Professional Documents
Culture Documents
1S
Instructions
HPLC
Document No. V6880
Note: For your own safety, read the instructions and observe the warn-
ings and safety information on the device and in the instructions. Keep
the instructions for future reference.
Support: Do you have questions about the installation or the operation of your
instrument or software?
International Support:
Contact your local KNAUER partner for support:
www.knauer.net/en/Support/Distributors-worldwide
Support in Germany
(Austria & Switzerland on case-to-case basis):
Phone: +49 30 809727-111 (workdays 9-17h CET)
Fax : +49 30 8015010
Email: support@knauer.net
Table of contents
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 About these instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Additional typographical conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Legal information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4.1 Liability limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4.2 Transport damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.3 Warranty conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.4 Warranty seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.5 Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Basic safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Operating ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 User qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Operator responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Personal safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.5 Safety features on the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.6 Working with solvents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6.1 General requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6.2 Contamination by health-threatening solvents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6.3 Avoiding leakage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7 Specific environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7.1 Earthquake-endangered areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7.2 Explosive environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7.3 Cooling room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7.4 Wet room. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.8 Maintenance, care and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.9 Service request form and decontamination report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Device overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Symbols and signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 Degassing Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6 Eluents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1. General
1.1 About these instructions
These operating instructions enable the safe and efficient operation of
the device. The user must have carefully read and understood these
operating instructions before starting any work.
The basic prerequisite for safe operation is compliance with all safety
instructions (see “2 Basic safety instructions”, p. 3). In addition to the
safety and warning instructions in these operating instructions, the local
accident prevention regulations and the national industrial safety regula-
tions apply.
These operating instructions are an integral part of the device. It must be
kept in the immediate vicinity of the device and accessible to the user at
all times.
You can download these and other instructions from the KNAUER web-
site: www.knauer.net/library
Symbol Meaning
DANGER (red) indicates a highly hazardous situa-
tion. If not avoided, it will result in death or serious
injury.
Allow the device to acclimatize for min. 3 hours before taking it into
operation.
After taking into operation, the device should stay switched on.
Avoid temperature fluctuations.
3. Product information
Legend:
1 Exhaust port
2 LED
3 Outlets
1
4 Inlets
2
3
Legend:
1 CE mark
2 Serial number
3 Warning 1 1
4 Warning 2 2
5 Mains connection
for power supply with
power switch 3
6 Ground 4
5
6
Operating range Gases that have dissolved into the solvent can cause bubbles in pumps
and detectors. Good chromatographic separation therefore requires
degassing the solvent. The analytical 2-channel degasser DG 2.1S is
Symbol Explanation
Electrostatic-discharge hazard.
3.4 Features
Reliable and convenient degassing of up to two eluents at the same
time.
Teflon AF® allows high gas diffusion rates
Constant performance vacuum pump for high baseline stability
Chamber volumes lower than 0.5 ml, thus fast eluent changes are
possible
Very good physical and chemical stability
3.6 Eluents
Even small quantities of other substances, such as additives, modifiers, or
salts can influence the durability of the materials.
Suitable eluents
Methylene chloride
Diluted acids and bases (flush after use)
Slightly volatile eluents
Unsuitable eluents
Note: The intended use be ensured only if the requirements for ambient
conditions of the operating environment are met.
4.1 Unpacking
Store all packing materials. Packing list should be kept for repeat orders.
Next steps Keep the included packing list for repeat orders.
Keep the original packaging for safe storage or transportation.
Original parts: For power supply, use the supplied power cable and
plug to meet the specifications which are described in the chapter
“Technical Data” (see chapter 9 on page 18). Detachable power
cable cables are not allowed to be replaced with other cable types.
Country-specific plugs: Before switching on the device, check wheth-
er the supplied plug is approved for your country. Overview of the
device- and country-specific plug types from KNAUER:
www.knauer.net/plugs
Power strips: If several devices are connected to one power strip,
always consider the maximum power consumption of each device.
