Professional Documents
Culture Documents
and Evaluating of
Measured Data
ibaAnalyzer
ibaAnalyzer ibaAnalyzer-Reportgenerator
Powerful analyzing and Automatic generation of individual reports
evaluating of measured data
ibaAnalyzer-DB
DB The database interface for ibaAnalyzer
ibaAnalyzer-InSpectra
PLC Detailed offline vibration analysis
ibaAnalyzer-InCycle
Detailed offline analysis of cyclic processes
ibaAnalyzer-Maps
Display of GPS positions and routes
ibaDatCoordinator
Data management automation
ibaAnalyzer-Reportgenerator
Automatic generation of individual reports 9
ibaAnalyzer-DB
The database interface for ibaAnalyzer 11
ibaAnalyzer-InSpectra
Detailed offline vibration analysis 15
ibaAnalyzer-InCycle
Detailed offline analysis of cyclic processes 16
ibaAnalyzer-Maps
Display of GPS positions and routes 17
ibaDatCoordinator
Data management automation 18
Analyzing data
KPI
.dat
4
With the interval function, analog and
digital signals can be measu red with
a simple mouse click. The measured
intervals are clearly displayed.
conditions have been fulfilled. has a wide variety of functions at for other analyzing purpo-
This way, e.g. a marker can be his disposal, for e.g. computing ses. Macros can be exported
displayed where a limit value has the RMS, effective or 3-phase and imported for exchange.
been exceeded for the first time. values, determining distortion
and power factors, etc. In addi- Length-based display
Interval function tion, the mathematical functions For analyzing the production
Using the interval function, can be used to generate virtual processes of long products, like
digital signals and distances signals or vector signals for
e.g. in a rolling mill in metal pro-
between events can be meas further calculations and analyses.
cessing industries, ibaAnalyzer
ured quickly and easily during
offers in addition to a time-ba-
analysis. A double-click displays Macros
sed display also a length-based
the duration of TRUE and F ALSE Comprehensive and standardized
states directly. The interval display of the signals. Especially
analysis functions can be defined
function is available in all X-axis for evaluating product quality
and saved as so-called macros.
modes and is displayed in the regarding exceeded tolerances
Macros increase the clarity and
corresponding X-axis unit. are created by means of the or the calculation of the start
functions mentioned above. They and end length section, length-
In addition, the duration of analog
can be used universally, since based data are indispensable.
signals can also be measured.
The beginning and the end of an the input and output parameters The conversion function integra-
interval can be defined inter- are replaced by placeholders. ted in ibaAnalyzer only requires
actively with the markers. Macros can be stored globally a speed or length signal from
and hence are also available production for this purpose.
Formula editor, creation
of virtual signals
For more detailed analysis,
ibaAnalyzer offers a variety of
mathematical functions that can
be used to perform operations
such as integral, differential,
trigonometric functions, frequen-
cy filters, Fourier transformation,
and statistical functions such as
minimum, maximum, average,
percentiles, standard devia
tion, correlation, and kurtosis
in addition to the usual arith-
metic and logical calculations.
For example, if the speed signal
of a machine is available, it is
possible to calculate the acce- In the example above, the thickness profile of a rolling strip is shown as top
leration via the derivative. For view in false-color representation. On the right, the user can see the pro-
gression of the measured values for the both marker positions.
analyzing electric grids, the user
5
Display of the recorded videos in- Display of text channels in the signal stripes facilitate e.g. the product assignment
cluding the triggering signal
6
order to display only the interest supplements are stored during Using the export function, se-
ing signal range as a result. the interactive analysis in an lected data can be exported to a
analysis file. Linked to an ana- file. This reduces the file size and
If the condition is met several
lysis file, the measurement files is an advantage when the ana-
times within the set period, e.g.
are always analyzed in the same lysis is to be forwarded to third
in case of a recurring event, the
and consistent way. For different parties. Besides the well-known
query returns a correspond
purposes, different analysis files dat format, other export formats
ing number of query results.
can be saved, e.g. for mainte are possible, like e. g. a text file
These results are treated like
nance staff, process engineers or (ASCII), the Comtrade format or
just one group of data files.
quality managers. In addition, it Apache Parquet. With this func-
The scroll function or slide
is possible to forward measure tion, measurement files can be
show provides a quick over-
ment files with an analysis file exchanged with other programs,
view of the query results.
allowing the same evaluation to e.g. spreadsheet programs.
be carried out by other users.
Reusing analysis regulations
Often the evaluation of the data
Exporting data and hardcopy
over different time periods or
With the print function a first re-
batches should always be the
port can be generated quickly. In
same and reproducible in order to
addition to the currently displayed
be able to recognize and com
signal trends and the signal table,
pare desired results immediately.
the marker and statistics tables
For this purpose, all settings and
or comments are also printed.
