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Honda XR 125 L - Manual de Despiece
Honda XR 125 L - Manual de Despiece
XR125L 3
XR125L 4
XR125L 5
XR125L 6
4
13KRH3E4 © Honda Motor Co., Ltd. 2005
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
1
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B 2
2
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B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
4
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B 5
Part block and serial number check Color label attachment position check
Check
point
DKRH-B
DKRH-A DKRH-C
5
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B 6
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
European
XR125L3 ED JC30E-3100001~3199999 9C2JD19A03R100001~3R199999 PDN4A A
direct sales
European
XR125L4 ED JC30E-4100001~4199999 9C2JD19A04R100001~4R199999 PDN2B A
direct sales
European
XR125L5 ED JC30E-4100010~4199999 9C2JD19A05R100010~5R199999 PDN2B A
direct sales
European
XR125L6 ED JC30E-6100001~ 9C2JD19A06R100001~ PDN2B A
direct sales
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PDN4A KC
6
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B 7
Color label
• When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
1
VFR800FIW
R-157
R157
7
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Color chart
1 • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
XR125L (XR125L3)
MODEL XR125L3
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B 9
XR125L (XR125L3)
MODEL XR125L3
9
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B10
XR125L (XR125L4)
MODEL XR125L4
XR125L (XR125L5)
MODEL XR125L5
11
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B12
XR125L (XR125L5)
MODEL XR125L5
12
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B13
XR125L (XR125L6)
MODEL XR125L6
13
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B14
XR125L (XR125L6)
MODEL XR125L6
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
1
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1
3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M
95003-38xxx-20 <95003-38003-10M> 12.0 13.0 1
<95003-05008-60M> 8 <95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M
95003-39xxx-1x <95003-39003-10M> 12.0 14.0 1
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40001-60M 1
95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 3 95003-25001-10M 1 95003-50001-10M 1
95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
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1
Bulk part Bulk part
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
diameter Length diameter Length
(m) (m)
(mm) (mm)
95005-11xxx-3x 95005-11001-30M 11.0 1 95005-45001-10M 1
95005-11xxx-5x 95005-11001-50M 11.0 1 95005-45xxx-4x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8
95005-12001-10M 1
95005-12xxx-1x 12.0 95005-45xxx-5x 95005-45001-50M 4.5 1
<95005-12003-10M> 3
95005-12xxx-2x 95005-12001-20M 12.0 1 95005-50001-30M 1
95005-50xxx-3x <95005-50003-30M> 5.0 3
95005-12xxx-3x 95005-12001-30M 12.0 1
95005-50xxx-5x 95005-50001-50M 5.0 1
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1x <95005-55003-10M> 5.3 3
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x 14.0
<95005-14003-20M> 3 95005-55001-20M 1
95005-55xxx-2x 5.3
95005-14xxx-3x 95005-14001-30M 14.0 1 <95005-55003-20M> 3
95005-14xxx-5x 95005-14001-50M 14.0 1 95005-55001-10M 1
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
95005-17xxx-2x 95005-17001-20M 17.0 1 95005-65001-10M 1
95005-65xxx-1x 6.5
95005-17xxx-3x 95005-17001-30M 17.0 1 <95005-65003-10M> 3
95005-17xxx-5x 95005-17001-50M 17.0 1 95005-65xxx-2x 95005-65001-20M 6.5 1
95005-30xxx-3x 95005-30001-30M 3.0 1 95005-70001-30M 1
95005-70xxx-3x 7.0
<95005-70003-30M> 3
95005-30xxx-5x 95005-30001-50M 3.0 1
95005-70xxx-5x 95005-70001-50M 7.0 1
95005-35001-10M 1
95005-35xxx-1x <95005-35003-10M> 3.5 3 95005-75001-10M 1
95005-75xxx-1x <95005-75003-10M> 7.3 3
<95005-35008-10M> 8
95005-35xxx-2x 95005-35001-20M 3.5 1 95005-75xxx-2x 95005-75001-20M 7.3 1
95005-35xxx-3x 95005-35001-30M 3.5 1 95005-80xxx-1x 95005-80001-10M 8.0 1
<95005-80003-10M> 3
95005-35001-10M 1
95005-35xxx-4x <95005-35003-10M> 3.5 3 95005-80xxx-2x 95005-80001-20M 8.0 1
<95005-35008-10M> 8 95005-80xxx-3x 95005-80001-30M 8.0 1
95005-35xxx-5x 95005-35001-50M 3.5 1 95005-80xxx-5x 95005-80001-50M 8.0 1
95005-45001-10M 1 95005-91xxx-3x 95005-91001-30M 12.0 1
95005-45xxx-1x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8 95005-91xxx-5x 95005-91001-50M 12.0 1
95005-45xxx-2x 95005-45001-20M 4.5 1 95005-92xxx-3x 95005-92001-30M 12.0 1
95005-45xxx-3x 95005-45001-30M 4.5 1 95005-92xxx-5x 95005-92001-50M 12.0 1
NOTE: X is displayed to represent the omitted numerals and letters of the
roman alphabet.
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
17
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• Bulk part number of fuel hose, general purpose hose and vinyl hose.
1
(Example)
95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
18
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Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
1
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
19
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20
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Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft. 1
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
21
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• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
23
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ENGINE GROUP C 8
E-1 D 1 E-1-1 D 2 E-2 D 3
CYLINDER HEAD COVER (XR125L3) CYLINDER HEAD COVER (XR125L4,5,6) CYLINDER HEAD
2
E-3 D 4 E-4 D 6 E-5 D 7
CAMSHAFT/VALVE CYLINDER RIGHT CRANKCASE COVER
24
