Operation Manual: Series Disc PRO

FORM No. 1045-004801 REGISTERD No.
2230- 123002
OPERATION MANUAL
OM1247A disc PRO SERIES
OPERATION MANUAL
（ INJECTIO N M O LDING M A CHINE）
ＰＡＲＴ－ 10
Special designing for DISC molding.
APPROVED CHECKED DRAWN
ＰＬ
FD(FORM No.)10-622012(REGISTERD No.)10 - xxxxxx
Contents
Chapter 1 Outline 1
Name of Each Part -----------------------------
----------------- ---------
-------------------
-------------
-------------- 2
1-1 Construction Of The Machine -----------------
-------- ------
---------------
------------
------------ 2
1-2 Power Control Panel ----------------
---------------------------
------------ --------
--------------
---------
---------- 3
1-3 Operation Panel ---------------------------------
-------------------- ----------
--------------
-------
-------- 4
Chapter 2 Preparation For Operation 5

2-1 Checking Before Operation --------------
---------------------------------
---------------------------- 5
2-2 Starting Of Motor -----------------------
-------------------------------
-----------------------------------
------------------ 5
2-3 Checking Of Safety Devices -------------------------
--------------------------------
--------------- 5
2-4 Heat Barrel "Temperature-
"Temperature-Rise" ---------------------
----------------------------
--------------- 6
2-5 Interlock For Safety Door -------------------------
---------------------------------
---------------- 7
1) Interlock for Safety Door -------------
------------------------------
---------------------
------------------ 7
2) Alarm Device For Heat Barrel Over-
Over-Heating -------------
--------------
----------- 9
3) Detecting Injection Unit Swiveling out of Normal Position - 10
Chapter 3 Method Of Key Operation 11

3-1 Operation Panel -----------------------------
---------------------------------
--------------------------------
----------
---------- 11
11
1) Emergency Stop Switch ----------------------
-----------------------
-------------------
--------- 11
11
2) Screen Change Over Key Switches
Switches ----------------
-----------------
-----------------
------- 12
12
3) Operation Mode Key Switches ------------------------
----------------------------
----------------- 13
13
4) Condition Set Up Key -------------------
------------------------------
---------------------------------
---------------- 14
14
5) Manual Operation Key Switches ----------------------
--------------------------
---------------- 16
16
3-2 Basic Screen Layout ---------------------------
--------------------------------------
------------
----- 19
19
3-2-1 Sectional Screen Area Layouts ----------------------
-----------------------
---------- 19
19
3-2-2 Touch-
Touch-Keys
Keys -----------------------------
-------------------------------
-------------------------
----------
-----------
-------- 19
19
3-2-3 Function Key Switch ---------------------
------------------------
-------
---------
-------
------- 19
3-2-4 ON/OFF set up --------------------------
--------------------------------
-----------
---------
------- 19
3-2-5 Calculator Function -------------------------
--------------------------------
--------------
-------- 20
3-2-6 Prints ------------------
------------------------------
--------------------
----------------
------------- 21
3-2-7 Scroll of screen ------------
--------------------
---------------
----------------
-------------- 22
22
3-2-8 Window Screen ---------------
-----------------------
---------------
----------------
------------- 23
23
3-2-9 Character Input windows ------
-------------
--------------
----------------
------------- 24
24
3-2-10 Character Input methods -----
------
---------
------------
----------------
------------- 24
24
3-2-11 Setup Screen -----------------
-----------------------
--------------
----------------
------------- 27
27
Chapter 4 Explanation Of Screen 28
― ( 1 )―
4-1 Method To Call Of Screen ---------------
---------------------
----------
----------
---------
--------
---- 28
28
4-2 Temperature Screen --------------------------
------------------------------
---------------
------------- 29
29
4-2-1 Temperature Setup ----------------
----------------------------------
--------------------- 30
4-2-2 PID Setup Screen --------------------
-----------------------------------
------------------ 32
32
4-3 Disc Setup Screen --------------
----------------------------------------
----------------------------- 34
4-3-1 Compression Gate-
Gate-Cut Setup Screen ------------------ 36
4-3-2 Air Vacuum Setup Screen ---------------------------
---------------------------- 39
4-3-3 1 Cycle Graphic Screen ----------------------------- 43
4-3-4 Cross-
Cross-Hair Functions
Functions ------------------------------- 46
46
4-3-5 Selection Of 1 Cycle Graph Item --------------------
-------------------- 48
4-3-6 Mold Movement Setup Screen ------------------------- 50
4-3-7 Option Setup Screen -------------------------------- 55
4-4 Injection Setup Screen --------------------------------
-----------------------------------
------ 57
4-4-1 Injection Setup Screen -----------------------------
----------------------------- 59
59
4-4-2 Injection Graphic Screen --------------------------- 63
4-4-3 Injection Slope Control ---------------------------- 66
66
4-4-4 First Injection Pressure Monitoring Function ------- 68
68
4-5 Metering
Metering(
etering(Charge)
Charge) -------------------------------
--------------------------------------
-------------
---------- 70
4-5-1 Charge Setup Screen -------------------------------- 72
4-5-2 Charge Graphic Screen ------------------------------ 74
4-5-3 Plastic Charging Setup ----------------------------- 77
77
4-5-4 SRC-
RC-Ⅱ Metering(Charging) Control System ----------- 80
4-6 Mold Height ---------------------------------
----------------------------------------------
---------------- 81
4-6-1 Mold Height Screen --------------------------------- 83
4-6-2 Auto Clamping Force Adjustments
Adjustments -------------------- 85
4-6-3 Auto Zero Adjustment --------------------
-------------------------------
---------------------- 87
4-6-4 Auto Mold Height Movements
Movements ------------------------- 88
88
4-6-5 Auto Purge ----------------------------------------- 89
4-6-6 Method Of Stamper Exchange ------------------------- 92
4-6-7 Method Of Mold Adjustment
Adjustment -----------
-------------------------- 94
4-7 Data Memory ---------------------------

----------------------------------------------
---------------------- 95
4-7-1 Method Of Using Of Memory Card --------------------- 98
4-7-2 Sub Function --------------------------------------- 102
102
4-8 (Molding Condition) Setup
Setup Screen ---------------------
-------------------------
------- 111
4-8-1 (Molding Condition) Setup Screen1 ------------------ 111
111
4-8-2 (Molding Condition) Setup Screen2 ------------------ 112
112
4-9 Timer･
Timer･Counter･
Counter･Printer ---------------------------------
------------------------------------
------ 113
4-9-1 Timer･
Timer･Counter Function
Function ----------------------------- 114
4-9-2 Printer Function ----------------------------------- 117
― ( 2 )―
4-9-3 Handling Of Printer -------------------------------- 118
4-9-4 Window Function ------------------------------------ 119
4-9-5 Communication Port Setup Screen -------------------- 121
4-10 Monitor --------------------------------------------
-------------------------------------------------
------- 124
124
4-10-
10-1 Monitor 1 Screen ---------------------------------- 126
126
4-10-
10-2 Monitor 2 Screen ---------------------------------- 130
130
4-10-
10-3 Monitor 3 Screen ---------------------------------- 131
131
4-10-
10-4 Monitor 4 Screen ---------------------------------- 134
134
4-10-
10-5 Monitor 5 Screen ---------------------------------- 135
135
4-10-
10-6 Monitoring Process -------------------------------- 138
138
4-10-
10-7 Continuous Reject Counter
Counter ------------------------- 138
138
4-10-
10-8 Monitor Data Screen ----------
------------------------------- 139
139
4-10-
10-9 Monitor Spare Screen -------
------------------------------ 140
140
4-10-
10-10 Statistical Calc
Calculation Processing --------------- 149
149
4-10-
10-11 Monitor Data Print Function(Printer
Function(Printer Is Option) --- 151
151
4-11 Maintenance ----------------------------------------
---------------------------------------------
------- 153
153
4-11-1 Checkup Screen ------------------------------------ 157
157
4-11-2 Alarm History Screen ------------------------------ 160
160
4-11-3 1 Cycle Logic Graph Screen ------------------------ 162
162
4-11-4 1 Cycle Logic item Selection ---------------------- 164
164
4-11-5 Clock Setup --------------------------------------- 166
166
4-11-6 Access Screen ------------------------------------- 168
168
4-11-7 Set-
Set-up Value History Screen -----------------------
----------------------- 171
171
4-11-
11-8 Check Screen -------------------------------------- 173
173
4-11-9 Fixed Data Setup Screen --------------------------- 175
175
4-11-10 Special Mode Setup ------------------------------- 176
176
4-11-11 Special Mode2 Setup ------------------------------
------------------------------ 184
4-12 Robot Screen (Screen For Communication With Extractor) -- 186
Chapter 5 Alarm Table 187

5-1 Explanation Of Alarm Table -------------------------
-------------------------------
--------- 187
5-2 Supplemental Explanation Of "Alarm"
"Alarm" --------------
----------------------
----------- 187
Alarm Message ----------------------------------------
--------------------------------------------
------- A-
A-1
― ( 3 )―
PART-10
Spesial desining for DISC molding.
CHAPTER 1 OUTLINE
This machine is provided with an upgraded PLCS-10 (Special designing for DISC molding) control
system for high precision parts molding with high productivity.
The PLCS-10 controller (Special designing for DISC molding) is equipped with both 32-bit and
16-bit microcomputers for high speed processing, and it also features a TFT color LCD screen
having a window and a touch panel for better communication between operators and the machine.
Units for pressures, speeds, positions, ETC. can be chosen by unit setting on the screen.
And the features render help to setting of the mold conditions, quality control of the molding
products and up to maintenance of the machine.
Copyright ○
C 2002. Printed in Japan.
No part of the contents in this manual may be duplicated without written
permission from Toyo Machinery & Metal Co., Ltd.
The appearance or specifications of this machine are subject to change without

legal obligation on the part of Toyo Machinery & Metal Co., Ltd.
− 1 −
PART-10
Name of each part

1-1 CONSTRUCTION OF THE MACHINE
F
⃝
A
⃝ B
⃝
C
⃝
D
⃝ E
⃝
Part name Part name

A
⃝ Clamping unit F
⃝ Control panel
B
⃝ Injection unit
C
⃝ Power box
D
⃝ Control box
E
⃝ Power control panel
−2 −
PART-10
1-2 POWER CONTORL PANEL ⃝

PANEL( E)
MAIN POWER
HEATER CIRCUIT BREAKER
BREAKER
TEMP. COMTOL BREAKER
CONTROL POWER BREAKER
※ １ Power source for printer
Printer Output connector.
【NOTE】
※ １ Other device except printer must not be used.
｢Depend on device, the noise may invade, causing malfunction of the communication.｣
−3 −
PART-10
1-3 OPERATION PANEL ○

PANEL( Ｆ)
Heater ON/OFF switch
Motor ON/OFF switch
Emergency key
10.4 inches
TFT color LCD
Screen
changeover key
Condition
setting key
Memory card slot
Manual operation key

＊ Memory card slot is provided at the right side of the control panel.
−4 −
PART-10
CHAPETR 2 PREPARATION FOR OPERATION
2-1 Checking before operation.

operation.
1) Make sure everything is in order around the machine.
2) Check if safety doors, protection covers and other safety devices are fixed properly.
3) Check if cooling water valves for hopper throat and mold are opened.
2-2 Starting of motor.

1) Turn on the power switch in the factory.
2) Turn on the main power breaker on the power panel.
3) Turn on the heater circuit breaker on the power panel.
4) Turn on the control power breaker on the power panel, so that the screen is displayed.
5) Press MOTOR START ON/OFF button on the control panel for a few seconds, and the
motor can be started.
After pressing the MOTOR ON/OFF switch for a few seconds during the door is ON, the
motor stops. However, it never stops when the machine is operated in auto-mode even
the switch is kept pressing.
2-3 Checking of safety devices.

1) Double safety system(safety door limit switch and safety drop bar)
The safety doors are linked with the following two safety devices:
① Safety door limit switch(electrical safety device)
When the safety door is closed, the operator side safety door limit switch(LSS1) is
pressed(ON) and the rear side safety door limit switch(LSS2) is released(OFF).
The mold can be closed in this condition.
【 Note】
】 The buzzer sounds with the operator side safety door closed and rear side
safety door opened.
② Safety drop bar(mechanical safety device) Check if the stopper works properly by
repeating opening and closing of the safety door.
− 5 −
PART-10
2-4 Heat barrel temperature-

temperature
“temperature rise”.
-rise .
1) To turn on the heater, keep the HEATER ON／OFF switch on the control panel for a few
seconds pressing. And the HEATER ON／OFF switch is kept pressing during the heater
is ON, the heater gets OFF.
However, when the machine is operated in auto-mode, the heater never gets OFF even the
switch is kept pressing.
Heater ON／OFF switch
2) Confirm the setting up of the heat barrel temperature on “TEMPERATURE SCREEN”.
（Screen changeover key should be pressed.
NOTE 】 INJECTION or CHARGING operation can not be taken place unless 15 minutes have
【 NOTE】
not passed (unless the “cold-start protection” interlock does not been released) after
the heat barrel temperature reached up to the preset value.
.
− 6 −
PART-10
2-5 INTERLOCK FOR SAFETY DOOR.
1) INTERLOCK FOR SAFETY DOOR.

The mold open/close structure of this machine adopts such interlock system that functions
as follows when the safety door is opened.
It is therefore possible to have the effect upon the operational convenience of the
conventional machine to a certain extent.
(a) When the machine being used for insert molding work in the semi-auto mode the
safety door is once closed, after the product has been taken out by hand, and then
carry out the insert work when the ejector has retracted.
(The ejector does not retract while the safety door being left opened.)
(b) During full auto operation, if the safety door is opened the mode becomes “OFF”.
Therefore, when safety door is opened during injection, the trouble of “short” will
occur, giving a bad effect to the mold.
Be cautions for this point.
MODE ITEM OPERATION

MOLD CLOSE Halt
MOLD OPEN Halt
Ｍ EJ ADVANCE Halt
Ａ EJ RETRACT Halt
Ｎ GATE CUT IN Halt
Ｕ GATE CUT OUT Halt
Ａ ARM UPWARD Halt
Ｌ ARM DOWNWARD Halt
INJECTION Halt
Ｍ CHARGE(PLASTICATION) Halt
SUCK BACK Halt
Ｏ
SCREW ADVANCE −
Ｄ SCREW RETRACT −
Ｅ
NOZZLE ADVANCE Halt
NOZZLE RETRACT Operational
MOLD ADVANCE −
MOLD RETRACT −
Ｍ MOLD CLOSE Halt
Ｏ MOLD OPEN Halt
ＬＨ EJ ADVANCE Halt
ＤＥ EJ RETRACT Halt
Ｉ GATE CUT IN Halt
Ｇ GATE CUT OUT Halt
Ｈ ARM UPWARD −
Ｔ ARM DOWNWARD −
− 7 −
PART-10
MODE ITEM OPERATION MODE ITEM OPERATION

INJECTION − MOLD CLOSE Halt
M CHARGE(PLASTICA − S MOLD OPEN Halt
OH TION) E
LE SUCK BACK − M EJ ADVANCE Halt
DI SCREW ADVANCE Halt I EJ RETRACT Halt
G SCREW RETRACT Halt GATE CUT IN Halt
H NOZZLE ADVANCE Halt GATE CUT OUT Halt
T NOZZLE RETRACT Operational UNSCREWING OFF Halt
MOLD ADVANCE Halt A ARM UPWARD Halt
MOLD RETRACT Halt U ARM DOWNWARD Halt
MOLD CLOSE OFF T INJECTION Halt
MOLD OPEN OFF O CHARGE(PLASTICA Halt
F TION)
U EJ ADVANCE OFF SUCK BACK Halt
EJ RETRACT OFF M SCREW ADVANCE −
L GATE CUT IN OFF O SCREW RETRACT −
L GATE CUT OUT OFF D NOZZLE ADVANCE Halt
UNSCREWING OFF E NOZZLE RETRACT Operational
A ARM UPWARD OFF MOLD ADVANCE −
U ARM DOWNWARD OFF MOLD RETRACT −
T INJECTION OFF
O CHARGE(PLASTICA OFF
TION)
SUCK BACK OFF
M SCREW ADVANCE −
O SCREW RETRACT −
D NOZZLE ADVANCE OFF
E NOZZLE RETRACT OFF
MOLD ADVANCE −
MOLD RETRACT −
− 8 −
PART-10
2) ALARM DEVICE FOR HEAT BARREL OVER-HEATING.
In case the magnet or relay etc. of heater circuit get fused,the current is not cut and heat
barrel temperature continues to rise even if "heater off" instruction is output from software.
To prevent such situation,the device works to measure the current value during the time the
"heater off" being controlled by software, and if the device judges the situation to be
"abnormal" the device acts to cut the heater breaker with the alarm message displayed.
(a) Alarm message.

？ Due to abnormality in heater circuit, breaker has been shut off. ？
(b) RESET method.

• Remove the cause of function etc.
• OFF key.
• Breaker reset.
− 9 −
PART-10
3) Detecting Injection Unit Swiveling out of Normal Position.
The injection unit is swiveled out of normal operating position when a screw is replaced, for
instance. To eliminate hazards, a limit switch is provided to detect the injection unit position.
And when the injection unit is out of normal position, only the Mold Height mode becomes
available where every motion can be made at low pressure.
(a) Specifications in detail
(i) Location and status of limit switch
Limit switch ON(Fig. 1). . . . . . . . . Injection unit is in the normal position.
Limit switch OFF(Fig. 2). . . . . . . . .Injection unit is off the swiveled out position.
Normal position Swiveled out position
LS ON LS OFF
Fig.１ Fig.２
(ii) With the limit switch ON

Normal operation can be made.
(iii) With the limit switch OFF
Only operations in the Mold Height mode can be made. Neither Manual mode nor
Auto mode is available. An alarm message is shown on the screen.
(iv) Alarm and alarm resetting
• Input port: INJ SOL board LP18
• Message: ? Inj. Unit turned. Carry on machine operation in mold height mode. ?
• Output: Signals for buzzer and flash light(red color)(optional)
• Reset method: Press OFF key.
(v) Screw advancing speed in Mold Height mode
When the injection unit is swiveled out, the screw advancing speed for screw
pull-out is 13mm/sec.
− 10 −
PART-10
CHAPTER 3 Method of KEY Operation.

3-1 OPERATION PANEL
Heater ON/OFF switch
Motor ON/OFF switch
Emergency key
10.4 inches
TFT color LCD
Screen
changeover key
Operation Condition
mode key setting key
Operation key
Memory card slot
1) Emergency stop switch

Press this pushbutton when any emergency situation occurs, so that the machine
instantly comes to stop and the motor is turned off. When pressed, the pushbutton is
locked at the pressed position. Therefore, unlock the Emergency Stop pushbutton by
turning its knob in an arrow direction before re-starting the motor.
Otherwise, the motor cannot be turned on even if the Moter ON/OFF switch button is
pressed.
− 11 −
PART-10
2) Screen changeover key

When another screen is desired to call, press the desired screen key and a screen changes over to
the desired one, and then the function key reverses in red.
【 Example 】 Screen changes over from “INJ. CHG. SETUP” screen to “COPMPRESSION ・
GATE-CUT” screen.
Now, INJ. CHG. SETUP” screen is shown.
Function key reverses in red.
Press key (※１) to changeover to

“COPMPRESSION・GATE-CUT” screen.
（※１）
The screen changes over to “COPMPRESSION・
GATE-CUT” screen, and function key

reverses in sky blue.
− 12 −
PART-10
3) Operation mode key switches
If LED(left, top part of the key) is being lighted, the OFF mode is kept
continued(all actions are standing in OFF condition).
Under OFF mode, the machine can not move at all. If LED condition to go on and
off, it means that the machine is under “ALARM” condition, and the alarm
message will be displayed at the top port of screen.
To release the alarm, push key switch. LED will then lighted.
Reset key switch is used to correct the data before key is touched during
setting process.
Press key, and data previously set appears.

This key switch is for changing-over from the PREPARATION mode to the
screw-draw-out mode. When mold is changed, this mode used for adjustment of
each action. At the time of mold open/close, and screw advance/retract, this mode
function at, low speed and low presser.
Manual mode key switch. It is used when operating in manual made.
Push this key switch so that semi-auto operation can be started.

In semi-auto operation, one cycle is made to end with ejection completion.
To start next cycle, open and shut the safety door on the operator side.
Full auto key switch.

Push this key switch twice so that automatic operation can be started.
Note 】 1. For both “SEMI-AUTO” and “FULL AUTO” operations, push the key switch twice
【 Note】
for purpose of safety. If “twice-push” is forgotten, the message (16),(17) will be
shown after 5 seconds.
Message
16 ? Press “FULL AUTO” key again. ?
17 ? Press “SEMI-AUTO” key again. ?
2. To change-over “FULL AUTO” to “SEMI-AUTO”, push the key switch only one
time.
3. In case the Motor Start Switch is off, LED of key switches of
, , and are not lighted.
And the next message will be shown.

１4 ？Motor is disconnected. Confirm emergency stop button SW.？
− 13 −
PART-10
4 ) Condition set up key
○○0＊ ∼ 9 Numeral keys. Use to input/alter the values.
Use to input decimal point.
Reset key. Use to release the setup on the way of operation,

and to reset of the alarm.
Depend on the alarms, some of them may not be able to reset.
(See “ALARM MESSAGE” table in details.)
Use to (＋, ON, SELECT)／(−, OFF) key.

The functions of (＋／−, ON／OFF, SELECT) are judged by the micro
computer.
To set up SELECT, move cursor (green) to the selecting item on
the place shown in blue, and press keys, then the

cursor changes in blue and the item is selected.
To set up ON／OFF, move cursor to the indicating ON／OFF,
place, and press keys to get ON and press

to get OFF.
To set up ＋／−, press or key. And the set up value

increases or decreases by one. (It is useful to fine adjustment.)
And or are pressed,

the set up value increases or decreases by 10.
When (×,÷) keys . or keys are

pressed, the set up value gets 2 times or 1/2 times. Use to rough
adjusting.
When …… keys are pressed, the set up

value becomes 4 times, 8 times …… at one time.
− 14 −
PART-10
Enter key. The input value is confirmed in memory as the set up

value. When setting up by numeral key is starts, the indication of
cursor changes. This means the set up is under on the way. The
value on this stage is still invalid.
Press key, and the value gets effective. Then the cursor
moves next.
If key is pressed on the way of setting up, the input value up

to that time will be cleared and returns to the previous indication
before operation.
If it takes over 5 minutes before pressing key, the following

message will be shown.
Message
１ ? Press ENTRY key.?
• Repeating facility
When key is being pressed for longer than a second, the cursor on screen moves for the
time length of the key being pressed.
Similarly, when keys are pressed over a second, the set up value continuously
increases or decreases by one.
− 15 −
PART-10
5 ) Manual operation key switches
While the operation key switch is being kept pushed, each action will be performed normally.
During the actions are going on, LED at left, top is being lighted.
《 In manual mode》
This key switch is used to open the mold until complete position.
When “Eject” being interlocked, “Eject” action takes place after completion of mold
open.
《 In preparation mode》
Up to the position of “mold open completion”, mold will open at low speed and low
pressure.
This key switch is used to close the mold until complete position.
Up to the position of “mold close completion”, mold will close at low speed and low
pressure.
This key switch is used to retract the ejector.
The key is used to retract ejector at low speed and low pressure.
The key is used to advance the ejector until the advance limit position. This
action only can be done when the mold opens completely.
In this mode, the ejector advances at low speed and low pressure. This action
only can be done when the mold opens completely.
《In manual mode》

The key is used to return the “gate cut”.
《In preparation mode》
In this mode, the “gate cut” returns at low speed and low pressure.
《In manual mode》

The key is used to advance the “gate cut” up to the advance limit position. This action
only can be done when the mold opens completely.
《In preparation mode》
In this mode, the gate cut advances at low speed and low pressure. This action only can be
done when the mold opens completely.
− 16 −
PART-10
《In manual mode or preparation mode》

The movable side air can be actuated while this key is kept pushed.
《In manual mode or preparation mode》

The stationary side air can be actuated while this key is kept pushed.
If the nozzle stays at returned position, the screw can be advanced at low speed.
In this mode, the screw can be advanced at low speed.
This key switch is used to rotate the screw.
If being kept pushed for 0.5 second, the key can be held.※1
The screw is acted the suck back from charge(metering) completed position.
The screw will retract at low speed.
《 In manual mode or preparation mode》

This key switch is used to advance the nozzle.
《 In manual mode or preparation mode》

This key switch is used to retract the nozzle.
This key switch is used to advance the clamping unit.
This key switch is used to retract the clamping unit.
《Purge》
When this key is pressed during mold height mode, auto purge operation will be executed.
“Stamper change” mode can be actuated in preparation mode.
The movable ring can be retracted while this key is kept pushed.
− 17 −
PART-10
※1 : If the alarm message is being displayed, the operation key switch will be set free from
“holding-up”.
− 18 −
PART-10
3-2 Basic screen layout

3-2-1 Sectional screen area layout
No. Machine type Title Date・Time
Alarm message
(Max. 4 lines.)
Touch key
ON/OFF set up.

（※２）
Function key
（※１）
3-2-2 Touch key

To “PLCS-10” control system, “touch panel key” is adopted on all screens.
Cursor can be moved easily only touching desirable position to set up.
Use “condition set up “ key on the key-board panel to input numeral value.
(Refer to 3-1-4.)
3-2-3 Function key

• These keys are indicated on the lower part of screen (※１).
• These keys are used for screen changeover or indication of window (pop-up screen).
• Each screen can be call by just touching each function key on the screen. When the key is
touched, letters’ part of the key change color. This means the screen is called out.
Size Hemming Color
Screen key Large Blue Reverse in sky blue
Window key Small None Reverse in sky blue
Auxiliary key Large None
• As to the screens of that setting up is prohibited and selection of indicating is OFF, they
are not shown on this portion of the screen as function keys.
／OFF set up
3-2-4 ON／
• When setting is ON, ○sign is shown, and if it is OFF, ×is shown on. (※２)
― 19 ―
PART-10
3-2-5 Calculator function
Press CALC function key and the table calculator will be displayed on the screen.
1) The calculator function is available. When the function key said above is pressed, the
calculator window) will be displayed on the screen.
Data input and calculation can be done on this window. And the calculated result by this
calculator can also input as the set up value.
2) Method to input the calculation results into the setup value.

① Move cursor to desired item to set up.
② Press CALC key. Then, the table calculation function will be displayed.
③ Calculation is processed.
④ When the result is displayed, press ENTER key again.
⑤ The table calculator will disappear, and the cursor indicates calculated results
under on the way of calculation.
⑥ If the calculated result is OK, press key (condition set up key). Then
the result is input as the set up value.
3) Method of inputting the set up value into the table calculator

① Move cursor to the position of desiring set up item.
② Press CALC key, then the table calculator will be displayed.
③ Press LOAD key. Then the setup value will be loaded to the table calculation
function. And calculation function is available.
― 20 ―
PART-10
3-2-6 Print
Print of the displayed screen. (Hard copy)
1) Printing method of the displayed screen.
(a) Connect the printer to the machine with the printer cable.
(b) Call the ”COMMUNICATION PORT” screen, and select and set “USE” of “SELECTION” of
printer.
（Refer to 4-9-2 ”PRINTER” screen in detail.）
(c) Select the printer to be used.
(d) Call the desiring screen to print, and press PRINT function key.
Then printing will take place and the message (No.239) will be shown.
The printing is executed in monochrome.
Message
２３９《Hard copy now being displayed.》
2) Suspension of printing
(a) When press PRINT function key, the characters change “STOP”.
Press STOP function key under the present condition. Then the message will be
shown.
Message
２４０《Hard copy suspend signal received.》＊Standby＊
― 21 ―
PART-10
3-2-7 Scroll of screen
On the screen as shown left, the right

part of screen is off and can not be read.
In such case, the scrolling of screen is
useful.
【 NOTE】
】 At the edge of a screen, sky
blue border line is indicated. The screen
can not be moved beyond this line.
To scroll the screen, use key

on the bottom right of the screen.
Indication of key changes. (Function key)
― 22 ―
PART-10
3-2-8 Window screen

If “window” of the function key is pressed, a small screen (window) will be shown on
the present screen, and it is possible to set up the function that is shown in “window”
When “window” is shown, the character part of the window key will be colored
(reversed in sky blue ).
During the “window” is shown, cursor can be moved only within the “window”.
【Example】Opening of “INJ. SUB SETUP” window of “INJ. CHG. SETUP” screen.
When operation power is turned ON,

“TEMPERATURE” screen comes appear.
Characters of the function Screen changeover
key is lit in color and indicates the window
being shown. → (※ 1)
Press key for screen changing over,

（※１）
the screen changes to “INJ. CHG.SETUP”
screen and the characters of “INJ. CHG.” Is lit
in color as same as “TEMPERATURE” screen.
→（※２）
Touch AUX.INJ.
key at the second from left of the bottom on
this screen.
（※２）
The “window” will be shown as left and “INJ.

SUB SETUP” characters will lit in color.
The set up within the window is also
available through
To erase (close) the window, press the upper
right corner. Or press AUX.INJ. key again.
― 23 ―
PART-10
3-2-9 Character input window

“Figures” or “English characters” can be input in “PRODUCT NAME” column of the “DATA
MEMORY” screen and “PRODUCTION CONTROL” screen. Get of the “DATA MEMORY”
screen being displayed, move cursor to “PRODUCT NAME” column, and “character
window” will be shown. As to “PRODUCTION CONTROL” screen, the procedure is same
as above
3-2-10 Character input method
Move cursor to this

part, and the “window”
can be shown.
Press desiring character

and press “ENTRY” key,
then the window
disappears and input
characters on the
“PRODUCT NAME” will
be shown.
When key is
pressed, the set up
completes.
If this operation is
ignored, the characters
input become invalid
・ Press desiring character and then press “ENTRY” key.

・ The window disappears and characters witch has been input onto “PRODUCT NAME” will
be shown.
・ And key is pressed, then the set up completes.

・ When erasing or altering the input characters, press BACK key before press “ENTRY” key.
And the characters will disappear, one by one, from the right end.
・ The blank portion is equal to the space key.
― 24 ―
PART-10
Table of character input window
― 25 ―
PART-10
― 26 ―
PART-10
３ − ２ − １１ SETUP SCREEN
In PART-10, there are available “55” screens, but the necessary setup values for
ordinary molding are arranged in the “SETUP SCREEN”.
By using this “SETUP SCREEN”, the setup alteration of molding condition can easily
be processed.
【Method to call the screen.】
(Screen changeover key)
(FUNCTION KEY)
(FUNCTION KEY)
− 27 −
PART-10
CHAPTER 4 EXPLANATION OF SCREEN

4-1 METHOD TO CALL OF SCREEN
1 INJECTION 4 CHARGE 77 1 CYCLE 2 INJECTION 3 INJECTION

INJECT/ CHARGE SETUP SETUP GRAPHIC GRAPHIC CHARGE SPARE
GRAPHIC
67 COMPLESSION 71 AIR･VACUUM 79 1 CYCLE 7 MOLD 9 OPTION
DISC GATE-CUT SETUP GRAPHIC MOVEMENT SETUP
17 TEMPERATURE 18 P.I.D.
TEMPERATURE SETUP
54 ROBOT 69 ROBOT 70 ROBOT

ROBOT SCREEN PARAMETER OPTION MAINTENANCE
11 MONITOR 1 12 MONITOR 2 13 MONITOR 3 14 MONITOR 4 37 MONITOR 5 47 MONITOR 75 MONITOR

SHOT MONITOR DATA SPARE SETUP
COUNTER/PRINTER 15 TIMER COUNTER 38 COMMUNICATION

PRINTER PORT
27 MOLD SETUP 26 DATA 36 SETUP 76 SETUP

MOLD SETUP MODE MEMORY SCREEN 1 SCREEN 2
MAINTENANCE 33 PERIODICAL 44 ALARM 31 1 CYCLE 34 CLOCK 90 CALIBRATION 35 ACCESS 89 SETUP VALUE

CHECKUP HISTORY LOGIC SETUP SCREEN SCREEN HISTORY
20 FIXED 50 FIXED
DATA DATA 2
19 CHECK 73 CHECK 21 SPECIAL 57 SPECIAL

SCREEN 2 MODE SETUP MODE 2
Select of screen.
: Normal screen.
: Graphic screen. (By ○ /× setup)
: Monitor screen. (By ○ /× setup)
: Spare, Fixed setup, Printer. (By ○ /× setup)
− 28 −
PART-10
4-2 TEMPERATURE SCREEN

1) Screen construction.
The screen regarding “temperature” is divided into 2 screens; one is “temperature” and
the other one is “PID setup”.
2) Method to call the screen.

When the power source is turned ON, the following “temperature screen” will be
displayed.
When call up this screen, shifting from other screen, push Screen changeover
key switch.
PID setup screen is called by using PID SETUP function key on the temperature screen.
If PID SETUP function key is touched, the screen will change to “PID SETUP SCREEN”
as follows.
− 29 −
PART-10
4-2-1 TEMPERATURE SETUP
⃝
Ｊ ⃝
Ｋ ⃝
Ｌ
⃝
Ｆ
⃝
Ｇ
⃝
Ｈ
⃝
Ｉ
A
⃝
B
⃝
C
⃝
D
⃝
E
⃝
When the power is turned ON, the following “TEMPERATURE” screen will be displayed, or
press key (Screen changeover key), then the screen will be shown.
2) Explanation of screen.
A : Measured temperatures of each zone.
⃝
B : Setting temperatures of each zone.
⃝
C : Upper zone temperature allowance.
⃝
In case actual temperature rises beyond this allowance, the auto operation stops,
buzzer sounds and message (24) appears on the screen.
D : Lower zone temperature allowance.
⃝
In case actual temperature drops beyond this allowance, the auto operation stops,
buzzer sounds and message (25) appears on the screen.
E : ON/OFF setting of each zone.
⃝
Move the cursor to any setting position, push ON key switch and ENTER key
switch for ON setting. For OFF setting, push OFF key switch and then
ENTER key switch.
Ｆ : Name of heater zone.
⃝
When status become stabled, color changes to “GRAY”.
⃝ : Indication of heater energization.
Ｇ
When Heater is energized, color changes to “RED”.
Ｈ : Indication of cooling water flowing.
⃝
When the cooling water is flowed, color changed to “BLUE”.
Ｉ : Indication of energization of heater and cooling water valve.
⃝
The arrow mark of ↑ (Red) or ↓ (Blue) will be displayed by energy condition.
− 30 −
PART-10
The numerical value in the frame shows the energizing rate.

