1
Right
Side


tion tion
Stop Interior
93 E-010 Lamps SH018 - LIGHTING 2 Lightin
Left 107 E-025 g SH017 - LIGHTING 1
Stop Passen
94 E-011 Lamps SH018 - LIGHTING 2 ger
Right SH013 - RADIO & DC-
108 F-001 FUSE
Head DC COVERTER
Lamp SH013 - RADIO & DC-
95 E-012 SH017 - LIGHTING 1 109 F-002 FUSE
Levellin DC COVERTER
gL SH014 - POWER
Fog 110 F-004 FUSE WINDOW & CENTRE
Lamp DOOR LOCK
Left 111 F-006 FUSE SH008 - CPC / FMR
LCM2
SH013 - RADIO & DC-
97 E-014 DRL.L SH017 - LIGHTING 1 112 F-007 FUSE
DC COVERTER
Head/ 113 F-008 FUSE SH018 - LIGHTING 2
98 E-015 Parking SH017 - LIGHTING 1
Lamp L SH015 -
Electrical Circuits
114 F-012 FUSE ELECTROHYDRAULIC

Perimet CAB TILT
er
Troubleshooting
99 E-017 Lamp SH018 - LIGHTING 2 115 F-013 FUSE SH008 - CPC / FMR
Front 116 F1 - SH017 - LIGHTING 1
Right 117 F2 - SH017 - LIGHTING 1
Beacon 118 F4 - SH018 - LIGHTING 2
100 E-018 SH018 - LIGHTING 2
Lamp
119 F5 - SH018 - LIGHTING 2
Perimet
er 120 F7 - SH008 - CPC / FMR
101 E-019 Lamp SH018 - LIGHTING 2 121 F8 - SH017 - LIGHTING 1
Front SH006 - STARTING,
Left 122 F10 - CHARGING SYSTEM &
Workin OBD
102 E-020 SH018 - LIGHTING 2
g Lamp SH007 - INSTRUMENT
123 F10 -
Workin CLUSTER
103 E-021 SH018 - LIGHTING 2
g Lamp 124 F13 - SH017 - LIGHTING 1
Position SH006 - STARTING,
s 125 F15 - CHARGING SYSTEM &
104 E-022 SH018 - LIGHTING 2
Lamps OBD
Right
SH010 - PSM, HCU &
Position 126 F16 -
MAINTENANCE ECU
s
105 E-023 SH018 - LIGHTING 2 SH010 - PSM, HCU &
Lamps 127 F17 -
Left MAINTENANCE ECU
Interior SH013 - RADIO & DC-

128 F18 -
106 E-024 Lightin SH017 - LIGHTING 1 DC COVERTER
g Driver SH014 - POWER
129 F20 - WINDOW & CENTRE
DOOR LOCK


tion tion
SH014 - POWER Ground
SH015 -
130 F21 - WINDOW & CENTRE GND- Dashbo
153 ELECTROHYDRAULIC
DOOR LOCK 004 ard
CAB TILT
131 F22 - SH017 - LIGHTING 1 Right
132 F23 - SH017 - LIGHTING 1 SH013 - RADIO & DC-

154 GND5 -
DC COVERTER
133 F24 - SH017 - LIGHTING 1
155 GND7 - SH008 - CPC / FMR
134 F25 - SH017 - LIGHTING 1
Audio
135 F26 - SH017 - LIGHTING 1 SH016 - DGMS
156 H-001 Visual
COMPONENTS
136 F27 - SH017 - LIGHTING 1 Alarm
137 F28 - SH017 - LIGHTING 1 Loud
SH013 - RADIO & DC-
138 F29 - SH008 - CPC / FMR 157 H-002 Speaker
DC COVERTER
Driver
SH006 - STARTING,
139 F30 - CHARGING SYSTEM & Loud
OBD Speaker SH013 - RADIO & DC-
158 H-003
Passen DC COVERTER
SH009 - ABS & HILL ger
140 F32 -
HOLDER UNIT
Electrical Circuits
159 H-006 Horn SH012 - HORN
141 F33 - SH017 - LIGHTING 1
Relay
142 F34 - SH018 - LIGHTING 2 160 K-001 SH017 - LIGHTING 1
Troubleshooting
DRL
SH011 - WASHER & Relay
143 F37 - 161 K-002 SH012 - HORN
WIPER Horn
SH007 - INSTRUMENT Relay
144 F38 -
CLUSTER 162 K-003 Stop SH018 - LIGHTING 2
SH006 - STARTING, Lamp
145 F39 - CHARGING SYSTEM & Relay
OBD Light
163 K-004 SH017 - LIGHTING 1
SH007 - INSTRUMENT Switch
146 F39 -
CLUSTER Term 56
147 F39 - SH012 - HORN Relay
SH009 - ABS & HILL Light
148 F40 - SH016 - DGMS
HOLDER UNIT 164 K-005 Switch
COMPONENTS
Term
SH005 - POWER 56a
149 G-001 Battery DISTRIBUTION /
BATTERIES Relay
Light
SH006 - STARTING, 165 K-005 Switch SH017 - LIGHTING 1
Generat
150 G-002 CHARGING SYSTEM & Term
or
OBD 56a
SH005 - POWER Radio SH013 - RADIO & DC-
GND- Chassis 166 K-006
151 DISTRIBUTION / 12V 15R DC COVERTER
001 Earth
BATTERIES
Radio SH013 - RADIO & DC-
SH005 - POWER 167 K-007
GND- Engine 12V T58 DC COVERTER
152 DISTRIBUTION /
002 Earth Relay
BATTERIES
168 K-008 Fog SH017 - LIGHTING 1
Lamp


tion tion
Relay SH006 - STARTING,
169 K-010 Light SH017 - LIGHTING 1 Stalk CHARGING SYSTEM &
Switch 184 S-002 Switch OBD
Left
170 K5 - SH008 - CPC / FMR SH006 - STARTING,
171 K6 - SH018 - LIGHTING 2 SH006 - STARTING,
172 K7 - SH008 - CPC / FMR Stalk CHARGING SYSTEM &
185 S-002 Switch OBD
SH005 - POWER
Starter Left CHARGING SYSTEM &
173 M-001 DISTRIBUTION /
Motor OBD
BATTERIES
SH006 - STARTING, Stalk SH006 - STARTING,
Starter 186 S-002 Switch CHARGING SYSTEM &
174 M-001 CHARGING SYSTEM &
Motor Left OBD
OBD
Starter SH010 - PSM, HCU & Stalk SH006 - STARTING,
175 M-001 187 S-002 Switch CHARGING SYSTEM &
Motor MAINTENANCE ECU
Left OBD
Windsc
reen SH011 - WASHER & Stalk
176 M-005 SH011 - WASHER &
Wiper WIPER 188 S-002 Switch
WIPER
Electrical Circuits
Motor Left
Windsc Stalk
SH011 - WASHER &
Troubleshooting
reen SH011 - WASHER & 189 S-002 Switch
177 M-006 WIPER
Wiper WIPER Left
Pump Stalk
SH011 - WASHER &
SH015 - 190 S-002 Switch
Cab Tilt WIPER
178 M-007 ELECTROHYDRAULIC Left
Pump
CAB TILT Stalk
SH011 - WASHER &
Power 191 S-002 Switch
WIPER
Window SH014 - POWER Left
179 M-008 Motor WINDOW & CENTRE Stalk
SH011 - WASHER &
Passen DOOR LOCK 192 S-002 Switch
WIPER
ger Left
Center Stalk
Locking SH014 - POWER 193 S-002 Switch SH012 - HORN
180 M-009 Motor WINDOW & CENTRE Left
Passen DOOR LOCK Stalk
ger SH016 - DGMS
194 S-002 Switch
COMPONENTS
Power Left
SH014 - POWER
Window Stalk
181 M-010 WINDOW & CENTRE SH016 - DGMS
Motor 195 S-002 Switch
DOOR LOCK COMPONENTS
Driver Left
SH005 - POWER Stalk
Isolator SH016 - DGMS
182 S-001 DISTRIBUTION / 196 S-002 Switch
Switch COMPONENTS
BATTERIES Left
Stalk SH006 - STARTING, Stalk
183 S-002 Switch CHARGING SYSTEM & SH016 - DGMS
197 S-002 Switch
Left OBD COMPONENTS
Left


tion tion
Stalk Control
SH016 - DGMS
198 S-002 Switch Switch
COMPONENTS
Left Horizon
Stalk tal
SH007 - INSTRUMENT
199 S-002 Switch SH017 - LIGHTING 1 211 S-013 Differen
CLUSTER
Left tial
Lock
Stalk Rear
200 S-002 Switch SH017 - LIGHTING 1 Axle
Left
Control
Stalk Switch
201 S-002 Switch SH017 - LIGHTING 1 Horizon
Left tal
SH007 - INSTRUMENT
Stalk 212 S-014 Differen
CLUSTER
202 S-002 Switch SH017 - LIGHTING 1 tial
Left Lock
Stalk Rear
203 S-002 Switch SH017 - LIGHTING 1 Axle
Left Control
Electrical Circuits
SH006 - STARTING, Switch
Drive SH007 - INSTRUMENT
204 S-003 CHARGING SYSTEM & 213 S-015 Cross
CLUSTER
Troubleshooting
Switch Axle
OBD
Lock
PTO 1
SH010 - PSM, HCU & Seat
205 S-004 Switch
MAINTENANCE ECU Belt SH007 - INSTRUMENT
MBT 214 S-016
Remind CLUSTER
ABS er
OFF SH009 - ABS & HILL
206 S-005 Pressur
Road HOLDER UNIT SH007 - INSTRUMENT
Switch 215 S-017 e
CLUSTER
Switch
Cooling
207 S-007 Stand SH008 - CPC / FMR Coolie
Switch Hat SH007 - INSTRUMENT
216 S-018
Toggle CLUSTER
Exhaust Switch
208 S-009 Brake SH008 - CPC / FMR
Switch Coolie
Hat SH007 - INSTRUMENT
Auto 217 S-019
Toggle CLUSTER
209 S-010 Manual SH008 - CPC / FMR Switch
Switch
Cab
Switch Lock SH007 - INSTRUMENT
Air SH010 - PSM, HCU & 218 S-020
210 S-012 Switch CLUSTER
conditio MAINTENANCE ECU LH
n (A/C)
Cab
Lock SH007 - INSTRUMENT
219 S-021
Switch CLUSTER
RH


tion tion
Steerin Fog
g oil SH007 - INSTRUMENT 231 S-035 Lamp SH017 - LIGHTING 1
220 S-022
Level CLUSTER Switch
Switch Door
Steerin Contact
g oil 232 S-036 Switch SH017 - LIGHTING 1
SH007 - INSTRUMENT
221 S-025 Pressur Driver
CLUSTER
e Door
Switch Door
Rocker Contact
SH007 - INSTRUMENT
222 S-026 Mode Switch
CLUSTER 233 S-037 SH017 - LIGHTING 1
Switch Passen
Hill ger
SH009 - ABS & HILL Door
223 S-027 Holder
HOLDER UNIT
Switch Flasher
Differen 234 S-040 Lamp SH017 - LIGHTING 1
tial Switch
Lock SH009 - ABS & HILL Light
224 S-028 235 S-042 SH017 - LIGHTING 1
Electrical Circuits
Switch HOLDER UNIT Switch

Rear Beacon
Troubleshooting
Axle 236 S-043 Lamp SH018 - LIGHTING 2
Cab Tilt SH015 - Switch
225 S-029 Remote ELECTROHYDRAULIC Workin
Switch CAB TILT 237 S-044 SH018 - LIGHTING 2
g Lamp
Electro Stop
Hydraul SH015 - 238 S-045 Lamp SH018 - LIGHTING 2
226 S-030 ic Cab ELECTROHYDRAULIC Switch
Tilt CAB TILT
Switch Control
SH010 - PSM, HCU &
239 S-046 Switch
Lock MAINTENANCE ECU
PTO
Nut
SH014 - POWER SH007 - INSTRUMENT
Switch 240 SP10 -
227 S-031 WINDOW & CENTRE CLUSTER
Central
DOOR LOCK
Locking 241 SP10 - SH008 - CPC / FMR
Driver 242 SP10 - SH017 - LIGHTING 1
Power 243 SP10 - SH017 - LIGHTING 1
SH014 - POWER
Window
228 S-032 WINDOW & CENTRE 244 SP10 - SH017 - LIGHTING 1
Co-
DOOR LOCK
Driver 245 SP10 - SH017 - LIGHTING 1
Power SH014 - POWER 246 SP10 - SH017 - LIGHTING 1
229 S-033 Window WINDOW & CENTRE 247 SP20 - SH008 - CPC / FMR
Driver DOOR LOCK
248 SP20 - SH017 - LIGHTING 1
Headla
mp 249 SP20 - SH017 - LIGHTING 1
230 S-034 Range SH017 - LIGHTING 1 250 SP20 - SH017 - LIGHTING 1
Adjust 251 SP20 - SH017 - LIGHTING 1
ment


tion tion
SH006 - STARTING, Weldin
253 SP89 - CHARGING SYSTEM & g Joint
12VX SH013 - RADIO & DC-
OBD 268 12V-
B. DC COVERTER
254 SP90 - SH017 - LIGHTING 1 Negativ
e
Weldin
SH009 - ABS & HILL g Joint
256 SP92 - 12VX SH013 - RADIO & DC-
HOLDER UNIT 269 12V-
B. DC COVERTER
SH014 - POWER Negativ
257 SP94 - WINDOW & CENTRE e
DOOR LOCK Weldin SH006 - STARTING,
SH014 - POWER 270 15R g Joint CHARGING SYSTEM &
258 SP96 - WINDOW & CENTRE KL.15R OBD
DOOR LOCK Weldin
XB.15 SH010 - PSM, HCU &
259 SP98 - SH017 - LIGHTING 1 271 g Joint
R MAINTENANCE ECU
SP70 KL.15R
260 - SH018 - LIGHTING 2
2 Weldin
XB.15 SH013 - RADIO & DC-
261 V-001 Diode1 SH017 - LIGHTING 1 272 g Joint
R DC COVERTER
Electrical Circuits
KL.15R
262 V-002 Diode2 SH017 - LIGHTING 1
Weldin SH014 - POWER
XB.15
Troubleshooting
Weldin 273 g Joint WINDOW & CENTRE
g Joint R
KL.15R DOOR LOCK
Heater
XB SH010 - PSM, HCU & Weldin SH006 - STARTING,
263 Blower XB.30
GEBL MAINTENANCE ECU 274 g Joint CHARGING SYSTEM &
+ .4
Supply KL30 OBD
Unit Weldin SH015 -
XB.30
Weldin 275 g Joint ELECTROHYDRAULIC
.4
XB.12 g Joint SH013 - RADIO & DC- KL30 CAB TILT
264
V+ 12V+ DC COVERTER Weldin
XB.30
Positive 276 g Joint SH017 - LIGHTING 1
.4
Weldin KL30
XB.12 g Joint SH013 - RADIO & DC- Weldin
265 XB.31 SH009 - ABS & HILL
V+ 12V+ DC COVERTER 277 g Joint
.1 HOLDER UNIT
Positive KL31
Weldin Weldin
XB.12 g Joint SH013 - RADIO & DC- 278 g Joint
266 .1 MAINTENANCE ECU
V+ 12V+ DC COVERTER KL31
Positive Weldin
Weldin 279 g Joint
.1 MAINTENANCE ECU
g Joint KL31
267 12V- Weldin
VXB. DC COVERTER XB.31
Negativ 280 g Joint SH012 - HORN
e .1
KL31
Weldin SH014 - POWER
XB.31
281 g Joint WINDOW & CENTRE
.1
KL31 DOOR LOCK


tion tion
Weldin SH014 - POWER Weldin
XB.31
282 g Joint WINDOW & CENTRE XB.31 g Joint SH010 - PSM, HCU &
.1 295
KL31 DOOR LOCK .RE Ground MAINTENANCE ECU
Weldin SH014 - POWER Right
XB.31
283 g Joint WINDOW & CENTRE Weldin
.1
KL31 DOOR LOCK XB.31 g Joint SH011 - WASHER &
296
Weldin SH014 - POWER .RE Ground WIPER
XB.31 Right
.1
KL31 DOOR LOCK Weldin
Weldin SH015 - XB.31 g Joint SH013 - RADIO & DC-
XB.31 297
285 g Joint ELECTROHYDRAULIC .RE Ground DC COVERTER
.1 Right
KL31 CAB TILT
Weldin Weldin
XB.31 SH016 - DGMS SH014 - POWER
286 g Joint XB.31 g Joint
.1 COMPONENTS 298 WINDOW & CENTRE
KL31 .RE Ground
DOOR LOCK
Right
Weldin
XB.31 SH016 - DGMS Weldin
287 g Joint SH015 -
.1 COMPONENTS XB.31 g Joint
KL31 299 ELECTROHYDRAULIC
Electrical Circuits
.RE Ground
Weldin CAB TILT
XB.31 Right
288 g Joint SH017 - LIGHTING 1
Troubleshooting
.1 Weldin
KL31
XB.31 g Joint
Weldin 300 SH017 - LIGHTING 1
XB.31 .RE Ground
289 g Joint SH018 - LIGHTING 2 Right
.1
KL31
Weldin
Weldin XB.31 g Joint
XB.31 g Joint SH007 - INSTRUMENT 301 SH017 - LIGHTING 1
290 .RE Ground
.RE Ground CLUSTER Right
Right
Weldin
XB.31 g Joint SH007 - INSTRUMENT 302 SH017 - LIGHTING 1
291 .RE Ground
.RE Ground CLUSTER Right
Right
Weldin
XB.31 g Joint 303 SH018 - LIGHTING 2
292 SH008 - CPC / FMR .RE Ground
.RE Ground Right
Right
Weldin
Weldin SH006 - STARTING,
XB.31 g Joint
XB.31 g Joint SH009 - ABS & HILL 304 CHARGING SYSTEM &
293 L1 Ground
.RE Ground HOLDER UNIT OBD
Left
Right
Weldin
Weldin XB.31 g Joint SH007 - INSTRUMENT
XB.31 g Joint SH010 - PSM, HCU & 305
294 L1 Ground CLUSTER
.RE Ground MAINTENANCE ECU Left
Right
Weldin
XB.31 g Joint SH007 - INSTRUMENT
306
L1 Ground CLUSTER
Left


tion tion
Weldin Weldin
XB.31 g Joint SH009 - ABS & HILL 320 g Joint
307 .1 MAINTENANCE ECU
L1 Ground HOLDER UNIT KL.58
Left Weldin
Weldin 321 g Joint
.1 DC COVERTER
XB.31 g Joint SH010 - PSM, HCU & KL.58
308
L1 Ground MAINTENANCE ECU Weldin SH014 - POWER
Left XB.58
.1
Weldin KL.58 DOOR LOCK
XB.31 g Joint SH013 - RADIO & DC- Weldin SH014 - POWER
309 XB.58
L1 Ground DC COVERTER 323 g Joint WINDOW & CENTRE
Left .1
KL.58 DOOR LOCK
Weldin Weldin SH015 -
XB.31 g Joint SH016 - DGMS XB.58
310 324 g Joint ELECTROHYDRAULIC
L1 Ground COMPONENTS .1
KL.58 CAB TILT
Left
Weldin
Weldin XB.58
XB.31 g Joint .1
311 SH017 - LIGHTING 1 KL.58
Electrical Circuits
L1 Ground
Left Weldin
XB.58
Troubleshooting
Weldin .1
KL.58
XB.31 g Joint
312 SH017 - LIGHTING 1 Weldin
L1 Ground XB.58
Left 327 g Joint SH017 - LIGHTING 1
.1
KL.58
Weldin
XB.58 SH007 - INSTRUMENT Weldin
313 g Joint XB.58
.1 CLUSTER 328 g Joint SH017 - LIGHTING 1
KL.58 .1
KL.58
Weldin
XB.58 SH007 - INSTRUMENT Weldin
314 g Joint XB.58
.1 CLUSTER 329 g Joint SH017 - LIGHTING 1
KL.58 .1
KL.58
Weldin
XB.58 Weldin
315 g Joint SH008 - CPC / FMR XB.58
.1 330 g Joint SH017 - LIGHTING 1
KL.58 .1
KL.58
Weldin
XB.58 SH009 - ABS & HILL Weldin
316 g Joint XB.58
.1 HOLDER UNIT 331 g Joint SH018 - LIGHTING 2
KL.58 .1
KL.58
Weldin
317 g Joint XB.58
.1 HOLDER UNIT 332 g Joint SH018 - LIGHTING 2
KL.58 .1
KL.58
Weldin
318 g Joint SH006 - STARTING,
.1 HOLDER UNIT XB.DI g Joint
KL.58 333 CHARGING SYSTEM &
A Diagoni
Weldin OBD
XB.58 SH010 - PSM, HCU & se
319 g Joint
.1 MAINTENANCE ECU Weldin
KL.58
XB.DI g Joint SH007 - INSTRUMENT
334
A Diagoni CLUSTER
se


tion tion
Weldin Weldin
XB.E
335 g Joint SH008 - CPC / FMR g Joint
PS.3 SH007 - INSTRUMENT
EPS III 347 XR5.1 Ground
CLUSTER
Weldin | High
XD.31 g Joint Cabs
336 SH017 - LIGHTING 1
.2 Ground Weldin
Roof g Joint
SH007 - INSTRUMENT
Weldin 348 XR5.1 Ground
CLUSTER
XD.31 g Joint | High
337 SH018 - LIGHTING 2 Cabs
.2 Ground
Roof Weldin
Weldin g Joint
g Joint 349 XR5.1 Ground SH018 - LIGHTING 2
XD.31 SH007 - INSTRUMENT | High
338 Ground
.3 CLUSTER Cabs
Front
Wall Weldin
Weldin g Joint SH007 - INSTRUMENT
350 XR5.2
g Joint Ground CLUSTER
XD.31 SH011 - WASHER &
Electrical Circuits
339 Ground II Right

.3 WIPER
Front Weldin
Troubleshooting
Wall g Joint SH009 - ABS & HILL
351 XR5.2
Weldin Ground HOLDER UNIT
g Joint II Right
XD.31 SH011 - WASHER &
340 Ground Weldin
.3 WIPER
Front g Joint SH009 - ABS & HILL
352 XR5.2
Wall Ground HOLDER UNIT
Weldin II Right
g Joint Weldin
XD.31
341 Ground SH017 - LIGHTING 1 g Joint SH016 - DGMS
.3 353 XR5.2
Front Ground COMPONENTS
Wall II Right
Weldin Weldin
g Joint g Joint
XD.31 354 XR5.2 SH018 - LIGHTING 2
342 Ground SH018 - LIGHTING 2 Ground
.3
Front II Right
Wall Weldin
XG.N PTO SH010 - PSM, HCU & g Joint
343 355 XR5.2 SH018 - LIGHTING 2
A.1 Ground MAINTENANCE ECU Ground
Weldin II Right
344 XQ5 g Joint SH008 - CPC / FMR Weldin
Ground g Joint
356 XR5.2 SH018 - LIGHTING 2
Weldin Ground
345 XQ5 g Joint SH012 - HORN II Right
Ground Weldin
Weldin SH015 - g Joint
SH007 - INSTRUMENT
346 XQ5 g Joint ELECTROHYDRAULIC 357 XR20 Reverse
CLUSTER
Ground CAB TILT Directio
n


tion tion
Weldin Cold
g Joint Compre SH010 - PSM, HCU &
SH016 - DGMS 369 Y-007
358 XR20 Reverse ssor (A/ MAINTENANCE ECU
COMPONENTS
Directio C)
n Differen
Weldin tial
g Joint Lock SH009 - ABS & HILL
370 Y-008
359 XR20 Reverse SH018 - LIGHTING 2 Horizan HOLDER UNIT
Directio tal Rear
n Axle
Junctio Inter
360 XR21 SH017 - LIGHTING 1
n Axle
SH009 - ABS & HILL
Junctio 371 Y-009 Differen
361 XR22 SH017 - LIGHTING 1 HOLDER UNIT
n tial
Lock
SH002 - GENERAL
362 XXX - Hill
INFORMATION SH009 - ABS & HILL
372 Y-010 Holder
Modula HOLDER UNIT
Unit
tor
Electrical Circuits
Valve SH009 - ABS & HILL MV SH010 - PSM, HCU &
363 Y-001 373 Y-011
ABS HOLDER UNIT PTO MAINTENANCE ECU
Troubleshooting
Front SH002 - GENERAL
374 YYY -
RH INFORMATION
Modula
ter
Valve SH009 - ABS & HILL
364 Y-002
ABS HOLDER UNIT
Front
LH
MY
ABS
SH009 - ABS & HILL
365 Y-003 Rear
HOLDER UNIT
Axle
Left
MY
ABS
SH009 - ABS & HILL
366 Y-004 Rear
HOLDER UNIT
Axle
Right
Magnet
ic valve
367 Y-005 SH008 - CPC / FMR
Engine
Brake
Consta
nt
368 Y-006 SH008 - CPC / FMR
Throttle
Valve

