BS EN 50306-4:2020BS EN 50306-4:2020 BRITISH STANDARD National foreword This British Standard is the UK implementation of EN 50306-4:2020. It supersedes BS EN 50306-4:2002, which will be withdrawn on 30 December 2022. ‘The UK participation in its preparation was entrusted to Technical Committee GEL/20/12, Electric Cables - Railway Applications. Alist of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application, © The British Standards Institution 2020 Published by BSI Standards Limited 2020 ISBN 978 0 580 93929 7 ICS 29.060.20; 45.060.01 Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2020, ued since publication Date Text affectedBS EN 50306-4:2020 EUROPEAN STANDARD EN 50306-4 NORME EUROPEENNE EUROPAISCHE NORM ‘March 2020 ICS 13,220.40; 29.080.20; 45,060.01 ‘Supersedes EN 50306-4:2002 and all ofits amendments ‘and corrigenda {if any) English Version Railway applications - Railway rolling stock cables having special fire performance - Thin wall - Part 4: Multicore and multipair screened or not screened sheathed cables Applications ferovisires ~ Cables pour matériel rovlant Bahnanwendungen - Kebel und Leitungen for Terteviaire ayant des performances pariculeres de Schionenfahrzeuge mit verbessertem Version im comportement au feu - Isolation mince - Parte 4: Cables Branaiall- Redusierte eolorwandlcken - Tel 4 ‘muticonducteurs et mulipaires gainés blinds ou non “Mehradrige und mehrpaarige Leitungen bindés This European Standard was approved by CENELEC on 2019-12-30. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving tis European Standart the status ofa national standard without any alteration Up-to-date lists and biliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Gentre or to any CENELEC member, ‘This European Standard exists in tree oficial versions (English, French, German). A version in any other language made by translation Under the responsibly of a CENELEG member ino its own language and noted to the CEN-CENELEC Management Certre has the ‘same stale as the offical versions. CENELEC members ae the national electrotechnical committees of Austia, Belgium, Bulgaria, Creatia, Cyprus, the Czech Republi, Denmark, Estonia, Finland, France, Germany, Grooco, Hungary, leland, Ireland, tly, Latvia, Litwania, Luxembourg, Malta, tho Netherlands, Norway, Poland, Portugal, Republic ef North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Swizeriand, Turkey and the United Kingdom, CENELEC European Committee for Electrotechnical Standardization Comité Européen de Normalisation Electrotechnique Europiisches Komitce fir Elektrotechnische Normung CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels (© 2020 CENELEC All rghis of exploitation in any form and by any means reserved worldwide for CENELEC Members, Rot, No, EN 50306-4:2020 EBS EN 50306-4:2020 EN 50306-4:2020 (E) Contents European foreword Introduction... 1 Scope 2 Normative references... 3 Terms and definitions... 4 Multicore cables - sheathed... 44 General 4.2 Marking and code designation 4.2.1 Marking of cable... 4.22 Code Designation 4.23 Marking on the insulation of cores 43 Raled voltage 44 Construction AAA CORES eon 4.4.2 Laying-up of cores... 443 Sheath 5 Tests 5.1 Definitions relating to tests 5.2 Voltage test on cable 53 Tests atlow temperature 5.4 Ozone resistance of sheath 55 Compatibility 5.6 Fire performance... 6 Multicore cables - screened and sheathed 61 — General 62 Designation, marking and coding 6.2.1 Marking of cable 6.2.2 Marking on the insulation of cores 63 Rated voltage 64 — Construction B41 COPS .enn 6.4.2 _Laying-up of cores. 6.4.3. Metallic braid screening 64.4 Sheath 7 Tests 71 Definitions relating to tests 7.2 Voltage test on cable 7.3 Spark test on the sheath 7.4 Tests atlow temperature, 7.5 — Ozone resistance.. 7.6 Fire performance. oa . ss 8 Muttipair cables - individually screened and sheathed and with an overall sheath. BA GONE nnn “ oe a eosin 1982 Designation, marking and coding .. 8.21 Marking of the cable 822 Marking on the insulation of cores 823 Marking on the sheath of the pair. 83 Rated voltage 84 Construction 84.1 Pairs 84.2 Laying-up of pairs 9 TSS. 9.1 Definitions relating to tests. 92 Voltage test. oo 40. Muttipair cables — general screened and sheathed 10.1 General soo 40.2. Designation, marking and coding 10.2.1 Marking of cable 10.2.2 Marking on the insulation of cores 103 Rated voltage 10.4 Construction 104.1 Pairs 10.4.2 —_Laying-up of pairs 10.4.3 Metallic braid screening. 10.4.4 Outer sheath of the cable. 11 Tests. 14.1 Definitions relating to tests 11.2 Voltage test - core to screen. Annex A (informative) Guidance on selection of cables for type approval Bibliography. BS EN 50306-4:2020 EN 50306-4:2020 (E) 19 219 20 20 20 20 20 20 24 24 22 23 23 sn 23 23 24 24 24 ene 24 a 2A 24 25 26 26 26 29 30BS EN 50306-4:2020 EN 50306-4:2020 (E) European foreword ‘This document (EN 50306-4:2020) has been prepared by CLC/TC 20, "Electric cables. The following dates are fixed: + latest date by which this document has (dop) 2020-12-30 {0 be implemented at national level by Publication of an identical national standard or by endorsement + latest. date by which the national (dow) 2022-12-30 standards conflicting with this document have to be withdrawn This document supersedes EN 50306-4:2002 and all ofits amendments and corrigenda (if any). This edition includes the following significant technical changes with respect to the previous edition — The documents have been updated to reflect the changes in the test standard EN 50305; — The range of the conductor cross sections has been extended; — The reference to cited