Merged Document 4

H.
TECHNICAL SPECIFICATIONS OF VARIOUS ITEMS
HEE-117-E-01 INSULATOR HEATER & INSTRUMENT JUNCTION BOX
HEE-117-E-02 PUSH BUTTON STATIONS
HEE-117-E-03 EARTHING SYSTEM OF ELECTROSTATIC PRECIPITATOR
HEE-117-E-04(3P) CONTROL CABLE SCHEDULE FOR ESP (3 PAGES)
HEE-117-E-06 POWER CABLE SCHEDULE FOR ESP
HEE-117-M-01 NON METALLIC EXPANSION JOINTS
HEE-117-M-02 INSULATION & CLADDING
HEE-117-M-05 ROTARY AIRLOCK
HEE-117-M-06 SLIDE GATE
HEE-117-I-01 HOPPER LEVEL INDICATOR
HEE-117-I-02 RTD & TEMPERATURE TRANSMITTER
HEE-117-I-03 DIGITAL INPUT & OUTPUT LIST FOR ESP
HEE-117-I-04 TR INTERCONNECTION SCHEDULE
HEE 10 53 E CABLE TRAY LAYOUT FOR ESP
HEE 10 73 E EARTHING SCHEME FOR ESP
HEE 10 83 E INSULATOR HEATER JB TERMINATION DETAIL
HEE 10 14 E INSTRUMENTS JB TERMINAL DETAIL
HEE 11 13 E SINGLE LINE DIAGRAM FOR MCC
----------------------------------------------------------------------------------------
HIMACHAL ENVIRONMENTAL ENGINEERING COMPANY PRIVATE LIMITED
202, SAGAR COMPLEX, NEW RAJDHANI ENCLAVE,
VIKAS MARG, DELHI – 110 092
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
Email : himenviro @ himenviro.com
Website : www.himenviro.net
P-31
HIMACHAL ENVIRONMENTAL ENGINEERING CO. PVT LTD
HIMENVIRO
CG-121, SECTOR - II, SALT LAKE CITY, KOLKATA 700 091
I
Ph. 033 2359 5857, 033 3958 3575 Fax 033 2359 5848 email himtech@vsnl.net
N
S
ITEM
U
415 Volt 3 phase heater and instrument junction box for distribution of 415 Volt AC
L
supply and control cables for ESP installation. The Junction box shall be suitable for
100% humid weather and that of ambient temperature of 50 deg C. A
T
QUANTITY O
Insulator Junction Box with 90 Nos f Terminals suitable for 2.5 sq mm 1 No R
1 no x 3C x 2.5 sq mm (in) + 1 no x 10C x 1.5 sq mm (in) + 6 no x 5C x 1.5
sq mm (out) + 10 no x 3C x 1.5 sq mm (out)
H
E
Digital Junction Box with 120 Nos of TB1 & 40 Nos of TB2 suitable 1 No A
for 1.5 sq mm 9 no x 7C x 1.5 sq mm (in) + 9 no x 3C x 1.5 sq mm (in) +
T
3 no x 24C x 1.5 sq mm (out)
E
CONSTRUCTION R
Fabricated out of cold rolled sheet steel having minimum thickness of 2.5mm. The box shall be
bracket mounting outdoor type and mounting bracket shall be provided with 40 mm back side of &
junction box. The hinged type doors with neoprene gasketing for IP 55. The canopy shall be
provided on top of box with a projection of min 100 mm outside from the main structure and shall
be min 50 mm height from the top of box. The depth of box shall be minimum 200 mm, however
I
the size shall be suitable to accommodate all cable opening as per the requirement without any N
obstruction at the time of cable glanding. The cable entry shall be from bottom & removable type S
gland plate to be provided. The stud & nut type screw driver operated terminals shall be T
provided suitable for terminating incoming & outgoing cables. For terminating the cables on both R
sides of terminal blocks PVC detachable duct shall be provided through out the length of terminal
U
block. The numbering shall be provided on terminals. The clearance of min 200 mm shall be
maintained between bottoms of terminal to the gland plate.
M
E
N
T
PAINTING
S
The surface preparation of Junction box shall be carried out in accordance with latest
IS standards. The JB shall be cleaned with anticorrosive treatment shall be given and J
finally painted with epoxy paint with exterior Light gray shade No. 631 as per IS 5. The U
overall DFT shall be 125 microns N
C
TESTING & INSPECTION
T
(a)The item shall be manufactured in good quality workmanship for the purpose
I
intended and with the highest standards and practice for the equipment of class
O
covered by the specifications. (b) Megger test, High Voltage test and all other routine
N
test shall be carried out in presence with inspector with his satisfaction. (c)
Document No : HEE-117-E01 B
Document Title : Technical Specification for Junction Boxes O
Document Issued To : M/S ANINDITA TRADES & INVESTMENTS LIMITED X
P-32
HIMACHAL ENVIRONMENTAL ENGINEERING CO. PVT LTD HIMENVIRO
ITEM
415 Volt Control Stations (Push Button Stations) shall be suitable for 100% humid weather and that of
dusty ambient temperature of 50 deg C
QUANTITY
7 (Seven ) Numbers for ESP & 6 (Six) Numbers for Recuperator : for 1st Kiln
7 (Seven ) Numbers for ESP & 6 (Six) Numbers for Recuperator : for 2nd Kiln
CONSTRUCTION
The Enclosures of local control station shall be of cast aluminum, IP 55, suitable for outdoors application,
bracket mounting and weatherproof type and should have external fixing lugs. Enclosure door shall be
bolted type without any component mounted on it except push button / selector switch operating knob and P
Ammeter wherever required. The stud & nut type terminals of 4 sqmm shall be provided on Din rail for U
terminating control cables of 1.5 sqmm as well as 2.5 sqmm cable. Terminal design must ensure secure S
and vibration-proof connections. Terminals for each push button shall be brought out separately into the
terminal chamber. 25% spare terminals shall be available in the terminal strips. Minimum height of 150 mm H
shall be provided between gland plate and terminals. Local control stations shall be completely wired up to
terminals with 2.5 sq.mm copper conductor PVC insulated cablesThe enclosure of local control station shall B
be provided with two nos. External earth terminals each complete with two plain washers, one spring
U
washers and a nut for terminating 6 SWG GI wire.
T
T
O
N
Local control stations shall be cleaned with anticorrosive treatment shall be given and finally
painted with epoxy paint internally & externally. Push button switches shall be provided in S
legend plates giving their respective function. Push button element shall have 2 NO + 2 NC T
momentary type contacts of rating 5A, 500 V AC. The knobs of start and stop push buttons shall A
be green and red in colour respectively. All stop push buttons shall have stay put feature and
T
mushroom knobs.
I
TESTING & INSPECTION O
N
(a)The item shall be manufactured in good quality workmanship for the purpose intended and S
with the highest standards and practice for the equipment of class covered by the specifications.
(b) Megger test, High Voltage test and all other routine test shall be carried out in presence with
inspector with his satisfaction. (c) Necessary factory test reports shall be submitted during
Document No : HEE-117-E-02 Rev 1

