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Peter Fredriksson received a PhD in Operations Management and holds a
doctoral appointment at the Department of Industrial Marketing at Chalmers
University of Technology. His research concerns how firms can achieve
flexibility and efficiency in cooperation with their supplier network.
Luis Araujo is a Reader in Industrial Marketing at Lancaster University
Management School. His research and interests focus on interorganisational
relationships and networks.
1
Correspondence: Peter Fredriksson Department of Industrial Marketing, Chalmers
University of Technology, SE-412 96 Gothenburg, Sweden, e-mail:
petfred@mot.chalmers.se, Tel. +46 31 772 12 24, Fax. +46 31 772 3783
2
Department of Marketing, The Management School, University of Lancaster,
Lancaster LA1 4YX, United Kingdom, e-mail: l.araujo@lancaster.ac.uk
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The Evaluation of Supplier Performance
Introduction
The purchasing function and the capabilities of suppliers are of major
strategic importance to most companies today. This is because a substantial
amount of the resources used by a company are made available through its
suppliers. The purchasing bill account for more than half of total costs for
most companies and in industries such as electronics, telecommunications,
construction, and automotive, this proportion is substantially higher (Gadde
and Håkansson 2001). Suppliers are important to buying firms not only in
financial terms but also to an increasing extent, they provide customers with
access to technologies (Brusoni et al. 2001). Supplier performance has thus
substantial impacts on the efficiency and effectiveness of their customers.
To ensure that the performance of suppliers is adequate, a multitude of
evaluation techniques and programmes have been developed. Some of these
programmes deal mainly with efforts of securing that suppliers conform to
short-term expectations, while others focus on the long-term development of
suppliers and its connection to customer performance. In a survey of 350
Fortune 500 companies, Krause and Ellram (1997) found that performance
evaluation was deemed a vital part of supplier development programmes.
Even those companies that had no formal development programme regarded
supplier evaluation as very important. Carr and Pearson (1999) examined 739
firms in a cross-industry study and observed that firms with a strategic
approach to purchasing were more involved in supplier evaluation than other
firms. The results suggested that a strategic approach had a positive impact on
buyer-seller relationships and that supplier evaluation systems had a positive
effect on the buyer’s financial performance.
The topic of supplier performance assessment has been addressed by a
variety of literatures, from operations and supply management to management
accounting. In the operations and management literature, most studies of
supplier evaluation are either concerned with selection of new suppliers (see
e.g. Vokurka et al. 1996; de Boer et al. 2001) or with prescriptions for the
design of supplier performance assessment schemes (see e.g. Bititci et al. 2000;
Santos et al. 2002). In the management accounting literature, the focus has
been on the design and operation of control systems in interorganisational
contexts (see e.g. Cooper and Slagmulder, forthcoming; Dekker, forthcoming;
Håkansson and Lind, forthcoming).
The aim of this paper is to examine how buying firms evaluate the
performance of the suppliers they use in the case of close buyer-supplier
relationships. We focus on an exemplary case to show how in the context of
close relationships, supplier assessment systems rely on joint planning and
coordination and focus on a plurality of measures and interpretations that are
not easily aggregated. The rest of the paper is divided into four sections. In the
first section, we briefly review the literature on supplier performance
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The empirical basis of the paper is a case study involving Volvo Car
Corporation’s assembly plant in Torslanda (Sweden) and the suppliers
delivering modules to its assembly line. The set-up of sequential module flows
in the Torslanda plant started with Volvo’s decision to build models based on
a common platform that should be available in a large number of variants. By
pre-assembling modules in dedicated assembly units, in parallel to the final
assembly unit, Volvo hoped to handle the proliferation of product variants in
a more efficient and responsive manner (Fredriksson 2002). The relationship
between module suppliers and Volvo involved bilateral design initiatives, tight
coordination of deliveries and frequent joint problem solving.