standards (e.g. EN 60811 series) has been updated Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.BS EN 50306-4:2020 EN 50306-4:2020 (E) Introduction ‘The EN 50306 series covers a range of sheathed and unsheathed cables with thin wall thickness insulation, based on halogen-free materials, for use in railway rolling stock. Its divided into four parts: Part 4 General requirements; Part2: Single core cables; Part3: Single core and multicore cables screened and thin wall sheathed; Part 4: Multicore and multipair screened or not screened sheathed cables. Special test methods referred to in the EN 50306 series are given in EN 50305. A guide to use is given in EN 50355 and rules for installation are given in EN 50343, EN 50306-1:2020, General requirements, contains a more extensive introduction to the EN 50306 seties and should be read in conjunction with this document.BS EN 50306-4:2020 EN 50306-4:2020 (E) 4 Scope This document specifies requirements for, and constructions and dimensions of, multicore and muttipair cables rated voltage Us/U: 300/500 V, of the following types: — unscreened, sheathed for either exposed or protected wiring (0,5 mm? to 2.5 mm?, number of cores from 2 to 48); — screened, sheathed for either exposed or protected wiring (0,5 mm? to 2,5 mm, number of cores from 2 to 8); — unscreened, sheathed for either exposed or protected wiring (0,5 mm? to 1,5 mm?, number of screened pairs of cores from 2 to 7) — screened, sheathed for either exposed or protected wiring (0,5 mm? to 4,5mm?, number of unscreened pairs of cores from 2 to 7). All cables have stranded tinned copper conductors, halogen-free, thin wall thickness insulation and standard wall thickness sheath. Cable types are specified for use in exposed situations (Class E), and for protected situations (Class P), They are for use in railway rolling stock as fixed wiring or wiring where limited flexing in operation is encountered. These cables are rated for occasional thermal stresses causing ageing equivalent to continuous operational life at a temperature of 90 °C. For standard cables this is determined by the acceptance test defined in EN 50305, using accelerated long-term (5000h) thermal ageing indicating a 110 °C/20 000 h temperature index. If the customer were to require lifetime predictions this would be demonstrated based on the temperature index of the product as supplied by the manufacturer. ‘The maximum temperature for short circuit conditions is 160 °C based on duration of § s. Under fire conditions the cables exhibit special performance characteristics in respect of maximum Permissible flame propagation (flame spread) and maximum permissible emission of smoke and toxic ‘gases. These requirements are specified to permit the cables to satisfy Hazerd Level 3 of EN 45545-1 and EN 45545-2 EN 50306-4:2020 is expected to be used in conjunction with EN 50306-1:2020, General requirements, EN 50306-2:2020, Single core cables, and EN 50306-3:2020, Single core and multicore cables. 2 Normative references The following documents are referred to in the text in such a way that some of all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For Undated references, the latest edition of the referenced document (including any amendments) applies. EN 45545-1, Railway applications - Fire protection on railway vehicles - Part 1: General EN 50264-1:2008, Railway applications - Railway rolling stock power and control cables having ‘special fre performance - Part 1: General requirements EN 50305:2020, Railway applications - Railway rolling stock cables having special fire performance - Test methods EN 50306-1:2020, Railway applications - Railway rolling stock cables having special fire performance - Thin wall - Part 1: General requirements EN 50306-2:2020, Railway applications - Railway rolling stock cables having special fire performance - Thin wall - Part 2: Single core cables 6BS EN 50306-4:2020 EN 50306-4:2020 (E) EN 50306-3:2020, Railway applications - Railway rolling stock cables having special fire performance - Thin wall - Part 3: Single core and multicore cables screened and thin wall sheathed EN 60332-1-2, Tests on electric and optical fibre cables under fire conditions - Part 1-2: Test for vertical flame propagation for a single insulated wire or cable - Procedure for 1 kW pre-mixed flame EN 60332-3-24, Tests on electric and optical fibre cables under fire conditions - Part 3-24: Test for vertical lame spread of vertically-mounted bunched wires or cables - Category C EN 61034-2, Measurement of smoke density of cables burning under defined conditions - Part 2: Test procedure and requirements EN 60811 (all parts), Electric and optical fibre cables - Test methods for non-metallic materials 3. Terms and definitions No terms and definitions are listed in this document. ISO and IEC maintain terminological databases for use in standardization at the following addresses: — 1800nline browsing platform: available at hitlps://www.iso.orgobo —_ IEC Electropedia: available at hitto:/www.electropedia.orgl 4 Multicore cables - sheathed 4.1 General The completed cables shall conform to the applicable general requirements given in EN 50306-1:2020 and to the specific requirements of Clause 4 and Clause 5. Conformity with the requirements shall be checked by inspection and by the tests given in Table 2. 4.2, Marking and code designation 42.1 Marking of cable Cables shall be marked with the following: — Manufacturer's name; —_ EN reference; — table number; — cable class (P or E); — Voltage rating (Ue): —_ No. of cores and conductor size; — Acode designation according for use of the cable (see 4.2.2); — Conductor temperature rating For example:BS EN 50306-4:2020 EN 50306-4:2020 (E) XYZ_EN 50306-4 1E 300 V 2x1,5 MM 90 ‘The marking shall conform to the requirements of EN 50306-1:2020, Clause 5. 