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Resources, Conservation & Recycling 175 (2021) 105885

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Resources, Conservation & Recycling


journal homepage: www.elsevier.com/locate/resconrec

Full length article

Capturing variability in material intensity of single-family dwellings: A case


study of Toronto, Canada
Aldrick Arceo *, Melanie Tham , Gursans Guven , Heather L. MacLean , Shoshanna Saxe
Department of Civil & Mineral Engineering, University of Toronto, Toronto, ON, M5S 1A4, Canada

A R T I C L E I N F O A B S T R A C T

Keywords: The need to reduce resource use in the built environment is widely recognized, but quantitative understanding of
Material intensity material use in buildings is limited, especially at neighbourhood and city scales. Existing bottom-up material
Single-family dwellings inventories largely rely on typology-based methods, using representative buildings with little quantification of
Living space conditions
variability in material use. They also typically focus on advancing material replacement or recycling with less
Floor area
attention to reducing material use. This paper quantifies the material intensity of 40 single-family wood framed
Canada
dwellings in Toronto, Canada. Design and construction drawings from the Toronto Committee of Adjustment and
local building codes were used to estimate material quantities for each building. The variability in material use
and intensity is explored per building, floor area and number of bedrooms and the largest drivers determined to
identify opportunities for building design modifications to meaningfully reduce material intensity. Variability in
the quantities of construction materials used within the single-family dwellings studied is large, with coefficients
of variation ranging from 13% up to 160%. Concrete basements are the largest driver of material use by mass
(mean 56% of total material mass) and building envelope insulation by volume (37%). This paper advances our
understanding of the range of material intensities within a single building type in one city and the largest drivers
of material use within single-family dwellings. This provides valuable information for including variability in
typology approaches to bottom-up urban material intensity and insights for policy/design pathways for reducing
material use in single-family dwellings.

1. Introduction related material stocks (Tanikawa and Hashimoto, 2009). With rapid
growth projected in the building sector, reducing material use in
This study examines the material intensity (MI) of 40 single-family building construction is increasingly important (IEA, 2019). Efforts to
dwellings (SFDs) in Toronto, Canada, estimates the variability in MI understand and mitigate building material use are limited by a lack of
within a single building type, and identifies the largest drivers of MI analyses quantifying material use in buildings and limited descriptions
within the studied building class. Cities around the world are increas­ of the functions served by the materials (Hertwich et al., 2019). Studying
ingly tasked with accommodating population growth through delivery MI improves understanding of building material consumption and
of social and economic infrastructure (Fishman et al., 2016). The task of thereby provides insights into opportunities for material reduction.
delivering infrastructure in cities, which includes new construction and Material intensity has been studied in the literature towards four
maintenance of buildings and horizontal infrastructure (e.g., roads, related goals: 1) to support understanding of regional or city scale ma­
bridges), drives the global exploitation of metallic and non-metallic terial use through bottom-up material flow analysis (MFA) (e.g., Klee­
minerals (UNEP, 2019). Natural resource use is linked to environ­ mann et al. (2017)); 2) to support construction material recycling as part
mental degradation (e.g., global warming, water pollution), energy of efforts toward a more circular economy (e.g., Bergsdal et al. (2007));
consumption, non-renewable resource depletion, and waste accumula­ 3) to facilitate reducing material use in buildings (light weighting) (e.g.,
tion. Accordingly, better material stewardship is key to achieving long Gontia et al. (2018)); and 4) to support the inventory analysis compo­
term sustainability goals (Bergsdal et al., 2007; Stephan et al., 2013; nent of life cycle assessment (LCA) of buildings (e.g., Bastos et al.
Tanikawa and Hashimoto, 2009). (2014)). Bottom-up MFA and circular economy research have largely
Within cities, buildings account for more than 80% of construction relied on extrapolating MIs calculated for reference buildings

* Corresponding author.
E-mail address: aldrick.arceo@mail.utoronto.ca (A. Arceo).

https://doi.org/10.1016/j.resconrec.2021.105885
Received 8 January 2021; Received in revised form 10 August 2021; Accepted 21 August 2021
Available online 1 September 2021
0921-3449/© 2021 Elsevier B.V. All rights reserved.
A. Arceo et al. Resources, Conservation & Recycling 175 (2021) 105885

