QUALITY ASSURANCE / QUALITY CONTROL

DOCUMENT REVIEW FORM

Page 1 of 21

Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION

Revision History and Highlights

Revision 0 - 19 March 2002

Revision 1 - 14 December 2006

Highlights of Rev. 1:

1.0 Change code number from CDP-TS-108 to EC-P-TC-108.

2.0 Change Homebase Engineer to QA Dept. Head

3.0 Change installation of doors and frames illustrations and drawings.

Prepared by: Approved by: Concurred by:

RDL Sison / July 27,2020

PRINT NAME / SIGN / DATE PRINT NAME / SIGN / DATE PRINT NAME / SIGN / DATE
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION

1.0 PURPOSE

1.1 To establish and implement standard procedure for installation of ‘Doors and Frames
of various materials and types in relation to the Civil and (Architecture works based
on the technical specifications) Architectural projects.

2.0 SCOPE

2.1 The procedure covers the installation of ‘Doors and Frames’ of various materials and
types in accordance with the Architectural work procedure and the Manufacturers
standard procedure.

3.0 REFERENCES:

3.1 Architectural Building Materials by G.S. Salvan

3.2 Architectural Data Design by John Hancock Callender

3.3 Complete Building Construction by Tom Philbin

3.4 American National Standard Specifications for standard steel doors and frames SDI-
100

3.5 American National Standard Installation Troubleshooting Guide for Standard Steel
Doors and Frames SDI 122-15

4.0 DEFINITION OF TERMS

4.1 Paneled or Sash - A door made into a variety of panel arrangements, both horizontal,
vertical, and combinations of both. A sash door has for its component parts a top rail,
bottom rail and two stiles, which form the sides of the door. Doors of the horizontal
type have intermediate rails forming the panels; and panels of the vertical type have
horizontal rails and vertical stiles forming the panels.

4.2 Flush door - Are usually perfectly flat on both sides. Solid planks are rarely use for
flush doors. This is made up with solid or hollow cores with two or more piles of
veneer glued to the cores.

4.3 Solid core door - Are doors made of short pieces of wood glued together with the
ends staggered very much like in brick laying. One or two plies of veneer are glued
to the core. The first section, about 3.5 mm thick, is applied at right angles to the
direction of the core, and the other section, 3.5 mm or less, is glued with the grain
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
vertical. An 18 mm strip, the thickness of door is glued to the edges of the door in all
the sides.

4.4 Hollow core door - a wooden door with grid or honeycomb materials for the base,
with solid wood edging strips on all four sides. The face of which is 3 ply veneer
instead of two single plies. The hollow core door has a solid clock on both sides for
installing door knobs and to permit the mortising of lock. The honeycomb-core door
is for interior use only.

4.5 Louver door - This type of door has either stationary or adjustable louvers, and may
be used as an interior door, room divider, or a closet door. This comes in many
styles. This door has the adjustable louvers usually made of wood.

4.6 Door Jamb - A part of the door whole system which is the lining of door opening. In
wooden door jamb, casing and stops are nailed to the jamb. Door jamb is securely
fastened by hinges at one side. The width of the jamb varies in accordance with the
thickness of the walls.

4.7 Door Trim or Casing - A material applied on wooded doors that are nailed unto the
jambs to provide a finish between the jambs and plastered walls. Sizes vary from 13
mm to 18 mm in thickness, and from 65 mm to 152 mm in width. Most casing or
Trim materials have a concave back, to fit over uneven wall materials.

4.8 Roll-up Door (Solid or see-through Aluminum or Metal Shutter) - A Door made up
of small horizontal interlocking metal slats which are guided in a track. The
configuration coils about an overhead drum which is housed at the head of the
opening, either manual or motor driven.

4.9 Sliding Glass Door - A Door with usually framed Aluminum Extrusions, whose
connections of panels and frames at corners are usually mechanical for local
assembly. Glazing is of safety type glass fixed to frame by formed vinyl glazing
strips. Door slide is built wide enough to take one, two, or more panels of same sizes
as per standard design criteria.

4.10 Frameless Glass Door - A Glass Door usually of swing type made from tempered
plate glass with 100 mm minimum thickness, framed from top and bottom for
hardware fixing. Door decorative handle is fixed rigidly direct to the glass panel
holes and rubber gasket protected for shock, compression and tension reaction.

