HYDRAULIC EXCAVATOR SHOP SK250-8 MANUAL model SK260:c-3 5 (HS Engine) INDEX 3 SPECIFICATIONS SECTION MAINTENANCE SECTION SYSTEM SECTION DISASSEMBLY SECTION TROUBLESHOOTING 6 | ENGINE SECTION PROCEDURE OF INSTALLING OPTIONS SECTION 2 Fy & ‘4 a yt] (cy Ea ene KOBELCO Book Code No S5LQ0017E02 ofGENERAL SAFETY INFORMATION [Awarnng| Do not operate or parfonn any maintanance on this machine unt al instructions found inthe OPERA. TOR'S MANUAL ard this MANUAL have been thor oughly read and understood, Improper operation or maintenance of hismachine may cause accidents and could resultin serious in- jury or death. ‘Always kop th manual in storage. itis missing or damaged, place an order with an authorized our Distributor fra replacement, Ifyou have any questions, please consult an autho- tized our Distributor. (1) Most accidents, which occur during operation, are ‘due to neglect of precautionary measures and safe- ty rules. Sufficient care should be taken to avoid these accidents. Erroneous operation, lubrication or maintenance services are very dangerous and ‘may cause injury or death of personnel, Therefore all precautionary measures, NOTES, DANGERS, WARNINGS and GAUTIONS contained in the man- ual and on the machine should be read and under- stood by all personnel before starting any work with oF on the machine, (2) Operation, inspection, and maintenance should be carefully carried out, and safety must be given the first princty Massages of safety ara indicated with ‘marks. The safety information contained in the ‘manual is intended only to supplement safety codes, insurance requirements, local laws, rules and regulations. (2) Messages of safety appearin the manual and on the machine : All messages of safety are identified by either word of DANGER", "WARNING" and "CAUTION". 1) DANGER- Indicates an imminently hazardous situation which, if not avnided, wil cut in death or serious injury and is represented as follows: WARNING- Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury and is represented as follows: Brana 2) 02 3) CAUTION. Indicates a potentially hazardous situation which, ifnot avoided, may result in mi- nor or moderate injury. It may also be used to alert against possible damage to the machine and its components and is represented as fol lows: [AcauTion| (4) Itis very difficult to forecast every danger that may ‘occur during operation. However, safety can be en- sured by fully understanding proper operating pro- cedures for this machine according to methods recommended by Manufacturer. \While operating the machine, be sure to perform work with great care, so as nat to damage the ma- chine, or allow accidents to occur, Continue studying the manual until all Safety, Oper- ation and Maintenance procedures are completely, understood by all persons working with the ma- chine. o ®SAFETY PRECAUTIONS (nan) ‘The proper and safe lubrication and maintenance for this machine, recommended by Manufacturer, are outlined in the OPERATOR'S MANUAL for the machine. Improper performance of lubrication or mainte- nance procedures are dangerous and could result in injury or death. Read and understand the MAN- UAL before performing any lubrication or mainte- nance. ‘The serviceman or mechanic may be unfamiliar with ‘many of the systems on this machine. This makes it important to use caution when performing service work. ‘A knowledge of the system and or components is im- portant before the removal or disassembly of any com- ponent. ‘Because of the size of some of the machine compo- nents, the serviceman or mechanic should check the weights noted in this manual. Use proper iting proce- dures when removing any components. Weight of com- ponents table is shown in the section ; ‘SPECIFICATIONS, “The following is @ list of basic precautions that must al- ways be observed. (1) Read and understand all Waming plates and decal ‘on the machine before Operating, Maintaining or Repairing nis machine. Always wear protective glasses and protective shoes when working around machines. In particu- lar, war protective glasses when using hammers, Punches or drifts on any part of the machine or at- tachments. Use