(typologies) to larger units of study (e.g., neighbourhood, city). This stock according to type of use (residential, commercial, institutional)
approach has facilitated the study of large areas such as the building and age of construction using detailed analysis of one or a small number
stock within a city, but has overlooked the variability within a single of buildings to represent each typology (Ortlepp et al., 2016). The
type of building; thereby resulting in unexamined uncertainty in the representative typologies and their MIs are then scaled to approximate
bottom-up assessments. Much of the research on building MI has focused all the building stock in a city or other jurisdiction. For example, Tani­
on identifying potential for material recycling from old buildings to new kawa and Hashimoto (2009) used a single case study for each of four
buildings (circular economy concepts); a gap in the study of MI is the building typologies in Japan and four building typologies in the UK;
paucity of research aimed at understanding effective pathways towards Ergun and Gorgolewski (2015) used a single-case study for each of their
light weighting while preserving function and durability in buildings. five building typologies to represent Toronto’s SFDs from different time
Environmentally driven light weighting requires reducing environ­ periods; Ortlepp et al. (2018) averaged the results from eight case
mental burdens either through using less material (e.g., lighter struc­ studies for each of their five building types for Germany’s five typologies
tures) or using less greenhouse gas intensive materials (Hertwich et al. (i.e., multi-family dwellings from different eras). These studies have not
(2019)). considered heterogeneity of material use within a building type and the
The objective of this study is to develop an understanding of MI and associated MI variability; thus, almost universally, bottom-up urban
its variability in a set of single-family dwellings (SFDs) in Toronto, MFAs do not discuss the inherent uncertainty in their findings.
Canada, to facilitate the inclusion of variability and uncertainty in Much of the existing research on building MI, and bottom-up MFA,
bottom-up MFA studies and to provide relevant insights for public policy focuses on circular economy and the potential to proactively plan for
surrounding material use in building and neighborhood design. By material recycling and design for disassembly, thereby lessening the
quantifying MI for a large number of buildings within one typology, this need for virgin materials (Ergun and Gorgolewski, 2015; Lanau and Liu,
paper advances the field by providing an indication of heterogeneity in 2020; Lederer et al., 2020; Miatto et al., 2019). However, new buildings
material use and intensity within a particular type of building (SFDs). are being built faster than old ones are demolished; accordingly material
The study examines MI of 40 wood framed SFDs that were submitted for recycling on its own does not have the capacity to sufficiently reduce the
construction approval in Toronto, Canada, in either 2019 or 2020, de­ consumption of virgin materials (Bergsdal et al., 2007; Mollaei et al.,
termines the variability in MI and identifies the largest drivers of MI. The 2021). A gap in the study of MI is the small number of research studies
paper explores the influence of building functionality and living space exploring effective pathways towards light weighting while preserving
on the use of construction materials in SFDs. The studied MI dataset was function and durability of buildings.
built through quantifying material use in the SFDs using material take­ Material intensity data support the inventory analysis component of
offs from publicly available building drawings published by the Toronto LCA for buildings and are required to assess the embodied environ­
Committee of Adjustment (CoA) between July 2019 and February 2020. mental impacts (e.g., global warming potential) of whole buildings,
SFDs were analyzed because they comprised the majority (54% or assemblies, and construction materials (Anand and Amor, 2017; Cabeza
7.6 million out of 14.1 million) of occupied dwellings in Canada in 2016 et al., 2014). An LCA of even a single building is a resource intensive
(Statistics Canada, 2017), and their rate of construction is steadily process because a building can be broken down into many elements and