Access to power supply: Make sure that the power plug on the pow-
er supply (wall socket or power strip) is always accessible, so that the
device can be disconnected easily from the power supply.
Damaged power supply cables and plugs: For safety reasons, dam-
aged or faulty cables and plugs must not be used to connect the
device to the power supply. Replace defective cables and plugs only
with KNAUER accessories.
5. Initial startup
1 2
Fig. 4: Screw fitting of the solvent tube
Device defect
Very high pressures can damage the degasser membrane. The
membrane can withstand a maximum pressure of 4 bar.
Never connect the degasser to the pump outlet.
Device defect
Changes of the environmental temperature cause condensation inside
the device.
Allow device to acclimate for 3 h before connecting to power supply
and taking into operation.
When you switch off the HPLC pump, also switch off the degasser.
5.5 Purging
Flush the degasser and the connecting tubes with the appropriate sol-
vent prior to use. Thanks to the low chamber volume, only small amounts
of the solvents are needed for flushing.
Prerequisite The degasser is connected to the pump.
Note: To separate the degasser from the mains, remove the switched-
mode power supply from the rear of the device.
Procedure 1. Remove critical solvent from the degassing chambers and other
system components by purging with for example isopropanol (2-pro-
panol) .
2. Subsequently purge with water.
3. If the degasser is switched off for several days (e.g. over the week-
end), purge the device with isopropanol prior to ending operation.
4. Switch off the degasser at the power supply.
6. Troubleshooting
First measures: 1. Check all cabling.
2. Check all screw fittings.
3. Check whether air has gotten into the supply lines.
4. Check device for leaks.
Device defect
Intruding liquids can cause damage to the device.
Place solvent bottles next to the device or in a solvent tray.
Moisten the cleaning cloth only slightly.
8. Disposal
Hand in old devices or disassembled old components at a certified waste
facility, where they will be disposed of properly.
AVV Marking in According to the German „Abfallverzeichnisverordnung“ (AVV) (January,
Germany 2001), old devices manufactured by KNAUER are marked as waste electri-
cal and electronic equipment: 160214.
WEEE- KNAUER is registered by the WEEE number DE 34642789 in the German
Registration „Elektroaltgeräteregister“ (EAR). The number belongs to category 8 and
9, which, among others, comprise laboratory equipment.
All distributors and importers are responsible for the disposal of old
devices, as defined by the WEEE directive. End-users can send their old
devices manufactured by KNAUER back to the distributor or the importer
free of charge, but would be charged for the disposal.
Solvents and All solvents and other operating materials must be collected separately
Other Operating and disposed of properly.
Materials
All wetted components of a device have to be flushed first with isopro-
panol and then with water before being maintained or disposed.
9. Technical data
Channels 2
Display 1 LED
Weight 2.3 kg
Overvoltage category II
10.1 General
The device is very resistant against a variety of commonly used eluents.
However, make sure that no eluents or water come in contact with the
device or enter into the device. Some organic solvents (such as chlori-
nated hydrocarbons, ether) may cause coating damage or loosen glued
components by improper handling. Even small quantities of other sub-
stances, such as additives, modifiers, or salts can influence the durability
of the materials. Exposure time and concentration have a high impact on
the resistance.
The following list contains information about the chemical compatibility
of all wetted materials which are used in devices made by KNAUER. The
data bases on a literature research on the manufacturer specifications of
the materials. The wetted materials of this device are listed in the chapter
“Technical data”.
All resistances mentioned here are for use at temperatures up to 40 ° C,
unless stated otherwise. Please note that higher temperatures can signifi-
cantly affect the stability of different materials.
10.2 Plastics
Polyetheretherketone (PEEK)
PEEK is a durable and resistant plastic and, next to stainless steel, the
standard material in HPLC. It can be used at temperatures up to 100 °C
and is highly chemical resistant against almost all commonly used sol-
vents in a pH range of 1-12,5. PEEK is potentially moderate resistant
against oxidizing and reducing solvents.