Document Title : Technical Specification for Push Button Stations
Document Issued To : M/s. Anindita Trades & Investments Limited
HIMENVIRO
CG-121, SECTOR - II, SALT LAKE CITY, KOLKATA 700 091 E
A
R
The following parts must have complete separate earthing connection. T
H
Earth pit to Earth Pit grid connection 50 x 6 G. I. Flat I
N
HT set 50 x 6 G.I. Flat (Double Run) G
S
All flange joints at the insulator 6 sqmm. Braided Copper Wire with
Y
compartments suitable aluminum lug. S
T
Transformer to HV Bus Duct flange 6 sqmm. Braided Copper Wire with E
joints suitable aluminum lug. M
Precipitator Supporting Structure 50 x 6 G.I. Flat. F

O
R
All Drive Motors Upto 3.7 KW 6 SWG G.I. Wire.
E
L
Local Push Button, Zero Speed Switch, 6 SWG Wire.
E
Level Switch C
T
For Electronic item separate Earth pit should be provided. R
O
PLC, UPS, etc., 6 sqmm. Flexible cable with suitable S
lug. T
A
T
I
The earthing wire or rods have to be connected properly from the electrical
C
conduction point of view by welding, screwing or clamping (screw dimension at
least M10). P
Auxiliary Grid at Top of ESP to be connected to the Common Grid R
Flexible Connection to be used to crossover the Sliding Bearing of Structure E
C
I
P
I
T
Document No : HEE-117-E-03
Document Title : Earthing System (Electrostatic Precipitator)
A
Document Issued To : M/s. Anindita Trades & Investments Limited T
O
R
Cable Control/Screen Cu. Cable Spare

5X1.5 From To Function
No. No.
3 x 1.5 5 x 1.5 7 x 1.5 24 x 1.5 SCRND
C/C 1 235 2 TR Panel 1 TR Set 1 TR Faults
C/C 2 235 1 TR Panel 1 TR Set 1 kV & mA FB
C/C 3 20 1 TR Panel 1 DJB Digital Output
C/C 4 20 1 TR Panel 1 DJB Digital Input C
C/C 5 75 1 TR Panel 1 PLC Analog Input
O
C/C 7 235 1 TR Panel 2 TR Set 2 kV & mA FB N
C/C 8 20 1 TR Panel 2 DJB Digital Output T
C/C 9 20 1 TR Panel 2 DJB Digital Input
C/C 10 95 1 TR Panel 2 PLC Analog Input R
C/C 11 210 1 Feeder 4 CE Motor 1 Local ON, OFF O
C/C 12 20 1 Feeder 4 DJB Digital Input
C/C 13 20 1 Feeder 4 DJB Digital Output L
C/C 14 215 1 Feeder 5 CE Motor 2 Local ON, OFF
C/C 16 20 1 Feeder 5 DJB Digital Output C
C/C 17 220 1 Feeder 6 CE Motor 3 Local ON, OFF A
C/C 19 20 1 Feeder 6 DJB Digital Output
B
C/C 20 230 1 Feeder 7 CE Motor 4 Local ON, OFF L
E
C/C 23 230 1 Feeder 9 EE Motor 1 Local ON, OFF
S
C/C 26 230 1 Feeder 10 EE Motor 2 Local ON, OFF C
H
C/C 29 230 1 Feeder 11 EE Motor 3 Local ON, OFF E
D
C/C 32 235 1 Feeder 12 EE Motor 4 Local ON, OFF U
C/C 33 20 1 Feeder 12 DJB Digital Input L
THIS CABLE SCHEDULE IS FOR ELECTROSTATIC PRECIPITATOR & TO BE READ IN CONJUNCTION WITH
E
S. L. D. For MCC
Cable Tray Layout of ESP
F
Instrument Junction Box Specification O
TR Panel Interconnection Detail
R
Digital Junction Box Specification
NOTES E
Cable shall be cut after actual measurement at site.
Depending upon final location of control room / MCC the actual cable length is to be ascertained by client S
Coaxial cable will be supplied by Level switch supplier along with Level Switch. P
The Digital Input & Output Junction Box to be placed near to the MCC.
For Digital Input 2 Runs of 24C x 1.5 and For Digital output 1 Run of 24C x1.5 Cable to be laid from DJB to PLC.
Document No : HEE-117-E-04 (PAGE 1 OF 3) REV-3

