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Journal of Colloid and Interface Science 367 (2012) 531–536

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Journal of Colloid and Interface Science


www.elsevier.com/locate/jcis

Short Communication

Mesoporous hollow spheres from soap bubbling


Xianglin Yu a, Fuxin Liang a, Jiguang Liu a,⇑, Yunfeng Lu b, Zhenzhong Yang a,⇑
a
State Key Laboratory of Polymer Physics and Chemistry, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, China
b
Department of Chemical and Biomolecular Engineering, University of California at Los Angeles, Los Angeles, CA 90095, USA

a r t i c l e i n f o a b s t r a c t

Article history: The smaller and more stable bubbles can be generated from the large parent bubbles by rupture. In the pres-
Received 30 December 2010 ence of a bubble blowing agent, hollow spheres can be prepared by bubbling a silica sol. Herein, the trapped
Accepted 28 September 2011 gas inside the bubble acts as a template. When the porogen, i.e., other surfactant, is introduced, a mesostruc-
Available online 10 October 2011
tured shell forms by the co-assembly with the silica sol during sol–gel process. Morphological evolution
emphasizes the prerequisite of an intermediate interior gas flow rate and high exterior gas flow rate for hol-
Keywords: low spheres. The method is valid for many compositions from inorganic, polymer to their composites.
Soap bubble
Ó 2011 Elsevier Inc. All rights reserved.
Hollow spheres
Mesoporous structure

1. Introduction gas bubble as a template. However, large soap bubbles easily break
up so that it is very difficult to obtain hollow spheres just by solidi-
Mesoporous materials have been extensively template synthe- fying these bubbles. In fact, an equilibrium black film of the bubbles
sized using supramolecular structures of amphiphilic species with is about 101 nm thick [35]. If a bubble ruptures, the soap surfactant
proper compositions [1–5], and they have shown promising applica- can rapidly diffuse to the weaker interface due to Marangoni effect
tions in many areas due to their high specific surface area and tun- [36] for ensuring the elastic film to recover, which is available for
able composition and pore characteristics [6,7]. Aiming at practical generating smaller bubbles. A recent report indicates that the curved
applications, it is important to control their morphology ranging membrane during the rupture of large bubbles can spontaneously
within thin film [8–10], fiber [11–13], particulate [14,15], and fold and entrap air inside forming numerous smaller bubbles [37].
monolith [16]. Among those morphologies, a hollow sphere with These smaller bubbles usually are more stable than the large parent
mesoporous shell is particularly interesting due to their potential bubbles. It is conjectured to synthesize small hollow spheres using
applications in controlled release, nano-container, diagnostic and the smaller bubbles as templates when the membrane is material-
ultrasonic imaging, and light weighted material [17–24]. Although ized by proper chemistry.
core–shell based approach is mainly used to synthesize such hollow
spheres [25–29], removal of the core template is required and the
shell is usually fractured by the arisen osmotic pressure. Instead of 2. Materials and methods
hard cores, a liquid emulsion droplet can also be employed as tem-
plate to synthesize mesoporous hollow spheres [30,31]. Recently, 2.1. Materials
dual templates have been used to prepare mesoporous hollow silica
spheres [32,33]. The procedure also involves many steps to remove The chemicals used in this study and their sources are as follows:
the templates and separate from the liquid dispersion. Different Phenolic resin and Fe3O4 nanoparticles were, respectively, prepared
from traditional synthesis in liquid media, the aerosol-assisted syn- by our group according to literature [38,39]. Tetraethyl orthosilicate
thesis in gas media is a more facile procedure [15]. Macroscopic (TEOS), hydrochloric acid (HCl), and SDS (sodium dodecyl sulfate,
phase separation of additional polymers during aerosol-assisted C12H25SO4Na) were purchased from Beijing Beihua Fine Chemical
synthesis of particles has given a core–shell structure, and the corre- Co., Ltd. (China). Pluronic P123 (Mw = 5800, EO20PO70EO20) was
sponding mesoporous hollow spheres are synthesized after the tem- from BASF Company (Germany). All the chemicals were used as re-
plates are dissolved [34]. A more economic method is required for ceived without any further purification.
mesoporous hollow spheres with fewer components sacrificed.
Inspired by bubbling soap, we speculate that the procedure can 2.2. Methods
be employed to synthesize mesoporous hollow spheres just using
2.2.1. Synthesis of precursor sols
⇑ Corresponding authors. Fax: +86 010 62559373. The precursor silica sol was prepared by mixing the porogen
E-mail addresses: jiguangl@iccas.ac.cn (J. Liu), yangzz@iccas.ac.cn (Z. Yang). surfactant, blowing agent, tetraethoxysilane (TEOS), water and