Connector codes: Sl. Con- Short Diagram

No. necto Descrip
Sl. Con- Short Diagram
r tion
No. necto Descrip
r tion SH019 - BASE MODULE
Base
18 A7.1 (FOR REFERENCE
Control SH006 - STARTING, Module
ONLY)
1 A3.1 Unit CHARGING SYSTEM &
FMR OBD SH019 - BASE MODULE
Base
Control Module
ONLY)
2 A3.1 Unit SH008 - CPC / FMR
FMR SH019 - BASE MODULE
Base
Control Module
ONLY)
Base
Control Module
ONLY)
4 A3.2 Unit SH018 - LIGHTING 2
Base
Control Module
SH007 - INSTRUMENT ONLY)
5 A3.3.1 Unit
CLUSTER SH019 - BASE MODULE
CPC Base
Control Module
ONLY)
Electrical Circuits
6 A3.3.1 Unit SH008 - CPC / FMR

CPC SH019 - BASE MODULE
Base
Troubleshooting
Control SH006 - STARTING, Module
ONLY)
7 A3.4 Unit CHARGING SYSTEM &
FMR OBD SH019 - BASE MODULE
Base
Control Module
ONLY)
FMR Base SH007 - INSTRUMENT
26 A7.2
Module CLUSTER
Control SH006 - STARTING,
9 A6.1 Unit CHARGING SYSTEM & Base
27 A7.2 SH018 - LIGHTING 2
PLD OBD Module
Control Base
10 A6.1 Unit SH008 - CPC / FMR Module
PLD SH019 - BASE MODULE
Base
SH006 - STARTING, 29 A7.2 (FOR REFERENCE
Base Module
11 A7.1 CHARGING SYSTEM & ONLY)
Module
OBD SH019 - BASE MODULE
Base
Base SH007 - INSTRUMENT 30 A7.2 (FOR REFERENCE
12 A7.1 Module
Module CLUSTER ONLY)
Base SH019 - BASE MODULE
13 A7.1 SH017 - LIGHTING 1 Base
Module 31 A7.2 (FOR REFERENCE
Module
ONLY)
Base
Module 32 A7.3 SH017 - LIGHTING 1
Module
Base
Module
Base
16 A7.1 SH017 - LIGHTING 1 SH019 - BASE MODULE
Module Base
Base Module
17 A7.1 SH018 - LIGHTING 2 ONLY)
Module

Sl. Con- Short Diagram Sl. Con- Short Diagram

No. necto Descrip No. necto Descrip
r tion r tion
SH019 - BASE MODULE SH019 - BASE MODULE
Base Base
35 A7.3 (FOR REFERENCE 53 A7.5 (FOR REFERENCE
Module Module
ONLY) ONLY)
Base Base
Module Module
ONLY) ONLY)
Base Base
Module Module
ONLY) ONLY)
Base Base
Module Module
ONLY) ONLY)
Base Base
Module Module
ONLY) ONLY)
Module 58 A7.5 (FOR REFERENCE
Module
ONLY)
Electrical Circuits
Base
Module Base SH007 - INSTRUMENT
59 A7.7
Module CLUSTER
Troubleshooting
SH019 - BASE MODULE
Base
42 A7.4 (FOR REFERENCE SH019 - BASE MODULE
Module Base
ONLY) 60 A7.7 (FOR REFERENCE
Module
SH019 -BASE MODULE ONLY)
Base
43 A7.4 (FOR REFERENCE Base SH007 - INSTRUMENT
Module 61 A7.8
ONLY) Module CLUSTER
SH019 - BASE MODULE Base SH007 - INSTRUMENT
Base 62 A7.8
44 A7.4 (FOR REFERENCE Module CLUSTER
Module
ONLY) Base
63 A7.8 SH008 - CPC / FMR
Base
45 A7.5 CHARGING SYSTEM & Base
Module 64 A7.8 SH008 - CPC / FMR
OBD Module
Base SH007 - INSTRUMENT Base
46 A7.5 65 A7.8 SH008 - CPC / FMR
Module CLUSTER Module
Base SH007 - INSTRUMENT Base SH009 - ABS & HILL
47 A7.5 66 A7.8
Module CLUSTER Module HOLDER UNIT
Base SH007 - INSTRUMENT Base SH010 - PSM, HCU &
48 A7.5 67 A7.8
Module CLUSTER Module MAINTENANCE ECU
Base SH009 - ABS & HILL Base SH010 - PSM, HCU &
49 A7.5 68 A7.8
Module HOLDER UNIT Module MAINTENANCE ECU
Base SH011 - WASHER & SH019 - BASE MODULE
50 A7.5 Base
Module WIPER 69 A7.8 (FOR REFERENCE
Module
Base SH011 - WASHER & ONLY)
51 A7.5
Module WIPER Base SH008 - CPC / FMR
70 A7.9
Base Module
52 A7.5 SH012 - HORN
Module


r tion r tion
Base SH009 - ABS & HILL SH019 - BASE MODULE
71 A7.9 Base
Module HOLDER UNIT 89 A7.10 (FOR REFERENCE
Module
Base SH010 - PSM, HCU & ONLY)
72 A7.9
Module MAINTENANCE ECU SH019 - BASE MODULE
Base
Base SH010 - PSM, HCU & 90 A7.10 (FOR REFERENCE
73 A7.9 Module
Module MAINTENANCE ECU ONLY)
SH015 - SH019 - BASE MODULE

Base Base
74 A7.9 ELECTROHYDRAULIC 91 A7.10 (FOR REFERENCE
Module Module
CAB TILT ONLY)
Base SH016 - DGMS SH019 - BASE MODULE

75 A7.9 Base
Module COMPONENTS 92 A7.10 (FOR REFERENCE
Module
ONLY)
SH019 - BASE MODULE
Base Base
76 A7.9 (FOR REFERENCE 93 A7.11 SH008 - CPC / FMR
Module Module
ONLY)
SH006 - STARTING, Base SH010 - PSM, HCU &
Base 94 A7.11
77 A7.10 CHARGING SYSTEM & Module MAINTENANCE ECU
Module
OBD Base SH013 - RADIO & DC-
95 A7.11
Electrical Circuits
Base SH010 - PSM, HCU & Module DC COVERTER

78 A7.10
Module MAINTENANCE ECU Base
Troubleshooting
Base SH010 - PSM, HCU & Module
79 A7.10
Module MAINTENANCE ECU SH019 - BASE MODULE
Base
Base SH013 - RADIO & DC- 97 A7.11 (FOR REFERENCE
80 A7.10 Module
Module DC COVERTER ONLY)
SH014 - POWER Base SH007 - INSTRUMENT

Base 98 A7.12
81 A7.10 WINDOW & CENTRE Module CLUSTER
Module
DOOR LOCK Base SH007 - INSTRUMENT
99 A7.12
Base Module CLUSTER
Module Base SH009 - ABS & HILL
100 A7.12
Base Module HOLDER UNIT
Module Base SH011 - WASHER &
101 A7.12
Base Module WIPER
Module Base SH011 - WASHER &
102 A7.12
Base Module WIPER
Module Base SH013 - RADIO & DC-
103 A7.12
SH019 - BASE MODULE Module DC COVERTER
Base
86 A7.10 (FOR REFERENCE Base
ONLY) Module
SH019 - BASE MODULE Base
Base 105 A7.12 SH017 - LIGHTING 1
87 A7.10 (FOR REFERENCE Module
Module
ONLY) SH019 - BASE MODULE
Base
SH019 - BASE MODULE 106 A7.12 (FOR REFERENCE
Base Module
88 A7.10 (FOR REFERENCE ONLY)
Module
ONLY) SH019 - BASE MODULE
Base
Module
ONLY)


r tion r tion
SH019 - BASE MODULE Base SH006 - STARTING,
Base A7.KL
108 A7.12 (FOR REFERENCE 125 Module CHARGING SYSTEM &
Module 15
ONLY) KL.15 OBD
SH019 - BASE MODULE Base SH006 - STARTING,
Base A7.KL
109 A7.12 (FOR REFERENCE 126 Module CHARGING SYSTEM &
Module 15
ONLY) KL.15 OBD
SH019 - BASE MODULE Base
Base A7.KL SH007 - INSTRUMENT
110 A7.12 (FOR REFERENCE 127 Module
Module 15 CLUSTER
ONLY) KL.15
Base SH007 - INSTRUMENT Base
111 A7.13 A7.KL SH007 - INSTRUMENT
Module CLUSTER 128 Module
15 CLUSTER
Base KL.15
112 A7.13 SH008 - CPC / FMR
Module Base
A7.KL
Base 129 Module SH008 - CPC / FMR
113 A7.13 SH008 - CPC / FMR 15
Module KL.15
Base SH009 - ABS & HILL Base

114 A7.13 A7.KL SH009 - ABS & HILL
Module HOLDER UNIT 130 Module
15 HOLDER UNIT
KL.15
Electrical Circuits
SH014 - POWER
Base Base
115 A7.13 WINDOW & CENTRE A7.KL SH010 - PSM, HCU &
Module 131 Module
Troubleshooting
DOOR LOCK 15 MAINTENANCE ECU
KL.15
SH019 - BASE MODULE
Base Base
116 A7.13 (FOR REFERENCE A7.KL SH011 - WASHER &
Module 132 Module
ONLY) 15 WIPER
KL.15
SH006 - STARTING,
Base Base
117 A7.14 CHARGING SYSTEM & A7.KL
Module 133 Module SH012 - HORN
OBD 15
KL.15
Base
118 A7.14 SH008 - CPC / FMR Base
Module A7.KL
134 Module SH017 - LIGHTING 1
Base 15
119 A7.14 SH008 - CPC / FMR KL.15
Module
SH019 - BASE MODULE A7.KL
Base 135 Module (FOR REFERENCE
120 A7.14 (FOR REFERENCE 15
Module KL.15 ONLY)
ONLY)
Base SH006 - STARTING,
Base 136 Module CHARGING SYSTEM &
Module KL.30 OBD
ONLY)
Base 137 Module (FOR REFERENCE
Module KL.30 ONLY)
ONLY)
Base SH006 - STARTING,
Base 138 Module CHARGING SYSTEM &
Module KL.31 OBD
ONLY)
SH013 - RADIO & DC-
Base SH006 - STARTING, 139 A9 Radio
A7.KL DC COVERTER
124 Module CHARGING SYSTEM &
15
KL.15 OBD


r tion r tion
Control Relay
A25.K
A10.1. Unit SH009 - ABS & HILL 159 Fog SH017 - LIGHTING 1
140 7
1 Global - HOLDER UNIT Lamp
ABS Mainte
SH010 - PSM, HCU &
Control 160 A30.1 nance
MAINTENANCE ECU
A10.1. Unit SH009 - ABS & HILL ECU
141
2 Global - HOLDER UNIT Mainte
ABS SH010 - PSM, HCU &
161 A30.2 nance
MAINTENANCE ECU
Heating ECU
SH010 - PSM, HCU &
142 A12.1 Control A37.K
MAINTENANCE ECU 162 Relay SH017 - LIGHTING 1
Unit 1
A22.1. SH010 - PSM, HCU & A37.K
143 PSM 163 Relay SH017 - LIGHTING 1
3 MAINTENANCE ECU 2
A22.1. SH010 - PSM, HCU & A37.K SH016 - DGMS
144 PSM 164 Relay
3 MAINTENANCE ECU 3 COMPONENTS
A22.1. SH010 - PSM, HCU & A37.K
145 PSM 165 Relay SH017 - LIGHTING 1
4 MAINTENANCE ECU 3
Electrical Circuits
Fuse SH013 - RADIO & DC- Central SH014 - POWER

146 A24.1
Box DC COVERTER 166 A100 Lock WINDOW & CENTRE
Troubleshooting
Fuse SH013 - RADIO & DC- Timer DOOR LOCK
147 A24
Box DC COVERTER SH007 - INSTRUMENT
167 A117 EPS III
SH014 - POWER CLUSTER
Fuse
148 A24.4 WINDOW & CENTRE 168 A117 EPS III SH008 - CPC / FMR
Box
DOOR LOCK
Auto
Fuse SH016 - DGMS
149 A24.6 SH008 - CPC / FMR 169 AD1 Dipping
Box COMPONENTS
System
Fuse SH013 - RADIO & DC- Audio
150 A24.7 SH016 - DGMS
Box DC COVERTER 170 AV1 Visual
COMPONENTS
Fuse Alarm
151 A24.8 SH018 - LIGHTING 2
Box Gas
SH015 - 171 B1.1 Pedal SH008 - CPC / FMR
A24.1 Fuse
152 ELECTROHYDRAULIC Switch
2 Box
CAB TILT Outside
A24.1 Fuse Temper
153 SH008 - CPC / FMR 172 B4 SH008 - CPC / FMR
3 Box ature
A25.K Relay Sensor
154 SH017 - LIGHTING 1
1 DRL Hand
A25.K 173 B5.6 Brake SH008 - CPC / FMR
155 Relay SH012 - HORN Switch
2
A25.K Cooling
156 Relay SH018 - LIGHTING 2 174 B6.2 Stand SH008 - CPC / FMR
3
Switch
A25.K SH013 - RADIO & DC-
157 Relay Air
4 DC COVERTER
Filter
A25.K SH013 - RADIO & DC- 175 B7.5 SH008 - CPC / FMR
158 Relay Control
5 DC COVERTER Switch


r tion r tion
Motion SH007 - INSTRUMENT Supply
176 B17.2
Sensor CLUSTER Pressur
Pressur e
B18.1. SH007 - INSTRUMENT B71.1. SH007 - INSTRUMENT
177 e 187 Switch
1 CLUSTER 2 CLUSTER
Switch Brake
System
Pressur I & II(2)
B18.1. SH007 - INSTRUMENT
178 e
2 CLUSTER Loud
Switch B102. SH013 - RADIO & DC-
188 Speaker
Fuel 1 DC COVERTER
SH007 - INSTRUMENT Driver
179 B22.3 Level
CLUSTER Loud
Sensor
B103. Speaker SH013 - RADIO & DC-
Speed 189
1 Passen DC COVERTER
Sensor ger
B30.3. SH009 - ABS & HILL
180 Front
1 HOLDER UNIT Diode
Axle F2 190 D1 SH017 - LIGHTING 1
LH 10A
Speed Diode
191 D2 SH017 - LIGHTING 1
Sensor 10A
Electrical Circuits
B31.3. SH009 - ABS & HILL
181 Front Stop
2 HOLDER UNIT
Axle F2 192 E3.LV Lamps SH018 - LIGHTING 2
Troubleshooting
RH Left
Speed Stop
Senor 193 E4.LV Lamps SH018 - LIGHTING 2
SH009 - ABS & HILL
182 B32.1 Rear Right
HOLDER UNIT
Axle R2 Fog
Left Lamp
194 E6.4 SH017 - LIGHTING 1
Speed Left
Senor LCM2
SH009 - ABS & HILL
183 B33.1 Rear Fog
HOLDER UNIT
Axle R2 Lamp
Right 195 E7.4 SH017 - LIGHTING 1
Right
Air LCM2
SH010 - PSM, HCU &
184 B46.3 Conditi Head
MAINTENANCE ECU
on(A/C) Lamp
196 E8.1.1 SH017 - LIGHTING 1
Temper Levellin
ature gL
SH010 - PSM, HCU &
185 B49 Sensor Head
MAINTENANCE ECU
Rear Lamp/
Axle R2 197 E8.1.3 SH017 - LIGHTING 1
Parking
Supply Lamp L
Pressur Head
e Lamp
B71.1. SH007 - INSTRUMENT 198 E9.1.1 SH017 - LIGHTING 1
186 Switch Levellin
1 CLUSTER
Brake gR
System
I & II(1)


r tion r tion
Head Indicato
Lamp/ r Lamp
199 E9.1.3 SH017 - LIGHTING 1 211 E21 SH017 - LIGHTING 1
Parking Right
Lamp R Side
Position Workin
E10.0. 212 E22 SH018 - LIGHTING 2
200 Lamps SH018 - LIGHTING 2 g Lamp
1
Left Workin
213 E22.1 SH018 - LIGHTING 2
Position g Lamp
E11.0.
201 Lamps SH018 - LIGHTING 2 Interior
1
Right 214 E27 Lightin SH017 - LIGHTING 1
Perimet g Driver
er Interior
202 E12.1 Lamp SH018 - LIGHTING 2 Lightin
Front 215 E28 g SH017 - LIGHTING 1
Left Passen
Perimet ger
er Beacon
203 E12.2 Lamp SH018 - LIGHTING 2 216 E35.1 SH018 - LIGHTING 2
Lamp
Electrical Circuits
Front
Left Beacon
217 E35.2 SH018 - LIGHTING 2
Lamp
Troubleshooting
Perimet
er Generat
SH006 - STARTING,
204 E13.1 Lamp SH018 - LIGHTING 2 or
218 G6 CHARGING SYSTEM &
Front Compa
OBD
Right ct
Perimet Generat
SH006 - STARTING,
er or B+
219 G6.1 CHARGING SYSTEM &
205 E13.2 Lamp SH018 - LIGHTING 2 Compa
OBD
Front ct
Right Generat
SH006 - STARTING,
206 E18.2 DRL L SH017 - LIGHTING 1 or B-
220 G6.2 CHARGING SYSTEM &
Compa
Signal OBD
ct
Lamp
207 E18.3 SH017 - LIGHTING 1 221 H2.11 Horn SH012 - HORN
Left
LCM2 Horn
208 E19.2 DRL R SH017 - LIGHTING 1 222 H2.12 Signal SH012 - HORN
Ground
Signal
Lamp SH002 - GENERAL
209 E19.3 SH017 - LIGHTING 1 223 J44 -
Right INFORMATION
LCM2 Ground
KL.31. SH013 - RADIO & DC-
Indicato 224 Dashbo
1 DC COVERTER
r Lamp ard Left
210 E20 SH017 - LIGHTING 1
Left Ground
SH015 -
Side KL.31. Dashbo
225 ELECTROHYDRAULIC
2 ard
CAB TILT
Right


r tion r tion
KL.31 Windsc
Front reen SH011 - WASHER &
KL.31. SH013 - RADIO & DC- 241 M4
226 Wall Wiper WIPER
4 DC COVERTER
Foot Pump
well Power
SH014 - POWER
Ground Window
SH015 - 242 M7.1 WINDOW & CENTRE
KL.31. Dashbo Motor
227 ELECTROHYDRAULIC DOOR LOCK
6 ard Driver
CAB TILT
Right Power
Ground Window SH014 - POWER
KL.31. SH013 - RADIO & DC-
228 Dashbo 243 M8.1 Motor WINDOW & CENTRE
5 DC COVERTER
ard Left Passen DOOR LOCK
Load ger
229 L.B.1 SH018 - LIGHTING 2
Body Central
Load Locking SH014 - POWER
SH016 - DGMS 244 M11 Motor WINDOW & CENTRE
230 LI1 Indicato
COMPONENTS Passen DOOR LOCK
r
ger
SH005 - POWER
Electrical Circuits
Starter SH015 -
231 M1.1 DISTRIBUTION / Cab Tilt
KL.30 245 M18 ELECTROHYDRAULIC
BATTERIES Pump
Troubleshooting
CAB TILT
SH006 - STARTING,
Starter Instrum SH007 - INSTRUMENT
232 M1.1 CHARGING SYSTEM & 246 P2.1
KL.30 ent CLUSTER
OBD
Starter SH010 - PSM, HCU & Instrum SH007 - INSTRUMENT
233 M1.1 247 P2.2
KL.30 MAINTENANCE ECU ent CLUSTER
SH005 - POWER Instrum SH010 - PSM, HCU &

Starter 248 P2.2
234 M1.2 DISTRIBUTION / ent MAINTENANCE ECU
KL.31
BATTERIES Instrum SH007 - INSTRUMENT
249 P2.3
SH006 - STARTING, ent CLUSTER
Starter
235 M1.2 CHARGING SYSTEM & Instrum
KL.31 250 P2.3 SH017 - LIGHTING 1
OBD ent
Starter SH010 - PSM, HCU & Instrum
236 M1.2 251 P2.3 SH017 - LIGHTING 1
KL.31 MAINTENANCE ECU ent
SH005 - POWER Instrum SH007 - INSTRUMENT
Starter 252 P2.4
237 M1.50 DISTRIBUTION / ent CLUSTER
KL.50
BATTERIES SH002 - GENERAL
253 P704 -
SH006 - STARTING, INFORMATION
Starter
238 M1.50 CHARGING SYSTEM & Proximi
KL.50 SH016 - DGMS
OBD 254 PS1 ty
COMPONENTS
Starter SH010 - PSM, HCU & Sensor
239 M1.50
KL.50 MAINTENANCE ECU Dashbo SH016 - DGMS
255 RV1
Windsc ard COMPONENTS
reen SH011 - WASHER & Rear
240 M3 SH016 - DGMS
Wiper WIPER 256 RV1.1 Vision
Motor COMPONENTS
Camera


r tion r tion
SH006 - STARTING, Cab
Drive
257 S1 CHARGING SYSTEM & Lock SH007 - INSTRUMENT
Switch 268 S20
OBD Switch CLUSTER
Exhaust LH
258 S2.2.1 Brake SH008 - CPC / FMR Cab
Switch Lock SH007 - INSTRUMENT
269 S21
Fog Switch CLUSTER
259 S3.3 Lamp SH017 - LIGHTING 1 RH
Switch Control
SH010 - PSM, HCU &
Stop 270 S23 Switch
MAINTENANCE ECU
260 S4.1 Lamp SH018 - LIGHTING 2 PTO
Switch Light
271 S24 SH017 - LIGHTING 1
Stop Switch
261 S4.2 Lamp SH018 - LIGHTING 2 Stalk SH006 - STARTING,
Switch 272 S25 Switch CHARGING SYSTEM &
Stop Left OBD
262 S4.3 Lamp SH018 - LIGHTING 2 Stalk
SH011 - WASHER &
Switch 273 S25 Switch
Electrical Circuits
WIPER
Stop Left
263 S4.4 Lamp SH018 - LIGHTING 2 Stalk
Troubleshooting
Switch 274 S25 Switch SH012 - HORN
Control Left
Switch Stalk
SH016 - DGMS
Horizon 275 S25 Switch
COMPONENTS
tal Left
SH007 - INSTRUMENT
264 S14.1 Differen Stalk
CLUSTER
tial 276 S25 Switch SH017 - LIGHTING 1
Lock Left
Rear
Axle Head
lamp
Horizon 277 S26 Range SH017 - LIGHTING 1
tal Adjust
Differen ment
SH007 - INSTRUMENT
265 S15 tial
CLUSTER Flasher
Lock
Rear 278 S28 Lamp SH017 - LIGHTING 1
Axle switch
Control Workin
279 S30 SH018 - LIGHTING 2
Switch g Lamp
SH007 - INSTRUMENT
266 S18 Cross- Differen
CLUSTER
Axle tial
Lock Lock SH009 - ABS & HILL
280 S38
Steerin Switch HOLDER UNIT
g oil SH007 - INSTRUMENT Rear
267 S19 Axle
Level CLUSTER
Switch


r tion r tion
ABS Steerin
OFF- g oil
SH009 - ABS & HILL SH007 - INSTRUMENT
281 S39 ROAD 291 S98 Pressur
HOLDER UNIT CLUSTER
SWITC e
H Switch
Switch Power SH014 - POWER
Air 292 S140 Window WINDOW & CENTRE
SH010 - PSM, HCU &
282 S43 Conditi Driver DOOR LOCK
MAINTENANCE ECU
on (A/ Power
C) SH014 - POWER
Window
293 S141 WINDOW & CENTRE
Door Co-
DOOR LOCK
Contact Driver
283 S47 Switch SH017 - LIGHTING 1 Coolie
Driver S188. Hat SH007 - INSTRUMENT
Door 294
1 Toggle CLUSTER
Door Switch
Contact Coolie
Switch S188. Hat SH007 - INSTRUMENT
284 S48 SH017 - LIGHTING 1 295
Electrical Circuits
Passen 2 Toggle CLUSTER
ger Switch
Door
Troubleshooting
Rocker
PTO SH007 - INSTRUMENT
SH010 - PSM, HCU & 296 S196 Mode
285 S64.3 1Switch CLUSTER
MAINTENANCE ECU Switch
MBT
Hill
Auto SH009 - ABS & HILL
297 S197 Holder
286 S73 Manual SH008 - CPC / FMR HOLDER UNIT
switch
Switch
Seat
Lock Belt SH007 - INSTRUMENT
Nut SH014 - POWER 298 SB1
Remind CLUSTER
287 S87 Switch WINDOW & CENTRE er
Central DOOR LOCK
Locking Convert
SH013 - RADIO & DC-
299 T2 er12/
Cab Tilt SH015 - DC COVERTER
24V
288 S90 Remote ELECTROHYDRAULIC
Switch CAB TILT SH005 - POWER
Battery
300 X1 DISTRIBUTION /
Electro +
BATTERIES
Hydraul
SH015 - SH007 - INSTRUMENT
ic Cab 301 X1.1 Cabin
289 S91 ELECTROHYDRAULIC CLUSTER
Tilt
CAB TILT
Switch SH010 - PSM, HCU &
302 X1.1 Cabin
1 MAINTENANCE ECU
Beacon SH011 - WASHER &
303 X1.1 Cabin
290 S93 Lamp SH018 - LIGHTING 2 WIPER
Switch SH015 -
304 X1.1 Cabin ELECTROHYDRAULIC
CAB TILT
305 X1.1 Cabin SH017 - LIGHTING 1


r tion r tion
306 X1.1 Cabin SH018 - LIGHTING 2 327 X2.3 Engine SH008 - CPC / FMR
Dashbo SH007 - INSTRUMENT SH010 - PSM, HCU &
307 X1.1.1 328 X2.3 Engine
ard CLUSTER MAINTENANCE ECU
Dashbo SH010 - PSM, HCU & Dashbo SH007 - INSTRUMENT
308 X1.1.1 329 X2.3.1
ard MAINTENANCE ECU ard CLUSTER
Dashbo SH011 - WASHER & Dashbo
309 X1.1.1 330 X2.3.1 SH008 - CPC / FMR
ard WIPER ard
SH015 - Dashbo SH010 - PSM, HCU &
Dashbo 331 X2.3.1
310 X1.1.1 ELECTROHYDRAULIC ard MAINTENANCE ECU
ard
CAB TILT SH005 - POWER
Battery
Dashbo 332 X3 DISTRIBUTION /
311 X1.1.1 SH017 - LIGHTING 1 -
ard BATTERIES
Dashbo Front
312 X1.1.1 SH018 - LIGHTING 2
ard Cross SH007 - INSTRUMENT
333 X3.1
SH007 - INSTRUMENT membe CLUSTER
313 X1.4 Cabin r
CLUSTER
Dashbo SH007 - INSTRUMENT Front
Electrical Circuits
314 X1.4.1 Cross

ard CLUSTER 334 X3.1 SH008 - CPC / FMR
membe
SH005 - POWER
Troubleshooting
Starter r
Motor Front
BATTERIES
Cross
SH006 - STARTING, 335 X3.1 SH012 - HORN
membe
316 X2.1 Engine CHARGING SYSTEM & r
OBD
Front
317 X2.1 Engine SH008 - CPC / FMR SH015 -
Cross
336 X3.1 ELECTROHYDRAULIC
SH006 - STARTING, membe
Dashbo CAB TILT
318 X2.1.1 CHARGING SYSTEM & r
ard
OBD Front
Dashbo Cross
319 X2.1.1 SH008 - CPC / FMR 337 X3.1 SH017 - LIGHTING 1
ard membe
SH006 - STARTING, r
320 X2.2 Engine CHARGING SYSTEM & Front
OBD Cross
338 X3.1 SH017 - LIGHTING 1
321 X2.2 Engine SH008 - CPC / FMR membe
r
SH010 - PSM, HCU &
322 X2.2 Engine Dashbo
MAINTENANCE ECU
ard SH007 - INSTRUMENT
SH006 - STARTING, 339 X3.1.1
Dashbo Dashbo CLUSTER
323 X2.2.1 CHARGING SYSTEM &
ard ard
OBD
Dashbo Dashbo
324 X2.2.1 SH008 - CPC / FMR 340 X3.1.1 SH008 - CPC / FMR
ard ard
Dashbo SH010 - PSM, HCU & Dashbo