422 Code Designation The following letters shall be used as a code to identify the suitability of a particular cable for use under one of the Hazard Levels of EN 45545-1, and to indicate performance levels relating to low temperature and to oil and fuel resistance: Hazard Level EN 45545-1 -HL3 — low temperature /oil resistance — extra low temperature / ll resistance F — low temperature / extra oil and fuel resistance J — extra low temperature / extra oil and fuel resistance M For sheathed cables two letters are required, one for the insulation and one for the sheath 42.3. Marking on the insulation of cores ‘The cores shall be marked 1, 2, etc., in accordance with the requirements, given in EN 50306-2:2020, 43.2. However, the core number one may be marked as the relevant single core in accordance with the requirements of EN 50306-2:2020, 4.3.2. Durability of marking shall be in accordance with EN 50305:2020, 10.1 4.3 Rated voltage The rated voltage recognized for the purposes of this standard shall be Us/U = 300V / 500 NOTE See EN 50355 and 60349 for further information 4.4 Construction 44.1 Cores Each insulated single core shall conform to the requirements given in EN 50306-2:2020. 44.2 Laying-up of cores The cores shall be twisted together. The pitch of lay for the cores shall not be greater than 20 times the diameter of the laid-up cores in the cable. 44.3. Sheath ‘The sheath shall be a compound of type EM 101 to EM 104, and shall be applied by extrusion. Compounds type EM 101 to EM 104 together with their requirements are defined in EN 50264-1 ‘The sheath material from the finished cable shall be tested in accordance with the requirements given in EN 50264-1:2008, Table 4. ‘The sheath shall be smooth and uniformly applied; the application shall ensure that cables with a class E sheath are substantially circular. The thickness of sheath shall conform to the specified value given in Table 1 according to the class. 8BS EN 50306-4:2020 EN 50306-4:2020 (E) The sheath colour shall be black, unless otherwise specified Table 1 — Requirements for construction of multicore cables - sheathed 1 2 3 4 5 6 7 Number of Cables class E Cables class P cores and crosesection ofthe conductor Average | Overalldiameter | Minimum minimum thickness thickne of sheath at of sheath any point min. max. min, max mm? mm mm mm mm mm mm 208 10 49 38 042 35 45 3x05 10 5A 6. 042 38 48 4x05 10 55 65 042 4a 53 705 10 63 13 042 49 61 1905 10 as 93 0.56 73 85 19x05 10 a0 102 0.86 aa 93 37x05 10 123 135 0.56 108 122 2% 075 10 53 a3 042 40 50 3076 10 35 05 042 42 52 4075 10 60 70 042 48 58 7075 10 69 19 oa 55 66 raxo75 10 a1 103 0.86 02 24 19075 10 100 12 0.56 80 104 a7 x075 10 132 144 0.86 122 136 49075 40 148 164 0.86 139 157 210 40 56 66 042 53 3x10 10 59 69 042 56 4x10 10 63 73 0.42 6a 7x10 10 7 a3 042 72 1x10 10 ar 109 0.56 101 19x10 10 107 ns 0.86 2a nz arx10 10 40 156 0.86 133 147 2x18 10 63 73 042 50 60 3x15 10 a6 18 042 5a 63 axis 10 74 oa o42 60 12 18 10 as 98 086 a 89 15 10 47 129 0.86 107 1231 19x15 10 130 142 0.56 22 134 ares 10 172 198 0.56 162 48,BS EN 50306-4:2020 EN 50306-4:2020 (E) 1 2 3 4 5 6 7 Number of Cables class Cables class P cores and ‘nominal cross-section ofthe conductor Average Overall diameter Minimum Overall diameter minimum, thickness: of sheath at any point 225 10 aw a7 0.56 67 78, 3*25 10 84 9 0.56 7A 83 4x26 10 Be 10.0 0,56 79 ot For other compositions (number of cores), sheath thicknesses shall follow in principle the value mentioned in the Table 1 or ask the manufacturer for adequate technical design depending on the application requirements. The cable marking shall keep the standard name as EN 50306-4:2020, 5 Tests 5.1. Definitions relating to tests The definition of Type (T), Sample (S) and Routine (R) tests is as given in EN 50306-1:2020, Clause 3. NOTE 1 Tests classified as Sample (S) or Routine (R) could be required as par of any approval schemes. NOTE 2 Annex A gives guidance on the selection of cables for type approval 5.2 Voltage test on cable The test shall be carried out in accordance with EN 50305:2020, 6.2.1, using an AC or DC voltage and the following conditions: — sample length 20 m voltage (AC) 2kV voltage (DC) 4,8 kV duration of application 5 min — testtemperature (205) °C At the conclusion of the test there shall be no breakdown of the insulation. 5.3 Tests at low temperature a) Bending test for cable diameter s 125mm ‘The test shall be carried out at (- 40 # 2) °C in accordance with EN 60811-504. ‘At the conclusion of the test there shall be no cracks in the sheath. 