0021-9797/$ - see front matter Ó 2011 Elsevier Inc. All rights reserved.
doi:10.1016/j.jcis.2011.09.077
532 X. Yu et al. / Journal of Colloid and Interface Science 367 (2012) 531–536

Scheme 1. Schematic illustration of preparing hollow spheres by blowing bubbles of a sol containing surfactants. Two surfactants play different roles. While one surfactant is
responsible for the bubble formation as a blowing agent, the other one is responsible for the formation of mesostructures within the shell by the co-assembly with the silica
precursor. A large parent bubble formed from the orifice is blown and ruptured into smaller bubbles at a medium gas flow rate level. In the heating zone, the smaller bubbles
are solidified by a sol–gel process for forming hollow spheres. In order to accelerate the solidification of bubbles, ammonia gas could be introduced through an inlet in the
upper part of the heating tube. The corresponding mesoporous hollow spheres are synthesized after the surfactants are removed either by dissolution or calcination.

2 M HCl under stirring for 2 h forming a homogeneous sol. The Plu- and Porosity Analyzer. The samples were degassed at 300 °C for 11 h.
ronic series block copolymer P123 and SDS were chosen as the The Brunauer–Emmett–Teller (BET) method was utilized to calcu-
porogen surfactant and blowing agent, respectively. In a typical late the specific surface areas. The pore size distributions of the sam-
experiment, the weight ratio of TEOS, P123, SDS, 2 M HCl in respect ples were derived from the adsorption branches of the isotherms
to water was 5 wt.%, 3 wt.%, 1 wt.%, 40 wt.%, respectively. using the Barrett–Joyner–Halenda method. The total pore volumes,
Vp, were estimated from the amount adsorbed at a relative pressure
2.2.2. Preparation of hollow spheres of P/P0 = 0.98. Infrared spectra of the samples were recorded on a
The synthesis procedure was illustrated in Scheme 1. The single BRUKER EQUINOX 55 FT-IR spectrometer, where the samples were
large parent bubbles with a size of several millimeters to about two pressed with KBr for measurement. X-ray powder diffraction
centimeters were generated by a home built apparatus. Nitrogen (XRD) data were acquired on a Rigaku D/max-2500 X-ray diffrac-
(N2) gas was used as interior gas to blow bubbles, and exterior tometer equipped with monochromated Cu Ka radiation
gas flow is also N2 for blowing down the bubbles and being used (k = 1.5406 Å). Thermogravimetric analysis (TGA) experiments were
as the carrier gas. The precursor sol was pumped to the apparatus, performed using the Perkin-Elmer Pyris 1 TGA under nitrogen or air
blown and ruptured into some representative morphology such as at a heating rate of 10 °C/min.
smaller bubbles, droplets and membranes, which is dependent on
gas flowing rates. The samples were carried by the exterior gas
3. Results and discussion
through a heating tube about one meter in length and 6 cm in
diameter at a high temperature, for example, 200 °C, which expe-
As depicted in Scheme 1, a single large parent bubble is gener-
rienced a mean residence time of approximate 6–10 s. In order to
ated by a home built soap bubbling apparatus, which contains two
accelerate the solidification of the samples, the ammonia gas at a
gas inlets for the interior blowing gas and the exterior carrier gas,
flow rate of 20 mL/h was introduced into the heating tube through
respectively. The size of the parent bubble could be adjusted from
an inlet in its upper part. If porogen (e.g. P123) is introduced into
several millimeters to about two centimeters by changing the gas
the precursor sol, mesoporous hollow spheres could be obtained
flow rates, especially interior gas flow rate. The large parent bubble
after the surfactant was removed from the solidified hollow
would rapidly rupture under the pressure of exterior gas flow for
spheres by calcined at high temperature (e.g. 450 °C) or washed
generating numerous smaller bubbles or fragments, which de-
with water. As for the synthesis of phenolic resin/silica or Fe3O4/
pends on the two gas flow rates. Introducing a silica sol into a soap
silica composite, phenolic resin or the Fe3O4 nanoparticles were
solution (e.g., SDS solution), the special smaller ‘‘silica’’ bubbles can
added to the above sol directly, while the other compositions were
be generated due to the rupture of parent bubbles; and then a sol–
kept constant as above. Carbon of the silica/phenolic resin compos-
gel process occurs within the bubble membrane when they pass
ite spheres could be selectively removed by heating them at 550 °C
