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Powerful Analyzing

and Evaluating of
Measured Data
ibaAnalyzer

ibaAnalyzer ibaAnalyzer-Reportgenerator
Powerful analyzing and Automatic generation of ­individual reports
­evaluating of measured data
ibaAnalyzer-DB
DB The database interface for ibaAnalyzer

ibaAnalyzer-InSpectra
PLC Detailed offline vibration analysis

ibaAnalyzer-InCycle
Detailed offline analysis of cyclic processes

ibaAnalyzer-Maps
Display of GPS positions and routes

ibaDatCoordinator
Data management automation

Measurement Systems for Industry and Energy


www.iba-ag.com
ibaAnalyzer
Powerful analyzing and evaluating of measured data 3

ibaAnalyzer-Reportgenerator
Automatic generation of individual reports 9

ibaAnalyzer-DB
The database interface for ibaAnalyzer 11

ibaAnalyzer-InSpectra
Detailed offline vibration analysis 15

ibaAnalyzer-InCycle
Detailed offline analysis of cyclic processes 16

ibaAnalyzer-Maps
Display of GPS positions and routes 17

ibaDatCoordinator
Data management automation 18
Analyzing data

Powerful Analysis with ibaAnalyzer


ibaAnalyzer is characterized by broad functionali­
ties for analyzing and evaluating. The application
offers an intuitive operation along with the
complex scope of functions. The license for
editing measurement files which have been
generated with the iba system, is for free.

Flexible, powerful, free of charge


Within the iba system, ibaAnalyzer At a glance
is the key element in the field of › Comprehensive online and offline analysis
data analysis. ibaAnalyzer is a › Intuitive user interface with smart docking windows and drag &
very powerful tool for analyzing drop function
measurement data efficiently and › Combination of data coming from various measurement
without generating additional ­processes or data sources
costs and deriving information › Powerful mathematical and technological functions for manipu-
from the analyses. The license for lating, combining, calculating and generating signals
ibaAnalyzer is free of charge for › Powerful graphical digital fiter designer
analyzing data which have been › Analyzing in the frequency range (FFT)
acquired with iba systems like › Reuse of analyses
ibaPDA, ibaQDR or ibaLogic and › Versatile markers for measurement of signals
were saved in the dat format as
well as for data that have been
such as analyzing failures but al- values, but also product related
recorded with ibaHD-Server.
so perform long-term analyses to quali­t y data that can be used for a
ibaAnalyzer offers a wide range of evaluate and optimize processes. superordinated quality manage-
analyzing features. Analysis pro- ment system. Moreover, by means
cedures can be flexibly created The wide-ranging analysis fea- of powerful mathematical and
and individually adapted, so that tures comprise the automatic technological functions signals
different users get the right ana- computing of specific charac- can be combined, calculated or
lysis for their special purposes, teristic values and statistical set into relation to the raw values.

KPI

.dat

ibaPDA ibaQDR ibaDatCoordinator ibaAnalyzer ibaDaVIS

Using ibaAnalyzer and ibaDatCoordinator, various procedures can be executed automatically.


ibaDaVIS enables the visualization of process data and characteristic values in a web browser.
Intuitive use,
comprehensive display
The graphical user interface of
the application can be used easily
and intuitively. All partial windows
and tabs can be positioned freely
and docked on using drag & drop.
The files and signal channels are
managed in a comprehensive
way due to a graphi­c al surface.
On the screen, any number of
signals can be displayed. For
this purpose, depending on the
requirements several signals
can be put on a scale or each
signal can be assigned to an own
scale. For seeing details, the
view can be zoomed up to indivi-
All partial windows like signal tree, signal strips, value t­ ables,
search dialog etc. can be positioned freely. Markers can be used dual measurement points only by
to measure signal characteristics quickly and easily. dragging with the mouse. For a
better overview, you can assign a
different color to every graph. Of-
ten, analog signals are compared
Another feature of ibaAnalyzer procedure or independently (off­
with sequences of digital signals
is its outstanding efficiency. line). If the measurement files
to better understand process
Recurring analysis procedures are stored on a data server in the
events. In ibaAnalyzer, both signal
can be automated in an easy network, several interested users
types can be combined without
way and hence relieve the user have access to these files and can
any problems. Text information
of routine work. With the inte­ analyze them according to their that is stored in the measure-
grated Reportgenerator, reports special needs. For this purpose, ment file can be dis­played in
can be generated automatically within one company, ibaAnalyzer relation to the measurement
which offer individually defined can be copied and installed as file or to an individual signal.
contents and layouts. For further often as needed, allowing any
information about the Report- authorized user to analyze the Signal-oriented analysis
generator, please see page 9. data under electrical, mechanical In the signal trends, signal values
or technological aspects. The and distances between signals
Analyzing measurement data files can be forwarded via e-mail can be measured using two mar-
Data can be analyzed either on- to specialists who can analyze kers. Hence, length and time seg-
line during the measurement them at any place, at any time. ments can be determined clearly.
The current values are displayed
in a comprehensive way in a table.

Also statistical information like


maximum, mini­mum, average
value and standard deviation
is available at a simple mouse
click. The values are always
calculated for a segment of
the trend which can be set fast
and freely using the cursor.