4.11 Pocket Door- This type of door is hung from the top and slide along a track that
is mounted inside the wall. When open, the door “disappears” into that space inside
the wall.

5.0 RESPONSIBILITIES
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
5.1 CD-FOG (FM/ Supv./Supt.) – shall be responsible in the implementation and
checking of conformance to this procedure.

5.2 Site QC Engineer – shall be responsible in the verification on the compliance to

this procedure.

5.3 QA Dept. Head – shall be responsible for the verification and monitoring of the
procedure implementation through surveillance and audit.

5.4 Construction Superintendent – Responsible for the implementation of Company /

Project Safety rules and regulations; deliver the repair works safely, adherent to
project quality requirements. Coordinates work activities with logistics, commercial
and other site personnel and home base groups.

5.5 Construction Supervisor – directly reporting to the Construction superintended,

responsible in ensuring attainment of planned production / accomplishment without
sacrificing safety and quality.

5.6 Quality Control in Charge – will ensure the strict implementation of the Quality Plan
and from time to time provide such other personnel and resources as maybe required
to ensure effective operation of the quality assurance system. Responsible for all
quality test requirements.

5.7 Safety Engineer – Shall assist the wrk supervision on implementing safety rules and
regulation to ensure safety of employees and/or prevent incidents. On addition,
Safety Practitioner / Officer has the authority to issue instructions and take protective
measures in relation of project safety.

5.8 Certified and competent skilled Mason / Carpenter / Welder / Helper – responsible
for the execution of the activity.

5.9 PM and Client’s Representative – responsible for the approval of the execution of the
activity.

6.0 APPLICATION AT SITE:

6.1 For ‘WOODEN DOOR AND FRAME’:

6.1.1 Preparation and Installation:

6.1.1.1 Store doors in a clean and dry ventilated area. Doors should lay
flat and off floors to prevent damage. The units shall be placed on
at least 4″ (102 mm) high wood sills or in a manner that will
prevent rust or damage. Avoid putting other materials on top of
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
the stacked doors. They should be packed in plastic and edges
should be protected with cardboard. Each doors and frames should
be tagged with a door number and location.

6.1.1.2 Check the tagged doors and locate as per the approved shop
drawing and door schedule. Compare the handing and size of the
frame to the drawing along with the hardware schedule.

6.1.1.3 Ensure that the work area is clean and free from any obstructions.

6.1.1.4 Wood for ‘Door Sash’ is of sound stock, kiln-dried and if so

required is treated with wood preservative. Wood shall conform to
the applicable group type, unless otherwise indicated.

6.1.1.5 For ‘Rough wall opening’ preparation on wooden or drywall,

direct installation is to be done to fit and against the already
provided rough wooden or metal opening base frame. On
‘Concrete or Masonry wall’, gap of not less than 60 mm each
ways against the face of the jamb shall be provided prior to the
installation.

6.1.1.6 Nailed nails (4 inch nails @ 10 mm minimum spacing) around

jamb that will serve as ‘reinforcement’ for rigid mounting of jamb
on concrete or masonry wall. Apply coal tar to the wood door
jamb to prevent moisture absorption by the wood door jamb.

6.1.1.7 Wooden ‘Spreader’ at jamb base and temporary braces between

head and the side of the jamb shall be provided to avoid twisting
and misalignment of jamb during mounting process.

6.1.1.8 Verify the opening dimension and angles and levels from finish
floor line reference to ensure the frames fit the openings. Level the
floor across the opening to determine any variation on floor height
at the point where the jamb is to rest. Align and fit the door in
frame to each desired location and elevation

6.1.1.9 When everything had been checked and prepared, mount and
position the jamb. Regardless of how carefully the rough openings
are made, be sure to ‘Plumb’ the jamb and ‘Level’ the heads when
the jamb is set.

6.1.1.10 While ‘Setting’, place ‘WEDGES’ on the side to the

plumb line and ‘Small Block Wedges’ under each jamb in the sub
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
floor just as thick as the finish floor will be. Then, brace and
support to position.