through a heating zone especially with the aid of catalytic ammo-
in air, silica of the silica/phenolic resin composite hollow spheres
nia gas, which was selected to accelerate the solidification since an
could be removed by 10% HF solution.
increase in pH usually brings about an increase in the hydrolysis
rate [40]. If additional template surfactant, e.g., block copolymers
2.3. Characterization
P123, is also introduced into the sol as a porogen, the co-assembly
of the surfactant with the silica precursor would result in the mes-
Transmission electron microscopy (TEM) images were taken
oporous structure of silica shell. After the removal of the surfac-
with a JEOL 100CX electron microscope with an accelerating voltage
tant, mesoporous hollow spheres are derived.
of 100 kV. The samples were prepared by dropping their ethanol dis-
persion solution onto carbon coated copper grids. HR-TEM charac-
terization was performed on HITACHI H-9000 NAR with an 3.1. Morphological evolvement of the as-prepared particles
accelerating voltage of 300 kV. Scanning electron microscopy
(SEM) images and EDS analysis were taken with a HITACHI S-4300 In the presence of SDS as a bubble blowing agent, a precursor
apparatus operated at an accelerating voltage of 15 kV. The samples solution, i.e., a silica sol containing 5.0 wt.% TEOS and 1.0 wt.%
were dropped onto the silicon slides, ambient dried and vacuum SDS, was blown into the heating zone by nitrogen gas flow. The
sputtered with Pt. Nitrogen adsorption/desorption isotherms at morphology of the as-prepared particles extremely depends on
77 K were obtained using a Micromeritics ASAP 2020M Surface Area the double gas flow rates. Only liquid streamed down from the
X. Yu et al. / Journal of Colloid and Interface Science 367 (2012) 531–536 533

gas inlet and there is no bubbles generated when the interior gas given interior gas flow rate, e.g., 40 L/h, morphology of the
flow rate is low enough, e.g., below 10 L/h; on the other hand, obtained sample evolved significantly from nanosheets to hollow
the silica sol was atomized and sprayed into the heating zone when spheres with increasing the exterior gas flow rate. Nanosheets
the interior gas flow rate is high enough, e.g., above 60 L/h. These (Fig. 1a) were predominantly synthesized when the exterior gas
liquid droplets were solidified into silica particles due to sol–gel flow rate was at a low level of 40 L/h, which thickness can also
reaction under heated. So, when the interior gas flow rate was be- be controlled by changing the TEOS content. These nanosheets
low 10 L/h or at a much high level above 60 L/h, silica particles resulted from the parent bubbles which have not transformed into
were obtained. smaller bubbles. Curved edge and thickness of the nanosheets im-
With the interior gas flow rate rising, the large parent bubbles ply that they are indeed generated from the rupture of the solidi-
would be generated. However, if the exterior gas flow rate is low fied parent bubbles. When the exterior gas flow rate was
enough, these bubbles would be solidified before rupture, and then increased to a certain extent, the parent bubbles tended to rupture
the solidified bubbles will fly off to the tube wall, they would rup- into numerous smaller bubbles before solidification due to the
ture into nanosheets because their shells were so thin, which were increasing pressure difference. For instance, when the exterior
verified by Fig. 1a. With the exterior gas flow rate rising, some par- gas flow rate was increased to 70 L/h, hollow spheres appeared
ent bubbles will rupture into small bubbles before solidification (Fig. 1b) coexisting with the nanosheets. When the exterior gas
meanwhile other parent bubbles will still solidify before rupture, flow rate was further increased above 100 L/h, hollow spheres
So hollow spheres and nanosheets coexisted (Fig. 1b). When the were predominant (Fig. 1c). By increasing the exterior gas flow rate
exterior gas flow rate further rise, hollow spheres will be predom- from 100 to 300 L/h, size of the hollow spheres becomes smaller
inant because of the rupture of parent bubbles. and rather broad in size distribution (Fig. 1d–f). The morphological
At a given constant exterior gas flow rate of 120 L/h, hollow evolution dependent on gas flow rates is summarized in Fig. 2.
spheres were predominantly generated when the interior gas flow At an exterior gas flow rate of 120 L/h and an interior gas flow
rate was controlled within an intermediate level of 10–60 L/h. At a rate of 40 L/h, the typical silica hollow spheres (Fig. 1c) were

