© HASAN JUMA BACKER i" are) ee _ ie emmone cue Seder pctrorcam BS peti eo a Ess ee DOCUMENT TRANSMITTAL NOTE ‘Contract No: GC 09107200 OR! EWAN ANKS IAL ‘MESSERS ‘QATAR FETROLPUM (DK) [your Ret ‘MR ABDULLA HILAL SULAITI PROJECT MANAGER RAL LAFPAN PROJECT (EDR) biased ‘Gorka | HIB/GCOSIOT2O0QP/T/ON06 Sect | WELDING PROCEDURE SPECIFICATION FOR POTABLE WATER STORAGE TANKS, a 17/2010 Doccument No. gel | | ow. Deserinden Code qasssaitin [ausfersez=} Mgmgemunrsomoriamn | Z WELDING PROCEDURE SPECIFICATION FOR tuseutanuacel eta 7 POTABLE WATER STORAGE TANKS 05 > s ‘WELDING PROCEDURE SPECIFICATION FOR ig5S5 5-25-0116. we] 1 - POTABLE WATER STORAGE TANKS 10 - a ‘WELDING PROCEDURE SPECIFICATION FOR eee Hib] 1 2 POTABLE WATER STORAGE TANKS 13 s f ‘WELDING PROCEDURE SPECIFICATION FOR eae eee = POTABLE WATER STORAGE TANKS 13 A iS ‘WELDING PROCEDURE SPECIFICATION FOR anes bisa! Bae ? POTABLE WATER STORAGE TANKS 13 B s ‘WELDING PROCEDURE SPECIFICATION FOR eee ee * POTABLE WATER STORAGE TANKS 13C = Z a ‘WELDING PROCEDURE SPECIFICATION FOR aaa beseel Be! 7 POTABLE WATER STORAGE TANKS 13D. : asseasoia | we] 1 | 2 ‘Wet MAP 5 Cae ite: Appa Wi Conc >TO Th 1 AvposdGe are G ra WN TAC TE] ) nwapmnci tesa 4 For Review Aad 6 Folate NR ose 5 le Fr App isn 7 serena G5 sipet arc-ForRetetion Co Reise a sine mh anc [2 Fortean went | a oe oR meme {fa psa - a R72 oma NJ Sx a x UNTRY MANAGER anew Tier Sane Dae [ccrEDRTISSUED FOR APPROVAL ISSUED FOR REVIEW / COMMENTS DESCRIPTION Ja AU p= 4 Q Qatar Petroleum ES ENGINEERING DEPARTMENT CONTRACT REF.: GC 09107200 RLC POTABLE WATER STORAGE TANKS AND PUMPS. DOCUMENT TITLE: WELDING PROCEDURE SPECIFICATION: VT-01 MAIN CONTRACTOR TANK VENDOR Hince 1975 Vijay Tanks & Company LLC, Hasan Juma Backer PO Box 107, PC 131, Hamriya, Trading & Contracting Co LLC Sultanate of Oman. PO BOK 22860, DOHA, QATAR. "TEL: #074-4922003/4412615 Fax: se7aca2e1a3t DOC. NO: 2655-5-25-0113 ae Page 1 of 14@ aeaate ‘COMMENTS COMPLIANCE NOTE Conpanr ie Project Ref ALC Potable Water Tanks And Pumps OF conmentshot Dato: 16-06-10 EDRISCESTOTEOOXTTINGOT si Wong Procedure Spcieaton VrOt No 255605450119 Rev ‘oP comments VF Remansiarsenton Preheat sha be applied to remove moisture if present tthe wold area, WPS shal eftec this requremert lncorperated [Back wating shal be caried fo SwAW wena, expec 2 |ouworanch jonts welded by E7018, is shall be mentioned under ina wes Iho aplicaia as tis WPS i for Double but it etepass temperature shall not be more than 50 degros ofthe value recorded in PGR, ts comment ie apptabl for WPS. O14 Hiss @ suprlemertary variable, Not applicable on ths project ae theres no imapact tet requirement 4 | nedors shalibe seperately qualifod for this preject tes [Alto above comments shal be cused n hese WPS and fase | wes shal be endcrsed and revewed by TP to vey the compiiance to OP requirements. Noted, Hu to comely longinal WPS afer endorsement