increasing (Statistics Canada, 2020). the method requires detailed data on the many construction assemblies
Section 2 of the paper reviews the literature on MI data applications, and materials (Bonnet et al., 2014; Carabaño et al., 2017; Mayer and
development, and gaps. Section 3 discusses the data for the 40 SFDs, and Bechthold, 2019); thus, LCA practitioners generally use only a small
the methods used to quantify MI. Section 4 presents the findings of the number of building case studies when analyzing the energy use and GHG
study, focusing on the variation in MI within the studied building and emissions of buildings (Bastos et al., 2014; Lawania and Biswas, 2016;
the impact of considering differing building functionality and living Stephan and Stephan, 2014). Material intensity data support the
space conditions. This section discusses key limitations and areas for development of LCA benchmarks for buildings. These benchmarks can
future research. Finally, Section 5 states the conclusions. be used to compare the embodied GHG intensities of new buildings
during the early design stage when design changes aimed at reducing
2. Literature review environmental impacts are most feasible (Birgisdottir et al., 2017; De
Wolf et al., 2015; Rasmussen et al., 2019; Simonen et al., 2017). LCA
During the last two decades there has been growing interest in MI of building benchmarks are generally a compilation of case studies from
buildings within the industrial ecology and engineering design com­ different data sources (e.g., engineering firms, existing MI databases,
munities (Lanau et al., 2019). Early studies used the MI of buildings in published literature), but most have been based on a small amount of
bottom-up MFA to inform policies for local material cycles within the data for each building typology.
construction sector (Tanikawa et al., 1999; Tanikawa and Imura, 2000). Recent efforts have resulted in larger datasets that capture a wider
With increasing attention to natural resource consumption and associ­ range of buildings and MIs at regional (Gontia et al., 2018; Hart et al.,
ated material availability, as well as environmental impacts of buildings, 2021; Yang et al., 2020) and global scales (De Wolf et al., 2015; Heeren
there has been rising interest in MFA and related circular economy ap­ and Fishman, 2019; Marinova et al., 2020). These datasets facilitate
proaches to recycle construction materials (e.g., glass) or elements (e.g., improved understanding and opportunities for comparison of buildings
window). This is exemplified by a Scopus search for MFA/circular and are made publicly available to benchmark typical ranges or be used
economy and buildings that resulted in 7 refereed journal articles pub­ as inputs to estimate building and material stocks. However, they
lished in 2000 and 1095 in 2020. include a limited number of case studies and do not yet include enough
Material intensity of buildings has been used to support a bottom-up data to systematically analyze variability within building typologies.
understanding of quantities and compositions of material stocks at Additionally, the datasets report material use for each building but
regional and city scales and as an initial step in LCA of buildings. Some include only partial information on the roles of the materials (e.g.,
studies examined physical changes in building stocks over time and concrete used in basement slab versus walls), limiting the ability to
associated accumulation of materials to determine material use patterns identify design approaches to reduce MI.
(Mastrucci et al., 2017; Schandl et al., 2020; Tanikawa and Hashimoto, Some authors of bottom-up MFA and circular economy studies re­
2009); other studies quantified the associated embodied energy and ported that limitations in MI data produced uncertainty in their results
environmental impacts of material stocks and flows (Hong et al., 2016; (Cheng et al., 2018; Kleemann et al., 2017; Mastrucci et al., 2017; Mesta
Schandl et al., 2020; Stephan and Athanassiadis, 2017). et al., 2019). Increased differentiation among buildings within each
The state-of-the-art in bottom-up MFA is to use building typologies building typology will facilitate more accurate estimation of variability
(sometimes referred to as building archetypes) to classify the building in MI, improved understanding of the heterogeneity of building material