Ｊ : ON/OFF setting of control of holding temperature.
⃝
When setting is '○', the heater is controlled by the temperature of ⃝
Ｋ.
⃝ : Temperature setting under controlling of holding temperature
Ｋ
Ｌ : Indication of heater control condition …During controlling of heater temperature holding,
⃝
the indication of “HOLDING” is shown on screen.
During other process than holding temperature
control, the indication of “CONTROL” is shown
on.
− 31 −
PART-10
4-2-2 PID SETUP SCREEN
A ⃝
⃝ B C
⃝ D
⃝ E
⃝ F
⃝ G ⃝
⃝ H ⃝
I J
⃝
K
⃝ ○
Ｌ
1 ) . Method to call the screen.
.
｢ This screen can be inhibited to display by ×(OFF) setup the “SPARE,FIXED DATA,
UNIT INDICATION SCREEN” on ACCESS SCREEN. ｣
(Screen changeover key)
(FUNCTION KEY)
○
A : P SETUP(℃ or ゜F)
PID proportional control constant.(Large “gain” by small value.)
○
B : I SETUP(sec)
PID integral control constant.(Large “gain” by small value.)
○
C : D SETUP(sec)
PID derivative control constant.(Large “gain” by large value.)
○
D : SAMPLING PERIOD
Control period of temperature.
○
E : OFFSET
Present PID control offset value will be displayed.
0∼ (Sampling period×10).
○
F : INTEGRAL VALUE
Present PID control integral value will be displayed.
0∼ ±P×I/Sampling period.
○
G : STEADY STATE JUDGE VALUE
− 32 −
PART-10
Presently not been used.

○
H : STABLE STATE JUDGE VALUE
This is the constant to judge the stability of integral value variation ○
F .
When in stable state, the offset ⃝
E will change.
○
I : TEMPERATURE SLOPE CONSTANT
When temperature rises, the slope command is issued, and over-shoot will be
prevented.
○
J : CONTROL COMMAND
Control method of mold 1,2 or spare 1,2 will be ordered.
In the case of ×(OFF) set. In the case of ○ (ON) set.
Cooling Heating control by heater. Cooling control by water.
PID − PID control command.
ON/OFF − ON/OFF control command.
Either one of these is to be set as ○ (ON).
○
K : COLD PREVENTION TIME
15min＝ 900sec.(This value must not be altered.)
○
Ｌ : MOLD COOLING WATER CONTROL
It is displaying but it doesn't function.
− 33 −
PART-10
4-3 DISC SETUP SCREEN

Screen construction.
1) The number of screen consists of the following.
5screens : Compression･Gate-cut, Air･vacuum, 1Cycle Graph ,Mold movement, Option.
3Functions : Cross-hair, Graph erase, Auxiliary function.
2) The method to call the COMPRESSION･GATE-CUT SCREEN.

When the screen of COMPRESSION･GATE-CUT SETUP is displayed,
Push Screen changeover key switch.
3) The method to call the screen by using the function key.

《 function key》
① When AIR･VACUUM function key is touched, the screen will be changed to AIR･
VACUUM SCREEN.
− 34 −
PART-10
② When 1CYCLE GRAPH function key is touched, the screen will be changed to
1CYCLE GRAPHIC SCREEN
③ When MOLD MOVEMENT function key is touched, the screen will be changed to
MOLD MOVEMENT SETUP SCREEN.
④ When OPTION function key is touched, the screen will be changed to OPTION SETUP
SCREEN.
− 35 −
PART-10
4-3-1 COMPRESSION GATE-

GATE-CUT SETUP SCREEN
１ 2 ＫＪ
2) Explanation of INJ.COMPRESSION screen.

A : Injection compression start width setting during injection process
⃝
B : Position setting for speed control in injection compression
⃝
① Compression start position( = changeover position to high clamping force)
② Pressure control start position
C : Speed setting for speed control
⃝
This is a speed in the speed control process, and it also serves as a regulated speed
during the pressure control process. Unless any trouble occurs in molding operation, set
as high speed as possible for the third speed. (If too low, the motion in the pressure
control process will not be smooth.)
D : Clamping force setting in injection compression
⃝
This setting regulates the maximum clamping force that occurs during the speed
control process. To make the operation in the speed control process smooth, set as high
force as possible unless any trouble occurs in molding operation.
E : Time setting for 5-step pressure control in injection compression.
⃝
F : Compression force setting for 5-step pressure control process.
⃝
G : Slope-constant setting for 5-step pressure control process
⃝
This constant sets the degree of the slope(force shifting per second) in compression force
shifting. The higher the value is set, the faster the force shifting is made.
H : Monitored mold position in mold open/close process
⃝
− 36 −
PART-10
I : Monitored clamping force

⃝
Ｊ: Delay when changing from SPEED CONTROL to PRESSUER CONTROL.

○
In a state of positioning while the timer is working.
K : Compression mode selection
○
VP mode: The changeover position to high clamping force in clamp force setup screen
serves as the compression start position(stand-by position).
OFF mode: The mold closing motion continues till the closing completion position.
3) Timing chart of compression motion.
Compression Position during

start position injection process
Compressing
［Mold pen/close］ Closing Opening Ejecting
SPEED DELAY PRESSURE
INJ. WIDTH Cooling time
［Injection・plastication］ Injecting(Holding) Plasticating
Inj.delay time Plastication delay time
4) VP Mode(Speed Pressure Mode)

The compression motion starts at a set point during the injection process, and the speed
is controlled in one steps and pressure in five steps.
Compression Compression
speed force
Delay timer
Timer1 Timer2 Timer3 Timer4 Timer5
Slope3
４P Slope5
Slope1 ２P
１P
３P ５P
Slope4
Slope2
Position(die plate) Time

Speed control process Pressure control process
− 37 −
PART-10
5) Explanation of GATE-CUT screen.
A
B
C
D
E
F
G
H
I
A : Position setting for gate-cutting retracting (retracted position): After the injection process,
⃝
gate-cutting starts at this
position.
B : Speed setting for gate-cutting retracting.
⃝
C : Position setting for gate-cutting advancing (advanced position).
⃝
D : Speed setting for gate-cutting advancing.
⃝
E : Driving force setting for gate-cutting advancing.
⃝
F : Setting for Gate-cutting delay time.
⃝
G : Gate-cutting ends when COOLING TIMER times up.
⃝
+: Gate-cutting ends(retracts) at the preset time(+ figures setting) after COOLING TIMER
has timed up.
-: Gate-cutting ends(retracts) at the preset time(- figures setting) before COOLING TIMER
times up.
"In case of '0' time setting, gate-cutting starts retracting at the start of mold opening."
H : Monitored position in gate-cutting process.
⃝
I : Gate-cutting mode selection.
⃝
OFF : Gate-cutting is not used.
HOLD POSITION : Gate-cutting operation starts when injection holding process is start.
6) Timing chart of gate-cutting motion.
［Mold open/close］ Closing Cooling timer

Compressing Opening
COOLING CMP.
○
－ ○
＋
［Ejecting/gate-cutting］ Gate-cut advance retract EJ advance EJ retract
Delay time Operating time

Filling Holding
［Injection/plastication］ pressure pressure Plasticating
− 38 −
PART-10
4-3-2 AIR VACUUM SETUP SCREEN
ＡＢＣ
○
Ｄ ○
Ｈ
Ｅ
I
Ｆ
Ｇ
Ｎ
Ｏ
Ｊ
Ｐ
Ｑ
Ｒ
Ｋ
Ｓ
ＬＭ
And touch AIR・VACUUM function key

2) Explanation of AIR･
･ VACUUM screen.
MOV. AIR
A ：Movable mold side air +/- selection
⃝
+：Air blow on the movable mold side is made after cooling process.
-：Air blow on the movable mold side is started before the end of cooling process.
B ：Air blow start timing setting
⃝
C ：Air blowing time setting
⃝
With "+" selection in⃝
A
The COOLING CMP timer starts when cooling timer times up. Air blowing starts when
COOLING CMP timer times up, and air blowing continues for the time set at OPERATION
TIME timer.
Machine cycle Injection Charge Mold open
Cooling timer
ON
Air blowing OFF
ＢＣ
− 39 −
PART-10
With "-" selection in⃝

A
Air blowing starts before the end of cooling process. The COOLING CMP timer sets the
time how long before the end of cooling process. If you set 3 seconds for Cooling time and 2
seconds for COOLING CMP timer, air blow starts one second(3 seconds - 2 seconds) after
the start of cooling. Air blowing continues for the time set at OPRATION TIME timer.
Machine cycle Injection Charge Mold open
Cooling timer
ON
Air blowing OFF
STAT. AIR
⃝：Stationary mold side air +/- selection
Ｅ
+：Air blow on the stationary mold side is made after cooling process.
-：Air blow on the stationary mold side is started before the end of cooling process.
Ｆ：Air blow start timing setting
⃝
⃝：Air blowing time setting
Ｇ
With "+" selection in Ｅ

⃝
The COOLING CMP timer starts when cooling timer times up. Air blowing starts when
COOLING CMP timer times up, and air blowing continues for the time set at
OPERATION TIME timer.
With "-" selection in Ｅ
⃝
Air blowing starts before the end of cooling process. The COOLING CMP timer sets the
time how long before the end of cooling process. If you set 3 seconds for Cooling time
and 2 seconds for COOLING CMP timer, air blow starts one second(3 seconds - 2
seconds) after the start of cooling. Air blowing continues for the time set at OPRATION
TIME timer.
START-UP
Ｄ○
○ Ｈ：Start-up mode of Movable mold side air and Stationary mold side air.
Selection of start-up.
○ ：At the start of automatic operation, air blowing is made in "start-up setting" mode
for the number of cycles preset at the counter.
×：Air blowing is made in standard setting mode.
【Notes】
】
① Even before OPERATION TIME timer times up, air blowing stops when the mold
starts closing in the next cycle. (This situation will occur when the setting time for
OPERATION TIME is long.)
② If you set 0.00 seconds for COOLING COMP timer, air blowing starts at the time
− 40 −
PART-10
when cooling process is finished.

I ：Mold open monitor
⃝
MOVABLE RING
⃝：Cooling completion +/- selection
Ｊ
+ : The movable ring is retracted after the cooling timer times up.
- : The movable ring is retracted before the cooling timer times up.
Ｋ：Setting of Delay time 1 and Delay time 2
⃝
With "+" selection in ⃝

Ｊ
The delay 1 timer starts when cooling process is finished. The movable ring starts to
retract when the delay 1 timer times up, and the ring stays at retracted position for the
time set at Delay 2 timer.
Cooling time times up
Cooling timer
SOL for movable ring Movable ring retraction
Delay 1 Delay 2
With "-" selection in ⃝

Ｊ
The movable ring starts to retract before the cooling process is finished. The Delay 1
timer sets the time how long before the end of the cooling process. If you set 3 seconds
for Cooling time and 2 seconds for Delay 1 time, the movable ring starts to retract one
second(3 seconds - 2 seconds) after the start of cooling. The ring stays at the retracted
position for the time set at Delay 2 timer.
Cooling timer
Movable ring retraction

SOL for movable ring
Delay 1
Delay 2
【Note】
】
① The movable ring advances with the solenoid valve OFF and retracts with ON.
② If you set 0.00 seconds for Delay 1 timer, the movable ring retracts at the time when
cooling process is finished.
− 41 −
PART-10
③ Even before Delay 2 timer times up, the movable ring advances when the mold starts
to close in the next cycle.(This situation will occur when the setting time for Delay 2
timer is long.)
○
Ｌ：MOLD CLOSING SOL ON
In automatic and manual operations in this mode, air pressure to the cavity ring is
released in the mold closing process. (This mode is used when AXXICON mold is
used.)
【 Note】
】
• Turn this setting ON(Ｏ
Ｏ )when AXXICON mold(S-Mold) is used.
• Set this setting to OFF(X) when TECHNOPLAS mold is used.
○
Ｍ：AIR MONITOR
Air pressure is monitored. When air presser drops beyond this setting, Message
'1254'is displayed.
• The next cycle is prohibited in automatic operation.
• At the start of automatic operation, Message '1246'is displayed, and automatic
operation start is prohibited.
1246 ? Air pressure is low. Auto operation prohibited. ?

1254 ? Air pressure is low. Confirm the air pressure. ?
Ｎ：Stamper sucking
⃝
• Measured value of “stamper sucking” ( ⃝
Ｐ )
Measured value of the inside vacuum degree or out side one is indicated when
“stamper sucking” is being carried on.
• Setting value of “stamper sucking” ( ⃝
Ｏ )
This function is used to judge lowering of vacuum degree.
• Timer ( ⃝
Ｑ )
When “vacuum sucking” is carried on, the inside is sucked first, then the outside will
be sucked after the timer ( ⃝
Ｑ ) timed up.
• Condition ( ⃝
Ｒ )
On this part, condition of vacuum sucking is shown on.
• Manual sucking ( ⃝
Ｓ )
Move cursor to this part, and “ON/OFF” mode of the “vacuum sucking” solenoid can
be shifted every time when “ON/SELECT” key is pushed.
(This is the same operation as “stamper sucking” key on the operation panel.
− 42 −
PART-10
4-3-3 1 CYCLE GRAPHIC SCREEN
F
⃝
A
⃝
G ○
Ｋ
⃝
B
⃝
H
⃝ ○
Ｌ
C
⃝
I
⃝ ○
Ｍ
D
⃝
J
⃝ ○
Ｎ
E
⃝
○
Ｏ

《 Function key》
Touch 1CYCLE GRAPH function key switch.
This screen indicates each measured value of one cycle.
The ordinate is indicated each measured item, and the abscissa is indicated time.
A : Graphic indication of injection speed.
⃝
B : Graphic indication of injection pressure.
⃝
C : Graphic indication of mold movement speed.
⃝
D : SPARE 1
⃝
E : SPARE 2
⃝
F ,⃝
⃝ G ,⃝
I ,⃝
H ,⃝
J : This value is equivalent to one scale of ordinate(upper scale).
K ,○
○ L ,○
M ,○
N ,○
O : This value is equivalent to one scale of ordinate(lower scale).
[Note]
Time of abscissa;
In the case of “manual mode”, the counter starts from “0.00sec” at the moment of start of
each action.
− 43 −
PART-10
In the case of “auto mode start time”, the counter starts from “0.00sec” at the moment of
action start.
In the case of next cycle in auto mode, the counter starts from “0.00sec” at the moment of
cycle start(at mold clamp start).
c
⃝ d
⃝
a
⃝
b
⃝
3) Explanation of graph function.
• SUB FUNCTION WINDOW(Touch SUB FUNC function key switch.)

a : Selection of graphing.
⃝
Either “SINGLE” or “MULTI” of graph is selected.
SINGLE WRITING------The graph changes at each on cycle.
MULTI WRITING-------The old data is kept staying, in different color (WHITE) on
the graph, and the new data is graphically displayed over
the old data.
b : Selection of scale mode.
⃝
AUTO-----At each one cycle, the scale size is automatically adjusted so that the
actually measured value can be shown within the space of graph.
SETUP----Simultaneously with the fixing of scale( ⃝
F ,⃝
G ,⃝
H ,⃝
I ,⃝
J ,○
K ,○
L ,○
M ,○
N and
O ), the setup becomes possible to alter according to the need.
○
By fixing the scale, at the time when the setup has been altered during
“MULTI WRITE” mode, the comparison of actioning status between the
old data and new data can visually be confirmed that will make the
− 44 −
PART-10
optimum determination of condition setup easy.
c : Selection of the line color of graph can specifically be set by number.

⃝
No. 0 1 2 3 4 5 6 7
COLOR BLACK BLUE GREEN SKY BLUE RED PURPULE YELLOW WHITE
d : Setting of scale MIN. width.

⃝
The scale MIN. width of each item is set here.
If the scale mode has been set to “AUTO” mode, the scale itself will automatically
be adjusted so that each measured value may be displayed within the space of
graph.
In this case, however, the least width of scale has been limited to prevent the
auto-adjusted-scale width from becoming.
• GRAPH CLEAR(Touch GRPH CLR function key switch.)

If this touch key is touched the graph will disappear.
• CROSS ON(Touch CROSS ON function key switch.)

The cross-hairs functions take place.
For details, see the paragraph of “Cross-hairs function”, 4-3-4.
− 45 −
PART-10
4-3-4 CROSS-
CROSS-HAIR FUNCTION
This function works to measure the distance between 2 points set on the graph.
When CROSS ON function key is touched, the graphing work will stop, and the
function-key will change-over as shown below.
(MULTI mode will not be executed).
《 Function key》
All while the cross-hairs function is working, the change-over

to other screen is not possible. If CROSS OFF function-key
is touched, the function-key returns to the preceding function-key, and the
screen will be become changeable.
If this function-key is touched, “WINDOW” will be displayed

on the screen as shown below.
In the case if the graph can not seen because the graph is behind the
WINDOW, touch DATA CHANGE function-key, then the
WINDOW moves in order as illustrated in the following figure.
− 46 −
PART-10
① The indication of ⃝
a port will be
changed-over.
○
ａ ② The indication is different according to
each graphic screen.
③ In the case of “WINDOW” shown left, the
time(horizontal line) and speed(vertical
line) of “injection speed” are being
displayed.
① This function-key is for moving the cross

hair1 ⃝
b , right and left.
○
ｄ ○
ｂ
The cross-hair1 ⃝
b will move along the
wave-form.
② In the column of ⃝
c , X coordinates of
cross-hair1, and in ○
d column Y
coordinates will be displayed.
In the figure, left, ⃝
c means the time and
d the speed.
⃝
c
○
① This function-key is for moving the

○
ｈ ○
ｉ cross-hair2 ⃝
e , right and left.
② The X coordinates of cross-hair2 will be
displayed in ⃝
f column, and Y
coordinates will be displayed in ⃝
g
column.
③ In the column of ⃝
h , the balance of X
○
ｅ coordinates between the cross-hair1 and 2
will be displayed, and the balance of Y
coordinates will be displayed in ⃝
i
○
ｇ ○
ｆ
column.
The line color of cross-hair1&2 can be set by SUB FUNCTION.

[The method to call SUB FUNCTION.]
function key → SUB FUNC function key
− 47 −
PART-10
4-3-5 SELECTION OF 1 CYCLE GRAPH ITEM
A
⃝ D
⃝
B
⃝
C
⃝

《 Function key》
Touch 1CYCLE GRAPH function key switch.
Next touch ITEM SELECTION function key switch.
Items of “1 cycle graph” can be designated in terms of “selection”, “Order”.
A ：Setup of the selective item no. out of “1 cycle graph”.
⃝
B ：Contents of the selective item no. of “1 cycle graph”.
⃝
C ：If “O setup” is done, the “Spare 1” can indicate graphically the external volt input (0
⃝
∼10v).(Scale value 32767 = 10v).
If the number of “1∼115” of Spare Item list is selectively set, the “Spare 1” can
indicate graphically the internal control data.
− 48 −
PART-10
3) Setup method of “1 CYCLE GRAPH ITEM”.

The item that is desired to be shown graphically is selected out of the select items ⃝
A (1∼
11), and set its designated No. at the ITEM SETUP ⃝
B (1∼5).
Then, the item set will be displayed on the screen.
D : Explanation of SELECT ITEM(SLAVE MPU) and SELECT ITEM(SCPU).

⃝
No. ITEM Scale Value

1 (D/A 3) Output current of EH volt 32767＝1A
2 (D/A 4) Output current of EH speed 32767＝1A
3 (D/A 7) Output volt of mold clamp DFP 32767＝5V
(DRIVE FIRST PROPORTIONAL VALVE)
4 (D/A 1) Command volt of charge speed 32767＝10V
5 (A/D 1) Input volt of mold clamp potentiometer. 32767＝10V
6 (A/D 2) Input volt of EJ potentiometer 32767＝10V
7 (A/D 3) Input volt of pressure head 32767＝10V
(MOLD INTERNAL PRESSURE)
8 (A/D 4) Input volt of motor CT 32767＝10V
9 (A/D 5) Input volt of charge TG 32767＝10V
10 (A/D 6) Input volt of servo torque 32767＝10V
11 (A/D 7) Input volt (SPARE 1) 32767＝10V
12 (A/D 8) Input volt (SPARE 2) 32767＝10V
13 (A/D 9) Input volt of pressure head(MAIN PRESSURE) 32767＝5V
14 (A/D 10) Input volt of pressure head(ACC PRESSURE) 32767＝5V
15 (A/D 11) Input volt of pressure head of EJ ACC pressure 32767＝5V
16 (A/D 12) Input volt of pressure head( ) 32767＝5V
17∼22 Omitted
23 Scanning time of control CPU 20000＝10ms
24∼30 Omitted
31 Item 1 of 1 CYCLE LOGIC GRAPH 256 ＝ ON,0 ＝
OFF
32 Item 2 of 1 CYCLE LOGIC GRAPH 256 ＝ ON,0 ＝
OFF
33∼49 Omitted
50∼69 Control value of feed back control
ee----operation amount (−P∼＋P)
P-----P setup
e-----Deviation
ei----Integrating control value
ed----Derivative control value
70 Scanning time of injection control CPU 2000＝1ms
71 (SCPU A/D1) Input volt of pressure head of 32767＝5V
injection pressure 32767＝5V
72 (SCPU A/D2) Input volt of pressure head(spare)
73 (SCPU) Counter value of encoder, injection encoder
74 (SCPU D/A1) Output volt of injection DFP 32767＝5V
(DRIVE FIRST PROPORTIONAL VALVE)
75 (SCPU D/A2) Output volt (spare). 32767＝5V
76∼111 Omitted
− 49 −
PART-10
4-3-6 MOLD MOVEMENT SETUP SCREEN
A
⃝ L
⃝
B
⃝ M
⃝
C
⃝ N
⃝
D
⃝
O
⃝
P
⃝
E
⃝
F ⃝
⃝ G H ⃝
⃝ I ⃝ K
J ⃝
PUSH Screen changeover key switch and push MOLD MOVEMENT

function key
① This screen is used to set mold opening/closing motion and ejector motion.
If the mold requires special motions such as core, unscrewing and air
blowing, OPTION SETUP screen is used in addition to this screen.
② The mold positions in opening ○
A and closing ○
C are indicated with the
distance from the mold clamping completion position where position is regarded
as 0 mm.
Monitored position is indicated in cell ○K.
③ The mold moving speeds in opening ○
B and closing ○
D are set
in %,respectively as 100% with the full speed of the mold moving.
④ Low pressure mold closing system.
• Never fail to set ○(on) the cell ○
E.
• The position ○
H is automatically set where mold closing pressure is shifted
from low to high. This setting is made in the process of automatic clamping
force setup.(In case of compression mode was selected as ”VP mode”, the position
of pressure shifting from low to high is not set automatically.)
• Time setting for low pressure mold protection is made at the cell ○
F . The
− 50 −
PART-10
timer starts when mold closing process enters low pressure stage. In case
that any foreign object stays between mold halves preventing mold from
further closing, an alarm is issued when the preset time is expired.
• Set the pressure for low pressure mold protection at cell ○
G in the following
manner.
1. After fixing a mold, close the mold in manual mode.
2. See the cell ○
I to check what pressure(in %) was actually required in low
pressure closing process.
3. Set the cell ○
G at 2-3% higher figure than the pressure observed at the cell
○
I .
4. In case that the pressure setting is too low, alarm will be issued even with no
foreign object between mold halves.
< Alarm message >
77 ? Low pressure mold closing alarm. ?
⑤ Clamping force.○
J
Clamping power is shown on by using the load cell value.
⑥ The ejector motion can be programmed depending on the mold.
• Ejector stroke is set at cells ○
L .
• Ejector speed is set at cells ○
M.
Each setting can be made for ejector advancing and retracting respectively.
The speed and pressure setting can be made in two steps for ejector
advancing process.
The present ejector position is indicated at the cell ○
N.
⑦ Ejector advancing delay time is set at cell ○
O.
This is a timing time for the convenience in removing products by hand or with a
robot.
⑧ Ejector holding time is set at the cell ○
P .
The ejector stays at the advanced position for the time set at the cell ○
P .
− 51 −
PART-10
3) Explanation of window function.
• SUB SETUP WINDOW(push AUX.CLP. )
A
⃝
B
⃝
C
⃝
D
⃝
E
⃝
F
⃝
○
A : Slope control of mold open speed.(Only 3stages and 4stages)
The ○
A is set as ○ (ON), then the mold open speed will become the slope
control.
３００２５０２００１００ [ mm ]

POSITION
１２．４９．０７．００．４ [ inch ]
１０３０６０１０： SLOPE CONTROL ○
SPEED [ %]
１０２０８０１７０ [ kgf ] ： SLOPE CONTROL ×
PRESSURE １００２００８００２０００ [ psi ]
〔Example〕
Setup data of mold open.
60 %
30 %
10 %
10 %
Opened 300 250 200 10 0 [ mm ] Closed

12.0 9.0 7.0 0.4 [ inch ]
← Opening position
The slope is controlled between SLOW-2 and OPENED.
− 52 −
PART-10
○
B : Slope control of mold open pressure.
The ○
B is set as ○ (ON), then the mold open pressure will become the slope
control.
３００２５０２００１００
POSITION [ mm ]
１０３０６０１０
SPEED [ %] ： SLOPE CONTROL ○
１０２０８０１７０
PRESSURE [ kgf ] ： SLOPE CONTROL ×
〔Example〕Setup data of mold open.

OPEN PRESS (kgf/cm2)
170kgf
80kgf
20kgf
10kgf
Opened 300 250 200 10 0 Closed
← Opening position
The slope is controlled between SLOW-2 and OPENED.
○
C : Slope control of mold close speed.
３００２５０５００．８９０

POSITION [ mm ]
６０４０１０３０
SPEED [ %] ： SLOPE CONTROL ○
７０５０１０１７０
PRESSURE [ kgf ] ： SLOPE CONTROL ×
The ○
C is set as ○ (ON), then the mold open speed will become the slope
control.
〔Example〕Setup data of mold open.
60%
CLOSE SPEED (%)
40%
30%
10%
Opened 300 250 50 0.89 0 Closed
→ Closing position
The slope is controlled in SLOW-1.
− 53 −
PART-10
○
D : EXACT MOLD OPEN
The ○
D function is set as ○ (ON), and by combining the mold open mechanical
stopper in good order, the mold opening accuracy will firmly be maintained.
○
E : EJECTION (times)
The number of ejecting motion can be set at the cell ○
E . The ejector repeats
advancing and retracting for the times set at the cell ○
E . This secures perfect
ejection of products from the mold. The maximum settable number is 99.
○
F : EJ ADV.POS.(Ejector re-advancing position)
When the number of ejecting is set at more than twice, setup of this position
becomes effective. For example, if the number of ejecting time is set at three (3), the
retracting position of ejector until the second time is to be the value set at ○
F , and
the third(last) time, the ejector returns back up to “0”mm position.
− 54 −
PART-10
4-3-7 OPTION SETUP SCREEN

⃝ D ⃝
C ⃝ E ⃝
F G ⃝
⃝ H
A
⃝
B
⃝
I
⃝
L
⃝
M
⃝ J
⃝
K
⃝

｢This screen can be inhibited to display by ×(OFF) setup the “SPARE,
FIXED DATA,UNIT SCREEN INDICATION” on ACCESS SCREEN｣.
○
A : The number of “mold open half-way position(0∼ 4)” is set here.
The item name will be indicated in “○
M ” column according to the set numeral.
○
B : The number of “mold close half-way position(0∼ 4)” is set here.
The item name will be indicated in “○
L ” column according to the set numeral.
○
C : The using number of “air blow(0∼ 4)” is set here.
｢In the standard specification, the output available for use of the air blow is only up
to “2”.｣
○
D : The selection of either “use” or “NO use” of Ejection is set by ○ /×.
○
E : The selection of either “use” or “NO use” of ON Way Ejection is set by ○ /×.
While setting of this mode is “○” (ON), “ejecting” will start when the setting time
from the “die open start” has been passed.
○
F : Start timing for “On way ejection” is set.
(The ejector motion starts after this set timing passed from mold opening start.).
○
G○H : During “Air blow” is being operated, it can be forcibly completed by means of starting of
mold close, or completion of injection.
○
I : COMPLEX MOVEMENT
CLOSE & INJ.: Crossing point of “high pressure clamp” and “injection”. While setting
of this mode is ‘○’(ON), “injection” will commence from the point
20mm ahead of “mold clamp position” in cylinder stroke.
EJ R & CLOSE: Ejector “retract” and “mold clamp”. While setting of this mode is “○”
(ON), “clamping” will start from the setup position.
− 55 −
PART-10
○
J a) EJ F WIDTH
Setting of EJ advancement position for interface signal for improving of cycle time of
ROBOT.
(ROBOT should be modified to use this function.)
b) NO MOLD FULL OPEN AT AUTO STOP
Selection of mold open operation when automatic operation is stopped.
×: The mold opens to the maximum stroke.
○: The mold opens to the open-completion position.
○
K : Air blow (Starting position of “air blow” control.)
0: Air control starts when mold open comes set position.
1: It starts when mold open completes.
2: It starts when charging completes.
3: It starts when mold close comes low pressure position.
4: It starts when before the end of cooling process.
5: It operates according to settings at the AIR VACUUM SETUP screen. (Standard)
○
L : The half-way position of mold clamp is set here.
○
M : The half-way position of mold open is set here.
− 56 −
PART-10
4-4 INJECTION SETUP SCREEN

Screen construction.
1) The number of screen consists of the following.
4screens : Injection, Graphic, 1Cycle Graph, Spare setup.
3windows : Adjustment, Graphic, Auxiliary setup.
3Functions : Cross-hair, Graph erase, Auxiliary function.
2) The method to call the INJECTION SCREEN.

When the screen of INJECTION SETUP is displayed,
push Screen changeover key

switch.
3) The method to call the screen by using the

function key.
《 Function key》
※ This screen can be inhibited to display by INJECT ×(OFF)setup the “SPARE,FIXED

DATA,UNIT SCREEN INDICATION” on ACCESS SCREEN.
① When INJ.GRAPHIC function key is touched, the screen will be changed to
INJECTION GRAPHIC SCREEN.
− 57 −
PART-10
② When 1CYCLE GRAPH function key is touched, the screen will be changed to
1CYCLE GRAPHIC SCREEN
③ When SPARE function key is touched, the screen will be changed to INJECTION
CHARGE SPARE SETUP SCREEN .
− 58 −
PART-10
4-4-1 INJECTION SETUP SCREEN
A
⃝
C
⃝
B
⃝ D
⃝
E⃝
⃝ I
J
⃝
F
⃝
G
⃝
K
⃝
H
⃝
L
⃝
M
⃝
1 ) Method to call the screen. ○

N
2 ) Explanation of screen.
○
A : Change-over position for injection speed(1st∼ 10th).
○
B : The setting of injection speed.
○
C : The screw stroke measured value.
○
D : The injection speed measured value.
○
E : The injection pressure measured value.
○
F : The setting of packing pressure(2nd∼ 10th).
○
G : The setting of packing pressure action time(2nd∼ 10th).
○
H : The setting of 1st INJECTION ACTION or BACK UP timer.
The 1st injection action time is subject to change depend on the selection of 2nd pressure
change-over mode.
In TIME mode, when this timer timed up, the 2nd injection pressure starts getting
into packing stage(2nd pressure).
In STROKE mode, this timer works as a back-up timer or a timer to monitor an 1st
injection pressure time.
○
I : The injection packing pressure measured value.
○
J : The action time of injection packing pressure measured value.
○
K : Pressure holding range
This setting (control value) is used to stabilize the position of injection completion by
means of holding pressure. (In case of its setting is at 1.00 mm, the maximum stroke of
− 59 −
PART-10
screw advance during pressure holding process becomes 1.00 mm.)

○
L : Injection delay time
Delaying time up to the point of “injection start”.
○
M : Cooling timer
This setting is the same as one on TIMER･COUNTER･PRINTER screen.
(Refer to 4-9-1 TIMER･COUNTER･PRINTER screen.)
○
N : Monitoring items
Measured value of each item such as stated below is indicated on this portion ○
H.
Items :
Maximum pressure Injection stroke
1st injection time Maximum injection stroke in pressure holding mode
Charge time Cushion volume
Cycle time Completion position of charge
3 ) Explanation of window function

fun ction key.
SUB SETUP WINDOW(

WINDOW ( AUX.INJ. )
D
⃝
A
⃝
B
⃝
E
⃝
C
⃝
○
A ：1st pressure …… Setting of 1st injection pressure
○
B ：1st timer …… Backup timer of 1st injection pressure in the DISC molding machine.
○
C ：Pressure monitoring and time monitoring of 1st injection pressure
(See “4-4-4 1st Injection pressure monitoring function”.)
○
D ：Control mode …… See “4-4-3 Injection slope control”.
○
E ：Suck back after injection completion …… Setting of width and speed of “Suck back after
injection completion”.
− 60 −
PART-10
4) ADJUST WINDOW(
WINDOW ( ADJUST )
○
ｃ ○
ａ ○
ｂ ○
ｄ
a ) : Cushion volume adjustment.

This function is used, when forming the molding condition, to increase the cushion
volume or to decrease the cushion volume, little by little.
After the adjustment width has been set at○a , the cushion volume can be increased or
decreased by the value preset at ○
a by means of selective setting of ○
b , ＋ →
(Increase) or ← − (Decrease).
[Example]
In the case the cushion volume is increase by 3mm (0.3in).
① Push ADJUST function key. Then, the ADJUSTMENT WINDOW SCREEN will be
displayed.
② “3mm” (0.3in) is set at “○
a ”.
③ Touch the position that to be adjusted, and push
ON , ENTER condition setting key switch.
④ All position of “Charge change-over” and “Injection change-over” will be increase by
3mm (0.3in) simultaneously with the charge start.
⑤ When the setup is altered, the message (10) will be
displayed, and “○
b ” is changed-over “OFF”
− 61 −
PART-10
Injection change-over position. Injection change-over position.

5th 4th 3rd 2nd 1st 5th 4th 3rd 2nd 1st
0 10.00 25.00 35.00 50.00 60.00 (mm) 0 13.00 28.00 38.00 53.00 63.00 (mm)
0 1.00 2.50 3.50 5.00 6.00 (in) 0 1.30 2.80 3.80 5.30 6.30 (in)
increased
2nd change-over position 2nd change-over position
STROKE 8.00mm (0.8in) STROKE 11.00mm (1.1in)
Plastication completion position. Plastication completion position.