of TP hall be euomitedta OP for endorsement eo, Hu to comely 2.0. Box : 22580 1 _Doha = Qatar Page of Ser Trad & COSxz WELDING PROCEDURE SPEGIFICA cr an2us vic Revd Company Name: Viay Taka 8 Co. ULC Propared By: Sioeh Babu Wes No Viot Date: t60010 Rev.NO. 1 Supporting POR Number): Vroe Date: 06 Sep2007 Wolang Processes) SAW ——_Typelsk. Semi Automate ose ASME Section if, APL 660 ‘This WPS ie appieable for shel horizontal welding frowrs rowan Joint Design: Sinaleoube Bevel Doule but ching: Yes oN Joscking MateriaiTypo) [7 Wole Metsr > Nonfusing meta! [> Nonmetatic = Others rT wale beyers.e tango 61 Pe tek> 130 JBASE METAL (aw-409) ln. Jeno. lor |Specincaton Type & Grade = 4 Group No. ‘Group No, rem lor |Chom. Analysie & Mech. Prop: HTicknees Range, Groove. lomors As par apse P.No we 4 croup no. Group No A203 spor spec JFILLeR METALS (aW-404) ‘SUBSEQUENT specication No. (SFA) sa7 517 Jaws to, class) EMi2K EMi2K eno. 6 ‘ a. no. 4 : sizeof Far Meta 25 0m 25mm |Weld Deposit Thickness Range 2) Groove Filet tue (Class) FASE tue Trade Name SAB, O« Fx 1076 Fixe Type ‘Aluminste Bese [atcy Fini Change) None Supplemental None Jtioy Elements None IRecrushed Siag None 0. Box: 2599 Dena - Qatar “Seer Trae & om essto, revit, FosmoNs aaa) rare rear Ena] rcsion of Groove 20 Tempers Range + wa Nictang Progression iS Tinting: a oatog ete a PRERERT ame) TASS rroeatTonp: Cin, Reveal saTba ea %Famoverolare pecan al caven| i [rowae ners tmp ae: aa sia Proven atone ue ep — : fer} —— | — JectRicaL cHARACTEnISTCS(aW409) lune = oc rataty = = lps Range sa ator we Hingston Cectode suse Type TN Meothpo: — — DETR snc Jude of meta Transfer for GMAW : WA Jelectrode Wire Feed Speed Range : WA [FECHMTaUE TaW-aTaY string or weave Bead Jorince or Gas Cup Size initia and intrpass Cleaning Intetnoa ot Back Gouging Joscitavon Ittipte or single pass per size lupe or Single Electrode Imanvat or Automatic conn vara Processes loners oe wed ims [Diao a sw | ewan | 2s “gprorcd For Comracion EEE pen ar lacranre siomnse sme [in —Sresraame eee = Da — sear ae em @ LeoAy, VISAY TANKS & COMPANY LLC QCF 426 Rev, as PROCEDURE QUALIFICATION RECORD , PORNO: VF-OrB DATE: 06 Sep 2007 Sheet No.: 1 of 2 WPSNO= VI O1B (Proposed) | DATE 09-Aug-2007 PROCESS : SAW TYPE : Machine Joint Designs QW-402) Test Coupon Thickness : 12mm Diameter N/A for Pate Single Bevel: 45 / Nil deg Roof Fae: 2.0mm Root Gap 1.5 mn Base Metals :(QW-403) Post weld heat Treatment (QW-407) Material Specification: A516 Gr.70 Tempertue : NA ‘Typé or Gade ‘A516Gr.70 Time NA PNo.: 1GrNo2 to PNo.:1GrNo2 otter WA Thickness of Test Coupon: 12 mm Gas (QW-408) Diameter of test coupon: NIA Shilding NA Other : Nil ‘Trailing : NIA Filler Metals :(QW-404) Backing NIA SFA specification AS7 Electrical Characteristics (QW-409) AWS clasifcaon: _FIAS-EM 12K Current ve Filler Metal F no: 6 7 Polarity. EP Size offer metal 2.5mm ‘Amps: (Range) 