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A. Arceo et al. Resources, Conservation & Recycling 175 (2021) 105885

use and associated environmental implications, which will in turn Table 1


improve the accuracy of bottom-up larger (e.g., city) scale MI studies. Summary of characteristics of the 40 proposed new build single-family dwellings
Buildings vary considerably even within a single typology. In SFDs, for (SFDs) in Toronto, Canada, obtained from the Toronto committee of adjustment
example, owners have different attributes that they desire in a dwelling (City of Toronto, 2020a). The buildings are numbered in order of increasing
(e.g., preferences over the type of cladding and roofing, standard size gross floor area.
versus tiny house) (Boeckermann et al., 2019; Gontia et al., 2018; Building Building Number of Gross Gross floor Number of
Morgan and Cruickshank, 2014), builders have different construction configuration floors floor area plus bedrooms
above areaa basement
approaches (UDIA, 2020), and locations have different building codes
ground (m2) area (m2)
and geographic conditions (Saxe et al., 2020; Schiller et al., 2018).
1 Detached 2 122 178 3
Overlooking the variability in material use within a single building ty­
2 Detached 2 151 227 3
pology produces unexamined uncertainty in the results of bottom-up 3 Semi- 2 157 235 3
assessments and results in less effective material reduction strategies detached
generated from building MI or LCA studies. 4 Detached 2 182 270 3
In summary, studies on MI have not systematically analyzed vari­ 5 Detached 3 182 254 3
6 Detached 3 185 258 3
ability within different building typologies nor dealt with the impor­
7 Detached 2 192 295 3
tance of material stewardship considerations in design. This paper 8 Detached 2 216 324 4
examines the variability in MI within a single building type, SFDs, in a 9 Detached 2 230 324 4
case study city, Toronto, and identifies the largest drivers of MI within 10 Detached 2 231 328 4
11 Detached 2 247 346 4
the type to support policy and design efforts to reduce material con­
12 Detached 2 250 379 4
sumption in SFDs. 13 Detached 3 251 343 4
14 Detached 3 253 343 3
3. Data and methods 15 Detached 2 262 389 4
16 Detached 2 268 379 4
17 Detached 2 270 412 3
3.1. Single-family dwelling case studies 18 Detached 2 282 422 4
19 Detached 2 282 423 4
Forty sets of design drawings for SFDs in Toronto, Canada, were 20 Detached 2 285 394 5
collected from the Toronto Committee of Adjustment (CoA) website 21 Detached 2 309 446 4
22 Detached 2 312 465 4
(City of Toronto, 2020a). These drawings were part of rezoning and
23 Detached 2 318 438 5
minor variance applications to the CoA. The CoA reviews applications to 24 Detached 2 322 503 4
construct buildings that vary from the zoning and design code as of right 25 Detached 2 323 497 4
permissions (e.g., floor space index, lot coverage, building height) (City 26 Detached 2 346 521 4
of Toronto, 2020a). All applications are posted online from the date of 27 Detached 2 358 534 5
28 Detached 2 364 588 4
application to final decision of the CoA to give any person (e.g., neigh­ 29 Detached 2 371 526 4
bours) an opportunity to make comments (City of Toronto, 2020b). The 30 Detached 2 387 550 4
applications contain an application form, zoning notice, site layout, and 31 Detached 2 400 568 4
construction drawings. Material takeoffs were completed using the 32 Detached 2 426 629 4
33 Detached 2 427 643 4
construction drawings (all in PDF format).
34 Detached 2 428 648 4
Rezoning and minor variance applications were collected from June 35 Detached 2 434 613 4
2019 to February 2020. A total of 3248 applications (e.g., proposed 36 Detached 2 438 612 4
major renovations of SFDs and commercial low-rise buildings, proposed 37 Detached 2 456 714 4
new build SFDs) were posted. Of these, 174 included complete con­ 38 Detached 2 482 702 4
39 Detached 2 551 838 5
struction drawings – consisting of site survey, architectural drawings, 40 Detached 2 620 892 5
cross-sections, schedules, and construction notes; 40 out of 174 appli­
a
cations with complete drawings were proposed new build SFDs; the Gross floor area as defined in the Ontario Building Code (OBC) is “total area
of all floors above grade measured between the outside surfaces of exterior walls
remaining were proposed major renovations of SFDs. Within the current
or between the outside surfaces of exterior walls and the center line of firewalls”
study, data were collected and analysed for the 40 proposed new build
(Government of Ontario, 2019).
SFDs. The raw data for the 40 SFDs is presented in Guven et al. (2021).
The 40 proposed new build SFDs are characterized based on
representative of a typical modern house in Toronto due to common­
configuration (detached, semi-detached), number of floors above
alities in structural design. Further, applications to the CoA are very
ground, gross floor area, and number of bedrooms (Table 1). In terms of
common during new construction or renovations (City of Toronto,
configuration, 37 of the SFDs are detached dwellings, the remaining
2020a).
three are semi-detached. All are two or three story wooden structures
with finished basements constructed of concrete (16 out of 40 basements
have walkouts). The structure of the SFDs is representative of a typical 3.2. Methods
modern Canadian house (Canada Mortgage and Housing Corporation,
2014). The methods used to develop the MI for the SFDs consist of three
The mean gross floor area - the area above grade - of the studied SFDs main steps: material takeoff, MI calculation and MI aggregation (Fig. 1).
is 314 m2 with a standard deviation of 111 m2 (Table 1). The gross floor Step 1. Material takeoff
area of the largest SFD (SFD 40) is five times that of the smallest SFD This study estimated the material quantities in the 40 SFDs using
(SFD 1). The large difference in the gross floor area between the two material takeoff methods as described in (Pratt, 2010). Construction
SFDs indicates disparity in living space conditions across SFDs in Tor­ drawings for each SFD in PDF format were uploaded to AutoCAD 2020.
onto. The number of bedrooms ranges from three to five (Table 1). Built-in AutoCAD dimensioning features were used to measure the di­
By their nature, applications made to the CoA have slightly larger mensions of the construction elements. The different elements were
floor space index (i.e., ratio of floor area above ground and site area), classified by material to calculate material volumes. Using the densities
taller building height, or shorter building setback than prescribed in the of materials from LCA databases and Canadian construction product
local zoning by-law. Despite this bias in the samples, the SFDs are brochures, volumes of materials were converted to masses (in kg).

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Fig. 1. Conceptual diagram of methods used to calculate the material intensity (MI) of the single-family dwellings (SFDs).

