TECHNI

CALDATA:
-
Machi
neModel
–Dupl
ex(
SPM)f
innedt
ubebendi
ngmachi
ne.
Type:- Bendingofunf i
nnedendsoff i
nnedtubebothends&alsonormal
Maxbendi ngmeanr adius:- 300mm
Minbendi ngmeanr adius: - 50mm
Bendangl erange :
- 5- 90º
Maxbendspeed :
- 12º/sec
Repetiti
vebendaccur acy: - ±0. 2º
Bendingcent erl
i
ne
heightfrom ground :- 700mm, combinati
onofRH&LHbendi ngheads.RH f
ixed
–
LHadj ustableont r
ack
TravelofLHhead :
- 3000t o24000mm byACSer v
odriv
e.
Powersuppl y :- 3PhaseAC, 415V±6%, 50Hz±3%,4wi re
Machi nelubri
cati
on :
- Cent r
alizedaut omati
clubri
cat
ionsyst
em
Approx.f l
oorspace
Requirement :- 24000x2000mm

GENERALSAFETYGUI
DELI
NES:
Theusershoul
dreadandunderst
andthesegui
deli
nescompl
etel
ybef
oreoper
ati
ng,
Set
ti
ngup,r
unni
ngorper
for
mingmaint
enanceont
hemachi
ne.
1.Keept hewor kst ati
oncl eanandf reef rom obst acles.
2.Knowandr especty ourmachi nery .Makesur et hatwhowor ksf or,wi t
horneary ou,
ful
lyunder standsandmor eimpor tant l
yf oll
owst hesepr ecaut ions.
3. Al way sbement allyaler tont hej obandkeepi ngoodphy sicalcondi t
ion.Nev er
uset hemachi newhi leunderi nf l
uenceofmedi cat i
onordr ugs.
4.Personalpr ot ectiv
eequi pment s( Gl ov es,shoes,hel met sandgoggl es)shoul dbe
wor natal lti
mest opr eventf rom shar pedgesoft ools,machi nedpar tsandf l
ying
objects,chipset c.
5.Alway smemor i
zet heemer gencyst opbut tonlocat i
ons.
6.Nev erremov eorby passsaf etyst opdogs,l i
mi tswi tchesori nterl
ockspr ovidedf or
thev ari
oussl ides.
7.Payspeci alat t
ent i
ondur ingwor kpi ecel oadingandunl oadi ngoper ati
ons,si nce
yourhandsmaybecomet rappedbet weent hewor kpi eceandt het able/chuckor
betweenwor kpi eceandt ool .Spi ndl eshoul dbewi thoutt oolwhi l
eloadi ngand
unloadingofwor kpiece.
8.Donotmov et oocl oset ot hewor kingzoneorr otatingar easdur i
ngmachi ning
cycles.
9.Cleant hefollowerbl ockcl amp&di ef acesbef oret ubef eeding.
10.
During oper at i
on be at tentivet ot he machi ning pr ocess.Excessi ve Vibration,
unusual soundet c.cani ndi catedpr obl emsr equiringy ourimmedi ateattention.
11.
Keepal loper ati
ngel ect r
ical equi pmenti nsaf eandpr operwor kingcondi t
ion.
12.
Alway skeepl ayoutpl atelocked.Donotsi tonlay outpl ate,i
tmaysl i
deouti f
unlocked.
13.
Donotwal kacr osst hetrolleyr ailswhi l
emov i
ng.
14.
Protectgangwaysi deshaf tfrom hi ttingbyt r
ucks&cr anes.
15.
Shutof fthepowert oy ourmachi nei fy ouleav et heoper at ingar ea.Al way stur n
mast erdi sconnectswi tch t ot he of fposi t
ion bef ore attempt ing to clean t he

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 machi neori
fguardsorcover
sareremovedthatwoul
dexposehazardousareas.
16.I
nor dertoav oi
danyaccidentwhenthemachi nei
sr unni
ng,i
tisnecessar yto
preventasafetydist
anceof1000mm betweenthemachineandaccessareforthe
personnelofthefact
ory.
OPERATIONOFTHEMACHI NE:

1.1)Cl eant hemachi ne.

