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A comparative study on the feasible use of recycled beverage and CRT funnel
glass as fine aggregate in cement mortar
Tung-Chai Ling a, b, Chi-Sun Poon a, *
a
Department of Civil and Structural Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong
b
School of civil engineering, University of Birmingham, Edgbaston, Birmingham, United Kingdom
a r t i c l e i n f o a b s t r a c t
Article history: The rapid development of the electronic industry has led to a growing hazardous waste management and
Received 5 October 2011 disposal problem related to the management of cathode ray tube (CRT) waste. This study aimed to
Received in revised form compare the feasibility of using CRT recycled glass: non-treated funnel glass (n-TFG, crushed without
11 January 2012
treatment) and treated funnel glass (TFG, crushed and treated with acid nitric to remove lead on the glass
Accepted 15 February 2012
Available online 22 February 2012
surface) as fine aggregates in cement mortar. Fresh and hardened properties of the cement mortars,
including their x-ray radiation shielding and potential lead leaching were investigated. The mortar
prepared with crushed beverage glass (CBG, lead-free) was also evaluated for comparison purposes. The
Keywords:
Cathode ray tubes
experimental results show that the use of glass cullets, irrespective of glass type, improved the fluidity
Recycled funnel glass and drying shrinkage but reduced the strength. About 60% enhancement in x-ray radiation shielding
Beverage glass property was achieved with the use of 100% CRT glass in the cement mortar owing to the increase of
Lead leaching mortar density due to the presence of lead in the CRT glass. Furthermore, lead leaching (based on TCLP
Radiation shielding test) from the mortar samples prepared with the TFG complied with the regulatory limits. The results
Mechanical properties have demonstrated that the CRT glass (an original hazardous material) can be treated, processed, and re-
utilized for making cement mortars. The mechanical performance of the cement mortar is comparable to
that made with beverage glass.
Ó 2012 Elsevier Ltd. All rights reserved.
0959-6526/$ e see front matter Ó 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jclepro.2012.02.018
T.-C. Ling, C.-S. Poon / Journal of Cleaner Production 29-30 (2012) 46e52 47
a hot wire separation method. Since the lead content of these two Table 1
types of glass are different, they are processed using two different Chemical compositions and physical properties of cement and fly ash.
recycling methods. The recycling process of CRT panel glass mainly Chemical compositions (%) Cement Fly ash
involves the removal of fluorescent powder present on the inner Calcium oxide (CaO) 63.15 <3
surface of the glass by suction, and then using a mechanical crusher Silicon dioxide (SiO2) 19.61 56.79
to break it down into smaller particle sizes in a safe manner. The Aluminium oxide (Al2O3) 7.33 28.21
Ferric oxide (Fe2O3) 3.32 5.31
glass can be used directly as a clean recycled aggregate in
Magnesium oxide (MgO) 2.54 5.21
construction products due to its low lead content. Sodium oxide (Na2O) 0.13 0.45
As for the funnel glass, since it contains a significant amount of Potassium (K2O) 0.39 1.34
lead (PbO) with an average content of 22e25% by wt., a specifically Sulphur trioxide (SO3) 2.13 0.68
designed treatment process (elution) is required before it can be Loss on ignition 2.97 3.90
Fig. 1. Photograph of sand, recycled beverage and CRT glasses with particle size less than 5 mm.
150 6
100 4
2
50
0
0 n-TFG mortar TFG mortar CBG mortar
n-TFG mortar TFG mortar CBG mortar
Fig. 4. Effect of n-TFG, TFG and CBG on water absorption of cement mortars.
Fig. 2. Effect of n-TFG, TFG and CBG on the flow table value of the fresh cement
mortars.
respectively. The higher density could be related to the relatively
a rotary shaker. After 18 h, the leachable heavy metals in the high specific gravity of lead present in the funnel glass. As noticed,
solution were then analyzed using atomic absorption spectro- the density of TFG mortars was slightly lower than n-TFG mortars.
photometer (AAS). This is understandable because the TFG cullets were slightly lighter
than n-TFG cullets due to the removal of lead through the acid
treatment process. On the other hand, the hardened density for the
3. Results and discussion
control (sand) mortar and CBG mortar were lower.
3.1. Fresh properties
3.3. Water absorption
Fig. 1 shows the flow table test results of the fresh mortar mixes.
The flow table values increased with increasing glass content, The water absorption results are shown in Fig. 3. The control
regardless of the glass type. The improvement in fluidity of the mortar shows the highest water absorption value and the water
fresh mortar could be due to the impermeable and smooth surface absorption reduced with increasing glass content. This could be due
of the glass cullets used (Kou and Poon, 2009). Comparing the to the nature of glass which does not absorb water.
influence of glass type, the flow values of CRT (both the n-TFG and
TFG) mortars were slightly higher than CBG mortar, probably due to 3.4. Flexural and compressive strength
the higher fineness modulus of recycled CRT glass that led to
a reduction in total surface area per unit volume which required The flexural strength test results are shown in Fig. 4. The 90-day
less water to enwrap the solid particle. flexural strength of the control mortar, n-TFG50, TFG50 and CBG50
mortars were 9.0 MPa, 6.7 MPa, 7.9 MPa and 7.8 MPa, respectively. It
can be seen that the flexural strength of mortar was reduced by
3.2. Hardened density
approximately 13% when 50% of the sand was replaced by TFG and
CBG, respectively. The strength reduction is probably due to the
Fig. 2 shows the effect of n-TFG, TFG and CBG content on the
poorer bond strength between the smooth surface of the glass
hardened density of cement mortars. The hardened density of n-
cullets and the cement paste (Ismail and AL-Hashmi, 2009; Ling
TFG and TFG mortars increased with increasing glass content. The
and Poon, 2011a). As for n-TFG50, a greater reduction (approxi-
hardened density for n-TFG100 and TFG100 mortar mixes were
mately 25%) in 90-day flexural strength was observed, probably due
2,546 kg m3 and 2472 kg m3, an increase of 14.6% and 11.2% in
to the retardation effect of lead on the hydration of cement (Shi
comparison to the control mortar, respectively. In other words, the
et al., 2005; Cheeseman and Asavapisit, 1999). The results show
density of the mortars was increased by 7.3% and 5.8% for every 50%
replacement of sand n-TFG and TFG used in the cement mortar,
2600
0% 50% 100%
Hardened density (kg/m3)
2400
2200
2000
1800
n-TFG mortar TFG mortar CBG mortar
Fig. 3. Effect of n-TFG, TFG and CBG on hardened density of cement mortars. Fig. 5. Flexural strength of cement mortars with 50% and 100% n-TFG, TFG and CBG.