When the case study started in 1998, Volvo had thirteen module suppliers
delivering one or a few modules each for the S80-model. When the study
ended in the Autumn of 2001, Volvo had added the V70 and XC70 models to
the programme and seven more module suppliers were involved. In order to
deliver the modules according to just-in-time principles, each module supplier
operated a small pre-assembly facility located geographically close to Volvo’s
plant (no more than ten minutes driving distance). These facilities were
dedicated to Volvo and had no other customers. The performance of Volvo’s
assembly lines was strongly dependent on each module supplier’s
performance.
In order to study how Volvo assessed module suppliers’ performance, our
primary challenge was to understand what a module supplier’s performance
was, and how Volvo evaluated it. In accordance with the preceding literature
review, the case analysis focused on the dimensions and criteria used for
evaluation, the scope of the evaluation as well as the functions and people
involved. More than 200 interviews were conducted with people representing
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The Evaluation of Supplier Performance
In order to control and develop its module suppliers, Volvo evaluated their
performance using many different criteria. In the following subsections, these
criteria are divided into four dimensions reflecting a module supplier’s
performance regarding quality, delivery, cost, and overall performance,
respectively.
Quality Performance
A. Module
Component Module quality
supplier supplier
Assembly
department
Purchasing
Component
engineers
supplier
B. Defect analysis
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The Evaluation of Supplier Performance
problem analysis. Depending on the origin of the defect, the focus of the
analysis varies. It may include the module supplier’s internal processes and the
way its resources are structured as well as the component suppliers (area B in
Figure 1). The way the supplier handles the situation is crucial for Volvo’s
evaluation. If the module supplier responds quickly and solves the problem in
a structured way, the supplier might in fact strengthen its position at Volvo.
Although not all details of the supplier’s problem handling process are
formally evaluated, it forms a basis for Volvo’s overall assessment of the
supplier.
When it comes to future-oriented quality evaluations the responsibility lies
with engineers at Volvo’s Purchasing department. These evaluations are
concerned with the development over time of the module’s quality. The
primary focus of the Purchasing engineers’ analyses however, is on the
suppliers’ processes and resource structures. For example, the engineers
analyse each supplier’s conformance to quality approved working procedures
and equipment capability. The module supplier’s most important component
suppliers are also considered in these evaluations (area C in Figure 1). These
evaluations, or quality audits, are performed each time the module is
redesigned and about every second year during serial operations. The
engineers then use a detailed checklist prescribing what to evaluate, and how
to do it. In this way, Volvo supports the module suppliers’ efforts to improve
their long-term capabilities and performance.
Several representatives of Volvo’s Assembly, Logistics and Purchasing
departments interact with each module supplier in the evaluation of various
aspects of its product, process and, resource quality. How these different
people perceive their interaction with the supplier is also an important part of
the evaluation process. Although these assessments tend to be informal, they
influence Volvo’s general impression of the supplier and thereby influence
other, more formal evaluations. While some of the suppliers deliver more than
one module, several different representatives from several Volvo departments
are involved. These people often bring different perspectives on the supplier’s
performance and its interaction with Volvo, thus adding a great deal of
complexity to the evaluation process.
Delivery Performance
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Before final assembly, Volvo’s operators check that the different variants of
each module type are positioned in the right rack compartments through the
scanning of a bar code. While a specific module variant is picked for each car,
this aspect of delivery precision is evaluated about once a minute (i.e. Volvo’s
line pace).
If module variants are delivered in the wrong sequence, the Assembly
operator warns the module supplier. Volvo’s Delivery controllers at the
Logistics department are also informed. When disturbances occur, the
Delivery controllers sometimes assist the module suppliers in the analysis of
the problem and suggest improvements. The problem analysis and the related
evaluation of the module supplier might encompass its internal processes and
resource structures, upstream component suppliers, as well as the information
exchanged with Volvo.
A related aspect of the evaluation of a module supplier’s delivery precision
is if it makes Volvo change its production schedule. This happens when a
module supplier is unable to deliver a particular module variant for a period of
time. Volvo then changes its production plan, and consequently its assembly
of car variants and the ordering of modules, to fit the supplier’s inability to
deliver a particular module variant. In short, the supplier sets a restriction in
Volvo’s production plan for a period of time. Because these changes influence
Volvo’s ability to keep its promised delivery times for specific car variants, all
restrictions are logged and seen as a part of the module supplier’s delivery
performance.
