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Keywords: This study presents the influence of fibre treatment and fibre loading on the mechanical, physical, crystalline,
Alkali treatment and thermal properties of pineapple leaf fibre (PALF) reinforced polyester (PE) composites. Fibre treatment with
Fibre composites NaOH modified the fibre surface from smooth to rough and KOH treatment induced fibrillation, as evident from
Compression strength
micrographs of the elementary fibres. Fibre surface modification with NaOH helped in improving the fibre-
Natural frequency
Coefficient of thermal expansion
matrix adhesion while it resulted in inferior damping characteristics for the composite. Composites with the
KOH treated fibres were found to have superior damping characteristics and poor fibre-matrix adhesion. The
compressive strength of composites produced with treated fibres was lower than the composite with untreated
fibre and could only be improved with the addition of more fibres. Maximum compressive strength was observed
for NaOH and KOH PALF/PE composites with 45 wt% fibre loading. Thermo-mechanical analysis indicated that
PALF/PE composite with 45 wt% fibre loading displayed the least dimensional change indicating better
dimensional stability. Superior vibration damping, dynamic mechanical and thermomechanical characteristics of
the treated PALF/PE make them a promising candidate for applications requiring vibration damping charac
teristics and dimensional stability.
1. Introduction cost (iv) high specific strength and modulus (v) low energy consumption
and (vi) biodegradability [3,4]. Compared to other natural fibres,
This century has seen exceptional developments in the field of green pineapple leaf fibre (PALF) has a higher cellulose content, a low
composites owing to concerns about the environment and sustainability microfibrillar angle (14◦ ) [5] and superior mechanical and thermal
issues [1]. Disposal of synthetic fibre reinforced composites creates properties [6–8]. PALF is extracted from Ananuscosomus plant leaves
landfill, and technological limitations in recycling methodologies have belonging to the Bromeliaceae family through the retting process.
emphasized the importance of environment-friendly materials [2]. Ef Many researchers have used natural fibres as reinforcements in
forts have been taken by researchers to produce bio-composites either by polymer matrices and have studied their mechanical, thermal and free
partially substituting or entirely replacing synthetic fibres with natural vibration properties [9–11]. Fartini et al. [12] reported that the elastic
fibres as reinforcement in composites for structural applications. The modulus and compression strength of a napier/polyester composite
main features of natural fibres are (i) lightweight (ii) abundance (iii) low improved by increasing the napier fibre content. Efficient stress transfer
https://doi.org/10.1016/j.ijadhadh.2021.102823
Table 1
Mechanical, physical and chemical composition of pineapple fibre [43].
Mechanical Properties Physical Properties Chemical composition
Tensile strength Elongation at Young’s modulus Diameter Density (g/ Cellulose Hemicellulose Lignin Pectin Ash Fat & wax
(MPa) break (%) (MPa) μm cm3) (%) content (%) (%) Wt. (%)
(%)
170 3 6210 20–80 1.526 70–82 18.8 5–12 1.1 1.1 3.2
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K. Senthilkumar et al. International Journal of Adhesion and Adhesives 106 (2021) 102823
Fig. 1. NaOH treatment of PALF: (a) NaOH pellets; (b) PALF added with distilled water; (c) PALF treated in NaOH solution; (d) PALF after washing with distilled
water; (e) Treated PALF after drying.
cobalt naphthenate (VBR1201) were procured from Vasivibala Resin short PALF inside the rectangular cavity of the mold followed by
(P) Ltd, Tamilnadu, India. The specifications of PE are tabulated in pre-compression for a few minutes. Care was taken to distribute the fi
Table 2. bres uniformly within the matrix at each fibre loading as the distribution
of fibres has a profound effect on mechanical and thermal properties.
2.2. Alkali treatment The degassed resin mixture was then poured into the pre-compressed
randomly oriented fibres, and a roller was used to remove air bubbles.