6.1.1.11 Install the ‘Mortar Forms’, wet and pour liberally the
properly mixed mortar in both side of the jamb gaps, then dry. For
the jamb head, trowel apply mortar is to be provided.

6.1.1.12 Make sure that the mortar is properly cured and dried
before mounting the door in the jamb. Clean the area of any debris
from the pouring activity.

6.1.1.13 Position the door in the jamb. Plane the edges of the stile
until the door fits against the sides and top with the clearances
from the jamb of about 4mm. Be sure that the top recess and the
bottom swings free of the finished floor by about 10 mm. To
maintain the above tolerances, place ‘WEDGES’.

6.1.1.14 Mark the position of the ‘HINGES’ on the ‘Stile’ and on

the ‘Jamb’. The lower hinge must be placed slightly above the
lower rail of the door. The upper hinge of the door must be placed
slightly below the top rail in order to avoid cutting out a portion of
the Tenon of the door rails. Three (3) hinges minimum are usually
used on full-length doors to prevent wrapping and sagging.

6.1.1.15 After placing the hinges and hanging the door, mark off
the position of the ‘Locks’ and ‘Handle’. The lock is generally
placed about 900 mm form the floor level.

6.1.1.16 After lock and handle has been installed, the door is now
ready to receive other specified hardware accessories and surface
finishing.

6.1.1.17 For ‘Illustration’, See Item 7.0 Drawing 7.1

6.2 For ‘METAL DOOR and FRAME’:

6.2.1 Preparation and Installation

6.2.1.1 Store doors in a clean and dry ventilated area. All doors and
frames shall be stored vertically under cover. The units shall be
placed on at least 4″ (102 mm) high wood sills or in a manner that
will prevent rust or damage. The use of non-vented plastic or
canvas shelters that can create a humidity chamber shall be
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
avoided. A 1/4″ (6.3 mm) space between the doors shall be
provided to promote air circulation. If the wrapper on the door
becomes wet, it must be removed immediately. Proper jobsite
storage is extremely important in maintaining the quality and
integrity of the factory applied paint. Each doors and frames
should be tagged with a door number and location.

6.2.1.2 Check the tagged doors and locate as per the approved shop
drawing and door schedule. Compare the handing and size of the
frame to the drawing along with the hardware schedule.

6.2.1.3 Verify the proper reinforcements are installed on the frame. Verify
the hinge size, strike type and closer mounting.

6.2.1.4 Ensure that the work area is clean and free from any obstructions.

6.2.1.5 Approved standard nomenclature of a ‘Low Carbon hot rolled

steel’ section in reference to CS 242-62, is to be used to attain
good quality doors and frames.

6.2.1.6 The above pre-fabricated metal doors and frames should be sized
to fit the provided wall opening. Door and jamb sides and top
clearances of 4 mm and bottom clearance of 10 mm from floor
finish. Mortar gaps for fixing is 60 mm minimum.

6.2.1.7 Frames must be provided with not less than three (3) wall anchors
per jamb and a base anchor at each jamb with at least Ga #18
Steel. Applicable only to concrete or masonry wall openings.

6.2.1.8 Verify the opening dimension and angles and levels from finish
floor line reference to ensure the frames fit the openings. Level the
floor across the opening to determine any variation on floor height
at the point where the jamb is to rest. Align and fit the door in
frame to each desired location and elevation.

6.2.1.9 Temporarily dismantle the door from the frame by loosing pins of
the hinges. Then, weld temporary braces on side jambs and head
aside from the spreader bar brace on jamb bottom. This is to avoid
jamb twisting and deformation during the process of installation.

6.2.1.10 Position the jamb on the wall opening and in the process of
aligning and leveling, place temporary ‘Wedges’ on the side gaps
in reference to plumb line and ‘Block wedges’ under each jamb on
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
the sub-floor just as thick as the finish floor will be. Then, brace
and support the jamb to position.

6.2.1.11 Fix the jamb rigidly to position by welding the jamb

anchors to the existing reinforcement of the wall. Always check
the alignment and plumbness during the process. Proper anchor
spacing is important. An anchor must be above each hinge and
directly across at the same height on the strike jamb. Doors taller
than 7 feet and 6 inches will require additional anchors.