2.1)Checkal loper ationsofhandl i
ngsy st em &machi nebyt akingt hedr yr un&i nsur ethe
Sat isfact orywor ki ng.
3.1)Loadt heFi nt ubesathandl ingsy st em oft hemachi neoni n-feedsi de.
4.1)Checkal lmov ementofr ol l
ert rolleybyt akingt hedr yr un&i nsur et hesat i
sfact ory
wor king.
5.1)Sett hel imi tswi tchoft her ollert rolleymov ementaspert her equi rement .
6.1)Cl eanTubeO. D.&bendi ngdi ear eawi thcot tonwast e.Mar kbendi ngcent er lineon
tube.
7.1)Mountbendi ngdi e&f ollowerbl ockcl ampaspert ubebendi ngr equi rement .
(Tubedi e, Radi us, Bendangl e)
8.1)Inser tt ubei nsi deMachi nef ollowerbl ockcl amp&pr essbut tonf orcl ampi ngbot h
side.
9.1)Bendt hef irstt ubei nmanual modeoft hemachi ne
10.1)I nspectt het ube–Oper at or, Super v i
sor&shopQC. (Checki ngpar amet er
s: bend
angle,
ov ality ,thi nning)
11.1)Fi lltheset ti
ngchar t.
12.1)Af terappr oval byshopQC, cont inuet hepr oduct ion.Putsy stem i nAUTOMODE
bypr essi ngaut ost artbut ton.
13.1)Pr essOP. Signal but t
ononsl av emachi neaf terbendi ngonbot hsi dei sov er .
Pr essf orcont i
nuepushbut tonaf terLEDi sgl owed.
14.1)Repeatt hepr ocedur e8. 1t o13. 1f ornextt ube.
15.1)Checkev er yt ubev i
sual l
yf orscor emar ks, Bul ge, clampmar ks,slippageet c.
16.1)Foranyabnor mal i
tydur ingt hepr ocess, immedi atelyr eportt oshopEngi neer/
ShopI n-char ge.
17.1)Tr ansf erbendedt ubet hr oughr ollert rol l
eyt ost andbySOLENOI D. ON
18.1)Fol lowt heoper atingpr ocedur ef orbendexcessl engt hcutt i
ngoncut tingM/ c.
19.1)Cl eanTubeO. D.&Cut t i
ngM/ Ccl ampi ngar eawi t
hcot tonwast e.&
Mar kexcesscut tingl engt hf orcut ting.
20.1)I nser tt ubei nsidecut tingmachi nev i
ce&cl ampt ubemanual lybot hsi de.
21.1)Swi t chonmachi nef orper f
or mi ngcut tingoper ation.
22.1)Cutt hef i
nt ubeonmar kedposi tion.
23.1)Uncl ampt ubef rom v ice, Sl idet het ubei nf orwar ddi rectionf orchecki ngonl ayout
plate.
24.1)Sl idet het ubeback, of ft hecut ti
ngmachi ne&mov abl ecuttingmachi ne.Pr esst he
reset
but ton.
25.1)Tur nSol enoi d.ONswi tcht ol iftthet ube. , PushRev .Inchingbut tont omov e
thet rol l
ey sback.
26.1)Pushr esetbut tonsot hatt rolley swi llnotst opatcut tingst ationwi t
hRevI nchi ng
button
pr essed.
27.1)Repeatt hepr ocedur ef rom 18. 1t o33. 1f ornextt ube

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 MAI
NTENANCECHECKPOI
NTS

1.KeepallLINEARMOVEMENTBl ocksgr easedoncei naweek.

2.Keepallchains&spr ocket sgr eased.
3.Changegearboxoi l every3mont hs.
4.CheckPUt ubecar rierchai nsf oranymi ssingl inksorl oosenedlinksever
yweek.
5.CheckPUt ubecar rierchai nt r
ay sforpr opergui dingofchains.
6.Keepallthetroll
eyr ail
sf reef rom foreignobj ect s.
7.Checkallthelov e-joycoupl i
ngsf orwearoutofr ubberspider
s.
8.Cleandustcollect ort r
ay ,fi
lters&hoset ubeev eryweek.
9.Checkdrivi
ng&dr ivenspr ocket sofal ltrolleysf ormi sali
gnment.
10.
Checkper i
odicallyf oranypl aywhi chmaydev elopi ntheaxescoupl i
ngsandsli
des.
11.
Ensurethattheel ect ri
cal panel ACi sal way sfunct i
oning.
12.
Ensurethatallthecool ingf anspr ov i
dedi nt hemachi nebodyf orcooli
ngofthe
dri
vesandmodul esar ef unct i
oning.
13.
Usecompr essedai randcl eant heel ectricalpanel andmachi nebodypanelto
removealldustt hathasaccumul ated
14.
Checkallelectr
ical connect ionsper iodicallyforl ooseconnect i
ons.

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