Fig. 1. Morphological evolution of the samples dependent on exterior gas flow rate at a fixed interior gas flow rate of 40 L/h. (a) the nanosheets at an exterior gas flow rate of
40 L/h, (b) a mixture of nanosheets and hollow spheres at 70 L/h, (c) hollow spheres at 120 L/h, (d–f) TEM images of the hollow spheres at three different exterior gas flow
rates of 150 L/h, 200 L/h, 300 L/h. All were prepared with 5.0 wt.% TEOS and 1.0 wt.% SDS.
534 X. Yu et al. / Journal of Colloid and Interface Science 367 (2012) 531–536

became mesostructure, which reveals the formation of supramo-


lecular structures within the shell. A typical sample was prepared
with 3.0 wt.% P123 meanwhile the concentration of TEOS and SDS
was, respectively, fixed at 5.0 wt.% and 1.0 wt.%. No mesopores
were found before the removal of the surfactant. After the surfac-
tant was removed either by dissolution or by calcination at 450 °C
in nitrogen, the disordered worm-like mesopores within the shell
were clearly observed (Fig. 4a, S1c). A little of fragments derived
from the membrane of parent bubbles could be observed; how-
ever, the amount of mesoporous hollow spheres was still predom-
inant. The HR-TEM image exhibited much more clear mesoporous
structure (Fig. S1d), where similar texture both in and outside of
spheres was caused by the little fragments.
Nitrogen adsorption/desorption isotherms indicates that the
typical sample with 3.0 wt.% P123 presented type IV isotherms
with a distinct hysteresis loop of type H3 observed, indicating
Fig. 2. The morphology dependence of the as-prepared particles on the interior and the existence of mesopores [42,43]. Calculated by the Barrett–Joy-
exterior gas flow rates. ner–Halenda (BJH) and the Brunauer–Emmett–Teller (BET) meth-
od, the pore size distribution is broad and centered at 5.1 nm,
synthesized, which diameters are about 100–200 nm and average meanwhile the pore volume is 0.61 cm3/g. The specific surface area
shell thickness is about 15 nm. After SDS was removed by either is 380 m2/g (Fig. 4c and d). The removal of the surfactants is further
dissolution or calcination, the mesoporous structure was not found confirmed by TGA (Fig. S2) and FT-IR (Fig. S3). For comparison, the
from the shell of hollow spheres (Fig. 3). The shell thickness can be samples prepared without P123 only possess a poor surface area
controlled by changing the sol (TEOS) concentration. For example, (about 15 m2/g). It can be sure the mesoporous structure indeed
the thickness can gradually increases from 15 nm (Fig. 3a), 25 nm comes from the porogen surfactant, P123. When the content of
(Fig. 3b) to 40 nm (Fig. 3c) when the TEOS concentration increases P123 was decreased to 1.5 wt.%, the average pore diameter is
from 5.0 wt.%, 10.0 wt.% to 15.0 wt.%. A minimum thickness about 4.2 nm, the pore volume is also decreased to 0.22 cm3/g, and the
10 nm was achieved when the TEOS concentration was 2.0 wt.%. specific surface area is decreased to 190 m2/g (Fig. S4). Its iso-
Similar to the shell thickness control, the size of the hollow spheres therms and the hysteresis loop are similar to that of the sample
also slightly increases with TEOS concentration (Fig. 3a–c). prepared at 3.0 wt.% P123. The pores are also disordered worm like
(Fig. S1a, S1b). When the content of P123 was increased from
3.2. Mesoporous structure of the as-prepared silica hollow spheres 3.0 wt.% to 5.0 wt.%, this measurement also exhibited a type IV iso-
therms, but the hysteresis loop changed to the type H2 (Fig. 4c),
It is known that surfactants can co-assembly with a silica sol for which is difficult to interpret until now and maybe related to the
preparing mesoporous structure during the sol–gel process [41]. ‘‘ink-bottle’’ pores and the role of network [42]. However, this
Herein, when additional porogen P123 was introduced, the shell isotherms declares the pore size distribution becomes relatively