6.2.1.12 Once the jamb is already in-place, install forms for mortar
pouring on the side gaps. Prepare proper mix of concrete mortar in
reference to designer’s specification. Pour the mortar liberally on
the gaps ‘Half-height’ of jamb. Then, dry properly.

6.2.1.13 When the mortar is fully dried, remove few braces and
mount in position the door by hinges. Install the hinges to the
frame reinforcement at the top, middle and bottom hinge location.
Remove the support then check the clearances. Swing the door
‘To and Fro’ until free swing smooth less is attained. If the door
does not swing freely, refer to SDI-122 for installation issues.
https://steeldoor.org/sdi-122#1

6.2.1.14 Place the wedges on sides, top and bottom to maintain gap
tolerances between door and jamb. (Sides and Top tolerances:
4mm, Bottom tolerance: 10mm)

6.2.1.15 Adjust gap forms in preparation for full mortar pouring of

jamb side gaps. Mix concrete mortar then, pour liberally, properly
dry. (For top or head of jamb, a ‘Lintel’ sometimes is being
provided extended out from the jamb to assure lateral stress).

6.2.1.16 Once the applied mortar dried up, remove the temporary
supports and braces. Then, clean the jamb and door from any dirt
and stain. Clean the area of any debris from the pouring activity.

6.2.1.17 The door is now ready to receive hardware and

accessories.

6.2.1.18 For ‘Illustration’, See Item 7.0 Drawing 7.2

6.2.1.19 Approved Work Method Statement Quad 1 Aeropark

GGLC-Phase 1 (see Item 7.0 Drawing 7.2.1)

6.2.1.19.1 Layout the center of door as per schedule.

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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
6.2.1.19.2 Drill and install 16 mm dia. Vertical rebar using
concrete epoxy at both sides of the jamb opening. This
shall serve as the stabilizer.

6.2.1.19.3 Interconnect the 16 mm dia. Vertical rebar with the

dowelled horizontal rebar reinforcements of CHB.

6.2.1.19.4 Install jamb considering the alignment with the layout,

with the use of nylon strings for alignment and plumb
bob for plumbness (see detail 1)

6.2.1.19.5 Install vertical stabilizer bars and dowels (welded) to

steel door jamb bracket/ supports (see detail 2)

6.2.1.19.6 Recheck the plumbness and alignment of the jamb.

6.2.1.19.7 Inspection of Rebar and Jamb installation by EEI-QC

and Client’s Representative.

6.2.1.19.8 Upon approval, install forms on both sides of the jamb.

(See detail 3)

6.2.1.19.9 Prepare on-site concrete grout mix, Pout the mixture

into the forms.

6.2.1.19.10 After 1 to 3 hours, strip off forms.

6.2.1.19.11 Upon curing, plaster the side of steel jamb in

relation to the finish of the wall.

6.2.1.19.12 Clean area and remove debris from the pouring

activity.

6.2.1.19.13 See the flowchart in 7.2.2

6.3 For ‘ROLL-UP METAL DOOR’:

6.3.1 Preparation and Installation

6.3.1.1 Store doors in a clean and dry ventilated area. They should be
packed in plastic and edges should be protected with cardboard.
Each doors and frames should be tagged with a door number and
location.
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
6.3.1.2 Check the tagged doors and locate as per the approved shop
drawing and door schedule. Compare the handing and size of the
frame to the drawing along with the hardware schedule.

6.3.1.3 Ensure that the work area is clean and free from any obstructions.

6.3.1.4 Verify the wall opening width and height and verify these
measurements against the size of the door to be installed.

6.3.1.5 Sturdy reinforced concrete wall or masonry opening is to be

considered for the preparation and installation of this type of door.

6.3.1.6 Provide reinforcement and cast-in lintel over the opening. The
‘Lintel’ should extend out from both side of the opening to
eliminate weak vertical joint adjacent to the face of both finished
sides.

6.3.1.7 Prior to the finishing or plastering of wall and area on the door
opening, reinforced the corner of the opening using self-furring
metal lath diagonally at the corner. The dimple of the self-furring
metal lath holds the mesh out into the face. Thus, to eliminate chip
cracking of plaster at the opening.

6.3.1.8 Once the plaster attained its dryness and properly cured, clean the
area of any debris from the pouring activity.