welders gloves, noodigoggles, apron and the protective clothing appropriate to the Welding job being performed. Do not wear loose fit- {ing or tom clothing. Remove all rings from fingers, loose jewelry, confine long hair and loose clothing before working on this machinery Disconnect the battery and hang a "Do Not Oper- ale” tag in he Operators Compartment, Remove ig- nition keys. Ifpossible, make all repairs with the machine parked on a firm level surface. Block the machine 50 it does not rol while working on or under the ma- chine, Hang a "Do Not Operate" tag in the Opera- tors Compartment. Do not work on any machine that is supported only Dy IM, Jacks OF @ NoISt. Always USE DIOCKS oF Jack ® o 6 03 stands, capable of supporting the machine, before performing any disassembly. [A WARNING] Do not operate this machine unless you have read and understand the instructions in the OP- ERATOR'S MANUAL. improper machine opera- tion is dangerous and could result in injury or death, Relieve all pressure in ar, oll or water systems be- fore any lines, fittings or related items are discon- nected or removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any device from a system that utlizes pressure. Lower the bucket, dozer, or other attachments to the ground before performing any work on the ma- chine. Ifthis cannot be done, make sure the bucket, dozer, ripper or other attachment is blocked correct- ly to prevent it from dropping unexpectedly. Use steps and grab handles when mounting or dis- ‘mounting a machine. Clean any mud or debris from steps, walkways or work platforms before using, ‘Atways face to the machine when using steps, lad- ders and walkways. When its not possible to use the designed access system, provide ladders, scaf- folds, oF work platforms to perform safe repair oper- ations. © o @ (©) To avoid back injury, uae @ hoist when liRting com ponents which weigh 20kg (4SIbs) or more. Make sure all chains, hooks, slings, etc., are in good con- dition and are the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a liting operation. (10)To avoid bums, be alert for hot parts on machines. Which nave just been stopped and not tuids in lines, tubes and compartments, (11)Be careful when removing cover plates. Gradually ‘back off the last two capserers oF nuts located at ‘opposite ends of the cover or device and carefully pry cover loose to relieve any spring or other pres- ‘sure, before removing the last two capscrews or ‘nuts completely. (12)Be carefulwhen removing filer caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liq- uuids under pressure, The dangers even greaterif, the machine has just been stopped because fluids ean ha hat(13)Always use the proper tools that are in good condi- tion and that are suited for the job at hand, Be sure ‘you understand how to use them before performing any service work. (14)Reinstal all fasteners with the same part number. Do not use a lesser quality fastener ifreplacements, are necessary. (15)Repairs which require welding should be per- formed only with the benefit of the appropriate ref- ‘erence information and by personnel adequallely trained and knowledgeable in welding procedures, Determine type of metal being welded and select ‘correct weldina procedure and electrodes, rods or wire to provide a weld metal strength equivalent at least to that of the parent metal, Make sure to dis- ‘connect battery before any welding procedures are attempted. (16)Do not damage wiring during removal operations. Reinstall the wiring so itis not damaged nor will be ‘damaged in operation of the machine by contacting sharp comers, or by rubbing against some object or hot surface, Do not connect wiring to a line contain- ing fui. (17)Be sure all protective devices including guards and shiolds aro properly installed and functioning cor- rectly before starting a repair, Ifa guard or shield must be removed to pertorm the repair work, use ‘extra caution and replace the guard or shield after repair is completed, (18)The maintenance and repair work while holding the bucket raised is dangerous due to the possibilty of a faling attachment. Don't fall to lower the