325 X2.2.1 341 X3.1.1 SH012 - HORN
ard MAINTENANCE ECU ard
SH007 - INSTRUMENT
326 X2.3 Engine
CLUSTER


r tion r tion
SH015 - 363 X6.2 Chassis SH018 - LIGHTING 2
Dashbo
342 X3.1.1 ELECTROHYDRAULIC 364 X6.2 Chassis SH018 - LIGHTING 2
ard
CAB TILT
Dashbo SH007 - INSTRUMENT
Dashbo 365 X6.2.1
343 X3.1.1 SH017 - LIGHTING 1 ard CLUSTER
ard
Dashbo SH018 - LIGHTING 2
Dashbo 366 X6.2.1
344 X3.1.1 SH017 - LIGHTING 1 ard
ard
Dashbo SH018 - LIGHTING 2
SH005 - POWER 367 X6.2.1
Isolator ard
Switch 368 X6.3 Chassis SH008 - CPC / FMR
BATTERIES
SH009 - ABS & HILL Chassis SH009 - ABS & HILL
346 X4.2 Chassis 369 X6.3
HOLDER UNIT HOLDER UNIT
Dashbo SH009 - ABS & HILL X6.3 SH009 - ABS & HILL
347 X4.2.1 370 Chassis
ard HOLDER UNIT HOLDER UNIT
SH005 - POWER 371 X6.3 Chassis SH018 - LIGHTING 2

Battery
348 X5 DISTRIBUTION / 372 X6.3 Chassis SH018 - LIGHTING 2
(-)
BATTERIES Dashbo
373 X6.3.1 SH008 - CPC / FMR
Electrical Circuits
SH009 - ABS & HILL ard
349 X5.1 Chassis
HOLDER UNIT Dashbo SH009 - ABS & HILL
374 X6.3.1
Troubleshooting
SH009 - ABS & HILL ard HOLDER UNIT
350 X5.1 Chassis
HOLDER UNIT Dashbo SH009 - ABS & HILL
375 X6.3.1
SH010 - PSM, HCU & ard HOLDER UNIT
351 X5.1 Chassis
MAINTENANCE ECU Dashbo SH018 - LIGHTING 2
376 X6.3.1
Dashbo SH009 - ABS & HILL ard
352 X5.1.1
ard HOLDER UNIT Dashbo SH018 - LIGHTING 2
377 X6.3.1
Dashbo SH009 - ABS & HILL ard
353 X5.1.1
ard HOLDER UNIT SH005 - POWER
Isolator
Dashbo SH010 - PSM, HCU & 378 X7 DISTRIBUTION /
354 X5.1.1 Switch
ard MAINTENANCE ECU BATTERIES
SH005 - POWER Body SH006 - STARTING,
Battery
355 X6 DISTRIBUTION / 379 X7.1 Builder CHARGING SYSTEM &
(+)
BATTERIES OBD
SH007 - INSTRUMENT Body SH007 - INSTRUMENT
356 X6.1 Chassis 380 X7.1
CLUSTER Builder CLUSTER
SH007 - INSTRUMENT Body SH016 - DGMS
357 X6.1 Chassis 381 X7.1
CLUSTER Builder COMPONENTS
358 X6.1 Chassis SH008 - CPC / FMR SH006 - STARTING,
Dashbo
Dashbo SH007 - INSTRUMENT 382 X7.1.1 CHARGING SYSTEM &
359 X6.1.1 ard
ard CLUSTER OBD
Dashbo SH007 - INSTRUMENT X7.1.1 Dashbo SH007 - INSTRUMENT

360 X6.1.1 383
ard CLUSTER ard CLUSTER
Dashbo Dashbo SH016 - DGMS

361 X6.1.1 SH008 - CPC / FMR 384 X7.1.1
ard ard COMPONENTS
SH007 - INSTRUMENT
362 X6.2 Chassis
CLUSTER


r tion r tion
SH005 - POWER SH014 - POWER
Chassis Door
385 X8 DISTRIBUTION / 400 X23.1 WINDOW & CENTRE
Earth LH
BATTERIES DOOR LOCK
SH005 - POWER SH014 - POWER
Chassis X23.1. Dashbo
386 X9 DISTRIBUTION / 401 WINDOW & CENTRE
Earth 1 ard
BATTERIES DOOR LOCK
Clamp SH010 - PSM, HCU &
402 X38 PTO
K3.1 MAINTENANCE ECU
387 X9.2 SH018 - LIGHTING 2
Battery SH010 - PSM, HCU &
Box 403 X38.1 Engine
MAINTENANCE ECU
Clamp SH007 - INSTRUMENT
KL.31 404 X40 Engine
388 X9.22 SH008 - CPC / FMR CLUSTER
Battery
Box Transmi SH007 - INSTRUMENT
405 X40.1
ssion CLUSTER
SH005 - POWER
Engine X44.4. 12V SH013 - RADIO & DC-
389 X10 DISTRIBUTION / 406
Earth 1 Socket DC COVERTER
BATTERIES
Diagon SH006 - STARTING, X44.4. 12V SH013 - RADIO & DC-
407
Electrical Circuits
390 X13 se Box CHARGING SYSTEM & 2 Socket DC COVERTER

24V OBD 12V
SH013 - RADIO & DC-
Troubleshooting
Clamp SH006 - STARTING, 408 X44.5 Connec
DC COVERTER
391 X14 KL.30 CHARGING SYSTEM & tor
FF OBD 12V
SH013 - RADIO & DC-
Clamp SH015 - 409 X44.6 Connec
DC COVERTER
392 X14 KL.30 ELECTROHYDRAULIC tor
FF CAB TILT Beacon
410 X53 SH018 - LIGHTING 2
SH006 - STARTING, Lamp
Clamp
393 X14.1 CHARGING SYSTEM & 411 X53.1 Roof SH018 - LIGHTING 2
KL.30FF
OBD X125. SH013 - RADIO & DC-
412 Roof
Clamp SH006 - STARTING, 1 DC COVERTER
394 X15 KL.31 CHARGING SYSTEM & X125.
FF OBD 413 Roof SH017 - LIGHTING 1
1
Clamp X125.
395 X15 SH008 - CPC / FMR 414 Roof SH018 - LIGHTING 2
KL.31FF 1
Clamp X125. Dashbo SH013 - RADIO & DC-
396 X15.1 SH008 - CPC / FMR 415
KL.31FF 1.1 ard DC COVERTER
Clamp SH015 - X125. Dashbo
397 X15.1 K1.31 ELECTROHYDRAULIC 416 SH017 - LIGHTING 1
1.1 ard
FF CAB TILT
X125. Dashbo
SH014 - POWER 417 SH018 - LIGHTING 2
Door 1.1 ard
398 X22.1 WINDOW & CENTRE
RH SH002 - GENERAL
DOOR LOCK 418 XXX -
INFORMATION
SH014 - POWER
X22.1. Dashbo Magnet
399 WINDOW & CENTRE
1 ard ic Valve
DOOR LOCK 419 Y1 SH008 - CPC / FMR
Engine
Brake


r tion r tion
Differen CAN-
SH007 - INSTRUMENT
tial 430 Z1.1 Startpoi
CLUSTER
Lock SH009 - ABS & HILL nt
420 Y15
Horizon HOLDER UNIT CAN-
tal rear 431 Z1.1 Startpoi SH008 - CPC / FMR
Axle nt
Modula CAN-
tor SH009 - ABS & HILL
432 Z1.1 Startpoi
Y16.1 Valve SH009 - ABS & HILL HOLDER UNIT
421 nt
1 ABS- HOLDER UNIT
Front CAN-
SH010 - PSM, HCU &
LH 433 Z1.1 Startpoi
MAINTENANCE ECU
nt
Modula
tor CAN-
SH010 - PSM, HCU &
Y17.1 Valve SH009 - ABS & HILL 434 Z1.1 Startpoi
422 MAINTENANCE ECU
1 ABS- HOLDER UNIT nt
Front
RH
Electrical Circuits
MY
ABS-
Rear SH009 - ABS & HILL
Troubleshooting
423 Y18.1
Axle HOLDER UNIT
Left
4X2/6X2
MY
ABS-
Rear SH009 - ABS & HILL
424 Y19.1
Axle HOLDER UNIT
Right
4X2/6X2
Consta
nt
425 Y20 SH008 - CPC / FMR
Throttle
Valve
Cold
Compre SH010 - PSM, HCU &
426 Y25
ssor (A/ MAINTENANCE ECU
C)
Inter
Axle
SH009 - ABS & HILL
427 Y43 Differen
HOLDER UNIT
tial
Lock
MV SH010 - PSM, HCU &
428 Y46
PTO MAINTENANCE ECU
Hill SH009 - ABS & HILL
Y94_
429 Holder HOLDER UNIT
1
Unit

Troubleshooting
DICV-ELE-8299
Service Manual - Electricals

X1 X5
3 50.0 B ;
1
X3 X6
1
G-001
Battery
15-102
;
;
B
B
70.0
70.0
70.0
70.0
1
5
M1.50
M1.2
M1.1
1
X4
X7
1 1 1
50 31 30 1 1
M
1 1 1
Engine and Chassis Circuit
M-001 S-001 GND-001 GND-002

Starter Motor Isolator Switch Chassis Earth Engine Earth
X4 X9
X2 X7 X8
X10
13 10.5 10.5
13
SH005 - POWER DISTRIBUTION / BATTERIES
Electrical Circuits
X13
10/A7.1/A-001,2/P2.1/A-008/SH007 - INSTRUMENT CLUSTER
XB.DIA 4108 0.75 GR/Bl ; 7_K Line
7
12
A7.1
11
10
Welding Joint Diagonise
A7.1
;
1
1001 0.75 Rt/Bl
7
F10
Base Module
10
2
;
4
10.0 4128 0.75
10
16
DISTRIBUTION T.30
Rt/Bl 16_Battery +ve
11
A-001
3
Diagnose Plug Sock
A-016
A7.5
12
4
F39
OBD
4035 0.75 Bl/Ws ;
13
10.0
5
8_Option
14
6
Diagn. Socket 4034 0.75 Bl/Ws ;
15
7
1
3/X7.1.1,5/A7.5/A-001/SH007 - INSTRUMENT CLUSTER 4055 0.75 BR ;
9
7
5_Signal Gnd
5
A7.5
16
KL.15
8
6
4009 4.0 Sw ;
5
4
A7.KL15
XB.31L1 4054 0.75 BR ; 4_Chassis Gnd
4
3
1 1/A7.KL15/A-001,1/S1/S-003/SH006 - STARTING, CHARGING SYSTEM & OBD Welding Joint Ground Left
9_Option
1
6
4
1/A7.KL15/A-001,1/S1/S-003/SH006 - STARTING, CHARGING SYSTEM & OBD
A7.14
9
7
12 15 18
11 14 17
10 13 16
A7.KL15
Base Module
A6.1 4009 4.0 Sw ;
A-001
3051 1.0 ; 4121 0.75 Li/GR ; A7.14 KL.15
13
DIAGNOSIS K LINE_13 Li/Rt
6
F30
Control Unit PLD
3078 1.0 ; 4149 0.75 Sw/Bl ; 10.0

15
Sw/Li
9
KL 15_15
2
PLD
2
4175 0.75 Sw/Gn ; F15

SH006 - STARTING, CHARGING SYSTEM & OBD
5 18
5 18
11 12 13 14 15 16
A-002
15.0
17
3
KL 50_8 3141 1.0 Sw ; 4139 0.75 Sw ;

8
A7.10
4
CPC POWER
1
12
STARTER CTRL_12
5
Dashboard
4
X2.2
Engine
A7.10
BATTERY -_9
9
6
7
7
11
BATTERY -_11
12 15 18
11 14 17
10 13 16
3
1
3
1
8
BATTERY +_5
5
4
6
4
BATTERY +_6
6
7
9
12 15 18
12 15 18
11 14 17
10 13 16
11 14 17
10 13 16
15/1
15
Horn
11
H
Clamp KL.30 FF
15
13
Washer
X14
86
12
8
3137 16.0 Rt ;
1
Electrical Circuits
53
9
53b
14
Stalk Switch Left
3138 2.5 Rt ;
Wiper
14
13
15
10
3050 2.5 Rt ;
11
10
12
S-002
J
8
7
6
4
M1.1
3
1
30
M1.1
6
Troubleshooting
Starter Motor
BR ;
L
3091 2.5
2
M-001
Flasher
4036 2.5 BR ;
49a
1
M1.2
31
M
12
M1.2
R
3
M1.50
50
12
3140 1.0 Sw/GR ;

1
56b
M1.50
6
Dip/Undip/Flash
56
4
56a
5
LH(15)
7
S25
17 14 11
16 13 10
18 15 12
17 14 11
16 13 10
18 15 12
9
7
6
4
6
4
G6.1
1
3
1
8
X7.1
Body Builder Dashboard

6
G6.1
A3.4
9
3098 25.0 Rt ;
Control Unit FMR/CPC
1
4192 0.75 Ws/Bl ;

7
7
B+
12 15 18
11 14 17
10 13 16
G6
;
Generator
3048 1.0 Rt
4
30
1
G-002
2
A-003
3134 1.0 ; 4193 0.75 Ws/Bl ;

11
3~
Ws/Bl Trml W Of Alt.

2
2
1
W
3
A3.4
G6
G
4
4005 1.0 Bl ; 4019 0.75 Bl ;

13
Trml D+ Of Alt.
1
1
2
D+
3136 1.0 Sw/Gn ;

18
Eng Start Signal

3
15
1
X2.1
Engine A3.1
G6.2 Dashboard
6
3049 16.0 BR ;
A3.1
1
7
B-
12 15 18
11 14 17
10 13 16
3
1
3
1
G6.2
4
6
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
0
12
4226 1.5 Sw ;
3
4009 4.0 Sw ; KL.15

1
1
50_B+
A7.KL15
Drive Switch
1002 0.75 Sw ;
2
1
4
Base Module
15_Ign
S-003
A-001
5
2
A7.KL30
XB.15R
A7.KL31
A7.KL15
4010 4.0 Sw/Rt ;

3
R15_Radio Con
3
6
Welding Joint KL.15R

4007 4.0 Rt ;
4
R30_B+
A7.KL31
KL.31
1
4008 4.0 Rt ; A7.KL30

6
50_Starter Ctrl
S1 KL.30
1
Welding Joint KL30
Clamp KL.30FF
X14.1
XB.30.4
;
Clamp KL.31 FF
4015 16.0 Rt
1
X15
4014 16.0 BR ;
1
DICV-ELE-8300

1
3
4
6
4
Pressure Switch
B18.1.1
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
1
S-017
B18.1.1 P2.4
P
3107 1.0 GR/Ge ; ;
13
13
4500 0.75 GR/Ge Load Dump_6
6
B18.1.2
B18.1.2
4100 1.0 BR ;
1
1
Horizontal Differential
XR5.1
Welding Joint Ground | High Cabs
Lock Rear Axle 1
Control Switch
S-013
S14.1
3097 1.0 Bl/BR ; 4020 0.75 Bl/BR ; Diff Lock Rr 1_3
7
1
3
1
2
3093 1.0 BR ;
2
Ground II Right
Welding Joint
XR5.2
Horizontal Differential
Lock Rear Axle 2
Control Switch
10 11 12 13 14 15 16 17 18
1
S-014
3100 1.0 BR ;
2
1
3
3099 1.0 ; 403 0.75 Bl/Og ;
1
Bl/Og Diff Lock Rr 2_4
4
2
P2.4
S15
5
6
Cross Axle Lock
Control Switch
87
S-015
3103 1.0 BR ;
9
2
1
3104 1.0 ; ;
11
11
401 0.75 Bl/Gn
1
Bl/Gn Inter Axle Diff Lock Rr_2
2
2
S18
X6.1
Chassis Dashboard
Reminder
Seat Belt
S-016
5113 0.75 Ws ;
2
Seat Belt_8
8
2
1
5112 0.75 BR ; XB.31L1
1
SB1 Welding Joint Ground Left
3
A7.5
6
Base Module
A7.5
9
4072 0.75 Ge/Rt ;

A-001
Error display GLK Lamp Check_7
7
A7.12
4061 0.75 BR/GR ;
3
Blink Contl C1 LH Turn Sig. L_9

7
9
6
A7.12
9
4063 0.75 BR/Gn ;

15
18
Blink Cont C1 RH Turn Sig. R_18
12 15 18
11 14 17
10 13 16
X1.1
Cabin Dashboard
S20
Cab Lock
Switch LH
; ;
S-020
5399 1.0 5425 0.75 Ws/Bl
14
Ws/Bl Cab Lock LH_14
4
2
3
5402 1.0 Gn/Sw ; 5426 0.75 Gn/Sw ;
15
Cab Lock RH_15
5
3
2
5386 1.0 Ws/Gn ;

1
1
3
4
6
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
XD.31.3 5417 1.0 BR ;
Welding Joint Grond Front Wall
Switch RH
Cab Lock
S-021
1
3
3
2
5387 1.0 ;
2
Ws/Bl
S21
SH007 - INSTRUMENT CLUSTER
1
3
4
6
7
9
12 15 18
11 14 17
10 13 16
Steering oil Level
12 15 18
11 14 17
10 13 16
S19
; ;
S-022
5419 1.0 GR/Ge 5423 0.75 GR/Ws
16
Steering Oil Level_16
1
1
1
Switch
1
2
5420 1.0 BR ;
2
SP10
Steering oil Pressure
10 11 12 13 14 15 16 17 18
1
2
3
4
S-025
BR ;
P2.3
5422 1.0
2
P2.3
Switch
5
1
6
5421 1.0 Sw/Li ; 5424 0.75 Sw/Li ; 15
1
Power Steering_15
2
2
2
7
S98
P
X3.1
Front Cross member Dashboard
8
9
Fuel Level
B-014
B22.3
Sensor
3142 1.0 ; ;
18
18
Bl/Sw 4031 0.75 Bl/Sw Fuel Level_4

1
4
1
X6.1
3071 1.0 BR ;
Chassis
2
Dashboard
3
1
3
4
6
XR5.1
9
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
Welding Joint Ground | High Cabs

Switch Brake System
Electrical Circuits
Supply Pressure
I & II (1)
4032 1.0 ; 4079 0.75 GR/BR ;

B-012
GR/BR
4
Air Pressure 1_2

1
2
2
1
4030 1.0 GR ; 4076 0.75 GR ;

3
Air Pr.Snsr Supply 1_1

2
1
3
4
3074 1.0 ; 4078 0.75 GR/Bl ;

2
GR/Bl Air Pressure 1_3

3
B71.1.1
3
1
3
4
6
7
9
7
Switch Brake System
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
Supply Pressure
4050 1.0 ; 4122 0.75 Li/GR ;

B-013
Li/Rt
11
Troubleshooting
4
I & II (2)
Air Pressure 2_11

4
4
2
1
3063 1.0 GR/Gn ; 4096 0.75 GR/Og ;

10
3
Air Pr.Snsr Supply 2_10

5
5
3
4
3135 1.0 ; 4098 0.75 GR/Li ;

12
GR/Li
2
Air Pressure 2_12

6
B71.1.2
4069 1.0 ; ;
18
18
Ws/Rt 4199 0.75 Ws/Rt

X6.2
Chassis Dashboard
Instrument Cluster
XR20
6
Welding Joint Reverse 4238 1.5 Ws/Rt ;

A-008
6/X7.1.1,3/RV1/SH016 - DGMS COMPONENTS

3
Direction
6
A7.2
9
7
12
5325 0.75 Ws/Rt

11
10
EM0
12 15 18
11 14 17
10 13 16
A7.2
9
K7 - REVERSE LAMP RELAY

7
Trail.Socket/Rev Lamps
6
A7.7
3
4202 1.5 Bl/Og ;

5
K5 - D+ RELAY
1
Distribution D+ a
Base Module
17 14 11
16 13 10
18 15 12
A7.13
A-001
A7.13
4
9
Distribution KL.30p 4254 2.5 Rt ;

1
1
2
12 15 18
11 14 17
10 13 16
9
A7.8
6
4
3
Distribution Kl. 31u 4242 2.5 BR ;

2
2
3
F39 A7.5
14 11
13 10
15 12
10.0 4034 0.75 Bl/Ws ;

A7.8
3
5
Diagn. Socket
9
4035 0.75 Bl/Ws ;

6
8/X13/A-016,5/A7.5/A-001/SH006 - STARTING, CHARGING SYSTEM & OBD

3
KL.15
4009 4.0 Sw ;
A7.7
A7.5
9
A7.KL15
4
4
6

3
XB.58.1 4093 0.75 GR/Ge ;

13 8
13 8
Welding Joint KL.58

X7.1
Dashboard
XB.31.RE 4205 1.5 BR ;
Welding Joint Ground Right 4112 0.75 Gn ;
18
Speed Sensor_18
A7.1
4037 0.75 Bl/Ws ;
12
11
10
F26(10A) - KL.15 High Beam Ctrl_5

6
5
A7.1
Instrument
9
10/A7.1/A-001,16/X13/A-016/SH006 - STARTING, CHARGING SYSTEM & OBD

6
4
3
F10
4128 0.75 Rt/Bl ; P2.1
10.0 1001 0.75 ;
10
DISTRIBUTION T.30 Rt/Bl Battery Trml 30_2

2
17 14 11
16 13 10
18 15 12
Diagnose Plug Sock A7.12

A7.12
4022 0.75 Bl/BR ;

18
Base Module
Blink Cont C2 RH Turn Indicator R_3

3
9
A7.5
6
4029 0.75 Bl/Rt ;

17
15
Blink Cont C2 LH Turn Indicator L_15

A-001
F38 A7.5
10.0 4151 0.75 Sw/Bl ;
13
IGN Trml 15_13

3
9
Ignition
A7.KL15
6
4
3
4009 4.0 Sw ;
1
KL.15 1/A7.KL15/A-001,1/S1/S-003/SH006 - STARTING, CHARGING SYSTEM & OBD

14 11
13 10
15 12
10 11 12 13 14 15 16 17 18
A7.8
4042 0.75 BR ;
10
Distribution Kl. 31t Battery Trml 31_10

2
9
A7.8
6
3
3
XB.DIA
4
4110 0.75 GR/Bl ;

16
P2.1
K Line_16
CAN-Starpoint
Welding Joint Diagonise

6
Z1.1
17 14 11
16 13 10
A-015
18 15 12
CAN-High_4 4003 0.75 Bl ; IES CAN H_9

4
8
9
9
4003a 0.75 Ge ;
18
CAN-Low_6 IES CAN H_18

6
6
TP1
TP1
3
XB.31.RE
Welding Joint
Ground Right
;
10
5388 0.75 BR
Rocker Mode
; XB.58.1
S-026
5384 0.75 GR/Ge