For accentuating certain events


in the signal path, ibaAnalyzer
offers additional markers, which
Signal tables with FFT results (main frequency, harmonics) are displayed when predefined

4
With the interval function, analog and
digital signals can be meas­u red with
a simple mouse click. The measured
intervals are clearly displayed.

conditions have been fulfilled. has a wide variety of functions at for other analyzing purpo-
This way, e.g. a marker can be his disposal, for e.g. computing ses. Macros can be exported
displayed where a limit value has the RMS, effective or 3-phase and imported for exchange.
been exceeded for the first time. values, determining distortion
and power factors, etc. In addi- Length-based display
Interval function tion, the mathematical functions For analyzing the production
Using the interval function, can be used to generate virtual processes of long products, like
digital signals and distances signals or vector signals for
e.g. in a rolling mill in metal pro-
between events can be meas­ further calculations and analyses.
cessing industries, ibaAnalyzer
ured quickly and easily during
offers in addition to a time-ba-
analysis. A double-click displays Macros
sed display also a length-based
the duration of TRUE and F ­ ALSE Comprehensive and standardized
states directly. The interval display of the signals. Especially
analysis functions can be defined
function is available in all X-axis for evaluating product quality
and saved as so-called macros.
modes and is displayed in the regarding exceeded tolerances
Macros increase the clarity and
corresponding X-axis unit. are created by means of the or the calculation of the start
functions mentioned above. They and end length section, length-­
In addition, the duration of analog
can be used universally, since based data are indispensable.
signals can also be measured.
The beginning and the end of an the input and output parameters The conversion function integra-
interval can be defined inter- are replaced by placeholders. ted in ibaAnalyzer only requires
actively with the markers. Macros can be stored globally a speed or length signal from
and hence are also available production for this purpose.
Formula editor, creation
of virtual signals
For more detailed analysis,
ibaAnalyzer offers a variety of
mathematical functions that can
be used to perform operations
such as integral, differential,
trigonometric functions, frequen-
cy filters, Fourier transformation,
and statistical functions such as
minimum, maximum, average,
percentiles, standard devia­
tion, correlation, and kurtosis
in addition to the usual arith-
metic and logical calculations.
For example, if the speed signal
of a machine is available, it is
possible to calculate the acce- In the example above, the thickness profile of a rolling strip is shown as top
leration via the derivative. For view in false-color representation. On the right, the user can see the pro-
gression of the measured values for the both marker positions.
analyzing electric grids, the user

5
Display of the recorded videos in- Display of text channels in the signal stripes facilitate e.g. the product assignment
cluding the triggering signal

Filter editor Analyzing ibaHD-Server data Query of signal conditions


By means of a completely graphi- For analyzing data that has been The query of data from ibaHD-
cal input, several digital filters recorded with ibaHD-Server, a Server must not o ­ nly be limited to
can be configured, like e.g. low time range from the recording a period of time, but can also be
pass, high pass, band pass and can be selected interactively in based on certain signal states.
band stop. Moreover, Butter- the ibaAnalyzer preview window Events or any expressions of
worth, Tchebycheff, elliptical and or by using the calendar function. signal conditions can be used
other filter characteristics are In the signal preview, individual as query criteria. This can be
supported. The filters may be signals can be selected which the state of a digital signal or
tested with real measurement can be subsequently pro­cessed in the exceeding or falling below
signals or by an integrated signal exactly the same way as sig- a value. Moreover, any conditi-
generator. Once an optimum filter nals from a measurement file. ons can be created by means of
design has been found, it can The meas­urement data pro- logical links and thus describe
be stored and hence is available cessed like this in ibaAnalyzer, any state of the process or event.
for further analyses. Moreover, can be saved subsequently as In addition, a time slot can be
filter parameters can be expor- measurement file and used defined and a pre-trigger and
ted, e.g. for configuring filter outside the ibaHD-Server. post-trigger time can be set in
function blocks in ibaLogic.

Pictures say more


If additional image informa-
tion has been recorded with
ibaCapture synchronously to
the measurement signals, the
video signals are shown together
with the measurement signals
in the signal tree. When playing
the video, the current position of
the video in the signal trend is
shown by a marker. Controlling
the playback speed and zoom
functions support the user in
viewing details. Video sequen- HD query dialog

ces can be exported, single


images can document certain
events in reports as snapshots.

6
order to display only the interest­ supplements are stored during Using the export function, se-
ing signal range as a result. the interactive analysis in an lected data can be exported to a
analysis file. Linked to an ana- file. This reduces the file size and
If the condition is met several
lysis file, the measurement files is an advantage when the ana-
times within the set period, e.g.
are always analyzed in the same lysis is to be forwarded to third
in case of a recurring event, the
and consistent way. For different parties. Besides the well-known
query returns a correspond­
purposes, different analysis files dat format, other export formats
ing number of query results.
can be saved, e.g. for mainte­ are possible, like e. g. a text file
These results are treated like
nance staff, process engineers or (ASCII), the Comtrade format or
just one group of data files.
quality managers. In addition, it Apache Parquet. With this func-
The scroll function or slide
is possible to forward measure­ tion, measurement files can be
show provides a quick over-
ment files with an analysis file exchanged with other programs,
view of the query results.
allowing the same evaluation to e.g. spreadsheet programs.
be carried out by other users.
Reusing analysis regulations
Often the evaluation of the data
Exporting data and hardcopy
over different time periods or
With the print function a first re-
batches should always be the
port can be generated quickly. In
same and reproducible in order to
addition to the currently displayed
be able to recognize and com­
signal trends and the signal table,
pare desired results immediately.
the marker and statistics tables
For this purpose, all settings and
or comments are also printed.