Therefore, following solvents should not be used: Concentrated and oxi-
dizing acids (such as nitric acid solution, sulfuric acid), halogenated acids
(such as hydrofluoric acid, hydrobromic acid) and gaseous halogens.
Hydrochloric acid is approved for most applications.
In addition, following solvents can have a swelling effect and may have an
impact on the functionality of the built-in components: Methylene chlo-
ride, THF and DMSO in any concentration such as acetonitrile in higher
concentrations.
Polyimide (Vespel®)
This material is wear-resistant and permanent resilient thermically (up to
200 °C) as well as mechanically. It is chemically broadly inert (pH range
1-10) and is especially resistant against acidic to neutral and organic
solvents, but vulnerable to pH strong chemical or oxidizing environments:
It is incompatible with concentrated mineral acids (such as sulfuric acid),
glacial acetic acid, DMSO and THF. In addition, it will be disintegrated by
nucleophilic substances like ammonia (such as ammonium salts under
alkaline conditions) or acetate.
Systec AF™
This amorphous perfluorinated copolymer is inert against all commonly
used solvents. However, it is soluble in perfluorinated solvents like Fluo-
rinert® FC-75 and FC-40, and Fomblin perfluor-polyether solvents from
Ausimont. In addition, it is affected by Freon® solvents.
Polychlortrifluorethylene (PCTFE, Kel-F®)
The semi-crystalline thermoplastic material is plasticizer-free and dimen-
sionally stable, even in a wide temperature range (−240 °C to+205 °C). It
is moderately resistent against ether, halogenated solvents and toluene.
Halogenated solvents over +60 °C and chlorine gas should not be used.
10.3 Non-metals
Diamond-like carbon (DLC)
This material is characterized by a high hardness, a low coefficient of fric-
tion and thus low wear. In addition, it is highly biocompatible. DLC is inert
against all acids, alkalis and solvents commonly used in HPLC.
Ceramic
Ceramic is resistant against corrosion and wear and is fully biocompati-
ble. An incompatibility against acids, alkalis and solvents commonly used
in HPLC is not known.
Alumina (Al2O3)
Due to their high resistance to wear and corrosion, alumina ceramic is
used as a coating for mechanically stressed surfaces. It is a biocompatible
material with low thermal conductivity and low thermal expansion.
Sapphire
Synthetic sapphire is virtually pure monocrystalline alumina. It is biocom-
patible and very resistant to corrosion and wear. The material is character-
ized by a high hardness and a high thermal conductivity.
Ruby
Synthetic ruby is
monocrystalline alumina and gets its red color by the
addition of some chromium oxide. It is biocompatible and very resistant
to corrosion and wear. The material is characterized by a high hardness
and a high thermal conductivity.
Mineral wool
This insulating material consists of glass or stone wool fibres and isolates
in high oxidizing conditions and at high temperatures. Mineral wool is
valid as commonly inert against organic solvents and acids.
10.4 Metals
Stainless steel
Stainless steel is, apart from PEEK, the standard material in HPLC.
Steels with WNr. 1.4404 (316L) are used, or with a mixture of higher
compatibility.
They are inert against almost all solvents. Exceptions are biological appli-
cations which are metal ion sensible, and applications with extreme cor-
rosive conditions. These steels, in comparison to commonly used steels,
are increasingly resistant against hydrochloric acid, cyanides and other
halogen acids, chlorides and chlorinated solvents.
The use in ion cromatography is not recommended. In case of electro-
chemical applications, a passivation must be executed first.
Hastelloy®-C
This nickel-chrome-molybdenum alloy is extremely resistant to corrosion,
especially against oxidizing, reducing and mixed solvents, even at high
temperatures. This alloy may be used in combination with chlor, formic
acid, acetic acid and saline solutions.
© KNAUER 2021