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PROCEDURE QUALIFICATION REPORT

FOR

HTLP 80 HP FIELD JOINT COATING & 3 LPE REPAIR

Project : Mehsana Bhatinda Pipeline Project ( MBPL) Phase - II, Section-III

Document No. : A286-GIGLM-l004-PL-DOC-PQR-001-R-0018

Owner : GSPL India Gasnet Limited (GIGL)

Engineering Consultant : Engineers India Limited (ElL)

TPIA : Certification Engineers International Limited (CEIL)

Construction Supervision: Intertek India Pvt. Ltd (IIPL)

Contractor : JSIW Infrastructure Pvt. Ltd

Type of Field joint coating : Covalence Heat Shrink Sleeve HTLP 80HP with S 1301 M Epoxy

Repair coating material PERP 80. PERP Melt Stick &51137 Mastic filler.

Location : Jobner, Rajasthan

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Date : 23-10-2019 to 24-10-201
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OFFrCALS PRE~ '0#
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GIGL /IIPL I CEIL I SEAL FOR LIFE
rvl r. Kalyan Kumar I Mr.
Mahesh I Mr. Raman V C
Pandit
+91 7708464998 +91 7091035153 +91 7042190777
I Mr. Suman Mishra (GIGL) r.\NEERS 1A • Mr. Ram Yash
Yadav
+91 7069043394
MI', Vishwa Jeet
+91 7880798712
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OBSERVATIONS

1 Pipe Oia 30 " 3 LPE Mill coated Piee

2 Pipe thickness 13.0mm
3 Cut back area 160mm
4 No of joints applied for PQT 5 Jo ints (MJ-20, 21 , 22 , 23 & 2~
5 Relative Humidi!Y.. 48%
6 Surface Tem..Qerature 42 °C
7 Ambient tem..Qerature 36°C

BATCH NUMBERS

8 IHTLP80HPsleeves I V19290
19 I S 1301 M E ox Primer Part A 8 19290A
10 S 1301 M EflOXY Pnmer Part B B 19290A1
1 11 I PERP80 I V19171
12 S1137 Mastic filler 0819358825
13 I PERPMeitstick IT011315

SURFACE PREPERATION

14 Cleaning & moisture removal Removed

15 Oil & Grease removal Removed
SA 2 Yz as per ISO 8501-1 .8teel (Used
16 Prepared SA 2 Y2
copper slag1
17 Sweep blasting on Mill coating Sleeve
Done
f---­ overla area . . .
18 Surface cleanness with brush or air
Cleaned with air blow
blowing after blasting.
19 I Surface comparator (I SO 8501-1) Used comparator book
Values noted as 65,82,82,62,83
20 I Press '0' film (Surface Anchor profile)
Microns.
21 Dust Contamination Level -1

APPLICATION OF HTLP 80 HP SLEEVE

PRE HEAT TEMPERATURE

69°C I~~
°c -720C ' ~'t.

N 80 torches Used 2 heatin torches ~

points on steel & 3LPE 12. 3, 6, 9 '0' clock position

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PRIEMER MIXING RATIO AND APPLICATION

S 1301 M EQoxy Part A: Part B 3:1

26 Primer Part A 150ml

27 Primer Part B SOml
28 Primer mixing time 30 to 60 seconds 60 Seconds .
29 WFT 200 Microns
30 S 1301 M Epoxy application on Steel Applied on steel area
surface. I
SLEEVE WRAPPING
- ......

31 I Chamfering of inside edge of the sleeve Chamfered before wrapping,

( 2" x %" )
32 Position of sleeve overlap 10 or 2 Applied on alternative joint.
O'clock
33 Upper end of the sleeve faCing Done with 50mm overlap
downward
34 While applying the sleeve Epoxy should Wet condition .
be in wet condition .