attach- ment and place the bucket to the ground before starting the work. (19)Lo0s0 or damaged fuel, lubricant and hydraulic, lines, tubes and hoses can cause fires. Do not bend Cor sinke high pressure lines or install ones which have been bent or damaged. Inspect lines, tubes ‘and hoses carefully, Do not check for leaks with your hands. Very small (pinhole) leaks can result in ‘a high velocity ol stream that will be invisible close to the hose, This oil ean penetrate the skin and ‘cause personal injury, Use card-board or paper to locate pinhole leaks. (2oyTighten connections to the correct torque. Make ‘sure that all heat shields, clamps and guards are in- stalled correctly o avoid excessive heat, vibration ‘or rubbing against other parts during operation ‘Shields that protect against oil spray onto hot ex- haust components in event of a line, tube or seal failure must be installed correctly. 04 (21)Do not operate a machine if any rotating partis, damaged or contacts any other part during opera- tion. Any high speed rotatina component that has been damaged or altered should be checked for balance before reusing, (22)Be careful when servicing or separating the tracks (crawlers). Chips can fly when removing or instal- ing a track (crawlers) pin. Wear safety glasses and long sleeve protective clothing. Tracks (crawlers) can unroll very quickly when separated. Keep away from front and rear of machine, The machine can move unexpectedly when both Wacks (crawlers) are disengaged from the sprockets. Block the ma- chine to prevent it from movingASIA(HS Engine) ‘Book Code No. Distribution Year-Month INDEX $k250-8 SK260LC-8 Title SBYNOTTBEOT 2 2007-05 2 OUTLINE ‘SBLQO217E01 F 2007-05 F ‘SPECIFICATIONS ‘S8LQ0317E01 a 2007-05 Fal ATTACHMENT DIMENSIONS, SBLQTIT4E01 rm 2007-05 es TOOLS SBLO1217E01 Fa STANDARD MAINTENANCE} 2007-05 E TIME SCHEDULE SBLQ1314E01 Fal MAINTENANCE STANDARD 2007-05 EMM AND TEST PROCEDURE S8LQ2117E01 MECHATRO CONTROL 2007-05 SYSTEM 'S5LQ2217E01 2007-05 HYDRAULIC SYSTEM 'S8LQ2517601 = 2007.05 fgg ELECTRIC SYSTEM S6LQ2417E01 2 2007-05 Fal COMPONENTS SYSTEM ‘S8LQ2517E01 2007-05 |AIR-CONDITIONER SYSTEM ‘SSYN3118E01 DISASSEMBLING 2007-05 Fe ‘& ASSEMBLING 5 ee Fa ATTACHMENT Fi ‘S6LQ3317E01 7 UPPER STRUCTURE 2007-05 2 sagUITEH EB ect ovorem ‘S8LO4617E01 rr 2007-05 Fay ®Y ERROR CODES S5VNA710E01 FE} i BY TROUBLE Snare E 2007-05 Fg ROUBLE DIAGNOSIS MODE fs E ‘SBLQS117E01 ° 2007-05 ENGINE Larz-06001- LL12-05001~ ‘APPLICABLE MACHINES 06NOTE: ‘This Manual is prepared as a technical material in which the information necessary for Ute maintenance and repairing services of our hydraulic excavators are collected, and is categorized into 7 Chapters, Specitica- tion, Maintenance, System, Disassembly, Trouble- shooting, Engine, and Installation Procedures for ‘Optional Attachment. + The Chapter “Specification” describes the specifi- cations for entire machine and material, which are instructive for replacement and repairing of attach- ments. + The Chapter Maintenance" describes the materia, which is helpful for maintenance service and adjust- ments for entire machine. + The Chapter "System describes the operating sys- lem tke hydraulic system, electric system, compo- nents, and so on, + The Chapter "Disassembly" describes the removal and installing of assembly mounted on the upper structure and undercarriage, and the assembling and disassembing of le associated hydraulic. equipment. + The Chapter "Troubleshooting" describes how to find the fault equipment. + The Chapter “Engine” describes the engines mak- ing use of the "Maintenance Manual" provided by the suppliers. + The Chapter “Installation Procedures for Optional Attachment" describes the supplements added on request as required, 06 This Manual may be properly revised due to the im- provement of products, inouification of spe etc. And there are cases where the system on actual ‘machine and a par of the contents ofthis manual may differ due to the variations of specification by countries. For the section in which the description is hardly under- stood, contact our distributor. falions, The number is assigned to every part handed in