Further details of the material takeoff process are provided in the Sup­ provides a comparison between SFDs that deliver a similar function -
plementary Information, as is a comparison of results to Ergun and occupancy to a household. A 1 bedroom functional unit was used as a
Gorgolewski (2015), which developed building typologies for Toronto. proxy for the number of occupants, which was unavailable.
Construction materials were classified by building element using For Step 3, Material intensity aggregation, for each SFD the MIs on
UniFormat Level 4 – a commonly used construction classification system mass and volume bases were aggregated by building element (following
in North America (CSI and CSC, 2010). Three major building elements Uniformat level 4) and for the total building.
were considered as the physical boundary within which construction
materials were inventoried. These three building elements were the 4. Results and discussion
substructure (foundations, slabs-on-grade, subgrade enclosures), shell
(superstructure, exterior enclosures), and interiors (interior construc­ 4.1. Variability in material intensity (MI) for the individual construction
tion, finishes) (Guven et al., 2021). materials
A few of the construction drawings for some of the SFDs were missing
details for a small number of construction materials. Examples of these The variability in the MI of the 21 construction materials found in at
details include the thicknesses of concrete slabs, cross sectional di­ least 5 of the SFDs, for the three functional units across the SFDs is
mensions of studs, plates, and joists, and spacing of rebar. These details presented in Fig. 2 (Table S5 in Supplementary Information shows the
were estimated based on the 2012 Ontario Building Code (OBC) (spe­ corresponding values for Fig. 2). The SFDs are comprised of different
cifically, version dated July 1 – December 31, 2019) (Government of subsets of the 21 materials. Key materials (ones used in the substructure
Ontario, 2019), the latest version available at the time of the research. A such as concrete, superstructure, and interior finishes) are present in all
list of building details where the OBC was consulted is shown in Table S4 40 SFDs; other materials including wall and roof enclosure materials
of the SI. As all the SFDs were built to local code, the supplemental in­ differ across SFDs. Tables S6 and S7 in Supplementary Information
formation collected from the OBC is expected to be representative of the indicate the number of SFDs that used each of the 21 construction ma­
types and dimensions of the construction materials used in the SFDs. At terials and the number of different construction materials that each SFD
the time of writing, three more recent versions of the OBC have been used, respectively.
published but the relevant changes have been minor and do not affect In Fig. 2, the coefficient of variation (ratio of the standard deviation
the material specifications used in this work. to the mean MI) for each material was calculated based only on the
Twenty-nine construction materials (aluminum, asphalt felt, asphalt number of SFDs that used the material (i.e., if a SFD did not use a ma­
shingles, bitumen, brick, cement board, concrete, copper, expanded terial, a quantity of 0 was not entered as it would skew the results. In
polystyrene, extruded polystyrene, fiber board, fiberglass, glass, gran­ such cases, the coefficient of variation calculation did not include the
ular fill, gypsum board, hardboard, lumber, mineral fiber, mortar, ori­ SFD). Considering a 1 m2 functional unit, the coefficient of variation
ented strand board, plywood, poly vinyl chloride, polyethylene, ranges from 13% to 157% across the materials. The materials showing
polyurethane, rubber, solid wood, steel, stone, and stucco) were iden­ the least variability are gypsum board (coefficient of variation of 13%),
tified from the construction drawings of the 40 SFDs, though not every lumber (18%), concrete (22%), and plywood (23%). The relatively
material was present in each building. Overall, 21 construction mate­ lower variability in these four materials compared with others is likely
rials were present in at least 5 of the buildings and are reported in the caused by them being used consistently and in large quantities in
analysis (asphalt felt, asphalt shingles, bitumen, brick, concrete, particular building elements; gypsum board is used for wall and ceiling
expanded polystyrene, fiberglass, glass, granular fill, gypsum board, finishes; lumber is used for floor, roof, exterior wall, and interior wall
hardboard, lumber, mineral fiber, mortar, plywood, polyethylene, rub­ construction; concrete is used for slabs and foundation walls; plywood is
ber, solid wood, stucco, steel, stone). used for floor, roof, and wall sheathing.
Steps 2 and 3. Material intensity calculation and Material intensity Some construction materials including cladding (stucco, brick, stone,
aggregation and hardboard) and roofing materials (asphalt shingles, and rubber)
This study calculated the MI of construction materials on both mass have relatively larger variability (coefficients of variation greater than
and volume bases by normalizing the material quantities calculated in 25%) (Fig. 2), reflecting their less consistent use within the sample. For
Step 1 using three functional units: 1) 1 m2 of gross floor area (above example, out of the 40 SFDs, 10 used brick veneer for the entire façade,
ground only); 2) 1 building; and 3) 1 bedroom. A 1 m2 of gross floor area while the rest used other materials (e.g., stucco), sometimes in combi­
(above ground only) functional unit is very common in MFA and LCA nation with brick veneer. Similarly, for roofing, 33 SFDs used asphalt
studies of buildings and provides information that helps identify dif­ shingles for the entire roof (common for sloped roofs) while the rest used
ferences in approaches to design and construction technique. Previous rubber roof membranes (common for flat roofs), sometimes in combi­
studies demonstrated that the use of floor area as a functional unit al­ nation with asphalt shingles.
lows building comparison on a reasonably homogenous basis (Chastas The large variabilities for the rest of the materials are driven by the
et al., 2018; Moncaster et al., 2019). However, the normalization ob­ less consistent use of these materials across the SFDs. Glass use varies
scures one of the biggest differences in buildings; they come in different considerably in parallel with variation in window area (window area is
sizes even while serving similar functions. A 1 building functional unit limited by local zoning by-laws – the permitted window area varies with