60.00 (mm) 63.00 (mm)
6.00 (in) 6.30 (in)
Message
10 ? Cushion amount has just been adjusted ?
b):
b) : Plastication(CHAGE)
Plastication (CHAGE) adjustment.
This function is used, when forming the molding condition, to increase the plastication
completion position, little by little.
After the adjustment width has been set at ○c ○d , the change-over position can be
increased or decreased by the value preset at ○c by means of selective setting of ○d ,
＋ → (increase) or ← − (decrease).
[Example]
In the case the plastication volume is increased by 3mm.
① Push ADJUST function key. Then, the ADJUSTMENT WINDOW SCREEN will
be displayed.
② “3mm” is set at ○c .
③ Touch the position that to be adjusted, and push
ON , ENTER condition setting key switch.
④ All position of “change-over” will be increased by 3mm simultaneously with the
charge start.
⑤ When the setup is altered, the message (11) will be
displayed, and ○
d is changed-over “OFF”.
Message
? Measure (charge amount) adjustment was completed ?
− 62 −
PART-10
4-4-2 INJECTION GRAPHIC SCREEN
C
⃝ D
⃝
B
⃝
A
⃝
E
⃝ F
⃝
H
⃝ G
⃝

※ “Spare, Half-fixed, Unit” screen indication of the setup inhibition screen is to be
set as ○ (ON) beforehand.
The setup value and measured value of injection speed/pressure is displayed on the
graph screen. The stability of injection “position”, “speed” and “pressure” can be
judged by watching this graph screen.
This facilitates that the judgment as to what condition is “INADEQUATE” for stable
molding of quality product can be established instantly.
○
A : The horizontal ax is shows “Stroke”, and the vertical ax is “Pressure & Speed”.
The center line on graph screen means the screw position is “0mm” (advance
limit).
The rightmost end injection start position.
○
B : The horizontal ax is shows “Hold press. time after changing-over to 2nd
pressure”, and the vertical ax is “Pressure & Speed”.
The center line of graph screen means that when 2nd pressure started, the
leftmost end shows “hold pressure completion”.
○
C : Indicates the scale of injection pressure.
○
D : Indicates the scale of injection speed.
○
E : Indicates the scale of hold pressure time.
− 63 −
PART-10
○
F : Indicates the scale of screw position.
○
G : Indicates the screw position.
○
H : Indicates the No. of times of multi-writing.

function .
Ⅰ : SUB FUNC WINDOW(PUSH

WINDOW (PUSH SUB FUNC )
c
⃝ d
⃝
a
⃝
e
⃝
b
⃝
○
a : Selection of “Graphing”.
Selection, either “SINGLE WRITE” or “MULTIPLE WRITE” of graph is decided.
SINGEL WRITE----At each action of injection per shot, the graph varies.
MULTI WRITE-----The old data is kept being displayed in different color, and
new data will be graphically displayed over the old data.
○
b : Scale mode selection.
Selection of graph scale, either “auto” or “manual setting”, is effected.
AUTO--------At each shot, the scale size is adjusted automatically to make the
measured value of injection speed, pressure indicated “ON” the
graph.
SETUP-------Simultaneously with the fixture of scale for pressure, speed time and
stroke(GRAPHIC SCREEN ○
C ,○
D ,○
E AND ○
F ), the setup
alteration becomes “possible”.
By fixing the scale, under mode of “MULTI WRITE”, it is possible to
compare the old data against the new data, when the setup has been
altered, and such comparison will be of a great help to locate the
proper setup condition without difficulty.
− 64 −
PART-10
○
c : GRAPH SETUP
On screen , the graph indication
of “measured value”, ”setup
value” can freely bee set by
selection of ○ (ON)/×(OFF).
Ｓ : STROKE , Ｔ : TIME
○
d : COLOR
The line color of graph can be set specifically by numeral.
No. 0 1 2 3 4 5 6 7
COLOR BLACK BLUE GREEN SKY BLUE RED PURPLE YELLOW WHITE
Light color (“lighter color” of the one in the above table is shown).
No. 8 9 10 11 12 13 14 15
○
e : Setting of scale minimum width.
The scale minimum width of “STROKR”, “TIME”, “SPEED” and “PRESSURE” is
set here.
Do not change this data according to user’s own way.
Ⅱ : Graph erase（
erase （ PUSH GRPH CLR ） .
If pushed this key, “Graph” is erased.
Ⅲ : CROSS-
CROSS- HAIR ON（
ON（ PUSH CROSS ON ） .
Following cross-hairs function will take place.
･Injection speed. (time - speed)
･Injection speed. (position - speed)
･Injection pressure. (time - pressure)
･Injection pressure. (position - pressure)
｢For details, see the description of 4-3-4.｣
− 65 −
PART-10
4-4-3 INJECTION SLOPE CONTROL
② The SUB SETUP WINDOW is shown on INJECTION SCREEN.
a
⃝
b
⃝
2) Explanation of slope control function.

a : SPEED SLOP CONTROL(2nd∼ 9th)
⃝
By means of setting at ON(○ ), “2nd ∼ 9th speed” goes the SLOPE
CONTROL mode.
b : PRESSURE SLOP CONTRL(2nd∼ 10th)
⃝
By means of setting at ON(○ ), “2nd ∼ 10th speed” goes under the SLOPE
CONTROL mode.
3) Example of slope control setting.

① Set the SPEED or PRESSURE at ○ (ON).
② When the injection speed is set as follows, the speed is controlled in the way as
illustrated below.
POSITION 0 0 5 20 30 40 50 [mm]
0 0 0.4 0.8 1.2 1.6 2.0 [in]
SPEED 10 10 10 50 50 20 [%]
50 %
SPEED(%)
: SLOPE CONTROL ×
: SLOPE CONTROL ○
20 %
10 %
0 5 20 30 40 50 (mm)
0 0.4 0.8 1.2 1.6 2.0 (in)
← Screw stroke
− 66 −
PART-10
Effect:
1. By a smooth control of injection speed, the cavity flow is made stable and the inclusion
of weld and/or gas is prevented.
2. Effective for an even distribution of stress of plastic product.
3. Effective for preventing deformation and/or warp on product.
③ When the injection pressure is set as follows, the pressure is controlled in the way
as illustrated below.
PRESSURE 10 20 60 70 80 100 [kgf/c㎡]

100 200 600 800 1000 2000 [PSi]
TIME 2 2 2 2 0 2 [sec]
100
PR E SS(kgf/cm 2) (psi)→
2000
: SLOPE CONTROL ×
80
: SLOPE CONTROL ○
1000
70
800
60
600
20
200
10
100
8 6 4 2 0
← TIME(sec) ▲ 2nd change-over position.
Effect:
This mode is effective for an improvement of dimensional accuracy and for a relaxation of
residual stress.
− 67 −
PART-10
4-4-4 FIRST INJECTION PRESSURE MONITORING FUNCTION
A
⃝
1 ) Purpose
In the event that the nozzle or mold gate is clogged, abnormal pressure is generated
during first injection process. This monitor checks if the first injection pressure
exceeds the tolerable level or not.
2) 〇 (ON) setting of 1ST PRESS = AUTO STOP in SPECIAL MODE SETUP
screen(See
screen (See “ 4 - 11-
11 - 10”
10 ” )
The setting of tolerable pressure can be set automatically at the cell ○
A in
INJECTION SUB SETUP window screen can. The pressure is set at 20kgf/cm2
higher than the setting pressure for first injection pressure. If the automatic
setting is not appropriate, manual setting can also be made.
The motion in ON setting is described in (3).
× (OFF) setting of 1ST PRESS = AUTO STOP
When the first injection pressure exceeds the tolerable pressure which is set at the
cell ○
A the injection process is shifted to holding pressure stage, and an alarm
message (47) is issued. Operation continues; however, check if products have short
shot problem or not.
− 68 −
PART-10
3) Motion
If the first injection pressure exceeds the tolerable pressure which is set at the cell
○
A , for the time period which is preset, operation stops immediately, and an alarm
is issued.(Refer to the graph below.)
First injection pressure monitoring
(The line ------- shows an injection pressure curve which passes the monitor.)
pressure Exceeded torelable level
1st pressure monitoring
1st pressure
Holding pressure Pessure curve
Shifing to
holding pressure
※ 1 First injection pressure monitoring time:

The monitor system also monitors if the peak pressure exceeding tolerable
Level continues beyond a preset time or not. This function tells abnormal
situation such as nozzle clogging from normal situation such as peak
pressure right before shifting to holding pressure. If the time is set at 0
seconds, machine stop or shifting to holding pressure is made upon as soon
as the injection pressure exceeds the tolerable level.
46 ? Primary injection pressure is abnormal. Foreign matter remains, confirm. ?

47 ? Primary press. Monitoring system worked, and changed over to 2ndary press. ?
− 69 −
PART-10
4-5 Metering(
Metering(CHARGE)
CHARGE)
The number of screen consists of the following.
① 3 Screens : Measuring, Measure graphic, Plasticizing measuring.
② 1 window : Adjustment.
③ 3 Function : Cross-hair ON, Graph erase and Auxiliary function.
2) The method to call the CHARGE SCREEN.

When the screen of measuring screen is displayed.
push Screen changeover key switch.
And push function key switch.
3) The method to call screen by using the function key.

《 Function key》
① When GRAPH function key is touched, the screen will be charged to CHARGE
GRAPHIC SCREEN.
− 70 −
PART-10
② When PLASTICIZING function key is touched, the screen will be charged to

INJCTION CHAGE SPARE SETUP SCREEN.
｢This screen can be inhibited to display by ×(OFF) setup the “SPARE,FIXED DATA,
UNIT SCREEN INDICATION” on SECRET SCREEN ｣.
− 71 −
PART-10
4-5-1 CHARGE SETUP SCREEN

⃝D L
⃝ G
⃝
A
⃝ H
⃝
B
⃝ I
⃝
J
⃝
C
⃝ K
⃝
E
⃝
F
⃝
1) Method of to call the MEASURING SCREEN.
And push function key switch.
① Following settings are for plastication(charging).
○
A : Plastication(charging) completion position can be set.
○
B : Screw revolution can be set.
○
C : Melt pressure at screw tip can be set.
② Following settings and an indication are for the SRC-Ⅱ control
(Refer to 4-5-4 for the SRC-Ⅱ control system.)
○
D : The SRC-Ⅱ time can be set.
○
E : The SRC-Ⅱ pressure can set.
○
F : Monitored screw position is indicated when the SRC-Ⅱ control is finished.
(This position is recognized as a starting position of injection.)
○
L : Setting of the position range in order to stabilize the screw movement by SRC-Ⅱ
controlling of 2nd step pressure.
③ Following settings and an indication are for suckback.
○
G : Suckback stroke can be set.
④ Indication for monitored data.
○
H : Screw position is indicated.
○
I : Screw revolution is indicated.
○
J : Melt pressure at screw tip is indicated.
○
K : Aggregated number of screw revolution during plastication is indicated.
− 72 −
PART-10
⑤ Nozzle movement setup
U ⃝
⃝ P ⃝
M ⃝
N ⃝
O ⃝
Q ⃝
T ⃝
S R ⃝
⃝ V ⃝
W X
⃝ Y ⃝
⃝ Y
○
Ｍ Setting of “Nozzle touch forwarding force” in manual mode and also in preparation
mode. The nozzle is pressed against mold by this force set here at the step in auto
mode.
○
Ｎ The nozzle is pressed against mold by this force set here at the charge step in auto
mode.
○
Ｏ The nozzle is pressed against mold by this force set here for the time between “die”
and the next “injection start” in auto mode.
○
Ｐ Setting of nozzle touch speed.
○
Ｑ Setting of nozzle retracting stroke in auto mode.
○
Ｒ Setting of nozzle retracting stroke in semi-auto mode.
○
Ｓ Setting of nozzle retracting force at “nozzle retract” step.
○
Ｔ Setting of nozzle retracting speed at “nozzle retract” step.
○
Ｕ Indication of the nozzle condition.
○
Ｖ Setting of holding (waiting) time up to “nozzle retract start”.
○
Ｗ Indication of the nozzle (Injection unit) position.
○
Ｘ Setting of holding (waiting) time up to the time point of “charge start” after “injection
completion”.
○
Ｙ Setting the range of “suck back” when“suck back” action is carried on before mode
to other from auto mode.
○
Ｚ Monitor data
Measure completion position, cushion volume and measure time will be measured
and displayed.
These items can be watched without changing over from the measure screen to the
monitor screen.
− 73 −
PART-10
4-5-2 CHARGE GRAPHIC SCREEN
A
⃝ C
⃝
B
⃝ D
⃝
A
⃝ C
⃝
B
⃝ D
⃝
A
⃝ C
⃝
B
⃝ D
⃝
F
⃝ G
⃝ E
⃝
And touch → function key switch.
Both the setup value actually measured value of plastication(charge) revolution number
and the melt pressure at screw tip during plastication will be displayed on the graph
screen.
At the same time, the actually measured value of screw retract speed will be displayed
as well. The axis of abscissa shows the plastication(charge) stroke, and the axis of
ordinate the melt pressure at the screw tip during plastication, revolution number and
speed.
The leftmost end means the 0mm(0 in) position of plastication(charge) stroke, and
rightmost end the position of metering(charge) completion.
○
A : Shows the scale of the melt pressure at screw tip during plastication.
○
B : Shows the scale of the load torque at motor during plastication.
○
C : Shows the scale of revolution number.
○
D : Shows the scale of speed.
○
E : Shows the scale of screw position.
○
F : Shows the number of “multi writing”.
○
G : Shows the screw position.
− 74 −
PART-10
3) Explanation of graphic window.
Ⅰ : SUB FUNCTION WINDOW(

WINDOW ( Push SUB FUNC function key))
c
⃝ d
⃝
e
⃝
a
⃝
b
⃝
a : Selection of graphing
○
Either “Single writing” or “Multi writing” of graph is selected.
SINGLE WRITING ---- At each shot, the graph changes in accordance with
injection action.
MULTI WRITING ----The old data is kept staying, in different color on the graph,
and the new data is graphically displayed over the old
data.
○
b : Scale mode selection.
Either “Auto” or “Manual” setting of graph scale can be selected.
AUTO------At each shot, the scale size is automatically adjusted so that the
actually measured value of “charge revolution number”, “the melt
pressure at screw tip during plastication” and “screw retract speed”
can be shown within the space of graph.
SETUP-----Simultaneously with the fixing of scale of “stroke”, “charge revolution
number”, “the melt pressure at screw tip during plastication”, “screw
retract speed” and “load torque”(Graph screen : ○
A ,○
B ,○
C &○
Ｄ ), the
setup becomes possible to alter according to the need.
By fixing the scale, at the time when the setup has been altered during
“MULTI Write” mode, the comparison of auctioning status between the
data and new data can visually be confirmed that will make the
optimum determination of condition setup easy.
− 75 −
PART-10
c
⃝ : GRAPH SETUP
The graph indication of “measured value” “setup value” can

be selected on the screen via 〇 (ON)/×(OFF) setting.
d
⃝ : COLOR
The line color of graph can be set specifically by numeral.
No. 0 1 2 3 4 5 6 7
Light color (“
(“lighter color”
color” of the one in the above tabl
tablee is shown).
No. 8 9 10 11 12 13 14 15
e
⃝ : SETTING OF MIN SCALE
The scale min. width of “stroke”, “measure speed”,
“revolution number”, and “the melt pressure at screw tip
during plastication” is set here.
If the scale mode has been set to “Auto” mode, the scale
itself will automatically be adjusted so that each
“measured value” may be displayed within the space of
graph.
In this case, however, the least width of scale has been
limited to prevent the auto-adjusted- scale width from
becoming too small.
Ⅱ : GRAPH CLEAR(push
CLEAR GRPH CLR key)
If this key is pushed the graph
will disappear.
Ⅲ : CROSS-
CROSS - HAIR ON
ON(push CROSS ON key)
The following cross-hairs functions take place.
・ Measure speed (position− speed)
・ Revolution number (position− revolution NO.)
・ The melt pressure at screw tip during plastication (position− pressure)
・ Load torque (position− torque)
For details, see the description of “Cross-hairs function”. (4-3-4)
− 76 −
PART-10
4-5-3 PLASTIC CHARGING SETUP
A
⃝ I
⃝
Q
⃝ J
⃝
K
⃝
R
⃝ B
⃝ L
⃝
C
⃝
D
⃝ M
⃝
E
⃝ N
F
⃝ ⃝
G
⃝ O
⃝
P
⃝
○
S H
⃝
1) Method of to call the SCREEN.
And touch , function key.
2) Explanation of screen
① No pressure at manual charge (under nozzle retract condition) (○
A)
If this setting is “○” (ON), the resin pressure becomes none even it has been set on
“CHARGE SETUP SCREEN” when manual charge is carried on under nozzle condition.
② Charging(Metering) FF factor
By setting this factor properly, post-charging melt pressure can be released to 0 without
using suck-back function. If setting of FF length is too long, charging(Metering) cannot be
finished.
【NOTE】
NOTE】When using this function, set "0.00(S)" to CARGING-
CARGING-OFF DELAY.
When this function is not used, set
set original figures(usually, 0.3S) to
CHARGING-
CHARGING - OFF DELAY.
− 77 −
PART-10
Setting for FF control

○
B : FF WIDTH: Area where FF control is made.
○
C : FINAL PRESS: Melt pressure after charging(metering).
F.F. control
Charging(metering) stroke(ST)
Charging(metering)
Melt pressure at screw tip completion
FF area
Screw revolution
Charging(metering) start
Final pressure
(variable)
③ Setting of “Suck back” Speed (○

D ), Torque (○
E ) , Delay time (○
F ) until “suck back start”
and Delay time (○
G )until “suck back start” after “injection completion”.
④ Setting of the charge process order (○
H)
Setting of ON/OFF selection and the acting order of“Charge”,“Check open” and“Nozzle
retract”. If an item is set at zero (“0”), setup of the item gets OFF.
⑤ Selection of “Reverse rotation” during “SRC” carried on, ⃝/× . (○
I ) …… If this
setting is “〇” (ON), the screw can be rotated reversely during SRC-Ⅱ controlling.
【CAUTION】 Do not set this at (ON).
･ Speed (○
J ) …… Setting of reverse rotating of the screw during SRC-Ⅱ controlling.
･ Number of reverse turn(○
K ) …… The number of reverse rotating of the screw during
SRC-Ⅱ controlling is to be set.
* When SRC-Ⅱ control is completed, the reverse rotating of the screw will be stopped and
the process goes forward even if the number of reverse rotating does not reach up to
setup value.
⑥ Check ring protection : ( ○
L )
The check ring is protected by means of making the revolution no start up slowly at the
start of measuring.
The timer covers the time needed up the Max rpm.
− 78 −
PART-10
⑦ Galling prevention
It is for prevention of galling on screw.
a) No resin detection.
If, in the time space that was set at ( ○
N ), the screw retract speed went below ( ○
M )
the situation is judged as “No Resin”.
In the case the proximity switch is OFF in the process of nozzle back etc. the “No
Resin” judgment is given at the time when ( ○
N ) set time became double.
b) When no resin exists.
When “no resin” judgment is given under a) the system functions at the preset speed
( ○
O ) the melt pressure ( ○
P ).
⑧ Items related to AUTO PURGE
The pressure at AUTO PURGE end is set at (○
Q ).At AUTO PURGE end, the back-pressure
is lowered to this setting with which CHARGE is completed.
The standard charging frequency in AUTO PURGE is set at (○
R ).
The standard charging frequency set at ( ○
R ) is restored whenever any auto-purge
operation is finished.
(relation setting:4-6-5AUTO PURGE)
⑨ PRESS RELEASE
The PRESS RELEASE mode is selected at (○
S ).
OFF: no processing.
INJ. AXIS FREE: The screw axis is made free, during after charging.
(During "CHARGE DELAY", The screw axis is controlled by
V-CONTROL mode.)
V-CONTROL (Standard): During "CHARGE DELAY" and after charging, the screw
is operated with the following setting.
• PRESS RELEASE SPEED: Screw retracting speed in pressure
releasing process.
• PRESS-OUT PRESS: Pressure in pressure releasing process.
• TAGET PRESS: Target pressure in pressure releasing.
− 79 −
PART-10
4-5-4 SRC-
SRC-Ⅱ METERING(CHARGING) CONTROL SYSTEM
Because “ SRC- Ⅱ metering ” control is made in one step different from the former
“multi-step charge” control, so the“condition setup” is simple and this contributes to
stabilize the plasticized density of metered resin and also to the quality of molded products.
e ⃝
⃝ d f
⃝ h ⃝
⃝ i
a
⃝
b
⃝
c
⃝
①Plasticization
Resin pressure of screw head is controlled to be ○
c by screw revolution speed ○
b ,and the
screw goes back up to ○
a position as same as the conventional “metering control”.
②Metering (2 steps)
The screw stops rotating for the time ○
d and the resin pressure of screw head is controlled to
○e . Then the process gets into the second step after the first metering step completion, the
screw head pressure is to be controlled at ○
i for the time ○ h .
（Stabilization of “plasitisized resin density” can be done by doing above.）
The screw position will be shown at ○
f when the time ○
d and ○
h has passed.
− 80 −
PART-10
4-6 MOLD HEIGHT

① 4 Screens : Mold height, Data memory, Setup screen 1, Setup screen 2.
2) Method to call the MOLD SETUP MODE SCREEN.
3) Method to call the screen by function key.
When DATA MEMORY function key is touched, the screen will be charged to DATA
MEMORY SCREEN.
When SETUP SCREEN 1 function key is touched, the screen will be charged to SETUP
SCREEN 1.
− 81 −
PART-10
When SETUP SCREEN 2 function key is touched, the screen will be charged to SETUP
SCREEN 2.
− 82 −
PART-10
4-6-1 MOLD HEIGHT SCREEN
○
B ○
C ○
D ○
E
○
H
○
I
○
J
○
A
○
K
○
L
○
M
○
N
○
F ○
O
○
G
1) Method to call the MOLD HEIGHT SCREEN

SCREEN.

Explanation of screen.
○
A : Actually measured value of
STROKE: mold position.
HIGHT: mold height.
FORCE: mold clamping force.
○
B ：Setup values of Auto clamp force setup.
• CLAMP FORCE
• TOLERANCE(±): Mold clamping force ± allowance .
Setting of allowance against mold clamping force for auto clamping force adjustment.
○
C : MOLD HEIGHT MOVE ＋ WIDTH … Setting of total length of “mold height”
adjusting length and its “width” when the “mold height” operation is executed.
○
D : STAMPER EXCHANGE POSITION …… Setting of the position of exchanging stamper.
○
E : Setup values of MOLD ADJUSTMENT.
FORCE: Setting of clamping force with MOLD ADJUSTMENT.
NUMBER: Number of which clamping operation is iterated.
○
F : Settings of auto purge.
○
G : ON/OFF setting of control of holding temperature.
− 83 −
PART-10
AUTO MODE: Starting of each auto mode in preparation mode. The operation starts when
START key is pushed twice after touching each key.
○
H : CLAMP FOCE SETUP
Settings are ○
B . See 4-6-2.
○
I : ZERO ADJUSTMENT
Auto zero(0) setup mode of the mold, ejecter and screw position. See 4-6-3.
○
J : MOLD HEIGHT MOVE
Setting is ○
C . See 4-6-4.
This mode is used before installing the mold on die plate.
○
K : AUTO PURGE
Settings are ○
C . See 4-6-5.
This mode is used when carrying out “color-change of resin” or “purge-out”.
○
L : STAMPER EXCHANGE.
See 4-6-6.
○
M : MOLD ADJUSTMENT
Settings are ○
E . See 4-6-7.
○
N : M.H. PERMISSON
The following operations are restricted with “×” setting.
• The manual operation of Mold height advance/retract motion is prohibited in the
preparation mode.
(With “○” setting, manual operation can be made.)
• Unless clamping force setup is completed, automatic start is prohibited.
(With “○” setting, automatic start can be made.)
• Unless stamper sucking is completed, automatic start is prohibited.
(With “○” setting, automatic start can be made.)
○
O :ROBOT ADJ. MODE
This is a mode in which position adjustment of ROBOT can be made easily.
The alarm message "Now in Robot adjustment mode." is displayed during operation
in ROBOT ADJ. MODE.
∗ In Semi-automatic operation, one cycle stops before EJ advancing process,
where the mode is shifted to MANUAL.
∗ In ROBOT ADJ. MODE, one cycle operation is completed with the mold opened
to its opening completion position, but not to the maximum opening stroke.
− 84 −
PART-10
4-6-2 AUTO CLAMPING FORCE ADJUSTMENT
1) Explanation of AUTO CLAMPING FORCE ADJUSTMENT.

This mode is required when the machine is installed the mold.
The clamping force is automatically set by using this mode.
Also in this mode, both the mold open/close and the screw retract/advance action are
made with low pressure and low speed.
2) Explanation of starting the auto clamping force adjustment.
① Push Screen changeover key switch, so that the SETUP MODE SCREEN
is shown on the screen.
② Set the necessary clamp force at (○
Ｂ) position.
③ Push ENTER condition setting key switch.
④ Move the cursor to CLAMP FORCE SETUP (⃝
Ｈ) position.
⑤ Push START function key switch, twice so that auto clamping force adjustment
can be started.
⑥ When the operation is completed, the message(105) is shown on the screen.
⑦ Push OFF key switch.
Message
105 ! Clamping force setup completed. !
− 85 −
PART-10
3) Explanation of the auto clamping force action.
ZERO POINT ---- Repeat “mold open/close” and “mold height retract”, and, after
SEACH having determined the enough clearance of mold, carry out
“mold
height advance” under condition that the mold close is
completed, and the sensor is detected that the face to face of
the mold has touched, then “mold height advance” is stopped.
The mold height at this moment is measured and memorized.
CLAMP ----- The mold is opened, and the clamping-force-volume that has
FORCE been preset against basic clamp force is calculated by
computer, and then the mold height goes advancing until
calculated value.
HIGH PRESSURE ---- The mold is closed at low pressure, and set “stop position ＋ α ”
CHANGE-OVER as the high pressure change-over position.
POSITION (In case of compression mode was selected as ”VP mode”,
SETTING OF automatic setting of high pressure changeover position is not
MOLD CLOSE done.)
∗ If auto clamping force has been carried out right after reading of molding condition out of
memory card (or internal memory) the measured mold height is compared with the reset
value, and if any difference is present between the mold and molding condition the
message(110) will be displayed.
Message
106 ? Mold open / close motion suspended. ?

107 ? Mold height motor slipped. ?
108 ? Mold too thin. ?
109 ? Mold too thick. ?
110 ? Mold height is net corresponding. Please confirm the leaded molded
condition. ?
111 ? Extra-clamp constant corrected, but actual clamping force still not
proper. ?
112 ? Abnormal clamping force worked. ?
113 ? Extra-clamping force did not work. ?
− 86 −
PART-10
4-6-3 AUTO ZERO ADJUSTMENT
1) Explanation of AUTO ZERO ADJUSTMENT

An origin position (0 point) is set for each axis of injection, mold opening/closing and
ejecting.
2) Method of starting the auto zero adjustment.

① Raise the heat barrel temperature to preset temperature so that the screw cold
start prevention interlock can be released.
② Push Screen changeover key.
③ Move cursor to ZERO ADJUSTMENT ( ⃝

I ) position.
④ Push condition setting key.
⑤ Push START function key, twice.
⑥ Nozzle retracts and zero adjustment starts.
⑦ When the process is over, the message(123) is shown on the screen.
⑧ Push OFF key
【 Caution】
Caution 】 Never fail to remove the mold before starting AUTO ZERO
ADJUSTMENT of mold open/close and ejection.
− 87 −
PART-10
4-6-4 AUTO MOLD HEIGHT MOVEMENT
J
⃝
1) Explanation of the mold height movement.

If this mode is used before fitting the mold on to die plate, the automatically moves
as much as the using mold height ＋ MOLD HEIHGT MOVE + WIDTH.
2) Explanation
Expl anation of starting the mold height movement.
① Read the molding condition out of the internal memory or memory card.
② Push Screen changeover key switch.

③ Set up the MOLD HEIGHT MOVE + WIDTH.
④ touch MOLD HIGHT MOVE (⃝
J ) position.
⑤ Push START function key switch twice so that the mold height movement can
be started.
⑥ When the operation is completed, the message(115) is shown on the screen.
⑦ Push OFF key switch.
Message
115 ! Auto “mold height move” completed. !
3) Explanation of the auto mold height movement action.
Mold open
Move as much as Move the mold up to the position

MOLD HEIGHT including “MOLD HEIGHT MOVE +
+ MOLD HEIGHT MOVE + WIDTH WIDTH” with “mold height” which is
memorized through mold height advance
completed(message 115)
/retract action.
− 88 −
PART-10
4-6-5 AUTO PURGE
c d e f g j i h k
1) Explanation of the auto purge function.

This mode is required when purge out all materials or change the color of material.
○
a : Setting of injection speed during auto purge.
○
b : Setting of injection pressure during auto purge.
○
c : Setting of charge completion position during auto purge.
○
d : Setting of charge revolution speed during auto purge.
○
e : Setting of pressure during auto purge.
○
f : Setting number of charging during auto purge.
○
g : Setting of screw retract position during auto purge.
○
h : Setting of screw retract speed during auto purge.
○
i : Setting of screw retract pressure during auto purge.
○
j : Setting of number of screw-retraction during auto purge.
○
k : Actually measured value during auto purge.
2) Explanation of starting the auto purge.
① Push Screen changeover key switch.

② Set auto purge condition.
③ Move cursor to AUTO PURGE ( ○ K ) position.
④ Push START function key switch twice so that the purging can be started.
(Action of the process include issuing a message is quite same as when actuating on
screen.)
⑤ When all the operation is completed, the message(116) is shown on the screen.
⑥ Push OFF key switch.
Message
116 ! Auto purge completed. !
− 89 −
PART-10
3) Explanation of the auto purge action.

① Starting method of auto purge on “MOLD SETUP SCREEN”
SCREEN”
1. Change screen to “Preparation mode”, and “MOLD SETUP SCREEN”will be
shown.
Push MOLD HEIGHT key switch.
Push RESET key switch.
Move cursor to ○
K ------ ■ AUTO PURGE
position.
Push START key switch twice.
Nozzle retract for

5 seconds.
When times did you set

for purge at ○
f position ?
Charge is done.
Injection is done.
Purge counter counts up by one. Not yet finished.
Count up
What times did you set for

free purge at ○
j position.
Screw retract.
Injection is done.
Dry shot counter counts up by one. Not yet finished.
Charge + Suckback Metering and suck back action are executed once
in accordance with the setting condition on
“CHARGE SETUP” screen.
Automatic purge completed.
− 90 −
PART-10
• Other settings related to AUTO PURGE, There is 'AUTO PURGE FINAL PRESS' and
'AUTO PURGE BASIS CHG . No.'. Please refer 4-5-3.
• When CHARGE key is pressed during auto-purging process, the purging process gets
into finishing motion regardless of the preset frequency.
− 91 −
PART-10
4-6-6 METHOD OF STAMPER EXCHANGE

1) Starting method on screen
① Change screen to “Preparation mode”, and “MOLD SETUP SCREEN”will be shown.
② Input the required stroke to exchange the stamper.
③ Move the cursor to the position of “stamper exchange”, and push START key twice.
④ Process of “stamper exchange”
Actuate stamper exchange mode.
NO Exchange position? YES
Process (A) Process (B)

Die open full stroke Die close
(ST50 : 120mm)
“Die height retract” Auto clamp force adjust
Completion message Completion message

(853) (105)(853)
【CAUTION】 When “stamper exchange” mode is actuated, “Process (A)” above shown is
executed usually.
However, if it is started under the condition below stated (※), the will proceed in
accordance with “Process (B)” above illustrated.
(※ Unusual condition : “Die height” position ＞ Target position under die-open
condition.)
“Target position” ＝ Stamper exchange position − Die open full stroke

＋ Die thickness in the memory.
105 ! Clamping force setup completed. !

853 ! Now in the stamper change position. !
854 ! Stamper-change completed. !
− 92 −
PART-10
2) Starting method using operation key

① Shift to “Preparation mode”.
② Set the condition of “stamper exchange” position.
③ Push STAMPER EXCHANGE key once on “Preparation mode” SW.
④ Action of the process include issuing a message is quite same as when actuating
− 93 −
PART-10
4-6-7 METHOD OF MOLD ADJUSTMENT
1) MOLD ADJUSTMENT
Aligning of movable and stationary mold halves can be made by repeating mold
open/close action for the preset number of times at (○
b ) with the clamping force preset at
(○
a ).
2) Explanation of the auto purge function
MOLD ADJUSTMENT FORCE：It is setting of clamping force with MOLD
ADJUSTMENT.
MOLD ADJUSTMENT NUMBER：Frequency by which clamping operation is iterated
3) Operation sequence
Shifting of mold Mold height Mold clamps with Mold opens. Mold clamping is Completion
height position. The advances until preset clamping (Clamping force completed with of operation
position is sought slipping occurs. force. (○
a ) becomes 0.) the force preset at
based on the actual ○
a .
mold thickness and
the preset force at
○
a . Mold open/close
motion is repeated
for the number of
times preset at "○
b ".
− 94 −
PART-10
4-7 DATA MEMORY
C
A
D B
The number of screen consists.
① 10 Screens : Internal memory 1, Internal memory 2,
Memory card 1, Memory card 2, Memory card 3, Memory card 4,
Memory card 5, Memory card 6, Memory card 7, Memory card 8.
② 1 Function : Auxiliary.
2) Method to call the DATA MEMORY.
Push Screen changeover key switch and touch the DATA MEMORY
function key on the panel.
The 1 page of INTERNAL MEMORY 1 is shown on the screen.
The other page is called by function key.
The function key line is shown INTER1 INTER2 CARD1 CARD2 and
CARD3 .
The other function keys of CARD4 ∼ CARD8 are changed over by pushing
function key switch.
MEMORY OF MOLDING CONDITION SCREEN
INETER 1 INTER 2 CARD 1 CARD 2 CARD 3
CARD 4 CARD 5 CARD 6 CARD 7 CARD 8
− 95 −
PART-10
○
A Basic data of molding condition and additional condition of ST50.
○
B Basic data of molding condition and additional condition of ST50 with the teaching
position data of the extractor.
4) Method of memory to store.

In PART-10, fooling 2 memories are available for storage.
Memory Memory volume
Internal memory(Page1,2) 32
Memory card(Page3∼10) 64
INTER1 INTER 2 CARD 1 CARD 2 CARD 3

5) Method memory to internal or card.
① Use the function key to select the memory for storage.
② Input the mold number into ○
C position. MOLD No. 232
232
③ Input the mold comment into ○D position. ｢Regarding character input method, see
3-2-10) .｣ PRODUCT NAME CD-
CD - R
④ Select the condition to be stored from

No. MOLD No. MACHINE MODEL DATE
○
A or ○
B and Push ON/SELECT + 1
ENTRY key.
⑤ Move cursor to the line number that is desired to store.