Document Title : Control Cable Schedule
HIMENVIRO

5 x 1.5 From To Function
No. No.
3 x 1.5 5 x 1.5 7 x 1.5 24 x 1.5 SCRND
C/C 35 210 1 Feeder 14 RAL 1 Local ON, OFF
C/C 47 230 Feeder 33 PAF 1 Local ON, OFF C
C/C 48 20 1 Feeder 33 DJB Digital output
O
C/C 50 240 1 Feeder 34 PAF 2 Local ON, OFF N
T
C/C-53 160 Feeder- 21 LLD BLR-1 Local ON, OFF R
C/C 54 20 Feeder- 21 DJB Digital Input
C/C 55 20 Feeder- 21 DJB Digital Output
O
C/C56 170 Feeder- 22 LLD BLR-2 Local ON, OFF L
C/C 57 20 Feeder-22 DJB Digital Input
C/C 59 160 Feeder- 27 RECU-1 RAL-1 Local ON, OFF C
C/C 60 Feeder- 27 DJB Digital Input A
C/C 62 170 Feeder- 28 RECU-1 RAL-2 Local ON, OFF B
C/C 63 20 Feeder- 28 DJB Digital Input L
C/C 65 165 Feeder- 23 LLD BLR-1 Local ON, OFF E
C/C 68 175 Feeder- 24 LLD BLR-2 Local ON, OFF S
C/C 69 20 Feeder- 24 DJB Digital Input C
C/C 71 165 Feeder- 29 RECU-2 RAL-1 Local ON, OFF
H
C/C 72 20 Feeder- 29 DJB Digital Output E
D
C/C 75 20 Feeder-30 DJB Digital Output U
C/C 77 225 10 DJB PLC Digital I/O
L
C/C 78 215 1 Feeder 32 IJB 230 V 1 Ph E
C/C 79 25 1 IJB LS 1 Power supply
C/C 81 30 1 IJB LS 3 Power supply F
C/C 82 30 1 IJB LS 4 Power supply O
C/C 84 25 1 IJB LS 6 Power supply R
C/C 87 35 1 IJB ZSS 1 Power supply E
C/C 88 35 1 IJB ZSS 2 Power supply S
C/C 89 35 1 IJB ZSS 3 Power supply
P
S. L. D. For MCC
Instrument Junction Box Specification
NOTES
Depending upon final location of control room / MCC the actual cable length is to be ascertained by client
Coaxial cable will be supplied by Level switch supplier along with Level Switch.
Document No : HEE-117-E-04 (PAGE 2 OF 3)REV-3.
HIMENVIRO
CG-121, SECTOR - II, SALT LAKE CITY, KOLKATA 700 091 HIMENVIRO
Cable Control/Screen Cu. Cable

Spare No. From To Function
No. 5 x 1.5
3 x 1.5 5 x 1.5 7 x 1.5 10 x 1.5 24 x 1.5 SCRND H I M E N V I R O

C/C 91 25 1 IJB LS 1 Aux. Contacts
C
C/C 95 25 1 IJB LS 5 Aux. Contacts O
N
C/C 98 30 1 IJB LS 8 Aux. Contacts T
C/C 99 35 1 IJB ZSS 1 Aux. Contacts
R
C/C-100 35 1 IJB ZSS 2 Aux. Contacts
C/C 101 35 1 IJB ZSS 3 Aux. Contacts O
L
C/C-103 COAXIAL CABLE Sensor 1 LS 1 Level detection
COAXIAL CABLE
C/C-105 Sensor 3 LS 3 Level detection C
C/C -106 COAXIAL CABLE Sensor 4 LS 4 Level detetion
C/C -107 COAXIAL CABLE Sensor 1 LS5 Level detection A
C/C 108 COAXIAL CABLE Sensor 2 LS 6 Level detection B
C/C -109 COAXIAL CABLE Sensor 3 LS 7 Level detection
C/C-110 COAXIAL CABLE Sensor 4 LS 8 Level detection L
C/C -111 215 1 IJB TR Panel 1 Hlevel Hi-Hi E
C/C -112 225 1 IJB TR Panel 2 Hlevel Hi-Hi
C/C -113 40 40 1 TR Control Panel-1 Feeder-4&5 Contact
C/C 114 40 40 1 TR Control Panel-1 Feeder-6&7 Feedback S
C/C-116 40 40 1 TR Control Panel-2 Feeder-6&7 Feedback
C
C/C-117 H
C/C -118 220 85 RTD-TT PLC P/H TEMP SW
C/C-119 220 75 RTD-TT PLC ESP I/LTemp. Ind.
E
C/C-120 165 Feeder- 33 LLD-3 RECU-1 Local ON, OFF D
C/C-121 170 Feeder- 34 LLD-3 RECU-2 Local ON, OFF
U
Total 2075 5165 930 0 225 960 L
E
S. L. D. For MCC F
O
TR Panel Interconnection Detail R
NOTES E
Cable shall be cut after actual measurement at site. S