1
Switch
Welding Joint KL.58

5441 0.75 Ws ;
17
9
5
Manouever Mode_17
7
5436 0.75 ;
7
Rt/Bl
10
9
P2.2
5385 0.75 BR ;
11
3
Manouever Mode Sw_11

S196
3
1
3
4
6
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
A-013
15 12
13 10
14 11
A117
EPS III
9
D3_7 5429 1.0 Gn/Sw ; 5353 0.75 Br/Bl ; Speed Sensor 3_4
5
5
7
4
6
4
3
X2.3
Engine Dashboard
Control Unit
20 17 14 11
19 16 13 10
21 18 15 12
FMR/CPC
A-003
A3.3.1
4117 0.75 Gn/Rt ;
13
17
Veh.Speed Sig. Speed Sensor 2_17

9
7
6
4
3
1
Coolie Hat Toggle
4068 0.75 BR/Sw ;

12
7
Rocker Sw System_12
3
4
S-018
Switch
;
5
4058 0.75
14
4
Br/Bl Rocker Sw Back_14

7
4048 0.75 BR ;
8
10
9
1015 0.75 BR ;
3
S188.1
Welding Joint
Ground Left
XB.31L1
10 11 12 13 14 15 16 17 18
1
2
Coolie Hat Toggle
S188.2
3
1046 0.75 BR ;
4
3
P2.2
1
5
S-019
Switch
1047 0.75 BR ;
6
3
7
5
4066 0.75 BR/Rt ;

8
13
Rocker Sw Info_13
4
7
9
10
9
4062 0.75 BR/Gn ;

15
Rocker Sw Adjust_15
7
X40
X1.4
Transmission Engine
Cabin Dashboard
TP16
ONLY FOR REFERENCE

TP2
TP3
Motion Sensor
16
16
4087a 1.0 NUU 5432d 1.0 ; 4000b 0.75 GR/BR ;

4
GR/BR
2
BR/GR Speed Sensor TCO_9

9
B-018
18
18
4089a 1.0 NUU 5432c 1.0 GR/Gn ;

3
3
4
BR/Rt
2
4
G
1
17
17
4088a 1.0 Bl NUU 5432b 1.0 ; 4000 0.75 GR/Bl ;

2
2
3
GR/Bl Speed Sensor I/P_7

7
15
15
4086a 1.0 Ge/Sw NUU 5432a 1.0 ; 4000a 0.75 GR/Ws ;

1
Gr/Ws
1
Speed Sensor Supply_8

8
B17.2
17 14 11
16 13 10
18 15 12
17 14 11
16 13 10
18 15 12
2
4
2
7
1
3
1
3
4
3
1
3
DICV-ELE-8301

B1.1 A3.1
FG1- 4070 0.75 BR/Ws ; Acc Path 1-
5
GAS1 4075 0.75 Ge/Bl ; PWM Acc. Path 1
3
Gas Pedal
4136 0.75 Rt/Ws ;
B-010
FG2- Acc Path 2-
4
Switch
1
4
2
5
3
6
GAS2 4197 0.75 Ws/BR ; PWM Acc Path 2
6
FG1+ 4038 0.75 Bl/Ws ; Acc Path 1+
1
4183 0.75 Sw/Rt ;
4
FG2+ Acc Path 2+
A3.1
9
7
12 15 18
11 14 17
10 13 16
; XB.31.RE
10
1013A 0.75 BR
Welding Joint Ground Right
Auto Manual
2
1012A 0.75 GR/Ge ; XB.58.1
1
S-010
Switch
4
Welding Joint KL.58
6
7
8
5338A 0.75 Bl/Gn ;
13
7
Pulsed Supp Volt.1
10
9
5336 0.75 Gn ;
3
S73
CAN-Starpoint
A3.2
Z1.1
A-015
6
4
4002a 0.75 Bl ;
18
CAN-High_1 Veh CAN High
1
9
7
12 15 18
11 14 17
10 13 16
4002b 0.75 Ge ;
16
CAN-Low_3 Veh. CAN Low
3
TP15
TP15
3
A7.8
6
4
9
7
F34 - KL.15
A7.2/7
12 15
11 14
10 13
K7
Base Module
1
6
4
A-001
A7.9
9
7
A7.14/14
A7.8
12 15 18
11 14 17
10 13 16
K6 - STOP LAMP RELAY 4244 2.5 BR ; Batt-
2
Distribution Kl. 31s A7.9
Distribution Kl. 15c 4261 2.5 Sw ; Switched Batt+ (Ign)
3
3 A7.13
2
1
6
4
Rt ;
A7.13
Distribution KL.30n 4257 2.5 Batt+
1
9
7
12 15 18
11 14 17
10 13 16
1
S2.2.1
4
;
A3.2
4178A 0.75 Sw/Ge
13
Eng Brak I/P 0
7
12 15 18
11 14 17
10 13 16
4174A 0.75 Sw/Gn ;
14
Eng Brak I/P 1
3
5064A 0.75 sw/gr ;
15
Eng Brak I/P 2
4
5
6
Exhaust Brake
3
S-009
6
Switch
9
7
12 15 18
11 14 17
10 13 16
5069 0.75 Rt ;
10
Pulsed Supp Volt4
1
10/A3.2/A-003,5/A25.K3/K-003/SH018 - LIGHTING 2 1005 0.75 Sw/Bl ;

14
18
Rev.Gear
5333 0.75 Li/Gn ;
14
Clutch Snsr
8
5332 0.75 Sw/Gn ;

10
Trans.I/P Speed Gnd
5
5331 0.75 Rt/Gn ; Trans.I/P Speed
9
4
SH008 - CPC / FMR
12
5337 0.75 Ge/Rt ;

11
15
Clutch Snsr Gnd
5335 0.75 Ws/Gn ;

16
10
Split Sol.Valve High
Control Unit FMR/CPC

5334 0.75 Sw/Ge ;
17
Split Sol.Valve Low
8
5330 0.75 GR/Ge ;
18
16
Gear Neutral
5338 0.75 Bl/Gn ;

13
A-003
3
1
3
4
6
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
A6.1
9
Electrical Circuits
CAN LOW_2 3045d 1.0 Ge ; 4001d 0.75 Ge ; Eng CAN Low
3
3
2
1
Control Unit
2
11 12 13 14 15 16
3
A-002
CAN GND_4 3045c 1.0 BR/Rt ; 4001c 0.75 BR/Rt ; Eng CAN Gnd
2
2
4
2
4
PLD
CAN GND_3 3045b 1.0 BR/GR ; 4001b 0.75 BR/GR ;

4
4
3
76
CAN HIGH_1 3045a 1.0 Bl ; 4001a 0.75 Bl ; Eng CAN High

1
1
1
3
MC1
MC1
MC2
MC2
8
Dashboard
X2.2
Engine
3
1
6
A3.4
9
7
Hand Brake
12 15 18
11 14 17
10 13 16
Troubleshooting
B-011
1008 1.0 Li ;
Switch
17
2
Park Brak Sw I/P
1007 1.0 Li/Ws ;

12
1
Pulsed Supp.Volt. 2/3

2
B5.6
P
A3.4
3
1
3
4
6
7
9
7
Cooling Stand
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
A3.3.1
S-007
B6.2
Switch
Q
1
3128 1.0 ; ;
17
17
4021 0.75 Bl/BR

11
Bl/BR Coolant Lvl I/P

1
2
3129 1.0 ; ;
18
18
Rt/Gn 4135 0.75 Rt/Gn Coolant Lvl Warn+

2
Dashboard
X2.1
Engine
Air Filter Control
B-009
Switch
B7.5
3127 1.0 Rt/Gn ; 4134 0.75 Rt/Gn ;
3
1
3
1
2
3126 1.0 Rt/GR ; 4132 0.75 Rt ; Air Filter Snsr I/P

5
5
3
Chassis Dashboard
X6.1
1
3
4
6
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
A7.14
Brake Lght Rly
4157 0.75 Sw/Ge ;
13
16
K6 - STOP LAMP RELAY

Brak Lght
Base Module
Rev Lght Rly

3
4161 0.75 Sw/Rt ;

14
12
K7 - REVERSE LAMP RELAY

Back-up Lght
A-001
4
9
4028 0.75 Bl/GR ;

16
10
Amp. Alt. D+
12 15 18
11 14 17
10 13 16
A7.7/1
F8 - DRL K5
Relay D+
KL.30 15.0
F7
3
1
3
4
6
7
Magnetic valve
12 15 18
11 14 17
10 13 16
Engine Brake
12 15 18
11 14 17
10 13 16
Y-005
Y1
3124 1.0 Li ; 1113 0.75 Bl/Sw ;
2
Eng Brak O/P 2

9
9
1
8
1
3125 1.0 Li/Ws ; 4182 0.75 Ws/Gn ; Eng Brak O/P Gnd
2
2
2
9
Constant Throttle
Y-006
5511 1.0 BR ;
2
Valve
5510 1.0 ; 4181 0.75 Sw/Li ;

1
Bl/Sw
1
Eng Brak O/P 1

1
Y20
Chassis Dashboard
X6.3
1
Outside Temperature
1
3
4
6
4
6
7
9
A3.3.1
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
12 15 18 21
11 14 17 20
10 13 16 19
B4
B-005
Sensor
5011 0.75 Li/Gn ; 4123 0.75 Li/Gn ;

15
Amb.Temp Snsr
4
4
1
1 2
5012 0.75 Li/GR ; 4124 0.75 Li/GR ;

14
Amb.Temp Snsr Gnd

5
5
2

X3.1
A117
5427a 1.0 Bl ; 5349d 0.75 Bl ;

21
CAN H_1 Tranmission CAN H

1
1
1
5427c 1.0 Ge ; 5349a 0.75 Ge ;

19
CAN L_4 Tranmission CAN L

3
3
4
5349b 0.75 BR/GR ;

20
56
5349c 0.75 BR/Rt ;

MC4
MC4
Welding Joint F-006

XB.EPS.3
EPS III
Gnd_KL31_2 5427d 2.5 BR ; 5351 2.5 BR ;

4
4
2
5350 2.5 BR ;
; ;
12
KL 30_8 5427b 2.5 Rt 5352 2.5 Rt

2
2
8
FUSE
MC3
MC3
F6
A-013
EPS III
;
11
5428 2.5 Rt 15.0

6
A24.6
9
1
11 14
10 13
12 15
A7.11
A7.11
6
4
9
7
11
Distribution KL.30l
11
10
12
A7.8
Distribution Kl. 31w
5
A7.14
Base Module
F29
3
5431 1.0 ; 5354 0.75 Sw/Rt ; 15.0

14
KL15_14 Sw/Rt
6
4
A-001
A7.8
EPS
9
A7.KL15
12 15
11 14
10 13
4009 4.0 Sw ;
1
KL.15
A7.8
Gnd_KL 31_5 5428 2.5 BR ; 5355 2.5 BR ; Distribution Kl. 31x
7
7
5
1
6
A7.13
A7.14
A7.13
9
Distribution KL.30t
5
12 15 18
11 14 17
10 13 16

A24.13
F-013
5357 2.5 Rt ; 10.0

25
FUSE
F13
5430 2.5 ; 5356 2.5 ;

11
Rt/Ws Rt/Ws
26
KL 30_11
8
Dashboard
X2.3
Engine
3
1
3
4
6
7
9
7
Clamp KL.31
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
Clamp KL.31 FF
Battery Box
A-020
10
X9.22 X15
A-021
3080 25.0 BR ;
8
KL.31 KL.31
1
1
Clamp KL.31 FF
A-021
X15.1
KL.31 3041 6.0 BR ; 4025a 1.5 BR ; SP10
1
8
3145 1.5 BR ; SP20

XQ5
Welding Joint Ground
DICV-ELE-8302

1
6
A7.8
9
7
12 15
11 14
10 13
3
1
6
A7.9
9
7
12 15 18
11 14 17
10 13 16
A7.8 A10.1.1
3112 2.5 BR ;
Base Module
Distribution Kl. 31v GND_1
1
A-001
A7.9
Distribution Kl. 15d 301 2.5 Sw ; US_3
3
3
1
A7.13
6
A7.13
303 2.5 Rt ;
16
Distribution KL.30s UB_16
4
9
7
12 15 18
11 14 17
10 13 16
CAN-Starpoint
Z1.1
3
1
A-015
CAN-Low_9 302a 0.75 Ge ; CAN_L_7

6
7
9
302b 0.75 Bl ;
12 15 18
11 14 17
10 13 16
CAN-High_7 CAN_H_8
8
TP4
TP4
1
6
4
S39
A10.1.1
ABS OFF Road Switch
7
5377 0.75 BR ;
3
12 15 18
11 14 17
10 13 16
1
S-005
5378 0.75 ;
3
Br/Bl ABS ORS_9

7
9
5
6
7
5429a 0.75 GR/Ge ; XB.58.1

1
10
9
Welding Joint KL.58

5379 0.75 BR ; XB.31.1
10
Welding Joint KL31

Speed Sensor Rear
Axle R2 Right
TP9
B33.1
TP5
SH009 - ABS & HILL HOLDER UNIT
B-003
; ;
A
3116a 1.0
15
15
Ws/Li 205 0.75 Ws/Li
10
WSS_DR+_10
1
3116b 1.0 ; ;
16
16
Ws/Rt 206 0.75 Ws/Rt
11
WSS_DR-_11
2
B
TP9
TP5
3
1
6
4
Rear Axle R2 Left
7
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
Speed Sensor
B32.1 A10.1.2
B-004
1011b 1.0 Ws/Ge ; 414 Ws ;
13
13
0.75
A
15
WSS_DL+_15
1
1011a 1.0 Ws/Gn ; 14 417 ;
14
0.75 Ws/BR
18
WSS_DL-_18
2
B
TP10
TP10
TP6
TP6
Chassis Dashboard
X6.3
Control Unit Global ABS

Front Axle F2 RH
Speed Sensor
B31.3.2
A-004
B-001
; ;
A
5517a 1.0 Ws/Ge 5393 0.75 Ws/Ge
11
WSS_SR+_11
2
2
1
5517b 1.0 Ws/Gn ; 5394 0.75 Ws/Gn ;
14
WSS_SR-_14
3
3
2
B
TP11
TP11
TP7
TP7
Modulator Valve
ABS Front RH
Y17.11
Electrical Circuits
; ;
Y-001
5519 1.5 Ge/Li 5404 1.5 Ge/Li PCV_SR_GND_6

5
5
2
6
3
1
5520 1.5 Ge/Gn ; 5405 1.5 Ge/Gn ; PCV_SR_1V_4

6
6
3
4
2
5518 1.5 Ge/BR ; 5403 1.5 Ge/BR ; PCV_SR_0V_7

4
4
1
7
3
1
3
4
6
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
Modulater Valve
Troubleshooting
ABS Front LH
Y16.11
5522 1.5 Ge/GR ; ;
17
17
5407 1.5 Ge/GR PCV_SL_GND_3

Y-002
3
3
1
5523 1.5 ; ;
18
18
Ge/Bl 5408 1.5 Ge/Bl PCV_SL_1V_1

3
1
2
5521 1.5 Ge/Og ; ;

16
16
5406 1.5 Ge/Og PCV_SL_0V_2

1
2
Front Axle F2 LH
Speed Sensor
B30.3.1
B-002
5516a 1.0 ; ;
12
12
Ws/Li 5397 0.75 Ws/Li WSS_SL+_5

1
5
A
A10.1.2
6
5516b 1.0 ; ;
13
13
Ws/Rt 5398 0.75 Ws/Rt

9
WSS_SL-_8
2
8
TP12
TP12
TP8
TP8
B
12 15 18
11 14 17
10 13 16
Chassis Dashboard
X4.2
MY ABS Rear
Y18.1
3121 1.5 Ws/Gn ; 5208 1.5 Gn/Ws ;
Axle Left
12
PCV_DL_GND_12
Y-003
6
2
3
1
3122 1.5 Ws/Li ; 5210 1.5 Ws/Li ;

16
PCV_DL_1V_16
5
5
3
2
3120 1.5 ; 5211 1.5 ;

17
Ge/Rt Ge/Rt PCV_DL_0V_17

4
4
1
1
3
4
6
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
MY ABS Rear
Y19.1
Axle Right
Y-004
3118 1.5 Sw/Gn ; 5206 1.5 Sw/Gn ; PCV_DR_GND_9

9
9
2
9
3
1
3119 1.5 Ge/Ws ; 5207 1.5 Li/Ws ;

10
PCV_DR_1V_10
8
8
3
2
3117 1.5 Sw/GR ; 5209 1.5 Sw/GR ;

13
PCV_DR_0V_13
7
7
1
Chassis Dashboard
X5.1
Horizantal Rear Axle
Differential Lock
1018a 0.75 GR/Ge ; XB.58.1

Welding Joint KL.58
3
1
6
4
6
4
Y-008
Y15 1019 0.75 BR ; XB.31.RE

1
7
9
3147 1.0 BR/Ws ;

12 15 18
1
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
2
4025 1.0 BR ;
2
X6.3
10
Chassis Dashboard
Ground II Right
Welding Joint
Switch Rear Axle

Differential Lock
XR5.2
4144 0.75 Sw/Bl ;

3
S-028
7
3
4
6
406a 0.75 Sw/Ws ;

4
4
400 0.75 Sw/Rt ;

6
10
Differential Lock
9
Inter Axle
Y-009
4153 0.75 Sw/Rt ;

3
3106 1.0 BR ;
2
2
S38
3105 1.0 ;
1
Sw/Bl
1
Y43
A7.5
A7.5
Base Module
F40
9
10.0
7
A-001
Diff. Lock
6
4
3
A7.KL15
1/A7.KL15/A-001,1/S1/S-003/SH006 - STARTING, CHARGING SYSTEM & OBD 4009 4.0 Sw ;
1
KL.15
A7.12 4-Wheel
3
5401 1.0 Rt ; 10.0

3
F32
A7.12
9
7
12 15 18
XR5.2
11 14 17
10 13 16
3
Welding Joint Ground II Right

Dashboard
6
X5.1
9
7
12 15 18
11 14 17
10 13 16
Y94_1
1 5515 1.0 BR ;
1
Hill Holder
S197
Rt ;
Y-010
5512 1.0
18
18
2 5390 1.0 Rt ;
2
3
Unit
2
3
5513 1.0 GR/Ge ; ;

14
14
3 5391 1.0 GR/Ge

3
Hill Holder Switch

2
1
3
; ;
4
S-027
5514 1.0
15
15
4 Li/Ws 5400 1.0 Li/Ws

4
5
Chassis
X5.1
Chassis Dashboard
X5.1
5367 0.75 BR ;
4
10
9
3
1
6
4
9
XB.58.1 5389 0.75 GR/Ge ;

1
12 15 18
11 14 17
10 13 16
Welding Joint KL.58

10
XB.31L1 5392 0.75 BR ;
Welding Joint Ground Left
DICV-ELE-8303

1
6
4
Sensor Rear axle R2
7
12 15 18
12 15 18
11 14 17
10 13 16
11 14 17
10 13 16
Temperature
B-006
1
B49 A30.2
5508 0.75 Bl/BR ; ;
16
16
1 5371 0.75 Bl/BR THA_1
A30.2
2
7
5509 0.75 BR/Sw ; ;
17
17
5374 0.75 BR/Sw ANA GND_9
12 15
11 14
10 13
Chassis Dashboard
X5.1
CAN-Starpoint
Z1.1
A30.1
MAINTENANCE ECU
3
1
A-015
5358a 0.75 Bl ;
10
CAN-High_10 CAN H_1
1
9
Maintenance ECU
12 15 18
11 14 17
10 13 16
5358b 0.75 Ge ;
12
CAN-Low_12 CAN L_3
3
TP13
TP13
A-006
Instrument
18 17 16 15 14 13 12 11 10
9
8
A-008
Cluster
P2.2
7
6
1114 0.75 Sw/Ge ;
16
15
Distance Signal_16 C4_15
5
4
3
2
1
1
3
4
6
A7.8
A30.1
9
7
9
7
Base Module
12 15
11 14
10 13
12 15 18
11 14 17
10 13 16
A7.8
A-001
5369 2.5 BR ;
17
Distribution Kl. 31y KL 31_17
7
A7.9
5368 2.5 Sw ;
3
16
Distribution Kl. 15e KL 15_16
3
6
A7.9
9
7
12 15 18
11 14 17
10 13 16
SH010 - PSM, HCU & MAINTENANCE ECU
Base Module
A7.10
3
1
A-001
F17
6
1
3
20.0
16
9
4
6
Blower
12 15 18
11 14 17
10 13 16
7
18
12 15 18
12 15 18
11 14 17
10 13 16
11 14 17
10 13 16
XB.15R 4265 2.5 Sw/GR ;

8

Dashboard
X2.2
Engine
Compressor
Y-007
(A/C)
Cold
Y25
1
1
3
3156 1.5 Sw/Bl ;

1
4
6
7
9
12 15 18
12 15 18
11 14 17
10 13 16
11 14 17
10 13 16
Air Condition
3036 1.5 ; 4227 ;

15
15
1.5
2
Sw/Bl Sw/Bl
B-007
A12.1
P
2
3037 1.5 Sw/Ge ; ;

14
14
4228 1.5 Sw/Ge

1
1
H/L Pres. Sw_9

B46.3 9
P
HEATING CONTROL UNIT

X1.1
Electrical Circuits
Cabin Dashboard
Heater Blower +
4241 2.5 BR ; KL 31_4

4
Welding Joint
XB.31L1
Supply Unit
XB GEBL
4250 2.5 Li/Ws ; 4053 0.75 BR ; KL 31 H/L Pres. Sw_5

5

4249 2.5 Li/Ws ; KL.15R_1
1
Heating Control Unit
Troubleshooting
S43
201
5
Switch Air condition(A/C)
A-007
4206 1.5 Br/Ge ; Blower Speed_3

3
3
8
1
4215 1.5 Li/Og ;

6
3
S-012
4229 1.5 Sw/Bl ; Climate Req_7

4
7
5
4204 1.5 BR ;
7
7
XB.31.RE
10
9

4083 0.75 GR/Ge ;
1
4047 0.75 BR ; 4239 2.5 BR ;

10
4
Welding Joint KL.58
XB.31.1
3
Welding Joint KL31

XB.58.1
4085 0.75 GR/Ge ; KL 58_6

6
Base Module
17 14 11
16 13 10
18 15 12
F16 A7.KL15
A-001
10.0 4009 4.0 Sw ; 1/A7.KL15/A-001,1/S1/S-003/SH006 - STARTING, CHARGING SYSTEM & OBD

1
KL.15
PTO A7.10
9
5439 0.75 sw/gr ;

14
6
4
3
S64.3
5
PTO 1 Switch MBT
;
14 11
13 10
15 12
NA1 Request_4 5433a 0.75 Ge/Gn

4
7
A-010
TP14
1
PSM
15
9
Can High_15
S-004
3
4
6
5440 0.75 sw/gr ;

9
13
Can Low_13
6
5
3
A22.1.3
8
7
4
10
XB.58.1 4086 0.75 GR/Ge ;

1
CAN-Starpoint
Welding Joint KL.58

TP14
17 14 11
16 13 10
18 15 12
;
18
CAN-Low_18 5435b 0.75 Ge

A-015
XB.31.1 4041 0.75 BR ;

10
; Welding Joint KL31

16
CAN-High_16 5435a 0.75 Bl

9
XB.31.RE
6
Ground_2 4045 0.75 BR ;

2

3
Z1.1
M1.1
X38.1
PSM/PTO
30
PTO Engine
Starter Motor
1
PTO Ground
M-001
XG.NA.1
M1.2
31
Gr NUU BR ;
M
4002 1.0 5433 1.0

1
M1.50
50
1
Y46
X2.3
4001e 1.0 Gr NUU Engine Dashboard

2
MV PTO
Y-011
A22.1.4
3
1
3
2
Gr NUU Ge/Gn ; ;
15
15
4003b 1.0 5434 0.75 5437 0.75 Ge/Gn

16
NA1-Driving_16
2
2
1
Switch PTO
S23
Control
S-046
4001 1.0 Gr NUU

2
5438 0.75 Bl/Ws ;

6
A22.1.4
1
Bl/Ws ; ;
18
18
4000c 1.0 Gr NUU 5435 0.75 5434a 0.75 Bl/Ws

9
NA1- Feedback_7
3
3
1
7
2
12 15 18
11 14 17
10 13 16
3
1
3
1
3
A-010
2
2
4
6
PSM
9
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
A22.1.3
6
4
3
A7.9
6
7
A7.9
9
12 15
11 14
10 13
Distribution Kl. 15j 5432 2.5 Sw ; Sw. Reg. Supply_3

7
3
Base Module
12 15 18
11 14 17
10 13 16
A7.8
A-001
Distribution Kl. 31z 5431a 2.5 BR ; Reg. Supply Gnd_2

8
A7.11
Distribution KL.30j 5430a 2.5 Rt ! (JW4||EM0||LZ1) Cont. Supply Batt._1
9
1
3
A7.8
6
5430b 2.5 Rt JW4 || EM0 || LZ1

10
Distribution KL.30k
9
7
12 15
11 14
10 13
A22.1.3
12
11
10
A7.11
9
7
6
4
3
DICV-ELE-8304

X1.1
Dashboard Cabin
XB.31.RE 4245 2.5 BR ;