50 T.-C. Ling, C.-S. Poon / Journal of Cleaner Production 29-30 (2012) 46e52
0.40
Contro mortar
0.35 n-TFG50
TFG50
0.30
0.15
0.10
0.05
0.00
0 5 10 15 20 25 30
Curing age (day)
Fig. 8. Expansion due to alkaliesilica reaction of cement mortars with 50% and 100%
Fig. 6. Compressive strength of cement mortars with 50% and 100% n-TFG, TFG and
n-TFG, TFG and CBG.
CBG.
that the flexural strength was further reduced by 19.5% as the n-TFG 3.6. Expansion due to alkaliesilica reaction
content was increased from 50% to 100%.
Fig. 5 shows the compressive strength results. As can be seen, Fig. 7 shows the expansion due to alkaliesilica reaction (ASR) of
a similar trend to that of flexural strength was observed. The the cement mortars. It can be clearly noticed that the expansion of
detrimental effect of n-TFG was again shown, particularly at the the mortar bars containing glass cullets was higher than that of the
100% replacement level. control mortar. The higher the glass content the higher the
expansion. This is consistent with the results reported by Park and
Lee (2004).
For a given glass content, the ASR expansion of the n-TFG and
TFG mortars was relatively higher than that of the CBG mortar. A
3.5. Drying shrinkage reason for this is believed to be the higher solubility (higher %
weight loss in 1 N NaOH) of CRT glass than that of CBG glass,
Fig. 6 shows the effect of glass type and replacement level on the resulting in higher amount of dissolved glass available in solution
drying shrinkage of the cement mortars. During the first 4 days, the for ASR gel formation. This results and hypothesis had also been
difference of drying shrinkage of all the cement mortars was confirmed by other studies (Saccani and Bignozzi, 2010; Trocellier
insignificant. From the 7th up to the 90th day, the positive effect of et al., 2005). The highest ASR expansion was found in the n-
using glass cullets as fine aggregates in reducing the drying TFG100 mortar mix. Except for the n-TFG100 mortar, at the age of
shrinkage became more obvious. The possible reason for this may 14 days, all the mortar bar mixes showed ASR expansion below the
be the lower absorption capacity of the glass cullet when compared permissible limits (0.10%) according to ASTM C1260 Fig. 8.
with natural river sand.
Comparing Fig. 6(a) and (b), it can be clearly observed that the 3.7. Radiation shielding properties
drying shrinkage decreased with increasing replacement
percentage of glass cullets. This is consistent with the results of Ling The X-ray radiation shielding properties of the mortar mixes are
and Poon (2011b). For a given replacement level, the mortar shown in Table 4. The linear attenuation coefficient of the samples
prepared by using n-TFG showed the greatest reduction in drying was significantly increased when sand was replaced by either n-
shrinkage. This might be due to the retardation effects of lead on TFG or TFG. This could be attributed to the dense atomic structure
cement hydration and is consistent with the strength results. in both types of CRT funnel glass actively interacting with x-ray
radiation, thus reducing its energy and the depth of radiation
penetration (Calabrese et al., 1996). However, the mortar mixes
0.08 prepared with CBG had no significant effect on the attenuation
Contro mortar
0.07 n-TFG50 coefficient.
TFG50
CBG50
0.06 n-TFG100
Drying shrinkage (%)
TFG100
CBG100 Table 4
0.05 Linear attenuation coefficients, half-value layer and tenth-value layer of cement
mortars.
0.04
Sample Linear attenuation Thickness (mm) HVL (mm) TVL (mm)
0.03 coefficient (mm1) 1 mm lead Eq.
Standard 4.010 1.0 0.2 0.6
0.02 lead sheet
CM 0.069 57.7 10.0 33.1
0.01 n-TFG50 0.121 33.2 5.7 19.1
n-TFG100 0.171 23.4 4.0 13.4
0 TFG50 0.118 34.1 5.9 19.6
0 20 40 60 80 100
TFG100 0.167 24.1 4.2 13.8
Curing age (day) CBG50 0.069 58.2 10.1 33.4
CBG100 0.069 58.5 10.1 33.6
Fig. 7. Drying shrinkage of cement mortars with 50% and 100% n-TFG, TFG and CBG.
T.-C. Ling, C.-S. Poon / Journal of Cleaner Production 29-30 (2012) 46e52 51
Acknowledgement
The half-value layer (HVL) and tenth-value layer (TVL) were also
computed, and they show that the HVL provided by the n-TFG100 The authors would like to thank the Environment and Conser-
and TFG100 mortars were about 4.0 mm and 4.2 mm, respectively, vation Fund and the Woo Wheelock Greed Fund, and The Hong
which was about 60% more than the attenuation provided by the Kong Polytechnic University for funding support.
control sand mortar. This shows that the mortar prepared with the
recycled funnel glass had a superior performance in shielding References
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