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ENGINE GROUP C 9
E-9 D11 E-10 D12 E-11 D13
GENERATOR STARTING CLUTCH STARTING MOTOR
2
E-12 D14 E-13 D16 E-14 E 1
CRANKCASE CRANKSHAFT/PISTON TRANSMISSION
25
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ENGINE GROUP C10
EOP-2 E 7
GASKET KIT B
26
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FRAME GROUP C11
F-1 F 1 F-2 F 2 F-3 F 3
HEADLIGHT METER HANDLE LEVER/SWITCH/CABLE
27
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FRAME GROUP C12
F-10 F12 F-11 F13 F-12 F14
FRONT WHEEL REAR BRAKE PANEL REAR WHEEL
28
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FRAME GROUP C13
F-18 G 8 F-19 G 9 F-20 G10
PEDAL STEP STAND
29
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FRAME GROUP C14
F-27 H 3 F-28 H 4 F-29 H 6
WIRE HARNESS FRAME BODY TOOLS
F-30 H 7 F-31 H 8
CAUTION LABEL MARK
30
2005.10.01 E
E-1 CYLINDER HEAD COVER (XR125L3) D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111C4 COVER, CYLINDER HEAD ••••••••• 0.3
2 1111D2 GASKET, CYLINDER HEAD COVER •• 0.3
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
31
2005.10.01 E
E-1-1 CYLINDER HEAD COVER (XR125L4,5,6) D 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (7)
3111D1 PIPE, SECONDARY AIR •••••••••• 0.3
2 1111C4 COVER, CYLINDER HEAD ••••••••• 0.3
4 1111D2 GASKET, CYLINDER HEAD COVER •• 0.3
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
32
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E-2 CYLINDER HEAD D 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 2.4
.INCLUDES: Valve clearance
adjustment and reface
2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 2.3
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 2.6
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
3 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 2.3
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE ••
.INCLUDES: Reaming
.INCLUDES: Valve clearance
2.6
2
adjustment and reface
4 111115 GASKET, CYLINDER HEAD •••••••• 1.5
5 (16,19,20)
311131 INSULATOR, THROTTLE BODY/
CARBURETOR •••••••••••••••••• 0.5
18 614130 PLUG, SPARK •••••••••••••••••• 0.1
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
35
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E-4 CYLINDER D 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 1.8
2 111102 GASKET, CYLINDER ••••••••••••• 1.7
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
36
2005.10.01 E
E-5 RIGHT CRANKCASE COVER D 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.7
2 110158 GASKET, CRANKCASE COVER :RIGHT 0.6
4 (5)
2121A7 LEVER, CLUTCH •••••••••••••••• 0.7
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
37
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E-6 CLUTCH D 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 2121A0 OUTER, CLUTCH •••••••••••••••• 0.8
2 212112 CENTER, CLUTCH ••••••••••••••• 0.8
3 (4)
2121A1 DISC, CLUTCH FRICTION •••••••• 0.8
.NOTE: Same time for two units
or more
7 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.6
11 212107 SPRING, CLUTCH ••••••••••••••• 0.7
.NOTE: Same time for two units
or more
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
38
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E-7 OIL PUMP D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 113105 PUMP ASSY., OIL •••••••••••••• 0.7
2 1131B8 GEAR, OIL PUMP DRIVE ••••••••• 0.6
4 (3)
1131C7 ROTOR, OIL PUMP •••••••••••••• 0.8
5 1101L0 ROTOR, OIL FILTER •••••••••••• 0.7
6 (9)
1101L1 CAP, OIL FILTER ROTOR •••••••• 0.6
10 211105 GEAR, PRIMARY DRIVE •••••••••• 0.7
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
39
2005.10.01 E
E-8 LEFT CRANKCASE COVER D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.4
2 (12)
2101D7 COVER, REDUCTION GEAR •••••••• 0.1
3 1101B0 COVER, CRANKCASE :LEFT REAR •• 0.1
4 1101A3 GASKET, CRANKCASE COVER :LEFT 0.3
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
40
2005.10.01 E
E-9 GENERATOR D11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612131 OUTER, STARTING CLUTCH ••••••• 0.6
2 613105 ROTOR OR FLYWHEEL •••••••••••• 0.6
3 6131A3 STATOR ••••••••••••••••••••••• 0.6
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
41
2005.10.01 E
E-10 STARTING CLUTCH D12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612120 GEAR, STARTER DRIVEN ••••••••• 0.5
2 612125 GEAR, STARTER REDUCTION •••••• 0.3
4 612135 GEAR, STARTER IDLE ••••••••••• 0.3
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
42
2005.10.01 E
E-11 STARTING MOTOR D13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612105 MOTOR, STARTING •••••••••••••• 0.3
2 (6)
6121A4 TERMINAL, BRUSH(STARTER) ••••• 0.6
5 (6)
6121A5 HOLDER, BRUSH(STARTER) ••••••• 0.6
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
43
2005.10.01 E
E-12 CRANKCASE D14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE •••••••••••• 3.6
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT •••••••••••••• 4.5
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
45
2005.10.01 E
E-13 CRANKSHAFT/PISTON D16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1101B5 CRANKSHAFT ••••••••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
4 (3,5,6)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 1.9
11 1101B7 BEARING, CRANKSHAFT :RIGHT ••• 3.9
.INCLUDES: Engine removal and
installation
1101G0 BEARING, CRANKSHAFT :BOTH •••• 4.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
12 1101B6 BEARING, CRANKSHAFT :LEFT •••• 4.3
.INCLUDES: Engine removal and
2 installation
.INCLUDES: Timing sprocket
1101G0 BEARING, CRANKSHAFT :BOTH •••• 4.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
46
2005.10.01 E
E-14 TRANSMISSION E 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (6,9,11,13,15)
210141 MAINSHAFT, TRANSMISSION •••••• 3.8
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add •••• 0.2
2 (3,7,10,12,14,16)