1/A7.KL15/A-001,1/S1/S-003/SH006 - STARTING, CHARGING SYSTEM & OBD 3038 2.5 BR ;
1
SH011 - WASHER & WIPER
3023 1.0 BR ; XD.31.3

Electrical Circuits
17 14 11
16 13 10
18 15 12
A7.12
A7.KL15
Base Module
4009 4.0 Sw ;
9
1
A-001
KL.15 A7.12
3
13_Wiper Motor 4067 0.75 BR/Sw ;

13
Windscreen Wiper
F37 A7.5
3024 1.0 ;
9
BR/Ge
6
9
A7.5
10.0 4156 0.75 Sw/Ge ;

2
6
Wiper Motor
2
M-005
3
Troubleshooting
Motor
3
6
10
10
3029 1.0 Sw/Ge ;

1
5
17 14 11
16 13 10
18 15 12
3031 1.0 ;
8
Sw/Rt
5
4
1
Cabin
X1.1
3030 1.0 Sw/GR ;

7
M3
9
7
6
4
3
1
17 14 11
16 13 10
18 15 12
Dashboard
X1.1
9
7
6
Windscreen Wiper
3
M-006
M4
Pump
3026 1.0 GR/Gn ;

3
3021 1.0 BR ;
1
S25
7
LH(15)
XD.31.3
Dip/Undip/Flash

56a
4
56
6
56b
3
R
Flasher
1
49a
Stalk Switch Left
2
L
3
S-002
6
4
9
A7.12
;
17 14 11
16 13 10
14
18 15 12
4164 0.75 Sw/Ge Wiping Cycle Control

12
11
10
8
J
15
14
13
;
10
4064 0.75 BR/Li

Base Module
Wiper
Steer Col Sw LH
10
A7.12
S
A-001
9
4166 0.75 sw/gr ;

14
4
53b
4165 0.75 Sw/Rt ;

9
53
;
16
4097 0.75 GR/Og Wiper/Washer Cont
4095 0.75 GR/Og ;

12
Washer
86
A7.5
4180 0.75 Sw/Li ;

13
Wash Pump
6
4
15
A7.5
9
7
11
H
Horn
15
15/1
DICV-ELE-8305

Base Module
A7.KL15
A-001
KL.15
4009 4.0 Sw ; 1/A7.KL15/A-001,1/S1/S-003/SH006 - STARTING, CHARGING SYSTEM & OBD
9
A7.5
6
F39
10.0 1037 0.75 BR ; XB.31.1
3
Horn
Welding Joint KL31
SH012 - HORN
Electrical Circuits
4230 1.5 Sw/Ge ;
15/1
;
15
1023 0.75 Ge/Rt

2
Horn
Relay Horn
K-002
;
11
Troubleshooting
1038 0.75 BR/Ge
H
4
4
1022 0.75 BR ;
1
5
3
1
4231 1.5 Sw/Og ;

2
15
13
3
Washer
86
12
5
A25.K2
53
9
53b
14
Stalk Switch Left

Wiper
10
14
13
15
S-002
11
10
12
J
8
7
6
4
3
1
Horn Signal
L
2
Ground
A-022
Flasher
49a
H2.12
1
1
HORN GND
1
R
3
56b
6
Dip/Undip/Flash
56
4
56a
5
17 14 11
16 13 10
18 15 12
17 14 11
16 13 10
18 15 12
LH(15)
7
9
7
9
S25
6
4
X3.1
3

H-006
H2.11
Horn
18
18
3157 1.5 Sw/Ge ;

1
1
2
3054 1.5 BR ; XQ5

2
DICV-ELE-8306

12V Connector
F-002
X44.6
;
FUSE
1030 1.5 Rt/Gn
1
F2
2
1
10.0 1028 1.5 Rt/Ws ; 1032 1.5 ;
3
BR/Bl
2
A24.2
Welding Joint 12V+
Welding Joint 12V-

XB.12V+
Positive
XB.12V-
Negative
12V Connector
A24.1
F-001
X44.5
10.0 1027 1.5 Rt/Ws ; 1031 1.5 ;
SH013 - RADIO & DC-DC COVERTER
2
BR/Bl
1
FUSE
F1
2
1
1029 1.5 Rt/Br ;
1
2
T2
Output Volt.(13.5V)_6 4225 1.5 Rt/Ws ; 1025 1.5 Rt/Ws ;
6
4224 1.5 Rt/Ws ; 1017a 1.5 Rt/Ws ; 12V+
1
Output Volt.(13.5V)_3
3
XB.12V+ X44.4.2
Welding Joint 12V+ Positive
12V Socket
A-023
X44.4.2
X44.4.1
1
Converter 12/24V
A-019
4208 1.5 ; 1024 1.5 ;

4
6
5
Output GND_5 BR/Bl BR/Bl

5
1
3
2
4209 1.5 BR/Bl ; 1016a 1.5 BR/Bl ; 12V -
1
Output GND_2
2
XB.12V- X44.4.1
Welding Joint 12V- Negative
F-007
;
14
4217 1.5
FUSE
Input Vol.(24V)_4 Rt/Gn
4
F7
Electrical Circuits
; ;
13
Input GND_1 4203 1.5 BR 4256 2.5 Rt 10.0
1
A24.7
Troubleshooting
Base Module
Ground Left
XB.31L1
A-001
12
11
10
A7.11
9
Distribution KL.30a
1
4
3
1
Welding Joint
GND5
KL.31.1
Wall Foot well
KL.31 Front
4011 6.0 BR ;
1
6
KL.31.4
KL.31.6
6
4017 25.0 BR ;
1
1
12V+ Positive
Welding Joint
XB.12V+
Radio 12V T58
4222 1.5 Rt/Ws ;

5
K-007
3
2
1
5
4214 1.5 Gn/Sw ;

1
4
4056 0.75 BR ;
4
4089 0.75 GR/Ge ; XB.58.1

2
A25.K5 Welding Joint KL.58

Base Module
A7.10
3
F18
A-001
4263 2.5 Sw/GR ; XB.15R

13
6
10.0
Radio
9
A7.12
12 15 18
11 14 17
10 13 16
A25.K4
Radio 12V 15R
4146 0.75 Sw/Bl ;

2
K-006

4
2
XB.31.RE
1
5
4044 0.75 BR ;
1
4
4212 1.5 Ge/Rt ;

3
4223 1.5 Rt/Ws ;

5
1
3
4
6
9 12 15 18 21
8 11 14 17 20
7 10 13 16 19
9
7
12 15 18 21
11 14 17 20
10 13 16 19
A9
3016 1.5 ;
18
18
A7
Accessory_7 Ge/Rt
3017 1.5 Gn/Sw ;

A6
NC_6
8
3018 1.5 ; ;
14
14
4220 1.5
A4
Back Up 24V_4 Rt/Ws Rt/Ws
3015 1.5 ; ; XB.12V-

15
15
4207 1.5
A8
Ground_8 BR/Bl BR/Bl

Welding Joint 12V- Negative
X125.1
Roof Dashboard
Loud Speaker
A-009
2
1
2
1
Radio
H-002
4
3
4
3
B102.1
Driver
+
6
5
6
5
200 0.75 BR/GR ;

B5
1 2
Front Left + _5
2
8
7
8
7
100 0.75 GR ;
B6
Front Left - _6
1
Loud Speaker
Passenger
H-003
B103.1
+
400 ;
1 2
0.75 GR/Sw
B3
Front Right + _3
2
300 0.75 GR/Ws ;

B4
Front Right - _4
1
DICV-ELE-8307

17 14 11
16 13 10
18 15 12
17 14 11
16 13 10
18 15 12
Dashboard
Door LH
X23.1
X23.1
9
7
6
4
3
1
3
1
PWR WINDOW_5
4264 2.5 Sw/GR FE5 XB.15R
Base Module
5
17 14 11
16 13 10
18 15 12
PWR WINDOW_4
A-001
4262 2.5 Sw/GR FE5 5532 1.5 BR FE5 XB.31.1

4
Window Lifter LH
Welding Joint KL31
9
15.0 5457 1.5 Ws/Rt FE5

1
6
F21
3
15.0
7
Window Lifter RH
F20 A7.10
SH014 - POWER WINDOW & CENTRE DOOR LOCK
S141
5
3
Power Window
Motor Passenger
5533 2.5 BR FE5
6
Power Window
Co-Driver
10
9
5458 2.5 Gn/Rt FE5
S-032
M-008
7
5491 1.5 Ws/Bl FE5 5465 1.5 Ws/Bl FE5
B
B
5
5492 1.5 Sw/Gn FE5 5467 1.5 Sw/Gn FE5
A
7
A
3
M8.1
1
1
10
Electrical Circuits
5462 0.75 BR FE5 XB.31.1
Welding Joint KL31
5461 0.75 GR/Ge FE5 XB.58.1

Welding Joint KL.58
Troubleshooting
Motor Passenger
Center Locking
M11 A100
M-009
5508 1.0 Rt/Gn FZ1 5496 1.0 Rt/Gn FZ1 Lock O/P_3
3
3
1
3
1
5509a 1.0 Li/Ws FZ1 5502 1.0 Li/Ws FZ1 Unlock O/P_2
4
4
2
2
2
X23.1
Door LH Dashboard
Central Lock Timer
F-004
5501 1.5 Sw/Og FZ1

8
Battery_4
4
FUSE
1
F4
A-014
5503 1.5 Ge/Og FZ1

7
15.0
2
A24.4
5

Base Module
XB.31.RE 5500 0.75 BR FZ1 Ground_6

17 14 11
16 13 10
6
18 15 12
A-001
3
6
Distribution KL.30v
7
9
A7.13
6
4
3
Door RH Dashboard
X22.1
Lock Nut Switch
Central Locking
S87
5504 0.75 Ws FZ1 5507 0.75 BR FZ1
S-031
5
1
Driver
1
5506 0.75 Rt/Ge FZ1 5493 0.75 Ws FZ1 Lock Input_5

3
3
3
5
3
5505 0.75 Sw/Rt FZ1 5498 0.75 Sw/Rt FZ1 Unlock I/P_1
4
4
2
5447 0.75 GR/Ge FE5 XB.58.1

Welding Joint KL.58
5448 0.75 BR FE5 XB.31.1

Welding Joint KL31
S140
10
Power Window
Power Window
Motor Driver
1
M-010
M7.1
10
S-033
A
5486 1.5 FE5 5466 1.5 FE5

Driver
7
Bl/Og Bl/Og
1
1
A
7
B
5487 1.5 Li/Ws FE5 5452 1.5 Li/Ws FE5

4
2
5
B
5444 2.5 Gn/Rt FE5

8
5531 2.5 BR FE5

6
3
5443 1.5 Rt/Br FE5

5
XB.31.1 5530 1.5 BR FE5

Welding Joint KL31
3
1
3
Dashboard
6
4
6
X22.1
Door RH
7
X22.1
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
DICV-ELE-8308

Base Module
3
A-001
6
A7.9
9
17
Distribution Kl. 15a

12 15 18
11 14 17
10 13 16
SH015 - ELECTROHYDRAULIC CAB TILT
5482 2.5 BR FK2 XQ5

A24.12
X3.1
F-012
20.0 5472 2.5 Sw FK2

23
Cab Tilt
FUSE
M-007
M18
F12
Pump
Dashboard Front Cross member
1
2
Electrical Circuits
24
2
5483 2.5 FK2 5481 2.5 FK2
3
Rt/Ws Rt/Ws
1
X1.1
Troubleshooting
Cab Tilt Remote
Dashboard Cabin
Electro Hydraulic
S91
S-029
CabTilt Switch
Switch
18
18
5473 2.5 Sw/GR FK2 5484 2.5 Rt/Ws FK2

1
3
2
2
17
17
S-030
5474 2.5 Rt FK2 5485 2.5 Rt FK2

2
3
4
S90
6
XB.58.1
8
5475 0.75 GR/Ge FK2

1
10
Welding Joint KL.58

9
5476 0.75 BR FK2

10
Front Cross Member

3
1
Dashboard
6
X3.1
X3.1
9
7
12 15 18
12 15 18
11 14 17
10 13 16
11 14 17
10 13 16
XB.31.1
3
Dashboard
Welding Joint KL31

6
Cabin
X1.1
X1.1
9
7
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
Ground Dashboard
GND-004
Right
KL.31.2
4012 6.0 BR ; XB.31.RE
6
Clamp KL.31FF

X15.1
KL.31.5
8
4016 25.0 BR ;
1
1
Clamp KL.30 FF
X14
4013 10.0 Rt ; XB.30.4

8
Welding Joint KL30
DICV-ELE-8309

Proximity Sensor
Welding Joint Reverse Direction
Audio Visual
PS1 XR20 AV1
B-008
H-001
+
Alarm
1
5315 1.0 Ws/Rt JW4 5316 1.0 Ws/Rt JW1

1
1
2
5317 1.0 BR JW4 5318 1.0 BR JW1

2
-
XR5.2
S25
Auto Dipping System

7
LH(15)
AD1
Dip/Undip/Flash
5319 0.75 Ws/Ge FZ1 High Beam I/P

5
1
56a
A-017
XB.31L1
4
BR FZ1
56
5322 0.75 Ground
3
1
6
SH016 - DGMS COMPONENTS
56b
2
4
5320 0.75 Gn FZ1 Low Beam
2
5321 0.75 BR/Ge FZ1 High Beam O/P
Electrical Circuits
3
R
Flasher
1
49a
Stalk Switch Left
Relay Light Switch Term 56a

L
Troubleshooting
3
1
S-002
A37.K3
9
2
12
11
10
8
J
K-005
4 3 2
4
15
14
13
Wiper
10
S
5
1
3
1
17 14 11
16 13 10
18 15 12
6
4
14
3
53b
7
12 15 18
11 14 17
10 13 16
7
9
5
53
4
3
1
X7.1
12
Washer
86
13
Dashboard Body Builder

15
6
11
H
Horn
15
;
15/1
4199 0.75 Ws/Rt 6/X7.1.1,18/X6.2.1/SH007 - INSTRUMENT CLUSTER
5325 0.75 Ws/Rt EM0

3
XB.31.1 5324 0.75 BR EM0

2
Welding Joint KL31

1
3
A7.9
5323 0.75 GR/Ge EM0
Base Module
Distribution Kl. 15f

1
1
4
3
A-001
RV1
Dashboard Rear Vision Camera

6
4
9
Load Indicator
12 15 18
11 14 17
10 13 16
LI1
A-018
Distribution Kl. 15g 5326 0.75 Rt JK8 Switched Supply_1

5
XB.31.1 BR
2
5327 0.75 JK8 Ground_2

2
Welding Joint KL31
DICV-ELE-8310

XB.31L1 4046 0.75 BR ;
01 2 3
Headlamp Range
3,2,1,0
XB.58.1
R4
;
Adjustment
4087 0.75 GR/Ge
17 14 11
16 13 10
18 15 12
R3
1
Welding Joint KL.58
S-034
R2
2
3
3
9
7
6
4
X3.1
R5
3
10
5
R1
9
Head Lamp
E9.1.1
Levelling R
13
13
3096 1.0 Ge/Gn ; 4071 0.75 Ge/Gn ;
E-001
5
S26
M
3
;
2
3028 1.0 Ge/Rt
17 14 11
16 13 10
18 15 12
1
3083 1.0 BR ;
7
6
4
3
1
SP10
E8.1.1
Head Lamp
Levelling L
3130 1.0 Ge/Gn ;
2
E-012
A7.3
M
1
11
11
3094 1.0 ; 4210 1.5 Ge/Og ;
15
Ge/Rt
2
F24(10A) - KL.15
3
LH Low Beam
3
3086 1.0 BR ;
1
SP20
A7.3
9
7
12 15
11 14
10 13
SP10
15
15
3133 1.5 ; 4237 1.5 ;
12
1
Ws/Bl Ws/Bl F25(10A) - KL.15
Head/Parking
RH High Beam
E-004
Lamp R
3085 1.0 BR ;
Base Module
4
4
2
A-001
16
16
3
1
3055 1.5 ; 4211 1.5 ;
11
2
Ge/Bl Ge/Bl F23(10A) - KL.30
RH Low Beam
17
17
5555 1.0 Sw/Rt ; 4102 0.75 GR/Rt ;
3
F28(10A) - KL.57
6
Park Lght RH
E9.1.3
E8.1.3
10
10
5556 1.0 Sw/GR ; 4109 0.75 GR/Bl ; F27(10A) - KL.57
5
Head/Parking
Park Lght LH
E-015
Lamp L
3146 1.5 Ge/Og ;
2
4
2
3
1
3088 1.0 BR ;
1
6
4
12
12
A7.10
3076 1.5 Ws ; 4236 1.5 Ws ; F26(10A) - KL.15
7
LH High Beam
12 15 18
11 14 17
10 13 16
A7.10 F1
XB.58.1 4259 1.5 Ge/Bl ; 10.0
6
SP20 Welding Joint KL.58
Fog Lght
2
Fog Lamp Left
3039 1.0 BR ;
E-013
2
LCM2
Relay Fog Lamp

2
5085 1.5 Ws ;
5
1
3067 1.0 ;
1
Ge/Bl
K-008
3
2
E6.4
;
1
5086 1.5
3
Rt/Gn
4
4
SP10
Fog Lamp Right
2
A25.K7
Welding Joint
BR ;
Ground Right
4023 1.0
2
E-002
XB.31.RE
LCM2
2
1
3066 1.0 ; 5084 0.75 BR ;
9
1
Ge/Bl
E7.4
5083 0.75 BR ;
E19.2
S3.3
5550 1.0 ;
E-003
GR/Bl
1
DRL R
5081 0.75 GR/Ge ;
3
1
Fog Lamp
2
S-035
5082 0.75 Bl ;
Switch
7
3
4
2
5560 1.0 BR ;
2
5
8
7
1
10
9
10
SP10
5080 0.75 GR/Ge ; XB.58.1
SP20 Welding Joint KL.58
A25.K1
5525 0.75 Sw/Ge ;
Relay DRL
K-001
5561 1.0 BR ; 5527 0.75 BR ;
2
4
E-014
DRL.L
3
1
1
1
2
5551 1.0 ; 5526 1.5 ;
8
Gr/Rt Li/Ws
1
3
E18.2
5
XB.58.1
Welding Joint KL.58 A7.1
F8
5524 1.5 ;
12
11
10
Rt/Gn 10.0 A7.7/1-D+
A7.1
Base Module
XB.31L1 DRL
7
A7.3/5
4
F27
A-001
A7.1/11
4248 2.5 GR ;
1
10.0 A7.2/10
9
Welding Joint KL.58
A7.2/9
F28 A7.3/6
10.0 A7.1/12
1
A7.2/12
A7.10
A7.2/11
Electrical Circuits
4
XB.58.1
F2
7
10.0
12 15 18
11 14 17
10 13 16
4084 0.75 GR/Ge ;
8
SH017 - LIGHTING 1
Instrument Light I
9
Instrument Light II
A7.10
Instrument
18 17 16 15 14 13 12 11 10
9
A-008
8
Cluster
P2.3
7
;
10
4051 0.75 BR
6
4088 0.75 GR/Ge ; Terminal 58_8
8
5
4
4080 0.75 GR/Ge ;
1
3
2
1
Light Switch
10
9
XB.31.RE
S-042
4141 0.75 Sw/Bl ; 4039 0.75 BR ;

7
7

5
Troubleshooting
4
3
A37.K1
6
1
Relay Light
1010 1.5 Rt ; 4077 0.75 GR/Bl ;

K-010
Switch
4
4 3 2
4258 2.5 Rt ;
3
5
1
S24
1
Joint KL30
XB.30.4
Welding
4252 2.5 Rt ;
5
Relay Light Switch
4253 2.5 Rt ;
5
Term 56
K-004
A7.1 F23
2 3 4
4266 2.5 Sw/Ws ; 10.0

1
A7.3/11
5
1
Headlight L & R
4057 0.75 BR ; XB.31.RE
4
10.0
12
11
10
5528 0.75 Sw/Bl ; Welding Joint Ground Right A7.3/15

2
A7.1
F24
9
A37.K2
6
4
3
Base Module
Relay Light Switch
4255 2.5 Rt ; F25

A-001
5
17 14 11
16 13 10
18 15 12
10.0 A7.3/12
Term 56a
K-005
A7.12
Rly Aux Headlight

2 3 4
4267 2.5 Ws/Li ; 10.0 A7.3/9

1
7
3
5
1
F26 A7.1/6
6
4052 0.75 BR ; A7.12

4
4216 1.5 Rt/Br ; Blink Warn Sw I

2
4194 0.75 Ws/Ge -FZ1

2
4232 1.5 Sw/Gn ; Steer Col/Blink Warn Sw

8
A37.K3 F33
10.0
6
12
11
10
Blink Warn Sw II
A7.KL15
A7.1
9
4009 4.0 Sw ;
1
KL.15
A7.1
3
F22
10.0 KL.30
5
Warn Light Sw

7
LH(15)
Dip/Undip/Flash
5
56a
4
56
S28
4140 0.75 Sw/Bl ;
6
5
56b
4218 1.5 Sw/Og ;

3
4115 0.75 Sw ;
Flasher Lamp
3
8
R
1
Flasher
4179 0.75 Sw/Gn ;

1
S-040
3
Switch
4
49a
Stalk Switch Left
4191 0.75 Ws ;
6
5
2
4
L
1034 0.75 Gn ;
14
13
15
7
S-002
10
9
11
10
12
9
7
6
8
J
1
3
Wiper
10
BR ;
S
4040 0.75
10
14
53b
XB.31.1
9
53
Welding Joint KL31

12
Washer
86
13
15
4094 0.75 GR/Ge ; XB.58.1

Welding Joint KL.58
11
Junction
H
Horn
15
XR22
15/1
S25 D2
V-002
Diode2
3
1
6
A7.12
9
1036 0.75 Ws ;
2
12 15 18
11 14 17
10 13 16
Junction
Base Module
A7.12
XR21
D1
A-001
4189 0.75 Ws ;
V-001
Trail.Turn Signal LH II
12
11
10
Diode1
1033 0.75 Gn ;
1
A7.1
9
Trail.Turn Signal RH II 4114 0.75 Sw ;

1
6
A7.1 1035 0.75 Sw ;

2
F13
3
KL.30 10.0 908 0.75 Rt/Ge ;

7
Int Lights
Door Contact
Switch Driver
18 17 16 15 14 13 12 11 10
Instrument
9
S47
8
A-008
;
Cluster
900 0.75 Rt/Ge

S-036
7
Door
6
2
Door Contact_6
6
5
3
1
3
P2.3
3
2
;
2
902 0.75 Rt/Bl

1
901 0.75 Rt/Bl ;

21 18 15 12 9
20 17 14 11 8
19 16 13 10 7
20 17 14 11
19 16 13 10
21 18 15 12
Switch Passenger
Door Contact
905 0.75 Rt/Bl ;

9
Interior Lighting
6
4
S-037
1
3
2
Door
904 0.75 Rt/Bl ;

3
3
1
E-024
; ;
2
907 0.75
12
12
3012 0.75
Driver
Rt/Bl Rt/Bl
1
1
3
2
903 0.75 Rt/Ge ; ;

13
13
S48 3014 0.75 Rt/Ge

X125.1
Dashboard Roof
Welding Joint
Ground Roof
3
XD.31.2
E27
3005 0.75 BR ;
Interior Lighting
3007 0.75 BR ;
2
Passenger
E-025
3011 0.75 ;
1
Rt/Bl
1
3
Base Module
3013 0.75 Rt/Ge ;

3
14 11
13 10
15 12
A-001
E28
4187 0.75 Sw/Ws ;
8
LH FR Turn Signal
9
;
10
4172 0.75 Sw/Gn RH FR Turn Signal

6
A7.3
3
1
Signal Lamp Left
Indicator Lamp
E19.3 E21
Right Side
3143 1.0 Sw/Gn ; 4171 0.75 Sw/Gn ;

12
12
E-006
;
E-008
3032 1.0 Sw/Gn

7
7
1
1
LCM2
2
2
1
1
4004 1.0 BR ;
2
Welding Joint Grond

Front Wall
XD.31.3
SP10
3022 1.0 BR ;
3020 1.0 BR ;
SP20
Indicator LampLeft
Signal Lamp
Right LCM2
E-005
4006 1.0 BR ;
E-007
2
Side
2
2
1
3072 1.0 Sw/Ws ; 4186 0.75 Sw/Ws ;

11
11
3033 1.0 Sw/Ws ;

1
1
6
E18.3 E20
Front Cross member Dashboard Dashboard Cabin
X3.1
X1.1
17 14 11
16 13 10
17 14 11
16 13 10
18 15 12
18 15 12
17 14 11
16 13 10
16 13 10
17 14 11
18 15 12
18 15 12
9
7
9
7
9
9
6
4
6
4
6
6
3
1
3
1
3
DICV-ELE-8311

Base Module
3
A-001
6
4
F4 A7.10
7
KL.30 10.0 1003 2.5 ;
12
Rt/Ws
12 15 18
11 14 17
10 13 16
Seat
X1.1
A25.K3
Cabin Dashboard
Relay Stop Lamp