360-430 Weld Metal Analysis A No’: 1 Volts: (Range) 20-24 Weld Metal thickness: 12mm Tungsten Electrode Size: N/A otter Nil other: wil Position QW-405) Technique QW-410) Postion of Groove 26 Travel speed: (Range) 393-641 mm/min Welding progression: Right to Le Siting/ Weave Bead: N/A Other Nil Oscilation NA Preheat xQW-406) Multiple pas or Single pass (perside) Multiple Pass Preheat Temp.: 32 deg C (Ambient meta emp) other: NA Inter pass Tet. 180 deg C-200 degC Other Nil FOR VIJAY TANKS FOR Signature : roea Signature SF Name: G Surender Baits Sie Position : QA/QC (E) See Date: 06-Sep-07 Bate : 06-Sep-07,ay, VIJAY TANKS & COMPANY LLC QCF 426 Rey ad PROCEDURE QUALIFICATION RECORD. : PORNO: VT-01B DATE : 06-Sep-2007 Sheet No. :2 of 2 Tensile Tests syeinenno[ biension nn [en [Uinae aon KN] Uinwe Unksens | DPRSTRIEE Tl 20.07 11.96 240.04 130.14 eas | On Parent Metal 712 1997x1185 | 236.64 nen Sm Ton parent Metal Guided Bend Tests Type Bendangle | _ Foner Diameter Result ‘Comments Side Bend 1 80 deg, ar Satisfactory = Side Bend -2 180 deg a0 Satisfactory s Side Bend -3 180 deg ar Satisfactory ss Side Bend 4 180 deg at Satisfactory e Charpy‘ V' Notch Impact Tests Notch Location | SPER | Test Tipact values injoules ae Size,mm | ‘Temp. [A] B C | Average wet 14 | 164 | 166 161 ~ FL 10x 10x55) -10% | 110 | 174 | 144 143 - FL+2mm_ 144 8 162. 435 ~ Fillet Weld Test : NIA Other Tests ‘Type of test 1) NDT (RT)- Satisfactory — Refer Report No: VIC-OS 2) Macro Examination - Satisfactory Refer Report No: 3) Hardness Survey - Satisfactory M3985 P& Mib Deposit Analysis NIA Other ‘Visual - Ref. Report attached Parameter Reading: Refer attached reports. Welder's Name: S.Axjunan’ Stamp No. : VTC - 17 Mechanical Tests conducted at EIL Lab Laboratory Test Report No. : M 3985 P & M3985 MI h We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer : Vijay Tanks & Company LLC FOR_VIJAY TANKS FOR Signature : Signature Name: G.Surender Position : QA/QC (E) Date: 06-Sep-07 ame: S.ASohani" aIMIPUBIS TOOT 80" DI0VO_ a sapuaing"5 FainpeuBls| or Wa wos SUNVL AVEIA YOU STITT] NOLLVNINVX4 L/LON YOd CUVMYOA LAd AX OL ATIVASIA 379) (Carqetidde se 939)9q )-SPESOVNY) TTAVLdaOV @4I0V AIYACISNOD SI ATAWVS SHI Cray) masz des | Wewaoijuiey pem| ‘BpdD Jad Se_| Beig 10 Aisosod aopjing| po) 160 Se SupMavpUN PoNOTESUON | _WOTENSTET ar9/cTUTOSUT WoRNIIOWE] SBD] SPAT ENSIA waaay (onmarasgo jemay papormy) ‘asn Tay TomnoD wT] day Wodno) 159] SdMiedsy dep i009 | aay e aesaoy | Sam ied sy ajiuy song qaaaay é, ~~ aaaoy_| Sd md sy sxaly | adasay_| TSLE09 ee ydas0y_ r IsL209 Sd sod sy ssouronut oa) doar | aaooy | NEUESVAN | waannn atanvs| — waawon avant | vrvaunio aonvuadoov Zb- OLA PON YACTAM! = 0449 91S V mIUIOST X OOF X AW ZT = AZIS| 2002°80°91 :aLvd| ueunfiy’s = aWVN WaCTSM| Tevary, MVS / TEU $190 /1€-3 ? 