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c4 nctc ncycct
equipment between quayside and
storage yard in $ per hour
- labor cost for QC gangs in $ per hour, c5 nctl cl
- ships cost in port in $ per hour, c6 tws cs
- containers cost and its contents
in $ per hour c7 twsnrcon cw
TC i 1 ci
The total cost function, would be concerned with 7
the combined terminals and containerships cost as
It is necessary to know that only the total port cost function computes the number of
berths/terminal and QCs/berth that would satisfy the basic premise that the service port cost plus
the cost of ships in port should be at a minimum. This function was introduced by Schonfeld and
Sharafeldien (1985). We point out that their solutions may not be as good as ours because we
have simulation approach to determine key parameters tw, t s, , , and especially kc. Therefore,
to find the optimal solution, their function can be obtained in the following form
TC f nb cnb nc cnc
ncon tt con acon cy ccy nctl cl ncyc ct t ws cs nrcon cw
or
1 / kc
ncon rcon
TC f nb cnb ncon ttcon aconcy ccy
tdu
nb cnc tl cl ncyc ct t ws cs nrcon cw
where TC - total port system costs in $/hour.
From the total port cost function per average arrival rate, we can obtain
f f
AC (A)
Since = , we get
TC f
AC (B)
or because of = nb, the Eq. (B) also has the form
TC f nb
AC (C)
nb nb
Eqs. (A), (B) and (C) show the average container ship cost in $/ship, AC. In this study, the trade-
off will be simulative and analytically resolved by minimizing the sum of the relevant cost
components associated with the number of berths/terminal and QCs/berth, and average arrival
rate. These three parameters are key to the analysis of facility utilization and achieving major
improvements in container port efficiency, increasing terminal throughput, minimizing terminal
traffic congestion and reducing re-handling time. A reduction in operating cost can be achieved
by jointly optimizing these parameters. In solving the berths/terminal and QCs/berth, analysts
and planners are concerned primarily with the average time that ships spend in port and the
average cost per ship serviced.
Experimental strategy I
I. Numerical examples
This section gives a ASBY link modeling methodology based on statistical
analysis of container ship traffic data obtained from the Pusan East Container
Terminal (PECT). PECT is big container terminals with a capacity of
2,008,573 twenty foot equivalent units (TEU) in 2005. There are five berths
with total quay length of 1,500 m and draft around 15-16 m, Figs. I and II
(PECT website). Ships of each class can be serviced at each berth.
I.1. Input data
An important part of the model implementation is the correct choice of the
values of the simulation parameters. The input data for the both simulation
and analytical models are based on the actual ship arrivals at the PECT for
the ten months period from January 1, 2005 to October 31, 2005 (Fig. I) and
January 1, 2006 to October 31, 2006 (Fig. II), respectively (PECT website,
PECT Management reports). This involved approximately 1,225 ship calls in
2005 and 1,285 in 2006. The ship arrival rate was 0.168 ships/hour in 2005
and 0.176 in 2006. Total throughput during the considering period was
1,704,173 TEU in 2005 and 1,703,662 TEU in 2006. Also, the
berthing/unberthing time of ships was assumed to be 1 hour.
Fig. I. PECT layout,
2005
…
01:00 01:50 4,400 299.8 870 870 4 5 111.5
Input data
nc - average number of QCs assigned per ship (Real data and Simulation resluts);
cnb = 62 million $; i = .0663; ny - 40, cnbm = 6.2 million $ ; cnb = 1215 $; cnc = 38.8
$/QC hour; ttcon = 188 hours; aconcy= 63.9 m2/container; ccy = 0.000292 $/m2 hour;
Ccyc= 8; ct = 5 $/cycle; cl = 357 $/gang hour; cw =1.4 $/container hour.
The average time that ships spend in port for SM is 14.906 h in 2006. This
is about 15% less than SM, 17.619 h in 2005. The average time that ships
spend in port is 15.005 h for AM II in 2006, about 16% less than AM II,
18.571 h in 2005. Finally, the average time that ship spends in port for AM
I is 15.564 h in 2006, about 16% less than AM I, 18,571 h in 2005.
I.3.1. Average container ship cost
The results presented here support the argument that average cost per ship or
container served, can be easily obtained by the use of the average cost
curves in function of berth utilisation, traffic intensity and QCs/berth. The
described and tested numerical experiments contain more segments in
relation to the input variables. All numerical results presented in Figs. VII –
X are obtained by using the input data from Tables II. Simulation testing
(Simulation model (SM)) was than carried out by using the GPSS/H. The
solution procedure for AM I and AM II models was programmed using the
MATLAB program.