(Mold data can not be stored on No.16 area, because the data is successive on two areas.)
⑥ Push STORE function key switch, twice.
⑦ When writing is finished the message(861 or 862) will be shown, and the mold
number, machine type name, data and comment will be displayed in the line that has
been selected.
【NOTE】
NOTE】 Because the “condition 1”
1” and “condition 2”
2” (“
(“condition 2”
2” with the extractor
position) is required as the data of one mold condition, so, the data is stored
successively on two areas in one time.
No. MOLD No. MACHINE MODEL DATE PRODUCT NAME

1 232 ST50discPRO 2001-
2001 - 0 1 - 07 CD-
CD - R (TEST)
− 96 −
PART-10
6) Method to memory back from internal or card.

c ard.
① Select the memory page that is desired to read out by using the function key.
(Set the cursor to “condition 1” to load INTER 1 INTER 2 CARD 1 CARD 2 CARD 3
the mold data which stored on two areas
successively.)
② Move cursor to the line number from which the molding condition is desired to read
out.
No. MOLD No. MACHINE MODEL DATE PRODUCT NAME
1 232 ST50discPRO 2001-
2001 - 0 1 - 07 CD-
CD - R (TEST)
③ Push LOAD function key, twice.
④ When reading out is finished the

MOLD No. 232
232
message(859 or 860) will be shown, and the
PRODUCT NAME CD-
CD- R
mold number and comment containing the
conditions that have been processed for reading out will be shown at ○
C , ○
D .
⑤ When the “reading out” of molding conditions is finished, the cold start condition
becomes active, and “injection” as well as “change” actions become inhibited.
【NOTE】
NOTE】 Set the cursor to“condition 1”
1” to lload
oad the mold data which stored on two areas
successively.
To load the mold data stored by the former specifications, the data “condition
1” and “condition 2”
2” (condition 2 with extractor position) should be loaded
separately. In this case, the message “209”
209” or “865”
865”(868) be shown.
Message
209 ! setups read completed. !
210 ! setups write completed. !
858 ! Setups (2) "Read-Out" completed. !
859 ! Setups (1),(2) (Robot positioning) "Read-Out" completed. !
860 ! Setups (1),(2) "Read-Out" completed. !
861 ! Setups (1),(2) "Write" completed. !
862 ! Setups (1),(2) (Robot positioning) "Write" completed. !
868 ! Setups (Robot positioning) "Read-Out" completed. !
− 97 −
PART-10
4-7-1 METHOD OF USING OF MEMORY CARD.

1) Kind
Kind of Memory Cards.
IC memory card : JEIDA for personal computer.
IC memory card (Ver. 4)
Kind of memory : SRAM.
Capacity : 256K byte.
2) Method of setting the memory card.

① Set the memory card in place.
Set the memory card to card slot at the right side of operation panel.
Pay attention to the card direction.
OUT (PUSH)
IN
WRITE PROTECT
IC MEMORY CARD
② Method to call the screen.
③ Select the memory page that is desired to read out or storage by using the function
key
INETER 1 INTER 2 CARD 1 CARD 2 CARD 3

CARD 4 CARD 5 CARD 6 CARD 7 CARD 8
− 98 −
PART-10
④ The message(228) will be shown.

228 ?Mold information indication now being processed
(Transfer from memory card.)
⑤ The display on the screen will change to the PAGE 3, and when the message has
gone, the Mold information(MOLD No. , DATE and PRODUCY NAME) will be
shown on the screen.(16 mold's information)
3) When replacing memory card.
① Take out the memory card.
② Insert the intended memory card.
③ Change over either to “Internal(1)” or “Internal(2)”
(Condition Storage Screen), or to other screen.
④ Once again press the DATA MEMORY function key switch, and then touch
CARD 4 ∼ CARD 8 function Key.
⑤ 228 ?Mold information indication now being processed

(Transfer from memory card.)
The above message(228) will then be displayed, and the screen indication changes from “3
page memory card(1) ∼ (10)” to “memory card(8)”. When the message disappears, the
mold data(mold no. and date, comment etc.) covering “16” molds will be displayed.
[Caution] If, without processing ③, ④ operations, “Load” or “Save” operation is processed to

the newly replaced card, the message(233) will be displayed, and automatically
changed over to "Internal(1)" screen.
If this happened, get “Card(1) ∼ (8)” screens, and execute the required processing
all over again.
233 ? Processing to memory card impossible.
Carry out operation again. ?
− 99 −
PART-10
4) Kind and content of “Error Message”.

① 228 ?Mold information indication now being processed
(Transfer from memory card.) ?
When changed over to “Card (1) ∼ (8)” screens(page) this message is shown, and
this message disappears when the mold data for “16” molds (mold no., date, comment
has been read from the memory card).
② 225 ? Memory card internal data now being processed. ?
③ 226 ? Data now being processed to memory card. ?
④ 227 ? Data now being transferred out of memory card. ?
When the processing of “Load”, “Save” or “Print” etc. is commenced into the memory
card, either one of the above three messages will be displayed, and when “Processing”
is over, the message disappears.
⑤ 224 ? Memory card now being processed.

Memory card operation not allowed. ?
During ②,③,④ messages shown above are being displayed, if a new processing
(Load, Save etc.) has been executed into the memory card, this message will be
displayed, and the “Processing” is cancel(become “ineffective”). In such a case press
key, and when ②,③,④ message disappear, repeat the operation all over again.
⑥
233 ? Processing to memory card impossible.
Carry out operation again. ?
This message will be shown if the operation(Load, Save etc.) is executed after
memory card has been changed, or without changing over the screen when replaced,
or without changing over the page.
After this message has been displayed, the screen is automatically changed over to
“Internal(1)”, therefore press the Function Key to get the card (1) ∼ (8) for “change
over of screen”, and then repeat the operation all over again.
⑦ 232 ? "Transfer process" is abnormal. Push reset key, and repeat operation. ?
231 ? Abnormal data now detected. Do “operation” again. ?

− 100 −
PART-10
⑧
In the case when failed to execute correct exchange between the memory card and
data, the above message ⑦,⑧ will be shown.
Press key, and execute the “changing over” to “Internal(1)” screen, or to other screen.
After that, get “Card (1) ∼ (8)” screen out of the condition storage page, and then
execute the operation all over again.
Other “Error Message”.

PAGE WRITE LOAD
208 ? Insert memory card in memory card slot. ? ○
209 ! setups read completed. ! ○
210 ! setups write completed. ! ○
216 ? During auto operation, no reading possible. ? ○
217 ? No read possible. Machine type is wrong. ? ○
218 ? Wrong read-in. Heater zone NO. is different. ? ○
219 ? No data available. ? ○
220 ? Abnormality happened during data transmission. ○ ○ ○
( Re-operate again. ) ?
221 ? No write permitted. Confirm data memory switch. ? ○
229 ? Memory card battery volt dropped. This card now ○ ○ ○
useless. ?
230 ? Memory card battery must be replaced. ? ○ ○ ○
858 ! Setups (2) "Read-Out" completed. ! ○
859 ! Setups (1),(2) (Robot positioning) "Read-Out" completed. ! ○
860 ! Setups (1),(2) "Read-Out" completed. ! ○
861 ! Setups (1),(2) "Write" completed. ! ○
862 ! Setups (1),(2) (Robot positioning) "Write" completed. ! ○
868 ! Setups (Robot positioning) "Read-Out" completed. ! ○
869 ? Setups (1) or (2) data not available. ? ○
[Note]
1.When the message(220) is displayed, the board is suspicious to have been “abnormal”.
2.When the message(229) is displayed, the contents of memory card go off.
3.When the battery
battery of memory card became almost consumed, the message(230) is shown.
Promptly replace the battery.
As to the method of replacement, see the Instruction Book attached to the memory card.
− 101 −
PART-10
4-７-2 SUB FUNCTION
1) Method to call the sub function.
Next push SUB FUNC function key switch.
Then, the item of function key is changed over to “AUXILIARY FUNCTION OF

MOLDING CONDITION”.
2) Explanation of auxiliary function.

COPY The data is copied among the memories.
MOVE The data is moved among the memories.
DELETE The stored data is deleted.
RETURN The data deleted by mistake is restored.
SORT OUT The ordering is re-listed in order of “mold number”, “machine type
name” or “date”.
END After completion of condition setup, touch END function-key
then the processing will start. When setup has been completed if
this key is touched successively the key tile will change as
follows.
END → EXECUTE → SURE? →The processing starts.
SUSPEND If SUSPEND key is touched before start of processing, the

title of function key goes back to the preceding process.
− 102 −
PART-10
COPY AUXILIARY FUNCTION OF MOLDING CONDITION is released,

and the item is changed over to the original function key item.
3) Explanation of WINDOW SCREEN.

3-1) If COPY key is touched, the window page is displayed, and if PROCESS
MODE item is selected on the window, the display will change as follows.
① PAGE
All data stored on the page screen is copy-processed onto the other page.
A
⃝ B
⃝
DATA MODE FROM COPY TO

PAGE 2 PAGE
DATA 1 PAGE
TOTAL
○
A : Set the previous page of the copying origin.
○
B : Set the next following page of copying.
② DATA
The designated number stored on the page screen is copying-processedto the
particular number of the designated page screen.
A
⃝ B
⃝
DATA MODE FROM 1 PAGE COPY TO

PAGE 2 PAGE
DATA 1 2 3 4 5 6 7 8
TOTAL 9 10 11 12 13 14 15 16 No 3
C
⃝ D
⃝
○
A : Set the previous page of the copying origin.
○
B : Set the next following page of copying.
○
C : Selectively set the designated number of the copying-origin.
○
D : Set the head number of the next following page of copying.
− 103 −
PART-10
③ TOTAL
All data of internal memory is copy-processed into the memory card.
DATA MODE SELECT MEMORY COPY TO A

⃝
PAGE CARD 2 PAGE
DATA
TOTAL INTERNAL No 3
B
⃝
○
A : Set the page No. of copy-processing location(MEMORY CARD).
○
B : Set the head No. of copy-processing location(MEMORY CARD).
3-2) If MOVE key is touched, the window page is displayed.

The page configuration is same as COPY processing.
3-3) If DELET key is touched, the window page is displayed, and if PROCESS
① PAGE
All data stored in page screen is deleted.
3 PAGE A
⃝
DATA MODE PROCESS
PAGE
DATA
TOTAL
○
A : Set the page No. of deletion.
② DATA
Data of designated No. stored in page screen is deleted.
3 A
⃝
DATA MODE PROCESS PAGE
PAGE
DATA 1 2 3 4 5 6 7 8
TOTAL 9 10 11 12 13 14 15 16
B
⃝
○
A : Set the deleting page No..
○
B : Selectively set the designated No. of deletion.
− 104 −
PART-10
③ TOTAL
All data of INTERNAL MEMORY or MEMORY CARD is deleted.
DATA MODE PROCESS MEMORY

A
⃝
PAGE INTERNAL MEMORY
DATA
TOTAL MEMORY CARD B
⃝
○
A : The all internal memory is deleted.
○
B : The all memory card is deleted.
3-4) If RETURN key is touched, the window page is displayed.

In the case the stored data has been deleted by mistake do “Return processing”,
then the deleted data returns.
The page configuration is same as DELET processing.
3-5) If SORT OUT key is touched, the window page is displayed, and if PROCESS
① PAGE
The ordering stored in page screen is arranged.
DATA MODE PROCESS 2 PAGE SOFT OUT METHOD

E
⃝
PAGE M. No. R SOFT
DATA MACHINE A SOFT
TOTAL DATE F
⃝
A ⃝
⃝ B D
⃝ C
⃝
○
A : Set the page No. of “arrange process”
○
B : The arrangement is processed in order of mold number.
○
C : The arrangement is processed in order of machine model.
○
D : The arrangement is processed in order of date.
○
E : MOLD No.-----The arrangement is processed in order of small number.
MACHINE -----The arrangement is processed in order of small class.
DATE -----The arrangement is processed in order of old date.
○
F : MOLD No.-----The arrangement is processed in order of big number.
MACHINE -----The arrangement is processed in order of big class.
DATE -----The arrangement is processed in order of young date.
− 105 −
PART-10
② DATA
The ordering stored in page screen is arranged within the designated range.
A
⃝
DATA MODE PROCESS 2 PAGE SOFT OUT METHOD E

⃝
PAGE R SOFT
M. No.
DATA No. 2 FROM No. 5 UNTIL A SOFT
MACHINE
TOTAL F
⃝
DATE
G
⃝ B
⃝ D
⃝ C
⃝
○
A : Set the page No. of “arrange process”
○
B : The arrangement is processed in order of mold number.
○
C : The arrangement is processed in order of machine model.
○
D : The arrangement is processed in order of date.
○
E : MOLD No.-----The arrangement is processed in order of small number.
MODEL -----The arrangement is processed in order of small class.
○
F : MOLD No.-----The arrangement is processed in order of big number.
MODEL -----The arrangement is processed in order of big class.
○
G : Set the designated range.
③ TOTAL
The ordering stored in INTERNAL MEMORY or MEMORY CARD is arranged.
DATA MODE ROCESS MEMORY SOFT OUT METHOD F

⃝
PAGE INTERNAL MEMORY M. No. R SOFT
DATA MACHINE A SOFT
TOTAL MEMORY CARD DATE G
⃝
A
⃝ B
⃝ C
⃝ E
⃝ D
⃝
○
A : All data in the internal memory is arranged.
○
B : All data in the memory card is arranged.
○
C : The arrangement is processed in order of mold number.
○
D : The arrangement is processed in order of machine model.
○
E : The arrangement is processed in order of date.
○
F : MOLD No.-----The arrangement is processed in order of small number.
MACHINE -----The arrangement is processed in order of small class.
− 106 −
PART-10
○
G : MOLD No.-----The arrangement is processed in order of big number.
MACHINE -----The arrangement is processed in order of big class.
− 107 −
PART-10
4) Method of setting.
SUB FUNCTION
①Push DATA MEMORY key switch. SUB FUNCTION
② Select the desired “Process Function” function key.

③ COPY & MOVE processing.
COPY MOVE
PER PAGE UNIT SELECT OF DATA ALL DATA
Set the requested Set the requested Select a kind of

page No. (A). page No. (A). memory.
Set the filing Selective set the Set the filing

page No. (B). designed No. (C). page No. (A).
Set the filing Set the head No.

page No. (B). (D).
SUSPEND Set the head No.

(D).
END
SUSPEND
PRACTICE
SUSPEND
CONFIRM
The processing starts.
The message(211,212) is shown after processed.
− 108 −
PART-10
④ DELET & RETURN processing.
DELET RETURN
PER PAGE UNIT SELECT OF DATA ALL DATA
Set the page No. Set the page No. Select a kind of
of deletion.(A). of deletion. (A). memory.
Selective set the

designated No. (B)
SUSPEND
END
SUSPEND
PRACTICE
SUSPEND
CONFIRM
The message(213,214) is shown after processed.
Message
211 ! Copy completed. !

212 ! Move completed. !
213 ! Delete completed. !
214 ! “Return” completed. !
− 109 −
PART-10
⑤ ARRANGE processing.
ARRANGE
PAGE UNIT SELECT OF DATA ALL DATA
Set the processing Set the processing Select a kind of

page No. (A). page No.(A). memory.
Selection of “arrangement” Set the designating Selection of “arrange-

manner. rouge.(G) ment” manner. MOLD No.
MOLD No. ,MACHINE or DATE , MACHINE orDATE
Selection of “arrangement” Selection of “arrangement” Selection of “arrangement”

order. manner. order.
R SOFT or A SOFT MOLD No. ,MACHINE or DATE R SOFT or A SOFT
Selection of “arrangement”
order.
R SOFT or A SOFT
SUSPEND
END
SUSPEND
PRACTICE
SUSPEND
CONFIRM
The message(215) is shown after processed.
Message
215 ! “Resorting” completed. !
− 110 −
PART-10
4-８ (MOLDING CONDITION) SETUP SCREEN

4-8-1 (MOLDING CONDITION) SETUP SCREEN1
1) Method to call the MOLDING CONDITION SETUP SCREEN1.
When SETUP SCREEN 1 function key is touched, the screen will be charged to
SETUP SCREEN 1.
2) Explanation of the screen.

In the screen, the setting of “heater temperature”, “injection”, “charge”, “cooling
timer” and “interval timer” can be done.
− 111 −
PART-10
4-8-2 (MOLDING CONDITION) SETUP SCREEN2
1) Method to call the MOLDING CONDITION SET

SETUP
UP SCREEN2.
When SETUP SCREEN 2 function key is touched, the screen will be charged to
SETUP SCREEN 2.
2) Explanation of the screen.

In the screen, the setting of “open/close”, “ejection”, “inj.compression”, “gate-cut”,
and “air” can be done.
− 112 −
PART-10
4-9 TIMER･
TIMER･COUNTER･
COUNTER･PRINTER
① 2 Screens : TIMER･COUNTER･PRINTER, COMMUNICATION PORT.
② 2 Function : HEATER ON, OUTPUT COMMAND.
2) The method to call the TIMER

TIMER･･ COUNTER･
COUNTER ･ PRINTER SCREEN.
3) The method to call screen by using the function key.

《function key》
When COMMUNICATION P function key is touched, the screen will be changed

CONMMUNICATION PORT SCREEN.
[NOTE] : If “Spare, Fixed, Unit” screen display is set at × (OFF) on the setup
se tup inhibition
screen the “COMMUNICATION PORT SCREEN” can not be called.
− 113 −
PART-10
4-9-1 TIMER･
TIMER･COUNTER FUNCTION
A
B
C
D
E
F
G O
H N
I
J
K
L
M
1) Method to call the TIMER

TIMER･･ COUNTER FUNCTION.

2) Explanation of the timer
timer･･ counter function.
○
A : CYCLE TIME SETTING
If one cycle takes longer time than preset time in auto operation the cycle
time times up, and display will show alarm message(83), sound buzzer.
○
B : Setting of cooling time
In auto operation, when “holding time” counted over, the mold open will
start after the cooling time has timed up.
But if the charging time is longer than the cooling time, the open will
start after charge completed.
○
C : Setting of interval time
In auto operation, when eject is completed, the mold clamp will start after
the interval time has timed up.
○
D : It counts the cycle number in auto operation.
○
E : Setting of DIVIDED LOT NO.
This counter issues a signal and a message(86) when “DIVIDED LOT NO.
reached the preset value.
The counter counts the only cycle in which the monitored parameter is the
MAX and MIN set-up range on MONITOR SCREEN.
When the counter has counted over, the counter starts from the beginning
again while the machine keep on running.
○
F : Setting of LOT NUMBER.
When this counter counts over, the message(84) is shown on the screen, and
the machine comes to stop.
This counter counts only the cycle in which the monitored parameter is
− 114 −
PART-10
within the MAX and MIN set-up range on MONITOR SCREEN.

○
G : Setting of FINISH NOTICE
This counter is a setting of remaining cycle number before finish of LOT
NUMBER. When this counter works, buzzer sounds and the message(85) is
shown on the screen. The auto driving dose not stop.
[EXAMPLE]
LOT NUMBER : 50 FINISH NOTICE :5 ５０−５＝４５
When the LOT NUMBER counter reached 45, alarm sounds.
○
H : Setting of START REJECT
At the job start stage, a reject signal is kept issued from SIF BOARD while
this counter works.
When the reject signal is sent to the pick-up robot(optional), the robot will
put the product into the box for the out-of-spec products.
○
I : Setting of CONTINUOUS REJECT
This counter counts when an out-of-spec or reject signal is given (When the
monitored parameter is exceed the MAX and MIN set-up range).
And when this counter has counted through the preset number, the
machine comes to stop and the message(87) is shown on
the screen.
If the machine produced an in-spec product, this counter is automatically
reset.
○
J : Setting of DISK TAKE-OUT FAILURE
The number of miss takeout of DISK is counted while this timer is set at “○”
(ON).
○
K : Setting of SPRUE TAKE-OUT FAILURE
The number of miss takeout of sprue runner is counted while this timer is set at
“○” (ON).
○
L : Setting of IMM ABNORMAL
The number of emergency stop of the machine in is counted while this timer
is set at “○” (ON).
○
M : RECORD COUNTER
This counter record all the cycle since the machine started up.
This counter cannot be reset.
Message
83 ? Cycle timer is over. ?
84 ! Molding No. counted out. !
86 ! Repeat-lot completed. !
87 ? Continuous rejects happened. ?
○
N : START UP MODE
If “⃝/×” selection is set at “⃝” (ON);
− 115 −
PART-10
• The molding is carried on following other setup condition for the setting
number of shot cycle during full auto operation.
• During semi-auto operation, the molding conditions follows other setup
conditions without any relation to the setting number of shot cycle.
• Suck back action in manual mode or in auto purge mode follows the
setup condition. at “×” selection.
If “⃝/×” selection is set at “×” (OFF), each startup mode of “×” marked
item can not be used.
○
O :CYCLE DELAY
Set the COOLING time longer if CYCLE DELAY signal is received from downstream equipment.
When CYCLE DELAY signal is received, COOLING time is increased by the

setting time at (○
O ).
∗ Setting of COOLING timer is not changed.
When CYCLE DELAY signal is received, cooling time is increased from the next cycle on.
When CYCLE DELAY signal is received during automatic operation, the message
《Now in cycle delay mode》is indicated.
When Cycle time monitor is utilized during CYCLE DELAY mode, maximum cycle
time is increased by the delay time(○
O ).
１ cycle １ cycle
G.C
ＥＪ G.C
ＥＪ
Charging Charging
Mold close Injction Mold open Mold close Injction Mold open
(Metering) (Metering)
Cooing timer Cooing timer A

⃝
Cycle DELAY signal
is cut at this point.
Now, CYCLE DELAY Cycle in CYCLE DELAY mode.
signal is received.
− 116 −
PART-10
4-9-2 PRINTER FUNCTION
X
Y
Z
1 ) Method to call the PRINTER FUNCTION.

2) Explanation of the printer function.
○
X : Selection of printer, either USE or NOT USE.
Move cursor to the item desired, and push ENTER key switch.
Then the item set as above will be colored in “blue”.
① NOT USE : Monitor data or hard copy printing is not processed.
In the case the printer not being connected, be sure to set at
“NOT USE”.
② USE : Monitor data or hard copy printing is processed.
The only monitor item that has been selected on the monitor
screen is printed. Maximum extent of monitor item printing is
different depend on the type of printer.
In the printer of 130 digits, 31 items can be printed.
｢ ”Printing” means the max. monitor items, in 1 row, of one
cycle.｣
○
Y : In this mode, specified items for two pages can be printed out, and also each single
page only can be printed.
① … Only for the first page. ② … Only for the second page.
○
Z : If screen No. is set, its screen is printed. At one time, Max.10 screens can be
designated.
3) Method of printer operation.
① Select “USE”.
② Push ENTER key switch.
During auto driving, the monitor data is printed.
③If The screen is printed, move cursor to the position of each item of ○
Y or ○
Z .
④ Push PRINT function key.
⑤The message(239) will be shown, and the printing starts.
− 117 −
PART-10
4-9-3 HANDLING OF PRINTER

1) Printer message.
235 ? Printer not ready to work. ( or,power source is off ) ?
236 ? Printer form all gone. ( or,unit not conected yet ) ?
239 << Hard copy now being displayed. >>
2) Cause of message(235) and return method.

method .
Following 2 reasons are considered.
① Printer is not in “On Line” condition.
Push ON LINE or SEL switch on printer.
② Printer power source is OFF.
Turn on the printer power source. At the same time, do not forget to
prepare the paper setting.
3) Cause of message(236) a
and
nd return method.
Following 2 reasons are considered.
① Paper is not set for printer.
Prepare paper and put the printer in ON LINE condition.
｢If it is NEC make printer, after setting the paper, once turn off, power
source, and then turn on again.｣
② Cable is disconnected.
Once turn off power source of printer, and connect the cable then turn on
again. This message(236) comes appear when outputted the printer
printing while the cable has been in “disconnection” status. In the case
printer not being used, set the “printer selection” on the TIMER ・
COUNTER・PRINTER SCREEN at “NOT USE” position.
4) Caution when removing printer.

After monitor printing or printing of statistics process has been executed by
printer, if the printer is removed, it is important to set “Printer selection” on
TIMER・COUNTER・PRINTER SCREEN at “NOT USE” position.
[NOTE]
Read well the instruction book of the printer that being used.
− 118 −
PART-10
4-9-4 WINDOW FUNCTION

AUTO HT. Setting of heater auto turning-on.

A : ON/OFF setting of heater auto turning-on.
⃝ HEATETR TURN-ON
B : Setting of Day of the Week for “heater-on”.
⃝ ×/○ ON OFF
C : Setting of Time of “heater-on”.
⃝ × * 07:00 * 20:00
D : Setting of Day of the Week for “heater-off”.
⃝ × SUN 00:00 SUN 00:00
＊ will be OFF at the fixed time, everyday. × MON 00:00 MON 00:00
E : Setting of OFF time of heater.
⃝ MON 00:00 MON 00:00
×
× TUE 00:00 TUE 00:00
× WED 00:00 WED 00:00

× THU 00:00 THU 00:00
× FRI 00:00 FRI 00:00
× SAT 00:00 SAT 00:00
↑ ↑ ↑ ↑ ↑
ＡＢＣＤＥ
2) Explanation of operation.
Stop the pump motor. All while the pump motor being working, “ AUTO HT.
CONTROL ” function becomes ineffective.
The heater power and the operation power to be kept “ON”.
3) Example of setting.
Example 1 : In the case of “ON or OFF” at the fixed time, everyday.
At “7:00” in the morning, Heater is ON.
At “8:00” in the evening, Heater is OFF.
7:00 20:00
Heater OFF ON OFF
① Only the using column of setup 〇

is set at “ON”(〇).
② Heater “ON” time is set at “＊ 07:00”. 〇＊ 07:00
③ Heater “OFF” time is set at “＊ 20:00”. 〇＊ 07:00 ＊ 20:00
− 119 −
PART-10
[NOTE]
① The timer not in use must be set at ×(OFF).
② The Day of the Week of “ON time” and “OFF time” must be set in all cases.
If “＊ ” is set at “Day of the week”, the heater works as “24H timer”, and
becomes ON or OFF at the fixed timer, everyday.
③ Such setting as “overlapping the heater ON time” must not be done.

[Example]
Mon.07:00 ∼ Mon.18:00 Heater ON HEATER TURN-ON
Mon.06:00 ∼ Mon.17:00 Heater ON ○/× ON OFF
○ MON 07:00 WED 18:00 ←Timer-1
Timer-1 OFF ON OFF ○ MON 06:40 MON 17:40 ←Timer-2

07:00(MON) 18:00(MON) × * 19:00 * 00:40
Timer-2 OFF ON OFF

06:00(MON) 17:00(MON)
If such “overlapping setup” is done as above the heater becomes ON at “6:00

Mon.” and OFF at “18:00 Mon.”.
HeaterOFF ON OFF
6:00(MON) 18:00(MON)
④ In the case “ON time” and “OFF time” fall on the same Day of the Week.
The setting of “ON time” must be done in such a manner that “ON time” comes
earlier than “OFF time”.
If the setting of “ON time” has been set at the later time than “OFF time” the
heater will be in a condition of “Always ON”.
[Abnormal setting]
HEATER TURN-ON Such setting is absolutely “invalid”.
○/× ON OFF
○ MON 20:00 WED 05:00
− 120 −
PART-10
4-9-5 COMMUNICATION PORT SETUP SCREEN
A B
C
D
E
1) Explanation of the COMMUNICATION SCREEN.
Touch COMMUNICATION P function witch.

2) Explanation of the screen
Setup of RS-232C communication port.( ○
A )
The connection can be done to cover from No.1 machine to No.3 machine together.
Touch the respective “connecting machine” from No.1 to No.3, and push ,
key switch for selective setting.
Baud rate (bps) Communication Format

0 300 0 7E2 7bit Even Parity 2stop
1 600 1 702 Odd parity 2stop
2 1200 2 7E1 Even Parity 1stop
4 4800 4 8N2 8bit None 2stop
5 9600 5 8N1 None 1stop
6 19200 6 8E1 Even parity 1stop
− 121 −
PART-10
Selection of printer type .( ○

B )
Select the printer type according to the maker that you intend to use.
[Example]
In the case EPSON printer is used in monochrome by using the paper of 136-digit
width, you can select EPSON → ｢Monochrome 136｣.
[Note]
In some kinds of PRINTER, the hard copy can not be made.
COMMUNICATION PORT COUNTER.( ○

C )
○
D : The number of communication (transmitting/receiving) and the number of error
occurred is indicated on this portion, and the communication condition can be
checked if it is normal or not by using this counter.
○
E : Move a cursor to the position ○
E , and push ON key ＋ ENTRY key, then the
counter can be reset.
When touch the COMMUNICATION P function switch , the function switch is chance .
Touch OUTPUT function switch.
OUTPUT DESIGNATION WINDOW
ｂ
c
d
○
a : OUTPUT FORMAT
PART 6 FORMAT-----As from RS-232C, the monitor data of same format as
PART 6(G2 series) can be output.
PART 9 FORMAT-----As from RS-232C, the monitor data, alarm code & mode
code can be output after having been converted into
− 122 −
PART-10
PART 6 format.
As it is the same data output as RS-232C of PART 6 (G2
series), the software of same “control-in-group” can be
used.
However, the software of “control-in-group” has not yet
been developed for the machines for overseas markets.
[Note] Presently, “PART 9 FORMAT” has not yet been programm

programmed in.
○
b : LF
Setting of LF(Line Field) when outputting can be done.
○
c : START REJECT
At the initial ejection, the reject data in made to show “2”.
○
d : ALARM RESET OUTPUT
When alarm is reset, the information of “alarm is reset” is issued.
− 123 −
PART-10
4-10 MONITOR
The number of screen consists.
① 7 Screens : Monitor 1, Monitor 2, Monitor 3, Monitor 4, Monitor 5,
Monitor display and Monitor spare.
② 3 Functions : Statistics calculation, Weight data and auxiliary setup.
2) Method to call the MONITOR SCREEN.
When push Screen changeover key

switch, the MONITOR 1 SCREEN is shown.
3) Method to call screen by using function key.

《function key》
[Note] : Unless “Monitor Screen Indication” of SECRET SCREEN is 〇(ON) the

displays are ineffective as following.
① When MONITOR2 function key is touched,

the screen will be changed to MONITOR 2
SCREEN.
② When MONITOR3 function key is touched,

SCREEN.
③ When MONITOR4 function key is touched,

SCREEN.
− 124 −
PART-10
④ When MONITOR5 function key is touched, the

screen will be changed to MONITOR 5 SCREEN.
⑤ When MONITOR DISPLAY function key is touched,

the screen will be changed to MONITOR DATA
SCREEN.
⑥ When MONITOR SPARE function key is touched, the

screen will be changed to MONITOR SPARE SETUP
SCREEN.
− 125 −
PART-10
4-10-
10-1 MONITOR 1 SCREEN
F
⃝
A
⃝
B
⃝
C
⃝
D
⃝ E
⃝
G
⃝
H
⃝
1) Method call to the MONITOR 1 SCREEN.
○
A : Monitored parameters.
○
B : Setting of lower upper of morning parameters.
○
C : Setting of lower limit of morning parameters.
○
D : Counters for cycle in which reject or out-of-spec signal is issued, and the
counter counts up every time such a signal is issued.
To reset the counter, touch the cell of the counter and press RESET key
switch and then ENTER key switch, so that the counter may show “0”.
The other way to reset the counter is pressing key and then ENTER
key switch.
○
E : ON/OFF setting keys for monitoring.
These Keys also serve as ON/OFF setting for printed items onto the printer.
[NOTE]: 1. The out-of-spec or reject signal does not make the machine stop.
The signal is output from IN/OUT BOARD.
− 126 −
PART-10
○
F : Monitoring items on position.
① INJECTION HOLD
It monitors change-over position from 1st to 2nd pressure.
② CUSHION
It monitors cushion volume when holding pressure timer timed up.
③ CHARGE
It monitors charge complete position.
④ OPENED
It monitors mold open complete position.
− 127 −
PART-10
○
G : Monitoring items on time.
① CYCLE
Mold close Injection Charging Mold open Ejector advance
NEXT CYCLE Ejector retract
Cycle timer count up
Time over Time short
(MAX) (MIN)
② 1ST INJECT
It monitors time of 1st injection pressure.
③ CHARGE
It monitors charging time.
④ Product (extraction wait.)

It monitors the time-length from
“one cycle completion” to the “inputting” of signal of extract completion sent
from the drop confirmation device or extractor etc.
⑤ MOLD OPEN
It monitors total times of actions of “mold open”.
⑥ MOLD CLOSE
It monitors total times of actions of “mold close”.
○
H : Injection stroke monitor
changeover position
① HOLD to holding pressure metering position
hold stroke
min stroke short
max stroke over
− 128 −
PART-10
② INJECTION END
position of
injection end metering position
Inj. END stroke

min stroke short
max stroke over
③ MAX
maximum stroke metering position
MAX. stroke
min stroke short
max stroke over
④ TOTAL REV
Aggregated number of screw revolution.
⑤ FORCE
Clamping force.
− 129 −
PART-10
4-10-

｢This screen can be inhibited to display by ×(OFF) setup the “Monitor screen
selection” on ACCESS SCREEN.｣
Push Screen changeover key switch
Touch MONITOR2 function key switch.

See paragraph of 4-10-1, “MONITOR SCREEN”.
Monitoring Items on temperature.
① HEAT 1---------It monitors nozzle heater temperature.
② HEAT 2---------It monitors front heater temperature.
③ HEAT 3---------It monitors center heater temperature.
④ HEAT 4---------It monitors rear heater temperature.
⑤ HEAT 5---------It monitors EX-rear heater temperature.
⑥ HOPPER---------It monitors hopper temperature.
⑦ MOLD 1---------It monitors mold 1 temperature(option).
⑧ MOLD 2---------It monitors mold 2 temperature(option).
⑨ Spare(option).
⑩ Spare(option).
− 130 −
PART-10
4-10-

｢This screen can be inhibited to display by ×(OFF) setup the “Monitor screen selection”
on ACCESS SCREEN.｣

○
Ａ：Monitoring Items of injection speed.
① 1ST V-----It monitors 1st injection speed.
② 2ND V-----It monitors 2nd injection speed.
③ 3RD V-----It monitors 3rd injection speed.
④ 4TH V-----It monitors 4th injection speed.
⑤ 5TH V-----It monitors 5th injection speed.
⑥ 6TH V-----It monitors 6th injection speed.
⑦ 7TH V-----It monitors 7th injection speed.
⑧ 8TH V-----It monitors 8th injection speed.
⑨ 9TH V-----It monitors 9th injection speed.
⑩10TH V-----It monitors 10th injection speed.
Regarding the Stage No. of “pressure”, “speed”, only the items meeting the
stage No. preset are displayed.
Speed over Speed low
− 131 −
PART-10
○
B : Monitoring of injection pressure at speed change-over point.
○
C : Monitoring Items on injection pressure.
① 1ST P---------It monitors 1st injection pressure.
② 2ND P---------It monitors 2nd injection pressure.
③ 3RD P---------It monitors 3rd injection pressure.
− 132 −
PART-10
④ 4TH P---------It monitors 4th injection pressure.
⑤ 5TH P---------It monitors 5th injection pressure.
− 133 −
PART-10
4-10-
A
⃝
B
⃝

○
A : SCREW REVOLUTION [rpm]
It monitors screw revolution.
○
B : PLASTICIZATION PRESSURE [kg/cm 2 ]
It monitors plasticization pressure.
− 134 −
PART-10
4-10-
B
⃝ D
⃝ C
⃝ E
⃝
A
⃝ F
⃝
G
⃝

− 135 −
PART-10
○
A : Monitoring of pressure/speed by position or timer.
① Monitoring of pressure/speed by screw position.
It monitors injection pressure and speed at designated positions of ○
B and
○
C .
② Monitoring of pressure/speed by timer.