7
Additional functions
ibaAnalyzer-File-Extract ibaAnalyzer-E-Dat
With the add-on ibaAnalyzer-File-Extract, which With the ibaAnalyzer-E-Dat
is subject to charge, measurement data in iba-dat add-on, which is subject
format can be exported into a number of frequent- to charge, measurement
ly used standard formats. The export can also be f iles that are not available
automated with ibaDatCoordinator. The resulting in dat format, can be ana-
files can then be imported by other programs. lyzed using ibaAnalyzer.
ibaAnalyzer-Reportgenerator ibaAnalyzer-InCycle
With the Reportgenerator integrated in With ibaAnalyzer-InCycle, the configuration of the
ibaAnalyzer customized analysis reports can online system ibaInCycle can be performed off-
be generated automatically. Contents and lay- line based on recorded data and calculations can
out can be configured individually and issued be subsequently validated and adapted. With the
in different file formats (pdf, jpg, html, etc.). ibaAnalyzer-InCycle+ license, the results of the
InCycle calculations become available as signals
› For detailed information, please see page 9.
and can be processed and exported to databases.
ibaAnalyzer-DB › For detailed information, please see page 16.
With ibaAnalyzer-DB, the user has got the pos-
sibility to write measurement data to a database ibaAnalyzer-Maps
or analyze data from a database. Different da- Using ibaAnalyzer-Maps, it is possible to analy-
tabase formats are supported. As a separate ze the geographic position and position course
product, this function is subject to licensing. of moving assets based on recorded GPS data.
ibaAnalyzer-Maps is subject to licensing.
› For detailed information, please see page 11.
› For detailed information, please see page 17.
ibaAnalyzer-InSpectra
With ibaAnalyzer-InSpectra, the configuration ibaDatCoordinator
of the online system ibaInSpectra can be per- With the ibaDatCoordinator program, which is
formed offline based on recorded data. Calcula- free of charge, recurring analyses can be star-
tions can be subsequently validated and adapted. ted and executed automatically. The analyses
ibaAnalyzer-InSpectra can be licensed individually can be controlled either process or event-orien-
or is included in ibaInSpectra (add-on for ibaPDA). ted. The program monitors and executes actions
like creation of reports, database extraction
› For detailed information, please see page 15.
or copying measurement files. In case of fail
ures the responsible staff is notified via e-mail.
8
Automated generation of reports
ibaAnalyzer-Reportgenerator
In ibaAnalyzer, the report generator is a
powerful tool that allows flexible creation of
individual reports. IbaAnalyzer-Reportgenerator
offers efficient options for creating templates
and presents analysis results in a proper form.
9
ID, batch number, etc. Moreo- be freely formatted are availa- played in the report - either the
ver, also characteristic values ble for additional comments. first image from the video file,
which have been calculated in If a plant is being monitored an image at a defined time or
ibaAnalyzer before, can be shown with ibaCapture, images from controlled by a trigger signal.
in the report. Text fields that can the video file can a lso be dis-
Application examples
Training program
ibaAnalyzer-Reportgenerator is included as
Failure report standard in ibaAnalyzer and not subject to
› Automatically generated failure re- extra costs. As the application is quite com-
port in case of strip breakage plex, we recommend to book an iba training.
› Representation of further time-corre- For information about the training program, please
lated signal trends provide informa see page 20 and www.iba-ag.com/training.
tion about the cause of the failure
10
ibaAnalyzer Add-on
ibaAnalyzer-DB
With ibaAnalyzer-DB, the database interface for
ibaAnalyzer, it is possible to further aggregate
the measurement data in terms of length or
time and to store the characteristic values
(KPIs) calculated in ibaAnalyzer in databases.
11
MES
(Level 3)
Process Automation
(Level 2)
Controller Level
(Level 1)
Sensor/Actor Level
(Level 0)
All values available in an ana- not the communication inter- ibaAnalyzer-DB supports two
lysis file (pdo file) can also be faces between the individual possible table structures in order
written into the database. Thus, levels need to be adapted. to store the measuring values:
characteristic values required
Standard interface for databases Standard format
for later analysis can be cal-
ibaAnalyzer-DB uses the stan- In this structure, all single values
culated from the raw data with
ibaAnalyzer-DB already before dard interfaces OLE DB and of the series of measurement will
data is loaded into the database. ODBC for communication with the be stored in one single table.