Feeder- 21 LLD BLR-1 Local ON, OFF

5X1.5 From To Function
No. No.
3 x 1.5 5 x 1.5 7 x 1.5 24 x 1.5 SCRND
C/C 2 235 1 TR Panel 1 TR Set 1 kV & mA FB
C/C 3 20 1 TR Panel 1 DJB Digital Output
C/C 4 20 1 TR Panel 1 DJB Digital Input C
C/C 5 75 1 TR Panel 1 PLC Analog Input
O
C/C 7 235 1 TR Panel 2 TR Set 2 kV & mA FB N
C/C 8 20 1 TR Panel 2 DJB Digital Output T
C/C 9 20 1 TR Panel 2 DJB Digital Input
C/C 10 95 1 TR Panel 2 PLC Analog Input R
C/C 11 210 1 Feeder 4 CE Motor 1 Local ON, OFF O
C/C 13 20 1 Feeder 4 DJB Digital Output L
C/C 14 215 1 Feeder 5 CE Motor 2 Local ON, OFF
C/C 16 20 1 Feeder 5 DJB Digital Output C
C/C 17 220 1 Feeder 6 CE Motor 3 Local ON, OFF A
B
C/C 20 230 1 Feeder 7 CE Motor 4 Local ON, OFF L
E
C/C 23 230 1 Feeder 9 EE Motor 1 Local ON, OFF
S
C/C 26 230 1 Feeder 10 EE Motor 2 Local ON, OFF C
H
C/C 29 230 1 Feeder 11 EE Motor 3 Local ON, OFF E
D
C/C 32 235 1 Feeder 12 EE Motor 4 Local ON, OFF U
C/C 33 20 1 Feeder 12 DJB Digital Input L
E
S. L. D. For MCC
F
Instrument Junction Box Specification O
TR Panel Interconnection Detail
R
NOTES E
Depending upon final location of control room / MCC the actual cable length is to be ascertained by client S

HIMENVIRO

5 x 1.5 From To Function
No. No.
3 x 1.5 5 x 1.5 7 x 1.5 24 x 1.5 SCRND
C/C 47 230 Feeder 33 PAF 1 Local ON, OFF C
C/C 48 20 1 Feeder 33 DJB Digital output
O
C/C 50 240 1 Feeder 34 PAF 2 Local ON, OFF N
T
C/C-53 160 Feeder- 21 LLD BLR-1 Local ON, OFF R
O
C/C56 170 Feeder- 22 LLD BLR-2 Local ON, OFF L
C/C 57 20 Feeder-22 DJB Digital Input
C/C 59 160 Feeder- 27 RECU-1 RAL-1 Local ON, OFF C
C/C 60 Feeder- 27 DJB Digital Input A
C/C 62 170 Feeder- 28 RECU-1 RAL-2 Local ON, OFF B
C/C 63 20 Feeder- 28 DJB Digital Input L
C/C 65 165 Feeder- 23 LLD BLR-1 Local ON, OFF E
C/C 68 175 Feeder- 24 LLD BLR-2 Local ON, OFF S
C/C 69 20 Feeder- 24 DJB Digital Input C
H
C/C 72 20 Feeder- 29 DJB Digital Output E
D
C/C 75 20 Feeder-30 DJB Digital Output U
C/C 77 225 10 DJB PLC Digital I/O
L
C/C 78 215 1 Feeder 32 IJB 230 V 1 Ph E
C/C 81 30 1 IJB LS 3 Power supply F
C/C 82 30 1 IJB LS 4 Power supply O
C/C 84 25 1 IJB LS 6 Power supply R
C/C 87 35 1 IJB ZSS 1 Power supply E
C/C 88 35 1 IJB ZSS 2 Power supply S
P
S. L. D. For MCC
NOTES
Coaxial cable will be supplied by Level switch supplier along with Level Switch.
Document No : HEE-117-E-04 (PAGE 2 OF 3)REV-3.
HIMENVIRO
Cable Control/Screen Cu. Cable

Spare No. From To Function
No. 5 x 1.5
3 x 1.5 5 x 1.5 7 x 1.5 10 x 1.5 24 x 1.5 SCRND H I M E N V I R O