this ‘Manual on account of the description, but the parts, which cannot be supplied as service parts are con- tained. Therefore. the order must be placed with re- spective formal number with due confirmation on the Parts Manual for applicable machine.4, OUTLINE 4.2. INTERNATIONAL UNIT SYSTEM (4) Derived Units bearing Peculiar Designations Introduction Tablet-4 Although this manual uses the Si units system, Outine QUANTITY | _UNIT | SYMBOL | FORMULA of SI units system is desorbed here Frequency [hertz He | tHeets Given hereinunder are an excerpt ofthe units that are Force Inewton N [kg mis? related to this manual Pressure and ~ 4, Etymology of $I Units sires Pace! Pa Nw Engish : Intemational System of units Energy, Werk 2. Construction of SI Unit System and Quantity of joule J Nem heat Bao une Power watt w we “abies Derived wis Quantity OF coulomb c aes Supnlemen | 1" base unt electricity wis} targus “atl Sion Tiere ||P | Electric system Lee | [over unis potential Dawes [Bean geetar) rence, uns ‘thie voltage, ana |%" v wa sronosorsl electromotive rofnes ol {nth power of 10, where nis an tener force Tabi“ 5 Quanity of staticelectricty| (1) Basic Unis and Electric. [74 F on Tablet capacitance ‘QUANTITIES | DESIGNATION | SIGN Elect |ohm ° va u resistance enath Meter m : eles Mass ilogram 9 eles e cc | ev273.18)K Time ‘Second 5 temperature [“earee oF (278.18) Current ‘Ampere A legree Thermodynamic Kein K iuminance [lux i Tina temperature Gram meiecule Mo! mo ©) Prefaes of St Luminous intensity Candela od Table1-5 PREF 7 POWER @ Supplementary Units DESIGNATION SIGN Tablet-2 Gia 6 10° QUANTITIES | DESIGNATION | SIGN Mega ™ 10° Piain angle Radian rad Kilo k 10° Solid angle Steradian sr Hecto A 10° rca a 40 (9) Derived Units of Basic Units Dea 3 a0 Table1-3 Cent c 108 ‘QUANTITIES | ___DESIGNATION | SIGN Mil m 108 Area ‘Square meter m Micro fn 10" Volume Cubic meter ™ Nano a 107 Velocity __| eter per second ms Pico > 107 Acceleration [Meter per second second | mis? Density [Kilogram per cubic meter _|_ kg! 164, OUTLINE (©) Unit Conversion Table ‘Mass kg) kg) Pressure | kylicn | MPa | ihyticnr-0,098MPa Motive power! PS | KW | 1PS=0.7355kW Revol epm_| mins | tnp.m=tmin 172. SPECIFICATIONS. 2.4. NAME OF COMPONENTS ARM CYLINDER AR soo eytNDER 00M CYLINDER cas SLEWING BEARING IDLER LINK SLEWING MOTOR FUEL TANK N CONTROL VALVE HYDRAULIC TANK MUFFLER ‘GUARD HYDRAULIC. BUCKET, [SHOE AND TRACK LINK FRONT IDLER. IDLER ADSL” eNcIne UPPER ROLLER, COUNTER WEIGHT AIR CLEANER, TRACK GUIDE, RADIATOR AND OIL. COOLER LOWER ROLLER ‘TRAVEL MOTOR BATTERY 232, SPECIFICATIONS. 2.2 GENERAL DIMENSIONS 2.24 — $K250-8/SK260LC-8 [6.02m (19ft-9in) Boom+2.98m (9f1-8in) Standard Arm+1.0m (1.3curyd) Bucket Shoe] 2396119 195,019 10,120 (382), 297089) g 5,080 (101") wy kK a | gl 5 # nero 895018 5681/4 250 342) f.640 U5) | (EE asenonoy 5,090 (168°) [5,200 (174")) Ta.190 (19) Unit: mm (fin) Dimensions marked * do not include the height of the shoe lug, [ include LC specifications, 2.2.2 — SK250-8/SK26OLC-8 [6.02m (19ft-9in}+2.5m (Bft-2in) Short Arm#4.2m (1.57curyd) Bucket Shoe] 10.170 (33147) 4.120 (1387) 2970/98") 000 (97 Lower role Gy 8 pos. [9 Des 4.260 (139129 4.640 (193) 5,090 (16°) (6.280 (174 242. SPECIFICATIONS. 2.2.3 SK260-8/SK260LC-8 [6.02m (19ft-8in) Boom+3.6m (12f1-0in) Long Arm+0.81m° (1.06curyd) Bucket Shoe] Unit mm (tn) 10,190 (33:39 4,20 (1369 2,970 (0% 3,360 (113°) Lowor or Qty 8 peso (9 pes) 4,260 (19°12 [4,640 (15 5,090 (168) [5,280 (174 Dimensions marked * do not include the height of the shoe lug [ Tinclude LC specifications, 262, SPECIFICATIONS 23 WEIGHT OF COMPONENTS Unit; ko (tb) Model tem 8K250-8 SK260LC - 8 Machine complete 24,400 (63,800) | 24,800 (64,900) 1. Upper frame assy (Assembly of following }) 11,380 (25,100) « 4.1 Upper frame 2,200 (4,880) ‘ 1.2 Counter weight (Semi-weighted) 5,820 (12,830) « 1.3Cab 270 (588) + 1.4 Engine *520 (1.150) « 4.5 Hydraulic ol tank “170 675) © 1.6 Fuel tank “160 (950) « 4.7 Slewing motor (including reduction unit) "260 (620) ‘ 1.8 Control valve "240 (630) « 4.9 Boom cylinder *240 (630) » 2 . 