2
S4.1
16
16
K-003
1 1016 0.75 Ws/Rt ; 1004 0.75 Ws/Rt ;
4
S4.4
1
Stop Lamp
S4.2
S4.1
3
;
1
4 1017 0.75 Ws/Rt
1
S-045
;
Switch
1006 0.75 Ge/Rt
17 14 11
16 13 10
18 15 12
17 14 11
16 13 10
18 15 12
2
4.3
1005 0.75 Sw/Bl ;
5
9
7
6
4
S4.4
S4.3
4
3
1
S4.2
2 1009 0.75 BR ;
1
1/S2.2.1/S-009,10/A3.2/A-003/SH008 - CPC / FMR
S4.3
3 1018 0.75 BR ; XD.31.3 5069 0.75 Rt ;
1
Control Unit
3
FMR/CPC
A-003
6
4
10
Pulsed Supp Volt4
7
12 15 18
11 14 17
10 13 16
Brak Pedal
7
A3.2
1
6
4
9
7
12 15 18
12 15 18
11 14 17
10 13 16
11 14 17
10 13 16
E3.LV
3058 1.0 BR ;
4
X6.3
Rueckf.
Chassis Dashboard
5
Stop Lamps Left
Schlussl. A7.4
K7-REVERSE LAMP RELAY

3150 1.0 ; 4177 0.75 Sw/Ge ;
17
17
1
4
Sw/Li LH RR Turn Signal

3
2
E-010
7
A7.8/1
A7.4
5
18
18
4173 0.75 Sw/Gn
4
4
1
Bremsl. A7.14/13
3
6
3151 1.0 Ws/Rt ;

6
Blinkl. K6
3144 1.0 ; ;
16
16
Sw/Rt 4234 1.5 Sw/Bl
15.0
1
F34
12
11
10
Umrissl. A7.2
Reverse Direction
A7.2
9
7
3152 1.0 Sw/GR ; ;
12
12
4107 0.75 GR/Bl
Base Module
10
2
Welding Joint
F27(10A) - KL.57
4
KL.15
Side/Tail Lght LH
A-001
1
Dashboard
XR20
1
3
Chassis
4
6
X6.2
X6.2
7
9
12 15 18
11 14 17
10 13 16
12 15 18
11 14 17
10 13 16
A7.4
6
4
3
1
F28(10A) - KL.57
4039a 1.0 ; ;
13
13
4103 0.75 GR/Ws
11
Gr/Ws
2
Umrissl. Side/Tail Lght RH

A7.4
Stop Lamps Right
4060 1.0 Sw/Ws ; ;

17
17
4235 1.5 Sw/Ws

1
12
11
10
9
A7.11
Blinkl. RH Brake Lght
7
X6.2
A7.11
Chassis
4
3044 1.0 Ws/Rt ; Dashboard
6
E-011
6
10
1
Bremsl. Distribution KL.30k
5
3149 1.0 Sw/Gn ;

3
4
Schlussl.
A24.8
F-008
5091 2.5 Rt L58 10.0
15
5
FUSE
F8
Rueckf.
3040 1.0 BR ; XR5.2
16
4
Electrical Circuits
E4.LV
SH018 - LIGHTING 2
Troubleshooting
X53
S93
Beacon Lamp Roof
Beacon Lamp
Beacon Lamp
5088 1.5 Ge/Og L58

3
1
E35.1
E-018
S-043
3
5510a 1.0 L58

4
5512a 1.0 L58

21
21
Rt/Gn Rt/Gn 5315 1.0 Rt/Gn L58

Switch
1
1
1
7
E35.2
E35.1
1
E35.2
8
5511a 1.0 BR L58

2
2
1
10
9
1
10
Welding Joint
Ground Roof
2
2
XD.31.2
5513a 1.0 BR L58

5090 0.75 BR L58
3019 2.5 BR ; BR ; XB.31.RE

11
11
4246 2.5
Perimeter Lamp
5087 0.75 GR/Ge L58 XB.58.1

Front Right
3008 0.75 BR ; Welding Joint KL.58

1
E-017
E13.1
E13.2
E13.2
1
A7.1
3010 0.75 GR/Sw ; 4101 0.75 GR/Rt ;
12
1
F28(10A) - KL.57
2
Perimeter Lamp RH
E13.1
Base Module
20 17 14 11
19 16 13 10
21 18 15 12
21 18 15 12 9
20 17 14 11 8
19 16 13 10 7
A-001
12
11
10
A7.1
9
7
Perimeter Lamp
4
6
1
3
2
3
1
Front Left
3006 0.75 BR ;
E-019
1
E12.2
E12.1
E12.2
1
Perimeter Lamp LH
3009 0.75 GR/Rt ; 4106 0.75 GR/Sw ;
11
F27(10A) - KL.57
1
E12.1
X125.1
Roof Dashboard
852 0.75 GR/Ge ; XB.58.1

XR5.2 Welding Joint KL.58
851 0.75 BR ; XB.31.1
Welding Joint KL31
3
1
3
1
Working Lamp
4
6
7
9
E22
12 15 18
11 14 17
10 13 16
10
12 15 18
11 14 17
10 13 16
3109 1.0 BR ;
E-020
1
1
Working Lamp
2
4104 1.0 ;
12
12
Rt/Gn
2
S-044
3
4
6
853 1.5 Rt/Gn ;

7
Working
7
E-021
Lamp
4104a 1.0 Rt ; 853a 1.5 Rt ;

10
2
4
8
9
1
Chassis Dashboard
X6.3
8
2
3109a 1.0 BR ;
1
850a 0.75 Sw/Ge ;

3
E22.1
Clamp KL.31
Battery Box
850 1.5 Sw/Ge ; S30

A-020
X9.2
KL.31 3079 10.0 BR ;
10
X6.2
A7.10 F5
Positions Lamps
Chassis Dashboard 10.0

15
KL.30
E11.0.1 A7.2
3
Working Lamp
14
14
3110 1.0 ; 4099 0.75 GR/Rt ;

12
Gr/Rt
6
4
E-022
F28(10A) - KL.57
1
A7.10
Trail.Soc/Mk.lamp RH
Right
7
1
12 15 18
11 14 17
10 13 16
2
4026 1.0 BR ;
2
Ground | High
Welding Joint
XR5.1
Cabs
Base Module
A-001
3081 6.0 BR ;
XR5.2
Load Body
3108 1.0 BR ;
3
L.B.1
3092 1.0 Gr/Rt ;

2
3
4043 1.0 GR/Sw ;

1
Positions Lamps
12
11
10
A7.2
9
3064 1.0 BR ;
E-023
4
Left
2
Trail.Soc/Mk.Lamp LH
1
10
10
3111 1.0 GR/Sw ; 4105 0.75 GR/Sw ; F27(10A) - KL.57

1
E10.0.1
17 14 11
16 13 10
18 15 12
17 14 11
16 13 10
18 15 12
9
7
6
4
3
DICV-ELE-8312

A-001
Base Module
A7.10 F1 A7.10
Fog Lght
2/A7.10/A-001,5/A25.K7/K-008/SH017 - LIGHTING 1 5085 1.5 Ws ; 10.0 A 4259 1.5 Ge/Bl ; 6/A7.10/A-001,PIN1/XB.58.1/SH017 - LIGHTING 1
6
RR Fog Lamp
F2
8/P2.3/A-008,9/A7.10/A-001/SH017 - LIGHTING 1 4088 0.75 GR/Ge ; 10.0 A
9
Instrument Light II
8/A7.10/A-001,PIN1/XB.58.1/SH017 - LIGHTING 1 4084 0.75 GR/Ge ;
8
Instrument Light I
A7.3 F27 A7.1
R5
10/X3.1.1,5/A7.3/A-001/SH017 - LIGHTING 1 4109 0.75 GR/Bl ; 10.0 A 4248 2.5 GR ; 9/A7.1/A-001,1/A37.K1/K-010/SH017 - LIGHTING 1
9
Park Lght LH LH & RH Headlight Clean
A7.1
11/A7.1/A-001,1/X125.1.1/SH018 - LIGHTING 2 4106 0.75 GR/Sw ; F28 A7.3
11
Perimeter Lamp LH R6
A7.2 10.0 A 4102 0.75 GR/Rt ; 6/A7.3/A-001,17/X3.1.1/SH017 - LIGHTING 1
6
R4 Park Lght RH
12/X6.2.1,10/A7.2/A-001/SH018 - LIGHTING 2 4107 0.75 GR/Bl ; A7.1
10
Side/Tail Lght LH
4101 0.75 GR/Rt ; 2/X125.1.1,12/A7.1/A-001/SH018 - LIGHTING 2
12
Perimeter Lamp RH
10/X6.2.1,9/A7.2/A-001/SH018 - LIGHTING 2 4105 0.75 GR/Sw ; A7.2
9
Trail.Soc/Mk.Lamp LH
4099 0.75 GR/Rt ; 12/A7.2/A-001,14/X6.2.1/SH018 - LIGHTING 2
12
Trail.Soc/Mk.lamp RH
R7
4103 0.75 GR/Ws ; 13/X6.2.1,11/A7.2/A-001/SH018 - LIGHTING 2
11
Side/Tail Lght RH
A7.KL30
4015 16.0 Rt ; 1/A7.KL30/A-001,1/X14.1/SH006 - STARTING, CHARGING SYSTEM & OBD
SH019 - BASE MODULE (FOR REFERENCE ONLY)
1
85
30 KL.30
A1
31 D+
Daytime
Running Lights
56b
A7.3 R1 F24
11/X3.1.1,15/A7.3/A-001/SH017 - LIGHTING 1 4210 1.5 Ge/Og ;
15
10.0 A
LH Low Beam
F23 A7.1
R2
16/X3.1.1,11/A7.3/A-001/SH017 - LIGHTING 1 4211 1.5 ; 4266 2.5 Sw/Ws ; 2/A7.1/A-001,1/A37.K2/K-004/SH017 - LIGHTING 1
11
Ge/Bl 10.0 A
2
RH Low Beam Headlight L & R
A7.1 F8 A7.7
5/A25.K1/K-001,4/A7.1/A-001/SH017 - LIGHTING 1 5524 1.5 Rt/Gn ; 10.0 A 4202 1.5 Bl/Og ; 1/A7.7/A-001,5/X7.1.1/SH007 - INSTRUMENT CLUSTER
4
1
Distribution D+ a
DRL
K5
A7.14
85 86
4028 0.75 Bl/GR ; 16/A7.14/A-001,10/A3.3.1/A-003/SH008 - CPC / FMR
16
F7 Relay D+
87
30
87a 15.0 A
5/P2.3/A-008,6/A7.1/A-001/SH007 - INSTRUMENT CLUSTER 4037 0.75 Bl/Ws ;

6
Instrument
A7.3 F26 A7.1

12/X3.1.1,9/A7.3/A-001/SH017 - LIGHTING 1 4236 1.5 Ws ; 15.0 A 4267 2.5 Ws/Li ; 1/A37.K3/K-005,3/A7.1/A-001/SH017 - LIGHTING 1
9
LH High Beam Rly Aux Headlight
F25
12/A7.3/A-001,15/X3.1.1/SH017 - LIGHTING 1 4237 1.5 ; 15.0 A
12
Ws/Bl
RH High Beam
A7.1 F22
4218 1.5 Sw/Og ;
Electrical Circuits
5/A7.1/A-001,3/S28/S-040/SH017 - LIGHTING 1 10.0 A

5
Warn Light Sw
A7.KL15
4009 4.0 Sw ; 1/A7.KL15/A-001,1/S1/S-003/SH006 - STARTING, CHARGING SYSTEM & OBD
1
KL.15
Display
Troubleshooting
GLK1
A7.5 GLK2
8/A7.5/A-001,7/P2.4/A-008/SH007 - INSTRUMENT CLUSTER 4072 0.75 Ge/Rt ; GLK3

8
Error display GLK
A7.12
A7.3
49 4216 1.5 Rt/Br ; 7/S28/S-040,2/A7.12/A-001/SH017 - LIGHTING 1
2
11/X1.1.1,8/A7.3/A-001/SH017 - LIGHTING 1 4187 0.75 Sw/Ws ; Blink Warn Sw I

8
LH FR Turn Signal ;
R 4114 0.75 Sw 1/A7.12/A-001,PIN1/XR21/SH017 - LIGHTING 1
1
Trail.Turn Signal RH II
L 4189 0.75 Ws ; 4/A7.12/A-001,PIN1/XR22/SH017 - LIGHTING 1
4
A7.4 Trail.Turn Signal LH II

49A
4232 1.5 Sw/Gn ; 6/S28/S-040,8/A7.12/A-001/SH017 - LIGHTING 1
K1 Turn signal/Wiper Relay
2/A7.4/A-001,17/X6.3.1/SH018 - LIGHTING 2 4177 0.75 Sw/Ge ; Steer Col/Blink Warn Sw

2
LL
LH RR Turn Signal C1 4061 0.75 BR/GR ; 7/A7.12/A-001,9/P2.4/A-008/SH007 - INSTRUMENT CLUSTER
7
Blink Contl C1 LH
4063 0.75 BR/Gn ; 18/P2.4/A-008,15/A7.12/A-001/SH007 - INSTRUMENT CLUSTER
15
C1
A7.3 Blink Cont C1 RH
4029 0.75 Bl/Rt ; 15/P2.1/A-008,17/A7.12/A-001/SH007 - INSTRUMENT CLUSTER
17
C2
10/A7.3/A-001,12/X1.1.1/SH017 - LIGHTING 1 4172 0.75 Sw/Gn ; Blink Cont C2 LH
10
RH FR Turn Signal 4022 0.75 Bl/BR ;

C2
3/P2.1/A-008,18/A7.12/A-001/SH007 - INSTRUMENT CLUSTER
18
Blink Cont C2 RH
4164 0.75 Sw/Ge ; 14/A7.12/A-001,8/S25/S-002/SH011 - WASHER & WIPER
14
J
A7.4 Wiping Cycle Control
S
4064 0.75 BR/Li ; 10/A7.12/A-001,10/S25/S-002/SH011 - WASHER & WIPER
10
4/A7.4/A-001,18/X6.3.1/SH018 - LIGHTING 2 4173 0.75 Sw/Gn ; Steer Col Sw LH

4
RL
RH RR Turn Signal 86 4095 0.75 GR/Og ; 12/S25/S-002,16/A7.12/A-001/SH011 - WASHER & WIPER
16
A7.12 31 Wiper/Washer Cont

4067 0.75 BR/Sw ; 4097 0.75 GR/Og ; 3/X1.1.1,16/A7.12/A-001/SH011 - WASHER & WIPER
9/X1.1.1,13/A7.12/A-001/SH011 - WASHER & WIPER
13
31b
13_Wiper Motor
15
A7.5
4180 0.75 Sw/Li ; 13/S25/S-002,1/A7.5/A-001/SH011 - WASHER & WIPER
1
A7.5 F37 Wash Pump
10/X1.1.1,2/A7.5/A-001/SH011 - WASHER & WIPER 4156 0.75 Sw/Ge ; 10.0 A

2
Wiper Motor
Unit Control
31 S
SRA-S
A2
56
P 30
F14
10.0 A
A7.10 F5 A7.11
3/S30/S-044,15/A7.10/A-001/SH018 - LIGHTING 2 850 1.5 Sw/Ge ; 10.0 A 4256 2.5 Rt ; 13/A24.7/F-007,1/A7.11/A-001/SH013 - RADIO & DC-DC COVERTER
15
Working Lamp Distribution KL.30a
F4 A7.13
12/A7.10/A-001,2/A25.K3/K-003/SH018 - LIGHTING 2 1003 2.5 Rt/Ws ; 10.0 A 4257 2.5 Rt ; 1/A3.2/A-003,1/A7.13/A-001/SH008 - CPC / FMR
12
Seat Distribution KL.30n
A7.1 F13
7/A7.1/A-001,1/S47/S-036/SH017 - LIGHTING 1 900 0.75 Rt/Ge ; 10.0 A
7
Int Lights
7/A7.1/A-001,13/X125.1.1/SH017 - LIGHTING 1 908 0.75 Rt/Ge ;
F10
10/A7.1/A-001,2/P2.1/A-008/SH007 - INSTRUMENT CLUSTER 1001 0.75 ; 10.0 A
10
Rt/Bl Diagnose Plug Sock

10/A7.1/A-001,16/X13/A-016/SH006 - STARTING, CHARGING SYSTEM & OBD 4128 0.75 Rt/Bl ;
K6
A7.14
85 86
A7.4 4157 0.75 Sw/Ge ; 13/A7.14/A-001,16/A3.3.1/A-003/SH008 - CPC / FMR
13
R9 87 Brake Lght Rly

16/X6.2.1,5/A7.4/A-001/SH018 - LIGHTING 2 4234 1.5 Sw/Bl ;
5
30
LH Brake Lght
87a
R10
17/X6.2.1,9/A7.4/A-001/SH018 - LIGHTING 2 4235 1.5 Sw/Ws ;
9
RH Brake Lght
F34
GLK4 10.0 A
K7
87a
A7.2 30
87
7/A7.2/A-001,18/X6.2.1/SH007 - INSTRUMENT CLUSTER 4238 1.5 Ws/Rt ;
7
Trail.Socket/Rev Lamps 85 86
4161 0.75 Sw/Rt ; 14/A7.14/A-001,12/A3.3.1/A-003/SH008 - CPC / FMR
14
Rev Lght Rly
A7.8
4244 2.5 BR ; A7.5
1/A7.8/A-001,2/A3.2/A-003/SH008 - CPC / FMR
1
Distribution Kl. 31s ;

4230 1.5 Sw/Ge 6/A7.5/A-001,2/A25.K2/K-002/SH012 - HORN
6
Horn
A7.5 F39
3/X7.1.1,5/A7.5/A-001/SH007 - INSTRUMENT CLUSTER 4034 0.75 Bl/Ws ; 10.0 A
5
Diagn. Socket
8/X13/A-016,5/A7.5/A-001/SH006 - STARTING, CHARGING SYSTEM & OBD 4035 0.75 Bl/Ws ;
A7.12 F33
6/A7.12/A-001,5/S28/S-040/SH017 - LIGHTING 1 4140 0.75 Sw/Bl ; 10.0 A
6
Blink Warn Sw II
A7.14 F30
2/A7.14/A-001,7/X2.2.1/SH006 - STARTING, CHARGING SYSTEM & OBD 4149 0.75 Sw/Bl ; 10.0 A
2
PLD
A7.10 F15
5/X2.2.1,17/A7.10/A-001/SH006 - STARTING, CHARGING SYSTEM & OBD 4175 0.75 Sw/Gn ;
17
10.0 A
CPC POWER
A7.9
F16
4261 2.5 Sw ; 1/A7.9/A-001,3/A3.2/A-003/SH008 - CPC / FMR
1
14/A7.10/A-001,5/S64.3/S-004/SH010 - PSM, HCU & MAINTENANCE ECU 5439 0.75 sw/gr ; Distribution Kl. 15c
14
10.0 A
PTO
A7.5 F38
13/P2.1/A-008,3/A7.5/A-001/SH007 - INSTRUMENT CLUSTER 4151 0.75 Sw/Bl ; 10.0 A
3
Ignition
F40
7/A7.5/A-001,6/S38/S-028/SH009 - ABS & HILL HOLDER UNIT 400 0.75 Sw/Rt ; 10.0 A
7
Diff. Lock
3/S38/S-028,7/A7.5/A-001/SH009 - ABS & HILL HOLDER UNIT 4153 0.75 Sw/Rt ;
A7.12 F32
3/A7.12/A-001,3/S197/S-027/SH009 - ABS & HILL HOLDER UNIT 5390 1.0 Rt ; 10.0 A
3
4-Wheel
3/A7.12/A-001,18/X5.1.1/SH009 - ABS & HILL HOLDER UNIT 5401 1.0 Rt ;
A7.14 F29
6/A7.14/A-001,6/X2.3.1/SH008 - CPC / FMR 5354 0.75 Sw/Rt ; 10.0 A
6
EPS
A7.10 F17 A7.10

16/A7.10/A-001,PIN1/XB GEBL/SH010 - PSM, HCU & MAINTENANCE ECU 4250 2.5 Li/Ws ; 4265 2.5 Sw/GR ; 18/A7.10/A-001,PIN1/XB.15R/SH010 - PSM, HCU & MAINTENANCE ECU
16
20.0 A
18
Blower Blower II
A7.12 F18
2/A25.K4/K-006,9/A7.12/A-001/SH013 - RADIO & DC-DC COVERTER 4146 0.75 Sw/Bl ; 4263 2.5 Sw/GR ; PIN1/XB.15R,13/A7.10/A-001/SH013 - RADIO & DC-DC COVERTER
13
10.0 A
9
Radio System Radio
A7.10 F21
1/A7.10/A-001,3/S141/S-032/SH014 - POWER WINDOW & CENTRE DOOR LOCK 5457 1.5 Ws/Rt FE5 15.0 A 4264 2.5 Sw/GR FE5 PIN1/XB.15R,5/A7.10/A-001/SH014 - POWER WINDOW & CENTRE DOOR LOCK
1
Window Lifter LH PWR WINDOW_5
F20
3/S140/S-033,7/A7.10/A-001/SH014 - POWER WINDOW & CENTRE DOOR LOCK 5443 1.5 Rt/Br FE5 15.0 A 4262 2.5 Sw/GR FE5 PIN1/XB.15R,4/A7.10/A-001/SH014 - POWER WINDOW & CENTRE DOOR LOCK
7
Window Lifter RH PWR WINDOW_4
DICV-ELE-8313

15.1.3 Troubleshooting
15.1.3.1 Engine Management .......................................................... 15-118
15.1.3.2 Starter System .................................................................... 15-167
15.1.3.3 Charger System .................................................................. 15-169
Troubleshooting
Troubleshooting

15.1.3.1 Engine Management

Applicable Fault codes for INS
Code Description
“System pressure in brake circuit 1" sensor supply has
10101

10102
10104 Signal input of the “System pressure in brake circuit 1" sensor is below range.
10105 Signal input of the “System pressure in brake circuit 1" sensor is beyond range.

10201

10202
10204 Signal input of the “System pressure in brake circuit 2" sensor is below range.
10205 Signal input of the “System pressure in brake circuit 2" sensor is beyond range.
Cab release has

10301
Troubleshooting
Troubleshooting
Cab release has
10308
or
Fuel level sensor has
10508
or
10603 Under-range gas sensor values.

"Terminal W" input has
10607
or
K-wire has
10901
11020 Vehicle CAN bus faulty.

11432 Internal fault in control unit.
11520 CAN bus to tachograph has failed.

Code Description
Circuit 15 has
11903
11941 Over voltage at terminal 30.

11942 Under voltage at terminal 30.
12515 No text file stored in instrument.
13021 Control unit INS instrument has failed.
13040 Control unit MR engine control has failed.
13002 Control unit CPC Common Power train Controller control has failed.
13014 Control unit ABS Anti-lock braking system has failed.
13720 Failure of brake wear indicator.
14021 Non-parameterized control module INS instrument is detected.
14040 Non-parameterized control module MR engine control is detected.
14002 Non-parameterized control module CPC Common Power train Controller is detected.
14014 Non-parameterized control module ABS anti-lock braking system is detected.
14025 Unknown fault code Unknown fault type: 0
Troubleshooting
Control module INS instrument responds to diagnosis request although it is parameterized as not
14221
diagnosable.
Troubleshooting
Control module MR engine control responds to diagnosis request although it is parameterized as not
14240
diagnosable.
Control module CPC (Common Power train Controller) responds to diagnosis request although it is
14202
parameterized as not diagnosable.
Control module ABS (Anti-lock Braking System) responds to diagnosis request although it is parameterized as
14214
not diagnosable.
11100 Status of digital input X4 18/18 ‘Left turn signal at tractor vehicle’ is implausible.
11101 Status of digital input X4 18/18 ‘Right turn signal at tractor vehicle’ is implausible.
11102 Status of digital input X1 18/15 ‘Left turn signal at trailer vehicle’ is implausible.
11103 Status of digital input X1 18/3 ‘Right turn signal at trailer vehicle’ is implausible.
11104 Status of digital input X2 18/1 ‘Airbag indicator lamp’ is implausible.
11105 Status of digital input X3 18/5 ‘Main beam’ is implausible.
11106 Status of digital input X3 18/8 ‘Terminal 58’ is implausible.
11107 Status of digital input X3 18/13 ‘Reserve’ is implausible.
11108 Status of digital input X4 18/3 ‘Differential lock at 1st rear axle’ is implausible.
11109 Status of digital input X4 18/4 ‘Differential lock at 2nd rear axle’ is implausible.
11110 Status of digital input X4 18/10 ‘Differential lock at 1st front axle’ is implausible.
11111 Status of digital input X4 18/11 ‘Crawler gear’ is implausible.
11112 Status of digital input X4 18/2 ‘Rear inter-axle lock’ is implausible.
11113 Status of digital input X4 18/12 ‘Transfer case inter-axle lock’ is implausible.
11114 Status of digital input X4 18/1 ‘Transmission in neutral’ is implausible.
11115 Status of digital input X4 18/13 ‘Power take-offs’ is implausible.
11116 Status of digital input X3 18/7 ‘frequent stop brake’ is implausible.