210142 COUNTERSHAFT, TRANSMISSION ••• 3.8
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add ••••••• 0.2
17 213135 SPROCKET, DRIVE •••••••••••••• 0.2
26 2101C7 BEARING, COUNTERSHAFT :LEFT •• 3.8
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH •• 4.0
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
2
COUNTERSHAFT :ALL ••••••••••• 4.2
.INCLUDES: Engine removal and
installation
29 2101C5 BEARING, MAINSHAFT :RIGHT •••• 3.8
.INCLUDES: Engine removal and
installation
+ 2101C6 BEARING, MAINSHAFT :BOTH ••••• 4.0
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
2 installation
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
48
2005.10.01 E
E-15 GEARSHIFT DRUM E 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3,4)
210112 FORK, GEARSHIFT •••••••••••••• 3.8
.NOTE: Same time for two units
or more
.INCLUDES: Engine removal and
installation
5 2101A9 DRUM, GEARSHIFT •••••••••••••• 3.8
.INCLUDES: Engine removal and
installation
6 2101B0 CAM, SHIFT DRUM •••••••••••••• 0.8
7 (8)
210125 STOPPER OR SPRING, SHIFT DRUM 0.8
9 (12)
210122 SPINDLE, GEARSHIFT ••••••••••• 0.9
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
49
2005.10.01 E
E-16 CARBURETOR E 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (34)
3111A3 NEEDLE, JET •••••••••••••••••• 0.6
3 (20)
311120 FLOAT OR FLOAT VALVE ••••••••• 0.5
4 3111A5 TOP SET, CARBURETOR •••••••••• 0.3
5 3111A6 CHAMBER, FLOAT ••••••••••••••• 0.4
7 3111A8 VALVE, THROTTLE •••••••••••••• 0.4
8 3111F7 LEVER, CHOKE :CARBURETOR SIDE 0.1
11 3111B4 HEATER, CARBURETOR ••••••••••• 0.2
15 3111B5 CARBURETOR ASSEMBLY •••••••••• 0.5
32 3111D4 JET, MAIN •••••••••••••••••••• 0.5
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
51
2005.10.01 E
EOP-1 GASKET KIT A E 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
52
2005.10.01 E
EOP-2 GASKET KIT B E 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
53
2005.10.01 E
F-1 HEADLIGHT F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 6161A7 HEADLIGHT UNIT ••••••••••••••• 0.2
3 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.1
4 616118 BULB, HEADLIGHT •••••••••••••• 0.1
5 616182 BULB, POSITION LIGHT ••••••••• 0.1
6 4111L3 COWL, FRONT CENTER ••••••••••• 0.2
9 6161G7 STAY, HEADLIGHT •••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
57
2005.10.01 E
F-4 FR. BRAKE MASTER CYLINDER F 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6151B2 SWITCH, FRONT STOP ••••••••••• 0.1
2 7121A0 HOSE, FRONT BRAKE •••••••••••• 0.4
.INCLUDES: Bleed brakes
5 712105 CYLINDER, FRONT BRAKE MASTER • 0.4
.INCLUDES: Bleed brakes
9 7121G6 DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
11 7121G9 PISTON SET, FRONT BRAKE MASTER 0.4
.INCLUDES: Bleed brakes
12 8101C7 LEVER, HANDLE :RIGHT ••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
58
2005.10.01 E
F-5 HANDLE PIPE/TOP BRIDGE F 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6151A1 KEY SET •••••••••••••••••••••• 0.7
2 615145 SWITCH, COMBINATION & LOCK ••• 0.6
3 6151C2 BASE, CONTACT •••••••••••••••• 0.4
7 810100 PIPE, STEERING HANDLE •••••••• 0.4
9 510110 BRIDGE, FORK TOP ••••••••••••• 0.5
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
60
2005.10.01 E
F-7 FRONT FENDER F 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131B7 FENDER, FRONT •••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
61
2005.10.01 E
F-8 FRONT FORK F 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.6
4 5111C5 SPRING, FRONT FORK :LEFT ••••• 0.2
5111C6 SPRING, FRONT FORK :RIGHT •••• 0.2
5111C7 SPRING, FRONT FORK :BOTH ••••• 0.4
5 5111G2 PIPE, FRONT FORK :LEFT ••••••• 0.8
5111G3 PIPE, FRONT FORK :RIGHT •••••• 0.8
5111G4 PIPE, FRONT FORK :BOTH ••••••• 1.3
8 5111D2 CASE, BOTTOM :RIGHT •••••••••• 0.8
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.3
12 5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.8
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.8
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.3
13 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.6
14 5111D1 CASE, BOTTOM :LEFT ••••••••••• 0.8
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.3
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
63
2005.10.01 E
F-9 FRONT BRAKE CALIPER F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.1
3 (1)
7111D1 PISTON, FRONT BRAKE CALIPER •• 0.5
.INCLUDES: Bleed brakes
.NOTE: Same time for two units
11 711130 CALIPER, FRONT BRAKE ••••••••• 0.4
.INCLUDES: Bleed brakes
12 7111G0 BRACKET, FRONT CALIPER ••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
64
2005.10.01 E
F-10 FRONT WHEEL F12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 710151 AXLE, FRONT WHEEL •••••••••••• 0.3
5 710103 HUB, FRONT WHEEL ••••••••••••• 2.3
6 7101D4 FRONT WHEEL •••••••••••••••••• 1.0
8 710109 RIM, WHEEL :FRONT •••••••••••• 2.2
9 710139 FRONT TIRE(ONE) •••••••••••••• 0.9
10 710140 TUBE, FRONT TIRE(ONE) •••••••• 0.9
12 710145 GEARBOX ASSY., SPEEDOMETER ••• 0.3
15 711120 DISC, FRONT BRAKE •••••••••••• 0.4
21 (4)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.5
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
66
2005.10.01 E
F-12 REAR WHEEL F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.4
4 710160 AXLE, REAR WHEEL ••••••••••••• 0.3
7 710121 HUB, REAR WHEEL •••••••••••••• 2.3
8 710118 REAR WHEEL ••••••••••••••••••• 1.0
9 710127 RIM, WHEEL :REAR ••••••••••••• 2.2
10 710142 REAR TIRE(ONE) ••••••••••••••• 0.9
11 7101A7 TUBE, REAR TIRE(ONE) ••••••••• 0.9
18 (6,20)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.5
710133G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
67
2005.10.01 E
F-13 FUEL TANK F15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 310110 COCK ASSY., FUEL ••••••••••••• 0.3
3 310115 SCREEN, FUEL STRAINER •••••••• 0.3
4 3101A6 CUP, FUEL STRAINER ••••••••••• 0.1