7
Additional functions

ibaAnalyzer-File-Extract ibaAnalyzer-E-Dat
With the add-on ibaAnalyzer-File-Extract, which With the ibaAnalyzer-E-Dat
is subject to charge, measurement data in iba-dat add-on, which is subject
format can be exported into a number of frequent- to charge, measurement
ly used standard formats. The export can also be ­f iles that are not available
automated with ibaDatCoordinator. The resulting in dat format, can be ana-
files can then be imported by other programs. lyzed using ibaAnalyzer.

› Automated export of iba-dat files to standard formats › Easy import via


› Easy creation of files in ASCII format the normal „Open data file“ dialog
› Other formats: COMTRADE (also › Supported formats: CSV (ACII), COM­
­according to IEC 60225-24 ed. 2: 2013), TRADE, EDAS, TDMS, Danieli FDA, A ­ pache
TDMS, Apache Parquet, Matlab Parquet, Matlab, wave files, PQDIF (­f urther
› Support of length-based data (ibaQDR) formats are added constantly).

ibaAnalyzer-Reportgenerator ibaAnalyzer-InCycle
With the Reportgenerator integrated in With ibaAnalyzer-InCycle, the configuration of the
ibaAnalyzer customized analysis reports can online system ibaInCycle can be performed off-
be generated auto­matically. Contents and lay- line based on recorded data and calculations can
out can be configured individually and issued be subsequently validated and adapted. With the
in different file formats (pdf, jpg, html, etc.). ibaAnalyzer-InCycle+ license, the results of the
InCycle calculations become available as signals
› For detailed information, please see page 9.
and can be processed and exported to databases.
ibaAnalyzer-DB › For detailed information, please see page 16.
With ibaAnalyzer-DB, the user has got the pos-
sibility to write measurement data to a database ibaAnalyzer-Maps
or analyze data from a database. Different da- Using ibaAnalyzer-Maps, it is possible to analy-
tabase formats are supported. As a separate ze the geographic position and position course
product, this function is subject to licensing. of moving assets based on recorded GPS data.
ibaAnalyzer-Maps is subject to licensing.
› For detailed information, please see page 11.
› For detailed information, please see page 17.
ibaAnalyzer-InSpectra
With ibaAnalyzer-InSpectra, the configuration ibaDatCoordinator
of the online system ibaInSpectra can be per- With the ibaDatCoordinator program, which is
formed offline based on recorded data. Calcula- free of charge, recurring analyses can be star-
tions can be subsequently validated and adapted. ted and executed automatically. The analyses
­ibaAnalyzer-InSpectra can be licensed individually can be controlled either process or event-orien-
or is included in i­baInSpectra (add-on for ibaPDA). ted. The program monitors and executes actions
like creation of reports, database extraction
› For detailed information, please see page 15.
or copying measurement files. In case of fail­
ures the responsible staff is notified via e-mail.

› For detailed information, please see page 18.

8
Automated generation of reports

ibaAnalyzer-Reportgenerator
In ibaAnalyzer, the report generator is a
powerful tool that allows flexible creation of
individual reports. IbaAnalyzer-Reportgenerator
offers efficient options for creating templates
and presents analysis results in a proper form.

Creating reports individually Flexible layout


At a glance Different divisions like produc­ The enormous flexibility of
tion, quality management or con- ibaAnalyzer-Reportgenera-
› Generates customized
trolling have different demands tor becomes apparent when
quality documentation
on reports. With ibaAnalyzer-­ looking at the various ele-
automatically
› Batch, shift, weekly or Reportgenerator, reports can be ments and layout options:
monthly reports created product or shift-related
The signal trends of selec-
› Failure reports with notifi- or across products over a long
ted signals as displayed in
cation period of time. Moreover, it is
ibaAnalyzer, can be applied to
› Issued as printout or file possible to automatically gener­
the report, including the dis-
export in different formats ate failure reports when a certain
event occurs and send them play of markers, limit values,
› Can be configured flexibly
as an e-mail. The ibaAnalyzer-­ minima, maxima and average
› Display of the measure­
Reportgenerator offers numerous values. The options offered by
ment values as signal
elements that allow the user ibaAnalyzer can be fully exploited.
graph, diagram or table
› Display of barcodes and to design customized analysis The measurement values can
images reports. The measurement data also be displayed as table. The
› Display of values calculated can be displayed as signal trends, length of the table is variable, it
in ibaAnalyzer, text infor- tables or diagrams. Product rela- adapts dynamically to the number
mation, comments, etc. ted data can be integrated dyna- of chosen measurement values in
mically as variable or comment. the measurement file. If statisti-
cal or temporal correlations are
Reports at the push of a button to be shown, the measured values
Once, the creation has been can be edited as charts - as there
configured, the reports can be are bar, scatter or pie charts.
virtually generated at the push
of a button. The reports can be Also graphical objects like pro-
printed directly or issued as files duct images, images of the plant
in many different file formats, e.g. or logos can be positioned freely.
pdf, rtf, xml, html, jpg, tiff etc. Barcodes can also be generated
and displayed in the report.
The reports can be crea-
ted automatically by means All information in the measure­
of command-line command ment file can be used in the
or ibaDatCoordinator, sent report: start time, measurement
via e-mail or stored at a de- duration, signal names, units,
fined storage loca­tion. text information like product