41.10 Pin (for mounting boom) 130 (290) ‘ 4.11 Pump "120 (260) ‘ 1.12 Radiator (including intercooler) +90 (200) « 2. Lower frame assy (Assembly of following .) 7,900 (17,420) | 8,400 (18,520) 2.4 Lower frame 2,8806,950) | 2,100 (6,840) 2.2 Slewing bearing 400 (880) + 2.3 Travel motor (including reduction unit) 520 (1,150) x2 + 2.4 Upper roller 80 (110) x2 « 2.5 Lower roller 30(66)x16 | 30(66) x18 2.6 Front ter £250 (650) «2 « 2.7 idler adjuster 150 (830) «2 « 2.8 Sprocket 50 (110) «2 + 2.9 Swivel joint "25 (65) < 2.10 Track link with 600mm (23.6in) shoes assy Track ink with 700mm (27-6in) shoes assy Track link with 800mm (31.5in) shoes assy 41,870 (8,020) x2 1,800 (3,310) x2 1,630 (3,590) 2 1,490 (8,200) « 2 1,630 (3,590) «2 4,770 (3,900) x2 2.10.1 Track link assy 520 (1,150) x2 | 870 (1,260) «2 3, Attachment (Assembly of following / STD) 75,120 (11,300) | < {6.02m(19A-9in) Boom + 2,88m(9R-Bin) Arm + 1.0m (1.3curyd) Bucket} 3.1 Bucket assy (STD) 810 (1,790) + 3.2 STD Arm assy (Assembly of folowing 2 1.380 (3,000) + 3.21 STD Arm 920 (2,030) ‘ 3.2.2 Buckel cylinder “190 (420) « 3.23 Idler link 60 (132) x2 ‘ 3.24 Bucket lnk 100 (220) « 3.25 Pin pes. for mounting bucket cylinder / 2pes. for mounting bucket)! 90 (200) ‘ 3.3 Boom assy (Assembly of following }) 2,460 (6,420) ‘ 3.3.1 Boom 1,890 (4.170) . 3.32 Arm ovlinder "330 (730) © 3.3.3 Pin (Mounting arm Mounting arm cylinder) 60 (132) © 262. SPECIFICATIONS. Unit ka ib) Model tem 8K250- 8 SK260LC - 8 4. Lubricant and water (Assembly of following ) 590 (1,300) - 4.1 Hydraulic oil 160 (350) « 42 Engine oil 20 (44) + 4.3 Fuel 1380 (840) « 4.4 Water 30 68) © Marks * show dry weight. 272, SPECIFICATIONS. 2.4 TRANSPOTATION 24.4 OVERALL DIMENSIONS OF MACHINE ON A TRAILER (1) 6.02m (198-in) Boom+2.98m (@A-Gin) Arm+1.00rr» (1.3euryd) Bucket Model $K250-8 ‘SK260LC-8 tem Width 600mm (23.6in) shoes 2,990 (@R-10in) 2.190 (08-6in) Weight 124,700kg (54,460 Ibs) 25,200kg (65,570 Ibs) Unit: mm (tin) 10,120 (932" 2,300 [2,450 (87) 3 pe SECTION AA, * marks indicate LC specifications, 282. SPECIFICATIONS 24,2 DIMENSIONS OF ATTACHMENT (1) Boom * YP) 6.02m (18R-8in) Boom Length Heian With 625x171 x075 LHW ° (206%. 57.29.59 Weight ia bs) 2.140 (8.720) (2) ARM AND BUCKET Type) 25m (BRI) Am > 298m (ORG) Arm + 3.66m (128) Arm + tem 1.2ms1.Sreuryd) Bucket | 1.0m2(1.Seurya) Bucket | 061m (1.08curyd) Bucket Length Haigh Wh 5 gg) 500~ 100 148 BATS 103-427 6 14< 10+ 108 Letaw (16'5"s3'3"s4'9") ATH3'5"424) (202",33".36") ‘Weight kg dbs|___ 2,100 (4,630) 2,170 (4,780) 2,240 (4,840) @ Arm Type] on 2.5m(Bf-2in Arm | 2.98 m(BR-Bin) Arm | 3.66 m (12"-0in) Arm Length HeighWath gp] 369x089 055 408 «0.90 0.55 4.73 «080 « 0.55 Lew Min) at orasy.229 (194".35.4".22") (186".35.4"%22") ‘Weight kg (bs)|___ 1,240 (2,795) 1,340 (2,955) 1,520 @,350) 292, SPECIFICATIONS. (4) Bucket Type Hoe bucket LongthsHeight-Width gg) 148 1.96% 106 TAT x 1.34% 127 TAT < 134% 1.44 Lt, (6'10"4'5".396") (610%.4'5"4'2") (4'10%4'5"x4'9") Weight kg (ibs) 700 (2,955) 810 (1,790) 850 (1,870) Bucket capacity mm curyd (0.61 (1.08) STD 1.0 (1.9) 1.2(1.57) Tyee Hoe bucket Length-Height- Width TATA 244.27 Leth, mitein| 10.45.42) Weight kg (bs) 1980 @,050) Bucket capacity i curyd 1.0 (1.3) HD Hoe bucket 2402. SPECIFICATIONS 2.5 SPECIFICATIONS AND PERFORMANCE 25.1 SPEED AND CLIMBING CAPABILITY tem Area & Modal ‘$K250-8 SK260LC -8 ‘Swing speed min-' {rp} 11.0 {11.0} ioe (-speed2- knvh (mile/h) 3.6/5.8 (2.2/3.6) Gradeability % (degree) 70 (35) 252 ENGINE Engine model HINO JOSE-TH ype Wiater-cooled, 4 cycle 4 cylinder direct injection type diesel engine Number of eylinders—BorexStroke ‘Total displacement Rated output / Engine speed Maximum torque / Engine speed with inter cooler turbo-charger 44-0112 mm « 130 mm (4.44 in » 6.12 inp 5.123 L (312.61 cui) 134 KW (178 PS) 2,100 min ‘B54 Nem (4R2 Ihfef)/ 1.600 min Starter 24.V/5.0kW ‘Alternator 24VIT2KW 2.5.8 HYDRAULIG COMPONENTS Hydraulic pump Hydraulic motor (swing) Hydraulic motor (travel) Variable displacement axial piston pump 2 + gear pump «1 ‘Axial piston motor « 1 Variable displacement axial piston motor 2 (with counterbalance valve) Control valve spool control valve « 1 Cynder (Boom, Arm, Bucket) Double action cylinder Oil cooler Air-cooled type 254 WEIGHT Fully equipped weight 24,400 (53,800) Unit : kg (lbs) 24,900 (54,900) Upper structure Lower machinery (600mm grouser shoe) ‘Attachment 6.02m (19 f.9in) Boom+2.08m (OR Gin) Arm +1.0nv (1.3curyd) Bucket 411,380 (25,100) 7,900 (17.420) 6,420 (11,200) 8,400 (18,520) 2442, SPECIFICATIONS. 