6 310100 TANK, FUEL ••••••••••••••••••• 0.4
14 1151A0 SHROUD, RADIATOR :RIGHT •••••• 0.1
1151A5 SHROUD, RADIATOR :BOTH ••••••• 0.1
15 115126 SHROUD, RADIATOR :LEFT ••••••• 0.1
1151A5 SHROUD, RADIATOR :BOTH ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
69
2005.10.01 E
F-14 SEAT G 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4131E4 SEAT :DOUBLE ••••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
70
2005.10.01 E
F-15 SIDE COVER G 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (3)
4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
6 (5)
4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
71
2005.10.01 E
F-16 AIR CLEANER G 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 312105 ELEMENT, AIR CLEANER ••••••••• 0.2
3 3121A5 CASE, AIR CLEANER •••••••••••• 0.8
7 3121B6 TUBE, AIR CLEANER CONNECTING • 0.4
8 312102 COVER, AIR CLEANER CASE •••••• 0.2
10 3121D0 CASE, AIR CLEANER :MIDDLE •••• 0.5
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
73
2005.10.01 E
F-16-1 AIR SUCTION VALVE G 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
7 314130 VALVE, SECONDARY AIR CONTROL • 0.3
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
76
2005.10.01 E
F-18 PEDAL G 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
3 6151B5 SWITCH, REAR STOP :PEDAL SIDE 0.3
5 811135 ROD, REAR BRAKE •••••••••••••• 0.2
7 810160 PEDAL, REAR BRAKE •••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
77
2005.10.01 E
F-19 STEP G 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 4101C6 BAR, MAIN STEP :RIGHT •••••••• 0.2
4101J1 BAR, MAIN STEP :BOTH ••••••••• 0.3
5 4101C5 BAR, MAIN STEP :LEFT ••••••••• 0.2
4101J1 BAR, MAIN STEP :BOTH ••••••••• 0.3
8 4101D0 BRACKET, PILLION STEP :RIGHT • 0.1
4101K4 BRACKET, PILLION STEP :BOTH •• 0.2
9 4101C9 BRACKET, PILLION STEP :LEFT •• 0.1
4101K4 BRACKET, PILLION STEP :BOTH •• 0.2
13 4101C8 BAR, PILLION STEP :RIGHT ••••• 0.1
4101P4 BAR, PILLION STEP :BOTH •••••• 0.2
14 4101C7 BAR, PILLION STEP :LEFT •••••• 0.1
4101P4 BAR, PILLION STEP :BOTH •••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
78
2005.10.01 E
F-20 STAND G10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 615195 SWITCH, SIDE STAND ••••••••••• 0.3
2 410180 BAR, SIDE STAND •••••••••••••• 0.2
4 (3)
410182 SPRING, SIDE STAND ••••••••••• 0.1
.NOTE: Same time for two units
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
79
2005.10.01 E
F-21 SWINGARM G11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410195 CASE, DRIVE CHAIN •••••••••••• 0.1
2 213165 CHAIN, DRIVE ••••••••••••••••• 0.2
7 5121E5 COLLAR, PIVOT DISTANCE ••••••• 0.7
9 4101J3 GUARD, CHAIN ••••••••••••••••• 0.1
11 4101E5 SLIDER, CHAIN •••••••••••••••• 0.3
13 4101E4 ROLLER, CHAIN TENSIONER •••••• 0.1
15 5121B0 SWINGARM ASSEMBLY •••••••••••• 0.9
19 5121C8 BEARING, SWINGARM PIVOT :LEFT 1.0
5121C9 BEARING, SWINGARM PIVOT :RIGHT 1.0
5121D0 BEARING, SWINGARM PIVOT :BOTH 1.2
27 2131G4 CHAIN KIT, DRIVE ••••••••••••• 0.7
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
81
2005.10.01 E
F-22 REAR CUSHION G13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 512115 CUSHION ASSY., REAR •••••••••• 0.4
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
82
2005.10.01 E
F-23 REAR FENDER G14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 411135 COWL, REAR ••••••••••••••••••• 0.2
4 410165 CARRIER, LUGGAGE ••••••••••••• 0.2
6 413102 FENDER, REAR ••••••••••••••••• 0.5
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
83
2005.10.01 E
F-24 WINKER G15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
12 616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2
16 6161D0 BASE, WINKER :RIGHT FRONT •••• 0.2
6161D1 BASE, WINKER :BOTH FRONT ••••• 0.3
17 6161C9 BASE, WINKER :LEFT FRONT ••••• 0.2
6161D1 BASE, WINKER :BOTH FRONT ••••• 0.3
18 6161D2 BASE, WINKER :LEFT REAR •••••• 0.3
6161D4 BASE, WINKER :BOTH REAR •••••• 0.4
19 6161D3 BASE, WINKER :RIGHT REAR ••••• 0.3
6161D4 BASE, WINKER :BOTH REAR •••••• 0.4
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
84
2005.10.01 E
F-25 TAILLIGHT/LICENSE LIGHT G16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161D5
TAILLIGHT UNIT ••••••••••••••• 0.3
3 6161E2
BASE, TAILLIGHT •••••••••••••• 0.3
6 6161E3
BASE, LICENSE •••••••••••••••• 0.3
11 6161F3
BULB, LICENSE LIGHT •••••••••• 0.1
12 (2,4)
6161G1 BULB, TAILLIGHT •••••••••••••• 0.1
17 4131K7 BRACKET, NUMBER PLATE •••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
86
2005.10.01 E
F-26 BATTERY H 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 610100 BATTERY •••••••••••••••••••••• 0.2
4 610105 CABLE, POSITIVE BATTERY •••••• 0.2
5 612115 CABLE, STARTER MOTOR ••••••••• 0.3
9 610110 CABLE, NEGATIVE BATTERY •••••• 0.2
11 (10)
615113 SWITCH, STARTER MAGNETIC ••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
90
2005.10.01 E
F-29 TOOLS H 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410190 BOX OR BAG, TOOL ••••••••••••• 0.2
2 4101B1 COVER, TOOL BOX •••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
91
2005.10.01 E
F-30 CAUTION LABEL H 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
92
2005.10.01 E
F-31 MARK H 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description XR125L Serial No. Parts catalogue code
No. 3 4 5 6
93
2005.10.01 E
PART NO. INDEX I 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
12100-KGA-900 D6 36 1 14721-KGA-B00 D4 34 17 16199-KRE-901 E5 51 26 18355-KSM-901 G6 75 11 23511-439-010 E1 47 14
12100-KGA-D00 D6 36 1 14751-KGA-B00 D4 34 18 16210-KRE-900 D3 33 5 18357-MCG-000 G6 75 12 23520-KPT-900 E1 47 15
12191-KGA-900 D6 36 2 14771-KGA-B01 D4 34 19 16210-KRH-D20 D3 33 19 18373-KRH-D20 G6 75 13 23531-KPT-900 E1 47 16
E6 52 1 14775-KGA-B00 D4 34 20 16214-KRH-D20 D3 33 20 18373-MN1-670 G6 75 13 23801-KCM-000 E1 47 17