Initially, the PALF was cut to 3 mm fibre length, and the chopped The closed mold was placed in a compression molding machine and
fibres were soaked in 1 N NaOH aqueous solution for 1 h [38,44], as subjected to a pressure of 17.0 MPa (170 bar). The composites were
shown in Fig. 1. Then the treated PALF was cleaned several times and removed from the mold after 24 h.
allowed to dry at room temperature. Likewise, the fibre treatment with
KOH was carried out by immersing the untreated fibres in 1 N KOH 2.4. Characterization
aqueous solution for 1 h. Then, the fibres were cleaned by dilute hy
drochloric acid [20] to remove the remaining KOH from the fibre sur 2.4.1. X-ray diffraction analysis (XRD)
faces, and these fibres were left to dry at room temperature. Fibre crystallinity of PALF/PE composites was tested by D8
ADVANCE Eco (Bruker). The diffracted intensity of Cu Kα radiation was
2.3. Fabrication of composites recorded between 10◦ - 40◦ (2θ angle range).
In this study, PALF/PE composites were fabricated using a 2.4.2. Void content
compression molding machine, as reported previously [13,18]. During Void contents and the experimental densities of treated and un
fabrication, the matrix solution was prepared by mixing 100 g of iso treated PALF/PE composites were calculated according to ASTM 2734-
phthalic unsaturated PE resin with 1.5 ml of MEKP (catalyst) and cobalt 70. The density of treated fibre was measured using an electronic
naphthenate (accelerator). The fabrication process involved arranging densometer (resolution 0.001).
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K. Senthilkumar et al. International Journal of Adhesion and Adhesives 106 (2021) 102823
Equations (3) and (4) were used to calculate the theoretical and
experimental densities of the untreated and treated PALF/PE
composites.
Where
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K. Senthilkumar et al. International Journal of Adhesion and Adhesives 106 (2021) 102823
Table 4 Table 5
Void content of treated and untreated PALF/PE composites. Compressive strengths (MPa) of treated and untreated PALF/PE composites at
PALF/PE Fibre Theoretical Measured Void
different fibre loadings.
loading (wt. density (g/cm3) density (g/cm3) content PALF/PE Fibre loading (wt. %)
%) (%)
25% 35% 45%
Untreated 25 1.23 1.18 3.95
35 1.26 1.17 7.24 Untreated 14.13 ± 2.14 16.38 ± 3.83 23.54 ± 9.38
45 1.29 1.20 7.40 NaOH treated 12.33 ± 3.78 14.35 ± 0.71 17.08 ± 3.42
KOH treated 13.03 ± 0.53 13.28 ± 0.04 19.50 ± 1.62
NaOH 25 1.29 1.26 2.65
treated 35 1.32 1.19 9.92
45 1.35 1.19 11.78
the samples in the initial stages of the compression tests led to the
KOH 25 1.37 1.23 10.02
treated 35 1.39 1.23 11.27 occurrence of inflection in the stress-strain plots. Table 5 shows that the
45 1.41 1.16 17.50 compressive strength of the PALF/PE composites increased when the
fibre loading was increased regardless of whether the fibre was un
treated or alkali-treated.
Among the different fibre loaded composites, the 45 wt% of treated
and untreated PALF/PE exhibited the highest compressive strength. This
trend reflects the typical behavior of the composites according to the
rule of mixtures. The greater number of fibres in the 45 wt% loading
enabled the composites to exhibit superior resistance to the applied
compressive load. However, the increment in strength was compara
tively lower for the composites with treated fibres over their untreated
counterpart. The difference in compressive properties between the
composites reinforced with the untreated fibre and treated fibre is
explained through the microstructure of fractured specimens under
compression as shown in Fig. 4(a)-(i).
All the fractured composite specimens shown in Fig. 4(a)–(i) were
found to have fibre-matrix de-bonding and matrix cracks due to the
crushing of the specimens under compression. It could be noticed from
Fig. 4(d)–(f) that the extent of matrix cracks and fibre-matrix de-bonding
were minimal for the composites with NaOH treated fibres. This
observation is an indication of good compatibility between the NaOH
treated fibre and the polyester matrix. The physical changes to the
elementary fibre subjected to NaOH and KOH treatment are shown in
Fig. 5(a)-(c).