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A. Arceo et al. Resources, Conservation & Recycling 175 (2021) 105885

Fig. 2. Variability in the material intensity (MI) of 21 construction materials for three functional units across 40 single-family dwellings (SFDs). The construction
materials are ordered from the smallest to largest coefficient of variation. As the 40 SFDs used subsets of the 21 construction materials, some of the construction
materials presented on the x-axis are represented in less than 40 SFDs. The values in the parentheses on the x-axis indicate the number of SFDs that included
the material.

the type and floor area of the room in which the windows are installed); area; b) 1 building; and c) 1 bedroom (Table S8 in Supplementary In­
steel use varies with foundation reinforcement. formation shows the corresponding values for Fig. 3). The SFDs are or­
Despite the common use of the gypsum board, lumber, concrete, and dered from smallest to largest gross floor area. The total MIs on a volume
plywood and that these materials have the lowest coefficients of varia­ basis across the three functional units have similar findings to those on a
tion in this study, there is still considerable variability (coefficients of mass basis and are shown in Supplementary Information, Fig. S1.
variation from 13%− 23%) and therefore using benchmark or typology In Fig. 3a, the 40 SFDs have a mean total MI of 1020 kg/m2 with a
approaches without uncertainty would have likely have significantly standard deviation (SD) of 150 kg/m2. The MI per m2 is not correlated
under or overestimated even these materials. Considering that other with building size, (r(38) = − 0.026, p = 0.88), which contradicts a
materials such as roof and façade materials have higher coefficients of previous research suggestion that an increase in SFD size would entail
variation, the expected errors in using benchmark or typology ap­ economies of scale with respect to material use (Wilson and Boehland,
proaches would be even greater. The higher variability likely reflects a 2005). Increases in building size in the current study are accompanied
freedom of choice and options for roof and cladding materials. As such, by changes in footprint geometries, ceiling heights, and window-to-wall
particularly for these elements, design choices could be made to reduce ratios that require a preservation of material use per m2.
MI, increase recycled material use and or reduce emissions to the The 40 SFDs have a mean total MI of 321,000 kg/building (SD =
environment. For example, brick could be chosen over other cladding 121,000) (Fig. 3b). Total material use increases linearly with building
alternatives due to its high diversion rate (Ergun and Gorgolewski, size. Building size is a strong predictor of building MI but not necessarily
2015), or be less favoured due to its high primary GHG intensity of differences in function as represented by number of bedrooms, which
(Lawania and Biswas, 2018). vary less than gross floor area. SFDs with larger floor areas use both
Similar trends in MI variability are found when employing the other more material overall and more of individual materials, including the
functional units (1 building and 1 bedroom), but the scale of variability dominant materials, concrete by mass and batt insulation by volume
in MI is slightly higher compared to the 1 m2 gross floor area functional (see discussion in Section 4.3).
unit. Variability in MI ranges from 37% to 186% (coefficients of varia­ The 40 SFDs have a mean total MI of 81,200 kg/bedroom (SD =
tion) on a building basis and from 24% to 185% on a bedroom basis 25,700) (Fig. 3c). Overall, there is a large variation in the mass of ma­
compared to 13% – 157% on a floor area basis. Predictions from terials used to supply a bedroom, strongly correlated with the size of the
benchmark or typology approaches on these bases are likely to have bedroom (r(38) = 0.53, p < 0.01). From a functional perspective, it is
lower accuracy compared to those based on gross floor area. arguable that both a small and large bedroom provide similar functions
(somewhere to sleep), but the actual functionality (e.g., ability to use
bedroom also as an office) and prestige of a bedroom may change with
4.2. Variability in total material intensity for the single-family dwellings size. The OBC defines a standard bedroom as 6 m2 floor area (without
built-in closet) and master bedroom as 10 m2 (without built-in closet)
Fig. 3 shows the total MI for the SFDs on a mass basis broken down by (Government of Ontario, 2019). The average standard bedroom in the
construction material for the three functional units: a) 1 m2 gross floor

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A. Arceo et al. Resources, Conservation & Recycling 175 (2021) 105885

Fig. 3. Material intensity (MI) on a mass basis for 40 single-family dwellings (SFDs) in Toronto, Canada on a) 1 m2 gross floor area, b) 1 building, and c) 1 bedroom
functional unit bases. Key characteristics of SFDs 1–40 are indicated in Table 1. The SFDs are ordered from left to right in order of increasing gross floor area.