12200-KRH-D20 D3 33 1 14781-KGA-B00 D4 34 21 16731-ZE2-003 D2 32 5 18391-MB0-891 G6 75 14 23811-KPS-900 E1 47 18
12200-KSM-900 D3 33 1 16905-MG7-000 G5 74 5 18421-KFB-000 G6 75 15
12204-KGA-305 D3 33 2 15000 16950-KCM-621 F15 68 2 18422-KFB-000 G6 75 16 24000
12205-KGA-305 D3 33 3 16952-KFB-003 F15 68 3 18600-KRH-D21 G5 74 7
12209-GB4-681 D4 34 1 15100-KPT-900 D9 39 1 16953-GG2-731 F15 68 4 18601-KRH-D20 G5 74 8
24211-KPT-900 E3 49 1
12210-KY0-890 D4 34 2 15131-KPT-900 D9 39 2 16958-MA1-731 F15 68 5 18602-KRH-D20 G5 74 9
24221-KPS-900 E3 49 2
12251-KY0-891 D3 33 4 15331-KPS-900 D9 39 3 18604-KRH-D20 G5 74 10
24231-KPT-900 E3 49 3
E6 52 1 15332-KPS-900 D9 39 4 17000 18605-KRH-D20 G5 74 11
24241-KCS-650 E3 49 4
12311-KGA-900 D1 31 1 15421-KPS-900 D14 44 9 18610-KRH-D20 G5 74 12
24301-383-000 E3 49 5
12311-KRH-D20 D2 32 2 15426-KPS-900 D14 44 10 17211-KRE-900 G3 72 1 18656-KRH-D20 G5 74 13
24411-KCN-000 E3 49 6
12315-KRH-D20 D2 32 3 15430-KPS-900 D9 39 5 17212-MCG-000 G3 72 2 18657-KRH-D20 G5 74 14
24430-KW1-900 E3 49 7
12361-KPS-900 D14 44 5 15436-KPS-900 D9 39 6 17215-KRE-900 G3 72 3 24435-KGA-900 E3 49 8
12391-KRH-D20 D2 32 4 15441-KPS-900 D9 39 7 17217-KRE-900 G3 72 4 19000 24610-KGA-900 E3 49 9
E6 52 1 15446-KPS-900 D9 39 8 17218-KRE-900 G3 72 5 24621-107-760 E3 49 10
12391-KY0-830 D1 31 2 15459-KT0-710 D9 39 9 17219-KRE-900 G3 72 6 19040-KRE-900 F15 68 13 24631-KPS-900 E3 49 11
94
2005.10.01 E
PART NO. INDEX I 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
35000 40543-KBW-950 G11 80 4 45108-KW8-901 F11 64 6 50710-KGA-940 G9 78 10
32100-KRH-D00 H3 88 8 40545-KRH-D21 G11 80 3 45112-KS6-701 F11 64 7 50710-KPM-003 H4 89 8
32100-KRH-D21 H3 88 8 35010-KRH-D00 F6 59 1 40546-KW8-900 G11 80 5 45125-KRE-921 F5 58 2 50711-GN5-730 G9 78 11
32401-KRE-900 H2 87 4 35010-KRH-D20 F6 59 1 45131-HA5-672 F11 64 8 50711-KGA-940 G9 78 12
32401-KRH-D21 H2 87 4 35013-KFB-000 F3 56 3 41000 45132-166-016 F11 64 9 50713-KRE-900 G9 78 13
32410-KRE-900 H2 87 5 35100-KRH-D00 F6 59 2 45133-MA3-006 F11 64 10 50714-KRE-900 G9 78 14
32410-KRH-D20 H2 87 5 35100-KRH-D21 F6 59 2 41201-KSM-900 F14 67 3 45134-KB7-005 F13 66 9
32411-253-000 H2 87 6 35101-KRH-D00 F6 59 3 45150-KPE-901 F11 64 11 51000
32412-KAB-000 H2 87 8 35101-KRH-D21 F6 59 3 42000 45150-KRH-D21 F11 64 11
32414-KGA-940 H2 87 7 35106-KCZ-J70 F6 59 4 45190-KCZ-J71 F11 64 12 51400-KRE-921 F9 62 3
32416-KRE-900 H2 87 8 35121-MAS-G01 F6 59 5 42301-KRE-900 F14 67 4 45190-KPE-901 F11 64 12 51400-KRH-D21 F9 62 3
32601-KRE-900 H2 87 9 35200-KRH-D00 F3 56 4 42312-KPS-900 F14 67 5 45203-MG3-016 F11 64 13 51401-KRE-901 F9 62 4
32921-KCH-900 D3 33 6 35200-KRH-D21 F3 56 4 42620-KPS-900 F14 67 6 45215-ML7-922 F11 64 14 51401-KRH-D21 F9 62 4
32925-958-000 D3 33 7 35250-KCP-J01 H3 88 9 42635-KRE-900 F14 67 7 45351-KRE-920 F12 65 15 51410-KRE-901 F9 62 5
32976-KGA-900 D11 41 4 35330-MK5-003 F3 56 5 42650-KRE-900 F14 67 8 45460-KRH-D00 F7 60 2 51412-KK4-003 F9 62 6
32976-KW1-900 D10 40 5 35340-MM5-600 F5 58 1 42701-KRE-900 F14 67 9 45461-KPS-900 F9 62 2 51412-KRE-901 F9 62 7
35350-KRE-900 G8 77 3 42711-KFT-621 F14 67 10 45463-KRH-D00 F5 58 3 51420-KRE-921 F9 62 8
35357-KRE-900 G8 77 4 42712-MAN-622 F14 67 11 45470-KRE-900 F6 59 6 51432-388-003 F9 62 9
35700-KRH-305 G10 79 1 42713-KB7-901 F14 67 12 45504-410-003 F5 58 4 51437-KBG-003 F9 62 10
95
2005.10.01 E
PART NO. INDEX I 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
53178-MCG-000 F3 56 15 81200-KRH-D00ZA G14 83 4 87129-KRH-D30ZA H8 93 6 90071-MB0-000 D13 43 8 90380-KRH-D20 F16 69 20
53192-268-000 F3 56 16 81220-KV8-860ZA H7 92 1 87129-KRH-D40ZA H8 93 6 90084-KPS-900 D10 40 7 90380-MB2-000 G15 84 13
53208-KCH-900 F6 59 8 81220-KV8-870ZA H7 92 1 87501-KRH-P00 H7 92 2 90085-413-781 D11 41 6 90401-KW1-900 D13 43 9
53214-KA3-732 F7 60 3 87505-KRH-D00 H7 92 3 90085-KRM-850 D11 41 6 90402-KPT-900 D3 33 13
53214-KA4-701 F7 60 4 83000 87505-KRH-F00 H7 92 3 90087-MR1-000 D10 40 8 90403-KPS-900 D11 41 9
53219-KRE-900 F7 60 5 87507-MZ8-W00 H7 92 4 90089-KAS-900 D11 41 7 90408-KPS-900 E3 49 15
53229-KPE-900 F7 60 6 83119-GT4-000 G5 74 16 87507-MZ8-W50 H7 92 4 90092-KE5-000 D11 41 8 90428-958-000 D4 34 25
53300-KRH-D00 F6 59 9 83119-MG9-000 G6 75 17 87508-MN8-670 H7 92 10 90101-GBL-000 F7 60 7 90434-KPS-900 D9 39 16
83501-KB7-000 H6 91 1 87508-MN8-730 H7 92 10 90101-KAS-900 G5 74 17 90437-611-000 D3 33 14
61000 83501-KRE-900ZA G2 71 1 87512-KRH-D00 H7 92 5 90104-KPS-900 D10 40 9 90437-KGA-K00 D3 33 14
83503-KRE-900 G2 71 2 87512-KRH-F00 H7 92 5 D14 44 17 90441-028-010 D1 31 3
61100-KPS-900ZA F8 61 1 83504-KB7-000 H6 91 2 87516-KV6-610 G13 82 3 90105-MG3-000 H4 89 15 D2 32 6
61100-KPS-900ZB F8 61 1 83507-422-000 H6 91 3 87516-KV6-631 G13 82 3 90107-MBG-000 F6 59 13 E6 52 2
61100-KPS-900ZG F8 61 1 83508-438-000 H6 91 4 87520-KRH-D00 H7 92 6 90107-MBL-610 G13 82 4 90441-MT3-000 H4 89 19
61101-KAS-900 H2 87 16 83510-KRE-900ZA G2 71 3 87520-KRH-D20 H7 92 6 90108-MK6-670 G10 79 6 90442-KPS-900 D3 33 15
61103-357-000 G16 85 14 83510-KRE-900ZD G2 71 3 87560-MAB-620 H7 92 7 90109-MZ5-008 F2 55 15 E6 52 2
61104-KB7-900 F8 61 2 83512-KA4-700 G6 75 18 87560-MZ0-611 H7 92 8 90111-147-000 G3 72 18 90444-397-000 D5 35 26
61300-KRH-D00ZA F1 54 6 83551-376-000 G2 71 4 87565-KRH-D00ZA H7 92 9 90111-162-000 F15 68 19 90451-365-000 E1 47 20
61300-KRH-D00ZB F1 54 6 G14 83 5 87565-KRH-D00ZB H7 92 9 G14 83 10 90451-KPS-900 E1 47 19
96
2005.10.01 E
PART NO. INDEX I 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
90703-KRM-840 D2 32 9 91356-425-003 D10 40 13 G16 85 25 F8 61 4
90704-KPS-900 D6 36 3 E7 53 2 94050-08000 G14 83 14 G1 70 5 99001-10120 H6 91 14
90741-KFB-000 D16 46 10 91405-KT0-680 G5 74 19 H5 90 22 95701-06028-00 D1 31 5 99001-14170 H6 91 15
90751-KPS-900 D9 39 18 91406-166-000 F2 55 22 94050-08070 G7 76 21 D2 32 11 99003-10000 H6 91 16