On the basis of these values, the databases. Based on this concept,
Multi-Column format
database can be searched and ibaAnalyzer can work with
(MC format)
the evaluation can be focused many different databases,
such as, for example: This multi-column structure is
accordingly. This is how the iba
optimized for the extraction of a
system allows the extraction of › Microsoft SQL Server
large amount of measurement
quality data from high-resolu › Oracle
series with the same resolu-
tion production data. The classic › IBM DB2 UDB
tion. Additional values, such
layer model of communication in › MySQL
as minima, maxima, standard
production automation (see figure › PostgreSQL
deviations as well as time- and
above) is consciously broken › Microsoft Access
length-based values will be
through in order to be able to › Automatic table creation
stored in separate tables.
offer the following advantages:
The database in use can be loca-
› versatile connectivity ted on the same system as ibaA- Loading data into database
› fast data acquisition nalyzer-DB or on a server in the – scalable e xtraction
› data pre-processing network. The connection between The user can define any number
right after generation ibaAnalyzer-DB and the data- of archiving profiles for extrac-
› calculation of KPIs base has to be configured o nce; tion in order to reduce the data
direct at the source the tables will then be created volume to a small but informative
› source of KPI data is automatically by ibaAnalyzer-DB amount. Each measured signal
known and traceable at the click of a button. The in- can be individually assigned to an
› drill down to raw data possible formation concerning the mea- archiving profile. Besides the ag-
› flexibility in case of changes - if surement file is stored in the file gregated mean values for a data
different or more data have table, the channel table contains segment (length or time), also the
to be extracted into the data- information concerning the sig- values of maximum, minimum
base, only the configuration but nals, e.g. channel name and unit. and standard deviation within the
12
KPI
.dat
DB .dat
13
Database query
The standard query wizard of
ibaAnalyzer-DB assists the
user during database query or
in searching for specific data
using different criteria. Queries
can be saved for later use and
managed with ibaAnalyzer.
14
ibaAnalyzer Add-on
ibaAnalyzer-InSpectra
ibaAnalyzer-InSpectra can now be added to
utilize the powerful ibaInSpectra library offline.
Analysis configurations can first be designed
and tested offline within ibaAnalyzer and transfer
to ibaPDA for real-time vibration monitoring. It
can also be used to verify existing ibaInSpectra
installations to help tune the online calculations.
15
ibaAnalyzer Add-on
ibaAnalyzer-InCycle
ibaAnalyzer-Cycle offers the functions of ibaInCycle
for monitoring cyclic processes offline. Analysis
configurations can first be designed and tested
offline within ibaAnalyzer and transferred to
ibaPDA for real-time monitoring. It can also be
used to verify existing ibaInCycle installations
to help tune the online calculations.
Configuration
area
Display area
Result area
Replay area
16
ibaAnalyzer Add-on
ibaAnalyzer-Maps
With ibaAnalyer-Maps it is possible to
display geographic positions and movement
based on GPS coordinates. Therefore,
ibaAnalyzer can be used to not only know
when something happened but also where.
Simply record longitude and latitude
signals and start tracking your assets.
Configuration of
position and labeling
data for any number
of vehicles or ships Display of routes of
v ehicles/ships or
moving machines
on different maps
Playback area
17
ibaAnalyzer Add-on
ibaDatCoordinator
ibaDatCoordinator is a powerful tool for processing and
managing measurement files automatically. Typical
fields of application are automatic extraction of product-
related characteristic values in databases as well as
creating reports. In synergy with ibaAnalyzer, various
processing procedures can be done fully automatic
and employees can be relieved of routine tasks.
18
KPI
.dat
.dat
Historische
Daten
ibaAnalyzer ibaDatCoordinator
or OPC UA with the integrated emf, jpg, bmp, xml. A report › Update data task
servers for both protocols or by can also be sent as e-mail. An update data task can add
sending watchdog telegrams. › Extract task information fields to a meas
An extract task can extract urement file or rename the
User-friendly design data from a data file towards a measurement file using data
ibaDatCoordinator is character database or another data for- available in a database. This
ized by a user-friendly operation. mat. This way, also third party can be a measured value deli-
The data files are processed by systems have got access to the vered by another system, e.g.
means of the so-called “jobs”. measured data. Also data from weight.
Each job is made up of one or mo- an ibaHD-Server can be ex A special license is necessary
re tasks. With just a few mousec- tracted to a measurement file. for the update data task.
licks, you can generate and edit › Script task › Splitter task
new jobs and the related tasks. The script task can be used With the splitter task, a meas
to run a self-created script. urement file can be split into
Customized installation The scripts supported by
several measurement files
ibaDatCoordinator can be used ibaDatCoordinator are all
with shorter time ranges,
as a stand-alone program or scripts that run under the stan-
containing the same signals.
installed as client and server. dard Windows command shell,
› ibaHD import
The client-server principle allows e.g. batch files (*.bat), Visual
With the ibaHD import task,
distributed, decentralized servers Basic scripts (*.vbs) or Java
measurement files can be
in the network to be config scripts (*.js). This task offers
imported into an HD s tore
ured from a central location. an open interface for a free
of an ibaHD-Server.
processing of measured data.