10BS EN 50306-4:2020 EN 50306-4:2020 (E) Where cables sheaths are not to be used at extra low temperature, the test may be carried out at (-2522)°C. b) Elongation test for cable diameter > 12,5mm The test shall be carried out at (- 40 # 2) °C in accordance with EN 6081-505. The elongation of the sheath shall be not less than 30 %. Where cables sheaths are not to be used at extra low temperatures, the test may be carried out at (25 #2)°C. ©) Impact The test shall be carried out at (- 25+ 2) °C in accordance with EN 50305:2020, 5.1 At the conclusion of the test there shall be no cracks in the inside or the outside of the sheath, nor on the outside of the insulation, 5.4 Ozone resistance of sheath The test shall be carried out either in accordance with EN 6081-403 (for Method A) or EN 50305:2020, 7.4.2, (for Method B). using the following conditions: ‘The choice of Method A or Method B may be made by the supplier. Method A: concentration (%) (250 to 300) x 10 test temperature (25+ 2)°C test duration 24h test requirements no cracks Method B: concentration (%) (200 + 50) x 10-* test temperature (40 + 2) °C relative humidity (%) 55 + 5 test duration 72h test requirements no cracks 5.5 Compatibility The test shall be carried out in accordance with EN 50305:2020, 7.1. Cable shall be aged for 7 days at the following temperatures: (100 + 2) °C for cables with a designated operating temperature of 90 °C; Test requirement — tensile strength variation + 30 % maximum — elongation at break variation + 30 % maximum, "BS EN 50306-4:2020 EN 50306-4:2020 (E) 5.6 Fire performance ‘The completed cable shall conform to the requirements given in EN 50306-1:2020, 8.1, 8.2.1, 8.2.2 or 8.2.3 (depending upon overall diameter) and 8.3, ‘The sheath shall conform to the requirements of EN 50306-1:2020, Clause 9 Table 2— Schedule of tests for multicore cables - sheathed 1 2 3 4 5 6 Ret Test Category | Test method given in Requirement No oftest ivenin EN (Subjetause | + 1 | Electrica tests 11, | Electra resistance of conductors 1.8 | ensos0s2020 | 61 | Table tof N 50306-2:2020 12. | Votage est on complete cable rs | ensososze0 | e21 | sz 2 | Provisions covering consinetonal and ‘mensional charactesies 2.1 | Checking of conformity and constuction 7.8 | eNsoa061 Inspection | 8.4and Clause 6 of provisions EN 50306-1:2020| 22 | sheath (=) Appeation s | ensoace-1 | inspecton and | 6.6204 mmanualtest | EN 50306-12020 (&) Thickness 1.8 | eNso906-+ az | Toblet 23 | overa ciameter Ts | eNso306-1 67 | Tabet 24 | tdontiication and marking 1.8 | eNsos06-4 | inspecton and | 42:1 and 42:3 measurement 25 | Durabity of dentitcaton 3.8 |ensosos200 | 101 | sot EN 50306-1:2020 3. | Tests of seat materia 31. | Mechanical properties of sheath in tate as 3.8 | eNo8r1-sot 92 | Table sof alvored EN 50264-42008, 32. | Tests attow temperature Boneing (ciameters 12.5 mm) EN 60611-504 82 | 6340) Elongation (diameter > 12,5 mm) EN 60811505 84 | sab) Impact resistance T [ensosesz00 | 51 [53 33. | Ozone resistance ensososz020 | 742 | 54 3 | Water absorption (Gravimete) EN 60811-402 Table 4 of EN 50264-1:2008, 38 | Compattitty test + |ensoscs220 | 71 Jas 4 | Fre peromance 2BS EN 50306-4:2020 EN 50306-4:2020 (E) 1 2 3 4 5 6 Rot Test Categoxy Test method given in Requirement No. of test 6 mm < 12 mm) EN 50306-1:2020 bunched cable (diameters < mm) 7 | EN s0308:2020 o12 | 46anda2a0 EN 50306-1:2020 42 | Halogen-Free / Determination of halogens ~ T | ens0306:2020 | Annex F and Elemental test, Annex G 4.3 | Smoke emission 1 | enstos42 46 and 830f EN 50306-1:2020 44 | Toxicity of sheatn 1 | EN-s0305:2020 92 4.6 and Clause 9 of EN 50306-1:2020 * Recording to EN 50306-4 unless otherwise spectod 6 Multicore cables - screened and sheathed 6.1 General ‘The completed cables shall conform to the applicable general requirements given in EN 50306-1:2020 and the specific requirements of Clause 6 and Clause 7. Conformity with the requirements shall be checked by inspection and by the tests given in Table 4. 6.2 De: 6. A n, marking and coding Marking of cable Cables shall be marked with the following: Manufacturer's name; EN reference; table number; cable class (P or E}; Voltage rating (Uc); No. of cores and conductor size; ‘A code designation according for use of the cable (see 4.2.2); Screening (S); Conductor temperature rating 13BS EN 50306-4:2020 EN 50306-4:2020 (E) For example: XYZ_EN 50306-4 3E 300 V 2x1,5MM S 90 ‘The marking shall conform to the requirements of EN 0306-1:2020, Clause 5. NOTE For sheathed cables two letters are required, the first forthe insulation and the second for the sheath, 6.2.2 Marking on the insulation of cores The cores shall be marked 1, 2, etc. in accordance with the requirements given in EN 50306-2:2020, 43.2. However, the core number one may be marked as the relevant single core in accordance with the requirements of EN 50306-2:2020, 4.3.2. Durability of marking shall be in accordance with EN 50305:2020, 10.1. 6.3 Rated voltage The rated voltage recognized for the purposes of this standard shall be Uc/U = 300 V/500 V. NOTE Refer to EN 50355 and 50343 for further information 6.4 Construction 64.1 Cores Each insulated single core shall conform to the requirements given in EN 50306-2:2020. 6.4.2 Laying-up of cores The cores shall be twisted together. The pitch of lay for the cores shall not be greater than 20 times the diameter of the laid-up cores in the cable. ‘An optional tape may be included at the manufacturer's discretion, 6.4.3. Metallic braid screening ‘The braid shall consist of tinned, annealed copper wires. There shall be no more than one splice in any spindle of the braid over any 100 mm length of the braid. The braid shall be applied evenly, and it should neither slip nor leave an imprint on the insulation. The filing factor Kr shall be according to the formula: r 05 x 2g? ree OC 2m | 2 ‘The wires of the braid shall be not less than 0,10 mm diameter. The filling factor Kr shall be 0,55 minimum. The lay angle (the angle of a braid wire and the centreline of the cable) shalll be between 15° and 35°, and shall be checked by application of the following formula: 242 sor-(v |: 1,490 2 where 14BS EN 50306-4:2020 EN 50306-4:2020 (E) diameter under the braid + 2d nominal diameter of a wire ¢ a m= total number of spindles n= number of wires per spindle L = braiding piten 6.4.4 Sheath ‘The sheath shall be a compound of type EM 101 to EM 104, and shall be applied around the braid by