In what concerns longer-term, future-oriented evaluations of a module
supplier’s delivery performance, the Delivery controllers receive support from
the Logistics engineers at Volvo’s Purchasing department. About every second
year, logistics audits are conducted, including thorough evaluations of the
module supplier’s capacity and flexibility. The audits aim at identifying
possible improvements and at evaluating the module supplier’s ability to adapt
to volume changes. These audits focus mainly on the supplier’s internal
operations (e.g. equipment capacity, working procedures, staff competence,
etc). In addition, the Assembly operators, Delivery controllers and Logistics
engineers also evaluate the ‘quality of interaction’ with each module supplier.
Cost Performance
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module price by analysing the cost drivers in the module supplier’s internal
operations and in its component suppliers. These analyses concern how the
suppliers’ processes and resources are designed and operated. The Purchaser
also analyses the component suppliers’ other customer relationships in order
to identify opportunities for economies of scale and further lowering of prices.
A broad scope of analysis is thus used when evaluating a module supplier
from a cost perspective (area A in Figure 2).
B. Total module and component prices C. Supplier park
Total Logistics cost efficiency
Component
supplier
A. Module price
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Another type of fit is evaluated by the manager responsible for Volvo’s two
supplier parks (in Torslanda and Ghent). The manager’s assignment is to make
sure that the module suppliers in the parks operate in an efficient way from a
Volvo perspective (see C in Figure 2). This may concern joint utilisation of
resources, e.g. that the module suppliers in the park use the same firms for
temporary labor, maintenance operations, etc. Although such resource sharing
may be unproductive for an individual supplier, it may benefit the supplier
park as a whole. A module supplier’s contributions to such solutions are seen
as part of its cost performance and evaluated both formally and informally at
different intervals.
When evaluating a module supplier regarding cost performance, different
people from Volvo’s Purchasing department reflect on how they perceive the
interaction with the supplier. Although these evaluations most often are
informal, they form an important part of Volvo’s evaluations of its module
suppliers. This is due to the fact that the general impressions of the supplier
may have an impact on other evaluations, e.g. regarding prices.
Overall Performance
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Table 1. Volvo’s perspectives when evaluating a module supplier and its performance.
Frequency
Dimensions, Criteria and Scopes Method People involved (Department)
(Time horizon)
Module quality performance
Assembly operators (Assembly)
-Function, geometry, looks and noise Formal,
1 time / minute QA-engineers (Assembly)
module features at and after the line quant. and qual.
SQA-engineers (Logistics)
-Quality processes and structures When quality Semi-formal, SQA-engineer (Logistics)
-inside module supplier defects occur quant. and qual. Assembly managers (Assembly)
-on its supply side 1-2 times / 2 years SQA-engineer (Logistics)
-in interaction with Volvo Formal
(future oriented) Purchasing engineer (Purchasing)
Delivery precision performance
-Module carrier on time at loading dock 1-2 times / hour Formal, quant. Delivery controller (Logistics)
-Modules in right box in carrier at line 1 time / minute Formal, quant. Assembly operator (Assembly)
-No. of restrictions in Volvo’s plans On occurrence Formal, quant. Delivery controller (Logistics)
-Logistics processes and structures When delivery Semi-formal,
Delivery controllers (Logistics)
-inside module supplier deviations occur quant. and qual.
-on its supply side 1-2 times / 2 years Formal, Delivery controller (Logistics)
-in interaction with Volvo (future oriented) quant. and qual. Logistics engineer (Purchasing)
Cost performance
-Module price
-Processes and structures > 1 time / year Formal,
-inside module supplier and its suppl. Purchaser (Purchasing)
(future oriented) quantitative
-in interaction with Volvo
-contribution to supplier park Supplier park manager (Purchasing)
-Logistics costs Varying, but about
1-2 times / year Formal,
-processes and structures in Logistics engineer (Logistics)
quant. and qual.