It monitors injection pressure and speed at designated time of ○
D and ○
E .
− 136 −
PART-10
○
F : MONITORING OF PRESSURE RISE-UP TIME
It monitors time length from injection start to reach of preset at ○
G.
− 137 −
PART-10
4-10-
10-6 MONITORING PROCESS
1) “Good” or “Bad” of product is affected mostly by parameter of injection setup data.

Therefore, the monitor data is controlled between injection complete of previous cycle and
injection complete of next cycle.
At the same time of injection completed in the next cycle, check if the monitoring data is in
between MAX and MIN, and if any abnormality found, the “reject signal” is output.
2) When next cycle injection is complete, following processing is performed.

1. Lot counter, repeat lot counter processing.
2. Monitor data print start.
3. Continuous “reject” counter processing.
4. “Reject” signal processing.
5. Shot no. +1.
M old m achine one cycle
Mold INJ. Charge Mold EJ Mold INJ. Charge Mold EJ Mold

clamp open clamp open clamp
M onitoring cycle
R eject signal
4-10-7 CONTINUOUS REJECT COUNTER
During molding, if reject continuously occurs, alarm message is shown, and machine is
stopped.
Mold start Machine stop
1 cycle reject reject good reject reject reject
Count No. 1 2 0 1 2 3
① The case “reject setting” is “3”.

② At here, the counter is initialized because “reject” has
being changed to “good”.
− 138 −
PART-10
4-10-
10-8 MONITOR DATA SCREEN

Touch MONITOR DISPLAY function key switch.
① Monitor data is indicated on the screen.
When the monitor function(for statistical calculation or monitor function) is set
at OFF, the monitor data remains on screen.
② The number of page for storage of monitor data is “5 pages”. In the case of “6
pages” or over, the old data is erased as from the first page, and new data is
indicated.
③ INDICATION OPERATION for Function Key .
PAGE UP ------- Previous page is indicated.

PAGE DOWN ----- Next page is indicated.
− 139 −
PART-10
4-10-
10-9 MONITOR SPARE SCREEN
B
⃝ C
⃝ H
⃝
A
⃝
D
⃝
E
⃝
F
⃝
G
⃝

｢ This screen can be inhibited to display by × (OFF) setup the “Monitor screen
Touch MONITOR SPARE function key switch.

Ⅰ :MONITOR SUB SETUP
○
A : Setting of monitoring interval
① NO USE ------Monitored data is not printed out.
｢Even when printer being not connected, set at “No. monitor”｣.
② EVERY CYCLE --Printer is connected. Select the desired item to monitor.
The monitored data is printed at each shot.
For 80 digits printer, max. 16 items and for 130 digits printer,
max. 31 items can be printed.
[Example]
− 140 −
PART-10
③ REJECT ONLY-----Out of the whole monitored items, only shot which when
outside MAX. or MIN. range is printed.
[Example]
The data containing “reject” at the 32nd,34th shot.
④ CYCLE----------At each shot set, monitor printing is performed. (Reject shot

is also printed).
[Example]
The case Interval; ”at 5 shot each” was set.
○
B : MONITOR PRONTING MODE
During monitor printing, the printing manner of “reject shot” can be
selected as follows.
1. NORMAL---------on left side of “reject shot no.” and “reject item”,
asterisk mark ( * ) is printed.
2. UNDER LINE---Reject shot no. is underlined.
3. COLOR------------When the color printer was connected, “reject shot”
is printed in red color.
4. GRAPH------------This function is not supported.
【Note】
】
If this item was selected, “monitor printing” is not performed.
○
C : Selection of “time” unit.
“Time” unit of monitor printing can be selected.
mm : ss ----Minute : Second
hh : mm ----Hour : Minute
[Example]
The case when “hh : mm” was selected.
− 141 −
PART-10
○
D : Printing of reason of “auto operation stop”.
During this item being set ON(〇 ),if auto operation stops the relating
message is printed.
[Example]
*** The case of automatic stop. *** FEB 28,1998 (SUN) 18:00:07
? Nozzle touch not performed. Manually conduct nozzle touch. ?
○
E : Monitor title setup value printing.
During this item being set ON( 〇 ), the corresponding setup value to
“monitoring item” is printed.
○
a line is not printed in OFF(×) setting.
[Example]
a
⃝
【Note】
】
If no corresponding setup value to “monitoring item” is available, “------” is
printed.
○
F : MONI. DATA PRINT
With this setting on(O), monitored data can be printed.
• How to set to print the monitored data.
① Choose printout items by setting ”Ｏ” on each item on the MONITOR
screens.
② Choose INTERVAL on the MONITOR SPARE SETUP screen.
③ Set MONI. DATA PRINT on(Ｏ) on the MONITOR SPARE SETUP
screen.
④ Choose your printer model on COMMUNICATION PORT screen.
⑤ Set "USE" on TIMER, COUNTER, PRINTER screen.
Now, printer setting is completed.
○
G : PROCESSING MODE
In this mode, “proper use” of monitoring capability can be selected.
If this mode is changed over, the title of “monitor 1” to “monitor 5”
screen is changed.
− 142 −
PART-10
Title of this
part changes.
① Absolute value monitor:

The tolerance is set at MAX or MIN on MONITOR SCREEN.
If exceeded this range, “reject” occurs.
② RELATIVE VALUE MONITOR

Monitor’s range is set by “ ± range(TOLERANCE VALUE)” at “basic
value.(central value)”.
Title of bottle of “monitor printing” and “screen” changes in the following
way.
「max.」→ 「BASIC VALUE」
「min.」→ 「± RANGE」
The range of “good product” is between

±range of basic value.
[Example]
In the case that standard value of
INJ-HOLD is 0.35mm, and ± range
is 0.10mm, the range of “good product”
is between 0.25∼0.45mm.
(Regarding the standard value setting
method , see the paragraph ○
H ).
○
H : STANDARD VALUE SELECTION
The manner to take basic value is selected.
「This manner is effective only when relative value monitor was selected
by the paragraph ○
G 」.
① BASIC VALUE INPUT
Basic value can be set directly.(Value of green color & blue color).
− 143 −
PART-10
② SETUP VALUE LINKAGE

• After injection completed, the setup value of molding condition is
used as “basic value”.
• If this item was selected the value of molding condition is transferred
to the basic value after injection.
• If standard value was changed the following message(262) is shown.
262 ? Basic value of monitor judge (criterion) has been altered. ?
• As to basic value, the value of blue color only is changed

automatically.
③ MONITOR VALUE LINKAGE

After injection completed, the latest monitor data is transferred to the standard
value. At this time, the following message(263) is shown.
263 ? Basic value of all monitor judge (criterion) has been altered. ?
− 144 −
PART-10
○
K : STATISTICS MODE SELECTION.
① No STATISTICS CALCULATION -- Statistical calculation is not carried out.

② ONE TIME CALCULATION -------- Statistical calculation is carried out one
time only for the “shots” that were set at
L , and its results are shown on “Monitor
○
Screen” or printed out by printer.
When calculation is over, the mode
changes over to “No statistical
calculation”.
[Example]
In the case the statistical calculation was set at “5 shots”.
− 145 −
PART-10
③ CONTINUOUS CALCULATION --- Continuous calculation is carried out,

and its results are shown on “MONITOR
SCREEN” or printed out to printer.
[Example]
In the case the statistical calculation was set at “5 shots”.
④ MONITOR ADJUSTMENT --- Adjustment of monitoring extent (MAX, MIN,

±RANGE) is automatically performed.
When adjustment is over, the mode changes
over to “OFF” (No STATISTICS).
⑤ CONTAIN’S ADJ. ------------------ The operation of ④ is repeated.
○
L : STATISTICAL CALCULATION SHOT NUMBER
Statistical calculation is carried out at every “shot-numbers” set at ○
L
against various modes of statistical calculation.
(one-time-calculation, continuous calculation, monitor adjustment).
○
M : ADJUSTMENT METHOD SELECRION(MONITOR RANGE)
This mode is used for “monitor adjustment”.
① R × (Magnification) -------- Magnification coefficient value(×.×××).
[Method of calculation]
In the case of MAX, MIN(on monitor screen).
R × : R = max.−min
Basic value = (max.＋min)/2
MAX = Basic value＋(R×Coefficient)/2.
MIN = Basic value−(R×Coefficient)/2.
In the case of ±RANGE(on monitor screen).

R × : R×(Coefficient)/2
− 146 −
PART-10
② 3σ × (Magnification)--------Magnification coefficient value (×.×××).

[Method of calculation]
In the case of MAX, MIN(on monitor screen).
3σ × : Adjustment value = 3σ(Deviation)×(Coefficient)/2
Basic value = R/2
MAX = Basic value＋Adjustment value.
MIN = Basic value−Adjustment value.
In the case of ±RANGE(on monitor screen).

3σ × : 3σ(Deviation)×(Coefficient)/2
○
N : SHOT No. CLEAR FUNCTION
This function works only when statistical mode was selected at “one-time
calculation” during auto operation. If the mode was set 〇(ON) the shot no. is
counted at each shot starting from commencement of statistical calculation.
When the shot no. reached the value set at “Statistical Shot No.” the mode is
automatically changed-over to ×(OFF).
If this function is used, it can be confirmed at a glance that from which “shot” to
which “shot” the statistical calculation was carried out.
【Note】
Note】
This function does not work at the start of “auto operation” nor “during
initial ejections”.
[Example]
In the case “SHOT No. CLEAR FUNCTION” was set ×(OFF).
Shots in this zone are

“Statistical
calculated”.
− 147 −
PART-10
In the case “SHOT No. CLEAR FUNCTION” was set 〇(ON).
The shot no. are

cleared here.
Shots in this zone are

“statistically
calculated”.
○
O : “Continuous calculation” even after auto operation stop.
When machine stops, statistical calculation also stops at the same time.
However, if “Continuous calculation” function was set 〇 (ON) the calculation
resumes successively following the data taken before the stoppage of machine
simultaneously with the restart of auto operation.
− 148 −
PART-10
4-10-
10-10 STATISTICAL CALULATION PROCESSING
1) Processing contents.
① During auto operation(FULL/SEMI-AUTO), if the mode was set at the “statistical
calculation”(other the “OFF mode”) the statistical processing is carried out.
(Calculation ofΣx, Σx, max and min)
② During processing, “statistical calculation counting” is displayed.
(Right side of ○
b ). STATISTIC SHOT No. ○
L
20 19
③ When “counting” reached the statistical calculation no. preset the calculation of R, x, σ,
R/x, 3σ/x is carried out, and its results are shown on the screen, or printed on the printer.
④ If the mode was “one-time-calculation”, the mode is changed over to “statistical
calculation OFF”.
⑤ In the case of “adjustment mode”, the MAX and MIN setting of each monitoring item is
changed using the calculated results and magnification(R or 3σ).
⑥ If auto operation stops during statistical calculation the calculated results up to
operation-stop are shown on the screen or printed on the printer. The statistical
calculation mode remains unchanged. (Even in the case of “one-time-calculation”, the
mode does not become OFF).
⑦ If mode is changed over to OFF during statistical calculation, the calculation processing is
stopped.
⑧ If “continuous calculation mode” was set the calculation starts again after the results so
for calculated have been printed.
⑨ If calculated results exceeded the extent of calculation processing “****” mark is printed.
⑩ The initial shot when auto operation started is not included in the statistical calculation.
⑪ “Shots” during initial ejections are not included in the statistical calculation.
2) Items of statistical calculation.

① max ----Max. value
② min ----Min. value
③ R=max-min ----Irregular
④ x = (∑ x ) / n ----Average value
σ= {∑ x − (∑ x) / n} /(n − 1)
2 2
⑤ ----Irregular(standard deviation)
⑥ R / X = R / x *100 [%] ----Irregular rates ( R )
⑦ 3σ/ X = 3σ/ x *100 [%] ----Irregular rates ( 3σ )
− 149 −
PART-10
3) The using method of “monitor adjustment mode”.

When setting MAX and MIN of each monitor item, if this mode is used under the condition of
“good product being processed”, the setup of MAX and MIN is changed automatically.
【Note】
Note】
Cautions when using the statistical calculation values data mode. The monitor data is
limited in displaying digits(printing digits no.) and there is the causes of “error” in
calculated results. In particular, in the case of “below decimal point” smaller values
that are actual
actually
ly displayed or printed are also being calculated that causes “error”.
[Example]
In case of temperature monitor.
a. Temp. unit xxx ℃(ﾟF) b. Temp. unit xxx.x ℃(ﾟF)
MAX 101 MAX 101.0
MIN 99 MIN 99.6
MAX - MIN = R 1 MAX - MIN = R 1.4
In the case of “a”, the difference between MAX and MIN( MAX-MIN = R ) is “1” not “2”.
In the case of “b”, between MAX and MIN( MAX-MIN = R ) is “1.4”. This is because that
actual calculation is carried out by “***.* ℃(ﾟF)”.
− 150 −
PART-10
4-10-
10-11 MONITOR DATA PRINT FUNCTION(printer
is option).
option).
1) By setting “Print mode” on the counter screen, the monitor data printing can be
done.(See 4-10-9 ○
F “MONI.DATA PRINT”)
The printer is connected to the control board and turn on the power. The page
position of printer paper must be set in correct manner.
2) setting of ○ (ON)/ × (OFF) of each monitor item is common for selection of
print-out items.
3) Max items of printing is “16”.
If exceeds “16”, the “16th” item of higher priority is printed.
∗ In the case of printer of “130 digits”(15inch), up to 31 items can be printed.
4) Title, MAX setup data, MIN setup data, shot no. And time are also printed.
If shot no. (TIMER COUNTER SCREEN) is set ○(ON), the monitor data analysis
becomes easier. If monitor item setup has been changed on the way, “Title” is
changed at next data first available.
5) Monitor data printing is performed when injection is completed.
So, the time of injection completion is printed at the end(minute & second).
【 Note 1】
1 】 ”Time unit” can be selected by setting on “MONITOR SPARE
SCREEN”,4-
SCREEN”,4 - 10-
10 - 9 .
6) As a result of “monitor judgment”, if “reject” comes out.
(the case monitor data went outside the MAX or MIN bound), “*” mark(reject
mark) is printed at the head of monitor data. (Underline is also drawn).
7) In printing of monitor data, following 3 method are available.
① EACH SHOT------Printing at each shot.
② REJECT------------Printing only when “reject” V.
③ Intermittent------By setting shot no., printing is performed at the shot preset.
However, printing is performed including the case of “reject
data” appeared on the way.
【 Note 2】
2 】 These selection setups can be carried out on “MONITOR SPARE
SCREEN”, 4-
4 - 10-
10 - 9 .
【 Note 3】
3 】 Although monitor data is within the monitoring extent(within
MAX and MIN bounds), “*” mark (reject
(rej ect mark) is sometime
printed. This is because the smaller values than printing
digits in calculation processing (internal microcomputer) are
judged internally that causes “error” against printing data.
[Example]
Heater 1 MAX 220℃(ﾟF) → 220.0℃(ﾟF)
MIN 210℃(ﾟF) → 210.0℃(ﾟF)
DATA * 220℃(ﾟF) → 220.8℃(ﾟF)
− 151 −
PART-10
8) Priority of printer output

The priority is established in the order of importance for molding.
Priority Name Priority Name
1 1st Injection pressure 49 Melted Resin press2
2 Changeover pos. of 2nd P 50 Melted Resin press3
3 1st Injection time 51 Melted Resin press4
4 Cushion position 52 Melted Resin press5
5 Stroke monitor(Max) 53 Melted Resin press6
6 Charge complete position 54 CHARGE CHANGEPOS. 1
7 Charging time 55 CHARGE CHANGEPOS. 2
8 Clamp force 56 CHARGE CHANGEPOS. 3
9 Cycle time 57 CHARGE CHANGEPOS. 4
10 2nd Injection pressure 58 CHARGE CHANGEPOS. 5
11 3rd Injection pressure 59 CHARGE CHANGEPOS. 6
12 4th Injection pressure 60 REV 1
18 10th Injection pressure 66 Temperature of Heater 1
19 Time of mold close 67 Temperature of Heater 2
20 1st Injection speed 68 Temperature of Heater 3
21 2nd Injection speed 69 Temperature of Heater 4
22 3rd Injection speed 70 Temperature of Heater 5
23 4th Injection speed 71 Temperature of Heater 6
24 5th Injection speed 72 Temperature of Hopper
25 6th Injection speed 73 Temperature of Mold 1
26 7th Injection speed 74 Temperature of Mold 2
27 8th Injection speed 75 Temperature of thermo
28 9th Injection speed 76 Tmp. of cooling water
29 10th Injection speed 77 Tmp. of Heat CLY.1
30 1st VP 78 Tmp. of Heat CLY.2
31 2nd VP 79 Temperature of spare 1
32 3rd VP 80 Temperature of spare 2
33 4th VP 81 Mold open complete position
34 5th VP 82 Time of product extraction
35 6th VP 83 Time of mold open
36 7th VP 84 Highest pressure
37 8th VP 85 Lowest pressure
38 9th VP 86 Highest speed
39 Pressure1 by position 87 Lowest speed
40 Speed1 by position 88 Power capacity of 1 cycle
41 Pressure2 by position 89 Weight of product
42 Speed2 by position 90 Time of ACC. charge
43 Pressure3 by time 91 2ndary close position
44 Speed3 by time 92 Open vol.
45 Pressure4 by time 93 2ndary close time
46 Speed4 by time 94 Total revolution
47 Rise-up time 95 Stroke monitor(Hold)
48 Melted Resin press 96 Stroke monitor(Inj. end)
− 152 −
PART-10
4-11 MAINTENANCE
① 13 Screens : PERIODICAL CHECKUP , ALARM HISTORY , 1 CYCLE LOGC , CLOCK
SET UP , CALIBRATION SCREEN , ACCESS SCREEN , SETUP VALUE
HISTORY , FIXED DATA , FIXED DATA2 , CHECK , CHECK SCREEN 2 ,
SPECIAL MODE SETUP , SPECIAL MODE2.
2) Method to call the MOLD SETUP MODE SCREEN.
3) Method to call the screen by function key.
When ALARM HISTORY function key is touched, the screen will be charged to ALARM
HISTORY SCREEN.
−153 −
PART-10
When 1CYCLE LOGIC function key is touched, the screen will be charged to 1CYCLE
LOGIC SCREEN.
When CLOCK SETUP function key is touched, the screen will be charged to CLOCK
SETUP SCREEN.
When ACCESS SCREEN function key is touched, the screen will be charged to ACCESS
SCREEN.
−154 −
PART-10
When SETUP VALUE HISTRY function key is touched, the screen will be charged to
STUP VALUE HISTRY.
Touch function key switch. The function screen will be changed.
When FIXED DATA Function key is touched, the screen will be charged to FIXED DATA
SCREEN.
Touch function key switch. The function screen will be changed.
−155 −
PART-10
When CHECK MODE Function key is touched, the screen will be charged to CHECK
MODE SCREEN.
When OPTION Function key is touched, the screen will be charged to SPECIAL MODE
SCREEN.
When OPTION 2 Function key is touched, the screen will be charged to SPECIAL MODE
SCREEN.
−156 −
PART-10
4-11-
11-1 CHECKUP SCREEN
⃝C ⃝D E
⃝ H ⃝
⃝ I J
⃝ K
⃝
A
⃝ G
⃝
B
⃝
F
⃝ L
⃝ ⃝O
⃝P
M
⃝ N
⃝
① Mold maintenance record ( ⃝
A ) … The last 10 times of periodical checkup record on mold
maintenance is indicated.
② Stamper maintenance record (⃝
G ) … The last 10 times of periodical checkup recordon stamper
maitenance is indicated.
③ Details of checkup table
• Frequency (Cycle) (⃝
B, ⃝
H ) … The number of checkup times is indicated.
• Completion sign (⃝
C, ⃝
I ) …… The completion sign of checkup is shown.
Depend upon the condition of checkup, “NOT”, “END” or
RSRV” is displayed.
• Date (⃝
D, ⃝
J ) …… When “checkup finish” has been input, the date is displayed.
• The number of operation (⃝
E, ⃝
K ) …… When “checkup finish” has been input, the number
of operation is displayed.
• “Checkup finish” input (⃝
F, ⃝
L ) …… Move a cursor, and input by means of following
ON/SELECT ＋ ENTRY operation.
• Maintenance cycle (⃝
M ,⃝
O ) …… Setting of the number of shot to be checked up.
If setting at zero “0”, the maintenance operation does
not execute.
• Actual measured value (⃝
N, ⃝
P ) …… Actual shot number is displayed on this counter.
−157 −
PART-10
3) Operation of mold maintenance.

① When the cycles from the latest “checkup finish” excesses the mold maintenance cycle;
• the message (874) is issued.
• the message is only displayed from 8:00 AM to 5:00 PM.
• the table goes up 1 row, if all of the past 10 checkup record are filled up.
② Inputting of “mold maintenance finish”
• Select END of “CHECK OUT (○
F )”. (touch and push ON key + ENTRY key.)
• If END is select, the finish message (875) will be issued and “END”/“DATE”/ “OP
CYCLE” are indicated.
• Later on, the “Checkup finish” will return “ ”.
• Inputting of this checkup finish is can be done even if the message (874) is not issued.
③ Reservation and deletion of maintenance
• When the message (874) is desired to delete before doing checkup, select RSV..
• If CLR. or END is selected when checkup has been executed later, the “RSRV” will be
change to “END”.
• If RSV. is selected, the reserve message (253) will be issued and “RSRV”/“DATE”
/ “OP. CYCLE” are indicated.
• If CLR. is selected, the delete message (254) will be issued and the last one row of
checkup record will be deleted. (The row of “END” also can be deleted.)
If any row to be delete is none, the message (255) will be shown.
• Later, the checkup finish input becomes “ ”.
4) Operation of stamper maintenance

① When the cycles from the latest “checkup finish” excesses the stamper maintenance;
• the message (876) is issued.
• the message is only displayed from 8:00 AM to 5:00 PM.
• the table goes up 1 row, if all of the past 10 checkup record are filled up.
② Inputting of “stamper maintenance finish”
• Select END of “CHECK OUT(○
L )”. (touch and push ON key + ENTRY key.)
• If END is select, the finish message (877) will be issued and “END”/“DATE”/ “OP
CYCLE” are indicated.
• Later on, the “Checkup finish” will return “ ”.
• Inputting of this checkup finish is can be done even if the message (876) is not issued.
③ Reservation and deletion of maintenance
• When the message (876) is desired to delete before doing checkup, select RSV..
• If CLR. or END is selected when checkup has been executed later, the “RSRV” will
be change to “END”.
• If RSV. is selected, the reserve message (253) will be issued and “RSRV”/“DATE”
−158 −
PART-10
/ “OPERATION CYCLE” are indicated.

• If CLR. is selected, the delete message (254) will be issued and the last one row
of checkup record will be deleted. (The row of “END” also can be deleted.)
If any row to be delete is none, the message (255) will be shown.
• Later, the checkup finish input becomes “ ”.
5) Message
253 ! Temporary pending mark has been set. !

254 ! "One row" of completion mark of "check list" has been erased. !
255 ? No "row" for erasion now remaining. ?
874 ? Mold maint'ce period. After mold-change, set ¥"Compl'n¥"in check-up screen. ?
875 ! Mold maintenance completion mark was set. !
876 ? Stamper maint'ce period. After mold-change,set¥"Compl'n¥"in check-up screen. ?
877 ! Stamper maintenance completion mark was set. !
−159 −
PART-10
4-11-
11-2 ALARM HISTORY SCREEN
1) Method to call the ALARM HISTORY SCREEN.
If ALARM HISTORY function key is touched, the function key line is changes.
If INDICATION function key is touched, the function key line changes.
2) Explanation of each function key.

END Press at the moment when alarm history operation is completed.
EDIT If EDIT key is pressed the windows are shown in a way as shown below.
−160 −
PART-10
The alarm history of the period designated will be shown.

After having set the “Start time/day” and “Completion time/day” of WINDOW,
push COMPLETE key, then the alarm history of the designated period
will be displayed.
If desired to put it back to the original screen, push the STOP key.
← The screen scrolls, right and left, by this key. The direction of
SCROLL “arrow mark” automatically changes.
On the ALARMHISTRY SCREEN, Code and Date are not indicated in general.
If code and date are needed, touch this key to shift the screen to the
right.
ALARM HISTORY SCREEN CODE TIME

No. Alarm message 81 1995-02-03 SAT 16:30:14
75 1995-02-03 SAT 17:30:14
43 1995-02-03 SAT 18:30:14
PAGE UP This key makes the page go back to preceding page.
PAGE DOWN This key makes the page go to the next page.
TOP The alarm history is displayed from its first part.
PRINT The alarm history is output into printer.
During printing process, the function key shows EXECUE and
STOP .
So, if the “printing” is desired to suspend, touch STOP
function-key.
−161 −
PART-10
4-11-3 1 CYCLE LOGIC GRAPH SCREEN
A
○ B
○

《 Function key》
Touch 1CYCLE LOGIC function key switch.
2) Explanation of Screen
① “1 cycle logic graph” shows ON/OFF condition of input/output signal of 20 items.
② Time of abscissa;
In the case of “manual mode”, the counter starts from “0.00 sec” at the moment of
start of each action.
In the case of “auto mode start time”, the counter starts from “0.00 sec” at the
moment of action start.
In the case of next cycle in auto mode, the counter starts from “0.00 sec” at the
moment of cycle start(at mold clamp start).
③ The input/output signal can be designated for “selection”, “order” up to 20 items
on the “1 CYCLE LOGIC ITEM SELECTION SCREEN”.
(Method of selection, see 4-11-4).
−162 −
PART-10
3) Explanation of graph function.
• SUB FUNCTION WINDOW(Touch SUB FUNC function key

switch.)
⃝
a : Selection of graphing.
Either “SINGLE” or “MULTI” of graph is selected.
SINGLE WRITING------The graph changes at each on cycle.
MULTI WRITING-------The old data is kept staying, in different color (WHITE)
on the graph, and the new data is graphically displayed
over the old data.
⃝
b : Selection of scale mode.
AUTO-----At each one cycle, the scale size is automatically adjusted so that
the actually measured value can be shown within the space of graph.
SETUP----Simultaneously with the fixing of scale( ○
A and ○
B ), the setup
becomes possible to alter according to the need.
By fixing the scale, at the time when the setup has been altered
during “MULTI WRITE” mode, the comparison of actioning status
between the old data and new data can visually be confirmed that
will make the optimum determination of condition setup easy.
⃝
c : Selection of the line color of graph can specifically be set by number.
No. 0 1 2 3 4 5 6 7
Light color (“lighter color” of the one in the above table is shown).
No. 8 9 10 11 12 13 14 15
• GRAPH CLEAR(Touch GRPH CLR function key switch.)

If this touch key is touched the graph will disappear.
• CROSS ON(Touch CROSS ON function key switch.)
The cross-hairs functions take place.
For details, see the paragraph of “Cross-hairs function”, 4-3-4
−163 −
PART-10
4-11-4 1 CYCLE LOGIC ITEM SELECTION

A
⃝ ⃝B C
⃝ D
⃝ E
⃝
Note : This screen is identical to the screen of the H series.

《 Function key》
Touch 1CYCLE LOGIC function key switch.
Touch ITEM SELECTION function key switch.

2) Explanation of Screen
⃝
A : Item setup field of input/output signal.
B ○
⃝ D : Item No. of input/output signal.
C ○
⃝ E : LED No. of input/output signal.
−164 −
PART-10
3) “ Selection ” setup method of input/output signal.
① Touch ITEM SELECTION of function Key
② The “display item” of function Key changes as follows.
③ For example, if “OUTPUT SIGNAL/INPUT SIGNAL” of mold clamping is desired for

checking.
Touch IN/OUT1 of function Key.
Then, “OUTPUT SIGNAL/INPUT SIGNAL ITEMS” of mold clamping will be shown on the
screen.
④ The item that is desired to be shown graphically is selected out of the select items
B ○
⃝ D , and set its designated No. at the ITEM SETUP ⃝
A .
Then, the item set will be displayed on the screen.
[Note]
Depend on the machine type, the symbol and name are different.
−165 −
PART-10
4-11-5 CLOCK SETUP
A
⃝
B
⃝
C
⃝
D
⃝
Touch CLOCK SETUP function key switch.

○
A : Present data and time are indicated.
○
B : Present data and time are set.
○
C : Data indication format is selected.
○
D : “Summer Time” time indication is selected.
ON (○)------Summer Time indication.
OFF(×)------Standard Time indication.
3) Setting method of Data and Time.

① Push OFF key switch.
② Data and Time to be set at ○

B .
③ Touch the “SET” position.
④ Push ON key switch.
⑤ The time indication of ○
A changes to the indication that has been set.
−166 −
PART-10
E
⃝ H
⃝
F
⃝ I
⃝
G
⃝ J
⃝
K
⃝
L
⃝
4) Method of 30 sec. Adjustment.

① Push OFF key switch.
② Move cursor to “ADJUST” position.
③ Push ON key switch.
Time is made to advance or retract up to “00 sec” from the boundary of “30 sec”.
[Example] 18:50:40 → 18:51:00
18:50:20 → 18:50:00
5) Setting method of Data indication format.

○
E and ○
H → 1998 - 02 - 03 (Mon)
○
G and ○
I → Heisei 10 - 02 - 03 (Mon)
○
E and ○
J → 1998 - 02 - 03 (Mon)
○
F and ○
K → FEB 03,1998 (Mon)
○
E and ○
L → 1998 - 02 - 03 (一)
−167 −
PART-10
4-11-6 ACCESS SCREEN
A
⃝
B
⃝ D
⃝
C
⃝
E
⃝
F
⃝
Touch ACCESS SCREEN function key switch.

2) PASSWORD.
○
A : PASSWORD No. SETUP
By setting the password No., “Molding Condition Setup” can be inhibited.
If a setup is done in “setup inhibited condition”, the message(7) will be
indicated and no setup can be processed.
7 ? Due to "setup inhibit mode" ,No setup permitted ?
I
⃝
H
⃝
−168 −
PART-10
3) Method of password setting.

① Set the password No. at ○
B .
② The input of password No. is processed by using the other No. than one set at
○
B .
③ The ACCESS SCREEN becomes ○
I status, and the password No. setup ○
B
goes off. Under this condition, all setups have become “Inhibited”.
4) Release method of setup inhibition.

① Set the same No. that has been set at the password No. ○
B at “PASSWORD No.
INPUT ○
H ”.
Upon setting as above, the setup inhibition is released.
5 ) SCREEN SELECTION
○
E : SCREEN SELECTION
For the screen of less-use, it is possible to inhibit “indication” thereon by
setting ○(ON). By decreasing the screen indication, the operation becomes
simple.
The screens, the indication of which can be erased through the SCREEN
SELECTION are as follows.
① GRAPHIC SCREEN INDICATION------1CYCLE GRAPH, 1CYCLE
GRAPH ITEM SELECTION,
1CYCLE LOGIC, 1CYCLE
LOGIC ITEM SELECTION.
② MONITOR SCREEN INDICATION-------MONITOR 2, MONITOR 3,
MONITOR 4, MONITOR 5,
COMMUNICATION PORT,
TROUBLE SHOOTING
PRODUCT CONTROL SCREEN.
③ SPARE, FIXED DATA, UNIT--------INJECTION CHARGE SPARE
SETUP, SCREEN INDICATION,
PLASTICIZED CHARGING SETUP,
OPEN/CLOSE SPARE SETUP, PID
SETUP SCREEN, CHECK MODE,
FIXED DATA SETUP,CLOCK
SETUP, ALARM HISTORY SCREEN,
OPTION SETUP, MONITOR SPARE
SETUP, ROBOT PARAMETER
OPTION, ROBOT MAINTENANCE,
SPECIAL MODE SETUP.
−169 −
PART-10
○
F : CHANGEOVER TIME
When the changeover selection of desired item is set at “⃝” (ON), the screen will
disappear automatically after preset time on this mode.
−170 −
PART-10
4-11-
11-7 Set-
Set-up value history screen
⃝
A ⃝
B ⃝
C ⃝
D ⃝
E
1) Method to call screen

Setting of “Spare, Fixed data indication” on “ACCESS SCREEN” is to be set ON.
（Screen changeover key）（Function key）
The screen displays date, name of item, former/altered data against 250 items of
setup alteration. If molded products gets defective, use this function to analyze
what item of alteration setup makes an effect on.
〔 NOTE〕
NOTE〕 It does not store all of the setting data. Only specific items as follows are
stored.
・ ITEM NUMBER ○
A ： The item number of setup history.
・ DATE／TINE ○
B ： Date and time when the setting altered.
・ ITEM ○
C ： Name of the altered item.
・ OLD DATA ○
D ： The value/state previously altered.
・ NEW DATA ○ E ： The value/state after alteration.
3) Explanation to operation of “SET UP HISTORY”
To operate this function, press function key HISTORY .
⃝
Ⅴ ⃝
Ⅰ ⃝
Ⅱ
⃝
Ⅲ ⃝
Ⅳ
−171 −
PART-10
PAGE UP／DOWN ○
Ⅰ, ○
Ⅱ ：Screen changeover to hidden page.
HOME／END ○
Ⅲ, ○
Ⅳ ：Screen changeover to the first or the last page.
CLOSE ○
Ⅴ ：Close this operation.
Items mainly recorded in the setup value history are those that influence the molded
products.
When molding condition is read out from the data memory, machine model is displayed in
the old data part, and mold # , the new data part."
When present value is initialized, machine model is displayed in the old data part, and
machine code, new data part.
−172 −
PART-10
4-11-8 CHECK SCREEN C

⃝ D
⃝
A
⃝
E
⃝
B
⃝
1) Method to call the screen. F

⃝
｢This screen can be inhibited to display by ×(OFF) setup the “SPARE, FIXED
DATA,UNIT SCREEN INDICATION” on ACCESS SCREEN｣.

《 Function key》
Touch function key twice.
Touch CHECK MODE function key.
○
A : INPUT SIGNAL INDICATION-----ENCODER, A/D INPUT
○
B : PULSE SIGNAL INDICATION-----SLIT PLATE, PULSE INPUT
○
C : INPUT SIGNAL INDICATION-----INPUT PORT, KEY CODE, EH CODE
○
D : Movement status of molding machine can be confirmed.
Each action No. of “stroke step No.”, “auto/manual operation” etc. will be
indication.
−173 −
PART-10
○
E : Output signal can be checked.(Only in the case of CHECK MODE). OUTPUT
SIGNAL CHECK, D/A OUTPUT CHECK, KEY BOARD LED LAMP
CHECK.
○
F : AUTO CHECK MODE(Only in the case of CHECK MODE)
When “Auto Adjustment” is to be performed so that the setup value and
measured value of EH signal may accord.
DISCONNECTION TABLE---The current capacity of each heater zone is
memorized for purpose of detection of heater
disconnection.
When heater has been replaced, use this mode.
※ For details, refer to the SERVICE MANUAL.
−174 −
PART-10
4-11-9 FIXED DATA SETUP SCREEN

｢This screen can be inhibited to display by ×(OFF) setup the “SPARE, FIXED DATA,
UNIT SCREEN INDICATION” on ACCESS SCREEN｣.