extrusion. Compounds type EM 101 to EM 104, together with their requirements, are defined in EN 50264-1, ‘The sheath material from the finished cable shall be tested in accordance with the requirements given in EN 50264-12008, Table 4. The sheath shall be smooth and uniformly applied. The application shall ensure that cables with a class E sheath are substantially citcular. The thickness of sheath shall conform to the specified value iven in Table 3 according to the class. ‘The sheath colour shall be black unless otherwise specified. Table 3 — Requirements for the construction of multicore cables - screened and sheathed 1 2 3 4 5 6 7 Number of Cables class E Cables class P cores and ‘nominal cross-section ofthe conductor Minimum, Overall diameter Minimum Overall diameter average thickness: thicknes of sheath at of sheath at any point ‘any point 205 10 55 65 0,42 44 53 3x05 10 87 67 0.42 43 55 4x05 10 64 7A 0.42 4a 59 6x05 10 69 79 0.42 55 68 8x05 10 75 as 0.42 60 73 2075 10 59 69 0.42 45 57 30,75 10 62 72 0.42 47 59 4075 10 65 75 0.42 52 64 6x75 10 75 as 0.42 64 TA axo75 10 82 92 0.42 66 79 210 10 62 72 0.42 47 59 3x10 10 65 78 0.42 5A 62 410 10 69 79 0.42 55 67 6x10 10 80 9.0 0.42 66 79 15BS EN 50306-4:2020 EN 50306-4:2020 (E) 1 2 3 4 5 6 7 Number of Cables class E Cables class P cores and ‘nominal cross-section ofthe conductor Minimum, Overall diameter Minimum Overall diameter average thickness thickness of sheath at of sheath at any point any point min, max. min, max. mm? mm mm mm mm mm mm, ax 10 10 86 98 0.56 a 9, 215 10 7 at 0.42 87 69 3x45 10 74 a4 0.42 60 72 4045 10 80 30 0.42 65 78 6x15 10 92 104 0.58 a3 96 ax15 10 10,2 114 0.86 a9 10.4 2% 2.5 10 83 9,3 0.56 73 as 3x25 10 86 102 0.56 aw a9 4x25 10 94 108 0,56 a4 98 For other compositions (number of cores), sheath thicknesses shall follow in principle the value mentioned in the Table 3 or ask the manufacturer for adequate technical design depending on the application requirements. The cable marking shall keep the standard name as EN 50306-4. 7 Tests 7.1. Definitions relating to tests. ‘The definition of Type (T), Sample (S) and Routine (R) tests is as given in EN 50306- Clause 3. 1020, NOTE 1 Tests classified as Sample (S) or Routine (R) could be required as part of any approval schemes. NOTE 2 Annex A gives guidance on the selection of cables for type approval. 7.2 Voltage test on cable The voltage test shall be carried out in accordance with EN 60305:2020, 6.2.2{a), using either an AC ‘or DC voltage and the following conditions: sample length 20m voltage (AC) 2kv voltage (DC) ABKV duration of application 5 min test temperature (2025)°C At the conclusion of the test there shall be no breakdown of the insulation. 16BS EN 50306-4:2020 EN 50306-4:2020 (E) 7.3 Spark test on the sheath The test shall be carried out in accordance with EN 50305:2020, 6.5, and EN 60230, using one of the following conditions: AC (50Hz) — 3KV impulse ak - oc 4,5 kV High frequency 4.5kV ‘There shall be no breakdown of the sheath 7.4 Tests at low temperature a) Bending test for cable diameter < 12,5mm ‘The test shall be carried out at (- 40 + 2) °C in accordance with EN 60811-504. At the conclusion of the test there shall be no cracks in the sheath. Where cables sheaths are not to be used at extra low temperature, the test may be carried out at (-25#2)°C. b) Elongation test for cable diameter > 12,5mm The test shall be carried out at (- 40 # 2) °C in accordance with EN 6081-504. The elongation of the sheath shall be not less than 30 %. Where cables sheaths are not to be used at extra low temperatures, the test may be carried out at (25 #2) °C. ) Impact ‘The test shall be carried out at (- 25 + 2) °C in accordance with EN 50305:2020, 5.1 ‘At the conclusion of the test there shail be no oracks in the sheath, nor on the outside of the insulation. 7.5 Ozone resistance The test shall be carried out either in accordance with EN 60811-403 (for Method A) or EN 50305:2020, 7.4.2, (for Method B), using the following conditions: The choice of Method A or Method B may be made by the supplier. Method A: concentration (% by volume) (250 to 300) x 10+ lesttemperature (25 2)°C test duration 24h test requirements no cracks Method B: concentration (% by volume) (200 # 50) x 10° 7BS EN 50306-4:2020 EN 50306-4:2020 (E) test temperature (40 +2) °C relative humidity (%) 55 + 5 test duration 72h test requirements no cracks 7.6 Fire performance The completed cable shall conform to the requirements given in EN 50306-1:2020, 8.1, 8.2.2 or 82.3, (depending on diameter) and 8.3. ‘The sheath shall conform to the requirements of EN 50306-1:2020, Clause 9 Table 4 — Schedule of tests for multicore cal screened and sheathed 18 1 2 3 4 5 6 Ret Tost Category Tost method given in Requirements No of test ‘iven in EN (Sub) clause | 1 | Etectica tests 1.4 | Electrical resistance of conductors Ts. EN 60305:2020 | 6.1 Table tof EN 60306-2:2020 1.2. | Vottage test on complete cable TR EN s0305:2020 | 62.210) 72 13. | Spark est onthe sheath R EN s0305:2020 | 65 73 2. | Provisions covering constructional and ‘imensional characteristics 2.1 | Checking of conformity and constructional Ts. EN 0306-1 | Inspection 15.4 and Clause 6 of provisions EN 60306-1:2020 22 | Metalic screen: (2) Diametor of wire Ts Measurement | 54.3 4a (&) Coverage factor Ts. Measurement | 54.3 aaa 23 | sheath (2 Application s EN60306-1 | Inspection and | 66.20f marvaltest | EN 60306-1:2020 (&) Thickness Ts ENsos06-1 | AZ Table 3 24 | Overall diameter Ts. ENso306-1 | 67 Table 3 28 | Identification and marking Ts. N-60306-4 | Inspection and | 62.1 and6.22 measurement 26 | Durebiityofidentiication Ts EN 0308:2020 | 10.1 530 EN 0306-1:2020 3 | Tests of sheath material T 3.1 | Mechanical propertias of sheatnin tate as 1s EN 0811-801 Table 4 of elivered EN 60264-1:2008BS EN 50306-4:2020 EN 50306-4:2020 (E) 1 2 3 4 5 6 Ret Tost Category Tost method given in Requirements No of test ‘iven in EN (Sub) clause |= 32. | Testatiow temperature Bending (siameter $ 12,5 mm) T EN 60811-508 7410) Elongation (diameter > 12,5 mm) 7400) Impact resistance T EN s0305:2020 | 5.1 74(¢) 33° | ozone = Method A EN 60811-4083 75 = Method 8 en s0305:2020 | 7.4.2 78 4 | Fire performance 4.1 | Flame propagation (2) single cable Ts EN 6033212 66 and 8.1 of EN '50306-1:2020 (©) bunched cable T EN 50305:2020 | 9.1.1 66 ond 82.20 EN (lameters > 6 mm < 12 mm) '50306-1:2020 (6) _bunchad cable T EN 60308:2020 | 9.1.2 66 and 8230 EN (diameters < 6mm) '50306-1:2020 42 | Halogen Free / Determination of halogens ~ T EN 50305:2020 | Annex F anc Elemental test ‘Annex G 43° | smoke emiacion T EN 610042 66 and 83 of EN '50306-1:2020 44 | Toxicity of sheath T EN 50305:2000 | 92 66 and Clause 9 of EN 0306-1:2020 _Accotding to EN 50308-4 unless otherwise specified 8 Multipair cables - sheath individually screened and sheathed and with an overall 8.1 General ‘The completed cables shall conform to the applicable general requirements given in EN §0306-1:2020 and the specific requirements of Clause 8 and Clause 9. Conformity with the requirements shall be checked by inspection, by the tests given in Table 6, 8.2. Designation, marking and coding 1 Marking of the cable Cables shall be marked with the following: — Manufacturer's name; — ENreference; — table number, — cable class (P or E); 19BS EN 50306-4:2020 EN 50306-4:2020 (E) — Voltage rating (Us): — number of pairs and conductor size; — Acode designation according for use of the cable (see 4.2.2); — Screening (S); For example: XYZ EN 50306-4 SE 300 V 7x2x0,75 MMM S ‘The marking shall conform to the requirements of EN 50306-1:2020, Clause 5. NOTE For screened and sheathed pair with an overall sheath, three letters are required, the first for the insulation, the second for the individual sheath and the third for the averall sheath, 8.2.2 Marking on the insulation of cores In each pair the cores shall be marked 1 and 2, in accordance with the requirements given in EN 50306-2:2020, 4.3.2, However, the core number one in each pair may be marked as the relevant single core in accordance with the requirements of EN 50306-2:2020, 4.3.2. Durability of marking shall be in accordance with EN 50305:2020, 10.1 8.2.3 Marking on the sheath of the pair ‘The screened and sheathed pairs shall be marked 1, 2, etc. However, the screened pair number one may be marked as the relevant screened pair in accordance with the requirements of EN 50306-3:2020. Durability of marking shall be in accordance with EN 50305:2020, 10.1 8.3 Rated voltage The rated voltage recognized for the purposes of this standard shall be Ua/U = 300/500 V. NOTE See EN 0356 and EN 0343 for further information 8.4 Construction 84.1 Pairs Each screened and sheathed pair shall conform to the requirements given in EN 50306-3:2020. 8.4.2 Laying-up of pairs ‘The screened and sheathed pairs shall be twisted together. The pitch of lay for the pairs shall not be greater than 20 times the diameter of the laid-up pais in the cable. Outer sheath of the cable The sheath shall be a compound of type EM 101 to EM 104, and shall be applied around the laid-up pairs by extrusion. Compounds type EM 101 to EM 104, together with their requirements, are defined in EN 50264-1 ‘The sheath material from the finished cable shall be tested in accordance with the requirements given in EN 50264-1:2008, Table 4. 20BS EN 50306-4:2020 EN 50306-4:2020 (E) ‘The sheath thickness shall conform to the specified value given in Table 5 according to the class. The sheath colour shall be black unless otherwise specified. Table 5 — Requirements for the construction of multipair cables - individually screened and sheathed and with an overall sheath 1 2 3 4 5 6 7 ‘Number and Cables class E Cables class P eroseauction of the core Overall Minimum Overall diameter thickness, of overall of overall sheath at sheath any point min. max. min. max. mm? mm mm mm mm mm mm 2*2%05 10 10,1 113 0,56 9,0 10,2 3205 10 108 120 0,56 96 10,8 4x2%05 10 18 13,0 0.56 10.7 12,0 7*2%05 1.0 139 155 0,56 13.0 14,2 2*2%0,75 4.0 109 124 0,56 9.8 11,0 3x2%0,75 1,0 16 13,0 0,56 10,5 7 420,75 1.0 128 143 0,56 16 128 7*2%0,75 1.0 154 16.9 0.56 14.0 15.6 2%2%10 1.0 11,3 125 0,56 10.2 11,6 3210 1.0 12.0 135 0,56 10.9 12,3 4«2%10 10 13,2 147 0,56 12,4 13,3 7*2%1,0 1.0 15,7 173 0,56 146 16,3 2«2%15 1.0 13,3 145 0,56 122 13,4 3x2%15 10 14.0 156 0,56 13.1 143 4x2%15 10 155 WA 0,56 143 15,9 72x15 4.0 187 20,5 0,56 17.6 19,2 For other compositions (number of cores), sheath thicknesses shall follow in principle the value mentioned in the Table 5 or ask the manufacturer for adequate technical design depending on the application requirements. The cable marking shall keep the standard name as EN 5006-4, 9 Tests 9.1 Definitions relating to tests The definition of Type (T), Sample (S) and Routine (R) tests is as given in EN 50306-1:2020, Clause 3. NOTE 1 Tests classified as Sample (S) oF Routine (R) could be required as part of any approval schomes. NOTE 2 Annex A gives guidance on the selection of cables for type approval arBS EN 50306-4:2020 EN 50306-4:2020 (E) 9.2 Voltage test The voltage test shall be carriad out in accordance with EN 50305:2020, 6.2.2 a) and b), using the following conditions = sample length 20m = voltage (AC) 2KV = voltage (DC) 4B KV = duration of application § min = test temperature (20+5)°C At the conclusion of the test there shall be no breakdown of the insulation. Table 6 — Schedule of tests for multipair cables - individually screened and sheathed and with an overall sheath 1 2 3 4 5 6 Ret Tost Category | Test method given Requirement given No of test in EN (Subjetause | * 1 | Elecvical tests 1.4 | Electrica resistance of conductors Ts EN 0305:2020 | 6.1 Table 1 of EN 50206.2:2020 12 | votage test Ts. en s0305:2020 | 622aand | 92 > 2 | Provisions covering constructional and ‘dimensional characterstics 2.1. | Checking of conformity and constructional Ts. EN 50306-1 | Inspection | 7.4 and Clause 6 of provisions. EN 50306-1:2020 22 | cuter sheath (2) Application s EN s0306-1 | Inspection | 66.2 of £N 50308- ‘and manual | 1:2020 test (©) Thickness Ts ensosoe1 — | a2 Table 5 23 | overall diameter Ts ensosoe1 | 67 Table 5 24 | Identification and marking Ts ens03064 | Inspection | 822 and 8.2.3 and nt 25 | Durabitty oidentioation Ts. EN 50305:2020. | 10.1 5.3 of EN 50308- 12020 3 | Teets of outer sheath materi 3.1 | Mechanical properties of shaath in sate 2s, Ts EN 0811-501 Table 4 of delivered EN 50264-1:2008 32. | Testattow temperature Bending (dlameter< 12,5 mm) T EN 60811-504 5310) Elongation (diameter > 12,5mm) T EN 60811-505 5.300) Irnpact resistance Tv £n0305:2020 | 5.1 8310)BS EN 50306-4:2020 EN 50306-4:2020 (E) 1 2 3 4 5 6 Ret Tost Category | Test method given in| Requirement given No of test in EN (Gubjelause | ° 33° | ozone T EN 50305:2020 | 7.4.2 54 3.4 | Water absorption (Gravimetric) Tr EN 60811-402 Table 4 of EN 50264-1:2008 35 | Compatisity test T en 0308:2020 | 7.1 55 4 _| Fite performance 44 | Flame propagation single cable Ts EN 6039224 46 and 8.1 of EN '50306-1:2020 ‘bunched cable (diameters = 12 mn) T EN 60392-3.24 4.6 and 8.2.1 of EN '50306-1:2020 bunched cable T EN 50305:2020 | 9.1.1 46 and 6.2.2 of EN (Gametors> 6 mm < 12mm) 150306: 1:2020 ‘bunched cable (diameters $6 mm) Tr N'50305:2020 | 9.1.2 46 and 82.3 of EN '50306-1:2020 42. | Halogen-Free / Determination of halogens — T EN 60305:2020. | Annox F and Elemental test Annex. 43. | smote emission Tr EN61034.2 46 and 830f EN '50306-1:2020 44 | Toxicity of outer sheath T EN s0305:2020 | 92 4.6 and Clause 9 of EN 50306-1:2020 ® According to EN 50306-4 unless otherwise spaced 40 Multipair cables — general screened and sheathed 10.1 General The completed cables shall conform to the applicable general requirements given in EN §0306-1:2020 and the specific requirements of Clause 10 and Clause 11 Conformity with the requirements shall be checked by inspection, by the tests given in Table 8. 10.2 Designation, marking and coding 10.2.1. Marking of cable Cables shall be marked with the following: manufacturer's name; EN reference; table number; cable class (P or E); voltage rating; number of pairs and conductor size; 23BS EN 50306-4:2020 EN 50306-4:2020 (E) — identifier for the particular use of cable (see 4.2.2), —_ screening (S) — temperature rating For example: XYZ EN 50306-4 7E 300 V 7x2x0,75 MM S 90 ‘The marking shall conform to the requirements of EN 60306-1:2020, Clause 5. NOTE For general screened and sheathed pair cables two letters are required, the first for the insulation ‘and the second for the sheath” 10.2.2. Marking on the insulation of cores. The cores in the pair shall be marked in the first with 1, 2 and in the second pair 3, 4 and etc. in accordance with the requirements given in EN 50306-2:2020, 4.3.2. However, the core number one in ‘each pair may be marked as the relevant single core in accordance with the requirements of EN 50306-2:2020, 4.3.1 Durability of marking shall be in accordance with EN 50305:2020, 10.1. 10.3 Rated voltage ‘The rated voltage recognized for the purposes of this standard shall be Un/U = 300/500 V. NOTE See EN 50355 and EN 50343 for further information. 10.4 Construction 10.4.1 Pairs Each insulated core of pair shall conform to the requirements given in EN 50306-2:2020. 10.4.2 Laying-up of pairs ‘The pairs shall be twisted together. ‘The pitch of lay for the pairs shall not be greater than 20 times the diameter of the laid-up pairs in the cable. 10.4.3. Metallic braid screening The braid shall consist of tinned, annealed copper wires. There shall be no more than one splice in any spindle of the braid over any 100 mm length of the braid. The braid shall be applied evenly, and it should neither slip nor leave an imprint on the insulation. The filing factor Kr shall be according to the formula: r 0.5 enix 242 kr mend | 4, 279 2 | Oe ‘The wires of the braid shall be not less than 0,10 mm diameter. The filling factor Kr shall be 0,55 minimum, The lay angle (the angle of a braid wire and the centreline of the cable) shall be between 15° and 35°, and shall be checked by application of the following formula: 24BS EN 50306-4:2020 EN 50306-4:2020 (E) =diameter under the braid + 2d = nominal diameter of a wire d m= total number of spindles n= number of wires per spindle L = braiding pitch 10.4.4 Outer sheath of the cable The sheath shall be a compound of type EM 101 to EM 104, and shall be applied around the laid-up pairs by extrusion. Compounds type EM 101 to EM 104, together with their requirements, are defined in EN 50264-1 ‘The sheath material from the finished cable shall be tested in accordance with the requirements given in EN 50264-1:2008, Table 4. ‘The sheath thickness shall conform to the specified value given in Table 7 according to the class. The sheath colour shall be black unless otherwise specified. Table 7 — Requirements for the construction of multipair cables - general screened and sheathed 1 2 3 4 5 6 7 Number and Cables class E Cables class P erogeeection ‘ofthe core Average Overalt Minimum | Overall diameter minimum thicknes thickness of overall of overall sheath at sheath any point min. max. min, max 2x2x05 | 10 7A a8 0.56 68 79 axzx0s | 19 75 an 0.56 70 a4 axzx0s | 10 82 ar 0.6 1 87 rx2x05 | 10 96 118 0.56. 