9
ID, batch number, etc. Moreo- be freely formatted are availa- played in the report - either the
ver, also charac­teristic values ble for additional comments. first image from the video file,
which have been calculated in If a plant is being monitored an image at a defined time or
ibaAnalyzer before, can be shown with ibaCapture, images from controlled by a trigger signal.
in the report. Text fields that can the video file can a­ lso be dis-

Application examples

Thickness deviations on the production line Product related report with


› Thickness deviations of the strip as display of exceeded limits
length based signal graph › Tables show characteristic values from text
› Strip number as bar code and numerical display channels or values calculated in ibaAnalyzer
› Calculated values like minimum, maximum › Marking of limit values with colored lines
and average value of the thickness devia- show deviations in the signal trend
tions, length of the different strip qualities. › Statistical distribution of the thick-
ness deviation as bar chart and table
› Tabular list of characteristic values per
100 meter segment (minimum, maximum,
average value and standard deviation)
› Table length dynamically adapts to strip length
› Values outside the tolerance ­limit
are highlighted in colors

Training program
ibaAnalyzer-Reportgenerator is included as
Failure report standard in ibaAnalyzer and not subject to
› Automatically generated failure re- extra costs. As the application is quite com-
port in case of strip breakage plex, we re­commend to book an iba training.
› Representation of further time-corre- For information about the training program, please
lated signal trends provide informa­ see page 20 and www.iba-ag.com/training.
tion about the cause of the failure

10
ibaAnalyzer Add-on

ibaAnalyzer-DB
With ibaAnalyzer-DB, the database interface for
ibaAnalyzer, it is possible to further aggregate
the measurement data in terms of length or
time and to store the characteristic values
(KPIs) calculated in ibaAnalyzer in databases.

Measured data and quality data Calculation of quality data


At a glance With iba applications such as With the iba system, production
› Database extraction via ibaPDA, ibaQDR or ibaLogic, and quality data can be genera-
ODBC/OLE DB provider data from automated produc- ted directly from data recorded
› Integration of basic process tion plants and technical pro- with high resolution taking into
data into the production cesses can be acquired flexibly account the above-mentioned
and quality management and stored in a measurement
requirements. For this purpose,
› Transparent and compre- file. Data is generally recor-
high-resolution data must first
hensible calculation and ded with a high time resolution
be prepared appropriately with
extraction of quality data in order to provide informa­
ibaAnalyzer, then aggregated
and characteristic values tion as detailed as possible.
with ibaAnalyzer-DB and after-
(KPI) from high-resolution Based on this data, the time wards loaded into a database.
raw data into databases behavior of the recorded pro-
› Using ibaAnalyzer and cess can be analyzed. This is Before data is loaded into the da-
ibaAnalyzer-Report- tabase, it can be fully „pre“-pro-
particularly indispensable for
generator based on cessed with the well-known
the commis­sioning and main-
database queries analysis func­tions of ibaAnalyzer.
tenance of a plant. Only if the
› Answering process-re-
dynamic behavior is recorded In this process, existing analysis
lated questions by
with sufficient resolution can specifications can be used to
database analysis
it be analyzed to determine the extract a variety of data into the
› Flexible drill-down
reason for the shown behavior. database, such as, for example:
to raw data
In contrast, different require- › measured signals
ments apply to production and › derived and calculated si-
quality data: First, a significantly gnals (virtual signals)
lower time resolution is requi-
› statistic values, such as
red and second, the measured
maxima, minima, avera-
data must be assigned to the
ges, standard deviations
product rather than to the time
› characteristics calculated
of measurement requiring a
related to the product, such
conversion of the recorded data
from time to material length. In as violations of limits, pro-
addition, it is some­times neces- duct blocking note, custo-
sary to restrict the calculation mer IDs, length calculations
of the characteristics to certain (e.g. undercoating length,
parts of the product (e.g. hiding prime piece length), etc.
the head and tail end of a coil). › text information

11
MES
(Level 3)

Process Automation
(Level 2)

Controller Level
(Level 1)

Sensor/Actor Level
(Level 0)

Layer model of communication in automated manufacturing

All values available in an ana- not the communication inter- ibaAnalyzer-DB supports two
lysis file (pdo file) can also be faces between the individual possible table structures in order
written into the database. Thus, levels need to be adapted. to store the measuring values:
characteristic values required
Standard interface for databases Standard format
for later analysis can be cal-
ibaAnalyzer-DB uses the stan- In this structure, all single values
culated from the raw data with
ibaAnalyzer-DB already before dard interfaces OLE DB and of the series of meas­urement will
data is loaded into the database. ODBC for communication with the be stored in one single table.
On the basis of these values, the databases. Based on this concept,
Multi-Column format
database can be searched and ibaAnalyzer can work with
(MC format)
the evaluation can be focused many different data­bases,
such as, for example: This multi-column structure is
accordingly. This is how the iba
optimized for the extraction of a
system allows the extraction of › Microsoft SQL Server
large amount of measurement
quality data from high-resolu­ › Oracle
series with the same resolu-
tion production data. The classic › IBM DB2 UDB
tion. Additional values, such
layer model of communication in › MySQL
as minima, maxima, standard
production automation (see figure › PostgreSQL
deviations as well as time- and
above) is consciously broken › Microsoft Access
length-based values will be
through in order to be able to › Automatic table creation
stored in separate tables.
offer the following advantages:
The database in use can be loca-
› versatile connectivity ted on the same system as ibaA- Loading data into database
› fast data acquisition nalyzer-DB or on a server in the – scalable e­ xtraction
› data pre-processing network. The connection between The user can define any number
right after generation ibaAnalyzer-DB and the data- of archiving profiles for extrac-
› calculation of KPIs base has to be configured o ­ nce; tion in order to reduce the data
­direct at the source the tables will then be created volume to a small but informative
› source of KPI data is automatically by ibaAnalyzer-DB amount. Each measured signal
known and traceable at the click of a button. The in- can be individually assigned to an
› drill down to raw data possible formation concerning the mea- archiving profile. Besides the ag-
› flexibility in case of changes - if surement file is stored in the file gregated mean values for a data
different or more data have table, the channel table contains segment (length or time), also the
to be extracted into the data- informa­tion concerning the sig- values of maximum, minimum
base, only the configuration but nals, e.g. channel name and unit. and standard deviation within the