Code Description
11117 Status of digital input X3 18/14 ‘Electrical accessories’ is implausible.
11118 Status of digital input X3 18/9 ‘System pressure in circuit 3’ is implausible.
11119 Status of digital input X4 18/17 ‘Trailer ABS fault’ is implausible.
11120 Status of digital input X4 18/14 ‘Left cab lock’ is implausible.
11121 Status of digital input X4 18/15 ‘Right cab lock’ is implausible.
11122 Status of digital input X4 18/6 ‘Tipper indicator lamp’ is implausible.
11123 Status of digital input X4 18/7 ‘Bulb indicator’ is implausible.
11124 Status of digital input X4 18/16 ‘Steering fluid level’ is implausible.
11125 Status of digital input X3 18/15 ‘Power steering’ is implausible.
11126 Status of digital input X3 18/6 ‘Door contact’ is implausible.
11127 Status of digital input X4 18/5 ‘Washer fluid reserve’ is implausible.
11128 Status of digital input X4 18/8 ‘Seat belt indicator’ is implausible.
11138 Status of digital input X2 18/10 ‘Terminal 15R’ is implausible.
Troubleshooting
11140 Status of digital input X2 18/12 ‘Cross-shaped rocker switch UPWARDS’ is implausible.
13027 Control unit gateway (GW) has failed.
Troubleshooting
14027 Non-parameterized control unit gateway (GW) is defected.
14227 Control unit gateway (GW) responds to diagnosis request although it is parameterized as not diagnosable.
11448 Matrixsymbol Daten unvollstaendig.
11449 Matrixsymbol Daten inkompatibel.
11450 Sound Daten unvollstaendig.
11451 Sound Daten inkompatibel.
11455 Applikations Daten inkompatibel.
11456 Displaykonfiguratins Tabelle unvollstaendig.
11457 Displaykonfiguratins Tabelle inkompatibel.
11458 EEPROM Daten inkompatibel
11459 Check sum error EEPROM data.
11460 Data constant sector are incomplete.
11461 Data constant sector are incompatible.
11720 Battery separator switch internal error.
11820 Battery separator switch external error.

Applicable fault codes for CPC

Code Description
0110 No or incorrect CAN message from control unit ABS anti-lock braking system
0114 No or incorrect CAN message from control unit INS Instrument
0201 Engine CAN to MR engine control in single-wire mode
0202 No or incorrect CAN message from control unit MR engine control
0203 Engine CAN to MR engine control interrupted
0416 High speed CAN bus has failed for more than 100 ms
0418 High speed CAN bus has failed
0508 Transmission CAN databus is not supplying any data
0783 Error during data scanning
Connection 'D+' has
1120
Connection 'D+' at pin X4 18/13 is implausible or has
1125
or
Troubleshooting
Clutch pedal switch 1 at pin X1 18/1 has
Troubleshooting
1223
or is incorrectly adjusted
Brake light switch has
1421
or is incorrectly adjusted
1423 Brake light switch at pin X1 18/11 has short circuit
1623 Clutch pedal switches 1 and 2: incorrect adjustment or switches sticking
1723 Neutral position switch at pin X4 18/16 is faulty or stuck
Splitter switch at pins X2 18/11 and X2 18/12 has
1923
or is faulty
2023 Engine brake switch of "Engine control / continuous brake” operating lever faulty
Switch group 1/4 has
2520

2522

2620

Code Description
2622
2720 The oil level switch of the automatic engine oil replenishing M2 has
Circuit 30 has
3021
3031 Terminal 30 over voltage

3032 Terminal 30 under voltage
Coolant level switch B6 or air filter monitoring switch B7 is defective and/or the power supply at pin (A3)
X3 21/3 has
3130
,
or
Troubleshooting
3233 Air cleaner monitoring switch is faulty

3236 Soiling limit of air cleaner is reached
Troubleshooting
Outside air temperature sensor
3330 ,
or
3634 Maximum wear of clutch lining is reached

3635 Clutch position sensor not within permissible range
4041 'Terminal W' signal is implausible
4141 'Transmission input speed' signal is implausible
Transmission input speed sensor
4145 ,
or
4341 Invalid speed signal

Code Description
The vehicle speed signal has
,
4345
or
The first branch of the foot throttle actuator has
4440 ,
or
The second branch of the foot throttle actuator has
Troubleshooting
4540 ,
Troubleshooting
or
4641 Foot throttle actuator faulty

4642 Foot throttle actuator does not reach idle throttle stop.
4643 Foot throttle actuator not within learned range
4644 Foot throttle actuator stiff in operation
Solenoid valve 1 at pin X3 15/4 has
5052

5053

5054

5152

5153

5154
Common ground cable of solenoid valves Constant throttle and Engine brake has
5252

Code Description
Common ground cable of solenoid valves Constant throttle and Engine brake has
5253
'Splitter 1' solenoid valve has

5352

5353

5354

5452

5453

5454
Troubleshooting
Common ground cable of solenoid valves Y29 and Y30 has

5552
Troubleshooting
Common ground cable of solenoid valves Y29 and Y30 has
5553
'Brake light actuation' output has

5652

5653

5654
'Reversing light actuation' output has

5752
'Reversing light actuation' output has

5753
5754 'Reversing light actuation' output has
5852 'Actuation of D+' output has

Code Description
5952 Actuation of automatic engine oil replenishing has
6262 Control module has an internal error.

6361 Control unit is in boot loader mode.
7060 -000 Parameterization error or internal error: Parameter block 000 is implausible.
Troubleshooting
Troubleshooting
7060 -007 Parameterization error or internal error: Parameter block 015 is implausible

Code Description
7060 -043 Parameterization error or internal error: Parameter block 101is implausible.
Troubleshooting
Troubleshooting

Code Description
7060 -150 Parameterization error or internal error: Parameter '029.008' is incorrectly set.
7060 -158 Parameterization error or internal error: Parameter '111.001; 111.000' is incorrectly set.
Troubleshooting
7060 -160 Parameterization error or internal error: Parameter '119.010, 119.009' is incorrectly set.
Troubleshooting
7060 -161 Parameterization error or internal error: Parameter '119.008' is incorrectly set
7060 -169 Parameterization error or internal error: Parameter '044.002, 051.002, 051.003' is incorrectly set.
7060 -171 Parameterization error or internal error: Parameter '039.001,120.000, 080.000' is incorrectly set.
7060 -172 Parameterization error or internal error: Parameter '021.001, 021.003, 021.000, 021.002' is incorrectly set.
7060 -183 Parameterization error or internal error: Parameter '240.xxx' is incorrectly set.

Code Description
7060 -185 Parameterization error or internal error: Parameter '039.001,030.004, 039.000' is incorrectly set.
7060 -194 Parameterization error or internal error: Parameter '000.012,000.014' is incorrectly set.
7060 -199 Parameterization error or internal error: Parameter '112.xxx, 117.xxx' is incorrectly set.
7060 -200 Parameterization error or internal error: Parameter '117.024, 042.000, 042.001, 112.xxx' is incorrectly set.
Troubleshooting
Troubleshooting
7060 -206 Parameterization error or internal error: Parameter '180.xxx, 112.xxx, 117.xxx' is incorrectly set.
7060 -250 Parameterization error or internal error: Parameter '250' is incorrectly set.
7061 -000 Fault in parameter 'Configuration of engine brake' Parameter block 000 is implausible.

Code Description
Troubleshooting
Troubleshooting

Code Description
Troubleshooting
Troubleshooting
7061 -150 Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_Cal.IdlePos_u16 £ 1%' is
incorrectly set.
7061 -151 Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_TrqConf.RpmMaxPos_u16 > 100%'
is incorrectly set.
7061 -152 Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_TrqConf.RpmMinPos_u16 > 100%'
is incorrectly set.
7061 -153 Fault in parameter 'Configuration of engine brake' Parameter 'lgr_p_Cal.SubstSpeedRatio_u16 <119h;
>753h außer 0' is incorrectly set.
7061 -154 Fault in parameter 'Configuration of engine brake' Parameter 'ebm_p_EngConf.MapNr_u8 > 250' is
incorrectly set.
7061 -155 Fault in parameter 'Configuration of engine brake' Parameter
'lim_p_VehBdyOem.CustMaxVehSpeed_u16 > 150 km/h' is incorrectly set.
7061 -156 Fault in parameter 'Configuration of engine brake' Parameter 'lim_p_LegConf.LegMaxVehSpeed_u16 >
150 km/h' is incorrectly set.
7061 -157 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_Cal.ClutchTrv_u16 > 99,9 mm'
is incorrectly set.
7061 -158 Fault in parameter 'Configuration of engine brake' Parameter
'trans_p_ClutchConf.ThreshClutchOpen_u8 < 55% (50% +Hyster.) > 95%(100% - Hyster.)
trans_p_ClutchConf.ThreshClutchClosed_u8 > 45% (50% - Hyster.) < 5% (0% + Hyster.)' is incorrectly
set
7061 -159 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_Cal.MaxClutchWear_u8 =0; >
100%' is incorrectly set
7061 -160 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_Cal.MaxClutchHotDisp_u8 =0;
> 100% oder >= trans_p_Cal.MaxClutchWear_u8' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Trans_p_Cal.ClutchMaxDiff_u8 =0; >
7061 -161
100%' is incorrectly set.

Code Description
Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_Cal.ClutchMaxWear_u16 >=
7061 -162
110 mm oder < 2 mm' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'kein EPS und: kein Automat und:
7061 -163 Drehzahlgeber vorhanden und:Split vorhanden und: trans_p_Cal.SplitLowRatio_u8 <0Ch; >FAh
ausser 0' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'kein EPS und: kein Automat und:
7061 -164 Drehzahlgeber vorhanden und: trans_p_Cal.SplitHighRatio_u8 < 0Ch; > FAh ausser 0' is incorrectly
set.
Fault in parameter 'Configuration of engine brake' Parameter
7061 -165
'trans_p_TransConf.MaxTrqConvRatio_u16 > FAh oder =0' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Trans_p_RetConf.MaxOutTrq_u8 >
7061 -166
50000 Nm' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Ebm_p_RetConf.MaxLeverPos_u8 <1
7061 -167
oder >5' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'lim_p_VehBdyOem.IdleSpeed_u8 >=
7061 -168
lim_p_VehBdyOem.MaxIdleSpeed_u8' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'lim_p_VehBdyOem.IdleSpeed_u8 >
7061 -169 Pto_p_VehBdyOem.IdleSpeedInc_u8; oder Pto_p_VehBdyOem.IdleSpeedInc_u8 >
Pto_p_VehBdyOem.MaxSpeedLim_u8' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Ebm_p_RetConf.MaxLeverPos_u8 > 3
7061 -170
und Split vorhanden und Hebel an CPC' is incorrectly set.
Troubleshooting
Fault in parameter 'Configuration of engine brake' Parameter 'Cc_p_Cal.ArtVcanAv_u1 und
7061 -171 (trans_p_ClutchConf. ClutchInAv_u2 == switch oder brake_p_VehConf.ABSInDiflex01_u1 oder
Troubleshooting
Ess_p_EngConf.EssEn_u1)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_TrqConf.CharX1_u8 >
7061 -172
ap_p_TrqConf.CharX2_u8 oder ap_p_TrqConf.CharY1_u8 > ap_p_TrqConf.CharY2_u8' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Cic_p_Gen.RateLimInc0Trq_u16 = 0
7061 -173
oder Cic_p_Gen.RateLimInc1Trq_u16 = 0 oder Cic_p_Gen.RateLimDecTrq_u8 = 0' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_TrqConf.RateLimInc_u8 = 0 oder
7061 -174
ap_p_TrqConf.RateLimDec_u8 = 0' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_VehConf.DsdEn_u1 parametriert
7061 -175
und: DST- Drehzahl-, oder Momenten-Stuetzstelle >FAH (Block 118)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_VehConf.DsdEn_u1 parametriert
7061 -176
und: DST- Drehzahl -Stuetzstelle ist fallend (Block 118)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: Hebelsimulation ueber BRE-
7061 -177 Eingang (Unimog): ebm_p_VehConf.SimLeverPos_u8 == 0 oder ebm_p_VehConf.SimLeverPos_u8 >
ebm_p_RetConf.MaxLeverPos_u8' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 070: Retarder -Luefterdatendatz:
7061 -178 fan_p_RetConf.FanReq_u8 >250. Anmerkung: Die Pruefung erfolgt nur wenn der Datensatz verwendet
wird (siehe Param. fan_p_RetConf. RetMapNr_u8)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 072: Heckkuehl-Luefterdatendatz:
7061 -179 fan_p_HdutyConf. SubstTransTemp_u8>250. Anmerkung Die Pruefung erfolgt nur wenn der
Datensatz verwendet wird (siehe Param. fan_p_HdutyConf. HdcMapNr_u8)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 071: Getriebe -Luefterdatendatz:
7061 -180 fan_p_TransConf. SubstTransTemp_u8>250 Anmerkung: Die Pruefung erfolgt nur wenn der
Datensatz verwendet wird (siehe Param. fan_p_TransConf. TransMapNr_u8)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 071: Getriebe- Luefterdatendatz:
7061 -181 fan_p_TransConf. SelSource_u1>1 Anmerkung: Die Pruefung erfolgt nur wenn der Datensatz
verwendet wird (siehe Param. fan_p_TransConf. TransMapNr_u8)' is incorrectly set.

Code Description
Fault in parameter 'Configuration of engine brake' Parameter 'Block 133: Motorbrems -Datensatz:
7061 -182 ebm_p_EbmConf.ErConfRetLeverSim_u1>1 Anmerkung: Die Pruefung erfolgt nur wenn der Datensatz
verwendet wird (siehe Param. ebm_p_EngConf.MapNr_u8)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 240: parametrierte HW-Variante
7061 -183 (vdo_p_Gen.HwVar_u4) ungleich: 0=max,1=light, 3=mps,4=eps,5=nafta,6=row oder nicht
kompatibel zu Hardwarebestueckung' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 030, 039: ART vorhanden und kein
7061 -184 integrierter Tempomat und altes Tempomat-Bedienkonzept (Cc_p_Cal.ArtVcanAv_u1,
cc_p_VehConf.CombCcEn_u1, cc_p_Cal.NewCcEn_u1)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 030, 039: ART vorhanden und kein
7061 -185 Beschleunigungsregler und altes Tempomat-Bedienkonzept (Cc_p_Cal.ArtVcanAv_u1,
cc_p_VehConf.OldCcGov_u1, cc_p_Cal.NewCcEn_u1)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: Hebelsimulation ueber BRE-
7061 -186
Eingang (Unimog): kein CAN-faehiges ABS vorhanden' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: Retarderlampeninfo und LGS-
7061 -187
Info auf Split-Ausgang High parametriert' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 131:
7061 -188 ebm_p_VehConf.LeverPosThresh_u8 >= ebm_p_RetConf.MaxLeverPos_u8 parametriert' is incorrectly
set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 051: ADR-Reglertyp
7061 -189
pto_p_VehBdyOem.ReqGov_u4 > 14 (d.h. s.n.v.)' is incorrectly set.
Troubleshooting
Fault in parameter 'Configuration of engine brake' Parameter 'Block 130 oder Block 111:
7061 -190 Mehrfachparametrierung auf Ausgang MBA2: ebm_p_EngConf. EngBrkOutSel_u2 und
Troubleshooting
trans_p_ClutchConf. ClutchOpenOutSel_u1' is incorrectly set.
7061 -191 Mehrfachparametrierung auf Ausgang MBA2: ebm_p_EngConf. EngBrkOutSel_u2 und
cic_p_Gen.OnThreshAuto_u8' is incorrectly set.
7061 -192 Mehrfachparametrierung auf Ausgang MBA2: trans_p_ClutchConf. ClutchOpenOutSel_u1 und
cic_p_Gen.OnThreshAuto_u8' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 000: cic_p_Gen.OnThreshAuto_u8,
7061 -193
cic_p_Gen.OffThreshAuto_u8 unplausibel' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 000: cic_p_Gen.TrqDecZero_u16=0
7061 -194
oder cic_p_Gen.TrqDecNonZero_u16=0' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 013: SCR-Tankkennlinie:
7061 -195
cdi_p_ScrConf.Nr_u16 > 49 !' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 014: Regelparameter: einzelne
7061 -196
ungueltige float Zahl (z.B. FFFF.FFFF hex)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block29: Regelparameter vebm:
7061 -197
ungueltige float Zahl!!!' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: ebm_p_VehConf.
7061 -198
RetLeverSource_u2 im ungueltigen Bereich: 3..254!!!' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 112 (Split vorhanden) UND Block
7061 -199
117 (Single-H vorhanden)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 117 (Single-H-Feedback der
uebersetzung ueber GSE, trans_p_SingleH.RangeInSel_u1) UND Block 42 (Begrenzung ueber GSE
7061 -200
aktiv, lim_p_VehConf.LimSel_u1) ODER PID 42 (Klima ueber GSE, lim_p_VehConf.AcInSel_u1) ODER
PID 112 (GSe parametriert, trans_p_Tran' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 131 (Verwendung von MBE0,
7061 -201 ebm_p_VehConf.MBE0AsQuit_u1) UND max. Retarderhebelstellung > 2
(ebm_g_RetConfMaxLeverPos_u8)' is incorrectly set.

Code Description
Fault in parameter 'Configuration of engine brake' Parameter 'Block 112
7061 -202
trans_p_TransConf.VehStopDly_u16 > 6s ODER < 20ms' is incorrectly set.
7061 -203
lim_p_LegConf.RearAxleTransRatio_u16 > 2 ODER <1' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 UND Block 129, OESE
7061 -204
mehrfach benutzt (ABS ueber OESE und HL5)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 UND Block Block 61, OESE
7061 -205
mehrfach benutzt (HL5 und oelnachfuellung)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 UND Block 112 ODER Block
7061 -206
117, SSH mehrfach benutzt (HL5 UND Split oder Single-H)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 UND Motorbremseingang' is
7061 -207
incorrectly set.
7061 -208
trans_p_HL5.Sfp02ClosedDelay_u16 > 1000 (10s)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'Block 61, MOEL-Ausgang mehrfach
7061 -209
benutzt (Geschwindigkeitsstatus (Brasilien) UND Oelnachfuellung)' is incorrectly set.
Fault in parameter 'Configuration of engine brake' Parameter 'SPI-EEPROM von Software angefordert,
7061 -250
aber nicht vorhanden' is incorrectly set.
7070 Accelerator pedal unit not learned.
Troubleshooting
7071 Learning error with splitter ratio.
Troubleshooting
7072 Learning error with terminal W ratio.
7073 Learning error with clutch travel sensor.
7074 Learning error at vehicle CAN bus.

Applicable fault codes for MR
Code Description
10308 Crankshaft position sensor
Crankshaft position sensor

10309
10310 Crankshaft position sensor, signal too low

10311 Crankshaft position sensor, assignment of crankshaft and camshaft is errored
10312 Crankshaft position sensor, no signal
10313 Crankshaft position sensor has incorrect polarity
10408 Camshaft position sensor
Camshaft position sensor

10409
10412 Camshaft position sensor, no signal

10413 Camshaft position sensor has incorrect polarity
Troubleshooting
10530 Engine over speed
Troubleshooting
Oil temperature sensor has gone above measuring range
11015
,
Oil temperature sensor has gone above measuring range

11016
Fuel temperature sensor above measuring range
11115
,
Fuel temperature sensor below measuring range

11116
‘Charge pressure and charge air temperature’ combination sensor: temperature sensor
above measured range
11215
‘Charge pressure and charge air temperature’ combination sensor: temperature sensor
11216 below measured range

Code Description
Atmospheric pressure sensor above measuring range
11315
,
Atmospheric pressure sensor below measuring range

11316
‘Charge pressure and charge air temperature’ combination sensor: pressure sensor above
measured range
11415
‘Charge pressure and charge air temperature’ combination sensor: pressure sensor below
11416 measured range
11417
‘Charge pressure and charge air temperature’ combination sensor: pressure sensor below
measured value implausible
Troubleshooting
Coolant temperature sensor above measuring range
Troubleshooting
11515
,
Coolant temperature sensor below measuring range

11516
Oil pressure sensor above measuring range
11615
,
Oil pressure sensor measuring range not reached

11616
11818 Boost circuit faulty

11820 Boost pressure too high
Terminal 15 of control unit MR or FR has
12219
Terminal 50 of control unit MR or FR has

12319
Oil level sensor

12509

Code Description
Oil level sensor
12515
, measuring range exceeded
Oil level sensor
12516
,measuring range not reached

12517 Oil level sensor, readout implausible
Fuel pressure sensor above measuring range
13015
,
Fuel pressure sensor below measuring range

13016
14024 Internal fault in control unit

Troubleshooting

14039 Starter actuation (output stage) faulty
Troubleshooting
15028 Unit pump for cylinder 1: short circuit
17542 Battery voltage too high
17543 Battery voltage too low
Terminal 50 on series relay
18005

18008

18009

Code Description
18033 Series relay defective
19044 Unit pump cylinder 1: smooth idle control within limit
19045 Unit pump cylinder 1: single cylinder adjustment within limit
19846 Single cylinder comparison aborted
10100 CAN-H link to CPC Common Powertrain Controller faulty
10101
Troubleshooting
CAN-L link to CPC Common Powertrain Controller faulty
10102 Data from control unit CPC Common Powertrain Controller faulty
Troubleshooting
10104 CAN link to CPC Common Powertrain Controller faulty
15026 Unit pump for cylinder 1: valve no impact
15027 Unit pump for cylinder 1: Actuation fault
Proportioning valve 1 has
17006

17009
Solenoid valve 2: decompression valve brake has

17305

Code Description
17306
17317
or
19960 Too many keys

19961 Immobilizer guard function alive, control unit MR engine control blocked
19962 Immobilizer in MR engine control activated
19963 No transponder code through engine CAN bus
19964 No transponder code through engine terminal 50
19965 Incorrect transponder key
18086 Starter does not engage
11617 Oil pressure sensor, measured value implausible
Troubleshooting
17112 Solenoid valve 3: fan drive, no fan speed

14054
Troubleshooting
Internal fault in control unit
14049 Invalid parameterization for proportioning valves
10149 CAN parameterizing error
11874 Manipulated variable deviation of boost pressure control is too great
11875 Charge pressure deviation is too large
11876 The charge pressure for braking operation is not reached
11917 Measured value of fuel pressure sensor is implausible
12017 Measured value of oil pressure sensor is implausible
12026 The engine oil level is too high or too low
12020 Oil pressure is too low
12122 Coolant temperature is too high
14806 The return of the unit pumps of bank 1 has
14906 The return of the unit pumps of bank 2 has
A unit pump of bank 1 has

14805

Code Description
A unit pump of bank 2 has
14905
The diagnostic cable of the oil separator has
16564
or
The diagnostic cable of the oil separator has

16506
Proportioning valve 1has

17007

17107

17207

17307
Troubleshooting
17309 Proportioning valve 2 has
Troubleshooting
17405
The proportioning valve bank 1has

17705
17708 The proportioning valve bank 1has
The proportioning valve bank 2 has

17805

17808
18039 Starter actuation (output stage) faulty

14058 The data recorded in control module MR engine control (PLD) has been manipulated

Code Description
12612 The turbocharger rpm sensor has
12712 The rpm signal from the alternator is missing (time out)
11873 Turbocharger - Vehicle speed has synchronization fault
12415 The differential fuel pressure sensor has
The differential fuel pressure sensor has

12416
Troubleshooting
16409 The heater flange has
Troubleshooting
11822 Boost air temperature exceeded
Charge air temperature sensor 2 has
13115
13116 Charge air temperature sensor 2 has short circuit

Exhaust gas recirculation temperature sensor 2 has
13215
13216 Exhaust gas recirculation temperature sensor 2 has short circuit

13332 Exhaust gas recirculation temperature is outside the specified value range
14149 Engine brake is incorrectly parameterized
16678
The EGR valve is faulty
16679 Temperature difference between exhaust gas and coolant is implausible
11878 Boost circuit faulty
Temperature sensor downstream of catalytic converter has
10916
Temperature sensor downstream of catalytic converter has
10915

Code Description
Temperature downstream of catalytic converter is too high
10722
10788 Temperature upstream of catalytic converter is too high (threshold 1 exceeded)
10789 Temperature upstream of catalytic converter is too high (threshold 2 exceeded)
13617 Measurement value from ambient air temperature sensor is implausible

16327 Actuation of OBD lamp is faulty
16949 Parameterizing error
12021 Oil pressure is too low
16432 Fault at heater flange
Troubleshooting
10631 The fan rpm is too low
14416
Troubleshooting
Unknown fault code Unknown fault type: 0
14516 Unknown fault code Unknown fault type: 0
14217 The control deviation of the throttle valve is too high

14218 The throttle valve reference cycle failed
The position sensor of the throttle valve has
14205
,
14206 The position sensor of the throttle valve has

14203

14204

Code Description
14225
14226 The proportioning valve bank 1 has
14227 Internal control module error
14261
System error at component constant throttle
14262
Bootblock im steuergerat MR defekt
14271 Abort of automatic compression test
14272
Abort of automatic compression test
14263
Signal from temperature sensor Turbocharger is implausible
Troubleshooting
Troubleshooting

Applicable Fault codes for ABS - Warning Lamp OFF condition

Code Description
0168 timeout or invalid data on EEC1…3 (J1939) / FMR1…3 (IES)
1099 ATC or ESP disabled or roller bench mode active
3804 TC solenoid shorted low
3809 TC solenoid broken wire
3899 ATC brake control time limit exceeded
6109 stop light switch not activated in this power on cycle
Applicable Fault codes for ABS - Warning Lamp ON condition

Code Description
0160 J1939 or IES CAN bus off detected
0162 reserved c3-signal plausibility check
0167 timeout or invalid data on ERC1 (J1939) / FMR2 (IES)
0169 time-out or invalid data on ETC1...2 (J1939) / INS,EPS (IES)
1000 ABS-CPU master/slave different configuration or ROM checksum error
Troubleshooting
1010 ABS-CPU timeout
1010 ABS-CPU run time error
Troubleshooting
1010 ABS-CPU communication checksum error
1010 failure on speed sensor input circuit
1010 ABS-CPU EEPROM data error
1010 ABS software not compatible with hardware
1011 ABS-CPU EEPROM not programmable
1012 ABS-CPU invalid configuration in EEPROM
1012 internal relay not switchable
1017 internal relay permanently turned on
1018 System shutdown, second error occurred
1033 valve output signal mismatch
1094 tires or learned parameters (front or rear or front to rear) out of range
1095 reserved for tire size alignment (wheel alignment with memory function)
1099 wheel speed sensor failure in previous power on cycle
1099 ABS disabled due to off road mode
1099 ABS disabled due to engaged difflock
1201 U-bat temporary over voltage
1202 U-bat temporary low voltage
1203 U-bat broken wire
1286 U-bat low voltage during ABS Control
1287 supply voltage temporary power line noise
1287 supply voltage power line noise

Code Description
1301 U-ign temporary over voltage
1302 U-ign temporary low voltage
1386 U-ign low voltage during ABS Control
1803 GND-WL broken wire or WL switched to ground permanently
2504 retarder relay shorted low or broken wire
2504 Difflock solenoid shorted low or broken wire
2505 retarder relay shorted high
2505 Difflock solenoid shorted high (total shutdown)
3012 valve configuration error
3020 hold solenoid broken wire
3021 hold solenoid shorted low
3022 hold solenoid shorted high
3023 valve ground broken wire
3026 release solenoid broken wire
3027 release solenoid shorted low
3028 release solenoid shorted high
Troubleshooting
Troubleshooting
3123 valve ground broken wire.