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ON Sd Wehwus ‘ZH OLA = NOLLVOO1 eS a10-LA ON YOE L00¢-80°91 *ALVG.LSAL | XI‘OWS AWSV : NOILLVOLAIDadS ¥ $4G09 411 artsy $190 /I-3 } ‘ON LOVUINOD Od ‘waWoLsAD bie} Loarowd| a10- LA: ON Sam “ Fay ‘Sey - JOO SUALINVAVA ONIGTIM - CYOOTA NOLLVOIAITVAD INGADONd ONIGTIM OTT ANVdNOD 8 SYNVL AVILA 2 5 6 ¢PIH Services MI PO Bax 62574, DUBAL ‘nted arab Emrates ‘el +971 ()4 267 988 Fax YO7i(0) 4267 9585 ‘emallselos@phme.com E Ltd Report No: RADIOGRAPHIC REPORT vTc0s [Bllert No: VIJAYA TANKECOMPANY LLC job/Order No: [eso No: ite: JOB No.VTCH-143 Prawing No: Maieiar cs fication: ASME SECVII, Divi/SecIx Radiation (GarrmalkRay: GAMMA Bourse KV 8 Szeirte2z [QI Type & Size: ASTM 1B onsitviy: As perASMEV-T276 | Film Type & KODAKMX125 | Size: 10X40 amm FD (From Source ide of Object to Film) Rativiy TMA 17 [ Seveens:p5 0. 125mm NO7Time of Exposures: BMS Procedure: { Matoial Triciness:tamm | Developing time: 5Mts Temparature:22 Deg, sOD(Source To 20" *fReGhr SW jing. St fr wque: frewing:- ] 5mm | Test Date 19/08/07 Ze eT) OES 80 LL=o ee-KERYA YRSANTARA CAKTT FAK NO. 78264351179 Nov. 22 20B5 03:43" PS Certificate No.: PL625313 ES te (22-Nov-08 Date: ((Corsignee Buyer Fate Decctpton Guantty TaN) yoriooonco | OK Flux 10.7425 kg bags PLe2s313, EXPORT l Test Requtements Flux & Weld Metal Analysis Density & Molsture Fix anaysis | $i0, |_A,0s | Car; | moo | Feo | mind | TiO. | Bulk Density % zs | 200 | 170 | 220| 30 | 63 | 15 | 10 _koldm® Ail Wold Metal Anaysis |_¢ | Ma | si | _p | s | Moisture, 1000°C cwmorniet 22% | go6 | 4.84 | 0.60 | 0022] cor2| ao8 003 _% Welding Parameters: DC+ 580A __29V_33muh Weld Metal Mechanical Properties Re 02 Rm a Impact Toughness AlWeld Metal Specimen |_ N/mm Nin? % Joule at°C ean CAs 12:20, 428. 520 24 AO 3 3ta5°C Flux Sieve Analysis Seversh.nm | 1.90 | 1.40 | 1.00 | 00 | 025 | %emsinogonsieve | _1 | 1a [43 | oo [x00 ) (Wire Fux combination classified according to AWS AS.A7 OK Flax 10.711 0K Autrod 12:22: FTAS-ENMT2K This Cerlfeate © Reved according to EN 10204 51 PT. KARA YASANTARA CART: cory 3) fe sy y F fer Fr ERWYA YASANTARA CAKT a yHartawen QAV/QC Manager ‘An ESAB Group Company ‘T Karya Yasontare Cale ust Kota Bukit Indah Blok All No, 4 Purwokmtaj Jawa Barat ~ INDONESIA 20. Box: 22500 - Qatar asit I ay TEST REPORT | << In accordance with EN 10204 -2.2 i Date: 2008-04-20 Cerificate number: 020352901 rev. 0 Our order: F ‘Your order: Our terence Youtelerence: Castor nue: NA Yout fax numb Castoer or dle: You nat Invi a ‘Becavelcreate Delve adios . SAB i i DELIVERY Letaumber,-PG536AB778 Ouantiy: 1 eu es af } PRODUCT ae CHEMICAL COMPOSITION Band: ESAB we | Destin Ok Auto 12.22 25mm 804g tam number: 4222250320 / poe CLASSIFICATIONS Sport EN755 8 C Si 0.19% SFNAWS ASA? EMI2K ia one 013% 006% 2.06% aor% oa oor% 0.003% ‘COMMENTS fed CERTIFIED © °2, TRUE COPY Pa Producl supplied under a GA Programme flfiling the EN ISO 9000 standard. ‘This centileaie is produced