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4L Intake Manifold
Install Time: 3 hours
In the Box:
• (1) Racer X Intake manifold
• (6) M8x1.25 bolts
• (4) M6x1 bolts
• (2) 1/8” NPT plugs
• (1) 3/8” NPT plug
• (1) 1/4” NPT 90 degree barb
• (4) Small O-rings
• (1) Large O-ring
• (1) PCV O-ring
Tools:
• Socket driver
• 10mm socket
• 13mm socket
• Pliers
• Crescent wrench
• Razor blade
• NPT thread sealer
• Flat head screwdriver
• Allen keys
Instructions:
1. Start by removing the OEM air intake assembly and intake manifold. We suggest following the service
manual, although there are several online sites with removal instructions. We recommend removing the fuel
rail from the vehicle. This means relieving fuel pressure from the rail. Please do so in a safe manner and
again follow the service manual for this procedure.
2. Optional PCV kit shown. Use pipe thread sealer on all fittings. Only 2 clamps are supplied with the kit. They
should be used where indicated. Be sure to check valve flow is in the correct orientation during installation.
(Figure 1)
3. The fuel rail mounting brackets must be bent to accommodate the mounts on the intake manifold. We suggest
using a set of pliers and a crescent wrench. Slowly bend the tabs down toward the injectors. Check the rail
fitment, the tabs should be parallel to the mounting points on the manifold. (Figure 2)
4. Once the fuel rail is ready to be installed onto the manifold begin by lubricating the injector o-rings. Once
properly lubricated, angle the rail at the bottom toward the injector ports. (Figure 3)
5. Slowly insert the injectors into the manifold, firmly press from the top of the fuel. The plastic guides below the
o-rings may bind slightly, this is normal. Take your time and be sure not to tear an o-ring. A fully seated
injector should look like this. (Figure 4)