C
C/C 95 25 1 IJB LS 5 Aux. Contacts O
N
C/C 98 30 1 IJB LS 8 Aux. Contacts T
R
C/C-100 35 1 IJB ZSS 2 Aux. Contacts
C/C 101 35 1 IJB ZSS 3 Aux. Contacts O
L
COAXIAL CABLE
C/C-105 Sensor 3 LS 3 Level detection C
C/C -106 COAXIAL CABLE Sensor 4 LS 4 Level detetion
C/C -107 COAXIAL CABLE Sensor 1 LS5 Level detection A
C/C 108 COAXIAL CABLE Sensor 2 LS 6 Level detection B
C/C -109 COAXIAL CABLE Sensor 3 LS 7 Level detection
C/C-110 COAXIAL CABLE Sensor 4 LS 8 Level detection L
C/C -111 215 1 IJB TR Panel 1 Hlevel Hi-Hi E
C/C -112 225 1 IJB TR Panel 2 Hlevel Hi-Hi
C/C 114 40 40 1 TR Control Panel-1 Feeder-6&7 Feedback S
C/C-116 40 40 1 TR Control Panel-2 Feeder-6&7 Feedback
C
C/C-117 H
C/C -118 220 85 RTD-TT PLC P/H TEMP SW
C/C-119 220 75 RTD-TT PLC ESP I/LTemp. Ind.
E
C/C-120 165 Feeder- 33 LLD-3 RECU-1 Local ON, OFF D
C/C-121 170 Feeder- 34 LLD-3 RECU-2 Local ON, OFF
U
Total 2075 5165 930 0 225 960 L
E
S. L. D. For MCC F
O
TR Panel Interconnection Detail R
NOTES E
Cable shall be cut after actual measurement at site. S

Feeder- 21 LLD BLR-1 Local ON, OFF
Power Cable AL Conductor AYWY/AYFY Spare

Cable No. From To Function
2X2.5 2X Core
CU 120 3X6 4X35 3 X 16 3 X 50
EP P-1 25 - MCC F/NO 1 T R PANEL NO 1 415, 1 PH
EP P-2 235 - T R PANEL NO 1 T R SET NO 1 415, 1 PH
P
EP P-3 235 T R PANEL NO 1 T R SET NO 1 VOL FEEDBACK O
EP P-4 30 - MCC F/NO 2 T R PANEL NO 2 415, 1 PH
EP P-5 235 - T R PANEL NO 2 T R SET NO 2 415, 1 PH
W
EP P-6 235 T R PANEL NO 2 T R SET NO 2 VOL FEEDBACK E
EP P-7 210 - MCC F/NO 4 CE GM NO 1 415, 3 PH R
EP P-8 215 - MCC F/NO 5 CE GM NO 2 415, 3 PH
EP P-9 220 - MCC F/NO 6 CE GM NO 1 415, 3 PH
EP P-10 225 - MCC F/NO 7 CE GM NO 2 415, 3 PH C
EP P-11 225 - MCC F/NO 9 EE GM NO 1 415, 3 PH
A
EP P-13 230 - MCC F/NO 11 EE GM NO 1 415, 3 PH B
L
EP P-15 210 - MCC F/NO 14 EP RAL MOTOR 1 415, 3 PH
EP P-16 215 - MCC F/NO 15 EP RAL MOTOR 2 415, 3 PH E
EP P-19 230 - MCC F/NO 19 INS HEATER DB JB 415, 3 PH
S
EP P-20 230 - MCC F/NO 33 PURGE FAN -1 415, 3 PH C
EP P-21 240 - MCC F/NO 34 PURGE FAN -2 415, 3 PH
H
EP P-22 160 MCC F/NO 27 RECU RAL-1 415, 3 PH
EP P-23 170 MCC F/NO 28 RECU RAL-2 415, 3 PH E
EP P-24 180 MCC F/NO 29 RECU RAL-3 415, 3 PH D
EP P-25 190 MCC F/NO 30 RECU RAL-4 415, 3 PH
EP P-26 160 MCC F/NO 21 LLD BLR-1 415, 3 PH
U
EP P-27 170 MCC F/NO 22 LLD BLR-2 415, 3 PH L
E
EP P-30 230 MCC F/NO 32 INSTR. JB. 230V,1 PH
EP P-31 230 MCC F/NO 33 INS HEATER DB JB 415, 3 PH F
EP P-32 235 MCC F/NO 34 INTRMNT JB 2 230, 1 PH
EP P-33 165 MCC F/NO 35 LLD BLR- 5 415, 3PH O
EP P-34 170 MCC F/NO 36 LLD BLR-6 415, 3PH R
935 525 3820 460 0 1005
NOTE:FOR EARTHING CABLE FOR T-R UNIT AND T-R CONTROL PANEL CABLE SIZE OF
35 SQ MM AL OR 16 SQ MM CU QTY- 240X2 MTRS.TO BE FIRMED UP BY ATIL E
BEFORE PROCUREMENT PLEASE CROSS CHECK THE LENGTH WITH RESPECT TO THE LOCATION OF
S
CONTROL ROOM AND ESP / RECUPERATOR LOCATION
IH JBs TO INS HEATERS 2X2.5 SQ. MM. CU TEFLON INSULATED CABLES. QTY-240 MTRS. APPROX. P
Document No : HEE-117-E-06 Rev-4
Document Title : Power Cable Schedule
Document Issued To : M/s.Anindita Trades & Investments Ltd
EXPANSION JOINTS => ME 01 NMEJ01 NMEJ02 NMEJ03 NMEJ04 NMEJ05 NMEJ06