electronically and is valid without signature. Please refer any queries to: ‘Zayed Road, P.O, Box 8964 Dubsl, Phone +971 4-338 88 29,hl) SLY ne Emitates Ondusteiab Laboratory Oilfield, Marine & Industrial Consultants WELD PROCEDURE QUALIFICATION TEST REPORT Cent IL Job Number SKATES Vijpy Tanks & Co. LC (Order Number Ret LPO w JT43/HMCT-120 P.O Box: 41537 Date Tested ‘August 28, 2007 Shariah Test Code “ASME $00,008 & ASME Sec. Vill DW.t UAE “Tested By 208 ‘Atetions Ne G, Surender Equipment # UTMEILM/0Or, Cr-EWnw067 Tdentification™ 12,0mm Thick Plate Weld Procedure POR # VT-01B, Welder ID: VTC-17 ‘Welding Position: 36, Process: SAW Material: A516 Gr.70 Job # VTC-J-143 Client: Petroleum Dev Project: EPC Harw lopment of Oman | Cluster Phase Il Facilities EIL Sample #M 3985 TENSILE TESTS Tqanincanon | DRensions | —hreg] Vad] —Yatd]Utnais | Tonola Focus] Borg ee mm. mm* | Load KN | _ Strength Load, KN ‘Strength Location % ictal ao 52 tri [zoor x 1195 | eooe | — = rn ee SON tra [isa x 1105] zoos | — s we | SNe | one ea BEND TESTS WandrelDismeter Tngis of Bend “TentReuk a 70" Salstaciny = : Salstaciony zg Sateteciony z = Satter CHARPY ‘V’ NOTCH IMPACT TESTS (Joules) Test Tomparatare! Minus 10°C = Size 10%40x55mm Wwe ‘| flvamm | 7 = = = Speman | 154 110 ad 7 = = = = Specimen | 164 70 38 7 7 = J Specimen | 166 at 162 = = = = ‘Averege | 161 143 15 = = : = = WELD MACROEXAMINATION Ferrite Measurement FN Macro = zi 2 Satsactow = NICK BREAK TEST consul ae T Ts Fa Bioniea By Cia =r BES | \ RS LE TeetWinesed by. Mk Stes Shan ABS bta/ Ny Qeh Henry J.A.D. ‘Supervisor 2 fe ELM ORO] oY ay SISSOLYAAY Gus fo Y 24 FAAS UGE: Gavin t galas — «ETEOTTTN Gast ETE OV EAS Chl CMTE Ghoe F git Dubai: PO. Box 6802, 46, ar: 0 965, oa laden -Abu Dat: PO, Box 2502, Tl: 02554200, Fat 0-552886 ST Website: wwwiiab.com Be Dato of issue: August 26, 2007a SLY ce A Emizates Ondustrial Laboratory Oilfield, Marine & Industrial Consultants Cone 918807 WELD MACRO HARDNESS REPORT Report #M 3985 Mth Ei Job Number | SKA17516 Viay Tarks & Co. LL (Order Number | Ref LPO #/ABMICT-120 P.O Box 41837 Date Tested | August 28,2007 Sharjah Test Code ‘ASME SecK204 Ad 06 UAE “Tested By 216 ‘Altenton: MG, Surender Method Vickers Hardness Test HV 109 Ell Sample# _ M3905 Equpment Vickers Hardness Tester, EILAUOOA "TE.omm Tek Pate Weld Procedure POR #Vr-01B, Welder ID: VIC-17 YOBDESCRIPTION’ | Welding Peston: 36, Process: SAW, Job # VIC-I-143 z Clint: Petroleum Development of Orhan, Project’ EPC Harweel Cisir Phase i Facies ‘AXIO MATERIAL ‘AS16 G70 MACRO ID mt ae ‘Sketch frustration only oo [wm | t [0] Ke Wei | wei | Weld | “waz Haz zoo |e | 207 cc} Fa Ths Provided by Clant Date of issue: August 28, 2007 tae pls — SAA EOTTIY GuSlh FLOVENG ld ANT Gil Ft mal elab@emiaes ata - Abu Dhabi: P.O, Box 2603, Te: 02584288, Fx 025542606 Webs wel comco Macrophotograph Vijay Tanks & Co. LLC EIL Job #3K-17516