As expressed by adequate Equations, AC can be considered as a function of
and . Therefore, our numerical results are given with respect of , and
QCs. Recall that in our examples the obtained values of average time that
ships spend in port tws, dominate in the sum defined by the right hand side of
Equation which has been used. This shows that tws plays the most important
role for AC. The average costs, i.e. the optimization function of the handling
processes at a container terminal is examined by using SM, AM I and AM II
models of the container ports.
Fig. VII shows the optimization function as a function of the variable
while Fig. VIII presents AC as a function of QCs. Fig. VII presents
how reduces the average costs per ship for each model. In curve AM
I, the minimum cost per ship served decreases by about 8% in 2006
with respect to 2005. This decrease is about 7.7% in 2006 with respect
to 2005 for curve SM from Fig. VII. Finally, in curve AM II from Fig.
VII in 2006, the minimum cost per ship served decreases by about
7.7% in relation to 2005.
Figure VIII compares the average ship costs in 2005 and 2006 taken
by SM, AM I and AM II models at a PECT. They graphically show the
sensitivity of the average ship costs to the various QCs per berth.
Figure VIII presents how additional QCs reduce the average costs per
ship for each model. In curve SM, the minimum cost per ship served
decreases by about 7.5% in 2006 with respect to 2005.
Fig. VII. Average container ship costs for various berth utilization (= 0.1–0.9):
1) Minimum AC in 2005 are $87,875 (SM, =0.64); $87,917 (AM I, =0.72)
and $87,932 (AM II, =0.72); 2) Minimum AC in 2006 are $81,117 (SM,
=0.516); $81,232 (AM I, =0.59) and $81,241 (AM II, =0.575)
Fig. VIII. Average container ship costs for various QCs/berth (QCs=1-8): 1)
Minimum AC in 2005 are $98,787 for SM (QCs=2.87), $98,876 for AM I (QCs=3)
and $98,651 for AM II (QCs=3.25); 2) Minimum AC in 2006 are $91,415 for SM
(QCs=3.25), $91,498 for AM I (QCs=3.75) and $90,852 for AM II (QCs=4.25)
Accordingly, it will be useful to show graphically the range of
container capacity which can be optimally handled with the specific
number of berths, i.e. the optimal range of . For the reason already
stated in the numerical experiments, the average container ship cost
AC (in $/ship) has been adapted as a measure to determine the and
the optimal number of cranes/berth, nc for the constant number of
berths/terminal in this study.
Fig. IX compares the average ship costs in 2005 and 2006 taken SM,
AM I and AM II models at a PECT. These graphically show the
sensitivity of the average ship costs to the various values . Fig. IX
presents how reduces the average costs per ship for each model. In
curve AM I, the minimum cost per ship served decreases by about
4.8% in 2006 with respect to 2005 (i.e. $101.805). However, the
average cost per ship served decreases by about 5% in 2006 in
relation to the 2005, see Fig. IX – curves AM II. This decrease is
about 5% in 2006 with respect to 2005 for curve SM from Fig. IX.
Fig. IX. AC as a function of traffic intensity (=0.5–3.5): 1) Minimum AC in 2005
are $101, 315 for SM; $101,805 for AM I; and $101,423 for AM II; 1) Minimum
AC in 2006 are $96,289 for SM; $96,541 for AM I; and $96,383 for AM II;
Fig. X shows the optimization function AC of two variables nb (nb = 3 , 4, 5)
and nc (nc = 1 , 2,…, 7) for constant value of . In Fig. X obtained results
correspond to those from Fig. IX. Still, even in Fig. X, the study offers similar
results, i.e. the minimum average cost per ship served are $96,383 in relation to
$96,383 from Fig. IX – curve AM II. These results will emphasize the effects of
terminal and traffic intensity, average time that ships spend in port, numbers of
QCs/berth, QC productivity and numbers of berths/terminal. These five
parameters are keys to the analysis of the whole container port efficiency and
achievement of economies of scale. However, major improvements in port
productivity, quality of service and costs reduction can be achieved by joint
optimizing these variables.
The results presented here support the argument that the average cost per ship
served could be decreased by increasing number of QCs/ship and their
productivity. At the same time, the objective is to minimize the average time
that ships spend in queue for the four berths at the PECT and hence the
average time that ships spend in port. Our results show that ships arrivals over
time are needed as input data for the optimisation of the problem. In addition
to the arrival date and ships time in port, it also generates the number of lifts
per ship (i.e. number of containers to be served per ship). On the basis on a
QC productivity, this number of lifts per ship can easily be converted into the
average service time of ships needed at the berth.
AC [$/ship] x 105
2
1.8
1.6
1.4
1.2
1
0.8
5
8
4 6
4
nb 2
nc
3 0