INLET TO OUTLET OF
OUTLET OF OUTLET OF FAN
EXP JOINT LOCATION - RECUPERATO RECUPERAT INLET TO ESP FAN INLET
ABC ESP OUTLET
R OR
QNTY REQD (1ST
NOS 1 NO 1 NO 1 NO 1 NO 1 NO 1 NO 1 NO
PHASE)
QNTY REQD (2ND
NOS 1 NO 1 NO 1 NO 1 NO 1 NO 1 NO 1 NO
PHASE)
EXP JOINT TYPE / METALIC
- NON METALLIC TO BE DECIDED BY MANUFACTURER
CONSTRUCTION EXP JOINT
EXP JOINT SIZE
MM X MM 1550 X 1550 DIA 1735 712 X 712 1100 X 2000 1100 X 2000 DIA 810 810 X 610
(CLEARANCE)
1835 WITH 24 866 WITH 12
EXP JOINT SIZE (PCD) MM X MM 225 WIDTH NOS 22 DIA 792 X 792 1200 X 2100 1200 X 2100 NOS 14 DIA 866 X 666
HOLES HOLES
E
EXPANSION / X
CONTRACTION
P
(a) AXIAL MM 125 130 52 44 44 25 25
A
(b) LATERAL MM 55 60 36 32 32 18 16
N
DESIGN
TEMPERATURE
DEG C 1200 1200 400 300 300 300 300 S
DESIGN PRESSURE MMWG 200 200 250 300 300 300 300
I
LAYERS OF LAYERS OF LAYERS OF
O
(A) ALUMINISED HIGH SILICON FABRIC (A) MRTALISED ELASTOMER FABRIC (A) EPDM FABRIC
N
FABRIC*** SS 316 (B) CARBINISED FABRIC (B) PTFE BARIER FABRIC (B) GLASS FABRIC
(C) GLASS FABRIC (C) GLASS FABRIC J

(D) CERAMIC FABRIC (D) CERAMIC FABRIC O
INSTALLATION - VERTICAL HORIZONTAL HORIZONTAL VERTICAL VERTICAL VERTICAL VERTICAL I
N
DUST TYPE - HIGHLY ABRESIVE SPONGE IRON DUST WITH UNBURN COAL DUST
T
DUST CONCENTRATION MG/NM3 30000 30000 30000 30000 150 150 150
S
SLEEVE TYPE - FLOATING SLEEVE
MANUFACTURER SRM / KELD / BERGMAN
NOTE THE EXPANSION JOINT REQUIRED IN THE DUCT LINE IS NOT INCLUDED IN THIS LIST
Document No : HEE-1117-M-01
Document Title : NON METALLIC EXPANSION JOINTS
H I M E N V IR O
H I M E N V IR O
THE TOTAL ELECTROSTATIC PRECIPITATOR INCLUDING HOPPERS AND INLET / OUTLET CONES TO BE INSULATED
WITH THERMAL INSULATION MATERIAL AND SAME TO BE COVERED WITH PRE-FORMED CLADDING FOR THE
PROTECTION OF THE ESP HEAT LOSS VIS-AVIS CONDENSATION AND CORROSION.
MATERIAL LIGHTLY RESIN BONDED MINERAL WOOL
THICKNESS 50 MM & 100 mm
DENSITY 100 KG / M3 I
FINISH MACHINE STITCHED & MACHINE BONDED
N
S
BACKING ONE SIDE WIRE NETTING
U
L
A
APPLICATION ON ESP SURFACE WITH A AIR GAP OF 50 MM
T
SUPPORT MS FLAT OF SUITABLE SIZE TACKING WITH MAIN BODY I
FIXING BY MEANS OF GI WIRE OF SUITABLE SWG
O
N
CLADDING MATERIAL 24 SWG CORRUGATED AL OR 22 SWG PLAIN AL SHEET &

FIXING THROUGH SELF TAPPING SCREW
C
SHAPING/MOLDING PREFORMED AIRODYNAMIC L
A
D
AREA REQUIRED 1090 SQ MTR (APP) OF 50 MM THICKNESS FOR ESP D
185 SQ MTR (APP) OF 100 MM THICKNESS FOR ESP TOP HOUSING
I
N
INSULATION AREA OF DUCT LINE IS NOT INCLUDED IN THE ABOVE
G
Document Title : INSULATION & CLADDING
Document Issued To : M/s. Anindita Trades & Investments (P) Limited
TECHNICAL SPECIFICATION FOR ROTARY AIR LOCK
QUANTITY REQUIRED NOS 4(ESP) + 4(RECUPERATOR)
CAPACITY TPH 2.5
OPENING SIZE MM X MM 250 X 250
MATERIAL OF CONSTRUCTION
(A) CASING / END PLATE - CAST IRON GRADE FG 260 - 260 (IS 210)
(B) ROTOR - C - 40 / 45
(C) ADJUSTABLE TIPS - SPRING STEEL

R
TYPE OF DRIVE - GEARED MOTOR DIRECTLY COUPLED O
T
DIFFERENTIAL PRESSURE MMWG 500
A
DESIGN TEMPERATURE DEG C 300 R
TYPE OF DUST TO HANDLE - SPONGE IRON KILN EXHAUST
Y
( FE2O3-45%, ASH-20%, COAL -35%)
A
ZERO SPEED PROXIMITY SWITCH
(A) CONTROLLER MAKE / TYPE - KANA I
(B) SENSOR MAKE / TYPE - KANA R
(C) OUTPUT - 1 NO + 1 NC
GEARED MOTOR - NAW, PBEGL, BONFIGLIOLI, REMI L