《 Function key》
Touch function key.
Touch FIXED DATA function key.

2) Explanation of Screen.
The adjustment value of molding machine is contained.
(PRESSURE, SPEED, TIMER etc.)
【 Note 】
Normally, it shall be avoided to alter the setup value.
All initial data are made a input in TOYO FACTORY.
−175 −
PART-10
4-11-10 SPECIAL MODE SETUP

Push Screen
changeover key switch.
《 Function key》
Touch function key twice.
Touch OPTION function key.

By setting of ○(ON)／×(OFF), the action timing can be changed.
Or by the option specification, the action specification can be changed by setting ○(ON)／
×(OFF).
−176 −
PART-10
ACTION ITEMS × (OFF) ○ (ON)

OPEN INHIBIT(L.P) When the alarm message is When low pressure protection
occurred, the mold opens. timer is counted over, the
alarm message is shown on the
screen and sound a buzzer. But
the mold can not open.
2STEP L.P MOLD When the low protection timer When the low protection timer
CLOS is timed out, the mold has fully is timed out, the mold has fully
opened and the auto has opened and the mold has fully
stopped. ejected the part and the mold
Also the alarm message is is then allowed to close again.
shown on the screen and sound But if the part still can not
a buzzer. take out from the mold and the
low protection timer is timed
out, the mold has fully opened
and the auto has stopped.
Also the alarm message is
shown on the screen and sound
a buzzer.
NO BZ & PL COLD When the cold start for heater When the cold start for heater
CLEAR has completed, the alarm has completed, the buzzer is
message is shown on the not sound, only the alarm
screen, also the buzzer is message is shown on the
sound. screen.
MONITOR WITH BZ When the monitor alarm has When the monitor alarm has
& PL occurred, buzzer is not sound. occurred, the buzzer is sound
and the signal for flash light
has been a output from PC
board.
EJ AFT DROP The drop signal has been a The EJ has completed
CONFIRM input to PC board after total whenever the drop signal has
number of EJ action preset has been a input to PC board until
carried out. end of preset times.
MD OP/CL LOAD
ST’T
−177 −
PART-10

HYD CHECK This action mode is set ○(ON)
NOZZLE when the hydraulic check
nozzle is used.
CHANGEOVER BY If the charge completed The 2nd change-over position
STROKE position has unsettled, 2nd is
change-over position is not revised.
automatically revised. Injection is changed over by
preset data.
2STEP OPEN In standard specification, no
(OPTION) action is permitted to work.
EXTRACT This function is used in 2-step
(OPTION) mold opening.
[NOTE] This motion is
prohibited in std. Spec.
REJECT SIGNAL “Reject” signal is cut when “Reject” signal is head up to
HOLDING mold clamping started. completion of next injection.
AUTO CLAMP,
UNCORRECT
MEMORY FORCE When reading condition out of “Reading” is carried on
LOADING data memory etc. irrespective of machine model
“reading” may be inhibited if screw diameter etc. Caution
machine model, screw is directed to that the
diameter etc. are different. conversion value of “read-out”
data” is different.
THERMO NOZZLE On the screen of “temperature”
USED “Monitor 1”, the item of
“Thermo” is indicated. It is
used when thermo nozzle
temperature is measured for
purpose of resin temperature
measurement.
−178 −
PART-10

TEMP CONTROLLER The item of “MOLD 1”, “MOLD
USED 2”is indicated on Screen of
“Temperature”, “MONITOR 1”.
By installation of “sensor” and
“control device”, the temperature
indication of mold and
“temperature regulating”
become possible.
DESCEND P [NOTE]This motion is prohibited
in std. Spec.
COLOR PRINT The back screen is displayed
with “color”.
ALARM WITH CODE The alarm message is displayed
with alarm code No.
EXTRACT T=ACC
CHG T
WHEN INJ, SERVO ON
1ST PRESS = AUTO When primary injection is When 1st inj. is performed, if
STOP performed, if injection pressure injection pressure (load
(load pressure) exceeded the pressure) exceeded the 1st
primary monitor pressure of monitor pressure of “Injection
“Injection Screen”, the mode is Screen”, the auto operation is
changed over to the 2nd stopped.
pressure.
ACC･CHG FOR
EJECTION
S-AUTO BZ In Semi-automatic mode, a
buzzer starts to sound with an
alarm message on before
time-out of cooling timer, and it
continues to sound for the preset
time. In case that the preset
time is longer than the cooling
time, the buzzer sounds for the
time period set on the cooling
timer.
−179 −
PART-10

B.P CONTROL OF
HYD
NO REPET OF NZ During charge, the action of
DUR. C nozzle advance is suspended.
DIVIDED LOT NO BZ When “repeat lot” completed,
the buzzer becomes
unworkable”.
INJECTION SOLc
ON
CONTIN’US Choose MONITOR ADJ in
MONITOR ADJ made selection on the STATIC
window so that statistical
monitor area is continuously
adjusted.
S-AUTO EJ. ADV. Only in semi-automatic mode,
POS’N EJ stroke is changed to the
value set on the SUB SETUP
window in the MOLD
MOVEMENT SETUP screen.
BK PRS CTRL PUMP
SIDE
OPEN SLOW1
SOLcc2 OFF
NO ACC CHARGE ACC charging is made during
ACC. Injection.
HOLD PRESS = EH
RELIEF VALVE
OPEN LOOP
RESET COLD BZ. Cold-start prevention reset Cold-start prevention reset
buzzer continues sounding buzzer is reset when preset
until a reset button is pressed. time is over.
ACC IJ EH SIMUL Load pressure control cannot
CTRL. be in case that inj. speed is too
fast in ACC inj.
−180 −
PART-10

ALM MOLD/OP TO The mold opens up to the The mold opens up to the high
HI P. opening end in case that an pressure changeover position
alarm is issued requiring the in case that an alarm is issued
mold to open. requiring the mold to open.
Refer to the alarm message
table
for the alarms requiring the
mold to open. You will find E
or F in the PROCESS column.
CORE TIMER・LS Motion is finished when core
USED timer times up and the limit
switch is activated.
MNT’R CUSHN In case that cushion volume or
AUTO STP min. cushion volume is
MNT’R NIN CUSHN abnormal deviating beyond the
STP monitor range, the mold opens
after cooling timer times up.
Automatic operation stops
three minutes after mold
opening completion.
CUSN MONT’R NO Monitor range adj. Is
ADJ prohibited on cushion volume
MIN CUSN MN’R NO and minimum cushion volume.
ADJ
SETUP OF GC Gate-cut retract end can be set
RETRACT at optional position.
(OPTIONAL SETTING
OF GATE-CUT
RETRACT END)
OPN END CL ST NO
PRCS
MLD OP/CL, SOLHu

ON
1ST INJECT’G
SOLHu ON
−181 −
PART-10

MANUL RJCT This function is used when
SIGNAL OFF REJECT SIGNAL HOLDING
is on. In the case, defect signal
is not output in Manual mode.
SMALL PUMP OFF
NO BZ S.AUT In Semi-automatic operation, a In Semi-automatic operation, a
M.OPN. buzzer sounds when the mold buzzer does not sound even if
is opened. the mold is opened.
MANL MDHIGHT
NO PROCS
INJ START SIGNAL Inj. starts when a signal is
USED given from ancillary
equipment.
INJ. HOLD =
M.PUMP
M-HEIGHT MODE In the mold height mode, the
SIG OUT following signals are output.
• Safety door close
• Mold clamping completion
• Ejector advancing end
• Ejector retracting end
SOFTFB SPDPID NO
STP
SOFTFB PRSPID NO
STP
SCREEN Preventing screen burning of
No.0(WHITE) Hitachi-make LCD.
EJ STRT. OK SIG. EJ action can be executed
NEGLECT without signal from extractor.
(IGNORE OF EJ (Do not set at “⃝” (ON), in
STARTOK SIGNAL) usual.)
−182 −
PART-10
ALARM CONTROL MODE

Process manner is selected when the mode has been changed over to “Alarm Mode” under
various abnormal conditions.
STANDARD After 3 min, pump is stopped and sound a buzzer.

MANNED MODE After 3 min, neither buzzer nor pump is stopped.
(Until alarm release)
UNMANNED MODE When “alarm” occurred, pump is stopped instantly.
(Buzzer does not sound)
Standard action : After eject advance/retract action, the eject action stops once.
When the safety door is opened or closed, the eject action of the next
cycle starts.
H.P ADDED VALUE This value is added to high pressure change-over position
when “low pressure mold clamping” completed at end in auto
clamping force setup mode.
OPEN WHEN LOCK When die-lock being used, the mold does not open exceeding
OUT this value in the unlock condition.
MOLD HEIGHT Measured value of mold height (This value is measured

when auto clamping setup mode is performed).
TOGGLEη This value has previously been limited. (Do not alter.)
OVERRUN VOLUME This action is not workable.
−183 −
PART-10
4-11-11 SPECIAL MODE2 SETUP
A
B
C
D
E
F
G
H

Push Screen
changeover key switch.
《 Function key》
Touch function key, twice.
Touch OPTION 2 function key.

① Automatic grease lubrication for ball-screw
○
A : Frequency
When the number of “mold open completion” after mold close reaches this
preset value, greasing automatically starts.
○
B : Greasing time
Time of greasing (auto lubrication).
○
C : Manual greasing
Touch the GRS.(PRESS ON KEY) position, then push ON key and grease is
delivered.
[NOTE] It will take 50 to 60 seconds for grease pump to reach the pressure enough
to start grease delivery.
−184 −
PART-10
② Automatic grease lubrication for bushing.

○
D : The state of pressure SW of INJCTION-unit is displayed.
This SW monitors the condition of grease discharge..
○
E : The condition of grease lubrication device is displayed.
a) In normal condition, the display changes as follows.
OFF → WORKING → COMPLETE → OFF → WORKING → COMPLETE・・・
The setting of normal pressure SW condition is as follows.
• At grease-up start, the pressure switch is OFF.
• At the end of grease-up process, the pressure switch is ON.
b) Abnormal condition:
• At grease-up start, the pressure switch is ON. → decompression is
faulty.
• At the end of grease-up process, the pressure switch is OFF. →
compression is faulty.
③ Initial greasing (auto greasing startup) mode …… Usually, use OFF “×” mode.
○
F : Mode selection
Selection of USE/NOT IN USE of auto greasing startup mode.
○
G : Greasing time
Time of greasing (auto lubrication).
○
H : OFF time
Interval of greasing
【NOTE】
NOTE】 In case that the message "lubrication circuit abnormal" is indicated, check
lubrication pipings on both injection unit side and mold clamping unit
side..
side.
−185 −
PART-10
4-12 ROBOT SCREEN (Screen for communication

with extractor)
Push Screen changeover key only when calling the extractor screen.
2) Explanation of screen and operation method
Read “DUHⅡ
UHⅡ SERIES OPERATION MANUAL” through in prior to use “communication
with robot”.
−186 −
PART-10
ＣＨＡＰＴＥＲ５ＡＬＡＲＭＴＡＢＬＥ

5-1 EXPLANATION OF ALARM TABLE
The Alarm Message according to the abnormality happened will be displayed in “RED” at
the top part of LCD in the form of (?-------?).
At one time, 4 different messages are displayed.
Depend on nature of abnormality, the buzzer may sound, or the pump is automatically
stopped.
CONTENTS OF ALARM PROCESSING METHOD OF ALARM RESET

Ｂ Buzzer sounds. 1 Push “OFF” key.
Ｃ Warning lamp (RED) is lit. 2 Push “RESET” key.
Ｄ 3 Confirm cause of trouble.
Ｅ During “auto”, next cycle is inhibited. 4

Ｆ “Mold” opens. 5
Ｇ Machine operation is inhibited. 6 Next cycle start.
Ｈ After 3 min., pump, heater and 7 Re-setting.

buzzer are stopped.
Pump stop (instantly). 8 After a certain time, automatically
Ｉ reset.
5-2 Supplemental explanation of Alarm”.

Alarm
“Alarm .
1) When “E” alarm(Next cycle is inhibited) has taken place during auto mode, the
mold is opened, and, the pump, heater and buzzer are stopped automatically after 3
minutes
2) When alarms of F, G, H, J have taken place during “injection”, “charge” or “cooling

timer”, the cooling timer is made to work, and, when timed up, the processing is
carried out. (*1 mark point on alarm table).
3) The Alarm Processing with( ) mark is differs in “kind of processing”

depending on the mode.
4) In the case “＋” mark is indicated in METHOD OF ALARM RESET TABLE (for
example “1 + 3”), “Resetting” will be effective only when both conditions are satisfied.
(*2 mark point in METHOD OF ALARM RESET TABLE).
5) 108 ? Mold too thin. (or Mold height does not work in low-speed-step.) ?
• When the “advance limit” is censored during the detecting at “zero point” in
the auto zero adjustment, this message will be shown.
• When the “advance limit” is censored during the auto clamping force setting, this
• When the “slip of motor” is censored during the auto clamping force setting, this
6) 109 ? Mold too thick. ?