90755-229-003 F12 65 18 H1 86 28 94050-10000 G15 84 15 95701-08012-07 H3 88 17 99003-30000 H6 91 17
90899-KL8-000 G14 83 13 91413-679-000 G4 73 27 H5 90 23 95701-08016-00 H5 90 24 99003-50000 H6 91 18
94101-03000 H6 91 10 95701-08018-00 G9 78 19 99004-18001 H6 91 19
91000 92000 94101-05000 G4 73 29 G14 83 16 99006-12000 H6 91 20
94101-06800 G7 76 22 95701-08030-00 D5 35 33 99006-24000 H6 91 21
91001-KGA-900 D16 46 11 92101-05020-0A H3 88 18 94101-08000 G9 78 17 95701-08030-07 G7 76 25 99008-01600 H6 91 22
91002-KGA-900 D16 46 12 92101-06012-0A D1 31 4 94103-05000 H1 86 26 95701-08032-00 F16 69 23 99101-GHB-0950 E5 51 32
91015-KV6-003 F7 60 8 D2 32 8 94103-05700 F1 54 20 95701-08045-00 G14 83 17 99103-KPT-0350 E5 51 33
91016-KPS-900 E2 48 26 92101-06020-0A G8 77 13 94103-08700 G7 76 23 95701-08045-07 F6 59 19 99103-KPT-0380 E5 51 33
91053-MAY-003 F14 67 18 92911-06016-0E F12 65 20 94111-06000 H2 87 18 G7 76 26
91059-KY2-711 F6 59 17 94201-20120 G8 77 15 95801-06032-00 D13 43 12
91070-KPE-901 G11 80 19 93000 94201-20150 G9 78 18
91072-KT7-003 G13 82 7 94201-30280 G8 77 16 96000
91102-KPS-900 E3 49 17 93101-06010-0A E2 48 28 94201-30450 H6 91 11
91106-383-003 D14 44 19 93101-06025-0A E3 49 18 94303-03050 D5 35 30 96001-06008-02 G7 76 27
97
2005.10.01 E
PART NAME INDEX J 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
BOLT, BREAK OFF •••••••••••••• H4 89 16 BOLT, FLANGE, 8X16 •••••••••••• H5 90 24 BULB, HEADLIGHT••••••••••••••• F1 54 4
BOLT, FLANGE SOCKET, 5X14 •••• D11 41 7 BOLT, FLANGE, 8X18 •••••••••••• G9 78 19 BULB, MARKER LIGHT•••••••••••• F1 54 5
BOLT, FLANGE, 10X110 ••••••••• H4 89 15 G14 83 16 BULB, TAILLIGHT••••••••••••••• G16 85 12
BOLT, FLANGE, 10X52 •••••••••• G13 82 5 BOLT, FLANGE, 8X30 •••••••••••• D5 35 33 BULB, WEDGE BASE•••••••••••••• F2 55 1
BOLT, FLANGE, 6MM •••••••••••• F15 68 19 G7 76 25 2
G3 72 18 BOLT, FLANGE, 8X32 •••••••••••• F16 69 23 BULB, WINKER•••••••••••••••••• G15 84 12
G5 74 17 BOLT, FLANGE, 8X35 •••••••••••• F7 60 7 BUSH, 20X23X9••••••••••••••••• E1 47 8
98
2005.10.01 E
PART NAME INDEX J 2
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
CLAMPER, SPEEDOMETER CABLE ••• F9 62 1 COVER COMP., R. CRANKCASE ••••• D7 37 1 DUST SEAL, STEERING HEAD•••••• F7 60 3
CLAMP D17, TUBE •••••••••••••• G5 74 19 COVER SET, R. SIDE •••••••••••• G2 71 3 4
CLAMP, TUBE •••••••••••••••••• G4 73 25 COVER SUB ASSY., AIR CLEANER•• G3 72 8
CLIP, 2X50 ••••••••••••••••••• F1 54 22 COVER, BATTERY TERMINAL ••••••• H2 87 8 [E ]
CLIP, 2X70 ••••••••••••••••••• G4 73 27 COVER, BRAKE HOSE CLAMPER ••••• F5 58 3
CLIP, BREATHER TUBE •••••••••• G3 72 13 COVER, CARBURETOR HEATER•••••• E4 50 18 ELEMENT, AIR CLEANER•••••••••• G3 72 1
G5 74 3 COVER, COMBINATION SWITCH ••••• F6 59 4 EMBLEM, PRODUCT••••••••••••••• F6 59 12
99
2005.10.01 E
PART NAME INDEX J 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
GEAR, COUNTERSHAFT SECOND •••• E1 47 7 [I ] NEEDLE SET, JET••••••••••••••• E4 50 2
GEAR, COUNTERSHAFT THIRD ••••• E1 47 10 9
GEAR, IDLE ••••••••••••••••••• D12 42 4 INDICATOR, RR. BRAKE •••••••••• F13 66 5 E5 51 34
GEAR, MAINSHAFT FIFTH •••••••• E1 47 13 INSULATOR COMP., CARBURETOR••• D3 33 19 NUT-WASHER, 6MM••••••••••••••• D13 43 8
GEAR, MAINSHAFT FOURTH ••••••• E1 47 11 INSULATOR, CARBURETOR••••••••• D3 33 5 NUT B, BRAKE ROD ADJUSTING•••• G8 77 18
GEAR, MAINSHAFT SECOND ••••••• E1 47 6 NUT, BEAM ADJUSTING••••••••••• F1 54 1
GEAR, MAINSHAFT THIRD •••••••• E1 47 9 NUT, CAP, 6MM••••••••••••••••• F2 55 19
100
2005.10.01 E
PART NAME INDEX J 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
NUT, CAP, 7MM •••••••••••••••• G7 76 20 O-RING, 2.4X29 •••••••••••••••• E4 50 13 PLATE COMP., INNER VISOR FR.•• F1 54 9
NUT, CLIP, 6MM ••••••••••••••• G3 72 19 O-RING, 2.5X20 •••••••••••••••• D5 35 28 PLATE, CLUTCH••••••••••••••••• D8 38 4
G14 83 11 E6 52 2 PLATE, CLUTCH LIFTER•••••••••• D8 38 6
NUT, CYLINDER HEAD ••••••••••• D3 33 12 O-RING, 30MM•••••••••••••••••• D10 40 13 PLATE, CLUTCH PRESSURE•••••••• D8 38 5
NUT, FIXING •••••••••••••••••• F3 56 20 E7 53 2 PLATE, DIAPHRAGM•••••••••••••• F5 58 10
NUT, FLANGE, 10MM •••••••••••• G15 84 15 O-RING, 33.5X3.0•••••••••••••• D3 33 16 PLATE, GEARSHIFT•••••••••••••• E3 49 10
H5 90 23 E6 52 2 PLATE, L. ENGINE HANGER UPPER• H4 89 4
NUT, FLANGE, 12MM •••••••••••• F12 65 17 O-RING, 35X3•••••••••••••••••• D14 44 22 PLATE, L. FR. ENGINE HANGER••• H4 89 6
NUT, FLANGE, 16MM •••••••••••• F14 67 14 E7 53 2 PLATE, L. RR. ENGINE HANGER
NUT, FLANGE, 5MM ••••••••••••• F1 54 19 O-RING, 63X3•••••••••••••••••• D10 40 12 UPPER H4 89 7
G16 85 24 E7 53 2 PLATE, L. UPPER ENGINE HANGER• H4 89 4
NUT, FLANGE, 6MM ••••••••••••• D3 33 13 O-RING, 7X1.7••••••••••••••••• D14 44 23 PLATE, PILLION STEP••••••••••• G9 78 11
F4 57 27 E7 53 2 PLATE, REGISTERED NUMBER•••••• H7 92 2
F5 58 19 O-RING, 7.2X2.2••••••••••••••• D3 33 17 PLATE, R. FR. ENGINE HANGER••• H4 89 5
G12 81 23 O-RING, 9.4X2.4••••••••••••••• D9 39 19 PLATE, R. UPPER ENGINE HANGER• H4 89 3
G16 85 25 E7 53 2 PLATE, SPRING STOPPER••••••••• D4 34 11
NUT, FLANGE, 8MM ••••••••••••• G7 76 21 O-RING, 9.8X1.9••••••••••••••• D2 32 7 PLATE, STAY••••••••••••••••••• E4 50 16
G14 83 14 OUTER COMP., CLUTCH ••••••••••• D8 38 1 PLATE, STEP RUBBER SETTING•••• G9 78 7
H5 90 22 OUTER COMP., STARTING CLUTCH•• D11 41 1 PLATE, TUBE CLAMP••••••••••••• D2 32 3
NUT, HEX., 10MM •••••••••••••• H5 90 21 PLUG, BEARING PUSH•••••••••••• D14 44 7
NUT, HEX., 5MM ••••••••••••••• F9 62 20 [P ] PLUG, BREATHER TUBE••••••••••• G3 72 15
NUT, HEX., 6MM ••••••••••••••• G8 77 14 PLUG, CONE•••••••••••••••••••• G14 83 13
H2 87 17 PACKING, EX. •••••••••••••••••• G6 75 14 PLUG, PIN••••••••••••••••••••• F11 64 13
NUT, HEX., 8MM ••••••••••••••• G12 81 21 PACKING, FUEL STRAINER CUP •••• F15 68 1 PLUG, SPARK••••••••••••••••••• D3 33 18