12
KPI

.dat

DB .dat

ibaAnalyzer ibaDatCoordinator ibaAnalyzer-DB


Automated data extraction wit ibaDatCoordinator

summarized segment can be sto- ibaAnalyzer-DB is required. Topology – from local to


red additionally in the database. If data is to be read out with plant-wide analyses
other tools, routines must When using ibaAnalyzer-DB with
The different requirements on
be programmed for reading a local database, e.g. quality data
the extraction speed can be
out the BLOBs. The BLOB of a plant can be analyzed, traced
met by several solutions:
format is an open format. and managed clearly. MSSQL
› Standard extraction of datasets Express or MS Access databases
and storage in the database as Automated data extraction
are often used for such systems.
single values Although ibaAnalyzer-DB uses
completed measurement files as Moreover, in distributed and
This extraction type is well-
a source, analysis and extrac- networked systems, e.g. several
suit­ed for slower processes
tion can be automated in a very ibaPDA systems can write their
or small amounts of data.
process-oriented way. Using data from different plant com-
Data is subsequently also
the post-processing function in ponents into the same database
available to external tools
ibaPDA or ibaLogic, the analysis with ibaAnalyzer-DB. Thus, the
(SQL) in the database tables.
can be started immediately after datasets of a product collec-
› Fast extraction of datasets
a measurement file has been cre- ted during the various stages
through storage as BLOBs
ated. Additional utilities, such as of production can be compared
(Binary Large OBjects)
ibaDatCoordinator or batch files, and assessed in relation to each
This extraction type is ideal
are available for more sophisti- other. In this case, database
for fast processes or large
cated solutions. These utilities server based on e.g. Oracle,
amounts of data. The duration
realize another decoupling of file MSSQL Server, IBM DB2 UDB,
of this extraction type is only a
creation and database extrac- MySQL or PostgreSQL are used.
fraction of that of the single-­
tion, which is inevitable when In addition, the use of existing da-
value extraction.
high availability is required. All tabase systems would be another
In order to read out data from
settings for the database inter­ option. In particular, linking data
the database and display it,
face are saved in the analysis file.
from iba-DB extractions to exist­
ing systems such as MES, ERP,
DataWarehouse, etc. offers an
excellent analysis and reporting
platform. Moreover, an automated
data extraction can also be used
as data source for higher-level
systems, e.g. for quality approval.

Thanks to the open database


architecture, ibaAnalyzer-DB
offers a highly efficient and
cost-effective option for display-
ing the data flow from the sensor
or the automation system into the
Definition of archiving profiles database of higher-level systems.

13
Database query
The standard query wizard of
ibaAnalyzer-DB assists the
user during database query or
in searching for specific data
using different criteria. Queries
can be saved for later use and
managed with ibaAnalyzer.

More sophisticated queries


can be defined directly in SQL
statements, whereas saved
queries from the Query Buil-
der serve as templates.

A separate dialog is available


for trend queries. Here, any
time series (DB tables or views)
can be used. One column each
Trend queries
for date and time is a prere-
quisite for the query results
to be displayed properly. For navigation in trend queries, gured and operated with the
ibaAnalyzer offers an overview database-based analysis just
Database analysis option for long-term recordings. as with the analysis based on
The read data can be viewed As the reference to the raw data the measurement files only.
and analyzed in used way with (iba measurement file) is also
stored in the database, a drill Using the iba applications
ibaAnalyzer-DB. It is particularly
down from the overview to high- ibaDatCoordinator and ibaAna-
interest­ing to note that analyses
resolution raw data is possible. lyzer-Reportgenerator in combi-
can also be carried out directly on
the basis of the prepared charac- nation with ibaAnalyzer-DB, a
Of course, all analyses and data
teristic values of the database. available in ibaAnalyzer can also very efficient, flexible and always
Thus, long-term analyses, analy- be used for reporting. So, the transparent information and
ses of working days or shifts but report generator integrated reporting system can be imple-
also trend analyses are possible. in ibaAnalyzer can be confi- mented from measurement files.

Long-term analysis in ibaAnalyzer Trend overview

14
ibaAnalyzer Add-on

ibaAnalyzer-InSpectra
ibaAnalyzer-InSpectra can now be added to
utilize the powerful ibaInSpectra library offline.
Analysis configurations can first be designed
and tested offline within ibaAnalyzer and transfer
to ibaPDA for real-time vibration monitoring. It
can also be used to verify existing ibaInSpectra
installations to help tune the online calculations.