Fig. 3. Compressive stress-strain plots of treated and untreated PALF/
It can be observed from Fig. 5(b) that NaOH treatment modified the
PE composites.
surface from smooth to rough while the KOH treatment resulted in the
splitting of elementary fibres into multiple strands corresponding to the
equations (3) and (4) are listed in Table 4. The results indicate that the
fibrillation (Fig. 5(c)).These physical changes to the fibre due to the
void content was influenced by both the fibre loading and fibre
alkali treatment is supposed to promote better mechanical interlocking
treatment.
between the fibre and matrix [22]. However, PALF/PE composites with
As the fibre loading increased, with the untreated PALF/PE com
NaOH and KOH treated fibres still displayed lower compressive strength
posites, the void content increased. The highest void content of 7.40%
in each fibre loading than their counterpart with the untreated fibre.
was observed at 45 wt% for the composite with the untreated PALF. A
According to recent studies [21,54], the compressive properties of
recent study has reported higher void contents at greater fibre loadings
composites are not only dependent on fibre-matrix interfacial adhesion
for short fibre reinforced thermoplastic composites [50]. Fibre
but are also governed by fibre strength and modulus. Fibre surface
agglomeration and difficulty in maintaining a uniform distribution of
modification with NaOH and KOH could have weakened the elementary
fibres within a thermoset matrix at larger fibre loadings were the
fibres. Hence, the treated fibres were ineffective in stress transfer within
probable factors responsible for a noticeable variation in void content.
the matrix leading to inferior compressive strength. Another factor that
Previous studies have highlighted that micro-voids usually occur due to
adds to the loss of strength in the case of the composites with treated
trapped air molecules within composites [51], improper distribution of
fibres is the agglomeration of treated fibres. Since the fibres are of
chopped fibres within the matrix [52], shrinkage of the matrix during
particulate size, some fibres remain clustered even after manual segre
the curing process [53] and a lack of vacuum during hot press molding.
gation of the oven-dried fibres after treatment. The agglomeration of
NaOH and KOH treated fibre composites had a higher void content
treated fibres can create more fibre bundles and thick matrix regions.
than that of untreated fibre composites. This could be due to the exis
Fibre distribution and matrix rich regions affect stress distribution while
tence of unquantifiable fibre accumulation regions and irregular distri
the fibre agglomerated regions act as stress concentration pockets within
bution of the treated fibres within the composite. The increased void
the composite. The increasing void content with fibre loading, as shown
content at higher fibre loading due to the fibre agglomeration and their
in Table 4, further provides supportive evidence on fibre agglomeration
impact on mechanical and physical characteristics were also reported in
at higher fibre loadings.
a previous study [53].
Fig. 3 shows the compressive stress-strain plots for the PALF/PE In general, the fibre reinforced composite has higher damping than
composites. The figure clearly shows a nearly linear stress-strain rela the conventional metal structures owing to the viscoelastic behaviour,
tionship for the samples subjected to uniaxial compression. Slippage of fibre and matrix interaction, and the natural damping characteristic
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K. Senthilkumar et al. International Journal of Adhesion and Adhesives 106 (2021) 102823
Fig. 4. Micrograph of PALF/PE composites failed under compression: (a) 25 wt% untreated; (b) 35 wt% untreated; (c) 45 wt% untreated; (d) 25 wt% NaOH treated;
(e) 35 wt% NaOH treated; (f) 45 wt% NaOH treated; (g) 25 wt% KOH treated; (h) 35 wt% KOH treated and; (i) 45 wt% KOH treated.
Fig. 5. SEM images of single fibre: (a) untreated PALF; (b) NaOH treated PALF showing rough surface and; (c) KOH treated PALF showing fibrillation.
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K. Senthilkumar et al. International Journal of Adhesion and Adhesives 106 (2021) 102823
Table 6
Natural frequency and damping of treated and untreated PALF/PE composites.
Composites Fibre loading (wt. %) Mode I Mode II Mode III
Natural frequency (Hz) Damping Natural frequency (Hz) Damping Natural frequency (Hz) Damping
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K. Senthilkumar et al. International Journal of Adhesion and Adhesives 106 (2021) 102823
composites, the 45 wt% of treated composites exhibited the highest 3.5. Dynamic mechanical properties
damping values. Thus, the damping behavior can be tailored with
respect to (i) fibre loading (ii) constituent properties and (iii) the level of Figs. 6–9 illustrate the storage modulus (E′ ), loss modulus (E′′ ), tan
fibre-matrix interfacial bonding. delta, and Cole-Cole plots of the PALF/PE composites respectively, as a
KOH treated PALF/PE composites were found to have superior function of temperature. The initial observation showed that both the
damping characteristics than the NaOH treated and untreated PALF/PE fibre surface modification and fibre loading influenced the E′ , E′′ and tan
composites. This behavior for the KOH treated PALF/PE composite was delta of the composites.
ascribed to reduced wettability between the fibre and matrix. The E′ values, obtained from DMA gives a measure of the stiffness of
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K. Senthilkumar et al. International Journal of Adhesion and Adhesives 106 (2021) 102823
Table 7 from the fibre to the matrix, with an increase in fibre loading. Alkali
Variation of E’ of PALF/PE composites with fibre loading at different treated PALF/PE composite displayed comparatively higher E’ relative
temperatures. to untreated fibre composites. Similar results were observed by Indira
PALF/PE Storage modulus (MPa) et al. [59] on a banana fibre/phenol formaldehyde matrix.