2.6 TYPE OF CRAWLER , ‘Overallwidh of rawier | Ground pressure shape Shoe width mm (in) ‘nm (tn) KPa (os) IST_| 2,700 (070) 537.69) Grouser shoe 800 23.6) Lc 3,190 (106") 497.11) sto | 3,090(102) | “46 (6.67) 700 7.) 78) Lc 3,290 (10'9") 43 (6.24) [STD 3,190 (106") 41 (6.95) 809.61.5) Le 3,390 (11'2") 36 (5.51) Use 600mm (23.6") grouser shoes on rough ground (areas covered with rocks and gravel). Ifyou drive or excavate with other shoes, this may cause shoe bending, shoe bolt looseness, and track assembly link, roller, etc.) 27 TYPE OF BUCKET vecvcet — | camry 24, he wow ere Wore | era”) VL mm(curyd) cutter cutter shovel vat 05) © Proeo.eey) emery | «| w | ves |, easy | 2% |ezowz[seogw] » |) w ves |, 420.87) (5) | 1440409] 1340459) 5 wo) ves | raoce9] (i) fiawain] © | wo | wes | 8, 24122, SPECIFICATIONS. 2.6 TYPE OF CRAWLER , ‘Overallwidh of rawier | Ground pressure shape Shoe width mm (in) ‘nm (tn) KPa (os) IST_| 2,700 (070) 537.69) Grouser shoe 800 23.6) Lc 3,190 (106") 497.11) sto | 3,090(102) | “46 (6.67) 700 7.) 78) Lc 3,290 (10'9") 43 (6.24) [STD 3,190 (106") 41 (6.95) 809.61.5) Le 3,390 (11'2") 36 (5.51) Use 600mm (23.6") grouser shoes on rough ground (areas covered with rocks and gravel). Ifyou drive or excavate with other shoes, this may cause shoe bending, shoe bolt looseness, and track assembly link, roller, etc.) 27 TYPE OF BUCKET vecvcet — | camry 24, he wow ere Wore | era”) VL mm(curyd) cutter cutter shovel vat 05) © Proeo.eey) emery | «| w | ves |, easy | 2% |ezowz[seogw] » |) w ves |, 420.87) (5) | 1440409] 1340459) 5 wo) ves | raoce9] (i) fiawain] © | wo | wes | 8, 24122. SPECIFICATIONS. 2.8 COMBINATIONS OF ATTACHMENT Bucket ‘valle Am sype [Reena capac] Suck | 25am Raman | seamiion, | 25mGR2n im euys) | mteurya) (sto) famvoeg) | am (Short et ¢4.08) | 0590.72) ° ° ° 1.00(18) | 07608 ° A ° | Hoe bucket 12187) | Oea(tay ° a 0 Soepnype | 1000189 4 x 4 Breaker = - 3 ° ° Nibbler - - Oo oO oO © standard combination O ceenera operation : Excavation or loading of sand, gravel, and clay A\ Light operation : Mainly loading or loose gravel (¢.g., cultivation or loading of sand or gravel) X Prohibited combination : There are problems from the view points of strength and stability. + Use the attachments recommended by KOBELCO. ‘The trouble due to the use In the condition "Use not allowed" described in the above table is not included in our responsibility [ACAUTION] Irany ollet bucket, exvepl fur tie Gatchlive LuCke io Kune! over ai used for extant ar eage Ute at nd bucket may occur. 2432. SPECIFICATIONS 29 ENGINE SPECIFICATIONS 2.9.4 SPECIFICATIONS Applicable machine Engine model Type ‘SK250- 8, SK260LC - 8 HINO JOSE-TH Water-conled, 4 cycle & cylinder direct injection type diesel engine with inter cooler turbo-charger Number of jindersBorexSuoke any 4112 «190 (441 ~5.12) Total displacement ce (einy 5123 (13) Compression ratio 180 Rated output WPS) atin 731 (7a) at 2,100 Maximum torque Nem (be at 654 (482) at 1.600 High iting in 2300290, Low ing min 6002 20 Injcton staring prosoure ra (pa 32 464) ‘SartFull open Thermostat action 50 (170) (388 (198) cn (470) (368 (198) Fina oder reer) Compression pressure MP2 (os) 3.4-3,7 (493-537) at 280 Fuel injection tring ° Valve Gearance | Open Close before top | 30Vater boom Vane clearance Intake vaive | 0.Smmatcoo! | "Gead point | dead point Conavet vane | 0-48 mat coo [UE Lulow | Fran wp dead ead point point Sariercapaciiy VeeW 2450 Generator capaci (lemon Vea 7a 8 2860 25.69 «suction type 7 fans, V.bet dive, Cooing fan drive method pully ratio Crank / Fane 0:99 Fullevel 1.0 (476) Engine ot quantity Lian Low level 15.0 (3.96) Total 205 6.42) Dry weight a (bs) 580 (1,280) Fuel wonsumpton ra RW (gir 211 88) ‘Allowable inclination (Limited by E/G lubrication) Front / Rear and Right / Left: 35° Dimension (LWyH) Rotating direction ‘mm (in) 1,088 « 787 » 1,048 (3A-5 ABin « 29.0in v AA-Sin) ‘Counterclockwise seeing from flywheel side 2442. SPECIFICATIONS. 