From online monitoring Configuration tool


At a glance to offline analysis for ibaInSpectra
The ibaInSpectra plug-in in ibaAnalyzer-InSpectra all-
› Configure ibaInSpectra
ibaPDA offers various options of ows you to configure calcula­
profile offline without
online monitoring of vibrations tion rules offline in the form of
interfering ibaPDA data
and shaft motions. ibaAnalyzer is pro­f iles and to test them with
collection
a powerful analysis tool to ana- recorded data. Profiles can be
› Fine-tune your vibration
lyze recorded data and to recog­ transfered between ibaInSpectra
and orbit monitoring confi-
nize root c­ auses of faults. With and i­baAnalyzer-InSpectra by
guration offline
the new ibaAnalyzer-­InSpectra a using the export and import
› Validate alarm threshold
gap is bridged between ibaPDA functions in ­ibaInSpectra.
definitions
and ibaAnalyzer and a consistent
› Correlate process and The function of ibaInSpectra is
tool chain from online monitor­
machine behavior described in detail in the brochure
ing to off­line detail analysis is
› Perform narrow-band „Acquisition, recording and online
offered. The two most important
analysis using the expert visualization of measured data“.
modules in this context are the
module
expert module for the frequen-
› Analyze shaft motion using Validation and offline analysis
cy band analysis of vibrations
the orbit module The powerful ibaInSpectra
and the orbit module for the
library can now be used off-
analysis of shaft motion.
line within ibaAnalyzer. Ma­
chine characteristic values can
be computed and validated.

Results can be compiled in a re-


port using the built-in report ge-
nerator feature or extracted to a
database for long-term studying.
Configuration
area By integrating the ibaInSpectra
library in ibaAnalyzer, you can
Display area
easily correlate process values
and machine characteristic val­
Result area ues to gain an overall picture of
Replay area
the process and machine states.

15
ibaAnalyzer Add-on

ibaAnalyzer-InCycle
ibaAnalyzer-Cycle offers the functions of ibaInCycle
for monitoring cyclic processes offline. Analysis
configurations can first be designed and tested
offline within ibaAnalyzer and transferred to
ibaPDA for real-time monitoring. It can also be
used to verify existing ibaInCycle installations
to help tune the online calculations.

From online monitoring Validation and offline analysis


At a glance to offline analysis With ibaAnalyzer-InCycle, the
The ibaInCycle plug-in in ibaPDA calculations of ibaInCycle can
› Configure ­ibaInCycle
offers various possibilities for be carried out offline. Charac-
profiles offline based
online monitoring of rotating or teristic values that triggered an
on recorded data
cyclically recurring processes. alarm can be validated and the
› Fine-tune the cycle
ibaAnalyzer is a powerful analysis problem can be analyzed offline.
monitoring offline
tool to analyze recorded data and
› Validate warnings By integrating ibaInCycle in
to recog­nize root c­ auses of faults.
and alarms ibaAnalyzer, you can easily
With ibaAnalyzer-­InCycle a gap
› Detailed analysis of pro- correlate process values and
is bridged between ibaPDA and
cess and machine behavior machine characteristic val­ues
ibaAnalyzer and a consistent tool
while taking into account to gain an overall picture of the
chain from online monitor­ing to
all process parameters process and machine states.
off­line detail analysis is offered.
› Analyze cycles using
the expert module Licensing
Configuration tool for ibaInCycle
The InCycle expert view is availa-
ibaAnalyzer-InCycle allows you
ble in ibaAnalyzer without additio-
to configure calcula­tion rules
nal license. With the ibaAnalyzer-­
offline in form of profiles and
InCycle+ license, the results of
test them with recorded data.
the InCycle calculations will be
These profiles can be trans-
available in ibaAnalyzer as signals,
ferred to ibaInCycle via import
can be exported to databases and
and export and used there.
used for further processing in
reports or with ibaDatCoordinator.

Configuration
area

Display area

Result area
Replay area

16
ibaAnalyzer Add-on

ibaAnalyzer-Maps
With ibaAnalyer-Maps it is possible to
display geographic positions and movement
based on GPS coordinates. Therefore,
ibaAnalyzer can be used to not only know
when something happened but also where.
Simply record longitude and latitude
signals and start tracking your assets.

The world at a glance Flexible and easy to use


ibaAnalyzer is tailored to analyze The ibaAnalyzer-Maps add-on At a glance
high-resolution measurement comes as a freely dockable view
› Display configurable routes
data stemming from industrial which can be easily integrated in
on different map types
processes. For moving vehicles your existing analyses. For every
› Analysis of ­geographic
and machines it is common to map you can select individual
­positions together
also track the GPS positions. map-types, the shown area, as
with high-resolution
With ibaAnalyzer-Maps these well as route color and thickness.
measure­ment data
position signals can be used
Any number of assets can be › Two-way coupling of
to display the corresponding
displayed on each map. The marker positions
­route on various map types. This
map section can be dynamical- › Use maps in ibaAnalyzer-­
enables you to know where the
ly adapted to the asset position Reportgenerator
measurements were collected
with the coupling to the movable › Integrated playback function
and find correlations between
ibaAnalyzer markers. The integra-
location and process behavior.
ted playback function also enables
an analysis of the time trend.