LT - 415V, 3PH, 50 HZ AC SUPPLY
O
POWER -
CONTROL 230V, 1PH, 50 HZ, AC SUPPLY C
K
MOTOR RATING KW / RPM 0.37 / 21
PAINT - HEAT RESISTANT ALUMINIUM PAINT IS TO BE

PROVIDED TO WITHSTAND THE TEMPERATURE
MAKE - SRM / QUALITY
Document Title : Rotary Airlock With Drive
Document Issued To : M/S ANINDITA TRADE & INVESTMENT LIMITED
TECHNICAL SPECIFICATION FOR SLIDE GATE
QUANTITY REQUIRED NOS 4(ESP) + 2 (RECUPERATOR)
CAPACITY TPH 2.5
OPENING SIZE MM X MM 250 X 250
MATERIAL OF CONSTRUCTION VENDOR TO SPECIFY
TYPE OF OPERATION - MANUALLY OPERATED
DIFFERENTIAL PRESSURE MMWG 500
S
DESIGN TEMPERATURE DEG C 300
L
TYPE OF DUST TO HANDLE - SPONGE IRON KILN EXHAUST I
( FE2O3-45%, ASH-20%, COAL -35%)
D
SEALING - NO LEAKAGE TO & FROM THE SYSTEM E
PAINT - HEAT RESISTANT ALUMINIUM PAINT IS TO BE
PROVIDED TO WITHSTAND THE TEMPERATURE G
A
MAKE - FILTER & FLOW / SRM / QUALITY
T
NOTE E
THE SLIDE GATE WILL BE CONNECTED WITH HOPPER TERMINAL POINT FOR WHICH THE FLANGE
DETAILS ARE AVAILABLE WITH THE HOPPER DRAWING.
S
Document Title : SLIDE GATES
Document Issued To : M/S ANINDITA TRADE & INVESTMENT LIMITED
Ph. 033 2359 5857, 033 3958 3575 Fax 033 2359 5848 email himtech@vsnl.net H IMENV RO
Application Electrostatic Precipitator

Quantity Required 4 Nos.
Location Hoppers Below Electrostatic Precipitator
ELECTRONIC CONTROLLER
Type Radio Frequency

Make EIP Enviro Level Controls Pvt. Ltd. (Noida)
Model 550
Supply Voltage 230V AC +/- 10%, 50 HZ H
Output Relay Potential Free Change Over CONTACT 2 Nos. O
Contact Rating 5AMP 230 V AC
Enclosure Protection IP -66
P
Enclosure Housing Cast Aluminium P
Duty Condition Outdoor, Continuous E
Terminal Suitable for 1.5 sq.mm Conductor
R
Ambient Temperature 60 Deg C
Green - Normal
Local Indication Red - Level Alarm L
Yellow - Probe Healthy E
Special Feature Fail Safe Mode with Selectable Minimum / Maximum V
Controller shall have min 3 Gland Holes with Double E
Electrical Connection Compression Cable Glands to connect Sensor, L
Power Supply through Signal Cable
Coaxial Cable of 15 Mtr length shall be supplied with
Connection of Sensor to Electronic Unit I
Controller
N
PROBE LEVEL SENSOR
D
Material I
a) Housing Cast Aluminium C
b) Sensing Probe SS 304 A
c) Insentive / Lagging Pipe Mild Steel
Insulation Ceramic T
Type of Probe Rigid O
Length of Probe 650mm R
Mounting 40 NB BSP Thread
Operating Temperature 250 Deg C
Protection IP -66
Document No : HEE-117-I-01
Document Title : Technical Specification for Hopper Level Indicator
Document Issued To : M/s. ANINDITATRADES & INVESTMENTS LIMITED
P-41
HIMENVIRO
H IMENV RO
Ph. 033 2359 5857, 033 3958 3575 Fax 033 2359 5848 email himtech@vsnl.net H IMENV RO
RESISTANCE TEMPERATURE DETECTOR

APPLICATION ABC EXHAUST GAS OF SPONGE IRON KILN
QUANTITY 1 No.
LOCATION AT THE OUTLET OF RECUPERATOR
SENSOR THE THERMOELEMENT