22 PACKING, HEAD COVER ••••••••••• D1 31 2 PROTECTOR COMP., MUFFLER•••••• G6 75 11
NUT, LOCK ••••••••••••••••••••
F3 56 19 D2 32 4 PROTECTOR, EX. PIPE••••••••••• G6 75 9
NUT, LOCK, 16MM ••••••••••••••
D9 39 15 E6 52 1 PROTECTOR, MIDDLE ARM••••••••• G8 77 10
NUT, SIDE STAND ••••••••••••••
G10 79 8 PACKING, LENS ••••••••••••••••• G16 85 9 PUMP ASSY., OIL••••••••••••••• D9 39 1
NUT, SPECIAL, 4MM ••••••••••••
G16 85 19 PACKING, PROTECTOR •••••••••••• G6 75 2
NUT, SPECIAL, 6X1.0 ••••••••••
F1 54 13 3 [R ]
NUT, STEERING STEM •••••••••••
F6 59 15 PACKING, TAILLIGHT LENS••••••• G16 85 2
NUT, TAPPET ADJUSTING ••••••••
D4 34 24 PAD SET, FR. •••••••••••••••••• F11 64 2 RECTIFIER ASSY., REGULATOR•••• H3 88 5
NUT, U, 10MM •••••••••••••••••
G13 82 6 PANEL COMP., RR. BRAKE•••••••• F13 66 2 RECTIFIER ASSY., SILICON•••••• H3 88 6
NUT, U, 14MM •••••••••••••••••
G11 80 16 PEDAL COMP., BRAKE•••••••••••• G8 77 7 RECTIFIER COMP., SILICON•••••• H3 88 7
NUT, U, 6MM ••••••••••••••••••
F12 65 16 PEDAL COMP., CHANGE ••••••••••• G8 77 1 REFLECTOR, REFLEX••••••••••••• G16 85 10
F13 66 11 PIECE, OIL LOCKING•••••••••••• F9 62 9 RELAY, WINKER••••••••••••••••• H3 88 13
NUT, U, 8MM •••••••••••••••••• F14 67 15 PIN C, JOINT•••••••••••••••••• G8 77 19 RETAINER•••••••••••••••••••••• F11 64 7
PIN, HANGER••••••••••••••••••• F11 64 14 RETAINER, GEAR BOX•••••••••••• F12 65 7
[O ] PIN, LOCK, 8MM •••••••••••••••• D9 39 18 RETAINER, VALVE SPRING•••••••• D4 34 19
PIN, MAIN STEP BAR JOINT•••••• G9 78 1 RIM, FR. WHEEL•••••••••••••••• F12 65 8
OIL SEAL, 12X22X5 •••••••••••• D7 37 7 PIN, PISTON••••••••••••••••••• D16 46 5 RIM, RR. WHEEL•••••••••••••••• F14 67 9
OIL SEAL, 14X28X7 •••••••••••• D14 44 20 PIN, SPLIT, 2.0X12•••••••••••• G8 77 15 RING•••••••••••••••••••••••••• D13 43 6
OIL SEAL, 20X34X7 •••••••••••• E2 48 27 PIN, SPLIT, 2.0X15•••••••••••• G9 78 18 RING SET, PISTON•••••••••••••• D16 46 3
OIL SEAL, 21X37X7 •••••••••••• F12 65 18 PIN, SPLIT, 3.0X28•••••••••••• G8 77 16 RING, BACK UP••••••••••••••••• F9 62 6
OIL SEAL, 22X35X7 •••••••••••• D14 44 21 PIN, SPLIT, 3.0X45•••••••••••• H6 91 11 RING, OIL SEAL STOP••••••••••• F9 62 17
OIL SEAL, 25X47X6.5 •••••••••• F14 67 19 PIN, SPRING, 2X14••••••••••••• H6 91 12 RING, PISTON•••••••••••••••••• F9 62 10
O-RING ••••••••••••••••••••••• D13 43 11 PIN, SPRING, 3X10••••••••••••• D7 37 9 RIVET, BLIND, 2.4X7••••••••••• H4 89 14
F15 68 5 PIN, STEP BAR JOINT ••••••••••• G9 78 2 ROD COMP., RR. BRAKE•••••••••• G8 77 5
O-RING, 10X1.5 ••••••••••••••• F2 55 17 PIPE COMP., AIR SUCTION••••••• D2 32 1 ROD KIT, CONNECTING••••••••••• D16 46 1
O-RING, 13.8X2.5 ••••••••••••• D10 40 11 PIPE COMP., EX.••••••••••••••• G6 75 6 ROD, CLUTCH LIFTER•••••••••••• D8 38 7
E7 53 2 PIPE COMP., FR. FORK •••••••••• F9 62 5 ROD, PUSH••••••••••••••••••••• D4 34 13
O-RING, 17.0X2.5 ••••••••••••• D5 35 29 PIPE, L. SUPPORT •••••••••••••• H4 89 11 ROLLER, 3X8.5••••••••••••••••• D5 35 34
5
E6 52 2 PIPE, R. SUPPORT •••••••••••••• H4 89 10 ROLLER, 4X10•••••••••••••••••• E3 49 17
O-RING, 18X3 ••••••••••••••••• D7 37 8 PIPE, SEAT•••••••••••••••••••• F9 62 11 ROLLER, CHAIN••••••••••••••••• G11 80 13
E7 53 2 PIPE, STEERING HANDLE ••••••••• F6 59 7 ROTOR COMP., OIL FILTER••••••• D9 39 5
O-RING, 1.3X4.3 •••••••••••••• E4 50 14 PISTON•••••••••••••••••••••••• D16 46 4 ROTOR, NEUTRAL SWITCH••••••••• E3 49 13
O-RING, 23X2.8 ••••••••••••••• F10 63 22 PISTON, 27X31••••••••••••••••• F11 64 3 ROTOR, OIL PUMP INNER••••••••• D9 39 3
O-RING, 24.4X3.1 ••••••••••••• D13 43 10 PIVOT, GEARSHIFT DRUM STOPPER• E3 49 14 ROTOR, OIL PUMP OUTER••••••••• D9 39 4
E7 53 2 PLATE A2, FIXING•••••••••••••• E1 47 18 RUBBER•••••••••••••••••••••••• F16 69 26
101
2005.10.01 E
PART NAME INDEX J 5
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
RUBBER ••••••••••••••••••••••• H2 87 1 SCREW, TAPPING, 4X12 •••••••••• G15 84 14 SPRING, GEARSHIFT RETURN•••••• E3 49 12
RUBBER A, FUEL TANK •••••••••• F15 68 7 SCREW, TAPPING, 4X14 •••••••••• F2 55 15 SPRING, OIL FILTER SCREEN••••• D14 44 10
RUBBER A, SEAT CUSHION ••••••• H4 89 9 SCREW, TAPPING, 4X35 •••••••••• G16 85 23 SPRING, OIL THROUGH••••••••••• D9 39 8
RUBBER B, SEAT SETTING ••••••• G1 70 3 SCREW, TAPPING, 5X16 •••••••••• G4 73 24 SPRING, PAD••••••••••••••••••• F11 64 6
RUBBER, CHAMBER RR. MOUNTING • G6 75 8 SCREW, TAPPING, 5X8 ••••••••••• G11 80 20 SPRING, SHIFT DRUM STOPPER•••• E3 49 8
RUBBER, FR. FENDER MOUNTING •• G16 85 14 SEAL SET, FR. FORK •••••••••••• F9 62 12 SPRING, SIDE STAND SUB•••••••• G10 79 3
RUBBER, GEAR CHANGE PEDAL •••• G8 77 2 SEAL SET, PISTON•••••••••••••• F11 64 1 SPRING, STEP RETURN••••••••••• G9 78 4
RUBBER, INNER VISOR •••••••••• F1 54 8 SEAL, AIR CLEANER••••••••••••• G3 72 6 SPRING, STOP SWITCH••••••••••• G8 77 4
RUBBER, MUFFLER MOUNTING ••••• G6 75 15 9 SPRING, THRUST•••••••••••••••• D4 34 6
RUBBER, PILLION STEP ••••••••• G9 78 10 SEAL, VALVE STEM•••••••••••••• D4 34 1 SPRING, VALVE••••••••••••••••• D4 34 18
RUBBER, PROTECTOR •••••••••••• G6 75 4 SEAT COMP., DOUBLE•••••••••••• G1 70 2 SPROCKET, DRIVE••••••••••••••• E1 47 17
RUBBER, PROTECTOR MOUNTING ••• G6 75 12 SEAT, RR. BRAKE CAM ••••••••••• F13 66 4 SPROCKET, FINAL DRIVEN•••••••• F14 67 3
RUBBER, SEAT HINGE ••••••••••• G16 85 15 SEAT, VALVE SPRING•••••••••••• D4 34 20 STATOR COMP.•••••••••••••••••• D11 41 3
RUBBER, SHOCK •••••••••••••••• H2 87 14 SEPARATOR COMP.••••••••••••••• F5 58 8 STAY COMP., WINKER•••••••••••• G15 84 6
RUBBER, SIDE COVER ••••••••••• G6 75 18 SEPARATOR SUB ASSY., AIR STAY, COUPLER••••••••••••••••• F2 55 13
RUBBER, SPEEDOMETER •••••••••• F15 68 16 CLEANER G3 72 10 STAY, HEADLIGHT LOWER••••••••• F1 54 11
G14 83 2 SET RING, 20MM •••••••••••••••• D8 38 10 STAY, L. HEADLIGHT•••••••••••• F6 59 11
RUBBER, SPEEDOMETER MOUNTING • F2 55 10 E2 48 25 STAY, NUMBER PLATE BRACKET•••• G16 85 18