29.2 Condition to be measured: The net value is indicated, measuring with cooling fan ; 8850 (25.8")xsuction type, ENGINE CHARACTERISTIC CURVE (HINO JOSE-TH) pulley ratio Crank / Fan=0.93 ‘© marks show the rated point (kw) 120 100] 80; (N-m) A SHAFT OUTPUT 60 40} 20 K+] ‘SHAFT TORQUE 220 200 600 i000 7400 1800 2200 ENGINE SPEED (irr) Fuel consumption volume Fuel pansumptinn rate X KW X Lad factor (4) (0.835 X 1000 21 1gIkWeh 0.835 x 1000, 33.1 a-Lih 246 X 131k Xa 2600 3000 = = FUEL CONSUMPTION RATE (0) Standard tnad factor (0.70~0.80) Fuel consumption in regular operation (load factor 0.70~0.80) 23.2 Lib: 26.5 Lh3, ATTACHMENT DIMENSIONS. 3.1 BOOM 3.1.4 BOOM DIMENSIONAL DRAWING SECTION X-x Fig. 3-1 Boom dimensional drawing Unit: mm (fen) sto = 6.02M (19R-sin) BOOM Lao250251F1 = No NAME DIMENSION ‘8 [Boomiengin 620 18%) = 8 [Boom foot width 752 (296°) = © [Boom end inner width 380 (15.07) - [Boom end outer with 520 (20.0) - E__ [Height of boom cylinder rod 1,069 6") - F —|Height of arm cylinder (head side) pin 1,305 #3") = [Distance between pins of hoss 2437 (4 - H [Distance between pins of bracket 5,009.5 ("10") = | |Arm cylinder (head side) inner wiath 136 (6.35 = J [Outer with of racket on the arm cylinder (rod side)| $22 (20.67) = mounting 1 [Boom foot pin dia @ 100 (3.94) = 2 |Boam oytinder (ro side) pin dia 9 9013.54") = 43__|Pin aia. ot boom ena, 2 90 (3.54") - d4__[Arm cylinder head side) pin dia 9 9013.54) = 333. ATTACHMENT DIMENSIONS. 342 BOOM MAINTENANCE STANDARD (1) Clearance of pin and bushing on boom section Fig. 9-2 Clearance of pin and bushing on boom section Unit : mm (ny ‘Standard value Clearance Sem Item Pin part NO. | gig, | Pin dia Busting ‘Standard Repaira Service |Remedy in dia tolerance | value | | init tolerance level +0213 | +0233 2100 (+0.0084)) (+0.0002) A] Boomtoot | Lacaanrassp | 23%, 0 0088) (re one? (40.0026)| (+0,0018) Boom cylinder +0020 | +0.238 | +0.258 | More B | toad side) | YA02601390P2 (#0.0000)) (+0.094)| (0.0102) | than | 25 nenne Boom cylinder -0.020 | +0077 | +0087 | 20 | (oy | Dustin © | iRodsidey | 9°2°7979P4 | 99 | -0.0008)| (+0.003) | (+0.0022) | (0.08) p (3.5439) +025 | +0270 ‘Arm oylinder (40.0098)) (+0,0106) ©) Head sidey | LOO2BO1S80P1 +005 | +0.030 (40.0020)| (+0.0012) 343, ATTACHMENT DIMENSIONS. @ Clearance in thrust direction on the boom cylinder installation section ug uss Le [Pua Pua Boxe SECTION C-C SECTION 0.0 ple PLe x2}L2 vafx2 SECTION B.B Fig. 3-3 Clearance in thrust direction on the boom cylinder installation section Unit: mm Gn) ; Clearance X adjusted with shim |p Basic size To to ode) Pinlength see tem Remedy No) suze | SAhdH [ieparape] SEM TT eam . vaue | over | time Boom jee AA [Boom foot uf 228) 95 02) Pui] oot Loner tame 758 | orless (63) eo 20 | 28 —Ipsomonnacr 120 (0.08) | 0.10) e.p [Boom cylinder ip|.40 | 0610 pi) 284 Head side) 126 | (0020.08) 1 \ | Upper frame eo | y 2) Shi a adjust rt cng /Boomoinder Pomevnger | 13) 47 | o6-20 | 30 | 40 |) so | ™ (Rod sie) | $22 |(@.02-008)| (012) | @.10) er) Boom Ls 08) 5 730 pp Amoninaer ™evinder || 1m | oro | 20 | 25 |p] are (Head side) 736 | (0.02-0.04)| (0.08) | (0.10) (108) Boom a 363. ATTACHMENT DIMENSIONS. 3.2 ARM 3.24 ARM DIMENSIONAL DRAWING K TTa1 bo views SECTION XX — 9 45 tH jaa |o4 M CTIONYY SECTIONZZ Fig. 5-4 ARM DIMENSIONAL DRAWING 2.98m (@i-in) ARM [LQ12BO0S45F1 = Unit: mm (tin) ode] NAME DIMENSION _|Gode| NAME DIMENSION _[Amlongth 2,080 (0) _|_N__|Amyl rod innor with 126 (6.859 Distance between pins of boss . Dee ee 930.5 886") | O [Bracket cyl. head innerwicth | 113 (4.459 Di |i. of boss 2120(472) | P_|idiertink dimension 605 7.4) D2 ||. of boss @85(3.35°) | Q [Bucket ink dimension 636 (25.0) D4 |1.0 of boss 0105 (4.13) | R [Peghtbeweenpinsotbossand) 37 «4 gay center [Distance between pins of boss _ . © lon pocket 2,394 (710) | dt Pindia 290 (3.54) & [Pistance Detween Pins ofP9SS | Raso.ca7.7 | 2 |Pindia 270 2.76") Height between pins ofboss and ; nda . c [fren 684 26.0") | 43 [Pindi 200 (3.54") Heiaht between pins ofboss and felt sizci23) | a4 [Pinata 90 (3.54) K_|Arm top end boss width 325(12.6)_| 45 [Pindia 00 6.157) L_ [Arm link section boss with 392 (13.1°) M_ [Boss width 375 (148°) 363, ATTACHMENT DIMENSIONS. 