(a) S V Control Systems, 36-57, Plot No. 556, Defence
Colony, Sainikpuri (PO), Secunderabad - 500 094 (f) 040
MAKE 27112792
(b) Detriv Instrumentation & Electronics Ltd., Worli,
Mumbai-25 R
SENSOR TYPE PT 100 (3 WIRE) T
ELEMENT MATERIAL Platinum (Pt) D
OPERATING RANGE 0 - 400 Deg. C
A
LENGTH 600 mm
N
TIP 6 mm dia X 50mm long D
TIP MATERIAL Stainless Steel
HEAD ASSEMBLY HOUSING MATERIAL Die Cast Aluminium T
ENCLOSURE PROTECTION As per IP - 65 E
No. OF CABLE ENTRIES One M
CABLE ENTRIES SIZE 3/4" NPT (F- type) P
CABLE GLAND Single Compression Gland E
R
A
THERMOWELL (THE PROTECTION TUBE)
T
THERMOWELL MATERIAL Stainless Steel U
LENGTH 600 mm underconnection head R
E
TEMPERATURE TRANSMITTER
TYPE Head Mounted T
QUANTITY 1 No. R
(a) S V Control Systems, 36-57, Plot No. 556, Defence A
Colony, Sainikpuri (PO), Secunderabad - 500 094 (f) 040 N
MAKE 27112792 S
M
(b) Waaree Instruments Limited, Andheri (East), Mumbai
I
- 400 093 T
OPERATING TEMPERATURE Amb.: 50 deg. C max T
CALIBRATED RANGE 0 - 400 deg. C E
INPUT SIGNAL From PT 100 (3 Wire) R
OUTPUT SIGNAL 4 - 20 mA, DC 2 wire
SUPPLY VOLTAGE 24 V DC
ENCLOSURE PROTECTION/AREA As per IP - 65 (Non Hazardius)
Document No : HEE-117-I-02
Document Title : Technical Specification for RTD & Temperature Transmitter
Document Issued To : M/s. ANINDITA TRADE & INVESTMENTS LIMITED
HIMENVIRO
H IMENV RO

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TECHNICAL SPECIFICATIONS OF VARIOUS ITEMS

HEE-117-E-01 INSULATOR HEATER & INSTRUMENT JUNCTION BOX

HEE-117-E-02 PUSH BUTTON STATIONS

HEE-117-E-03 EARTHING SYSTEM OF ELECTROSTATIC PRECIPITATOR

HEE-117-E-04(3P) CONTROL CABLE SCHEDULE FOR ESP (3 PAGES)

HEE-117-E-06 POWER CABLE SCHEDULE FOR ESP

HEE-117-M-01 NON METALLIC EXPANSION JOINTS

HEE-117-M-02 INSULATION & CLADDING

HEE-117-M-05 ROTARY AIRLOCK

HEE-117-M-06 SLIDE GATE

HEE-117-I-01 HOPPER LEVEL INDICATOR

HEE-117-I-02 RTD & TEMPERATURE TRANSMITTER

HEE-117-I-03 DIGITAL INPUT & OUTPUT LIST FOR ESP

HEE-117-I-04 TR INTERCONNECTION SCHEDULE

HEE 10 53 E CABLE TRAY LAYOUT FOR ESP

HEE 10 73 E EARTHING SCHEME FOR ESP

HEE 10 83 E INSULATOR HEATER JB TERMINATION DETAIL

HEE 10 14 E INSTRUMENTS JB TERMINAL DETAIL

HEE 11 13 E SINGLE LINE DIAGRAM FOR MCC

Document No : HEE-117-E-02 Rev 1

Precipitator Supporting Structure 50 x 6 G.I. Flat. F

Cable Control/Screen Cu. Cable Spare

Document No : HEE-117-E-04 (PAGE 1 OF 3) REV-3

Cable Control/Screen Cu. Cable Spare

Cable Control/Screen Cu. Cable

C/C 90 35 1 IJB ZSS 4 Power supply

Document No : HEE-117-E-04 (PAGE 3 OF 3) REV-3

Cable Control/Screen Cu. Cable Spare

Document No : HEE-117-E-04 (PAGE 1 OF 3) REV-3

Cable Control/Screen Cu. Cable Spare

Cable Control/Screen Cu. Cable

C/C 90 35 1 IJB ZSS 4 Power supply

Document No : HEE-117-E-04 (PAGE 3 OF 3) REV-3

Power Cable AL Conductor AYWY/AYFY Spare

EXPANSION JOINTS => ME 01 NMEJ01 NMEJ02 NMEJ03 NMEJ04 NMEJ05 NMEJ06

(C) GLASS FABRIC (C) GLASS FABRIC J

MANUFACTURER SRM / KELD / BERGMAN

MATERIAL LIGHTLY RESIN BONDED MINERAL WOOL

THICKNESS 50 MM & 100 mm

CLADDING MATERIAL 24 SWG CORRUGATED AL OR 22 SWG PLAIN AL SHEET &

TECHNICAL SPECIFICATION FOR ROTARY AIR LOCK

QUANTITY REQUIRED NOS 4(ESP) + 4(RECUPERATOR)

CAPACITY TPH 2.5

OPENING SIZE MM X MM 250 X 250

(C) ADJUSTABLE TIPS - SPRING STEEL

GEARED MOTOR - NAW, PBEGL, BONFIGLIOLI, REMI L

PAINT - HEAT RESISTANT ALUMINIUM PAINT IS TO BE

MAKE - SRM / QUALITY

TECHNICAL SPECIFICATION FOR SLIDE GATE

QUANTITY REQUIRED NOS 4(ESP) + 2 (RECUPERATOR)

CAPACITY TPH 2.5

OPENING SIZE MM X MM 250 X 250

MATERIAL OF CONSTRUCTION VENDOR TO SPECIFY

TYPE OF OPERATION - MANUALLY OPERATED

DIFFERENTIAL PRESSURE MMWG 500

Application Electrostatic Precipitator

Type Radio Frequency

RESISTANCE TEMPERATURE DETECTOR

SENSOR THE THERMOELEMENT

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