6.3.1.9 Install the metal door ‘Guide Tracks’ as per manufacturer’s

direction. Plump and rigidly fix on both sides of the opening.
Provide adequate side clearance for both the opening and at the
sides of the header.

6.3.1.10 Install the ‘Metal Brackets’ and ‘Overhead Drum Housing

Support’. Should be align and dimensions check even gaps and
clearances prior to the installation of the ‘Door Configuration’.

6.3.1.11 Install the ‘Configuration Coils’ about an overhead drum

where the small horizontal interlocking metal slats is incorporated.
Run either manually or with a motor-drive mechanism as per
manufacturer’s specification and standard.

6.3.1.12 After properly installed and fully completed, test the door
by rolling up and down the shutter to check if the interlocking
metal slats are properly fit to the guide.
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
6.3.1.13 Tracks and running level aesthetically, and horizontally fit
the base plate and gadgets when locking. This is to make a proper
adjustment before operation.

6.3.1.14 For ‘Illustration’, See item 7.0 Drawing 7.3

6.4 For ‘SLIDING ALUMINUM GLASS DOOR’

6.4.1 Preparation and Installation

6.4.1.1 Store doors in a clean and dry ventilated area. The units shall be
placed on at least 4″ (102 mm) high wood sills or in a manner that
will prevent rust or damage. Avoid putting other materials on top
of the stacked doors. They should be packed in plastic and edges
should be protected with cardboard. Each doors and frames should
be tagged with a door number and location.

6.4.1.2 Check the tagged doors and locate as per the approved shop
drawing and door schedule. Compare the handing and size of the
frame to the drawing along with the hardware schedule.

6.4.1.3 Ensure that the work area is clean and free from any obstructions.

6.4.1.4 Prepare a sturdy reinforced concrete wall or masonry opening

sized to fit for the ‘Aluminum Sliding Glass Door’ in reference to
door design schedule.

6.4.1.5 Fully furnish and prime the opening surfaces and faces prior to the
installation of ‘Jamb and Frame’.

6.4.1.6 Install the ‘Door Frame’ as to manufacturer’s standard instruction,

and the ‘Weather Stripping’ properly in place.

6.4.1.7 Jamb, Interlocker, Meeting Stile, Head and Sill should be

interrelated and properly fit each other to assure perfect
performance during operation.
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
6.4.1.8 Sill should be properly installed; For Sills on interior wall, it is
usually horizontal and recessed flush with the finished floor. For
Sills on exterior wall, location is usually slope or step down, and
contain provisions for drainage of possible condensation.

6.4.1.9 Screens are already incorporated in the installation of external

frames, with slide or rollers on a track in the sill outside stationary
panel.

6.4.1.10 Latches that can be locked from the inside are usually
supplied as standard equipment, but cylinder locks may be
obtained on special order. Latches should be designed so that they
will not be damaged if panel is closed with latch is in locked
position.

6.4.1.11 For ‘Illustration’, See Item 7.0 Drawing 7.4

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Standard Procedure for Installation of AFFECTED DOCUMENTS:

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DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
7.0 ILLUSTRATION DETAILS:

7.1 For “WOODEN DOOR”

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Standard Procedure for Installation of AFFECTED DOCUMENTS:

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DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

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DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
7.2 For “METAL DOOR”
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
7.2.1 Approved Method Statement of Quad 1 Aeropark GGLC-Phase 1
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

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DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

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DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION

7.2.2 Flowchart of Approved Method Statement of Quad 1 Aeropark GGLC-Phase 1

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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION

7.3 For “ROLL-UP METAL DOOR”

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Standard Procedure for Installation of AFFECTED DOCUMENTS:

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DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
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Standard Procedure for Installation of AFFECTED DOCUMENTS:

Doors and Frames
DOCUMENT TITLE
EC-P-TC-108 Rev. 1
CODE / REVISION
7.4 For “SLIDING ALUMINUM GLASS DOOR”

CP01-08110-414-1 Methodology on Installation of Steel Door-Jamb by Concrete Pouring

EEI-7081-VT-059-11 Rev.1 Installation of Doors and Frames

EEI-7097-RFA-MS-023-11 - Installation of Doors & Frames

CD-T-01-00-23 Rev.1