study was 12 m2 and average master bedroom was 25 m2, indicating On a mass basis (Fig. 4a), the SFDs are composed mainly of concrete
bedrooms being constructed in SFDs in Toronto that went through the (Mean (M) = 56% of total material mass, SD = 7%) followed by granular
CoA are 2 – 2.5 times larger than those defined in the OBC. Smaller fill (M = 12%, SD = 3%) and brick (M = 10%, SD = 5%). While all the
bedrooms have large potential to reduce MI. SFDs have a wooden structure and are perceived as wood framed
buildings, structural lumber is a lesser contributor (M = 8%, SD = 2%)
on a mass basis.
4.3. Relative contributions of construction materials and building
On a volume basis (Fig. 4b), batt insulation including mineral fiber,
elements to material intensity
fiberglass, and polyurethane is the largest contributor, contributing an
average of 37% (SD = 6%) to total MI. This is followed by concrete (M =
The contributions of the different materials to total MI considering
25%, SD = 5%), lumber (M = 13%, SD = 2%), brick (M = 6%, SD = 4%),
both mass and volume bases are shown in Fig. 4 (Tables S9–S10 in
gypsum board (M = 6%, SD = 1%), and granular fill (M = 6%, SD = 2%).
Supplementary Information show the corresponding values for Fig. 4).

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A. Arceo et al. Resources, Conservation & Recycling 175 (2021) 105885

Fig. 4. Contributions of different construction materials to total material intensity (MI) for 40 single-family dwellings (SFDs) in Toronto, Canada on a) mass basis and
b) volume basis. Key characteristics of SFDs 1–40 are indicated in Table 1. The SFDs are ordered from left to right in order of increasing gross floor area.

Concrete (56% and 25%), lumber (8% and 13%), brick (10% and 2%), exterior wall construction (M = 5%, SD = 2%), standard slabs-on-
6%), and granular fill (12% and 6%) are major contributors to average grade (M = 5%, SD = 1%), and floor construction supplementary
total MI both on mass and volume bases. components (M = 4%, SD = 4%). The substantial contributions of some
The contributions of the different building elements (according to building elements (i.e., supplementary components for exterior walls,
UniFormat level 4) to total MI considering mass and volume bases are roofing, subgrade enclosure walls, and floor) to average total MI on a
shown in Fig. 5 (Tables S11–S12 in Supplementary Information show the volume basis are attributed to a large extent to the use of batt insulation,
corresponding values for Fig. 5). On a mass basis (Fig. 5a), foundation while the contributions of some building elements (i.e., foundation walls
walls are the highest contributor to total MI (M = 44%, SD = 8%) fol­ and standard slabs-on-grade) are attributed largely to concrete in
lowed by subbase layer (M = 12%, SD = 3%) and standard slabs-on- basements. The large contributions of concrete and batt insulation to
grade (M = 11%, SD = 3%). As these three building elements are average total MI on a mass and volume basis, respectively, are associated
located below grade, the results indicate that the majority of the total MI with the functionality of the SFDs (i.e., full height basements providing
(M = 67%, SD = 6%) is concentrated in the substructure. The substantial additional living space and thermal comfort, respectively).
contribution of the substructure to average total MI is attributed in large
part to the concrete and granular fill used in the basement. Other major 4.3.1. Impact of basements on material intensity
contributors to total MI on a mass basis include exterior wall veneer (M The large use of concrete in the substructure, particularly in the
= 13%, SD = 6%), interior fixed partitions (M = 3%, SD = 1%), and foundation walls, makes it a dominant contributor to total MI on a mass
exterior wall construction (M = 3%, SD = 1%). and volume basis. Within the sample of 40 SFDs, the foundation walls
With regards to the contributions of different building elements on a enclose the basements, which are finished to provide additional usable
volume basis (Fig. 5b), major contributors to average total MI include space such as bedrooms, recreation areas (gym, entertainment room,
foundation walls (M = 19%, SD = 5%), exterior wall supplementary wet bar, playroom), offices, utilities and furnace room, and storage (see
components (M = 15%, SD = 6%), roofing supplementary components Table S13 in the Supplementary Information). While many of the
(M = 13%, SD = 4%), exterior wall veneer (M = 7%, SD = 4%), subbase identified building elements are necessary to the existence of a SFD (e.g.
layer (M = 6%, SD = 2%), interior fixed partitions (M = 5%, SD = 1%), floor slab, walls), basements are not and are a stylistic and design choice.
subgrade enclosure wall supplementary components (M = 5%, SD = Eliminating or reducing the size of basements and associated use of

7
A. Arceo et al. Resources, Conservation & Recycling 175 (2021) 105885

Fig. 5. Contributions of different building elements to total material intensity (MI) for 40 single-family dwellings (SFDs) in Toronto, Canada on a) mass basis and b)
volume basis. Key characteristics of SFDs 1–40 are indicated in Table 1. The SFDs are ordered from left to right in order of increasing gross floor area.

