— Alexandria Petroleum Maintenance Co. 5 daly jal all 4 paul HS yb (PETROMAINT) miss 2 S (Shay 5) . Investment law No. 8/1997 (S.A.E) Gras) 1997 Had s oy JY g sib, Method Of Statement For Construction Of GRE lined EUE Tubing Method of Statement For Construction of Pipe lines GRE Lined EUE Tubing at RAZZAK fields Name: Sena 7 Sex| Date:23,/1|—Z°2° | Date: Date: 24 - //. 2o2e Sign: 5 of A Sign: Sign: NOVEMBER 24, 2020 Ahmad Magdy 30 Nov,20204G1E021005461Alexandria Petroleum Maintenance Co. fall Ala dy pai AS yh (PETROMAINT) pl anal 38S} 18 8 Arete, Investment law No. 8/1997 (S.A.B) Coe) 1997 Rad 8 3 AN 8B Method Of Statement For Construction Of GRE lined EVE Tubing Contents 1. Purpose 2. Scope of Work 3. Duties & Responsibility 4. Procedure 5. Tests and Handover 6. Tools and Equipment 7. General Notes 8. Safety Instructions | ‘Method of statement Rev.0 NOVEMBER 24, 2020 Abmad.NTagdy 30 Nov,2020A 615021005461Alexandria Petroleum Maintenance Co, il ually yd 4S 8 (PETROMAINT) leteg th (a) Investment law No, 8/1997 (SAE) (pad) 1997 45 § By UEAY GAB, ‘Method Of Statement For Construction Of GRE lined EUE Tubing 1, Purpose The purpose of this method statement is to describe the method , the sequence and responsibilities of the erection ,welding and tightening activities for above ground EUE tubing pipe lines , performed by piping projects team of PETROMAINT . 2. Scope of Work New construction for EUE tubing lined GRE 2 7/8” and carbon steel piping and adaptors 3. Duties & Responsibilities For C.S Piping & adaptors, Itis the responsibility of the APM's projects department to perform the work as per contraet and offer requirements, documents, IFC Drawitgs, Client Requirements and ITP. The responsibility of the APM's QC Inspector is to perform all inspections as per the ITP to insure compliance to the requirements of the IFC Drawings and projett specifications and preparing the inspection reports. The APM's QC supervisor will coordinate the inspection activities and verify the QC report for completion and sign the documents Itis the responsibility of KPC to supply all materials NDT is considered KPC responsibility. Galvanization is considered APM responsibility. 4. PROCEDURE: 4.1 After transferring required materials at APM work shop Adaptors (Part.A & Part B) should be prepared and welded . 4.2 All C.S piping & spools should be welded taking in consideration one or two field welds flanges) in each axis ( minimized as possible ) 4.3 CS piping spools should be sent to be Hot Deep Galvanized after finishing all welds of fabricated spools except flanges of ficld welds 4.4 After completing hot dip gelvanization process , all galvanized spools , valves & GRE lined BUE tubing should be transferred to site location to start erection activities 4.5 GRE lined BUE tubing should be placed on temporary pipe racks ( Im height) 4.6 Threading Machine will be placed at fixed points next to the pipe racks and threading activities should be started considering an adaptor as first joint . 4.7 Forklift will start dragging the threaded pipes in the rout of the pipeline . 4,8 Field welds with galvanized flanges would be completed after dragging the new pipcline and completed in one axis, | Method of'statement Rev.0 r NOVEMBER 24, 2020 Alimad.Maguy 30 Nov:2020 4618021005461Alexandria Petroleum Maintenance Co, sill hall dy jai AS yt (PETROMAINT) : (cau) : Anvestment law No, 8/1997 (S.A.B) (eae) 1997 id 8 By Leki oy gill Uy Method Of Statement For Construction Of GRE lined EUE Tubing 4.9 Tightening of galvanized C.S piping spools shall be done during threading & dragging activities . 4.10-Ail tightening activities shall be checked using calibrated torque wrench . 4.11 After completion of the whole pipeline ( from well head to tie-in point ) Hydrotest activities should take plave for pipeline to be able to fix any defects that may found during pressure raise. 4.12 Afier Hydrotest completion Tie-in should be done, 5. Tests and Handover: 5.1 Inspections: TTP for visual inspection ITP for welding-and NDT 5:2 NDT Examinatio After finishing welds radiographic testing (RT) should be performed. 5.3 Tightening Examination : After finishing tightening activities joints should be checked by calibrated torque Wrench, 5.4 Hydrotest, - Afier finishing whole pipe line and finishing previous tests Hydrotest should be applied for the pipeline * Hand tools (wrenches, hummer, ......ete) 2 3 Tools and Equipment a *Welding machines 5 * Forklift z 3 2 * Tightening set. * Torque wrench, * Hydvotest equipment (filling pump, HP pump , recorder,... NOVEMBER 24, 2020 Abad. Magdy 30 No ¥,2020A6 16021005461Alexandria Petroleum Maintenance Co. & Ady AM ald Ay id AS yb Ag4 (PETROMAINT) ves (Gag) Investment lasw No. 81997 (S:A.B) (ep) 1997 Gal B ay HN Ol Uy ‘Method Of Statement For Construction Of GRE lined FUE Tubing ites: 7.1 All fastening , tightening and threading work shall be witnessed by EPS Rep. (procedure steps from 5 to. 12) 7:2 Any defect for any galvanized-C.S material during Hydrotest , will be replaced and regalvanized. 7.3 Adaptors are preferable to be introduced every 30 joints interval as placing two adaptors after threading and dragging 30 joints of GRE lined EUE tubing - 7.4 Construction of flushing line shall be considered . 8. Safety Instructions: Working team must follow the clients safety instructions . ‘Working team should wear a suitable PPE according to working area . 8.1 HSE Requirements : * Appropriate & certified PPE shall be worn during work time * Proper & valid fire extinguisher shall be in place all the time * Anfi-fire blankets must be used around welding and cutting area * Tool box talk should be conducted in regular biases * All eléctrical cables shall be in a good condition and suitable for the job * Cutting disk should have a RPM > RPM of cutting machine a! NOVEMBER 24,2020 Ps | Ahmad.Magdy 30 Nov,2020461E021005461