• During “auto clamping force setting”, the “mold clamp completion” became
unworkable when the mold height has fully retracted. Then this message will
be shown.
−187 −
ＰＡＲＴ − 10 .
Special designing for DISC molding .
ALARM
ALARM MESSAGE PROCESS
CODE
1 ? Press "ENTRY" key ?
2 ? Setting now under way ?
3 ? Setting range from to Set again correctly. ? B
4 ? Digit No. is too large. SET correct No. ?
5 ? Setup value auto ADJ DES/RED ? If yes,push entry key. If not,push reset key. ?
6 ? Set value correcyed. ?
7 ? Due to "setup inhibit mode" ,No setup permitted ? B
8 ? You can't change this condition in auto operation. ? B
9 ? Sequence order adjusted. ?
10 ? Cushion amount has just been adjusted ?
11 ? Measure (charge amount) adjustment was completed ?
12 ? Adjustment of mold open cmplete position has just been finished ?
13 A_001
14 ? Motor is disconnected. Confirm emergency stop button SW. ? B
15 ? Press "START" key again. ? B
16 ? Press "FULL AUTO" key again. ? B
17 ? Press "SEMI-AUTO" key again. ? B
18 A_002
19 ? Now "cold start prevention" working. Standby. ? (B,C,E)
20 ! "Screw cold start prevention" cleared. ! (B,C)
21 ? Heater switch or zone setting is OFF now. ? B,C,E
22 ? Heat barrel temperature. Now rising. ? B,C,E
23 ? Heat barrel temperature too high. ? B,C,E
24 ? Ch heat barrel temperature too high. ? B,C,E
25 ? Ch heat barrel temperature too low. ? B,C,E
26 ? Nozzle tip melt temperature abnormal. ? B,C,E
27 ? Hopper throat temperature abnormal. ? B,C,E
28 ? Oil temperature too high. ? B,C,F,G
29 ? Mold temperature too high. ? B,C,E
30 ? Mold temperature too low. ? B,C,E
31 ? Heat barrel temperature abnormality heat. ? B,C
32 ? Ch thermocuple disconnected. ? B,C,E
33 ? Ch heat disconnected. ? B,C
34 A_003
35 ? Now heating. Standby. ?
36 ! Heat-up compleated. ! B,C
37 ? Heat-up abnormal(The injection pressure goes up too much.) ? B,C,G
38 ? Oil temperature now been cooled down. ?
39 ? Acc now charging. Standby. ?
40 ? Acc charge abnormal. Pre-set pressure not built up. ? B,C,J
41 ? Purge cover is open. Dangerous, no injection permitted. ? B,C
42 ? Nozzle touch not performed. Manually conduct nozzle touch. ? B,C,G
43 ? 1st injection abnormal. 1st injection back-up timer counted-out. ? B,C,G
44 ! Nozzle advance limit was memorized. (stroke = 0) !
45 ? Injection start signal has not yet been received. ? (B,C)
46 ? Primary injection pressure is abnormal. Foreign matter remains,confirm. ? B,C,(F)H
47 ? Primary press. Monitoring system worked, and changed over to 2ndary press. ?
48 ? Spare system temperature is now rising up. ? (B,C)
49 ? Spare system is abnormal. ? (B,C)
50 ? Hot runner is abnormal. ? (B,C)
51 ? Valve controller is abnormal. ? (B,C)
52 ? Valve controller is abnormal. ? B,C,G
53 A_004
54 ! Oil press. Change-over value calculated. !
55 ? Oil press change-over device (S-PPC) malfunction. Injection press too high. ?
56 ? Oil press change-over device (S-PPC) malfunction. Not go up to set press. ?
57 ? Oil press change-over device (S-PPC) malfunction. Back up timer worked. ?
58 ! Cooling timer has just timed-up. ! B
59 ? All resins have gone. No resin remaining. ? B
60 A_005
61 ? Close safety door. ?
62 ? Eject not returned. ?
63 ? Mold not closed. Close it. ?
64 ? Mold not opened. Open it. (dp= )(m= ) ?
65 ? Extra-clamping cyl press. insufficient. ? B,C,H
66 ? Extra-clamping "cylinder-in" abnormal. ? B,C,G
67 ? Extra-clamping "cylinder-out" abnormal. ? B,C,G
68 ? Mold now opens. Prepare to take it out. ? B
69 A_006
70 ? No interlock from extractor to close mold. ?
71 ? No interlock from extractor to open mold. ?
72 ? No signal from extractor to start eject. ?
73 ? No product signal from extractor or drop sensor. ?
74 ? Mold eject plate has not returned yet. ?
75 ? Mold slide core has not returned yet. ?
76 A_007
77 ? Low pressure mold closing alarm. ? B,C,(F)H
78 ? Ejection impossible. (Is ejector stroke too long?) ?
- A- 1 -
ＰＡＲＴ − 10 .
ALARM
CODE
79 ? "Core IN" limit switch not pressed. ?
80 ? "Core OUT" limit switch not pressed. ?
81 ? Safty door limit switch abnormal. ? B,C,J
82 ? Toggle cover opens. The operation is prohibited. ? G
83 ? Cycle timer is over. ? B,C,F,H
84 ! Molding No. counted out. ! B,C,F
85 ? First bell ring. Molding No. soon completes. ? B,C
86 ! Repeat-lot completed. ! B,C
87 ? Continuous rejects happened. ? B,C,E
88 ? Oil level dropped. Refill oil. ? B,C,J
89 ? Suction filter clogged. ? B,C,J
90 ? Oil cleaner clogged. ( Oil temp = ) ?
91 ? Line filter clogged. ?
92 A_008
93 ? Please push reset key after confirming core's position. ?
94 ? Mold height adjust advance limit. ? B,C
95 ? Mold height adjust retract limit. ? B,C
96 ? Please open the mold a little. Tie bar screw may be damaged if mold-height ret B,C
97 ? Die lock switch OFF. Confirm it. ? B,C
98 ? Mold not locked. Firmly lock-up. ? B,C
99 ? Mold not unlocked. ? B,C
100 ? Now locking. ? B,C
101 ? Now unlocking. ? B,C
102 ? Lock-up limit switch abnormal. ? B,C,G
103 ? Lock-off limit switch abnormal. ? B,C,G
104 A_009
105 ! Clamping force setup completed. ! B,C
106 ? Mold open/close motion suspended. ? B,C,G
107 ? Mold height motor slippended. ? B,C,G
108 ? Mold too thin. (or Mold height does not work in low-speed-step.) ? B,C,G
109 ? Mold too thick. ? B,C,G
110 ? Mold height is not corresponding. Please confirm the loaded molded condition.?
111 ? Extra-clamp constant corrected, but actual clamping force still not proper. ? B
112 ? Abnormal clamping force worked. ? B,C,G
113 ? Extra-clamping force did not work. ? B,C,G
114 A_010
115 ! Auto "mold height move" completed. ! B,C
116 ! Auto purge completed. ! B,C
117 ? Injection encoder overcounted beyond permissible range. (counter = ) ?
118 ? "Zero adjustment" of injection encoder not completed. ?
119 ? Mold clamp encorder '0' point adjustment not completed. ?
120 ? Eject encorder '0' point adjustment not completed. ?
121 ? "Zero adjustment" start. Push reset key. ?
122 《'0' point adjustment now going on. 》 B,C
123 ! "Zero adjustment" completed. ! B,C
124 ! Mold open/close completed. ! B,C
125 ! "Zero adjustment" of ejection completed. ! B,C
126 ? Injection '0' point adjustment abnormal. Do re-adjustment. ? B,C,G
127 ? Mold open/close '0' point adjustment abnormal. Do re-adjustment. ? B,C,G
128 ? Eject '0' point adjustment abnormal. Do re-adjustment. ? B,C,G
129 ? Injection sarvo abnormal. Please push OFF key. ? B,C,G
130 ? Charge sarvo abnormal. Please push OFF key. ? B,C,G
131 ? Mold open/close sarvo abnormal. Please push OFF key. ? B,C,G
132 ? Eject sarvo abnormal. Please push OFF key. ? B,C,G
133 * Memory check now going on !!･････････
134 Abnormality occurred in setup data.
135 After pressing "entry" key do "setting" again.
136 ? Master MPU "RAM" abnormal. ? B,C
137 ? Slave MPU "RAM" abnormal. ? B,C
138 ? Setup data abnormal. Setup value now initialized. ?
139 ?Semi scale-fixed value data is abnormal. Semi scale-fixed value now initialize.
140 ? Specification data area is abnormal. (Now initialized) ?
141 ?Machine model No. changed. Setup value and semi scale-fixed value initialized.?
142 ? Setup value now initialized. ?
143 ? Semi scale-fixed value now initialized. ?
144 ? Timer counting-over (Timer counting exceeded 16) ? B,C,J
145 ? Internal data storge cell out of life.Call service man for replacement. ? B,C,G,J
146 ? Encoder IC abnormal. (No. Status not become "READY" ) ?
147 ? Encoder IC abnormal. (No. Counter abnormal.) ?
148 ? "SCPU start" out of order. ?
149 ? Temperature controller CPU "start action" out of order. ?
150 ? Temperature controller CPU malfunctioned. ?
151 ? Bus error. (TID= )[MASTER] ?
152 ? Bus error. (TID= )[SLAVE] ?
153 ? Address error. (TID= )[MASTER] ?
154 ? Address error. (TID= )[SLAVE] ?
155 ? CPU exception. (vn= ,TID= )[MASTER] ?
156 ? CPU exception. (vn= ,TID= )[SLAVE] ?
- A- 2 -
ＰＡＲＴ − 10 .
ALARM
CODE
157 ? TRAP exception. (vn= ,TID= )[MASTER] ?
158 ? TRAP exception. (vn= ,TID= )[SLAVE] ?
159 ? System call exception. (er= ,TID= )[MASTER] ?
160 ? System call exception. (er= ,TID= )[SLAVE] ?
161 ? Undefined interruption ( ) occurred. [master MPU] ?
162 ? Undefined interruption ( ) occurred. [slave MPU] ?
163 ? Screen table arrangement is abnormal. ($ ) ?
164 ? Check code abnormal. (cd= ) ?
165 ? Queuing access error. (QID= ,er= ) [MASTER] ?
166 ? Queuing access error. (QID= ,er= ) [SLAVE] ?
167 ? Queuing access error. (QID= ,er= ) [SCPU] ?
168 ? Queuing access error. (QID= ,er= ) [ATT] ?
169 A_011
170 ? After page change-over suspension,condition has returned. ? (TID= ) [MSTR]
171 ? After mode change-over suspension,condition has returned. ?(TID= ) [SLAVE]
172 ? EH auto adjustment not completed. ?
173 ? EH auto adjustment starts. Confir ammeter and push RESET key. ?
174 《EH auto adjustment now going on. 》 B,C
175 ! EH auto adjust completed. ! B,C
176 ? Oil temperature not "stable". Carry out EH auto ADJ by ∼ . ? B,C
177 ? Max. pressure not built up. ? B,C,G
178 ? Disconnection check table not implemented. Table must be implemented. ?
179 ? Disconnection check table implementing now starts. After cfm,push reset key. ?
180 <<The heater disconnection data is being made.>>
181 ! Table for disconnection check is completed. ! B,C
182 ? Table for disconnection check is abnormal. Re-make the table. ? B,C
183 ? PID auto tuning now starts. After confirm, push RESET key. ?
184 <<PID auto tuning now going on.>>
185 ! PID auto completed. ! B,C
186 ? PID auto is not possible. Please reduce temperature. ? B
187 ? After stoppage due to "task abnormality",condition has returned. ?(TID= )
188 ! Auto mold take-in completed. ! B,C
189 ! Auto mold take-out completed. ! B,C
190 ! Mold change completed. ! B,C
191 ? No signal of "take-in completed."? B,C
192 ? No signal of "take-out completed."? B,C
193 ? Lock start signal none. ? B,C
194 ? Back door abnormal.? B,C
195 ? Back door not open. ?
196 ? Auto mold take-in impossible. ? B,C
197 ? It is not possible to work because of mold operation off. ? B,C
198 ? Mold is rising temperature. ?
199 A_013
200 ? Charge amount is insufficient. Increase "CHARGING". ? B,C,G
201 ? Wear & tear amount of screw check is within the criterion. ? B,C,G
202 ? Wear & tear amount of screw check exceeded the criterion. ? B,C,G
203 A_014
204 ? Trial operation mode is working now. Wait a while. ?
205 ! Trial operation mode now completed. ! B,C
206 A_015
207 ? Insert data memory casette. ? B
208 ? Insert memory card in memory card slot. ? B
209 ! setups read completed. ! B
210 ! setups write completed. ! B
211 ! Copy completed. ! B
212 ! Move completed. ! B
213 ! Delete completed. ! B
214 ! "Return" completed. ! B
215 ! "Resorting" completed. ! B
216 ? During auto operation,no reading possible. ? B
217 ? No read possible. Machine type is wrong. ? B
218 ? Wrong read-in. Heater zone NO. is different. ? B
219 ? No data available. ? B
220 ? Abnormality happened during data transmission. ( Re-operate again. ) ? B
221 ? No write permitted. Confirm data memory switch. ? B
222 ? Data memory storage cell out of life. Replace data memory. ? B
223 ? Writing inhibited. Check "write-inhibit-SW" for memory card. ? B
224 ? Memory card now being processed. Memory card operation not allowed. ? B
225 ? Memory card internal data now being processed. ?
226 ? Data now being processed to memory card. ?
227 ? Data now being transferred out of memory card. ?
228 ? Mold information indication now being processed (Transfer from memory card.) ?
229 ? Memory card battery volt dropped. This card now useless. ? B
230 ? Memory card battery must be replaced. ? B
231 ? Abnormal data now detected. Do "operation" again. ? B
232 ? "Transfer process" is abnormal. Push reset key,and repeat operation. ? B
233 ? Processing to memory card impossible. Carry out operation again. ? B
234 A_016
- A- 3 -
ＰＡＲＴ − 10 .
ALARM
CODE
235 ? Printer not ready to work. ( or,power source is off ) ? B
236 ? Printer form all gone. ( or,unit not conected yet ) ? B
237 ? Printer "use" setup is not "on" condition. ? B
238 ? Confirm dating-setup for editing of alarm history. ? B
239 << Hard copy now being displayed. >>
240 << Hard copy suspend signal received. >> * Standby. *
241 <<Hard copy now on standby>> * Standby. *
242 <<Monitor data printing now in standing by status.>> * Standby. *
243 <<History data now under printing.>>
244 << "Stop signal" of alarm history printing has been received.>> * Standby. *
245 <<Alarm history printing now standing by.>> * Standby. *
246 <<History data now under editing>> * Standby. *
247 A_017
248 ? Make monthly checkup today after turning off and on the power. ?
249 ? Periodical checking is under way. ?
250 ? 6month's checking day. Check every points & set"completion"on check page. ?
251 ? 12month's check day. Check every points,and set "completed" on check page. ?
252 ! Periodical inspection. Completion mark has been set. !
253 ! Temporary pending mark has been set. !
254 ! "One row" of completion mark of "check list" has been erased. !
255 ? No "row" for erasion now remaining. ? B
256 ? Grease feeding day. After greasing-up,set "completed" on check page. ?
257 ! "Grease feed completion" mark has been set. !
258 ? Now under "periodical inspection." Auto operation inhibited. ?
259 A_018
260 ? Failed to get monitor communication area. ? B,C
261 ? Monitor data transfer not possible. ?
262 ? Base value of monitor judge (criterion) has been altered. ?
263 ? Base value of all monitor judge (criterion) has been altered. ?
264 ? Monitor judge value was changed by using results of statistics calculation. ?
265 ? Start to measure weight as from this product. ? B
266 ? Weight measurement finished with this product. ? B
267 ? Communication error occurred in RS-232C for weight data receiving. ?
268 A_019
269 * 2nd pressure change-over position over. * (B,C)
270 * 2nd pressure change-over position short. * (B,C)
271 * Short shot ( cushion ) * (B,C)
272 * Over-pack ( cushion ) * (B,C)
273 * Over-pack ( Stroke monita MAX ) * (B,C)
274 * Short shot ( Stroke monita MAX ) * (B,C)
275 * Charge completion short over. * (B,C)
276 * Charge completion position short. * (B,C)
277 * Mold open completion over. * (B,C)
278 * Mold open completion short. * (B,C)
279 * Cycle time over * (B,C)
280 * Cycle time short * (B,C)
281 * 1st injection time over * (B,C)
282 * 1st injection time short * (B,C)
283 * Charge time over * (B,C)
284 * Charge time short * (B,C)
285 * Product out time over * (B,C)
286 * Product out time short * (B,C)
287 * Mold open/close time over * (B,C)
288 * Mold open/close time short * (B,C)
289 * 1st injection speed over * (B,C)
290 * 1st injection speed short * (B,C)
291 * 2nd injection speed over * (B,C)
292 * 2nd injection speed short * (B,C)
293 * 3rd injection speed over * (B,C)
294 * 3rd injection speed short * (B,C)
295 * 4th injection speed over * (B,C)
296 * 4th injection speed short * (B,C)
309 * 1st injection pressure over * (B,C)
310 * 1st injection pressure short * (B,C)
311 * 2nd injection pressure over * (B,C)
312 * 2nd injection pressure short * (B,C)
- A- 4 -
ＰＡＲＴ − 10 .
ALARM
CODE
313 * 3rd injection pressure over * (B,C)
314 * 3rd injection pressure short * (B,C)
315 * 4th injection pressure over * (B,C)
316 * 4th injection pressure short * (B,C)
329 * 1st speed change-over pressure over * (B,C)
330 * 1st speed change-over pressure short * (B,C)
331 * 2nd speed change-over pressure over * (B,C)
332 * 2nd speed change-over pressure short * (B,C)
333 * 3rd speed change-over pressure over * (B,C)
334 * 3rd speed change-over pressure short * (B,C)
335 * 4th speed change-over pressure over * (B,C)
336 * 4th speed change-over pressure short * (B,C)
347 * Pressure 1 over * (B,C)
348 * Pressure 1 short * (B,C)
349 * Speed 1 over * (B,C)
350 * Speed 1 short * (B,C)
363 * Rise-up time over * (B,C)
364 * Rise-up time short * (B,C)
365 * Maximum pressure. over * (B,C)
366 * Maximum pressure. short * (B,C)
367 * Minimum pressure. over * (B,C)
368 * Minimum pressure. short * (B,C)
369 * Maximum velosity. over * (B,C)
370 * Maximum velosity. short * (B,C)
371 * Minimum velosity. over * (B,C)
372 * Minimum velosity. short * (B,C)
373 * Screw revolution 1 over * (B,C)
374 * Screw revolution 1 short * (B,C)
385 * Charge change-over position 1 over. * (B,C)
386 * Charge change-over position 1 short. * (B,C)
- A- 5 -
ＰＡＲＴ − 10 .
ALARM
CODE
397 * Melted R pressure at plasticized over * (B,C)
398 * Melted R pressure at plasticized short * (B,C)
399 * Melted R pressure at plasticized 2 over * (B,C)
400 * Melted R pressure at plasticized 2 short * (B,C)
409 * Heater 1 temperature over * (B,C)
410 * Heater 1 temperature short * (B,C)
421 * Hopper temperature over * (B,C)
422 * Hopper temperature short * (B,C)
423 * Oil temperature over * (B,C)
424 * Oil temperature short * (B,C)
425 * Mold temperature 1 over * (B,C)
426 * Mold temperature 1 short * (B,C)
427 * Mold temperature 2 over * (B,C)
428 * Mold temperature 2 short * (B,C)
429 * Thermo-nozzle temperature over * (B,C)
430 * Thermo-nozzle temperature short * (B,C)
431 * Cooling water temperature. over * (B,C)
432 * Cooling water temperature. short * (B,C)
433 * Heat barrel temperature 1. over * (B,C)
434 * Heat barrel temperature 1. short * (B,C)
435 * Heat barrel temperature 2. over * (B,C)
436 * Heat barrel temperature 2. short * (B,C)
437 * Standby (or spare) temperature 1. over * (B,C)
438 * Standby (or spare) temperature 1. short * (B,C)
439 * Standby (or spare) temperature 2. over * (B,C)
440 * Standby (or spare) temperature 2. short * (B,C)
441 * Weight. over * (B,C)
442 * Weight. short * (B,C)
443 * Clamping force over * (B,C)
444 * Clamping force short * (B,C)
445 * 1 cycle electric power over * (B,C)
446 * 1 cycle electric power short * (B,C)
447 * ACC charge time over * (B,C)
448 * ACC charge time short * (B,C)
449 * Secondary mold close (compression) position over. * (B,C)
450 * Secondary mold close (compression) position short. * (B,C)
451 * Secondary mold open (compression) volume over. * (B,C)
452 * Secondary mold open (compression) volume short. * (B,C)
453 * Secondary mold close (compression) time over. * (B,C)
454 * Secondary mold close (compression) time short. * (B,C)
455 * Total revolution of screw over * (B,C)
456 * Total revolution of screw short * (B,C)
457 * Over-pack ( Stroke monita INJ-HOLD ) * (B,C)
458 * Short shot ( Stroke monita INJ-HOLD ) * (B,C)
459 * Over-pack ( Stroke monita INJ-END ) * (B,C)
460 * Short shot ( Stroke monita INJ-END ) * (B,C)
461 ? Eject start signal has not reached yet from mold open completion sensor. ?
462 ! Confirm if mold open completion sensor has already been adjusted. !
463 ? Mold temperature regulator. Top limit alarm. ?
464 ? Mold temperature regulator. Bottom limit alarm. ?
465 ? Mold temperature regulator. Medium decreased. ?
466 ? Mold temperature regulator. Pump over loaded. ?
467 ? Mold temperature regulator. Over heated. ?
468 ? Mold temperature regulator. Negative-phase-sequence. ?
- A- 6 -
ＰＡＲＴ − 10 .
ALARM
CODE
469 ? Mold temperature regulator. Heater disconnected. ?
470 ? Mold temperature regulator. Medium feed sensor disconnected. ?
471 ? Mold temperature regulator. Medium return sensor disconnected. ?
472 ? Mold temperature regulator. Mold sensor disconnected. ?
473 ? Mold temperature regulator. Communication abnormal. ( , ) ?
474 A_TMP01
475 A_TMP02
476 ?Schedule setting for production control is imperfect. ? B
477 ? Press "eject advance" key. ?
478 ? Close safety door,and press "eject retract" key. ?
479 ? Air venting of hydraulic circuit is imperfect. Auto ADJ. suspended. ? B,C,G
480 ? Min. back pressure is " ". (Back pressure auto adjust). ?
481 ? Current value for pressure rising is too "low" (Back pressure auto ADJ.). ? B,C,G
482 ? Current value for pressure rising is too "high" (Back pressure auto ADJ.). ? B,C,G
483 ? Hold temperature SW is "on". ? B,C,G
484 ? Heater now being heated. ? B,C,G
485 A_DUMMY1
486 A_DUMMY2
487 ? The thermocouple for hopper disconnected. ?
488 ? The thermocouple for oil disconnected. ? B,C,E
489 ? The thermocouple for mold disconnected. ? B,C,E
490 ? Since the safety door is opened, the robot motion is suspended. ?
491 ? Set the thickness of mold. (data = ) ?
492 ? The proportional valve of injection is abnormal. Call service man. ? B,C,G
493 ? No signal from extractor to retract ejector. ?
494 ? Press START key. ? B
495 ? Due to abnormality in heater circuit, breaker has been shut off. ? B
496 ? Mold open/close encoder "COUNTER" exceeded permissible range. ( ) ?
497 ? EJ encoder "COUNTER" exceeded permissible range. ( ) ?
498 ? Injection servo CPU queuing is in error. ?
499 ? Mold open/close servo CPU queuing is in error. ?
500 ? EJ servo CPU queuing is in error. ?
501 ? Screw servo CPU queuing is in error. ?
502 ? Injection servo queuing is in error. ?
503 ? Mold open/close servo queuing is in error. ?
504 ? EJ servo queuing is in error. ?
505 ? Screw servo queuing is in error. ?
506 ? Injection servo amplifier communications are in error. ( ) ?
507 ? Mold open/close servo amplifier communications are in error. ( ) ?
508 ? EJ servo amplifier communications are in error. ( ) ?
509 ? Screw servo amplifier communications are in error. ( ) ?
510 ? Injection servo amplifier communications are now under processing. ( ) ?
511 ? Mold open/close servo amplifier communications are now under processing.( )?
512 ? EJ servo amplifier communications are now under processing. ( ) ?
513 ? Screw servo amplifier communications are now under processing. ( ) ?
514 ? Injection encoder is abnormal. ( ) ?
515 ? Mold open/close encoder is abnormal. ( ) ?
516 ? EJ encoder is abnormal. ( ) ?
517 ? Inj servo CPU start is out of order. ?
518 ? Mold open/close, EJ servo CPU start is out of order. ?
519 ? Inject zero adjustment abnormal. Reconfirm & do adjustment again. ? B,C,G
520 ? Mold open/close zero adjustment abnormal. Reconfirm & do adjustment again. ? B,C,G
521 ? EJ zero adjustment abnormal. Reconfirm & do adjustment again. ? B,C,G
522 ? Inject servo abnormal. Absolute data error.(Alarm Display A.00) ? B,C,G
523 ? Mold open/close servo abnormal. Absolute data error.(Alarm Display A.00) ? B,C,G
524 ? EJ servo abnormal. Absolute data error.(Alarm Display A.00) ? B,C,G
525 ? Screw servo abnormal. Absolute data error.(Alarm Display A.00) ? B,C,G
526 ? Inject servo abnormal. User constant breakdown.(Alarm Display A.02) ? B,C,G
527 ? Mold open/close servo abnormal. User constant breakdown.(Alarm Display A.02) ? B,C,G
528 ? EJ servo abnormal. User constant breakdown.(Alarm Display A.02) ? B,C,G
529 ? Screw servo abnormal. User constant breakdown.(Alarm Display A.02) ? B,C,G
530 ? Inject servo abnormal. User constant setting error.(Alarm Display A.04) ? B,C,G
531 ?Mold open/close servo abnormal.User constant setting error.(AlarmDisplay A.04)? B,C,G
532 ? EJ servo abnormal. User constant setting error.(Alarm Display A.04) ? B,C,G
533 ? Screw servo abnormal. User constant setting error.(Alarm Display A.04) ? B,C,G
534 ? Inject servo abnormal. Overcurrent.(Alarm Display A.10) ? B,C,G
535 ? Mold open/close servo abnormal. Overcurrent.(Alarm Display A.10) ? B,C,G
536 ? EJ servo abnormal. Overcurrent.(Alarm Display A.10) ? B,C,G
537 ? Screw servo abnormal. Overcurrent.(Alarm Display A.10) ? B,C,G
538 ? Inject servo abnormal. Detection of regenerative error.(Alarm Display A.30) ? B,C,G
539 ? Mold open/close servo abnormal. Detection of regenerative error.(Alarm A.30) ? B,C,G
540 ? EJ servo abnormal. Detection of regenerative error.(Alarm Display A.30) ? B,C,G
541 ? Screw servo abnormal. Detection of regenerative error.(Alarm Display A.30) ? B,C,G
542 ? Inject servo abnormal. Position error pulse overflow.(Alarm Display A.31) ? B,C,G
543 ? Mold open/close servo abnormal. Position error pulse overflow.(Alarm A.31) ? B,C,G
544 ? EJ servo abnormal. Position error pulse overflow.(Alarm Display A.31) ? B,C,G
545 ? Screw servo abnormal. Position error pulse overflow.(Alarm Display A.31) ? B,C,G
546 ? Inject servo abnormal. Main circuit voltage error.(Alarm Display A.40) ? B,C,G
- A- 7 -
ＰＡＲＴ − 10 .
ALARM
CODE
547 ? Mold open/close servo abnormal. Main circuit voltage error.(Alarm A.40) ? B,C,G
548 ? EJ servo abnormal. Main circuit voltage error.(Alarm Display A.40) ? B,C,G
549 ? Screw servo abnormal. Main circuit voltage error.(Alarm Display A.40) ? B,C,G
550 ? Inject servo abnormal. Overspeed.(Alarm Display A.51) ? B,C,G
551 ? Mold open/close servo abnormal. Overspeed.(Alarm Display A.51) ? B,C,G
552 ? EJ servo abnormal. Overspeed.(Alarm Display A.51) ? B,C,G
553 ? Screw servo abnormal. Overspeed.(Alarm Display A.51) ? B,C,G
554 ? Inject servo abnormal. Overloaded.(high load)(Alarm Display A.71) ? B,C,G
555 ? Mold open/close servo abnormal. Overloaded.(high load)(Alarm Display A.71) ? B,C,G
556 ? EJ servo abnormal. Overloaded.(high load)(Alarm Display A.71) ? B,C,G
557 ? Screw servo abnormal. Overloaded.(high load)(Alarm Display A.71) ? B,C,G
558 ? Inject servo abnormal. Overloaded.(low load)(Alarm Display A.72) ? B,C,G
559 ? Mold open/close servo abnormal. Overloaded.(low load)(Alarm Display A.72) ? B,C,G
560 ? EJ servo abnormal. Overloaded.(low load)(Alarm Display A.72) ? B,C,G
561 ? Screw servo abnormal. Overloaded.(low load)(Alarm Display A.72) ? B,C,G
562 ? Inject servo abnormal. Absolute encoder error.(Alarm Display A.80) ? B,C,G
563 ? Mold open/close servo abnormal. Absolute encoder error.(Alarm Display A.80) ? B,C,G
564 ? EJ servo abnormal. Absolute encoder error.(Alarm Display A.80) ? B,C,G
565 ? Screw servo abnormal. Absolute encoder error.(Alarm Display A.80) ? B,C,G
566 ? Inject servo abnormal. Absolute encoder backup error.(Alarm Display A.81) ? B,C,G
567 ? Mold open/close servo abnormal. Absolute encoder backup error.(Alarm A.81) ? B,C,G
568 ? EJ servo abnormal. Absolute encoder backup error.(Alarm Display A.81) ? B,C,G
569 ? Screw servo abnormal. Absolute encoder backup error.(Alarm Display A.81) ? B,C,G
570 ? Inject servo abnormal. Absolute encoder checksum error.(Alarm Display A.82) ? B,C,G
571 ? Mold open/close servo abnormal. Absolute encoder checksum error.(Alarm A.82) ? B,C,G
572 ? EJ servo abnormal. Absolute encoder checksum error.(Alarm Display A.82) ? B,C,G
573 ? Screw servo abnormal. Absolute encoder checksum error.(Alarm Display A.82) ? B,C,G
574 ? Inject servo abnormal. Absolute encoder battery error.(Alarm Display A.83) ? B,C,G
575 ? Mold open/close servo abnormal. Absolute encoder battery error.(Alarm A.83) ? B,C,G
576 ? EJ servo abnormal. Absolute encoder battery error.(Alarm Display A.83) ? B,C,G
577 ? Screw servo abnormal. Absolute encoder battery error.(Alarm Display A.83) ? B,C,G
578 ? Inject servo abnormal. Absolute encoder data error.(Alarm Display A.84) ? B,C,G
579 ? Mold open/close servo abnormal. Absolute encoder data error.(Alarm A.84) ? B,C,G
580 ? EJ servo abnormal. Absolute encoder data error.(Alarm Display A.84) ? B,C,G
581 ? Screw servo abnormal. Absolute encoder data error.(Alarm Display A.84) ? B,C,G
582 ? Inject servo abnormal. Absolute encoder overspeed.(Alarm Display A.85) ? B,C,G
583 ? Mold open/close servo abnormal. Absolute encoder overspeed.(Alarm A.85) ? B,C,G
584 ? EJ servo abnormal. Absolute encoder overspeed.(Alarm Display A.85) ? B,C,G
585 ? Screw servo abnormal. Absolute encoder overspeed.(Alarm Display A.85) ? B,C,G
586 ? Inject servo abnormal. Heat-sink overheated.(Alarm Display A.A1) ? B,C,G
587 ? Mold open/close servo abnormal. Heat-sink overheated.(Alarm Display A.A1) ? B,C,G
588 ? EJ servo abnormal. Heat-sink overheated.(Alarm Display A.A1) ? B,C,G
589 ? Screw servo abnormal. Heat-sink overheated.(Alarm Display A.A1) ? B,C,G
590 ? Inject servo abnormal. Reference input read error.(Alarm Display A.B1) ? B,C,G
591 ? Mold open/close servo abnormal. Reference input read error.(Alarm A.B1) ? B,C,G
592 ? EJ servo abnormal. Reference input read error.(Alarm Display A.B1) ? B,C,G
593 ? Screw servo abnormal. Reference input read error.(Alarm Display A.B1) ? B,C,G
594 ? Inject servo abnormal. Servo overun detected.(Alarm Display A.C1) ? B,C,G
595 ? Mold open/close servo abnormal. Servo overun detected.(Alarm Display A.C1) ? B,C,G
596 ? EJ servo abnormal. Servo overun detected.(Alarm Display A.C1) ? B,C,G
597 ? Screw servo abnormal. Servo overun detected.(Alarm Display A.C1) ? B,C,G
598 ? Inject servo abnormal. Encoder output phase error.(Alarm Display A.C2) ? B,C,G
599 ? Mold open/close servo abnormal. Encoder output phase error.(Alarm A.C2) ? B,C,G
600 ? EJ servo abnormal. Encoder output phase error.(Alarm Display A.C2) ? B,C,G
601 ? Screw servo abnormal. Encoder output phase error.(Alarm Display A.C2) ? B,C,G
602 ? Inject servo abnormal. Encoder A-,B- phase disconnection.(Alarm A.C3) ? B,C,G
603 ?Mold open/close servo abnormal.Encoder A-,B- phase disconnection.(Alarm A.C3) ? B,C,G
604 ? EJ servo abnormal. Encoder A-,B- phase disconnection.(Alarm Display A.C3) ? B,C,G
605 ? Screw servo abnormal.Encoder A-,B- phase disconnection.(Alarm Display A.C3) ? B,C,G
606 ? Inject servo abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ? B,C,G
607 ? Mold open/close servo abnormal. Encoder PC phase disconnection.(Alarm A.C4) ? B,C,G
608 ? EJ servo abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ? B,C,G
609 ? Screw servo abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ? B,C,G
610 ? Inject servo abnormal. Power lines open phase.(Alarm Display A.F1) ? B,C,G
611 ? Mold open/close servo abnormal. Power lines open phase.(Alarm Display A.F1) ? B,C,G
612 ? EJ servo abnormal. Power lines open phase.(Alarm Display A.F1) ? B,C,G
613 ? Screw servo abnormal. Power lines open phase.(Alarm Display A.F1) ? B,C,G
614 ? Inject servo abnormal. Power loss error.(Alarm Display A.F3) ? B,C,G
615 ? Mold open/close servo abnormal. Power loss error.(Alarm Display A.F3) ? B,C,G
616 ? EJ servo abnormal. Power loss error.(Alarm Display A.F3) ? B,C,G
617 ? Screw servo abnormal. Power loss error.(Alarm Display A.F3) ? B,C,G
618 ! Nozzle advance limit was memorized. !
619 ? Inject servo abnormal. ? B,C,G
620 ? Mold open/close servo abnormal. ? B,C,G
621 ? EJ servo abnormal. ? B,C,G
622 ? Screw servo abnormal. ? B,C,G
623 ? Natural flow data not available. Carry out setup operation?
624 ! Setting of natural frow data now completed. ?
- A- 8 -
ＰＡＲＴ − 10 .
ALARM
CODE
625 ! "Read-out" of natural flow data now completed. ! B
626 ! "Write" of natural flow data now completed. ! B
627 ? Natural flow data not available. ?
628 ? DROP BAR was locked. Slightly open the mold under mold height mode. ?
629 ? The drop bar LS for safety door is abnormal. Check the condition of Drop Bar.?
630 ? Setting range from to . ? B
631 ? The setting of machine code is altered. ? (new = ,old = ) ?
632 ? The setting of machine code changed. (new = ,old = ) ?
633 ? Semi-auto running mode is under way. The safety door opens once. ?
634 ? Semi-auto running mode is under way. The safety door opens once. ?
635 ! The mold is fully open. !
636 ? The setting of "LOW MOLD PROTECTION" is OFF. Please push RESET key. ?
637 ? Purge cover is open. ? B,C
638 ? Press "eject retract" key. ?
639 ? Peak pressure excess max.value. ?
640 ? Charge completion position excess max. value. ?
641 ? Auto compensation of charge completion position too frequent. ?
642 ? Auto compensation of charge completed. ?
643 ? Charge completion position under min. value.?
644 ? Mold thickness varied. Do auto clamping force adjustment. ?
645 ? Clamping force adjustment not completed. Do it now. ?
646 ? Turn off motor power. ?
647 ? Load cell for injection abnormal. (wire disconnect or under min. value) ?
648 ! Load cell for injection "0" point adjustment completed. !
649 《 Compulsory adjustment is going on. Pay attention. 》
650 ? Filling pressure abnormal during auto. (Measured kgf, Max. kgf) ?
651 ? Thermal switch of mold clamp servomotor tripped. ?
652 ? Thermal switch of injection servomotor tripped. ?
653 ? Load cell for injection abnormal. (excess max. value) ?
654 ? Load cell for injection abnormal. ( ±3 % out of permissible range) ?
655 ? Auto speed adjustment of 1st injection pressure completed. ?
656 ? Injection pressure sensor abnormal. Check sensor, wiring, etc. ?
657 ? Injection servo abnormal. Check wiring and others. ? B,C,J
658 ? Mold OP/CL servo abnormal. Check wiring and others. ? B,C,J
659 ? Eject servo abnormal. Check wiring and others. ? B,C,J
660 ? Screw servo abnormal. Check wiring and others. ? B,C,J
661 ? CPU of injection servo malfunctioned. ?
662 ? CPU of mold OP/CL and eject servo malfunctioned. ?
663 ? Charge servo (SCPU) malfunctioned. ?
664 ? Filling pressure abnormal during in manual. (Measured kgf) ?
665 ? Filling pressure abnormal during in auto-purge. (Measured kgf) ?
666 ! Injection servo beginning setup completed. !
667 ! Mold OP/CL servo beginning setup completed. !
668 ! Eject servo beginning setup completed. !
669 ! Screw servo beginning setup completed. !
670 ? Auto speed adjustment of "auto purge" completed. ?
671 ? Secondary mold close (compression) malfunctioned. ? B,C,(F)H
672 ? Load cell for injection "0" point adjustment not completed. Do it now. ?
673 ? Nozzle position not set. Setup it now. ?
674 ? Nozzle retract position slip. ?
675 ? Injection servo abnormal. D/A maladjustment or malfunction. ?
676 ? Mold OP/CL servo abnormal. D/A maladjustment or malfunction. ?
677 ? Eject servo abnormal. D/A maladjustment or malfunction. ?
678 ? Screw servo abnormal. D/A maladjustment or malfunction. ?
679 ? Signal from auxiliary equipments abnormal. ?
680 ! Auto compensation data of back pressure loading completed. ! B
681 ! Auto compensation data fo back pressure writing completed. ! B
682 ? Auto compensation data of back pressure none. ?
683 ? Auto compensation data of back pressure none. Set data. ?
684 ? Auto compensation data of back pressure setting completed. ?
685 ? Servo D/A "0" point adjustment completed. ?
686 ? Servo A/D "0" point adjustment completed. ?
687 ? Servo A/D "0" point adjustment -10% error. ?
688 ? Servo D/A "0" point adjustment -10% error. ?
689 ? Servo D/A "0" point adjustment +10% error. ?
690 ? Servo A/D "0" point adjustment +10% error. ?
691 ! Mold open/close completed. start force setup. ! B,C
692 DUMMY 3711
693 DUMMY 3712
694 DUMMY 3713
695 DUMMY 3714
696 DUMMY 3715
697 DUMMY 3716
698 DUMMY 3717
699 ？ Safty door and servo motor is abnormal ？ B,C,J
700 ? The drop bar LS for safety door is abnormal. Check the condition of Drop Bar.? B,C
701 ? Charge cpmpletion position not set. ? B,C
702 ! Charge condition was set automatically. ! B,C
- A- 9 -
ＰＡＲＴ − 10 .
ALARM
CODE
703 ? BECAUSE OF SAFETY DOOR BEEN OPEN "INJECTION" NOT POSSIBLE. ?
704 ? NOZZLE IMPOSSIBLE TO ADVANCE BECAUSE MOLD CLAMPING NOT FINISHED. ?
705 ? HEAD STOCK B, NOZZLE ADVANCE LIMIT SIGNAL NOT RECEIVED. ?
706 ?HEAD STOCK B, NOZZLE IMPOSSIBLE TO ADVANCE BECAUSE MOLD CLAMPING NOT FINISHED.?
707 ? SETUP VALUE AREAS,(ad = 0x ),(dt = 0x ) ARE ABNORMAL. ?
708 ? HALF FIXED VALUE AREAS (ad = 0x ), (dt = 0x ). ?
709 ? SPECIFICATION VALUE AREAS (ad = 0x ), (dt = 0x ) ARE ABNORMAL. ?
710 ? EJECTION ADVANCE INTERLOCK NOT "ON". ?
711 ? EJECTION RETRACT INTERLOCK NOT "ON". ?
712 ? Push cycle start switch. ?
713 ? No interlock from extractor to close mold. ?
714 ? No interlock from extractor to open mold. ?
715 ? No signal from extractor to start ejct. ?
716 ? Signal "LS-1" for product detection from robot does not come. ?
717 ? Signal "LS-2" for product detection from robot does not come. ?
718 ? Signal "VS" for product detection from robot does not come. ?
719 ? Sience mold is not opened enough, robot motion is suspended. ?
720 ? Robot is not fully ascended. ?
721 ? Robot is not returned to original position. ?
722 ? Timer for comfirmation of swing-in has been up. ?
723 ? Timer for comfirmation of swing-out has been up. ?
724 ＳＴ５０ｄｉｓｃＰＲＯ
725 ＳＭＴＶｅｒｓｉｏｎ
726 ＴＯＹＯ
727 ? NO Actions Permitted. (safdoor_ok) ?
728 ? NO Actions Permitted. (pgcov_ok) ?
729 ? COND LIST PRINT MODE SELECT (1:(1)page, 2:(2)page, ENTRY:both, RESET:stop) ?
730 ? 2ND Stage MOLD OPEN Spec Action MODE. ?
731 ? EJ Retract Limit Free Setting MODE. ?
732 ? EXTRACTOR MOLD OPEN "During Start" MODE. ?
733 ? EXTRACTOR Signal CORE, RACK IGNORE MODE. ?
734 ? EXTRACTOR Signal RACK IGNORE MODE. ?
735 ? Speed Sampling Rise-Up timing Timer is too long. ?
736 ? TEMP. MEASURING SENSOR BOARD (TDA BOARD) or FIBER is ABNORMAL. Check It. ?
737 ? SOL BOARD No. is Disconnected (BROKEN). Check FIBER & SOL BOARD. ?
738 ? Communication Error (CRC ERROR) of SOL BOARD No. was Detected. ?
739 ? MOLD CLAMP BOARD is Disconnected (BROKEN). Check FIBER & MOLD CLAMP BOARD. ?
740 ? Communication Error (CRC ERROR) of MOLD CLAMP SOL BOARD was Detected. ?
741 ? INJ SOL BOARD is Disconnected (BROKEN). Check FIBER & INJ SOL BOARD. ?
742 ? Communication Error (CRC ERROR) of INJ SOL BOARD was Detected. ?
743 ? SIF BOARD FIBER is Disconnected (BROKEN). Check FIBER & SIF BOARD. ?
744 ? Communication Error (CRC ERROR) of SIF BOARD was Detected. ?
745 ? PIF BOARD FIBER is Disconnected (BROKEN). Check FIBER & PIF BOARD. ?
746 ? Communication Error (CRC ERROR) of PIF BOARD was Detected. ?
747 ? TEMP. MEASURING SENSOR BOARD 2 (TDA BOARD 2) or FIBER is ABNORMAL. Check It. ?
748 ? INJ. UNIT TURNED. CARRY ON MACHINE OPERATION IN MOLD HEIGHT MODE. ? B,C,G
749 ? Check. Confir ammeter. ? B,C,G
750 << Mold Now Openning. (ALARM MODE) >> B,C,J
751 << Nozzle Now Retracting. (ALARM MODE) >> B,C,J
752 << Screw Advance. (ALARM MODE) >> B,C,J
753 ? Plastic press change-over. Plastic press too high. ?
754 ? Plastic press change-over. Not go up set press ?
755 ? Plastic press change-over. Back up timer worked. ?
756 ? INJECTION INTERLOCK NOT "ON". ?
757 ? Spare RESIN is not set. ? B,C
758 ! RESIN parameter was registered. ! B,C
759 ? Charge servomotor user constant was changed. Turn off power source, once ? B,C
760 ? Mold cooling water being cut off. ? (B,C)
761 ? Condition change permit signal being not returned yet from extractor. ? (B,C)
762 ? Signal of condition change completion not returned from extractor. ? (B,C)
763 ! Setting of extractor just completed. ! (B,C)
764 ? Extractor now being communicated. ? (B,C)
765 ? Alteration completion signal or OK signal of extractor not being reset. ? (B,C)
766 ? Injection; servomotor abnormal. Undefined error took place. ? B,C,J
767 ? Mold movement; servomotor abnormal. Undefined error took place. ? B,C,J
768 ? Ejection; servomotor abnormal. Undefined error took place. ? B,C,J
769 ? Screw; servomotor abnormal. Undefined error took place. ? B,C,J
770 ? Undefined interruption ( ) took place. [INJ.servomotor] ?
771 ? Undefined interruption ( ) took place. [Mold, Ejection servomotor] ?
772 ? Holding-pressure speed exceeded monitor speed. (vij= ) ?
773 ? Load cell for clamp abnormal. (wire disconnect or under min. value) ?
774 ! Load cell for clamp "0" point adjustment completed. !
775 ? Load cell for clamp abnormal. (excess max. value) ?
776 ? Load cell for clamp abnormal. ( ±3 % out of permissible range) ?
777 ? Clamp pressure sensor abnormal. Check sensor, wiring, etc. ?
778 ? Load cell for clamp "0" point adjustment not completed. Do it now. ?
779 ? Gate-cut not returned. ?
780 ? No signal from vacuum unit. Injection action prohibited. ? B,C
- A- 10 -
ＰＡＲＴ − 10 .
ALARM
CODE
781 ? Level of grease pump for ball screw dropped. Needs to be replenished. ? B,C,G
782 ? Level of grease pump for bush dropped. Needs to be replenished. ? B,C,G
783 ? Carry out "Clamp Force Setup" ?
784 ? Monitoring of resin-stay-duration was over. Heater-temp-control begins. ?
785 ? Out-of-order (SW "on"). ?
786 ? LINE: No signal of "Operation" Permit. ?
787 ? LINE: Auto-operation now on standby according to "standby-signal". ?
788 ? LINE: Waiting-time for standby signal was over. Changed over to OFF mode. ?
789 ? LINE: Now in OZ mode. ?
790 ? LINE: Now in "Test" mode. ?
791 ? LINE: "Order" was completed. ?
792 ? Robot Home return unworkable:Check servo-power, Swing-axis home sensor OFF. ? B,C
793 ? Robot Manual-operation unworkable: Check servo-power, manual/standby mode. ? B,C
794 ? Robot auto-operation unworkable: Check servo-power, home return. ? B,C
795 ? Robot position "Wrong 1": Swing-axis take-out position exceeded plus limit.? B,C
796 ? Robot position "Wrong 2": Swing-axis wait position exceeded plus limit. ? B,C
797 ? Robot position "Wrong 3": Swing-axis release position exceeded plus limit. ? B,C
798 ? Robot position "Wrong 4":Swing-axis discharge position exceeded plus limit.? B,C
799 ? Robot position "Wrong 5": Crws-axis take-out position excd'd plus limit. ? B,C
800 ? Robot position "Wrong 6": Crws-axis entry position exceeded plus limit. ? B,C
801 ? Robot position "Wrong 7": Crws-axis crws position exceeded plus limit. ? B,C
802 ? Robot position "Wrong 8": Crws-axis release position exceeded plus limit. ? B,C
803 ? Robot position "Wrong 9": Crws-axis discharge-position excd'd plus limit. ? B,C
804 ? Robot position "Wrong 10":Swing-axis wait pos. now bigger than takeout pos.? B,C
805 ? Robot position "Wrong 11":Swing-axis release pos. now bigger than wait pos.? B,C
806 ? Robot position "Wrong 12":Swing discharge pos. now bigger than wait pos. ? B,C
807 ? Robot safety door:Safety door of IMM is opened with arm in mold in auto mode.? B,C
808 ? Robot M/O lmt: Mold of IMM is closed with arm in mold in auto mode. ? B,C
809 ? Robot Swing-post'n: At auto wait post'n, Swing-axis home sensor became OFF. ? B,C
810 ? Robot mold-full close: When auto, complt'n signal of MO/MC ON same time ? B,C
811 ? Robot pre-cycle error: Check arm & Swing-axis home sensor. ? B,C
812 ? Robot Swing P limit: Exceeded plus limit. Go into "Action Range". ? B,C
813 ? Robot Swing M limit: Exceeded minus limit. Go into "Action Range". ? B,C
814 ? Robot Crws P limit: Exceeded plus limit. Go into "Action Range". ? B,C
815 ? Robot Crws M limit: Exceeded minus limit. Go into "Action Range". ? B,C
816 ? Robot Rlas."Abnm'l 1": Disc left inside. Check vac. sensor & load circuit. ? B,C
817 ? Robot Rlas."Abnm'l 2": Sprue left inside. Check Sprue sensor. ? B,C
818 ? Robot Rlas."Abnm'l 3": Disc & sprue left inside. ? B,C
819 ? Robot comucat'n abnm'l: Comm. error occurred on robot side. ? B,C
820 ? Robot Swing servo abnm'l: Abnormality ( ) occurred at swing axis servo amp. ? B,C
821 ? Robot Crws servo abnm'l: Abnormality ( ) occurred at crws axis servo amp. ? B,C
822 ? Robot take-out failure 1: Failed to extract disc and sprue. ? B,C
823 ? Robot take-out failure 2: Failed to extract sprue. ? B,C
824 ? Robot take-out failure 3: Failed to extract disc. ? B,C
825 ? Robot product-drop 1: Disc & sprue dropped. ? B,C
826 ? Robot product-drop 2: Sprue dropped. ? B,C
827 ? Robot product-drop 3: Disc dropped. ? B,C
828 ? Robot release: No signal of "readiness" of D/S Product discharged. ? B,C
829 ? Robot suction completed: No signal of "readiness". Product discharged. ? B,C
830 A_099 B,C
831 ? Robot discharge monitor: Release to D/S not functioned successlvely. ? B,C
832 ? Robot: Communication error occurred on IMM side. (5. No answer) ? B,C
833 ? Robot: Communication error occurred on IMM side. (6. Freming error) ? B,C
834 ? Robot: Communication error occurred on IMM side. (7. Overrun error) ? B,C
835 ? Robot: Communication error occurred on IMM side. (8. Parity error) ? B,C
836 ? Robot setup range: Setup value exceeded the range. Setup value ( ) invalid.? B,C
837 ? Robot: Communication error occurred on IMM side. (13. BCC error) ? B,C
838 ? Robot: Commt'n error occurred on IMM side. (14. Identifier non-concordance) ? B,C
839 ? Robot: Communication error occurred on IMM side. (15. Data non-match) ? B,C
840 ? Robot: Communication error occurred on IMM side. (16. Retry error) ? B,C
841 ? Robot: Communication error ( ) ? B,C
842 ? Robot: Servo power disconnected. ? B,C
843 ? Robot: Servo power not turned on. Check emergency stop button. too. ? B,C
844 ? Robot: Home return action not completed. ? B,C
845 ? Robot: Operation mode can not be changed-over. ? B,C
846 ? Robot: Servo power now being turned-on. ?
847 ? Robot: Now returning to home. ?
848 ? Robot: Step operation or low speed operation now going on. ?
849 ? Turn off the motor. ?
850 ? Mold-height operation prohibited. ?
851 ? Stamper sucking adsorption is incomplete. ?
852 ? During auto-operation, vacuum degree dropped. ?
853 ! Now in the stamper change position. !
854 ! Stamper-change completed. !
855 ? Nozzle servo is abnormal ( ) ?
856 ? Open the safety door. ?
857 ? Auto-operation prohibited because of being in the stamper-change-potision. ?
858 ! Setups (2) "Read-Out" completed. ! B
- A- 11 -
ＰＡＲＴ − 10 .
ALARM
CODE
859 ! Setups (1),(2) (Robot positioning) "Read-Out" completed. ! B
860 ! Setups (1),(2) "Read-Out" completed. ! B
861 ! Setups (1),(2) "Write" completed. ! B
862 ! Setups (1),(2) (Robot positioning) "Write" completed. ! B
863 ! Setups (1),setups (2), "Write" completed. ! B
864 ? Start reject now goes on. ?
865 ? Because of being not "M/O completion pos.", auto-operation prohibited. ?
866 ? Because of "mold-clamping not completed", injection action prohibited. ? B,C
867 ? Because of being not "nozzle retract limit", injection action prohibited. ? B,C
868 ! Setups (Robot positioning) "Read-Out" completed. ! B
869 ? Setups (1) or (2) data not available. ? B
870 ? Robot safety door: D/S safety door is open. Auto opert'n completes. ? B,C
871 ? Robot error: Error code = ?
872 ? Robot servo power change-over impossible: Remove "abnomality". ? B,C
873 ? Robot short plug error:Because of servo power being ON,short plug can't work.? B,C
874 ? Mold maint'ce period. After mold-change, set "Compl'n"in check-up screen. ?
875 ! Mold maintenance completion mark was set. !
876 ? Stamper maint'ce period. After mold-change,set"Compl'n"in check-up screen. ?
877 ! Stamper maintenance completion mark was set. !
878 ? Mold-height inverter abnormal. ?
879 ? Clamp force setup is not completed. Auto operation prohibited. ?
880 ? Stamper not installed on mold. ?
881 ? Read-Out impossible when robot servo is ON. ? B
882 ? Auto-greasing-up system(INJ) pressure switch OFF. Confirm it. ? B,C
883 ? Auto-greasing-up system(MLD) pressure switch OFF. Confirm it. ? B,C
884 ? Auto-greasing-up system(INJ) pressure switch ON. Confirm it. ? B,C
885 ? Auto-greasing-up system(MLD) pressure switch ON. Confirm it. ? B,C
886 ? Nozzle adjust retract limit. ? B,C
887 ! "Zero adjustment" injection completed. ! B,C
888 ? Ejector plate motion is not completed yet. ? B,C,G
889 ? EJ-on-fly is prohibited as core pull is made with EJ stopped on way. ? B
890 ? Pre-gate is prohibited as core pull is made with EJ stopped on way. ? B
891 ? Pre-gate vibration is prohibited as core pull is made with EJ stopped on way.? B
892 ? 16PIN M13 error. ? C
893 ? Push 'B' button. ? B
894 ? Box change alarm.(Time1 over) ? C
895 ? Box change alarm. ? B,C
896 ? Box change alarm.(Signal received) ? B,C
897 ? Error in communication with host computer. ? B
898 ? Host sum error. data1( ) data2( ) ? B
899 ? Host sum error. data( ) ? B
900 ? INJ servomotor user constant was changed. Turn off power source, once. ? B,C
901 ? Mold servomotor user constant was changed. Turn off power source, once. ? B,C
902 ? Ejector servomotor user constant was changed. Turn off power source, once. ? B,C
903 ? Servomotor user constant can't changed. Re-operate again. ? B,C
904 ? Communication error of encoder outside INJ shaft. Check wiring. ? B,C
905 ? Inside data error of encoder outside INJ shaft. ? B,C
906 ? Inside voltage drop of encoder outside INJ shaft. ? B,C
907 ? Outside voltage drop of encoder outside INJ shaft. ? B,C
908 ? Setup is completed for encoder outside INJ shaft. ? B,C
909 Communication error of encoder outside CLAMP shaft. Check wiring. ? B,C
910 ? Inside data error of encoder outside CLAMP shaft. ? B,C
911 ? Inside voltage drop of encoder outside CLAMP shaft. ? B,C
912 ? Outside voltage drop of encoder outside CLAMP shaft. ? B,C
913 ? Setup is completed for encoder outside CLAMP shaft. ? B,C
914 ? Communication error of enkoder outside EJECT shaft. Check wiring. ? B,C
915 ? Inside sata error of encoder outside EJECT shaft. ? B,C
916 ? Inside voltage drop of encoder outside EJECT shaft. ? B,C
917 ? Outside voltage drop of encoder outside EJECT shaft. ? B,C
918 ? Setup is completed for encoder outside EJECT shaft. ? B,C
919 ? Communication error of encoder outside PLASTICATION shaft. Check wiring. ? B,C
920 ? Inside data error of encoder outside PLASTICATION shaft. ? B,C
921 ? Inside voltage drop of encoder outside PLASTICATION shaft. ? B,C
922 ? Outside voltage drop of encoder outside PLASTICATION shaft. ? B,C
923 ? Setup is completed for encoder outside PLASTICATION shaft. ? B,C
924 ? Outside encoder constant was changed. Turn off power source, once. ? B,C
925 ? Auto-greasing-up system No.1 level dropped. Refill grease. ? B,C
929 ? Auto-greasing-up system (INJ) pressure switch OFF. Confirm it. ? B,C
930 ? Auto-greasing-up system (MLD) pressure switch OFF. Confirm it. ? B,C
931 ? Auto-greasing-up system (INJ) pressure switch ON. Confirm it. ? B,C
932 ? Auto-greasing-up system (MLD) pressure switch ON. Confirm it. ? B,C
933 ? Counter for Preset-counter has been up. ?
934 ! Emergency stop button SW was locked. ! (B,C,E)
935 ? Inject encoder communication error. Do compulsion adjustment again. B,C
936 ? Mold open/close encoder communication error. Do compulsion adjustment again. ? B,C
- A- 12 -
ＰＡＲＴ − 10 .
ALARM
CODE
937 ? EJ encoder communication error. Do compulsion adjustment again. ? B,C
938 ? Screw encoder communication error. Do compulsion adjustment again. ? B,C
939 ? Thermal switch of Nozzle-moving-motor tripped. ?
940 ? Thermal switch of Mold-height-motor tripped. ?
941 ? Inject servo abnormal. Main circuit error. (Alarm Displlay A.03) ? B,C,G
942 ? Mold open/close servo abnormal. Main circuit error. (Alarm Display A.03) ? B,C,G
943 ? EJ servo abnormal. Main circuit error. (Alarm Display A.03) ? B,C,G
944 ? Screw servo abnormal. Main circuit error. (Alarm Display A.03) ? B,C,G
945 ? Inject servo abnormal. Combination error. (Alarm Display A.05) ? B,C,G
946 ? Mold open/close servo abnormal. Combination error. (Alarm Display A.05) ? B,C,G
947 ? EJ servo abnormal. Combination error. (Alarm Display A.05) ? B,C,G
948 ? Screw servo abnormal. Combination error. (Alarm Display A.05) ? B,C,G
949 ? Inject servo abnormal. Detection of regenerative overloaded. (A.32) ? B,C,G
950 ? Mold open/close servo abnormal. Detection of regenerative overloaded. (A.32) ? B,C,G
951 ? EJ servo abnormal. Detection of regenerative overloaded. (A.32) ? B,C,G
952 ? Screw servo abnormal. Detection of regenerative overloaded. (A.32) ? B,C,G
953 ? Inject servo abnormal. Main circuit voltage dropped. (Alarm Display A.41) ? B,C,G
954 ? Mold open/close servo abnormal. Main circuit voltage dropped. (A.41) ? B,C,G
955 ? EJ servo abnormal. Main circuit voltage dropped. (Alarm Display A.32) ? B,C,G
956 ? Screw servo abnormal. Main circuit voltage dropped. (Alarm Display A.32) ? B,C,G
957 ? Inject servo abnormal. DB overloaded. (Alarm Display A.73) ? B,C,G
958 ? Mold open/close servo abnormal. DB overloaded. (Alarm Display A.73) ? B,C,G
959 ? EJ servo abnormal. DB overloaded. (Alarm Display A.73) ? B,C,G
960 ? Screw servo abnormal. DB overloaded. (Alarm Display A.73) ? B,C,G
961 ? Inject servo abnormal. register overloaded. (Alarm Display A.74) ? B,C,G
962 ? Mold open/close servo abnormal. register overloaded. (Alarm Display A.74) ? B,C,G
963 ? EJ servo abnormal. register overloaded. (Alarm Display A.74) ? B,C,G
964 ? Screw servo abnormal. register overloaded. (Alarm Display A.74) ? B,C,G
965 ? Inject servo abnormal. Heat-sink overheated. (Alarm Display A.7A) ? B,C,G
966 ? Mold open/close servo abnormal. Heat-sink overheated. (Alarm Display A.7A) ? B,C,G
967 ? EJ servo abnormal. Heat-sink overheated. (Alarm Display A.7A) ? B,C,G
968 ? Screw servo abnormal. Heat-sink overheated. (Alarm Display A.7A) ? B,C,G
969 ? Inject servo abnormal. Encoder overheated. (Alarm Display A.86) ? B,C,G
970 ? Mold open/close servo abnormal. Encoder overheated. (Alarm Display A.86) ? B,C,G
971 ? EJ servo abnormal. Encoder overheated. (Alarm Display A.86) ? B,C,G
972 ? Screw servo abnormal. Encoder overheated. (Alarm Display A.86) ? B,C,G
973 ? Inject servo abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ? B,C,G
974 ? Mold open/close servo abnormal. TRQ reference A/D abnormal. (A.B2) ? B,C,G
975 ? EJ servo abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ? B,C,G
976 ? Screw servo abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ? B,C,G
977 ? Inject servo abnormal. System alarm. (Alarm Display A.BF) ? B,C,G
978 ? Mold open/close servo abnormal. System alarm. (Alarm Display A.BF) ? B,C,G
979 ? EJ servo abnormal. System alarm. (Alarm Display A.BF) ? B,C,G
980 ? Screw servo abnormal. System alarm. (Alarm Display A.BF) ? B,C,G
981 ? Inject servo abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ? B,C,G
982 ? Mold open/close servo abnormal. Encoder data clear abnormal. (A.C8) ? B,C,G
983 ? EJ servo abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ? B,C,G
984 ? Screw servo abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ? B,C,G
985 ? Inject servo abnormal. Encoder communication error. (Alarm Display A.C9) ? B,C,G
986 ? Mold open/close servo abnormal. Encoder communication error. (A.C9) ? B,C,G
987 ? EJ servo abnormal. Encoder communication error. (Alarm Display A.C9) ? B,C,G
988 ? Screw servo abnormal. Encoder communication error. (Alarm Display A.C9) ? B,C,G
989 ? Inject servo abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ? B,C,G
990 ? Mold open/close servo abnormal. Encoder parameter abnormal. (A.CA) ? B,C,G
991 ? EJ servo abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ? B,C,G
992 ? Screw servo abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ? B,C,G
993 ? Inject servo abnormal. Encoder Echo-back abnormal. (Alarm Display A.CB) ? B,C,G
994 ? Mold open/close servo abnormal. Encoder Echo-back abnormal. (A.CB) ? B,C,G
995 ? EJ servo abnormal. Encoder Echo-back abnormal (Alarm Display A.CB) ? B,C,G
996 ? Screw servo abnormal. Encoder Echo-back abnormal. (Alarm Display A.CB) ? B,C,G
997 ? Inject servo abnormal. Multi-return-constant error. (Alarm Display A.CC) ? B,C,G
998 ? Mold open/close servo abnormal. Multi-return-constant error. (A.CC) ? B,C,G
999 ? EJ servo abnormal. Multi-return-constanr error. (Alarm Display A.CC) ? B,C,G
1000 ? Screw servo abnormal. Multi-return-constant error. (Alarm Display A.CC) ? B,C,G
1001 ? Inject servo abnormal. deviation of position overcurrent. (A.D0) ? B,C,G
1002 ? Mold open/close servo abnormal. deviation of position overcurrent. (A.D0) ? B,C,G
1003 ? EJ servo abnormal. deviation of position overcurrent. (Alarm Display A.D0) ? B,C,G
1004 ? Screw servo abnormal. deviation of position overcurrent.(Alarm Display A.D0) ? B,C,G
1005 ? Inject servo abnormal. xxxxxxxxxxxx (Alarm Display A.xx) ? B,C,G
1006 ? Mold open/close servo abnormal. xxxxxxxxx (Alarm Display A.xx) ? B,C,G
1007 ? EJ servo abnormal. xxxxxxxxxxxx (Alarm Display A.xx) ? B,C,G
1008 ? Screw servo abnormal. xxxxxxxxxxxx (Alarm Display A.xx) ? B,C,G
1009 ? Inject servo warning. overloaded. (Alarm Display A.91) ? B,C,G
1010 ? Mold open/close servo warning. overloaded. (Alarm Display A.91) ? B,C,G
1011 ? EJ servo warning. overloaded. (Alarm Display A.91) ? B,C,G
1012 ? Screw servo warning. overloaded. (Alarm Display A.91) ? B,C,G
1013 ? Inject servo warning. Detection of regenerative overloaded. (A.92) ? B,C,G
1014 ? Mold open/close servo warning. Detection of regenative overloaded. (A.92) ? B,C,G
- A- 13 -
ＰＡＲＴ − 10 .
ALARM
CODE
1015 ? EJ servo warning. Detection of regenative overloaded. (A.92) ? B,C,G
1016 ? Screw servo warning. Detection of regenative overloaded. (A.92) ? B,C,G
1017 ? Inject servo-amplifier constant was changed. Turn off power source, once. ? B,C,G
1018 ? Mold open/close servo-amp. constant was changed. Turn off power source, once.? B,C,G
1019 ? EJ servo-amplifier constant was changed. Turn off power source, once. ? B,C,G
1020 ? Screw servo-amplifier constant was changed. Turn off power source, once. ? B,C,G
1021 << Screw is going back. (ALARM MODE) >> B,C,J
1022 ? Suck back was made in alarm. Make plastication before starting auto operation? B,C,J
1023 ! Injection servomotor encoder setup is completed. !
1024 ! Open/close servomotor encoder setup is completed. !
1025 ! Ejector servomotor encoder setup is completed. !
1026 ! Screw servomotor encoder setup is completed. !
1027 ? Make a setup procedure again for Injection servomotor encoder. ?
1028 ? Make a setup procedure again for Open/close servomotor encoder. ?
1029 ? Make a setup procedure again for Ejector servomotor encoder. ?
1030 ? Make a setup procedure again for Screw servomotor encoder. ?
1031 ? Now in mold falling prevention mode. All the operation is prohibited. ? B,C
1032 ! Now in heater temp holding mode to prevent burning of melt left in the barrel? 0
1033 ? An emergency stop signal is given from robot. ? 0
1034 ! Automatic mold height shifting is completed. Check the mold height. ? B,C
1035 ? Injection SV2 amplifier communications are in error. ( ) ?
1036 ? Mold open/close SV2 amplifier communications are in error. ( ) ?
1037 ? EJ SV2 amplifier communications are in error. ( ) ?
1038 ? Screw SV2 amplifier communications are in error. ( ) ?
1039 ? Injection SV2 amplifier communications are now under processing. ( ) ?
1040 ? Mold open/close SV2 amplifier communications are now under processing.( )?
1041 ? EJ SV2 amplifier communications are now under processing. ( ) ?
1042 ? Screw SV2 amplifier communications are now under processing. ( ) ?
1043 ? Inject SV2 abnormal. Absolute data error.(Alarm Display A.00) ? B,C,G
1044 ? Mold open/close SV2 abnormal. Absolute data error.(Alarm Display A.00) ? B,C,G
1045 ? EJ SV2 abnormal. Absolute data error.(Alarm Display A.00) ? B,C,G
1046 ? Screw SV2 abnormal. Absolute data error.(Alarm Display A.00) ? B,C,G
1047 ? Inject SV2 abnormal. User constant breakdown.(Alarm Display A.02) ? B,C,G
1048 ? Mold open/close SV2 abnormal. User constant breakdown.(Alarm Display A.02) ? B,C,G
1049 ? EJ SV2 abnormal. User constant breakdown.(Alarm Display A.02) ? B,C,G
1050 ? Screw SV2 abnormal. User constant breakdown.(Alarm Display A.02) ? B,C,G
1051 ? Inject SV2 abnormal. User constant setting error.(Alarm Display A.04) ? B,C,G
1052 ?Mold open/close SV2 abnormal.User constant setting error.(AlarmDisp. A.04)? B,C,G
1053 ? EJ SV2 abnormal. User constant setting error.(Alarm Display A.04) ? B,C,G
1054 ? Screw SV2 abnormal. User constant setting error.(Alarm Display A.04) ? B,C,G
1055 ? Inject SV2 abnormal. Overcurrent.(Alarm Display A.10) ? B,C,G
1056 ? Mold open/close SV2 abnormal. Overcurrent.(Alarm Display A.10) ? B,C,G
1057 ? EJ SV2 abnormal. Overcurrent.(Alarm Display A.10) ? B,C,G
1058 ? Screw SV2 abnormal. Overcurrent.(Alarm Display A.10) ? B,C,G
1059 ? Inject SV2 abnormal. Detection of regenerative error.(Alarm Display A.30) ? B,C,G
1060 ? Mold open/close SV2 abnormal. Detection of regenerative error.(Alarm A.30) ? B,C,G
1061 ? EJ SV2 abnormal. Detection of regenerative error.(Alarm Display A.30) ? B,C,G
1062 ? Screw SV2 abnormal. Detection of regenerative error.(Alarm Display A.30) ? B,C,G
1063 ? Inject SV2 abnormal. Position error pulse overflow.(Alarm Display A.31) ? B,C,G
1064 ? Mold open/close SV2 abnormal. Position error pulse overflow.(Alarm A.31) ? B,C,G
1065 ? EJ SV2 abnormal. Position error pulse overflow.(Alarm Display A.31) ? B,C,G
1066 ? Screw SV2 abnormal. Position error pulse overflow.(Alarm Display A.31) ? B,C,G
1067 ? Inject SV2 abnormal. Main circuit voltage error.(Alarm Display A.40) ? B,C,G
1068 ? Mold open/close SV2 abnormal. Main circuit voltage error.(Alarm A.40) ? B,C,G
1069 ? EJ SV2 abnormal. Main circuit voltage error.(Alarm Display A.40) ? B,C,G
1070 ? Screw SV2 abnormal. Main circuit voltage error.(Alarm Display A.40) ? B,C,G
1071 ? Inject SV2 abnormal. Overspeed.(Alarm Display A.51) ? B,C,G
1072 ? Mold open/close SV2 abnormal. Overspeed.(Alarm Display A.51) ? B,C,G
1073 ? EJ SV2 abnormal. Overspeed.(Alarm Display A.51) ? B,C,G
1074 ? Screw SV2 abnormal. Overspeed.(Alarm Display A.51) ? B,C,G
1075 ? Inject SV2 abnormal. Overloaded.(high load)(Alarm Display A.71) ? B,C,G
1076 ? Mold open/close SV2 abnormal. Overloaded.(high load)(Alarm Display A.71) ? B,C,G
1077 ? EJ SV2 abnormal. Overloaded.(high load)(Alarm Display A.71) ? B,C,G
1078 ? Screw SV2 abnormal. Overloaded.(high load)(Alarm Display A.71) ? B,C,G
1079 ? Inject SV2 abnormal. Overloaded.(low load)(Alarm Display A.72) ? B,C,G
1080 ? Mold open/close SV2 abnormal. Overloaded.(low load)(Alarm Display A.72) ? B,C,G
1081 ? EJ SV2 abnormal. Overloaded.(low load)(Alarm Display A.72) ? B,C,G
1082 ? Screw SV2 abnormal. Overloaded.(low load)(Alarm Display A.72) ? B,C,G
1083 ? Inject SV2 abnormal. Absolute encoder error.(Alarm Display A.80) ? B,C,G
1084 ? Mold open/close SV2 abnormal. Absolute encoder error.(Alarm Display A.80) ? B,C,G
1085 ? EJ SV2 abnormal. Absolute encoder error.(Alarm Display A.80) ? B,C,G
1086 ? Screw SV2 abnormal. Absolute encoder error.(Alarm Display A.80) ? B,C,G
1087 ? Inject SV2 abnormal. Absolute encoder backup error.(Alarm Display A.81) ? B,C,G
1088 ? Mold open/close SV2 abnormal. Absolute encoder backup error.(Alarm A.81) ? B,C,G
1089 ? EJ SV2 abnormal. Absolute encoder backup error.(Alarm Display A.81) ? B,C,G
1090 ? Screw SV2 abnormal. Absolute encoder backup error.(Alarm Display A.81) ? B,C,G
1091 ? Inject SV2 abnormal. Absolute encoder checksum error.(Alarm Display A.82) ? B,C,G
1092 ? Mold open/close SV2 abnormal. Absolute encoder checksum error.(Alarm A.82) ? B,C,G
- A- 14 -
ＰＡＲＴ − 10 .
ALARM
CODE
1093 ? EJ SV2 abnormal. Absolute encoder checksum error.(Alarm Display A.82) ? B,C,G
1094 ? Screw SV2 abnormal. Absolute encoder checksum error.(Alarm Display A.82) ? B,C,G
1095 ? Inject SV2 abnormal. Absolute encoder battery error.(Alarm Display A.83) ? B,C,G
1096 ? Mold open/close SV2 abnormal. Absolute encoder battery error.(Alarm A.83) ? B,C,G
1097 ? EJ SV2 abnormal. Absolute encoder battery error.(Alarm Display A.83) ? B,C,G
1098 ? Screw SV2 abnormal. Absolute encoder battery error.(Alarm Display A.83) ? B,C,G
1099 ? Inject SV2 abnormal. Absolute encoder data error.(Alarm Display A.84) ? B,C,G
1100 ? Mold open/close SV2 abnormal. Absolute encoder data error.(Alarm A.84) ? B,C,G
1101 ? EJ SV2 abnormal. Absolute encoder data error.(Alarm Display A.84) ? B,C,G
1102 ? Screw SV2 abnormal. Absolute encoder data error.(Alarm Display A.84) ? B,C,G
1103 ? Inject SV2 abnormal. Absolute encoder overspeed.(Alarm Display A.85) ? B,C,G
1104 ? Mold open/close SV2 abnormal. Absolute encoder overspeed.(Alarm A.85) ? B,C,G
1105 ? EJ SV2 abnormal. Absolute encoder overspeed.(Alarm Display A.85) ? B,C,G
1106 ? Screw SV2 abnormal. Absolute encoder overspeed.(Alarm Display A.85) ? B,C,G
1107 ? Inject SV2 abnormal. Heat-sink overheated.(Alarm Display A.A1) ? B,C,G
1108 ? Mold open/close SV2 abnormal. Heat-sink overheated.(Alarm Display A.A1) ? B,C,G
1109 ? EJ SV2 abnormal. Heat-sink overheated.(Alarm Display A.A1) ? B,C,G
1110 ? Screw SV2 abnormal. Heat-sink overheated.(Alarm Display A.A1) ? B,C,G
1111 ? Inject SV2 abnormal. Reference input read error.(Alarm Display A.B1) ? B,C,G
1112 ? Mold open/close SV2 abnormal. Reference input read error.(Alarm A.B1) ? B,C,G
1113 ? EJ SV2 abnormal. Reference input read error.(Alarm Display A.B1) ? B,C,G
1114 ? Screw SV2 abnormal. Reference input read error.(Alarm Display A.B1) ? B,C,G
1115 ? Inject SV2 abnormal. Servo overun detected.(Alarm Display A.C1) ? B,C,G
1116 ? Mold open/close SV2 abnormal. Servo overun detected.(Alarm Display A.C1) ? B,C,G
1117 ? EJ SV2 abnormal. Servo overun detected.(Alarm Display A.C1) ? B,C,G
1118 ? Screw SV2 abnormal. Servo overun detected.(Alarm Display A.C1) ? B,C,G
1119 ? Inject SV2 abnormal. Encoder output phase error.(Alarm Display A.C2) ? B,C,G
1120 ? Mold open/close SV2 abnormal. Encoder output phase error.(Alarm A.C2) ? B,C,G
1121 ? EJ SV2 abnormal. Encoder output phase error.(Alarm Display A.C2) ? B,C,G
1122 ? Screw SV2 abnormal. Encoder output phase error.(Alarm Display A.C2) ? B,C,G
1123 ? Inject SV2 abnormal. Encoder A-,B- phase disconnection.(Alarm A.C3) ? B,C,G
1124 ?Mold open/close SV2 abnormal.Encoder A-,B- phase disconnection.(Alarm A.C3) ? B,C,G
1125 ? EJ SV2 abnormal. Encoder A-,B- phase disconnection.(Alarm Display A.C3) ? B,C,G
1126 ? Screw SV2 abnormal.Encoder A-,B- phase disconnection.(Alarm Display A.C3) ? B,C,G
1127 ? Inject SV2 abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ? B,C,G
1128 ? Mold open/close SV2 abnormal. Encoder PC phase disconnection.(Alarm A.C4) ? B,C,G
1129 ? EJ SV2 abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ? B,C,G
1130 ? Screw SV2 abnormal. Encoder PC phase disconnection.(Alarm Display A.C4) ? B,C,G
1131 ? Inject SV2 abnormal. Power lines open phase.(Alarm Display A.F1) ? B,C,G
1132 ? Mold open/close SV2 abnormal. Power lines open phase.(Alarm Display A.F1) ? B,C,G
1133 ? EJ SV2 abnormal. Power lines open phase.(Alarm Display A.F1) ? B,C,G
1134 ? Screw SV2 abnormal. Power lines open phase.(Alarm Display A.F1) ? B,C,G
1135 ? Inject SV2 abnormal. Power loss error.(Alarm Display A.F3) ? B,C,G
1136 ? Mold open/close SV2 abnormal. Power loss error.(Alarm Display A.F3) ? B,C,G
1137 ? EJ SV2 abnormal. Power loss error.(Alarm Display A.F3) ? B,C,G
1138 ? Screw SV2 abnormal. Power loss error.(Alarm Display A.F3) ? B,C,G
1139 ? Inject SV2 abnormal. Main circuit error. (Alarm Displlay A.03) ? B,C,G
1140 ? Mold open/close SV2 abnormal. Main circuit error. (Alarm Display A.03) ? B,C,G
1141 ? EJ SV2 abnormal. Main circuit error. (Alarm Display A.03) ? B,C,G
1142 ? Screw SV2 abnormal. Main circuit error. (Alarm Display A.03) ? B,C,G
1143 ? Inject SV2 abnormal. Combination error. (Alarm Display A.05) ? B,C,G
1144 ? Mold open/close SV2 abnormal. Combination error. (Alarm Display A.05) ? B,C,G
1145 ? EJ SV2 abnormal. Combination error. (Alarm Display A.05) ? B,C,G
1146 ? Screw SV2 abnormal. Combination error. (Alarm Display A.05) ? B,C,G
1147 ? Inject SV2 abnormal. Detection of regenerative overloaded. (A.32) ? B,C,G
1148 ? Mold open/close SV2 abnormal. Detection of regenerative overloaded. (A.32) ? B,C,G
1149 ? EJ SV2 abnormal. Detection of regenerative overloaded. (A.32) ? B,C,G
1150 ? Screw SV2 abnormal. Detection of regenerative overloaded. (A.32) ? B,C,G
1151 ? Inject SV2 abnormal. Main circuit voltage dropped. (Alarm Display A.41) ? B,C,G
1152 ? Mold open/close SV2 abnormal. Main circuit voltage dropped. (A.41) ? B,C,G
1153 ? EJ SV2 abnormal. Main circuit voltage dropped. (Alarm Display A.32) ? B,C,G
1154 ? Screw SV2 abnormal. Main circuit voltage dropped. (Alarm Display A.32) ? B,C,G
1155 ? Inject SV2 abnormal. DB overloaded. (Alarm Display A.73) ? B,C,G
1156 ? Mold open/close SV2 abnormal. DB overloaded. (Alarm Display A.73) ? B,C,G
1157 ? EJ SV2 abnormal. DB overloaded. (Alarm Display A.73) ? B,C,G
1158 ? Screw SV2 abnormal. DB overloaded. (Alarm Display A.73) ? B,C,G
1159 ? Inject SV2 abnormal. register overloaded. (Alarm Display A.74) ? B,C,G
1160 ? Mold open/close SV2 abnormal. register overloaded. (Alarm Display A.74) ? B,C,G
1161 ? EJ SV2 abnormal. register overloaded. (Alarm Display A.74) ? B,C,G
1162 ? Screw SV2 abnormal. register overloaded. (Alarm Display A.74) ? B,C,G
1163 ? Inject SV2 abnormal. Heat-sink overheated. (Alarm Display A.7A) ? B,C,G
1164 ? Mold open/close SV2 abnormal. Heat-sink overheated. (Alarm Display A.7A) ? B,C,G
1165 ? EJ SV2 abnormal. Heat-sink overheated. (Alarm Display A.7A) ? B,C,G
1166 ? Screw SV2 abnormal. Heat-sink overheated. (Alarm Display A.7A) ? B,C,G
1167 ? Inject SV2 abnormal. Encoder overheated. (Alarm Display A.86) ? B,C,G
1168 ? Mold open/close SV2 abnormal. Encoder overheated. (Alarm Display A.86) ? B,C,G
1169 ? EJ SV2 abnormal. Encoder overheated. (Alarm Display A.86) ? B,C,G
1170 ? Screw SV2 abnormal. Encoder overheated. (Alarm Display A.86) ? B,C,G
- A- 15 -
ＰＡＲＴ − 10 .
ALARM
CODE
1171 ? Inject SV2 abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ? B,C,G
1172 ? Mold open/close SV2 abnormal. TRQ reference A/D abnormal. (A.B2) ? B,C,G
1173 ? EJ SV2 abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ? B,C,G
1174 ? Screw SV2 abnormal. TRQ reference A/D abnormal. (Alarm Display A.B2) ? B,C,G
1175 ? Inject SV2 abnormal. System alarm. (Alarm Display A.BF) ? B,C,G
1176 ? Mold open/close SV2 abnormal. System alarm. (Alarm Display A.BF) ? B,C,G
1177 ? EJ SV2 abnormal. System alarm. (Alarm Display A.BF) ? B,C,G
1178 ? Screw SV2 abnormal. System alarm. (Alarm Display A.BF) ? B,C,G
1179 ? Inject SV2 abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ? B,C,G
1180 ? Mold open/close SV2 abnormal. Encoder data clear abnormal. (A.C8) ? B,C,G
1181 ? EJ SV2 abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ? B,C,G
1182 ? Screw SV2 abnormal. Encoder data clear abnormal. (Alarm Display A.C8) ? B,C,G
1183 ? Inject SV2 abnormal. Encoder communication error. (Alarm Display A.C9) ? B,C,G
1184 ? Mold open/close SV2 abnormal. Encoder communication error. (A.C9) ? B,C,G
1185 ? EJ SV2 abnormal. Encoder communication error. (Alarm Display A.C9) ? B,C,G
1186 ? Screw SV2 abnormal. Encoder communication error. (Alarm Display A.C9) ? B,C,G
1187 ? Inject SV2 abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ? B,C,G
1188 ? Mold open/close SV2 abnormal. Encoder parameter abnormal. (A.CA) ? B,C,G
1189 ? EJ SV2 abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ? B,C,G
1190 ? Screw SV2 abnormal. Encoder parameter abnormal. (Alarm Display A.CA) ? B,C,G
1191 ? Inject SV2 abnormal. Encoder Echo-back abnormal. (Alarm Display A.CB) ? B,C,G
1192 ? Mold open/close SV2 abnormal. Encoder Echo-back abnormal. (A.CB) ? B,C,G
1193 ? EJ SV2 abnormal. Encoder Echo-back abnormal (Alarm Display A.CB) ? B,C,G
1194 ? Screw SV2 abnormal. Encoder Echo-back abnormal. (Alarm Display A.CB) ? B,C,G
1195 ? Inject SV2 abnormal. Multi-return-constant error. (Alarm Display A.CC) ? B,C,G
1196 ? Mold open/close SV2 abnormal. Multi-return-constant error. (A.CC) ? B,C,G
1197 ? EJ SV2 abnormal. Multi-return-constanr error. (Alarm Display A.CC) ? B,C,G
1198 ? Screw SV2 abnormal. Multi-return-constant error. (Alarm Display A.CC) ? B,C,G
1199 ? Inject SV2 abnormal. deviation of position overcurrent. (A.D0) ? B,C,G
1200 ? Mold open/close SV2 abnormal. deviation of position overcurrent. (A.D0) ? B,C,G
1201 ? EJ SV2 abnormal. deviation of position overcurrent. (Alarm Display A.D0) ? B,C,G
1202 ? Screw SV2 abnormal. deviation of position overcurrent.(Alarm Display A.D0) ? B,C,G
1203 ? Inject SV2 abnormal. xxxxxxxxxxxx (Alarm Display A.xx) ? B,C,G
1204 ? Mold open/close SV2 abnormal. xxxxxxxxx (Alarm Display A.xx) ? B,C,G
1205 ? EJ SV2 abnormal. xxxxxxxxxxxx (Alarm Display A.xx) ? B,C,G
1206 ? Screw SV2 abnormal. xxxxxxxxxxxx (Alarm Display A.xx) ? B,C,G
1207 ? Inject SV2 warning. overloaded. (Alarm Display A.91) ? B,C,G
1208 ? Mold open/close SV2 warning. overloaded. (Alarm Display A.91) ? B,C,G
1209 ? EJ SV2 warning. overloaded. (Alarm Display A.91) ? B,C,G
1210 ? Screw SV2 warning. overloaded. (Alarm Display A.91) ? B,C,G
1211 ? Inject SV2 warning. Detection of regenerative overloaded. (A.92) ? B,C,G
1212 ? Mold open/close SV2 warning. Detection of regenative overloaded. (A.92) ? B,C,G
1213 ? EJ SV2 warning. Detection of regenative overloaded. (A.92) ? B,C,G
1214 ? Screw SV2 warning. Detection of regenative overloaded. (A.92) ? B,C,G
1215 ? Injection; servomotor 2 abnormal. Undefined error took place. ? B,C,J
1216 ? Mold movement; servomotor 2 abnormal. Undefined error took place. ? B,C,J
1217 ? Ejection; servomotor 2 abnormal. Undefined error took place. ? B,C,J
1218 ? Screw; servomotor 2 abnormal. Undefined error took place. ? B,C,J
1219 ? Inject servo 2 abnormal. ? B,C,G
1220 ? Mold open/close servo 2 abnormal. ? B,C,G
1221 ? EJ servo 2 abnormal. ? B,C,G
1222 ? Screw servo 2 abnormal. ? B,C,G
1223 ? Injection servo 2 abnormal. Check wiring and others. ? B,C,J
1224 ? Mold OP/CL servo 2 abnormal. Check wiring and others. ? B,C,J
1225 ? Eject servo 2 abnormal. Check wiring and others. ? B,C,J
1226 ? Screw servo 2 abnormal. Check wiring and others. ? B,C,J
1227 ? Injection servo 2 abnormal. D/A maladjustment or malfunction. ?
1228 ? Mold OP/CL servo 2 abnormal. D/A maladjustment or malfunction. ?
1229 ? Eject servo 2 abnormal. D/A maladjustment or malfunction. ?
1230 ? Screw servo 2 abnormal. D/A maladjustment or malfunction. ?
1231 ? Injection servo CPU queuing is in error. ?
1232 ? Mold open/close servo CPU queuing is in error. ?
1233 ? EJ servo CPU queuing is in error. ?
1234 ? Screw servo CPU queuing is in error. ?
1235 ! Injection servo 2 beginning setup completed. !
1236 ! Mold OP/CL servo 2 beginning setup completed. !
1237 ! Eject servo 2 beginning setup completed. !
1238 ! Screw servo 2 beginning setup completed. !
1239 ? Injection servo queuing is in error. ?
1240 ? Mold open/close servo queuing is in error. ?
1241 ? EJ servo queuing is in error. ?
1242 ? Screw servo queuing is in error. ?
1243 ? Ejector's origin sensor is not detected. Check the origin sensor. ?
1244 << Now in cycle delay mode. >>
1245 ? Confirm the breaker for Robot. ?
1246 ? Air pressure is low. Auto operation prohibited. ? B,C,G
1247 ? Now in Robot adjustment mode. ?
1248 * Mold open time over *
- A- 16 -
ＰＡＲＴ − 10 .
ALARM
CODE
1249 * Mold open time short *
1250 * Mold close time over *
1251 * Mold close time short *
1252 ! D/S Production completed. ! B,C,G
1253 ? Auto-operation prohibited because of the emergency stop SW from D/S. ? B,C,G
1254 ? Air pressure is low. Confirm the air pressure. ? B,C,E
1255 ! Mold adjustment is completed. ! B,C
1256 << Nozzle zone is waiting. >>
1257 ? Please close the mold a little. ?
- A- 17 -