Configuration of
position and labeling
data for any number
of vehicles or ships Display of routes of
­v ehicles/ships or
moving machines
on different maps

Playback area

17
ibaAnalyzer Add-on

ibaDatCoordinator
ibaDatCoordinator is a powerful tool for processing and
managing measurement files automatically. Typical
fields of application are automatic extraction of product-
related characteristic values in databases as well as
creating reports. In synergy with ibaAnalyzer, various
processing procedures can be done fully automatic
and employees can be relieved of routine tasks.

ibaDatCoordinator is the central


component for the automatic At a glance
processing of measurement › Powerful tool for data management automation
data and thus decisive for the › Automated processing of measurement data recorded with the
use of the iba system in pro- iba system - both measure­ment files and data from ibaHD‑Server
duction systems. Measure- › Automatic extract to databases or files
ment data files generated with › Automatic generation of quality and fault reports
ibaPDA, ibaQDR or ibaLogic as › Automatic search for signal properties and text signals
well as measurement data from › Automatic notification when a limit is exceeded
ibaHD-Server can be processed. › Integrated status monitor­ing
With the integrated tools, data › Script function as open interface for free
management and other tasks can post-processing of data files
be set up individually, such as
transferring measurement data quality management or cont- Cyclic tasks can also be used
to central locations, ­extraction rolling in different formats. If to select data ranges from
into databases, calculation of requested, the reports can be the ibaHD server and process
characteristic values or the cre- sent immediately via e-mail. them like measurement files.
ation of complete analyses, etc.
The creation and transmission
Integrated monitoring of tasks
of reports can also be subject
Generating individual reports ibaDatCoordinator monitors the
to a condition, for example, limit
The actual analysis is done status of each task. Notifications
violations of certain signals or the
by ibaAnalyzer, which is star- about success or failure of the
successful completion of a task.
ted in the background using tasks can be configured to ensure
the predefined analysis file. that users are always informed.
Cyclic tasks
ibaDatCoordinator is continuous- Furthermore, ibaDatCoordinator
For recurring tasks, a cycle can
ly monitoring a directory where is able to monitor the signals in
be chosen. W­ ithin this cycle, the
the recording system stores the accordance with defined limit
tasks are executed automatically,
files. As soon as a measure­ values. If the limits are exceeded,
e.g. the creation of daily reports.
ment file is completed, the various actions can be started,
Especially when analyses are
corresponding task is started. such as sending a message to the
required regularly and with high
responsible persons.
With ibaAnalyzer-Reportgene- clock rates, as often required in
rator, you can generate automa- production processes, results The monitoring of ibaDatcoordi­
tically individual job-, shift- or can be achieved quickly and nator by higher-level systems
product reports for production, reliably with ibaDatCoordinator. can be realized either via SNMP

18
KPI

.dat
.dat

Historische
Daten

ibaAnalyzer ibaDatCoordinator

or OPC UA with the integrated emf, jpg, bmp, xml. A report › Update data task
servers for both protocols or by can also be sent as e-mail. An update data task can add
sending watchdog telegrams. › Extract task information fields to a meas­
An extract task can extract urement file or rename the
User-friendly design data from a data file towards a measurement file using data
ibaDatCoordinator is character­ database or another data for- available in a database. This
ized by a user-friendly operation. mat. This way, also third party can be a meas­ured value deli-
The data files are processed by systems have got access to the vered by another system, e.g.
means of the so-called “jobs”. measured data. Also data from weight.
Each job is made up of one or mo- an ibaHD-Server can be ex­ A special license is necessary
re tasks. With just a few mousec- tracted to a measurement file. for the update data task.
licks, you can generate and edit › Script task › Splitter task
new jobs and the related tasks. The script task can be used With the splitter task, a meas­
to run a self-created script. urement file can be split into
Customized installation The scripts supported by
several measurement files
ibaDatCoordinator can be used ibaDatCoordinator are all
with shorter time ranges,
as a stand-alone program or scripts that run under the stan-
containing the same signals.
installed as client and server. dard Windows command shell,
› ibaHD import
The client-server principle allows e.g. batch files (*.bat), Visual
With the ibaHD import task,
distributed, decentralized servers Basic scripts (*.vbs) or Java
measurement files can be
in the network to be config­ scripts (*.js). This task offers
imported into an HD s­ tore
ured from a central location. an open interface for a free
of an ibaHD-Server.
process­ing of measured data.
› S7 writer
The different tasks: › Condition task
With the S7 writer task it is
› Copy task A condition task can be used
possible to extract or calcu­
By means of a copy task, to control the exe­cution of the
late data from a measurement
you can copy data files on following tasks. A condition can
file and write this data in data
a file server or move them. be defined directly from the
signals available in the meas­ blocks (DB) within an S7 PLC.
For reducing the load of the
urement file or from a value A special license is neces-
ibaPDA server, the data files
can be deleted as soon as they calculated by ibaAnalyzer. This sary for the S7 writer task.
have been copied success- way, “outliers” can be subse- › Offline event task
fully (clean-up strategy). quently found or measured data With the offline event task
› Report task of specific product groups can events can be written to ibaHD-
The report task allows you be combined. The data files can Server event stores and compu-
to create reports automati- then be copied in a separate ted values (KPIs) can be stored
cally. The report can either sub-directory or a report based as numeric or text fields of the
be sent to a printer or ge- on this data can be generated. events. Similar to the Report
nerated as a file in different › Pause task and Extract tasks, pre-defined
file types. The follow­ing file The pause task allows analysis files (pdo files) can be
types can be generated: pdf, the delayed ­execution used to configure the compu-
htm, mhtml, txt, xls, rtf, tif, of an update task. tations done by ibaAnalyzer.