concrete has the potential to dramatically reduce the MI of SFDs. the space heating equipment and provincial zoning of a SFD.
Basement excavation and finished basements have become increasingly While batt insulation is a large contributor to total MI on a volume
common in Toronto as homeowners aim for larger living spaces. Local basis, reducing its use in buildings may affect energy and operational
zoning laws incentivize expanding down rather than up or out; by-laws aspects of buildings. Further assessments are needed to better under­
limit the (above ground) floor space index (City of Toronto, 2013). stand and optimize building envelope thermal resistance requirements
Policymakers, designers and constructors interested in reducing MI of for a breakeven between material use and building energy efficiency.
Toronto’s housing stock should consider the potential to prefer above For example, Rivera et al. (2021) presents life cycle GHG emissions
ground rather than below ground construction. Above ground con­ analyses of passive energy efficiency measures, including insulation, for
struction requires much less material use per m2 due to the reduced use high-rise buildings in Toronto.
of concrete. In many instances, this would require by-law and zoning
changes to limits on floor space index, lot coverage, and/or building
height. Taller and/or wider buildings would have other impacts both 4.4. Limitations and future work
positive (e.g., increased views) and negative (e.g., reduced permeable
land), which would need to be weighed against such changes, but the The main limitation of this study is that the data are from one time
reduction in MI has the potential to be large. period, for one location (Toronto, Canada), and based on buildings that
had to apply for CoA approval (e.g., building constructors asking for
4.3.2. Impact of building thermal improvement on MI variances). We would expect more variability in MI if we sampled over a
Building elements (exterior walls, roofing, subgrade enclosure walls, larger time period, larger geographical scope, and/or included buildings
floor, interior partitions) containing batt insulation are major contrib­ that did not need CoA approval. As such, this paper is likely conservative
utors to total MI on a volume basis as discussed in Section 4.3. Across the in reporting the overall variability of MI in SFDs.
40 SFDs, batt insulation is used consistently in these building elements A number of recommendations should be considered to add to the
to improve building energy efficiency. The OBC sets a minimum build­ growing body of research that analyzes building MI.
ing envelope thermal resistance for different elements of a SFD (Gov­
ernment of Ontario, 2019). This requirement varies and is dependent on 1 Future bottom-up MFA and circular economy studies would benefit
from quantifying and characterizing the variability in MI in different

8
A. Arceo et al. Resources, Conservation & Recycling 175 (2021) 105885

building types. This process will ensure that the large heterogeneity CRediT authorship contribution statement
in buildings is modelled for a more complete interpretation of results.
Our results provide one set of potential guidelines per material (e.g., Aldrick Arceo: Conceptualization, Methodology, Formal analysis,
22% variability for concrete within SFD typology). However, more Investigation, Resources, Data curation, Writing – original draft, Writing
research is needed to understand if this degree of variability holds – review & editing, Visualization. Melanie Tham: Resources, Data
across place and time. curation. Gursans Guven: Data curation, Writing – review & editing.
2 Global MFA and circular economy communities would benefit from Heather L. MacLean: Conceptualization, Investigation, Writing – re­
collaboration to develop more spatially and temporally variant view & editing, Funding acquisition. Shoshanna Saxe: Conceptualiza­
publicly available MI data. Support from local governments and tion, Investigation, Writing – review & editing, Funding acquisition.
building industries through building data provision would help in
the development of a wider MI database. Access to detailed building
data remains the most challenging aspect of urban MFA research. Declaration of Competing Interest
3 Research on light weighting should be expanded to complement the
growing body of research on construction material recycling and We declare no competing interests.
replacement to reduce overall resource consumption in the building
sector. Acknowledgements

5. Conclusions The authors thank EllisDon, WSP, the NSERC Collaborative Research
and Development (CRD) program, Ontario centre of Excellence (OCE)
The aims of this research were to examine the variability in MI within TargetGHG program, the University of Toronto, Faculty of Engineering
a single building type and identify the largest drivers of MI within the Dean’s Spark Professorship and the Canada Research Chair in Sustain­
type using SFDs in Toronto as a case study. This study develops an un­ able Infrastructure - grant number 232970 for funding, as well as BASF,
derstanding of factors affecting variability in MI to support policy or EllisDon and WSP for in kind support. The authors also thank Dr. Mel
design pathways to reduce material use in SFDs. Duhamel for review and editing.
Past studies on bottom-up MFA and circular economy have largely
relied on extrapolating the MI of a single building or a small number of Supplementary materials
buildings to represent the entire building typology in a city or region.
Variability in the quantities of construction materials used within the Supplementary material associated with this article can be found, in
SFDs studied is large, ranging from 13% up to 160% coefficient of the online version, at doi:10.1016/j.resconrec.2021.105885.
variation for materials that occur in 5 or more SFDs. Deterministic
bottom-up MFA and circular economy studies should consider that un­
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