50 ◦ C 100 ◦ C 150 ◦ C
E′′ represents the viscous response or damping properties of the
material. It gives the amount of energy dissipated by the sample due to
25 wt% untreated 1459.09 132.97 95.80
molecular mobility. The E′′ of PALF/PE composites were higher at 45 wt
35 wt% untreated 1204.53 152.18 117.94
45 wt% untreated 1607.50 218.32 152.15 %, as shown in Fig. 7. The addition of fibre increases the fibre/matrix
25 wt% NaOH treated 1859.2 198.251 137.82 interaction in the composites, which in turn results in larger energy
35 wt% NaOH treated 1282.39 134.96 90.5565 dissipation in the composites. Among the studied configurations, E′′
45 wt% NaOH treated 2041.05 314.516 195.82 increased at all fibre loadings, in the order NaOH < untreated < KOH
25 wt% KOH treated 1629.83 168.623 119.984
35 wt% KOH treated 1277.81 115.913 82.4355
fibre composites. The enhanced interfacial bonding between the fibre
45 wt% KOH treated 1908.33 144.726 92.6847 and matrix owing to the fibre treatment with NaOH reduces the mo
lecular mobility of polymeric chains within the matrix and provides
good frictional resistance [33,60]. Thus, the amount of energy dissi
Table 8
pated is higher, leading to greater E′′ for composites with the NaOH
Peak tan delta values and Tg of treated and untreated PALF/PE composites. treated fibre.
From Fig. 8, it was observed that tan delta increased with increasing
PALF/PE Fibre loading (wt. Peak height of Tan Tgfrom Tan delta
%) delta (◦ C)
temperature until peak magnitude and then decreased with a further
increase in temperature. Peak tan delta values and glass transition
Untreated 25 0.3539 82.055
temperatures obtained from the tan delta plots are shown in Table 8.
35 0.3064 78.812
45 0.3214 82.678 Peak tan delta values of 0.3781 (corresponding to higher damping Mode
NaOH 25 0.3274 79.541 I = 0.3399 from free vibration analysis) and 0.3480 (corresponding to
treatment 35 0.3186 77.737 Mode I = 0.3064) were observed for KOH treated composites at 45 wt%
45 0.2608 76.502 and 35 wt% loading. Moreover, the tan delta values of KOH treated
KOH treatment 25 0.3223 80.131
35 0.3480 76.389
composites (shown in Table 8) increased with fibre loading, supporting
45 0.3781 84.735 the damping values (Mode I) obtained from the free vibration analysis
(Table 6). The maximum peak value for the 45 wt%/KOH treated PALF/
PE formulation, shown in Table 8, indicates higher damping charac
the materials and are shown in Fig. 6. The maximum E′ peak was teristics, which correspond to poor fibre-matrix adhesion and increased
observed for 45 wt% of untreated and treated PALF/PE composites molecular movement in the polymer chains. The glass transition tem
(Fig. 6). A similar observation of E′ peak at higher fibre loading was also perature increased in the order KOH < untreated < NaOH with the
reported in the earlier studies [56–58]. Increasing the fibre content in treated fibre composites.
the polymers resulted in an improvement in stiffness at higher temper Fig. 9 shows the Cole-Cole plots of PALF/PE composites in which E′′
atures. The E′ of PALF/PE composites at temperatures between 50 – is plotted as a function of E’. According to Joseph et al. [61], a perfect
100 ◦ C is tabulated in Table 7. It is clear from Table 7 that increased E′ semi-circle indicates a homogeneous polymeric system, and an elliptical
was observed at 45 wt%. This is because of the improved stress transfer curve or imperfect circle represents a heterogeneous system. It can be
Fig. 10. Strain-temperature plots for treated and untreated PALF/PE composites.
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K. Senthilkumar et al. International Journal of Adhesion and Adhesives 106 (2021) 102823
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