19
Order information
ibaAnalyzer

Order no. Name Description

33.010000 ibaAnalyzer-V7 Offline analysis package for iba measurement files


33.010001 ibaAnalyzer-V7-DB* Offline analysis and data generation for SQL or ODBC databases
33.010004 ibaAnalyzer-V7-DB-Multiuser* Multiuser license for 5 users
33.010002 ibaAnalyzer-V7-File-Extract* Offline data extraction from an original dat file into a new file (new
format)
33.010007 ibaAnalyzer-Maps Display of GPS positions and routes
33.010410 ibaAnalyzer-InSpectra* Offline vibration analysis (add-on for ibaAnalyzer)
33.010411 ibaAnalyzer-InCycle+* Offline analysis of cyclic processes: trend and output of InCycle
results in ibaAnalyzer
33.010445 ibaAnalyzer-E-Dat* Offline analysis for external data formats
34.000100 ibaLicenseService-V2 If more than one license is used per dongle (free of charge)

ibaDatCoordinator

Order no. Name Description

34.010550 ibaDatCoordinator Tool for data management automation


34.010552 ibaDatCoordinator-Update Data Task Plugin for input function, subsequent entries in measurement files
34.010556 ibaDatCoordinator S7 Writer Plugin for extracting data from a measurement file and writing it to
data blocks (DB) of an S7-SPS

* Licensing of products marked with an asterisk (*) can be done by a local dongle; or by ibaLicense-
Service-V2 if more than one license is used or several users need the licenses.

Training

Order no. Name Description

61.100000 Measurement, data evaluation and automatic reporting with iba 3-day compact course
61.000100 Evaluating iba measured data 2-day basic course
61.000200 Measuring and analyzing with the iba measuring system 2-day basic course
61.000700 Monitoring and analysis of vibration data with ibaInSpectra 2-day basic course
61.000120 Automated generation of reports and quality documentation with 2-day advanced course
ibaAnalyzer-Reportgenerator

The entire training program is available under www.iba-ag.com/training

MS Windows, MS ACCESS and MS SQL Server are registered trade marks of Microsoft.
20 ORACLE is a registered trade mark of Oracle. MySQL is a registered trademark of MySQL AB.
21
22
23
Headquarters Asia Australia and Oceania
Germany iba Asia GmbH & Co. KG
Western and Central Asia, Philippines,
iba Oceania Systems Pty Ltd.
Australia, New Zealand, PNG, Micronesia and
South Pacific Islands (except US territories)
iba AG Cambodia, Laos, Myanmar, Bhutan
henry.regn@iba-asia.com fritz.woller@iba-oceania.com
Office address
Koenigswarterstr. 44 iba China Ltd.
D-90762 Fuerth
julia.wang@iba-china.com Central and
Mailing address
iba Gulf South America
Saudi Arabia, UAE, Qatar,
P.O. box 1828 Kuwait, Bahrain and Oman iba LAT, S.A.
c/o ASM eric.di.luzio@iba-lat.com
D-90708 Fuerth
a.magboul@iba-gulf.com iba LAT Argentina
Tel.: +49 (911) 97282-0 alejandro.gonzalez@iba-lat.com
Fax: +49 (911) 97282-33 iba Indonesia
c/o PT. Indahjaya Ekaperkasa iba LAT Bolivia
www.iba-ag.com mario.mendizabal@iba-lat.com
sandhi.sugiarto@iba-indonesia.com
info@iba-ag.com iba Brasil
iba Korea System Co. Ltd.
Japan
iba@iba-brasil.com
hj.park@ibakorea.co.kr iba Chile
Europe iba@iba-chile.com
iba Korea System Co. Ltd.
iba Benelux BV Korea
Belgium, the Netherlands, Luxembourg,
France, Ireland, Great Britain, French-speaking
sh.lee@ibakorea.co.kr North America (NAFTA)
Switzerland, Maghreb, Senegal iba Malaysia iba America, LLC
sales@iba-benelux.com c/o iba Engineering & Consulting USA

(Malaysia) SDN. BHD esnyder@iba-america.com


iba Ibérica bruno.marot@iba-malaysia.com iba America, LLC
Spain, Portugal Canada
christian.giusti@iba-benelux.com iba Singapore dkober@iba-america.com
c/o iba (S.E.A.) Engineering &
iba Italia S.R.L. iba America, LLC
Consulting Pte. Ltd.
Brochure_ibaAnalyzePostprocess_v1.5_en 03/2021

Mexico
Italy, Slovenia, Croatia, Italian-
speaking Switzerland
bruno.marot@iba-sea.com jgiraldo@iba-america.com
sales@iba-italia.com iba Systems India Pvt. Ltd.
Africa
India, Bangladesh, Nepal, Pakistan, Sri Lanka
iba Scandinavia shraddhap@iba-india.com
Denmark, Finland, Norway, Sweden iba Benelux BV
iba Thailand Maghreb (Morocco, Algeria, Tunisia), Senegal
c/o Begner Agenturer AB
c/o SOLCO Siam Co. Ltd. sales@iba-benelux.com
info@iba-scandinavia.com
pairote@iba-thai.com iba Africa
iba Polska iba Turkey Ltd. South Africa
c/o ADEGIS Sp. z o.o. Sp.k. c/o Variable Speed Systems cc
ahmet@iba-turkey.com
support@iba-polska.com danie@iba-africa.com
iba Vietnam
iba AG is represented worldwide by
OOO iba Russia c/o Tang Minh Phat Co., Ltd subsidiaries and sales partners.
dmitry.rubanov@iba-russia.com sales@iba-vietnam.com Technical changes and errors excepted.

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