Code Description
3604 valve ground or solenoid shunt to ground or int. ground switch defective
3605 valve ground or solenoid shunt to supply voltage
3805 TC solenoid shorted high
3812 TC valve configuration error
4040 loss of sensor signal
4043 shorted low/high or broken wire or two sensors shorted
4045 bad tooth wheel, long term ABS control
4046 long term instability
4047 reserved for wheel speed sensor (Taumelschlag)
4048 large air gap
4049 missing sensor signal at drive off
4094 reserved for tire size alignment steer axle right
Troubleshooting
Troubleshooting
4148 large air gap
4194 reserved for tire size alignment steer axle left
4248 large air gap
4294 reserved for tire size alignment drive axle right
4348 large air gap
4394 reserved for tire size alignment drive axle left
4594 reserved for tire size alignment add axle left
4654 wheel speed sensors mixed up

Code Description
6100 stop light switch defective
Troubleshooting
Troubleshooting

Applicable fault codes for GS

Code Description
20161 Communication fault on vehicle CAN bus
00173 Transmission CAN databus in single-wire mode
00175 No signal from control unit INS or signal is faulty
21010 Internal error in control unit GS II
21011 Learning data invalid
01012 Control unit GS II is incorrectly parameterized
21013 Clutch position control fault
01080 TEST electronics
01082 Test bench mode active
21101 Over voltage at terminal 30
21102 Under voltage at terminal 30
Line of circuit 30A or of circuit 30B has
11103
Troubleshooting
Troubleshooting
11504 voltage supply of rpm sensor B57/B99 has
voltage supply of rpm sensor B57/B99 has

01505
13020 Solenoid valve MS1 has
13021 Solenoid valve MS2 has
Solenoid valve MS1 has

13022

13023

13024

13025
Solenoid valve MUB has

23120

Code Description
Solenoid valve MGB has
23121

23122

23123

23124

23125
Solenoid valve MUE has

23220
Solenoid valve MGE has

23221
Solenoid valve MUE has

23222
Troubleshooting

23223
Troubleshooting
23224 Solenoid valve MUE has

23225
Solenoid valve MG1 has

23320

13321

23322

13323
23324 Solenoid valve MG1 has

23325

03326

Code Description
03328
Solenoid valve MR1 has

23420

13421

23422

13423
13424 Solenoid valve MR1 has

13425
Solenoid valve MKUB1 has

13520
Troubleshooting
Troubleshooting
13521

13522

13523

13524

13525
Solenoid valve MKUE1 has

13620

13621

13622

13623

13624

13625

Code Description
Common ground cable of solenoid valves MKUE1 and MKUB1has
13703
Common ground cable of solenoid valves MKUE1 and MKUB1has

13704
13705 Common ground cable of solenoid valves MKUE1 and MKUB1has
23803 Common ground cable of solenoid valves MS1, MS2, MR1, MR2, MGE, MUE, MGB and MUB has
13903 Common ground cable of solenoid valves MKUE2 and MKUB2 has
Troubleshooting
Troubleshooting
Common ground cable of solenoid valves MKUE2 and MKUB2 has
13904
13905 Common ground cable of solenoid valves MKUE2 and MKUB2 has
14040 Sensor ‘Split’ has
14041 Sensor ‘Split’ has
Sensor ‘Split’ has

14042
14043 Operational fault of component Splitter sensor

14044 Component Splitter sensor not within permissible range of values
24140 Sensor ‘Gear’ has
24141 Sensor ‘Gear’ has
Sensor ‘Gear’ has

24142
24143 Operational fault of component Gear sensor

Code Description
24144 Component Gear sensor not within permissible range of values
24240 Sensor ‘Gate’ has
24241 Sensor ‘Gate’ has
Sensor ‘Gate’ has

24242
24243 Operational fault of component Gate sensor

24244 Component Gate sensor not within permissible range of values
24340 Sensor ‘Range’ has
24341 Sensor ‘Range’ has
Sensor ‘Range’ has

24342
Troubleshooting
24343 Operational fault of component Range sensor
24344 Component Range sensor not within permissible range of values
Troubleshooting
24440 Clutch travel sensor has
24441 Clutch travel sensor has
Clutch travel sensor has

24442
24443 Operational fault of component Clutch travel sensor

24444 Component Clutch travel sensor not within permissible range of values
04540 Oil temperature sensor has
or
Oil temperature sensor has

04542
15040 No signal from rpm sensor B57

15043 Operational fault of component B57
15140 No signal from rpm sensor B3 ‘Countershaft’
15143 Malfunction in rpm sensor B3 ‘Countershaft’

Code Description
15145 Rpm sensor B3 ‘Countershaft’ has
or
15146 Rpm sensor B3 ‘Countershaft’ has
15240 No signal from tachograph P3

15243 Signal from tachograph P3 interrupted
15340 No signal from rpm sensor B99
15343 Operational fault of component B99
16003 Solenoid valve ‘Countershaft brake (VGW-B)’ has
16004 Solenoid valve ‘Countershaft brake (VGW-B)’ has

Troubleshooting
Solenoid valve ‘Countershaft brake (VGW-B)’ has

26005
Troubleshooting
18083 Plausibility error due to combustion engine and transmission combination
28090 Failure of countershaft brake
28091 Not transmission output speed
08092 Transfer case incorrect or not parameterized
28093 Incorrect transmission type
08094 Direction of travel determined is implausible.
18095 Clutch position: below minimum learned value
18096 Clutch position: above maximum learned value
28097 The number of teeth of the pulse wheel at the transmission output is implausible
08099 The resistance value of the position sensor is implausible.
28185 Plausibility error of specified value ‘Clutch Position Control’
28186 Plausibility error due to clutch opening
28187 Plausibility error due to clutch closing

Applicable fault codes for WS

Code Description
00122 CAN bus overload
00123 CAN bus failure
10132 Life cycle data of control unit WS maintenance system are faulty
10133 Parameters of control unit WS maintenance system are faulty
00150 CAN reception time out of data of control unit ABS anti lock braking system
00151 CAN reception time out of data of control unit GS Gear Control
00152 CAN reception time out of data of control unit CPC Common Power train Controller
00153 CAN reception time out of data of control unit MR Engine Control
00154 CAN reception time out of data of control unit RS Retarder Control
00155 CAN reception time out of data of control unit CPC Common Power train Controller
00156 CAN reception time out of data of control unit MR Engine Control
00157 CAN reception time out of data of control unit INS Instrument
Troubleshooting
00158 CAN reception time out of data of control unit BS Brake Control
Troubleshooting
00159 CAN reception time out of data of control unit GS Gear Control
Temperature sensor for gear oil has fault
00201
00202 Measured range of temperature sensor for gear oil is exceeded

00205 Measured value of temperature sensor for gear oil is implausible
00210 Maximum permissible gear oil temperature is exceeded
Temperature sensor for transfer case has fault
00301
00302 Measured range of temperature sensor for transfer case is exceeded

00305 Measured value of temperature sensor for transfer case is implausible
00310 Maximum permissible transfer case oil temperature is exceeded
Temperature sensor for front axle has fault
00401
00402 Measured range of temperature sensor for front axle is exceeded

00405 Measured value of temperature sensor for front axle is implausible
00410 Maximum permissible front axle gear oil temperature is exceeded
Temperature sensor for rear axle has fault
00501
00502 Measured range of temperature sensor for rear axle is exceeded

00505 Measured value of temperature sensor for rear axle is implausible

Code Description
00510 Maximum permissible rear axle gear oil temperature is exceeded
Condensation sensor has fault
10601
Condensation sensor has fault

10604
10605 Measured value of condensation sensor is implausible

11011 Excessive difference in brake wear between the brakes of 1st front axle
11012 Excessive difference in brake wear between the 1st front axle and the other axles
11111 Excessive difference in brake wear between the brakes of 2nd front axle
11112 Excessive difference in brake wear between the 2nd front axle and the other axles
11211 Excessive difference in brake wear between the brakes of 1st rear axle
11212 Excessive difference in brake wear between the 1st rear axle and the other axles
11311 Excessive difference in brake wear between the brakes of 2nd rear axle
11312 Excessive difference in brake wear between the 2nd rear axle and the other axles
11401 Signal line of brake wear sensor at left of 1st front axle has a short circuit
Troubleshooting
11402 Readout of brake wear of 1st front axle left beyond measured range
11403 Readout of brake wear of 1st front axle left below measured range
Troubleshooting
11404 Signal line of brake wear sensor at left of 1st front axle is interrupted
11405 Measured value of the brake wear at left 1st front axle is implausible
11420 CAN signal failure of brake wear at 1st front axle left
11501 Signal line of brake wear sensor at right of 1st front axle has a short circuit
11502 Readout of brake wear of 1st front axle right beyond measured range
11503 Readout of brake wear of 1st front axle right below measured range
11504 Signal line of brake wear sensor at right of 1st front axle is interrupted
11505 Measured value of the brake wear at right 1st front axle is implausible
11520 CAN signal failure of brake wear at 1st front axle right
11601 Signal line of brake wear sensor at left of 2nd front axle has a short circuit
11602 Readout of brake wear of 2nd front axle left beyond measured range
11603 Readout of brake wear of 2nd front axle left below measured range
11604 Signal line of brake wear sensor at left of 2nd front axle is interrupted
11605 Measured value of the brake wear at left 2nd front axle is implausible
11620 CAN signal failure of brake wear at 2nd front axle left
11701 Signal line of brake wear sensor at right of 2nd front axle has a short circuit
11702 Readout of brake wear of 2nd front axle right beyond measured range
11703 Readout of brake wear of 2nd front axle right below measured range
11704 Signal line of brake wear sensor at right of 2nd front axle is interrupted
11705 Measured value of the brake wear at right 2nd front axle is implausible
11720 CAN signal failure of brake wear at 2nd front axle right
11801 Signal line of brake wear sensor at left of 1st rear axle has a short circuit

Code Description
11802 Readout of brake wear of 1st rear axle left beyond measured range
11803 Readout of brake wear of 1st rear axle left below measured range
11804 Signal line of brake wear sensor at left of 1st rear axle is interrupted
11805 Measured value of the brake wear at left 1st rear axle is implausible
11820 CAN signal failure of brake wear at 1st rear axle left
11901 Signal line of brake wear sensor at right of 1st rear axle has a short circuit
11902 Readout of brake wear of 1st rear axle right beyond measured range
11903 Readout of brake wear of 1st rear axle right below measured range
11904 Signal line of brake wear sensor at right of 1st rear axle is interrupted
11905 Measured value of the brake wear at right 1st rear axle is implausible
11920 CAN signal failure of brake wear at 1st rear axle right
12001 Signal line of brake wear sensor at left of 2nd rear axle has a short circuit
12002 Readout of brake wear of 2nd rear axle left beyond measured range
12003 Readout of brake wear of 2nd rear axle left below measured range
12004 Signal line of brake wear sensor at left of 2nd rear axle is interrupted
12005 Measured value of the brake wear at left 2nd rear axle is implausible
Troubleshooting
12020 CAN signal failure of brake wear at 2nd rear axle left
12101 Signal line of brake wear sensor at right of 2nd rear axle has a short circuit
Troubleshooting
12102 Readout of brake wear of 2nd rear axle right beyond measured range
12103 Readout of brake wear of 2nd rear axle right below measured range
12104 Signal line of brake wear sensor at right of 2nd rear axle is interrupted
12105 Measured value of the brake wear at right 2nd rear axle is implausible
12120 CAN signal failure of brake wear at 2nd rear axle right
02205 Measured value (position signal) of tachograph is implausible
02320 CAN signal failure ‘system pressure circuit 1 or 2’ (INS)
03105 Vehicle speed signal C3 is implausible
03120 CAN signal failure of vehicle speed signal C3
03220 CAN signal failure of engine speed signal
03320 CAN signal failure of engine torque specified value
03420 CAN signal failure of measured value of ambient air temperature
03520 CAN signal failure of measured value of air cleaner soiling
04105 Measured value of retarder oil temperature is implausible
04110 Maximum permissible of retarder oil temperature is implausible
04120 CAN signal failure of measured value of retarder oil temperature
05105 Measured value of engine oil temperature is implausible
05110 Maximum permissible of engine oil temperature is implausible
05113 Engine oil viscosity is incorrect
05120 CAN signal failure of measured value of engine oil temperature
05205 Measured value of coolant temperature is implausible
05210 Maximum permissible of coolant temperature is implausible
05220 CAN signal failure of measured value of coolant temperature

Code Description
05320 CAN signal failure of measured value of fuel consumption
07120 CAN signal failure of actual value of clutch
Troubleshooting
Troubleshooting

Applicable fault codes for PSM

Code Description
10160 Communication fault on vehicle CAN bus
10161 Communication fault with control unit ABS anti-lock braking system or BS Brake control
10162 Communication fault with control unit GS Gear control
10163 Communication fault with control unit FR drive control
10164 Communication fault with control unit INS Instrument
10270 Single-wire mode of body CAN bus is not possible
10271 Cable CAN-H of body CAN bus faulty
10272 Cable CAN-L of body CAN bus faulty
10370 Single-wire mode of trailer CAN bus is not possible
10371 Cable CAN-H of trailer CAN bus faulty
10372 Cable CAN-L of trailer CAN bus faulty
11011 EEPROM error
11012 parameterization fault in control unit
Troubleshooting
Troubleshooting
11102 Interruption to voltage KL.30
11210 Open circuit in wiring at circuit 15
Output of ‘Engine running, generator OK ‘(pin X4 18/9) has
12020
Output of ‘Engine running, generator OK ‘(pin X4 18/9) has
12021
or
Output of ‘Switching off retarder‘ (pin X4 18/10) has

12120
Output of ‘Switching off retarder‘ (pin X4 18/10) has
12121
or
Output of ‘Actuation of clutch locking cylinder ‘(pin X4 18/11) has

12220

Code Description
Output of ‘Actuation of clutch locking cylinder ‘(pin X4 18/11) has
12221
or
Output of ‘Actuation of clutch operating valve ‘(pin X4 18/12) has

12320
Output of ‘Actuation of clutch operating valve ‘(pin X4 18/12) has
12321
or
‘Output’ actuation (pin X4 18/13) has

12420
‘Output’ actuation (pin X4 18/13) has
12421
or
Troubleshooting
Troubleshooting
Output of ‘PTO feedback‘ (pin X4 18/14) has
12520
Output of ‘PTO feedback‘ (pin X4 18/14) has
12521
or
Output of ‘Neutral position ‘(pin X4 18/15) has

12620
Output of ‘Neutral position ‘(pin X4 18/15) has
12621
or
Output of ‘Actuation of PTO 1‘(pin X4 18/16) has

12720
12721
or
12722 Not feedback of PTO 1 (pin X3 15/7) despite actuation of PTO 1 (pin X4 18/16)
12723 Not feedback of PTO 1 (pin X4 18/16) despite actuation of PTO 1 (pin X3 15/7)

Code Description
12820
12821
or
12822 Not feedback of PTO 2(pin X3 15/8) despite actuation of PTO 2(pin X4 18/17)
12920
12921
or
Troubleshooting
Troubleshooting
Output X4 18/9 has
14020
Output X4 18/9 has
14021
or
Output X4 18/10 has

14120
Output X4 18/10 has
14121
or
Output X4 18/11 has

14220
Output X4 18/11 has
14221
or
Output X4 18/12 has

14320

Code Description
Output X4 18/12 has
14321
or
Output X4 18/13 has

14420
Output X4 18/13 has
14421
or
Output X4 18/14 has

14520
Output X4 18/14 has
14521
or
Troubleshooting
Troubleshooting
Output X4 18/15 has
14620
Output X4 18/15 has
14621
or
Output X4 18/16 has

14720
Output X4 18/16 has
14721
or
Output X4 18/17 has

14820
Output X4 18/17 has
14821
or
Output X4 18/18 has

14920

Code Description
Output X4 18/18 has
14921
or
13020 Output of ‘Reversed gear engaged ‘(pin X4 18/9) has
13021 Output of ‘Reversed gear engaged ‘(pin X4 18/9) has
or
13120 Output of ‘Gear 1 engaged ‘(pin X4 18/10) has
Troubleshooting
or
Troubleshooting
13220 Output of ‘Kick down ‘(pin X4 18/11) has
13221 Output of ‘Kick down ‘(pin X4 18/11) has
or
13320 Output of ‘Frequent stop brake ‘(pin X4 18/12) has
13321 Output of ‘Frequent stop brake ‘(pin X4 18/12) has
or
13420 Output of ‘ABS fault ‘(pin X4 18/13) has
13421 Output of ‘ABS fault ‘(pin X4 18/13) has
or

Code Description
or
15020 Output of ‘Engine speed signal ‘(pin X1 18/4) has
15021 Output of ‘Engine speed signal ‘(pin X1 18/4) has
or
15120 Output of ‘Vehicle speed signal ‘(pin X1 18/5) has
15121 Output of ‘Vehicle speed signal ‘(pin X1 18/5) has
or
Troubleshooting
Troubleshooting
15220 Output of ‘Torque specified value signal ‘(pin X1 18/6) has
15221 Output of ‘Torque specified value signal ‘(pin X1 18/6) has
or
15320 Output of ‘Limit load signal ‘(pin X1 18/7) has
15321 Output of ‘Limit load signal ‘(pin X1 18/7) has
or
15420 ‘PWM1 signal ‘output (pin X1 18/8) has
or

Code Description
or
16040 Input signal of manual throttle actuator (pin X1 18/11) has
or
16041 Input signal of manual throttle actuator (pin X1 18/11) has
16042 Supply cable of manual throttle actuator (pin X1 18/10) has
Supply cable of manual throttle actuator (pin X1 18/10) has

16043
Troubleshooting
16140 Input of ‘Engine start’ (pin X2 18/7) has
Troubleshooting
Input of ‘Engine start’ (pin X2 18/7) has
16141
16240 Input of ‘Engine stop’ (pin X2 18/8) has
Input of ‘Engine stop’ (pin X2 18/8) has

16241
16340 Input of ‘Start lockout’ (pin X2 18/9) has
Input of ‘Start lockout’ (pin X2 18/9) has

16341
16440 Input of ‘Step plate switch’ (pin X2 18/13) has
Input of ‘Step plate switch’ (pin X2 18/13) has

16441
16540 Input of ‘Clutch remote control’ (pin X4 18/4) has

Code Description
Input of ‘Clutch remote control’ (pin X4 18/4) has
16541
16640 Input of ‘ABS control’ (pin X4 18/4) has
16641 Input of ‘ABS control’ (pin X4 18/4) has
16740 Input of ‘Reverse gear interrogation’ (pin X4 18/4) has
16741 Input of ‘Reverse gear interrogation’ (pin X4 18/4) has
16840 Input of ‘Shift gear in neutral position’ (pin X4 18/4) has
16841 Input of ‘Shift gear in neutral position’ (pin X4 18/4) has
16940 Input of ‘Retarder status’ (pin X4 18/5) has

Troubleshooting
16941 Input of ‘Retarder status’ (pin X4 18/5) has
Troubleshooting
17040 Input of ‘Parking brake’ (pin X4 18/5) has
17041 Input of ‘Parking brake’ (pin X4 18/5) has
18080 Protect function for PTO s has been bridged manually

10460 Communication error on the telematics CAN bus
10100 An external control unit for registering temperature in the body or trailer has detected a fault. The
information is transmitted via the body CAN bus or trailer CAN bus to control unit PSM
Parameterizable Special Module
10101 An external control unit for registering temperature in the body or trailer is not communicating via
the body or trailer CAN bus to control unit PSM Parameterizable Special Module
10200 An external control unit for registering fluid level in the body or trailer has detected a fault. The
10201 An external control unit for registering fluid level in the body or trailer is not communicating via the
body or trailer CAN bus to control unit PSM Parameterizable Special Module
10300 An external control unit for registering pressure in the body or trailer has detected a fault. The
10301 An external control unit for registering pressure in the body or trailer is not communicating via the
body or trailer CAN bus to control unit PSM Parameterizable Special Module
10400 An external control unit for the load ramp approach assist has detected a fault. The information is
transmitted via the body CAN bus or trailer CAN bus to control unit PSM Parameterizable Special
Module

Code Description
17440 Digital input X2 18/7 has
Troubleshooting
Troubleshooting
11013 Software incompletely loaded

11014 The control unit software is missing or faulty
11015 Checksum error in control unit software
11016 A fault has occurred in the control module software
11017 Software: timing error

Applicable fault codes for MTCO

Code Description
10004 open circuit in voltage supply
11000 CAN fault
11100 CAN fault
11200 Internal fault
11400 Calibration of the tachograph is faulty
11500 Fault in operating unit
11600 Fault in operating unit
11704 CAN link to INS instrument faulty
13408 Fault of vehicle speed sensor
13504 Fault of vehicle speed sensor
14804 Fault of vehicle speed output
18000 Driving without tachograph disk
18100 Disk of driver 1 missing
18200 Disk of driver 2 missing
19600
Troubleshooting
The drawer function is faulty

19700 Fault in vehicle speed registration
Troubleshooting
19800 Fault in recording system
19900 Fault in recording system
19000 The position of the disks is faulty
18300 Synchronization cannot be started

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5.

15.1.2.4 Circuit Schematics

15-73 Service Manual - Electricals

Abbreviations Color Sl. Device Diagram

br Brown 1 Alternator G-001

ge Yellow 2 Audible H-001

gn Green 3 Connector X-001

gr Grey 4 Battery G-001

rs Pink 5 Capacitor C-001

rt Red 6 Diode V-001

sw Black 7 Ground GND-001

vi Violet 8 Fuse F-001

ws White 9 Lamp & LED E-001

Turquoise 10 Module A-001

English color coding as per IEC standard 757: 15 Solenoid Y-001

15-74 Service Manual - Electricals

Component codes: Sl. Devic Short Diagram

15-75 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

15-76 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

15-77 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

114 F-012 FUSE ELECTROHYDRAULIC

Interior SH013 - RADIO & DC-

15-78 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

132 F23 - SH017 - LIGHTING 1 SH013 - RADIO & DC-

15-79 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

15-80 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

15-81 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

Switch HOLDER UNIT Switch

15-82 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

15-83 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

15-84 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

15-85 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

339 Ground II Right

15-86 Service Manual - Electricals

Sl. Devic Short Diagram Sl. Devic Short Diagram

15-87 Service Manual - Electricals

Connector codes: Sl. Con- Short Diagram

6 A3.3.1 Unit SH008 - CPC / FMR

15-88 Service Manual - Electricals

Sl. Con- Short Diagram Sl. Con- Short Diagram

15-89 Service Manual - Electricals

Sl. Con- Short Diagram Sl. Con- Short Diagram

SH015 - SH019 - BASE MODULE

Base SH016 - DGMS SH019 - BASE MODULE

Base SH010 - PSM, HCU & Module DC COVERTER

SH014 - POWER Base SH007 - INSTRUMENT

15-90 Service Manual - Electricals

Sl. Con- Short Diagram Sl. Con- Short Diagram

Base SH009 - ABS & HILL Base

15-91 Service Manual - Electricals

Sl. Con- Short Diagram Sl. Con- Short Diagram

Fuse SH013 - RADIO & DC- Central SH014 - POWER

15-92 Service Manual - Electricals