CLOSURE PATCH

35 i Appl ication with pre-heating on inner Done

I surface of closure patch
36 Heating after application and patting Done
down

SLEEVE SHRINKAGE

37 Direction of flame movement Circular and one end to another

end
38 Post heating to the entire sleeve Pass
39 Check of adhesive flow with finger Checked
40 Removal of wrinkles & air by rolling Removed
41 Pressing down of edges Done
42 Roller movement Done

VISUAL INSPECTION

43 Sleeve fully conforms to pipe and Pass

adjacent coating -

$l5 -~ 44 No cold spots and dimples Not found

Adhesive flow on both edges Observed -Pass _..
, . ~46 ~~tY~(lg the sleeve Primer should Pass G\NEE s
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TESTING
[- - -[H oliday check at 25KV I No holiday found - PASS

APPLIED SLEEVE THICKNESS IN mm

Joint Number On Body On weld seam

U/S 2.55,2.65, 2.64,2.75
K-469-M -20 2.21,2.04,2.10,2.15
DIS 2.57, 2.55,2.60,2.74
UfS 2.54,2.55,2.66,2.75
K-469-M-21 2.18, 2.27, 2.24, 2.24
DIS 2.58, 2.65, 2.66, 2.64
U/S 2.50, 2.55, 2.54, 2.65
K-469 -M-22 2.18,2.24,2.26,2.26
DIS 2.56, 2.57, 2.65, 2.54
U/S 2.53, 2.52, 2.66, 2.75
K-469-M-23 2.19,2.24,2.15,2.21
DIS 2.57, 2.65, 2.66, 2.63
UlS 2.54, 2.56, 2.65, 2.71
K-469-M-25 2.10,2.24,2.15,2.21
DIS 2.55, 2.66, 2.64, 2.62

PEEL TEST
Joint No Temp Peel to Steel Peel to 3 LPE Remarks
N/mm N/mm
(kgllnch) (Kgllnch)

K-469-M-20 44.5 ' c 7.3 N/mm 7.3 N/mm PASS

(19 Kg/inch) (19 Kg/Inch) I

K-469-M-21 50 'c 5.4 N/mm 5.4 N/mm PASS

(14 Kglinch) (14 Kg/Inch)

K-469-M-22 39 ' c 6.1 N/mm 6.1 N/mm PASS

(16 Kg/inch) (16 Kg/Inch)

K-469-M-23 24'c 7.7 N/mm 7.7 N/mm PASS

(20 Kg/inch) (20 ~g/lnch)

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49' c 5.7 N/mm 5.7 N/mm PASS

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HTLP 80HP SLEEVE REPAIR WITH PERP 80 .-

Pre heat the Peel strip inside and fix with the
47
sleeve.
II Satisfactory
.-

Prepare the surface roughness with 60mesh sand

48 Satisfactory
paper with 75mm all around the peel area .

49 Precut the PERP 80 patch as per the requirement. Satisfactory

Preheat Peel test area on the sleeve surface at

50 Satisfactory
70-80°C

Pre heat inside PERP 80 repair patch and apply

51 Satisfactory
on peel area.

Apply heating on PERP 80 patch and use roller to

52 Satisfactory
remove air till patch application finished .

53 Adhesive flow on from the patch. Satisfactory

- -

MILL COATING (3LPE) REPAIR WITH PERP 80AND S1137 MASTIC.

54 Surface should be free from all dust

Satisfactory
and foreign contamination .

55 Remove all the loose material from the

Satisfactory
damaged area.

56 Abrade 3LPE coating at least 75mm all

Satisfactory
around the damage area with wire brush /

50mesh sand paper.

57 PEPR 80 patch to be cut 50mm larger

Satisfactory
than the damage area ..

58 Fill S 1137 filler in damaged area .

Filled
--
59 Preheat 3 LPE surface to 70-80°C
_Satisfactory
60 Pre heat inside PERP 80 repair patch and
Satisfactory
apply on damaged area .

I 61 Apply heating on PERP 80 patch and use

Satisfactory
roller to remove air till patch application

finished .

62 Adhesive flow from the patch.

Satisfactory

4 In 63 Holiday check at 25kv ( DC)

Satisfactory

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N~, I I~ HTLP 80 HP half I full
, ~ 64 If the damage is more than 100mm
Satisfactory
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CONCLUSION

1) Field joint coating & Repair procedure qualification found satisfactory

2) Qualification cards issued for all applicators,
3) All the procedure qualification meet upto the Project technical specification
4) The following insulators have been qualified

a) Mr. Neeraj Ram Insulator

b) Mr, Pintu Kumar Insulator

c) Mr. Nand Kumar Ram Insulator

d) ML Chandrika Chauhan Insulator

e) ML Raghav Ram Insulator

f) Mr. Rajesh Ram Insulator

f) I\IIr. Algu Ram Blaster

g) Mr. Arjun Sharma .--,-J3laster

JSIW CEIL

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