80 106 zx2x07s | 10 78 100 0.56 7a 90 ax2x075 | 10 82 102 0.56 W 92 4x2x075 | 10 95 108 0.56 80 100 7x2x075 | 10 114 128 0.56 108 na 2x2x10 | 10 a3 105 0.56 78 95 ax2xio | 10 ae 107 0.86 as 97 axax1o | 10 a6 na 0.86 aa 103 25BS EN 50306-4:2020 EN 50306-4:2020 (E) 72x10 10 116 134 056 110 124 22x16 10 103 122 0.56 98 112, 3x2015 10 110 124 0.56 104 14 4x21 6 10 tat 134 056 116 126 THOx15 10 148 163 0.56 140 183 For other compositions (number of cores), sheath thicknesses shall follow in principle the value mentioned in the Table 7 or ask the manufacturer for adequate technical design depending on the application requirements. The cable marking shall keep the standard name as EN 50306-4:2020, 11 Tests 44.4 Defini ns relating to tests The definition of Type (T), Sample (S) and Routine (R) tests is as given in EN 50306-1:2020, Clause 3. NOTE 1 Tests classified as Sample (S) or Routine (R) could be required as part of any approval schemes. NOTE2 Annex A gives guidance on the selection of cables for type approval. 11.2 Voltage test - core to screen The voltage test shall be carried out in accordance with EN 50305:2020, 6.2.2(b), using the following conditions: — sample length 20 m — voltage (ac) 2KV — voltage (d.c.) 4,8 kV — duration of application 5 min — testtemperature (2045) °C ‘At the conclusion of the test there shall be no breakdown of the insulation Table 8 — Schedule of tests for multipair cables - general screened and sheathed 1 2 3 4 5 6 Ret Test Category | Test method given in| Requirement given in No of test . EN (suby 1 | electrical tests 1.1. | electrical resistance of conductors 1s. EN 64 Table 1 of EN 50308- '50305:2020 2:2020 12. | Voltage test - core to screen 1s EN 62.2) 92 '50305:2020 1.3. | Spark test on te sheath R EN 6s 13 '50305:2020BS EN 50306-4:2020 EN 50306-4:2020 (E) 1 2 3 4 5 6 Ret Tost Category | Test method given in| Requirement given in No of test . eN (suby 2 | Provisions covering constructional and dimensional charactersties 24 | Checking of conformity and constructional 1s EN 60306-1 | inspection | 9.4 and Clause 6 of provisions. EN 50306-1:2020 22 | Outer sheath (@) Application s EN'50306-1 | inspection and | 6 6.2 of EN 50306- rmanualtest | 1:2020 (©) Thickness 1s. ensoaoet | A2 Table? 23 | Overall diameter 1s ENso306-1 | 67 Tablo7 2.4 | teentiicaton and marking 1s. EN 0306-4 | inspection and | 10.22 measurement 25 | Durabitty oidentioation Ts. EN 104 5.3 of EN 50306 '50305:2020 412020 3 | Tests of outer sheath materi 3.1. | Mochanical properties of shoathin state 0s 1s ENeost1 5 Table of delivered on EN 50268-1:2008 32. | Testatiow temperature Bending (clameter $ 12,5 mm) T EN 0811-5 5.3(a) on Elongation (slamter > 12,5 mm) T EN 60811-5 5.300) 05, Impact resistance T EN 5A 5.46) 50305:2020, 33° | ozone 1 EN 742 54 '50305:2020 3.4 | Water absorption (Gravimetric) T ENo811-4 Table 4 of a EN 50264-1:2008 35 | Compatioaty test 1 EN Al 55 '50305:2020 4 | Fire performance 41 | Flame propagation single cable 1s EN 0392-1. | - 4.8 and 6.1 of EN 2 50306-1:2020 bunched cable (diameters = 12 mm) T ENe0332.2. | - 4.6 and 62.4 of EN a 50306-1:2020 bunched cable T EN oat 46 ond 62.2 of EN (diameters > 6 mm < 12 mm) '50305:2020 50306-1:2020 bunched cable (diameters = 6 mm) T EN 912 48 and 823 0f EN '50305:2020 50306-1:2020 42 | Halogen-Free / Determination of halogens ~ 1s EN ‘Annex and Elemantal test 150305:2020 | Annex G arBS EN 50306-4:2020 EN 50306-4:2020 (E) 1 2 3 4 5 6 Ret Tost Category | Test method given in| Requirement given in No of test . eN (Subjetause 43. | Smoke emission T eNeros2 | - 48 and 83 of EN 50306-1:2020 44 | Toxicity of outer sheath T EN 92 4.6 and Clause 9 of '50305:2020 EN 50308-1:2020 ® According to EN 50306-4 unless otherwise spectedBS EN 50306-4:2020 EN 50306-4:2020 (E) Annex A (informative) Guidance on selection of cables for type approval Electric cables meeting a requirement at two different diameters with identical formulations are be considered to comply with the requirement at all intermediate diameters. 29BS EN 50306-4:2020 EN 50306-4:2020 (E) Bibliography EN 45545-2, Railway applications - Fire protection on railway vehicles - Part 2: Requirements for fire behaviour of materials and components EN 50343, Railway applications - Rolling stock - Rules for installation of cabling EN 50355, Railway applications - Reilway rolling stock cables having special fire performance - Guide touse EN 60332-3-25, Tests on electric and optical fibre cables under fire conditions - Part 3-25: Test for vertical flame spread of vertically-mounted bunched wires or cables - Category D EN 60684-2, Flexible insulating sleeving - Part 2: Methods of test EN 60754-1, Test on gases evolved during combustion of materials from cables - Part 1 Determination of the halogen acid gas content EN 60754-2, Test on gases evolved during combustion of materials from cables - Part 2: Determination of acidity (by pH measurement) and conductivityThis page deliberately left blank[NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW British Standards Institution (BSI) BSI is the natic standarc ble for preparing British Stan nent oT BS| is incorporated by Royal Charter. 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