› S7 writer
The different tasks: › Condition task
With the S7 writer task it is
› Copy task A condition task can be used
possible to extract or calcu
By means of a copy task, to control the execution of the
late data from a measurement
you can copy data files on following tasks. A condition can
file and write this data in data
a file server or move them. be defined directly from the
signals available in the meas blocks (DB) within an S7 PLC.
For reducing the load of the
urement file or from a value A special license is neces-
ibaPDA server, the data files
can be deleted as soon as they calculated by ibaAnalyzer. This sary for the S7 writer task.
have been copied success- way, “outliers” can be subse- › Offline event task
fully (clean-up strategy). quently found or measured data With the offline event task
› Report task of specific product groups can events can be written to ibaHD-
The report task allows you be combined. The data files can Server event stores and compu-
to create reports automati- then be copied in a separate ted values (KPIs) can be stored
cally. The report can either sub-directory or a report based as numeric or text fields of the
be sent to a printer or ge- on this data can be generated. events. Similar to the Report
nerated as a file in different › Pause task and Extract tasks, pre-defined
file types. The following file The pause task allows analysis files (pdo files) can be
types can be generated: pdf, the delayed execution used to configure the compu-
htm, mhtml, txt, xls, rtf, tif, of an update task. tations done by ibaAnalyzer.
19
Order information
ibaAnalyzer
ibaDatCoordinator
* Licensing of products marked with an asterisk (*) can be done by a local dongle; or by ibaLicense-
Service-V2 if more than one license is used or several users need the licenses.
Training
61.100000 Measurement, data evaluation and automatic reporting with iba 3-day compact course
61.000100 Evaluating iba measured data 2-day basic course
61.000200 Measuring and analyzing with the iba measuring system 2-day basic course
61.000700 Monitoring and analysis of vibration data with ibaInSpectra 2-day basic course
61.000120 Automated generation of reports and quality documentation with 2-day advanced course
ibaAnalyzer-Reportgenerator
MS Windows, MS ACCESS and MS SQL Server are registered trade marks of Microsoft.
20 ORACLE is a registered trade mark of Oracle. MySQL is a registered trademark of MySQL AB.
21
22
23
Headquarters Asia Australia and Oceania
Germany iba Asia GmbH & Co. KG
Western and Central Asia, Philippines,
iba Oceania Systems Pty Ltd.
Australia, New Zealand, PNG, Micronesia and
South Pacific Islands (except US territories)
iba AG Cambodia, Laos, Myanmar, Bhutan
henry.regn@iba-asia.com fritz.woller@iba-oceania.com
Office address
Koenigswarterstr. 44 iba China Ltd.
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Mailing address
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Saudi Arabia, UAE, Qatar,
P.O. box 1828 Kuwait, Bahrain and Oman iba LAT, S.A.
c/o ASM eric.di.luzio@iba-lat.com
D-90708 Fuerth
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Tel.: +49 (911) 97282-0 alejandro.gonzalez@iba-lat.com
Fax: +49 (911) 97282-33 iba Indonesia
c/o PT. Indahjaya Ekaperkasa iba LAT Bolivia
www.iba-ag.com mario.mendizabal@iba-lat.com
sandhi.sugiarto@iba-indonesia.com
info@iba-ag.com iba Brasil
iba Korea System Co. Ltd.
Japan
iba@iba-brasil.com
hj.park@ibakorea.co.kr iba Chile
Europe iba@iba-chile.com
iba Korea System Co. Ltd.
iba Benelux BV Korea
Belgium, the Netherlands, Luxembourg,
France, Ireland, Great Britain, French-speaking
sh.lee@ibakorea.co.kr North America (NAFTA)
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sales@iba-benelux.com c/o iba Engineering & Consulting USA
Mexico
Italy, Slovenia, Croatia, Italian-
speaking Switzerland
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sales@iba-italia.com iba Systems India Pvt. Ltd.
Africa
India, Bangladesh, Nepal, Pakistan, Sri Lanka
iba Scandinavia shraddhap@iba-india.com
Denmark, Finland, Norway, Sweden iba Benelux BV
iba Thailand Maghreb (Morocco, Algeria, Tunisia), Senegal
c/o Begner Agenturer AB
c/o SOLCO Siam Co. Ltd. sales@iba-benelux.com
info@iba-scandinavia.com
pairote@iba-thai.com iba Africa
iba Polska iba Turkey Ltd. South Africa
c/o ADEGIS Sp. z o.o. Sp.k. c/o Variable Speed Systems cc
ahmet@iba-turkey.com
support@iba-polska.com danie@iba-africa.com
iba Vietnam
iba AG is represented worldwide by
OOO iba Russia c/o Tang Minh Phat Co., Ltd subsidiaries and sales partners.
dmitry.rubanov@iba-russia.com sales@iba-vietnam.com Technical changes and errors excepted.