RUBBER, STEP ••••••••••••••••• G9 78 6 SHAFT, CAM FOLLOWER ••••••••••• D4 34 8 STAY, R. HEADLIGHT•••••••••••• F6 59 10
RUBBER, TAILLIGHT •••••••••••• G14 83 1 SHAFT, CAM GEAR••••••••••••••• D4 34 9 STAY, SPEEDOMETER••••••••••••• F2 55 14
RUBBER, TANK GUARD ••••••••••• H4 89 2 SHAFT, GEARSHIFT FORK GUIDE••• E3 49 4 STEM SUB ASSY., STEERING•••••• F7 60 5
SHAFT, IDLE GEAR•••••••••••••• D12 42 5 STEP COMP., L.•••••••••••••••• G9 78 5
[S ] SHAFT, REDUCTION GEAR••••••••• D12 42 3 STEP COMP., R.•••••••••••••••• G9 78 3
SHAFT, ROCKER ARM ••••••••••••• D4 34 15 STOPPER COMP., GEARSHIFT DRUM• E3 49 7
SCREEN SET, FUEL STRAINER •••• F15 68 3 SHOE SET, BRAKE••••••••••••••• F13 66 1 STOPPER, KEY BODY••••••••••••• H6 91 4
SCREEN, OIL FILTER ••••••••••• D14 44 9 SHROUD SET, L. •••••••••••••••• F15 68 15 STRIPE, L. TANK SHROUD•••••••• H8 93 4
SCREW-WASHER, 4X12 ••••••••••• E5 51 29 SHROUD SET, R. •••••••••••••••• F15 68 14 STRIPE, R. TANK SHROUD•••••••• H8 93 3
F5 58 18 SLIDER, CHAIN••••••••••••••••• G11 80 11 SUB TANK, RESONATOR••••••••••• G5 74 12
SCREW-WASHER, 4X16 ••••••••••• E5 51 27 SLIDER, THROTTLE•••••••••••••• F3 56 11 SUSPENSION, FUSE CASE••••••••• H3 88 11
SCREW-WASHER, 5X12 ••••••••••• E5 51 28 SOCKET COMP.•••••••••••••••••• F2 55 8 SUSPENSION, WINKER RELAY•••••• H2 87 15
SCREW-WASHER, 5X14 ••••••••••• G3 72 23 SOCKET COMP., HEADLIGHT ••••••• F1 54 3 H3 88 14
SCREW SET A •••••••••••••••••• E4 50 6 SOCKET COMP., L. FR. WINKER••• G15 84 2 SWINGARM SUB ASSY., RR.••••••• G11 80 15
SCREW SET B •••••••••••••••••• E4 50 10 SOCKET COMP., L. RR. WINKER••• G15 84 11 SWITCH ASSY., CLUTCH•••••••••• F3 56 5
SCREW, BLEEDER ••••••••••••••• F11 64 4 SOCKET COMP., R. RR. WINKER••• G15 84 5 SWITCH ASSY., COMBINATION &
SCREW, FLAT, 4X12 •••••••••••• D9 39 13 8 LOCK F6 59 2
F5 58 17 SPACER B •••••••••••••••••••••• G3 72 4 SWITCH ASSY., FR. STOP•••••••• F5 58 1
SCREW, FLAT, 6X30 •••••••••••• D9 39 14 SPACER, NEUTRAL SWITCH•••••••• D14 44 13 SWITCH ASSY., RR. STOP•••••••• G8 77 3
SCREW, FLAT, 8X31 •••••••••••• F14 67 13 SPANNER, 10X12 •••••••••••••••• H6 91 14 SWITCH ASSY., STARTER MAGNETIC H2 87 10
SCREW, OVAL, 5X12 •••••••••••• D9 39 12 SPANNER, 14X17 •••••••••••••••• H6 91 15 SWITCH ASSY., THERMOSTAT•••••• H3 88 9
SCREW, OVAL, 5X18 •••••••••••• F2 55 18 SPEEDOMETER ASSY.••••••••••••• F2 55 3 SWITCH ASSY., WINKER•••••••••• F3 56 4
SCREW, PAN, 2X6 •••••••••••••• F2 55 16 SPEEDOMETER COMP.••••••••••••• F2 55 5 SWITCH COMP., STARTER MAGNETIC H2 87 11
SCREW, PAN, 4X32 ••••••••••••• F3 56 22 SPINDLE COMP., GEARSHIFT •••••• E3 49 9 SWITCH SET, SIDE STAND•••••••• G10 79 1
SCREW, PAN, 4X45 ••••••••••••• F4 57 23 SPOKE SET A, 10X206 ••••••••••• F12 65 23 SWITCH SET, STARTER KILL•••••• F3 56 3
SCREW, PAN, 4X8 •••••••••••••• F1 54 15 SPOKE SET A, 10X206.5••••••••• F12 65 22
SCREW, PAN, 5X10 ••••••••••••• G3 72 21 SPOKE SET A, RR.•••••••••••••• F14 67 1 [T ]
SCREW, PAN, 5X12 ••••••••••••• F1 54 16 SPOKE SET B, RR.•••••••••••••• F14 67 2
SCREW, PAN, 5X16 ••••••••••••• F4 57 24 SPRING ASSY., SIDE STAND•••••• G10 79 4 TAILLIGHT UNIT•••••••••••••••• G16 85 1
SCREW, PAN, 5X18 ••••••••••••• F9 62 19 SPRING A, BRAKE ROD ••••••••••• G8 77 6 TANK COMP., FUEL•••••••••••••• F15 68 6
SCREW, PAN, 5X20 ••••••••••••• F4 57 25 SPRING SET, BRAKE PEDAL••••••• G8 77 8 TAPE, MAGIC••••••••••••••••••• H6 91 6
G16 85 22 SPRING, BEARING PUSH •••••••••• D14 44 8 7
SCREW, PAN, 5X28 ••••••••••••• G3 72 22 SPRING, BRAKE SHOE •••••••••••• F13 66 6 TERMINAL SET, BRUSH••••••••••• D13 43 2
SCREW, PAN, 5X50 ••••••••••••• F1 54 17 SPRING, CAMSHAFT•••••••••••••• D4 34 10 TERMINAL, EARTH••••••••••••••• E4 50 12
5
SCREW, SPECIAL, 6X8 •••••••••• F16 69 20 SPRING, CAM DRIVEN•••••••••••• D4 34 5 THREAD, STEERING HEAD TOP••••• F7 60 6
G15 84 13 SPRING, CARBON BRUSH •••••••••• D13 43 3 THROUGH, OIL•••••••••••••••••• D9 39 7
SCREW, TAPPET ADJUSTING •••••• D4 34 23 SPRING, CLUTCH •••••••••••••••• D8 38 11 TIRE, FR.••••••••••••••••••••• F12 65 9
SCREW, TAPPING, 3X12 ••••••••• F4 57 26 SPRING, CLUTCH LEVER •••••••••• D7 37 5 TIRE, RR.••••••••••••••••••••• F14 67 10
SCREW, TAPPING, 3X16 ••••••••• F6 59 17 SPRING, FR. FORK•••••••••••••• F9 62 4 T-JOINT••••••••••••••••••••••• G5 74 4
SCREW, TAPPING, 4X10 ••••••••• F1 54 18 SPRING, FR. REBOUND ••••••••••• F9 62 7 TOP SET••••••••••••••••••••••• E4 50 4
G2 71 9 SPRING, GEARSHIFT PLATE••••••• E3 49 11 TUBE•••••••••••••••••••••••••• E5 51 25
102
2005.10.01 E
PART NAME INDEX J 6
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
WASHER, PLAIN, 5MM ••••••••••• F1 54 20
G4 73 29
H1 86 26
WASHER, PLAIN, 6MM ••••••••••• G7 76 22
WASHER, PLAIN, 8MM ••••••••••• G7 76 23
G9 78 17
WASHER, PLATE, 12MM •••••••••• D3 33 14
103
2005.10.01 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/2
PARTS CATALOGUE NEWS
BOOKNo.:13KRH3E4
Reqd.QTY
Block Ref.
Note Part No. Description Serial No. Parts catalogue code
No. No. XR125L
3 4 5 6
T 11395-KGA-900 GASKET, L. COVER ............. 1 1 1 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
2/2
July 02,2006
CODE NO. 13KRH3E4
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
February 18,2007
CODE NO. 13KRH3E4
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
July 22,2007
CODE NO. 13KRH3E4
T 30500-KRH-E21 .............................. - 1 1 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
September 30,2007
CODE NO. 13KRH3E4
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
April 27,2008
CODE NO. 13KRH3E4
A 90120-KPS-900 .............................. - - - 1
A 90121-KPS-900 .............................. - - - 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
April 05,2009
CODE NO. 13KRH3E4
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
March 14,2010
CODE NO. 13KRH3E4
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1