relation to the total logistics system (future oriented)
Overall performance
-Quality -Management
> 1 time / 2-4 years Semi-formal, Purchaser (Purchasing)
-Delivery -Supply mgmt
(future oriented) quantitative Purchasing engineer (Purchasing)
-Cost -Environment
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The Evaluation of Supplier Performance
When adding processual and structural criteria, the evaluation scope was
also considerably broadened. For example, in the evaluation of the price of a
module Volvo’s purchasers considered cost drivers inside the focal module
supplier, and further extended the analysis to include the impact of the
component suppliers, other module suppliers and also the conditions provided
by Volvo itself. Within this expanded scope, Volvo identified constraints and
improvement potentials that otherwise would not have been noticed. The
explanation is that each company and plant has different types of connections
to other actors and their facilities that influence its performance. For instance,
Volvo’s module suppliers share resources in the supplier park, some of the
module suppliers also share component suppliers with each other and with
Volvo. When expanding the evaluation scope beyond the focal supplier and
relationship, new opportunities for performance enhancement are revealed.
The multiple perspectives applied makes supplier evaluation a complex
issue. Both qualitative and quantitative criteria are used by Volvo in order to
reflect different characteristics of the focal supplier, as well as its component
suppliers and, in some cases, other related companies. A variety of expert
knowledge needs to be mobilised to achieve these objectives. As a
consequence, evaluations of a supplier and its performance should not be seen
as a single activity or process that provides a clear-cut, one-dimensional
performance grade. Supplier evaluation involves a variety of activities
representing many different perspectives, relying on different sources of
expertise and leading to a multifaceted and complex judgment.
Conclusions
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one and the same performance dimension by using different criteria. For
example, the performance dimension delivery precision can be evaluated by
using the two different criteria: “module carrier on time at loading dock” and
“number of production plan restrictions set by the supplier”. Various temporal
horizons used for evaluating one performance dimension (e.g. module cost)
are also complementary. Perspectives are overlapping when one and the same
criterion is used for the evaluation of different performance dimensions. One
example from our study is that the structural characteristics of the supplier’s
internal resources (e.g. equipment capability) are used for evaluating both
quality and delivery performance. Complementary and overlapping
perspectives are thus both present in the evaluation procedures used.
However, the results of evaluations from complementary perspectives
might be irreconcilable. For example, a supplier performing well concerning
short-term quality levels might rely on “quick-fix” solutions thus neglecting
long-term development and investments. In a similar way, too heavy a focus
on a supplier’s costs of transportation might lead to sub-optimisation of the
costs in the whole logistics network. The various departments in the buying
company emphasise different criteria and do their best to encourage
improvements in their respective domains. However, the emergence of
complementarity among evaluation perspectives might lead to a situation
where the ambitions of one department in the buying firm to improve
performance in a specific dimension might reduce performance in other
aspects of the same general dimension.
Overlapping perspectives might cause problems as well. If one and the
same criterion is used for the evaluation of two different performance
dimensions, it is possible that modifications that are favourable for one
dimension, causes performance losses in the other. Consequently,
requirements based on one department’s evaluations might erode performance
for another department in the buying firm.
These aspects further underline the conclusion that supplier evaluation is
neither concerned with a single set of homogenous activities nor a way to
provide a clear-cut performance score. Instead, evaluating a supplier and its
performance involves a multiplicity of activities representing various
perspectives that lead to complex results and require different skills and
resources. Evaluations of a supplier regarding product quality typically require
other skills and people than evaluations of long-term delivery performance.
The intracompany division of labour and functional specialisation not only has
the potential to produce irreconcilable evaluation results, but also provides the
expertise required to perform complex evaluations in the first place.
Evaluating, controlling and improving the performance of suppliers thus
amounts to quite a complex task. As a consequence, representatives of
different departments in the buying company may provide contradictory
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References
Araujo, L., Dubois, A. and Gadde, L-E. (1999), “Managing interfaces with
suppliers”, Industrial Marketing Management, Vol. 28, No. 5, pp. 497-506.
Beamon, B.M. (1999), “Measuring Supply Chain Performance”, International
Journal of Operations and Production Management, Vol. 19, No. 3, pp. 275-292.
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