3.2.2. ARM MAINTENANCE STANDARD (1) Clearance of pin and bushing E F c s Fig. 95 Clearance of pin and bushing on arm section ni om iy Siandard dimensions Clearance No} tem Pinpatno. [S52] Pindia [Bushingid | Standard |Repeetie] Sowiee | Remedy 'n'3'3 | tolerance | tolerance | value level sirnit xo.252 | +0312 (+0,0099) | (+0.0123) ‘A Arm point 0.020 +0077 +0097 090 {-0.0008) | (+0.0030) | (+0.0036) lLarzpor4s0r1 | (5 5433)| 0.080 | +0282 | +0342 Bucket ink (2.0031) | 00111) | 0.0135) (Bucket side) soase” | +0104 (0.0061) | (+0.0076) Naam soz] +0281 070 (+0,0095) | 0.0111) © (Cxmecepar craven |e *0.0086) | (roortt jot) (+0,0069) | (+0.0069) 0 wuz | vz08 1p Bucket in (@ | (+0.0090) | (+0.0108)| 29 a5 | Replace (ler ink si) woo | “sass) | “0158” | Goa | oon | bina A re or in Lorzeoraier |... | (0%) | 100082) | 00062) [Bucket onder (21495) (0014) (Rod side) so2s0 | 79.050 (+0.0098) | (+0.0020) Docket oyinder “aoe” | ozo e lLarzeorseae1 (tea se) (#00020) | ,+0.0106) "Am oyinaer 19.020 “0.080 F Rod sige) —_[L9028019801 (+0.0008) (+0.0012) lam mot 0 | ga aa a 6 @amecedpat|iarasorasrer | C5499) trates) | wa0ri7 (ot boom) (0.0058) | (+0.0050) 373. ATTACHMENT DIMENSIONS. (2) Clearance of arm and cylinder installing sections in thrust direction SECTION AA SECTION C-C SECTION E-E L pa! SECTION BB ‘SECTION D-D SECTIONG.G Fig. 3-6 Clearance of arm and cylinder installing sections in thrust direction 383. ATTACHMENT DIMENSIONS Unit mm Basi ize | Oe aN in enatn sec. tem aes Remedy No.| size | Standard JRepaiabe| «vice mil No.| Length value | level T ws Arm 12.79) |10(004)| 20 AeA Arm point sam | Seow] Pu vase | | 2, 29) 8-8 [Bucket ink wee pu] Bucket 2e7 382 25 arin ‘Am os | 10 co 1s | (3.07 (410) |pta (arm connection) ay ae {82 ! oo | eon | 1% Bucketlink | Rod side : 0-0 | ater tink us 332 454 connection) | UnksH (130)| e640) 20 79) | him uctetine | Rodsido 2p | s2r000) (0.08) Pus acust (Rod side) es -“ — 45) 107 Head si ee [Bucket ovinder, Meese || azn pus 247 | oad sida) i 113 ) mm 4s) | 06-20] 20 | 40 130 |«@artoon] (0.12) | 0.10) Rod side rr moyiinder we | O19 | 274 (Red side) A 136 (io8) ” 635 arm ais 47} os | 10 | 28 382 SS [Arm foot som | | 380 | @02 | 04 | 1 |) ern (14.98) 393. ATTACHMENT DIMENSIONS. 3.3 BUCKET 3.3.4 BUCKET DIMENSIONAL DRAWING (1) Hoe bucket Fig. 3-7 Bucket dimensional drawing No NAME No. NAME ’A [Distance between pin and bracket G inner width of Bucket bottom B Distance between bucket pin and tooth end | H_—_|Bucket outer wiath of front side Inner width of bucket top end 1 [Pitch between teeth D [inner width of ig lo |Pitch between teeth E _|Inner width of bracket at _louterdia, of bushing F [Outer with of sige cuter a2 [Pin dia 3.3.2 BUCKET DIMENSIONAL TABLE Unit: mm (tin Type Hoe bucket atm sto} 120m ‘40m ey | adiepnaee daterss) (187 cu) (1.88 cu) PartNo.) LO61B00170F1 Las1B00186Ft La6iB00726F1 LasiB0076eri A R500 (19.7°) e e © 8 1515 412 - = a c 896 (35.37) 1.115 G8) 1.276 62) 143 9) D 399,(15.7) « © © E 327 (12.97 z ¢ r F 959 (7.87) 1274 62) 7339 65) 7505 OTH 6 748 (20.47) 965 (28") 1.128 8") 1,208 (43°) H 896 (35.37) 1,178 (10%) 1.276 (62) 1.443 (497) fi 236 (10.7) Barer) 287 (11.5) 253 (1U#) io 256-(10.17) 247 7") 287 (11.3) 263,(10.4°) ai #105 4.13°) + . a a 500 @.64") = = — 3103, ATTACHMENT DIMENSIONS. 3.3.3 LUG SECTION DIMENSIONAL DRAWING — x Ey (110) Apply rust provention oi! (07237 N - - gD $e TE: ESS sHiMt (Five shins are installed Boss 261620034 Insect this pin Mush wth surtace a Boss: Las1s01016°1 SECTION X-x SSB “pane DETAILB Fig. 3-8 Dimension of lug section Unit : mm (ft-in) g s * 8 oii a|s s) fe Capacity of s\e 2/e|e\e/2\8|3 Type of Par wo.of | 3 a|& 3\s $ rack | URS | kat e/e\ile 3 i 5 a ela & 2\8\|4/8 8|s|s|3 A,/Bi|DJE|F/G/H|J|MIN 0.81 (1.06) | Last800770F1 Hoe _|'STO) $90) 25 | wos | 413 | o190 25 |o160 | 36 | 150, bucket | 1.00 (1.31) Las1800186F1 [3.45 (oer|413)fosr29] 7489] M16 |ogesy|ir 09" |(ra2| 6.91%) 120(157) — |Lasteoor25e 140(183) | Loste0dt66r4 an