Operation Manual: Series Disc PRO

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Operation Manual: Series Disc PRO

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FORM No. 1045-004801 REGISTERD No.

APPROVED CHECKED DRAWN

Chapter 2 Preparation For Operation 5

Chapter 3 Method Of Key Operation 11

4-7 Data Memory ---------------------------

Chapter 5 Alarm Table 187

The appearance or specifications of this machine are subject to change without

Name of each part

Part name Part name

1-2 POWER CONTORL PANEL ⃝

1-3 OPERATION PANEL ○

Memory card slot

Manual operation key

CHAPETR 2 PREPARATION FOR OPERATION

2-1 Checking before operation.

2-2 Starting of motor.

2-3 Checking of safety devices.

2-4 Heat barrel temperature-

Heater ON／OFF switch

2) Confirm the setting up of the heat barrel temperature on “TEMPERATURE SCREEN”.

（Screen changeover key should be pressed.

2-5 INTERLOCK FOR SAFETY DOOR.

1) INTERLOCK FOR SAFETY DOOR.

MODE ITEM OPERATION

MODE ITEM OPERATION MODE ITEM OPERATION

2) ALARM DEVICE FOR HEAT BARREL OVER-HEATING.

(a) Alarm message.

(b) RESET method.

3) Detecting Injection Unit Swiveling out of Normal Position.

Normal position Swiveled out position

(ii) With the limit switch ON

CHAPTER 3 Method of KEY Operation.

1) Emergency stop switch

2) Screen changeover key

Now, INJ. CHG. SETUP” screen is shown.

Function key reverses in red.

Press key (※１) to changeover to

The screen changes over to “COPMPRESSION・

GATE-CUT” screen, and function key

3) Operation mode key switches

Press key, and data previously set appears.

Manual mode key switch. It is used when operating in manual made.

Push this key switch so that semi-auto operation can be started.

Full auto key switch.

, , and are not lighted.

And the next message will be shown.

4 ) Condition set up key

○○0＊ ∼ 9 Numeral keys. Use to input/alter the values.

Use to input decimal point.

Reset key. Use to release the setup on the way of operation,

Use to (＋, ON, SELECT)／(−, OFF) key.

To set up SELECT, move cursor (green) to the selecting item on

the place shown in blue, and press keys, then the

place, and press keys to get ON and press

To set up ＋／−, press or key. And the set up value

And or are pressed,

When (×,÷) keys . or keys are

When …… keys are pressed, the set up

Enter key. The input value is confirmed in memory as the set up

If key is pressed on the way of setting up, the input value up

If it takes over 5 minutes before pressing key, the following

5 ) Manual operation key switches

《In manual mode》