Fig. 3. TEM images of some representative silica hollow spheres prepared with different TEOS concentration, while the other conditions were fixed as the spheres shown in
Fig. 1c. (a) 5.0 wt.%; (b) 10.0 wt.%; (c) 15.0 wt.%.
X. Yu et al. / Journal of Colloid and Interface Science 367 (2012) 531–536 535

Fig. 4. Mesoporous hollow spheres. (a) TEM image of the hollow silica spheres prepared with 3.0 wt.% P123 after surfactants were removed; (b) TEM image of the silica
spheres prepared with 5.0 wt.% P123 after surfactants were removed; (c) nitrogen adsorption/desorption isotherms, and (d) the corresponding pore size distribution plot of
the mesoporous silica spheres prepared with varied P123 content level (s: 3.0 wt.%; 5: 5.0 wt.%). All the spheres were prepared with 5.0 wt.% TEOS and 1.0 wt.% SDS at an
exterior gas flow rate of 120 L/h and an interior gas flow rate of 40 L/h. The surfactants were removed by calcinations at 450 °C.

Fig. 5. Composite hollow spheres. (a) SEM image of the as-prepared phenolic resin/silica hollow spheres with 5.0 wt.% phenolic resin, the inset is its TEM image; (b) TEM
image of the mesoporous phenolic resin/silica hollow spheres, the inset is its magnified TEM image; (c and d) SEM image of the Fe3O4/silica composite hollow spheres with
2.0 wt.% and 5.0 wt.% Fe3O4 nanoparticle in respect to TEOS, the insets are their TEM images. For all the samples, the concentration of TEOS and P123 was fixed at 5.0 wt.% and
3.0 wt.%, respectively. All the spheres were prepared at an exterior gas flow rate of 120 L/h and an interior gas flow rate of 40 L/h. The spheres of sample b, c, and d were
calcined at 450 °C in nitrogen.

narrower. The average pore diameter is about 6.6 nm, the pore increased to 450 m2/g (Fig. 4d). TEM image reveals a multiple
volume is increased to 0.89 cm3/g, and the specific surface area is lamellar structure (Fig. 4b) with a regular porous arrangement.
536 X. Yu et al. / Journal of Colloid and Interface Science 367 (2012) 531–536

When the precursor sol was diluted (1/2 and 1/5 of the original so- Appendix A. Supplementary material
lid content) with water, shell thickness could decrease (Fig. S5a
and S5b) but with the hollow spherical contour well retained, Supplementary data associated with this article can be found, in
which structure could be observed from the magnified image the online version, at doi:10.1016/j.jcis.2011.09.077.
(Fig. S5c).
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This work was supported by the NSF of China (50733004,
20720102041, and 50973121), CAS, and MOST (KJCX2-YW-H20).

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